SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016) Rev. 2016.06.

00 30-Jun-16

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

In-Process Inspection of Intumescent Fireproofing Mat'ls SAIC-B-2007 15-Nov-17 MECH-

PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME

SAUDI ARAMCO USE ONLY

SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
1. Use Section A for General Application Requirements.
2. Use Section B for Weather & Environmental checks during
work. 3. Use Section C for Quality Control
Note as referenced
checks during application. Production
work is in progress. Inspector monitors ongoing work & identifies
deficiencies early (SATR-B-2006 is used)
A General Requirements (Material & Data Sheet Instructions)
Metal surfaces are clean (no sand, dust, etc) before application.
SAES-H-001,
A1 Cleanliness (use white glove) shows all fines & dust are removed.
Para 8.4.3

SAES-H-001,
The substrate is free of any visible oil, grease, dirt, loose paint, loose rust,
A2 Para 6.1.1 (b)
or other surface contaminants (as applicable).

Steel surfaces that are to be insulated per 8.3, fireproofed with

cementitious materials or covered with intumescent or other proprietary SAES-B-006,
A3
fireproofing such as lightweight concrete, shall be coated in accordance Para 8.4
with SAES-H-101, APCS-1B.

Substrate temperature is above 10°C & within the temperature limits listed SAES-H-001,Para
A4
by the manufacturer on the applicable Data Sheet. 6.1.1 (a)

The substrate temperature is less than 3°C above the dew point & within SAES-H-001,
A5
limits listed by the manufacturer on the applicable data sheet. Para 6.1.1.c

Adverse weather conditions do not exist (such as the following):

A) Wind is strong enough to blow sand, salt spray, or other foreign matter
SAES-H-001 para
A6 onto the surface being painted.
6.1.1 (d)
B) Wind is strong enough to cause dry spray or to otherwise seriously
disturb the spray pattern applied by the spray gun.

Contrasting colors (black & grey, etc) are used where multiple coat SAES-H-001,
A7
applications are performed (primer, intermediate & top coats) Para 9.3.1

Stripe coat by brush of all weld lines, edges, bolts, nuts & rivets applied SAES-H-001,
A8
prior to paint application. Maximum brush size is 125 mm. Para 9.3.6

The dry film thickness shall be within the minimum and maximumlimits SAES-H-001,
A9
allowed in the applicable APCS. Para 9.3.5.a

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 Paints to be sprayed are filtered (30 to 60-mesh screen) before use & SAES-H-001,
A10
continuously agitated (low-speed stirrer) during application. Para 9.3.7

Technique used results in no significant coating defects such as SAES-H-001,

A11
sags, runs, drips or dry spray accumulation. Para 9.3.5.b
Technique used results in uniform appearance & wet film thickness. SAES-H-001,
A12
Proper frequency of wet film thickness checks is performed. Para 9.3.5.a

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SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016) Rev. 2016.06.00 30-Jun-16

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

In-Process Inspection of Intumescent Fireproofing Mat'ls SAIC-B-2007 15-Nov-17 MECH-

PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

Areas with defects (blisters, cracks, porous, below minimum dry film SAES-H-001,
A16
thickness, etc) are identified for repair. Identify defects by form. Para 9.3.5.e

SAES-H-100,
Finished coating dry film thickness is within minimum & maximum limits Section 8
A17
specified as checked in accordance with SSPC PA2 method. SAES-H-001,
Para 9.3.5
Repair Procedure for coatings strictly follows surface prep and SAES-H-001,
A18
application requirements in the manufacturer's technical data sheet. Para 9.5 & 9.6
SAES-H-001,
A19 Recoating intervals follow manufacturer's Technical Data Sheet.
Para 9.3.4
Application of intumescent mastics or other approved proprietary
SAES-B-006,Para
A20 fireproofing shall be performed only by personnel trained and certified by
8.2.2
the material manufacturer.

