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Keywords: The pozzolanic activity of ultrafine circulating fluidized-bed (CFB) fly ash prepared by jet mill has been inves
Circulating fluidized-bed fly ash tigated in this research. The ultrafine powder properties and the hydration heat release process of the cement
Cement blended with ultrafine CFB fly ash have been obtained. Furthermore, the dissolution characteristics of SiO2 and
Ultrafine grinding
Al2O3, the Ca2+ absorption capacity in saturated Ca(OH)2 solution, and the polymerization degree of Si-O and Al-
Pozzolanic activity
O polyhedrons have been studied to further clarify the mechanism of ultrafine grinding on pozzolanic activity.
Polymerization degree
Compared to raw CFB fly ash (RCFA), the particle morphology, the pore structure of ultrafine CFB fly ash (UCFA,
D50 ≤ 5 μm), and the pozzolanic activity of UCFA are significantly improved. The hydration rate of cement
blended with UCFA is accelerated, and the total heat release is close to that of pure cement within 72 h. Ultrafine
grinding increases the SiO2 and Al2O3 dissolution rate of CFB fly ash and Ca2+ absorption capacity in saturated
Ca(OH)2 solution, mainly due to the decrease of polymerization degree of Si-O and Al-O polyhedrons and particle
size of CFB fly ash.
* Corresponding author.
E-mail address: wangdongmin@cumtb.edu.cn (D. Wang).
https://doi.org/10.1016/j.fuel.2021.120220
Received 27 July 2020; Received in revised form 7 December 2020; Accepted 13 January 2021
Available online 5 February 2021
0016-2361/© 2021 Elsevier Ltd. All rights reserved.
D. Li et al. Fuel 291 (2021) 120220
durability of concrete, and has been widely used in concrete [38,40,41]. Table 2
Some researchers [42–44] have attempted to improve the perfor The physical properties of cement.
mance of CFB fly ash in application by mechanical grinding. It has been Specific surface area Standard Setting time Compressive
approved that mechanical grinding can change the powder properties (m2⋅kg− 1) consistency (%) (min) strength
and improve the dissolution rate and pozzolanic activity of CFB fly ash (MPa)
[45–47]. Ultrafine grinding provides a promising technique to improve Initial Final 3d 28 d
the performance of CFB fly ash in application. However, there are few 347 27.2 155 215 28.3 51.2
studies on ultrafine grinding of CFB fly ash and the corresponding effects
on its pozzolanic activity. The jet mill has been successfully used in ul
trafine grinding of other solid wastes [24,25,28,29], but the suitability accuracy: ±0.1 g, water/CFB fly ash = 0.65) were mixed by NJ-160
of CFB fly ash is still unclear. Therefore, it is necessary to discuss the cement paste mixer (Wuxi Jianyi Experimental Equipment Co., Ltd.,
suitability of jet mill when used in ultrafine grinding of CFB fly ash program control: slow stirring 120 s, stopping 15 s and fast stirring 120
through the pozzolanic activity. s) and formed by molds (sample size: 30 mm × 30 mm × 30 mm). The
In this research, the effect of ultrafine grinding on CFB fly ash’s formworks were removed after 24 h, and the samples were cured in
pozzolanic activity and hydration heat release process of cement has water (curing temperature: 20 ± 3 ◦ C).
been studied to identify its improvement from raw CFB fly ash (RCFA). The mortar compressive strength of cement was measured according
Meanwhile, SiO2 and Al2O3 dissolution characteristics, Ca2+ absorption to the Chinese national standard of ‘Method of Testing Cements –
capacity in saturated Ca(OH)2 solution, and the chemical structure of Si- Determination of strength (ISO)’ (GB/T17671-1999). 90 g CFB fly ash,
O and Al-O polyhedron of CFB fly ash have been studied to further 360 g cement, 1350 g standard sand (followed Chinese national stan
clarify the affecting mechanism of ultrafine grinding on pozzolanic ac dard of ‘Standard sand for cement strength test’(GB 178-1997) and 225
tivity, with the hope to provide useful information for its application as a g water (weighing accuracy: ±0.1 g) were mixed by JJ-5 cement mortar
cement-based material. mixer (Wuxi Jianyi Experimental Equipment Co., Ltd., program control:
slow stirring 30 s, adding standard sand and slow stirring 30 s, fast
2. Experimental stirring 30 s, stopping 90 s and fast stirring 60 s) and formed by molds
(sample size: 40 mm × 40 mm × 160 mm). The curing conditions were
2.1. Raw materials consistent with the previous paragraph. The activity index of CFB fly ash
was characterized by ISO mortar strength, which was calculated ac
The cement was a reference cement (P⋅I 42.5) following the Chinese cording to Formula (F1).
national standards of ‘Concrete Admixtures’ (GB 8076-2008) and R
‘Mineral Admixtures for High Strength and High-Performance Concrete’ activity index = × 100% (F1)
R0
(GB/T 18736-2017), produced by China United Cement Corporation,
which is specially used for the detection of concrete admixtures. It is where R represents the compressive strength of cement blended with 30
made by grinding Portland cement clinker and gypsum. The RCFA came wt% CFB fly ash, and R0 represents the compressive strength of cement.
