9090

FIGURE 1. HYDRAULIC SCHEMATIC SYMBOLS

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2
 9665

1. TILT CYLINDER 9. STEERING CYLINDER

2. MAIN CONTROL VALVE 10. FILTER
3. HYDRAULIC TANK 11. FREE–LIFT CYLINDER (3–STAGE)
4. SCREEN 12. LOWERING CONTROL VALVE
5. ENGINE 13. LIFT CYLINDER (STD.) OR MAIN CYLINDER
6. GEAR PUMP ASSEMBLY (3–STAGE)
7. TEST PORT 14. SECONDARY RELIEF CIRCUIT FOR 4
8. STEERING CONTROL UNIT FUNCTION VALVE ONLY

FIGURE 2. HYDRAULIC SYSTEM SCHEMATIC – FOR UNITS WITH WARNER TRANSMISSION

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 THREE–STAGE
MAST

FREE–LIFT
MAST

TWO–STAGE *SECONDARY RELIEF VALVE IS STAN-

MAST DARD ON 4 FUNCTION CONTROL VALVE
AND OPTIONAL ON 3 FUNCTION CON-
TROL VALVE ONLY.

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 11138

1. TILT CYLINDER 8. STEERING CONTROL UNIT

2. MAIN CONTROL VALVE 9. STEERING CYLINDER
3. HYDRAULIC TANK 10. FILTER
4. SCREEN 11. FREE–LIFT CYLINDER (3–STAGE)
5. ENGINE 12. LOWERING CONTROL VALVE (EXTERNAL)
6. GEAR PUMP ASSEMBLY 13. LOWERING CONTROL VALVE (INTERNAL)
7. TEST PORT 14. FREE–LIFT LIFT CYLINDER

FIGURE 3. HYDRAULIC SYSTEM SCHEMATIC – FOR UNITS WITH HYSTER T41, T42, T43 TRANSMISSIONS

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 8

7
11

15
10
16
6

13 12

14

19

17
5 1

4
18 2

9945

1. OIL PUMP 8. FORWARD 15. REVERSE CLUTCH PRESSURE

2. TORQUE CONVERTER MODULATION SPOOL CHECK PORT
3. TORQUE CONVERTER 9. ACCUMULATOR 16. FORWARD REGULATOR CHECK
REGULATOR 10. INCHING SPOOL PORT
4. OIL COOLER BY–PASS 11. DIRECTION SPOOL 17. MAIN REGULATOR CHECK PORT
5. OIL COOLER 12. FORWARD CLUTCH 18. OIL COOLER BY–PASS CHECK PORT
6. MAIN REGULATOR 13. REVERSE CLUTCH 19. TORQUE CONVERTER REGULATOR
7. REVERSE MODULATION 14. FILTER CHECK PORT
SPOOL

FIGURE 4. TRANSMISSION HYDRAULIC SCHEMATIC – FOR UNITS WITH WARNER TRANSMISSION

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 11139

1. SCREEN 12. INCHING SPOOL

2. OIL PUMP 13. DIRECTION SPOOL
3. PUMP RELIEF VALVE 14. REVERSE CLUTCH
4. FILTER AND BY–PASS 15. FORWARD CLUTCH
5. TORQUE CONVERTER 16. CHECK PORT FOR MODUALTOR PRESSURE
6. COOLER RELIEF VALVE 17. CHECK PORT FOR REVERSE CLUTCH
7. OIL COOLER PRESSURE
8. TORQUE CONVERTER 18. CHECK PORT FOR FORWARD CLUTCH
REGULATOR PRESSURE
9. CLUTCH REGULATOR 19. CHECK PORT FOR PUMP PRESSURE
10. MODULATOR CONTROL 20. CHECK PORT FOR CONVERTER PRESSURE
VALVE 21. MONOTROL SOLENOID, REVERSE
11. MODULATOR REGULATOR 22. MONOTROL SOLENOID, FORWARD

FIGURE 5. TRANSMISSION HYDRAULIC SCHEMATIC – FOR UNITS WITH

HYSTER T41, T42, T43 TRANSMISSION

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 WIRE COLOR GAGE (AWG)
A RED 12
B GREEN 16
C YELLOW 12
D WHITE 12
E BLACK 14
F BROWN 16
G ORANGE 16
H BLUE 16
J BLACK 16
K RED 16
L GREEN 16
M YELLOW 16
N WHITE 16
P BLUE 12
R YELLOW 16
S GREEN 12
T ORANGE 16
U RED 16
V ORANGE 16
W BROWN 16
Y RED 12
Z YELLOW 12
AA RED 12
EA BLACK 14
EB BLACK 14
EC BLACK 14
HA BLUE 16
HB BLUE 16
SB GREEN 12
SC GREEN 12
WA BROWN 16
AB RED 12
BCC RED 12
CD BLACK 14
DA WHITE 12
ED BLACK 14
EE BLUE 16
JJ WHITE 12
HM YELLOW 16
PM BLACK 16 DIRECTION CONTROL LEVER
XM RED 16 NEUTRAL START SWITCH
WX YELLOW 12 DETAIL “A”
LL WHITE 12
USED ON GASOLINE LIFT TRUCKS ONLY

