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112 Adv. Mater. Sci.

Rev. R. Deepak
48 (2017)
Joel
112-121
Johnson, V. Arumuga Prabu, P. Amuthakkannan and K. Arun Prasath

A REVIEW ON BIOCOMPOSITES AND BIORESIN BASED


COMPOSITES FOR POTENTIAL INDUSTRIAL
APPLICATIONS

R. Deepak Joel Johnson, V. Arumuga Prabu, P. Amuthakkannan and


K. Arun Prasath
Department of Mechanical Engineering, Kalasalingam University, Anand Nagar, Krishnankoil-626126,
Tamil Nadu, India

Received: October 19, 2016

Abstract. This review presents the survey of performance of biocomposites prepared using
different natural fibres reinforced with polymers. Reviewing of bioresin was also done in this
article to understand the importance of replacing the polyester and epoxy resin or to reduce the
usage of epoxy and polyester resin to make the biocomposites which is partially biodegradable,
environment friendly and also to utilize such partially biodegradable biocomposites to make
products for industrial, structural and many other applications.

1. INTRODUCTION many fabrication processes and nanocrystallite fi-


bres were also added as filler substances to the
Nowadays in the case of fibre reinforced polymer
biocomposites, in such case ramie cellulose was
(FRP) composites, the fibre phase is mainly replaced
used as filler material for biocomposites to decrease
with natural fibres to ensure the utilization of natural
the water sensitivity of the product [4]. Red algae
resources or to avoid using artificial fibres to make
fibre were also used as the reinforcement material
the composite a biocomposite. Even the food crops
for biocomposites to improve the storage modulus
also being utilized as the natural fibres and the
and flexural modulus of the specimen, here it states
biocomposite made of wheat starch is tested for its
that coefficient of friction decreases with increasing
mechanical and thermal properties to ensure the
the fibre content and the dimensional stability of
enhancement in the properties by varying the fibre
the specimen gets improved thus making the red
content, fibre length and also introducing cellulose
algae suitable reinforcement material for making
fillers [1]. Also in some cases to attain better prop-
biocomposites with Poly (butylene succinate) as
erties than the composite materials coupling agent
matrix materials [5]. Natural fibres like coconut coir,
and catalyst were also introduced. To reduce the
banana pseudo stem, pineapple leaves, and sugar-
cost of composites and to utilize the waste materi-
cane bagasse fibres were taken to conduct thermal
als, fibres were extracted from biowaste [2,3]. Intro-
stability test and activation energy test. Generally
ducing filler materials to improve the mechanical
fibre will have cellulose, hemicelluloses and lignin
properties of the biocomposites was followed in
in it, causes the fibre material act differently upon

Corresponding author: V. Arumuga Prabu, e-mail: v.arumugaprabu@klu.ac.in

© 2017 Advanced Study Center Co. Ltd.


A review on biocomposites and bioresin based composites for potential industrial applications 113

