Statys

800A / 1000A

Fans replacement

MSM 14 75109 - Statys 800A / 1000A - Fan replacement

 Replacement Procedure
Revisions
Issued by: FBK 22/09/2014 Creation

Verified by:

Approved by:

Table of contents:
• Chapter 1: Preliminaries
• Chapter 2: Fans removal
• Chapter 3: New fans assembly
• Chapter 4: Test
• Chapter 5: End of intervention

MSM 14 75109 - Statys 800A / 1000A - Fan replacement

1 PRELIMINARIES

Replacement Procedure
1. Statys and Load Conditions
Statys must be switched on manual By-Pass and Q30 opened.

2. Compatibility
N/A

3. Tools
Screw gun, Torx socket (TX20,TX30), Hexagonal screwdriver 6 & 7), Protection gloves

hexagona hexagona
Torx head
head
(TX20, screwdriver
screwdriver
T30) with
(6)
universal
joint (7)

MSM 14 75109 - Statys 800A / 1000A - Fan replacement

2 Fans removal

Replacement Procedure
2.1. Dismantling protection panel

Loosen all fixation

screws of protection
panel (16 x T30).

Dismantling
protection panels

MSM 14 75109 - Statys 800A / 1000A - Fan replacement

2 Fans removal

Replacement Procedure
2.3. Disconnecting the fans drawers

Remove fixation
screws of SS2 fans
drawer (2x TX25).
Disconnect
SS2 fans drawer XC1 on
both DU440
board

Disconnect XJ20

Remove fixation
screws of SS1 fans
drawer (2x TX25). DU440 can be
removed
SS1 fans drawer

Disconnect XJ10

MSM 14 75109 - Statys 800A / 1000A - Fan replacement

2 Fans removal

Replacement Procedure
2.4. Extracting the fans drawers
This chapter must be used four fans on SS1 and fans on SS2.

Extract SS1 & SS2 fans drawers

Put down each drawer

with fans upward

According to Statys
version, transformers
can be present or not.

MSM 14 75109 - Statys 800A / 1000A - Fan replacement

2 Fans removal

Replacement Procedure
2.5. Disconnections
This chapter must be used four fans on SS1 and fans on SS2.

Disconnect XB1 to XB4

of DU440

On each terminal, disconnect

wires and keep the connector

For each fan,

disconnect the three
wires on fan terminal.

MSM 14 75109 - Statys 800A / 1000A - Fan replacement

2 Fans removal

Replacement Procedure
2.6. Mechanical dismounting
This chapter must be used four fans on SS1 and fans on SS2.

Remove the four fans

railings
4 x 4 x TX25

Remove the railings

and keep them

Remove nuts
4 x 4 x nuts (7)
(Pay attention on slices)

Keep ground cables

Remove the fans.

MSM 14 75109 - Statys 800A / 1000A - Fan replacement

 3 New fans assembly

Replacement Procedure
3.1. Mechanical mounting
This chapter must be used four fans on SS1 and fans on SS2.

Fixe the four fans

Put up the railings
railings
4 x 4 x TX25

Fixe fans
4 x 4 x nuts (7)
(Pay attention on
slices)

Pay attention on the

sense of assembly.
Sense of mounting
cannot be tested later.

Connect ground wire

on each fan

MSM 14 75109 - Statys 800A / 1000A - Fan replacement

3 New fans assembly

Replacement Procedure
3.2. Fans connecting
This chapter must be used four fans on SS1 and fans on SS2.

For each fan, connect

the three wires on fan
terminal.

For each fan, connect speed

transducer wires on one terminal

Connect XB1 to XB4 of

DU440
M13
M12
M23
M22
XB1 : M10 - M20

XB2 : M13 - M23

XB3 : M12 - M22

XB4 : M11 - M21

M11 M10
M21 M20

MSM 14 75109 - Statys 800A / 1000A - Fan replacement

3 New fans assembly

Replacement Procedure
3.3. End of assembly
This chapter must be used four fans on SS1 and fans on SS2.

Reposition cables

Do not cut the wires.

Creates loops with sensors cables.

