You are on page 1of 6

Summary of Industrial Study

Introduction: Manufacturing Process


This summary provides an overview of the plastic pipes Extrusion Process is used to manufacture plastic pipes and
industry in the Kingdom of Saudi Arabia and describes the Injection Moulding process for fittings. In extrusion process the
products and the manufacturing process besides supply, raw material (Polymer & Master batch or Polymer compound)
is fed to the extruder where it gets melted and is then forced
historical & future demand, prices & factors, and competition.
through a die head. The die head decides the diameter of the
Product Description pipe and gives a tube shape. This tube then passes through a
Plastic Pipes are mostly used in secondary & tertiary cooling channel to make the tube rigid. At the end of the cooling
distribution of potable water, transportation of sewage & channel a cutting device cuts the tube to the desired length.
drainage and Optical Fiber Cable (OFC) ducts. The plastic pipes These tubes/pipes are inspected and checked for quality and
then packed to be transported to customers. In injection
that are widely used are made of Polyolefin (PO) and Poly Vinyl
moulding process, the raw material ( Polymer & Master batch or
Chloride (PVC). The Polyolefin include PolyPropylene Random
polymer compound) is fed automatically to the machine where
(PPR) & Polyethylene (PE) pipes. it is melted and injected into the mold. If the fitting required
Pipes Type Diameter use
brass insert, the operator inserts the appropriate brass in the
PVC 25-1000 mm Sewage and drainage mold manually. The mold then opens automatically to eject the
PPR 20-63 mm Internal plumbing fittings. The fittings are inspected and checked for quality. After
PE 16-1000 mm Secondary water distribution
inspection the fittings are polished and packed in cardboard
PE pipes are mostly used in secondary water distribution while boxes for marketing.

PPR pipes are exclusively used in Internal Plumbing in Market Overview


Commercial & Residential buildings and PVC used mostly in All major PPR producers are located in the Central Region,
sewage & drainage application. Limited quantities of PVC are mainly in Riyadh. Imported PPR pipes available in the Kingdom
used in internal plumbing however it is now being replaced by market are mostly imported from Germany and Turkey. There
PPR pipes. PVC pipes are produced in the diameters ranging are many PVC & PE pipe producers in the Kingdom distributed
between 25 mm to 1,000 mm in the standard length of 6 meters mainly in the other regions. In the internal plumbing sector, PPR
is gradually displacing uPVC/cPVC. However, this is occurring at
with different color options. PE pipes are produced in the
a much faster rate in the Central Region. Also PE 100 pipes have
diameters ranging between 16 mm to 1 meter. The sizes from
replaced PVC in secondary water distribution networks. Most
16 mm to 32 mm are available in coils of 100, 200, 300 up to PVC pipe producers are engaged in exports, whereas PPR & PE
1,500 Meters while sizes above 400 mm are available in coils of producers are currently focused on import substitution and
100 meters. Larger diameters are available in straight lengths of satisfying local demand. Ministry of Water & Electricity
12 meters. PPR pipes are manufactured in the diameters (MOWE) recommends PE pipe for secondary portable water
between 20-63 mm in standard length of six meters with green networks for small diameters up to 200 mm with pressure class
16 bars and house connections for diameters ranging from 12
color.
mm to 75 mm. uPVC is recommended for sanitary & water
networks for diameters between 100 – 200 mm.

(1)
PVC pipe is the leader among plastic pipes with nearly all end PVC Pipes & Fittings (TPA)

users utilizing PVC to some degree. PE pipes are expected to 350000 5%


take market share away from PVC in potable water distribution 300000
250000 0%
applications.

Growth Rate
200000

Ton
-5%
In the Kingdom’s market, the majority of the demand for PVC 150000
pipes is from the external plumbing & infrastructure projects 100000 -10%
that includes drainage & sewage networks. 50000
0 -15%
The main demand for the PE pipes is accounted by MOWE, 2013 2014 2015
Telecom companies & irrigation. Also the demand for HPE Local supply Imports Exports
Demand Growth%
telecom ducts originates with the KSA’s major telecom
companies
KSA PVC pipe manufacturers have exported between 20%-40%
The main diameters used are 20mm-40mm with 110mm of their production to the GCC and MENA region markets.
reserved for special applications. Imports mostly originate from Bahrain Pipe factory located
Manama.
Supply/Demand
The historical demand of PPR pipes & fittings in the Kingdom is as The historical demand of PE pipes & fittings in the Kingdom is
follows: as follows:
PPR Pipes & Fittings (TPA)
PE Pipe & Fittings (TPA)
25000 15%
200000 16%
20000
14%
Growth Rate

10%
15000 150000 12%
Ton

Growth Rate
10%
10000
Ton

5% 100000 8%
5000 6%
50000 4%
0 0%
2%
2013 2014 2015
Local supply Imports Demand Growth% 0 0%
2013 2014 2015