processing temperature. Lignin content in fibre Samson Rwawiire et al. [9] developed bio-com-
makes the fibre more thermally stable, therefore the posite with green epoxy polymer and natural cellu-
natural fibre coir having good content of lignin shows lose fabric (bark cloth). The fibres were alkali treated
better thermal stability compared to the other natu- and specimen was prepared for both alkali treated
ral fibres taken for testing [6]. and untreated fibres. Optimum Curing time noted
Fibre content, fibre length, filler materials, fibre for the green epoxy polymer is 120 °C. Mechanical
treatment are some major parameters which en- and thermal property of the biocomposite was mea-
hance the properties of the biocomposites and find sured and it is found that tensile strength of bio-
improvement in the thermal, mechanical, physical composite is 33 MPa, flexural strength is 207 MPa
properties were reported in detail in this survey. and glass transition temperature ranges from 163-
185 °C. Also the adhesion between the matrix and
2. BIOCOMPOSITES WITH EPOXY fibres is good for alkali treated fibres. It is consum-
RESIN AS MATRIX PHASE mate that the tensile strength needed for an auto-
mobile interior panel is 25 MPa were as here the
All polymer matrix composite materials generally bio-composites having the tensile strength as 33
use two phases namely matrix phase and reinforce- MPa, so it is clear from the study that bark cloth
ment phase. No exceptions for biocomposites too, reinforced green epoxy composites used as an al-
it will also have both the phases to be used in prac- ternative material for interior automotive instrumen-
tical applications. Biocomposites utilizes the natu- tal panels. An attempt was made to study the me-
ral waste plant fibres as reinforcement material. chanical and physical properties of betel nut fibre
Shailesh Kumar Singh et al. [7] studied biocompo- reinforced with epoxy resin and further they have
sites made of sunhemp fibres reinforced with epoxy done hybridization to enhance the mechanical prop-
resin (araldite AY-103). Samples were prepared ac- erties of the composite by adding sansevieria
cording to ASTM standards and flexural properties cylindrica short fibres to the composite. Samples
of the test specimens were carried out in flexural were prepared by varying the content of betel nut
testing machine. The main focus of this work is to fibre and it is found from the testing that betel nut
replace the glass fibres by a natural fibre as better fibre of 10% wt. gave improved mechanical proper-
improvement in its mechanical properties and con- ties like tensile, impact and flexural strength.
cluded that usage of sunnhemp fibre increases the Further Ramachandra Reddy et al. [10] mea-
flexural property of the bio-composites. Also they sured the dielectric strength, water absorption ca-
suggests that these bio-composites were prepared pacity of the hybrid composite and it is found that
for manufacturing car door panels and house hold 30% addition of betel nut fibre having reasonable
appliances like door windows etc. Ashok Kumar et dielectric strength. It is inferred that the optimum
al. [8] in their work takes sansevieria cylindrica as ratio to get enhanced hybrid composite out of betel
the natural fibre and epoxy resin is taken as matrix nut fibre, sansevieria cylindrica short fibres reinforced
element for making up the bio-composites, the with epoxy resin is (Betel Nut fibre 10: Sansevieria
sample were prepared by varying the content of Cylindrica 10: Epoxy: 80).
sansevieria cylindrica fibres, to enhance the prop- Acacia leucophloea and epoxy resin were used
erty of these sansevieria cylindrica fibres it was in this work to prepare composites specimen by
treated with alkali water and both alkali treated varying the fibre content and treating the fibres with
whereas the non treated were undergone various chemical solution in order to enhance the mechani-
testing for its dynamic mechanical analysis, cal and thermal properties of the biocomposites.
thermogravimetric analysis, Differential scanning Arthanarieswaran et al. [11] used NaOH solution for
calorimetry analysis, Fourier transform infrared chemical treatment of fibres and fibre content are
analysis, Scanning Electron Microscopic analysis, varied from 5-25%. It is postulated that 20% wt. con-
degradation temperature, flexural and tensile tests. tent of untreated fibre and treated fibre shows better
It is noted that alkali treated fibre secure stable mechanical and thermal properties compared with
mechanical property and thermal degradation. Stor- other specimens. Fourier transform infrared analy-
age modulus and tan  gave good performance at sis, AFM and SEM were also performed to know
9% volume of treated sansevieria cylindrica fibres. the qualitative analysis of the composites prepared.
While flexural and tensile were increased by 35% Compared to untreated fibre, 19.98% and 13.33%
and 13% for sansevieria cylindrica fibre treated com- increase in the tensile strength and modulus and
posites respectively. 6.74% in flexural and 7.32% in impact strength in-
114 R. Deepak Joel Johnson, V. Arumuga Prabu, P. Amuthakkannan and K. Arun Prasath