B Weather & Application Monitoring (*API Pub. 2218 as referenced in SAES-B-006 Para. 3.2)

Weather is dry, temperature (metal, ambient) is moderate, humidity is low

to medium, & winds are not strong. Proper conditions exist.
Weather forecast is known & prep is based on winds & temps,
etc:
A) Wind is not strong enough to blow sand, salt spray, or other foreign
matter onto the surface being painted. SAES-H-001 para
B1
B) Wind is not strong enough to cause dry spray or to otherwise seriously 6.1 & 9.2
disturb the spray pattern applied by the spray gun.
C) Substrate temperature is above 10°C & within the temperature limits
listed by the manufacturer on the applicable Data Sheet.
D) Substrate temperature is less than 3°C above dew point & in limits
listed by the manufacturer on the applicable data sheet.

Weather conditions are continually monitored & data is recorded at SAES-H-001,

B2
necessary intervals per QC forms. Para 10.2

SAES-H-001,
Overspray & wind protection (Plastic sheets, coverings, masking) are
B3 Para 6.1.1.d &
adequate for operations, especially during windy conditions.
9.2.d

Foreign matter (dust/sand) embedment, dry spray & spray pattern

SAES-H-001,
B4 disruption does not occur due to strong wind. QC STOPS WORK!
Para 6.1 & 9.2

C Quality Control

Drawings are checked & areas to be treated are easily identifiable & SAES-B-006,
C1
supported by drawings. Application limits are clearly identified. Para 8.4

QC equipment listed in SAEA-H-001, Attachment A is on site for SAES-H-001,

C2
inspection of coatings application. Para 10.1

Quality Control Equipment Check Sheet (Attachment B) was SAES-H-001,

C3
completed prior to job start-up & signed by contractor & SA. Para 10.2.1

In-process Inspection Sheet (Attachment C) is completed & signed

SAES-H-001,
C4 daily by contractor. Inspection initials each asterisk item before next step
Para 10.2.3
progresses & work quality is controlled.

Paints/Coatings & Equipment Log (Att. D) is completed/signed by SAES-H-001,

C5
coating contractor & verified/signed by inspection & SA. Para 10.2.4
QC Inspection Hold & Witness points (Surface preparation, SAES-B-006 Para
C6
cleanliness, mixing, density, temps, humidity, etc) are followed. 8

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SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016) Rev. 2016.06.00 30-Jun-16

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

In-Process Inspection of Intumescent Fireproofing Mat'ls SAIC-B-2007 15-Nov-17 MECH-

PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Adhesion strength of coating systems is not less than specified where
suspect coating applications result in rejection, NCR and the follow-up SAES-H-001,
C7
performance of an adhesion test to resolve any dispute. Para 9.3.5.d

Form SATR-B-2002 - Fireproofing Inspection Report Form

is used with this checklist to denote in-
C9 process findings, obstruction for Fireproofing & other unusual items As referenced
encountered during Work. Use this form to detail significant Inspection
notes & details.
REMARKS: *Always use latest approved revision of B-Std, not the Cut-off stds.
Note 1: Specific Inspection Requirements and acceptance Criteria for In-Process Application shall be listed in this sheet upon submittal of
Manufacturer's Quality Control Plan or Procedure, IF ANY REVISIONS ARE NEEDED.

REFERENCE DOCUMENTS:
1. SAES-B-006, Fireproofing for Plants, (20 November, 2011)
2. SAES-H-001, Coating Selection and Application Requirements for Industrial Plants and Equipemtent (5 April 2016)
3. SAES-H-102, Safety Requirements for Coating Applications (24 October 2012)
4. API Publication 2218 - Fireproofing Practices in Petroleum & Petrochemical Processing Plants Latest Edition

ATTACHMENTS: N/A
Contractor / Third-Party Saudi Aramco
Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: Name, Organization,
T&I Witnessed QC Record Reviewed Work Verified
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

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