from a power plant in Shanxi province, China. The UCFA was prepared The pore structure of CFB fly ash was measured by a specific surface
by RCFA through ultrafine grinding in an industrial jet mill, the chem area and pore analyzer (TRISTAR II 3020M, Micromeritics Instruments
ical compositions and physical properties of above materials are shown Co., method: BET (Brunauer-Emmett-Teller), adsorbate: N2).
in Tables 1–3 and Fig. 1, respectively. Compared to RCFA, UCFA pos The chemical composition of CFB fly ash was analyzed by an XRF-
sesses similar chemical compositions, but its particles size has been 1800 spectrometer (Shimadzu Co.).
greatly reduced to less than 32 μm with very narrow size distribution, The mineral composition of CFB fly ash was analyzed by a SMAR
which belongs to the category of ultrafine fly ash. The percentage of TLAB polycrystalline X-ray diffractometer (XRD, Rigaku Analytical De
particles of less than 3 μm is increased from 8.45% to 27.91%, and the vices, Inc.) with Cu radiation in continuous scan mode with a step size of
median diameter (D50) is lowered from 31.11 μm to 4.25 μm. In addi 0.02◦ in the 2θ range of 3–135◦ .
tion, the specific surface area of UCFA is significantly larger than that of The morphology of CFB fly ash was investigated by a S3400N field
RCFA, and its 45 μm fineness is almost zero, which is consistent with the emission Scanning Electron Microscope (FESEM, Hitachi Co.).
test results of particle size distribution. The polymerization degree of Si-O and Al-O polyhedrons of CFB fly
ash were analyzed by an solid state nuclear magnetic resonance
2.2. Testing methods (SSNMR, VNMRS-600, Agilent Technologies, Inc.) operated with the
main magnetic field intensity of 14.09 T. The proton resonance fre
The fineness, specific surface area and pozzolanic activity index of quency was 600.13 MHz with the magnetic field drift less than 60 Hz/h
CFB fly ash were measured according to the Chinese national standard of and the resolution of <0.005 Hz.
‘Fly Ash Used for Cement and Concrete’ (GB/T 1596-2017). The parti The dissolution characteristics of SiO2 and Al2O3 of CFB fly ash were
cles size distribution was measured by a laser particle size analyzer (LS-C measured as follows: 2 ± 0.001 g CFB fly ash was dissolved in 100 ml
(IIA), OMEC Instrument Co.) according to the Chinese industry standard NaOH solution with the NaOH concentration of 0.2 or 2 mol/L. The
of ‘Testing Method for Particle Size of Cement (Laser-based Methods)’ solution was maintained at 25 ◦ C while under magnetic stirring for a
(JC/T 721-2006). certain time. The solid particles were separated from the solution by a
The self-hardening compressive strength of CFB fly ash was centrifuge at a rotating speed of 8000 r/min for 10 min, which was then
measured as follows: 300 g CFB fly ash and 195 g water (weighing filtered by a 0.22 μm filter membrane. The contents of Si, Al and Ca in
Table 1
Chemical compositions of cement and CFB fly ash (wt.%).
Samples SiO2 Al2O3 Fe2O3 CaO MgO TiO2 SrO P2O5 SO3 LOI
2
D. Li et al. Fuel 291 (2021) 120220
Table 3
The physical properties of CFB fly ash.
Samples Specific surface area (m2⋅kg− 1) Fineness (45 μm, %) Particle size distribution (%) D50 (μm)
3
D. Li et al. Fuel 291 (2021) 120220
Fig. 3. Adsorption and desorption isotherm (a) and pore size distribution (b) of CFB fly ash.
is lower than that of RCFA, and some diffraction peaks are widened. It
might be that ultrafine grinding has destroyed the ordered structure of
some quartz and anhydrite crystals of CFB fly ash and lead to the
increasing of lattice defects and the thickening of amorphous layers.
Fig. 5. The active indexes and self-hardening compressive strength of CFB fly ash.
4
D. Li et al. Fuel 291 (2021) 120220
Fig. 6. Heat release rate (a) and total heat release (b) of cement blended with 30% CFB fly ash.
Table 5
Characteristic parameters of cement hydration.
Sample t1 (h) t2 (h) t3 (h) V2 (J⋅(g h)-1) Total heat release (J⋅g-1)
8h 12 h 24 h 72 h
Note: t1 – the ending time of induction period, t2 – the appearing time of second exothermic peak, t3 – the appearing time of third exothermic peak, V – maximum heat
release rate.
5
D. Li et al. Fuel 291 (2021) 120220
3.3. Dissolution characteristic of SiO2 and Al2O3 and chemical activity much larger than that of RCFA, which promotes particle wetting and
index dissolution and increases reaction rate.