crease of the epoxy composite were noted when oxy resin based biocomposites shows better results.
treated ALF were used as reinforcement. It is inferred that since the biocomposite is made
Abdul Jabbar et al. [12] taken woven jute fibre from waste i.e left over material it will be more cost
and undergone various treatments like enzyme, CO2 effective and when these insulation material made
pulsed infrared laser and ozone, characterization of biocomposites is applied in building construction
was done using SEM and Fourier transform infrared will help saving energy in huge margin.
spectroscopy. These treated fibres were reinforced Hanifi Binici et al. [15] use cotton waste, fly ash
with green epoxy resin to make it as composite by and epoxy resin to prepare the insulation material
hand layup and compression moulding methods, with chipboards. They initiated this work to prevent
work confirms that the treatment enhances the im- the huge amount of energy consumption in the coun-
pact and flexural properties of the composites. DMA try, various testing like sound insulation, thermal
revealed treated composites have good storage conductivity, bending strength were carried out for
modulus and reduction in tangent delta peak was the sample containing cotton waste, fly ash and
also observed which in turn improves the adhesion epoxy resin with chipboards and barite was added
between the fibre and matrix. Jiri Militky et al. [13] with fly ash to few samples to measure the radioac-
present the creep behaviour and dynamic mechani- tivity, which makes these composite as a perfect
cal test of jute fabric reinforced with epoxy resin insulation material to be used in building construc-
composites. Jute fibres were treated with CO2 pulsed tion. It is understood that the results obtained from
infrared laser, ozone, enzyme, and plasma. Creep the study proves that light weight construction ma-
and dynamic mechanical testing was done by DMA terial made of cotton waste and fly ash were effec-
and the specimens were prepared using hand layup tively increasing the engineering properties of chip-
technique and compression molding method. It is boards, thus it makes the chipboard a prefect insu-
found that creep strain is high for untreated fibres lating material for building construction.
when compared with the treated fibres. Out of all
treatments to the fibres the laser treated fibres ex- 3. BIOCOMPOSITES WITH
hibits good performance in terms of creep deforma- POLYESTER AS MATRIX PHASE
tion. Here for the work they uses burgers four pa-
rameter model to fit the experimental creep values Low stress applications uses polyester resin as
and theoretical values were obtained by R statisti- matrix phase for biocomposites. Apart from varying
cal computing software and the experimental creep the fibre content, fibre length, and fibre treatment,
values shows good acceptance to the theoretical fibre orientation also plays major role in enhancing
values. Due to the improved adhesion between fibre the properties of biocomposites. Bennet et al. [16]
and matrix for the laser treated fibres there is an reveals the effect of stacking sequence and fibre
reduction in tangent delta height. It is inferred that chemical treatment on the composite properties.
laser treated jute fibres can be effectively used as Here for their study they have taken sansevieria
reinforcement materials for bio-composites. cylindrica fibers and coconut sheath mats reinforced
Waste corn on the cob was used to reinforce with polyester matrix to produce a hybrid
with epoxy resin to produce bio based composites. biocomposite. For the chemical treatment they used
Here Hanifi Binici et al. [14] studies water absorp- alkali and silane, and it is known that for compos-
tion capacity, compressive and flexural strength of ites the strength of the chemical treated fibres will
the sample made with epoxy resin and the fibres be high in this order silane treated, alkali treated
from corn on the cob. The purpose of producing these and untreated. The specimen were prepared by com-
composites is to make replacement for the com- pression molding, six layering sequences have been
mercially available insulation materials used for build- followed for composite preparation and it is found
ing constructions. Ultrasonic sound penetration ve- SCS stack sequence with silane treated fibres com-
locity coefficient test was conducted to check ef- posites shows better mechanical and dynamic char-
fectiveness of the insulation for the biocomposite acteristics. Morphological observation from SEM
prepared. Thermal conductivity coefficient was also shows that better compatibility for both treated and
measured. They made Gypsum as binder material untreated fibres for alternative stacking order.
to replace epoxy resin which will provide the proper- Mayandi et al. [17] describe the reinforcement abil-
ties of commercially available insulation material and ity of veldt grape bast fiber (Cissus quadrangularis)
all testing were done on these biocomposites to with polyester resin. They prepared the samples by
compare the properties and it is found that the ep- varying the fibre content and fibre length and the
tensile property of the VGF was also measured to
A review on biocomposites and bioresin based composites for potential industrial applications 115