The major exporting countries are Germany & Turkey. These Local supply Imports Exports
Demand Growth%
two countries together account for over 80% of the total
imports of PPR Pies & Fittings to Kingdom.
Unlike the PVC sector, where exports are highly developed, the
The historical demand of PVC pipes & fittings in the Kingdom is as PE sector has not yet developed a significant export market.
follows: This is because applications for PE pipes are more restricted
than the PVC sector, the sector is much younger and therefore

(2)
less well developed. It is clear from the minimal level of imports order-size, customer loyalty and supply/demand situation. The
that the Kingdom is self-sufficient in PE pipes. pricing approach used in this industry is “cost of resin-plus” to
establishing the price at which they quote for contracts. Typical
Future Demand
markups are either on a % basis or a fixed amount per ton. The
The main demand for the plastic pipes comes from the prices of the plastic pipes are fixed on the basis of the thumb
construction projects that include water distribution, residential
rule Polymer resin price per ton plus conversion cost per ton
& commercial, sewage & drainage and irrigation. These sectors plus 15% to 20% as the profit margin. The conversion cost
performed well during the last five years, however same was
includes manpower cost, utilities cost & deprecation.
reduced to single digit or even negative during last two years
with expectation of improvement from 2018 & onwards. The Competition
future demand at a negative growth rate of 10% for PVC pipes The market for PPR pipes and fittings is clearly divided into a
during 2016 & no growth during 2017 and stagnant growth for premium and standard/commodity segment. Long-established
German brands Aquatherm, Banninger, and Polyplast dominate the
PE & PPR during 2016 & 2017 with an increase of 3% for all
premium segment. In case of PVC pipes (uPVC/cPVC), market is
types from 2018 & onwards of pipes is expected to be as dominated by local producers with minor imports. It faces intensified
follows: competition in the small diameter sector due to product substitution
by PPR, which is offset by strong growth in demand for the 75mm
Future Demand of Plastic Pipes (2016-2020) and above sector. The market share for local supply & imports during
250000 2015 is diagrammatically shown as below:

200000
PPR
150000 19% PVC
6%
100000 PE
3%
50000
PE
0 97%
‫م‬2016 ‫م‬2017 ‫م‬2018 2019 2020 PVC
94%
PPR
PPR PVC PE 81%
Local supply Imports
Pricing
The selling prices of plastic pipes are driven mainly by the cost The competition in the local market remains intense due to the
of the pipe grade polymer resin. The selling prices of polymer availability of major companies producing almost the same
resin are dependent on the prices of crude oil that keeps product in terms of quality. These companies compete face to
fluctuating. PE , uPVC and PPR resin are locally available from face in the local market as all are approved by MOWE & NWC.
SABIC whereas cPVC resin are imported from Europe mostly PE fittings are dominated by European manufacturers Georg
Lubrizol. Also selling prices are effected by pipe specification, Fischer (Switzerland) and Ritmo (Italy).

(3)
Conclusion
Pipes are vital to water & sewage industry; they connect source
to consumer efficiently, economically and reliably. Because the
journey of water from source to treatment plant to consumer to
waste treatment and ultimately back to the source can take
many different paths, a wide variety of materials and sizes has
arisen to best handle each segment of the trip. Prior to second
world war, using plastics for water or waste water was unheard.
In the last thirty years, however, the versatile material has come
to dominate most segments of the market. Plastic pipes over the
years have become very popular because they are light, easy to
install and easy to repair. In the Kingdom Plastic Pipes made of
PVC started penetrating the pipe market during late 70s. The
Polyolefin pipes (PE & PPR) market started developing from late
90s. Although PPR has been in the Kingdom since 1980s
imported from Germany but was limited to high end projects.
The PVC pipe market in the Kingdom is quite mature in terms of
local production.

(4)
Disclaimer
The information included in this website is provided by SIDF for
general information and guideline purposes only. There is no
representations or warranties of any kind, express or implied,
about the completeness, accuracy, reliability, suitability or
availability of the data, information or related material
contained on this website for any purpose. SIDF will not be
liable for any damages, losses or causes of action of any nature
arising from any use or reliance of any of the information or the
provision of this information. Any reliance you place on such
information should be strictly taken at your own risk.

Visitors who use this information are encouraged to carefully


evaluate its accuracy, completeness and relevance for their
purposes, and should obtain an appropriate professional advice
relevant to their particular circumstances.

In this Website you may link to other external websites which


are not under the control of SIDF. We have no control over the
nature, content and availability of those sites. Such material is
assembled in good faith, but does not necessarily reflect the
considered views of SIDF, or indicate a commitment to a
particular course of action.

The list of consultancy firms and website links presented in this


website does not necessarily imply SIDF recommendation or
endorse the views expressed within them.

The information provided herein may not be used in any illegal,


unlawful, fraudulent or deleterious way, purpose or activity.

(5)

You might also like