Al2 O3 (s) + 2OH − (aq)→2AlO−2 (aq) + H2 O (1)
In order to discuss the mechanism of ultrafine grinding on pozzolanic
activity, the dissolution amount of SiO2 and Al2O3 of CFB fly ash in alkali
SiO2 (s) + 2OH − (aq)→SiO2−3 (aq) + H2 O (2)
solution and its absorption capacity of Ca2+ in saturated Ca(OH)2 so
lution (chemical activity index) have been characterized. The results are The pozzolanic activity of CFB fly ash mainly comes from the reac
shown in Figs. 8 and 9. tion of its own active components (i.e. SiO2 and Al2O3) with Ca(OH)2
Fig. 8 shows the dissolution of SiO2 and Al2O3 of CFB fly ash in produced by cement hydration [20]. The products of the pozzolanic
different concentrations of NaOH solution (0.02 mol/L and 2 mol/L), reaction are C-S-H gel and C-A-H gel. In the hydration process of cement
respectively. The dissolution amount of SiO2 and Al2O3 in NaOH solu blended with CFB fly ash, the hydration products of clinker minerals
tion increases with the increase of stirring time. In 0.2 mol/L NaOH coexist with the products of pozzolanic reaction of CFB fly ash. It is
solution, which simulates the aqueous alkali environment of cement difficult to accurately characterize the reaction capability of SiO2 and
hydration, SiO2 and Al2O3 dissolution rates are higher in first 6 h, and Al2O3 in CFB fly ash with Ca(OH)2. Therefore, the absorption capacity of
then slows down. However, the dissolution rates of SiO2 and Al2O3 in the saturated Ca(OH)2 solution has been used to evaluate its reaction
2.0 mol/L NaOH solution have been maintained at a high level, capability [53].
constantly higher than that in 0.2 mol/L NaOH solution. It appears that Fig. 9 shows the absorption of Ca2+ by CFB fly ash in saturated Ca
the alkaline environment has great influence on the dissolution char (OH)2 solution. The absorption rate of Ca2+ increases with reaction time,
acteristics of SiO2 and Al2O3 of CFB fly ash. The higher the alkali con and the pH value of the solution decreases gradually. The absorption
centration, the higher the dissolution rate and dissolution amount. rate of Ca2+ is accelerated after 3 h. Combining with Fig. 8, it seems that
Compared with RCFA, the dissolution amounts of SiO2 and Al2O3 of the dissolution of active SiO2 and Al2O3 in CFB fly ash in alkaline so
UCFA have been increased by about 45% and 20% in 0.2 mol/L and 2.0 lution, especially at low concentration, requires a certain time. The
mol/L NaOH solution, respectively. Ultrafine grinding could promote dissolution amount obviously increases with reaction time. With the
the dissolution of SiO2 and Al2O3 of CFB fly ash. consumption of dissolution reaction, the pH value of saturated lime
In alkaline solution, SiO2 and Al2O3 of CFB fly ash could react with solution gradually decreases (Eqs. (1) and (2)). Meanwhile, the SiO2-3 and
OH− to form silicate and aluminate, which dissolves in solution. The AlO-2 reacts with Ca2+ in the solution, Ca2+ in the solution would be
main reaction equations are presented as Eqs. (1) and (2) [11]. With the consumed and its concentration would decrease. Within 3 h, the disso
increase of OH− concentration, the reaction rate of Eqs. (1) and (2) in lution amount of SiO2 and Al2O3 of CFB fly ash is lowered, and the
creases, leading to the increase of both the dissolution rate and disso consumption of Ca2+ becomes less and less. After 3 h, the subsequent
lution amount of SiO2 and Al2O3 in the same time. This is due to that, dissolution amount gradually increased, the reaction rate increased, and
ultrafine grinding has significantly increased the specific surface area then the consumption rate of Ca2+ increased. Compared with RCFA,
and reduced the particle size of CFB fly ash. When mixed with NaOH UCFA has its Ca2+ absorptivity increased by 8.63% at 6 h. Ultrafine
solution, the contacting areas between UCFA and NaOH solution is grinding has enhanced the dissolution rate of SiO2 and Al2O3 of CFB fly
Fig. 8. Dissolution of SiO2 and Al2O3 of CFB fly ash in different concentrations of NaOH solution.
6
D. Li et al. Fuel 291 (2021) 120220
Fig. 9. Absorption of Ca2+ (a) and pH value (b) in saturated Ca(OH)2 solution.
29 27
Fig. 10. NMR spectra of Si and Al of CFB fly ash.
7
D. Li et al. Fuel 291 (2021) 120220
[SiO4], indicating that 29Si is in the chemical environment of Q4, and it is the work reported in this paper.
four-coordination structures [55,56]. Compared with RCFA, the 29Si
resonance peaks of UCFA are apparently degenerated and broadened, Acknowledgment
and the chemical shifts are moved from − 109.763 to − 107.303, The 29Si
resonance peaks in NMR spectra of RCFA around − 106.893 is dis This work was supported by the National Key Research and Devel
appeared in the 29Si NMR spectra of UCFA, indicating that the poly opment Program of China (No. 2019YFC1904302).
merization degree of Si-O polyhedron in UCFA has been decreased. The
changes of 29Si chemical shift and the spectral shape of UCFA indicate References
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