compare with commercially available natural fibres release rate and also the peak heat release rate by
and the results was good in terms of tensile strength 10.4% and 25.7%, but the composite ignite earlier,
and modulus. The composite made of VGF and release more amount of carbon dioxide and release
polyester resins with various fibre content and fibre more smoke during combustion when comparing
length were tested for mechanical properties to find with neat polyester resin.
the optimum length and content of fibres. It is con- Sansevieria cylindrica fibres were fully studied
cluded that impact strength and flexural strength for its physical, mechanical and chemical proper-
increases with increase in fibre content and it is ties and the micro-structural analysis was done to
noted that 40% wt. fibre content composite shows see the structural fibres and arch fibres in sansevi-
better mechanical property and tensile strength. eria cylindrica, and cross sectional area, porous
Optimum fibre length was noted as 40mm in which density, fibre density, fineness were estimated and
high impact and flexural strength observed for the found to be 0.0245 mm2, 37%, 0.915±0.005 g/cm2
composite made of VGF/polyester composites. and 9 Tex. Fourier transform and XRD showed that
SEM analysis was done to observe the various fail- the fibre consists of cellulose with 60% crystallinity
ures and morphological structure of the composite. index. Tensile tests were also carried out for the
Comparison on mechanical, static, dynamic and sansevieria cylindrica and tensile strength noted was
thermal property of the sansevieria ehrenbergii rein- 658 MPa for the youngs modulus of 7 GPa, total
forced polymer composite and wood fibre reinforced elongation was between 10% and 12%. Hierarchi-
wood composite was done to check the suitability cal cell structure with primary wall, secondary wall,
of sansevieria ehrenbergii fibre as reinforcement fibre lumen and middle lamellae was found during
material for polymer composite. These two com- microscopically analysis of sansevieria cylindrical,
posites were further compared with other compos- [20]. Sathishkumar et al. [21] tried using new natu-
ites also. Here to enhance the mechanical proper- ral fibre from snake grass, here fibres were extracted
ties like tensile strength, flexural properties and from the snake grass plant manually and tensile
impact strength, Sansevieria ehrenbergii is treated property of the snake grass fibre is studied and the
with KMnO4. The storage modulus of the commer- values gained from the experiments is compared
cial hardboard sheet and KMnO4 treated sansevi- with other natural fibres. Snake grass fibre is mixed
eria ehrenbergii polymer composite is highest in with the matrix isophthallic polyester resin to pre-
glassy and rubbery regions. Thermal stability and pare the composite specimen by varying the fibre
water absorption capacity were high for hardboard content, fibre length, and it is concluded that the
sheet compared with SEF polymer composite. maximum tensile strength and tensile modulus is
Sathishkumar [18] done machining studies for all found when increasing the volume fraction to 25%
the wood based composite and sansevieria with 30 mm fibre length, similarly the flexural prop-
ehrenbergii fibre polymer composite the parameters erty shows good results when the fibre content is
taken was delamination factor and thrust force and 25% with 150 mm fibre length. SEM micro graphi-
drilling operation was done on all the specimen and cal analysis were made on tensile and flexural
comparison is made clear that treated SCF polyes- tested samples to find the fibre failure, fibre pull out,
ter composite showed lower DF and TF compared matrix cracks during loading condition.
to hardboard sheet and ply wood composites. It In this work oil palm mesocarp fibre was pro-
comes to an end that sansevieria ehrenbergii fibre cessed using superheated steam to make these
polymer composites can be effectively replacing the fibres suitable to be reinforced with poly (butylenes
existing wood based composite materials in all ap- succinate) for preparing bio composite. When the
plications. Ramanaiah et al. [19] introduced sansevi- OPMF is processed in SHS the impurities in the
eria natural fiber as reinforcement material for poly- fibre gets cleaned and the fibre surface roughness
mer composites. Here in this work the fibre content increases with decrease in the hemicelluloses. The
is increased to enhance the mechanical properties bio composite sample was prepared with 70:30 ra-
and the tensile and impact strength of the compos- tios of OPMF and PBS. Yoon Yee Then et al. [22]
ites were increases 2.55 and 4.2 times when add- confirm from the experimental work that there is an
ing maximum content of sansevieria fibre compared improvement in the tensile, impact and flexural prop-
with pure resin. It is noted that the thermal conduc- erties of the bio composite when the OPMF is SHS
tivity of the composites gets decreases with increase treated. OPMF is treated at 220 °C for 60 minutes
in fibre content. Fire behaviour of the composite was in oven. It is noted that the percentage increase in
studied and adding sansevieria fibre reduces the heat tensile strength, tensile modulus and elongation at
116 R. Deepak Joel Johnson, V. Arumuga Prabu, P. Amuthakkannan and K. Arun Prasath