Insert SS1 & SS2 fans drawers

MSM 14 75109 - Statys 800A / 1000A - Fan replacement

3 New fans assembly

Replacement Procedure
3.4. Drawer mounting

fixe screws of SS2

fans drawer (2x
TX25).
Connect
SS2 fans drawer XC1 on
both DU440
board

Connect XJ20

fixe screws of SS1

fans drawer (2x
TX25).

SS1 fans drawer

Connect XJ10

MSM 14 75109 - Statys 800A / 1000A - Fan replacement

4 Tests

Replacement Procedure
4.1. Fan functioning test
Conditions:
Statys is still on By-pass with Q30 opened.
If source 1 is present, close Q41 and close SS1
Else close Q42 and close SS2
=> Fans are powered and start running.

Wait 30 seconds that the speed of fans is stable.

Then launch “fan calibration” command.

Both DU440 boards are recording fans speed.

Fans of SS1 and SS2 were all calibrated in the same time.

On both DU440 boards, all

LEDs must be switched off

MSM 14 75109 - Statys 800A / 1000A - Fan replacement

4 Tests

Replacement Procedure
4.2. Fan functioning test on SS1

M13
M10

M12

M11
F25

F26

F27

F28

F29

To test fan functioning, we will verify fans fault detection in case of fan fuse failure.
Fan failure are simulated by opening fuse support.

when fuses are opened, no more powered fans must be detected in failure.
To validate convenient functioning or if others failures are detected, use the tables
bellow for diagnostic.

Open F25 – F26 (power M10 and M12)

SS1 LEDs on DU440
Open - F25-F26 M11 M12 M13 M10
Normal • • M10 & M12 are switched off and speeds were fell
M10 failure • M10 was not powered at calibration
M11 failure • • • M11 was not powered at calibration
M12 failure • M12 was not powered at calibration
M13 failure • • • M13 was not powered at calibration

Open F28 – F29 (power M11 and M13)

SS1 LEDs on DU440
Open - F28-F29 M11 M12 M13 M10
Normal • • M11 & M13 are switched off and speeds were fell
M10 failure • • • M10 was not powered at calibration
M11 failure • M11 was not powered at calibration
M12 failure • • • M12 was not powered at calibration
M13 failure • M13 was not powered at calibration

MSM 14 75109 - Statys 800A / 1000A - Fan replacement

4 Tests

Replacement Procedure
4.3. Fan functioning test on SS2

M23

M21
M20

M22
F30

F31

F32

F33

F34

To test fan functioning, we will verify fans fault detection in case of fan fuse failure.
Fan failure are simulated by opening fuse support.

when fuses are opened, no more powered fans must be detected in failure.
To validate convenient functioning or if others failures are detected, use the tables
bellow for diagnostic.

Open F30 – F31 (power M20 and M22)

SS1 LEDs on DU440
Open – F30-F31 M21 M22 M23 M20
Normal • • M20 & M22 are switched off and speeds were fell
M20 failure • M20 was not powered at calibration
M21 failure • • • M21 was not powered at calibration
M22 failure • M22 was not powered at calibration
M23 failure • • • M23 was not powered at calibration

Open F33 – F34 (power M21 and M23)

SS1 LEDs on DU440
Open - F233-F34 M21 M22 M23 M20
Normal • • M20 & M22 are switched off and speeds were fell
M20 failure • • • M20 was not powered at calibration
M21 failure • M21 was not powered at calibration
M22 failure • • • M22 was not powered at calibration
M23 failure • M23 was not powered at calibration

MSM 14 75109 - Statys 800A / 1000A - Fan replacement

 5 End of intervention

Replacement Procedure
5.1. End of settings

When fans are replaced, use the

command
Reset duration – fan
to launch a new fan duration time

When maintenance intervention is

ended , use the command
Reset duration – Maint.
to launch a new maintenance
duration time

MSM 14 75109 - Statys 800A / 1000A - Fan replacement

5 End of intervention

Replacement Procedure
5.2. End of assembly

Use convenient
bottom panel
(with ST300 LEDs label)

Assembly protection
panels

Tighten all fixation

screws of protection
panel (16 x T30).

Intervention of fans replacement is finished

MSM 14 75109 - Statys 800A / 1000A - Fan replacement