breakage as 40%, 480%, and 26% respectively, coupling agent. Glass fibres were introduced as
further flexural modulus, flexural strength and im- WGF layers between composite plates makes lami-
pact strength of the bio composite were enhanced nated hybrid composite which is the new approach
by 45%, 19%, and 14%, respectively. Dimensional done in this work in order to improve tensile strength
stability of the SHS treated OPMF reinforced PBS of composite and the results shows that the tensile
bio composite were found to be enhanced by 48%. strength improves 200% with 20 MPa and addition-
SEM analysis noted the adhesive property of the ally young’s modulus was also increased by 322%
fibre and the matrix. Poly Lactic Acid reinforced with as effect of hybridization.
a extracted natural fabric from manicaria saccifera T. Alomayri et al. [26] made an attempt to im-
palm were made into biocomposite samples and prove the thermal and mechanical properties of fly
characterization was done by thermal analysis(TGA) ash based geo polymer reinforced with cotton fab-
and SEM and mechanical testing’s like tensile test, ric. Ordinary Portland cement replaces fly ash in a
flexural test and izod impact was done. The tensile little quantity to improve the setting and hardening
strength, elastic modulus and impact resistance of geopolymers. For mechanical testing eight
were enhanced by 26%, 51%, and 56%, respec- samples were made one is pure geopolymers,
tively, SEM images shows the mechanical interlock- geopolymers with different composition of OPC per-
ing of poly lactic acid into the fabric and improve- centage and cotton fabric reinforced with
ment in the mechanical properties. Porras et al. [23] geopolymers with different composition of OPC to
discuss about the Good energy absorption capabil- it. AL samples were tested for fracture toughness,
ity of Manicaria Saccifera Fibre/ Poly Lactic Acid Flexural strength and impact strength and
biocomposite proves that natural fabrics from thermogravimetric analysis also done to study the
manicaria saccifera palm can be used as reinforce- thermal stability of the samples. It is concluded that
ment for the biocomposites. the addition of OPC to CF reinforced geopolymer
In this paper, an attempt was made to utilize the increases the flexural strength and impact strength
textile industrial waste to produce biodegradable and also improves the adhesion between matrix and
composites. Muhammad Umar et al. [24] has made fibres, the work pointed out the results by conclud-
eight samples according to factorial design for vari- ing, the increase in OPC beyond 5% will leads to
ous levels of parameters like weft material, weft reduction in fracture toughness.SEM analysis were
count, picks/inch for the cotton fibre to conduct vari- made to prove this phenomena of fracture surface
ous mechanical tests like impact strength, specific of the samples.
tensile strength and bending strength and ninth Hossein Khanjanzadeh et al. [27] contributed
sample was composite made of glass fibres. The their work to minimize the usage of wood, here in
mechanical properties were compared between all this study particle board is chosen for the research
the nine samples and it is seen that impact strength purpose since it is vastly used and made of fully
of the sample made of cotton fibres having compa- wooden based materials. Cotton stalks and
rable properties with glass fibres, but flexural as well underutilized paulownia were added to the produc-
as tensile strength was less. It is inferred that com- tion of particle board to reduce the usage of wood in
posites made of industrial waste cotton can be use- preparing particle board, using urea formaldehyde
ful in less structural applications since it is biode- resin these composite were made and testing was
gradable and eco friendly. conducted to check the mechanical property and
Mehmet Safa Bodur et al. [25] concentrates on physical properties of the composites made from
improving the tensile strength of the composites cotton (Gossypium hirsutum L.) stalks and
made of industrial cotton waste reinforced with poly- underutilized paulownia (paulownia fortunie) in wood-
mer matrix. They follows two methods to improve based composite particleboard. Hossein
the tensile strength maleated anhydride polyethyl- Khanjanzadeh concluded that addition of cotton
ene was added as a coupling agent to the compos- stalk up to 50% and paulownia wood particles up to
ite as one method to improve tensile strength and a 70% improved the mechanical properties of the re-
totally new glass fibre and glass fabric laminated sulting boards, whereas there is decrease in the
hybrid composite structure was designed in sec- physical properties when these natural fibers were
ond method. Low density Polyethylene was used added more in percentage to particle board.
as matrix element for composite preparation. By
introducing the coupling agent the tensile strength
improves by 50% of 15 MPa strength with 5 wt.% of
A review on biocomposites and bioresin based composites for potential industrial applications 117

4. HYBRID BIOCOMPOSITES oil, DC 193 (silicone oil), neo-prene, graphite and


glycerol phosphate acid were added to increase the
For utilizing the good properties of more than one
properties of the Bioresin. Finally ethylene glycol
fibre in some cases more than one fibre is used to
solution of (para-toluene sulfonic acid) pTSA was
reinforce the matrix of the biocomposites such
added as a catalyst. These made Bioresin matrix
biocomposites are called as hybrid biocomposites.
was used to replace the automobile brake pads.
Kazuya Okubo et al. [28] develop a novel hybrid
Niedermann et al. [32] synthesized glucose
biocomposite with biodegradable poly (lactic acid)
based epoxy resin and it was tested with jute and
PLA reinforced with microfibrillated cellulose (MFC)
carbon fibre reinforced composites and the samples
and bamboo fibre. Here in this work cellulose is taken
were compared with the mineral oil based commer-
as interphase in polymer matrix around the bam-
cially available resins for the dynamic mechanical
boo fibre bundle to prevent the sudden crack growth.
properties, glass transition temperature, tensile and
The dispression of 1 wt.% of MFC in PLA matrix
bending strength and modulus. They made a con-
drastically improves the strain energy of the bam-
clusion that the glucose based epoxy resin can be
boo/PLA composite upto 200%. It is also inferred
used in high temperature application up to 160 °C.
that adding MFC of 1 wt.% to the composites made
Especially the bioresin based composites can be
of PLA and bamboo fibre gives enhancement to the
used in aircraft interiors. Manthey et al. [33] also
biocomposites in terms of mechanical properties.
joins in research to find a noval bioresin to be rein-
Paki Turgut [29] uses cotton waste to replace
forced with natural fibre to get an efficient bioresin
the limestone powder waste to reduce the thermal
based biocomposites. Here in this work epoxidized
conductivity of the artificial limestone composites,
hemp oil-based biocomposites containing jute fibre
various percentage content of cotton waste is added
reinforcement was produced using hand layup pro-
to replace the limestone powder waste, among the
cess. EHO based bioresin were prepared by mix-
various content 40% of cotton waste when added to
ing EHO with base epoxy resin. Tensile strength,
limestone composites there is reduction in thermal
flexural properties, impact test, SEM analysis and
conductivity and unit weight value of 51% and 29%
water absorption properties were observed and found
when compared with normal specimen. Ultrasonic
to be advantageous when compared with epoxy
pulse velocity, thermal conductivity and unit weight
soyabean oil based biocomposites. Campanella et
forms a strong relationship between each other, here
al. [34] made biocomposite material by using northern
the work concludes that by replacing limestone
red oak leaves from the falls and the bio based res-
powder waste with 40% cotton waste the limestone
ins were prepared from two vegetable oil based res-
composites shows improved properties.
ins were employed CREY4 [that contains maleinated
Composites were prepared using natural fibres
acrylated epoxidized soybean oil and styrene] and
sansevieria (sansevieria trifasciata) and banana
CREY5 [that contains a mixture of acrylated
pseudostem (musa sapientum) reinforced with ep-
epoxidized soybean oil, maleinated acrylated
oxy resin. The mechanical and thermal properties
epoxidized linseed oil and styrene]. Since the leaves
were checked for both composites made from two
having smoothy surface for water resistance pur-
different fibres, mechanical damping factor is 0.35
pose the adhesive property of leaves and resin ma-
for sansevieria epoxy composite which shows it has
trix may be affected. For this purpose the leaves
stronger interfacial bonding between fibre and ma-
were treated before to remove the waxes present in
trix when compared with banana epoxy fibre with
the leaves. The bio based resins prepared have good
mechanical damping factor is 0.44. In case of glass
viscosity which can be applicable for high tempera-
transition temperature banana fibre has 120 °C
ture resin transfer molding (RTM) and vacuum-as-
whereas sansevieria fibre has 100 °C. Samson
sisted resin transfer molding (VARTM) processing.
Rwawiire et al. [30] conclude that optimum tem-
Leaves before it is reinforced to the bioresins, it was
perature for working of sansevieria and banana fi-
treated with saline water to improve the interfacial
bres is 50 °C.
adhesion between leaves and the resins. Another
method also followed to remove the waxes from the
5. EPOXY BIORESINS IN PREPARING leaves with saline water. Here the work consummate
BIOCOMPOSITES that composite made using bio based resin and north-
Lagel et al. [31] prepared a bioresin with furfuryl al- ern red oak leaves produces good properties.
cohol and quebracho tannins as the major ingredi- Scalici et al. [35] prepared biocomposites using
ents and some more additives like PEG 400, tung fibres extracted from the leaves of giant reed Arundo
118 R. Deepak Joel Johnson, V. Arumuga Prabu, P. Amuthakkannan and K. Arun Prasath

donax L. and bio epoxy resins. They compared the days. It is observed that parameters related to
properties of biocomposites when the fibre treated bioresins have slight effect on the modulus whereas
with plasma and without plasma. The thermal bigger effect on the tensile property. Proper lap splice
behaviour and the mechanical properties were in- length has to be maintained to produce high perfor-
vestigated using various analyses like Fourier trans- mance biocomposites. Paul et al. [39] made an at-
form infrared spectroscopy analysis, thermo gravi- tempt to create a biocomposite using banana fibre
metric analysis and tensile tests. Fibre content and and resin made from banana sap and carried out
fibre length also varied while manufacturing the various testing and characterization to study the
biocomposites by hand layup and compression properties of biocomposite made with and without
moulding techniques. The work shows that plasma banana sap. Mechanical testing indicated 15% in-
treatment doesn’t vary any physical or mechanical crease in tensile strength, 12% improvement in ten-
behaviour of the composites but it increases the sile modulus and a 25% improvement in flexural
adhesion between fibre and matrix. Jean-Mathieu modulus.SEM analysis was done to check the com-
Pin et al. [36] focus on the increase of bio based patibility between the fibre and matrix. Finally they
materials toughened mechanical properties based did degradation tests like soil burial test and fungal
on addition of epoxy linseed oil. They used cross growth tests using optical images, which show in-
linking process to produce the commercially avail- creased microbial activity which means improved
able epoxy linseed oil into a material having more degradation rates.
tough mechanical properties. Cross linking was Harekrishna Deka et al. [40] tried a new method
performed initially by selecting suitable hardener and for increasing the mechanical properties by intro-
finally flavouring the side reaction of polymerization. ducing the bio fillers to the bio epoxy resin
This work concludes that after cross linking the (diglycidylether of bisphenol-A based resin and
materials will have better mechanical properties and epoxidized soybean oil). Bio filler is nothing but the
very high glass transition temperature which makes corn based distillers dried grains (DDG). Differential
the material usage in industrial applications. scanning calorimetry and temperature-modulated
Nathan Manthey et al. [37] synthesised bioresins fourier transform infrared spectroscopy shows the
with acrylated epoxidized hemp oil and applied it to acceleration in curing process due to addition of bio
woven jute fiber for characterization. Three types of fillers. Dynamic mechanical analysis shows that
matrixes were formed for sample preparation there is 12% increased storage modulus when com-
vinlyester, 50/50 vinylester and AEHO, AEHO. The pared with composites without bio fillers. SEM im-
flexural properties and inter laminar shear strength ages show there is improved interfacial adhesion
of all the samples were checked and it is found that between matrix and the DDG. Flexural properties
50/50 and pure AEHO sample has low flexural were also found to be good when compared with
strength when compared to the commercially avail- the neat polymers.
able vinlyester and when these matrixes reinforced Sushanta Sahoo et al. [41] made a study on
with the woven jute fibre the AEHO reinforced with composite made of woven sisal fiber reinforced with
fibre shows greater improvement in terms of both unmodified petrol based epoxy and bioresin modi-
inter laminar stresses and flexural strength. Also fied epoxy. Here they used epoxidized soybean oil
acrylated epoxidized hemp oil bioresin improves the and epoxy methyl soyate (EMS) to modify the ep-
adhesion between the matrix and the fibres. oxy resin. Both type of bioresin shows better im-
Amir Fam et al. [38] tried to add bioresin (two provement in properties likes fracture toughness and
types of organic furfuryl alcohol) from renewable re- loss modulus compared with modified epoxy res-
sources corncobs for fabricating glass-FRP (GFRP) ins. Dynamic mechanical analysis shows enhance-
laminates by wet layup. Thus samples were pre- ment in the storage modulus. Impact strength was
pared and compared with commercially available good for the unmodified epoxy resins. Interfacial
epoxy resins for tensile strength and modulus. Fur- adhesion between fibre and the matrix where found
ther they investigate the type and dosage of cata- to be good in case of modified epoxy resins and it
lyst, efficient overlap splice of laminates and the was confirmed by SEM analysis. Alejandrina
work pointed that proper selection of density of Campanella et al. [42] made different combination
bioresin helps to improve the mechanical proper- of bio resins by adding various diluents to the
ties. Curing time was also studied properly and it is maleinated acrylated epoxidized soybean oil
found that full strength was attained on 13 days of (MAESO) by decreasing amount of styrene used
curing and noticed 84% of strength gained within 2 since it is having more hazardous substances in it.
A review on biocomposites and bioresin based composites for potential industrial applications 119

Work performed with twelve different samples for Soares et al. [46] worked to study the mechani-
testing viscosity and gel time of bio resins, dynamic cal properties of basalt fibre and unsaturated poly-
mechanical analysis was also conducted to check ester produced by resin transfer molding. Mechani-
the storage modulus and glass transition tempera- cal testing like tensile, compression and flexural
ture. It is surprised with the results that MAESO testing was done as per ASTM standards and the
gets versatility with different reactive diluents like results obtained shows that the tensile test values
as styrene, vinyltoluene, divinylbenzene, and me- are similar to the calculated values with some error
thyl methacrylate and methacrylated fatty acid and percentage as the compression and flexural tests
these compositions can be varied to achieve required shows sudden failure due to the first ply failure in
mechanical and thermal properties. the outmost layer prepared. The conclusion made
from the work is to prepare more samples by follow-
6. POLYESTER BIORESINS IN ing better manufacturing techniques and further
PREPARING BIOCOMPOSITES study have to be done.
Sunil Kumar Ramamoorthy et al. [47] studied
Mehta et al. [43] utilize the fibre mat which con- the performance of biocomposites from surface
tains 90% Hemp fibre extracted from hemp plant modified regenerated cellulose fibres and lactic acid
with 10% thermoplastic polyester binder as rein- thermoset bioresin. Silane treatment was done and
forcement material and unsaturated polyester (UPE) various mechanical testing like Tensile, flexural and
resin as well as blends of UPE and functionalized impact tests performed to check the interfacial
vegetable oils as the polymer matrix to produce the strength between the matrix and the fibre. It indi-
bioresins. Bio composites made using bioresins cated that surface treatment was done to improve
shows 90% increase in its impact strength when the physico-chemical interactions at the fibre-ma-
compared with the pure UPE-industrial hemp fibre trix interface. When the biocomposite is silane
mat composites. Further the tensile property also treated there is increase in the bonding between
shows improvement using vegetable oil based poly- fibre and matrix which helps the improvement of
mer matrix. Electron Microscopy studies were also mechanical properties of the biocomposites. Stor-
done to observe the morphological changes of the age modulus was also increased when silane treat-
composites. ment was done whereas damping intensity de-
Anup Rana et al. [44] has developed a bioresin creases for same composite. Work gets confirma-
with flaxseed oil and produced the biocomposites tion results using microscopic images.
with flax fibres using vacuum assisted resin trans- Jamiluddin et al. [48] replaces the petroleum
fer molding technique. Here the composition of sty- based matrix with green matrix i.e poly lactic acid
rene is varied to improve the physical and mechani- from tapioca. It is found that the processing tem-
cal properties of the biocomposites made using flax perature place a major role for the bonding of the
fibres and flaxseed oil based bioresins. Various stud- matrix and the fibre, by using green matrix it is evi-
ies like water absorption, varying fibre content, vary- dent that processing temperature can be optimized
ing styrene content has been reported in this work. which results in improved mechanical properties,
It is inferred that there is improvement in the both thermal property and physical property. Density test,
the physical and the mechanical properties when hardness test, thermo gravimetric analysis, differ-
increasing the styrene content. ential scanning calorimetric and tensile test were
Mahmoodul Haq et al. [45] made an attempt to conducted in order to show the compatibility. It is
use the bioresin prepared from unsaturated polyes- presumed that 165 °C as the optimum processing
ter and soyabean oil to reinforce with the nanoclay temperature for making biocomposites with natural
and natural fibres(Industrial hemp). According to the fibre and poly lactic acid tapiaco resin polymers.
experimental study it is seen that hybrid biocompo- Tshwafo Motaung et al. [49] produced
site made of bioresin lowers the mechanical param- biocomposites with natural fibres such as agave and
eters such as stiffness and ultimate tensile stress sisal fibres reinforced with polyfurfuryl alcohol. Here
and increases the toughness properties like impact both the natural fibres were treated with alkali and
strength and ductility. The amount of bioresins and various testing was conducted between both fibres
nano clays plays major role in balancing the stiff- for chemical composition thermal mechanical prop-
ness and toughness. Further these multiphase hy- erties. The result shows that sisal fibres are more
brid biocomposite has improved barrier properties likely to alkali treatment compared with agave fi-
and thermal properties which enhance its usage in bres. Mechanical and thermal properties were im-
transportation and housing structures.
120 R. Deepak Joel Johnson, V. Arumuga Prabu, P. Amuthakkannan and K. Arun Prasath

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