1. LIGHT, ENGINE OIL PRESSURE 8. SPARK PLUGS

2. GAUGE, FUEL LEVEL 9. FUSE PANEL
3. LIGHT, TRANSMISSION OIL TEMPERATURE 10. HORN RELAY
4. GAUGE, WATER TEMPERATURE 11. HORN SWITCH
5. LIGHT, DISCHARGE INDICATOR 12. HORN
6. DISTRIBUTOR 13. FUEL SHUT OFF
7. HOURMETER

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 SEE DETAIL “A” FOR CIRCUIT USED WITH
THE DIRECTION CONTROL LEVER

14. SENDER, OIL PRESSURE 26. FORWARD SOLENOID

15. SENDER, FUEL GAUGE 27. MONOTROL PEDAL
16. BATTERY 28. SWITCH, SERVICE BRAKES
17. KEY SWITCH 29. IGNITION COIL
18. PARKING BRAKE SWITCH (MONOTROL) 30. RELAY
19. STARTER
20. REGULATOR
21. SENDER, TRANSMISSION OIL
TEMPERATURE
22. SENDER, WATER TEMPERATURE
23. ALTERNATOR
24. SWITCH, NEUTRAL START
25. REVERSE SOLENOID

FIGURE 6. GASOLINE/LPG ENGINE WIRING DIAGRAM (G and LPG Rating)

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 WIRE COLOR GAGE (AWG)
A RED 12
B GREEN 16
C YELLOW 12
D WHITE 12
E BLACK 14
F BROWN 16
G ORANGE 16
H BLUE 16
J BLACK 16
K RED 16
L GREEN 16
M YELLOW 16
N WHITE 16
P BLUE 12
R YELLOW 16
S GREEN 12
T ORANGE 16
U RED 16
V ORANGE 16
W BROWN 16
Y RED 12
Z YELLOW 12
AA RED 12
EA BLACK 14
EB BLACK 14
EC BLACK 14
HA BLUE 16
HB BLUE 16
SB GREEN 12
SC GREEN 12
WA BROWN 16
AB RED 12
CC RED 12
CD BLACK 14
DA WHITE 12
ED BLACK 14
WW RED 16
DIRECTION CONTROL LEVER
AC PURPLE NEUTRAL START SWITCH
AD RED/PURPLE DETAIL “A”
EE BLUE 16
JJ WHITE 12
HM YELLOW 16
PM BLACK 16
XM RED 16 USED ON GASOLINE LIFT TRUCKS ONLY
WX YELLOW 12
LL WHITE 12

1. LIGHT, ENGINE OIL PRESSURE 8. SPARK PLUGS

2. GAUGE, FUEL LEVEL 9. IN–LINE FUSES
3. LIGHT, TRANSMISSION OIL TEMPERATURE 10. HORN RELAY
4. GAUGE, WATER TEMPERATURE 11. HORN SWITCH
5. LIGHT, DISCHARGE INDICATOR 12. HORN
6. DISTRIBUTOR 13. FUEL SHUT OFF
7. HOURMETER

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 SEE DETAIL “A” FOR CIRCUIT USED WITH
THE DIRECTION CONTROL LEVER

14. SENDER, OIL PRESSURE 24. REVERSE SOLENOID

15. SENDER, FUEL GAUGE 25. FORWARD SOLENOID
16. BATTERY 26. MONOTROL PEDAL
17. KEY SWITCH 27. PRESSURE SWITCH, SERVICE BRAKES
18. PARKING BRAKE SWITCH (MONOTROL) 28. IGNITION COIL
19. STARTER 29. RELAY
20. SENDER, TRANSMISSION OIL 30. DISCONNECT SWITCH
TEMPERATURE 31. INDICATOR LIGHT, DISCONNECT
21. SENDER, WATER TEMPERATURE SWITCH
22. ALTERNATOR 32. VOLTAGE SENSOR TERMINAL
23. SWITCH, NEUTRAL START 33. TO INDICATOR LIGHT

FIGURE 7. GASOLINE/LPG (SAFETY) ENGINE WIRING DIAGRAM (GS and LPS Rating)

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 1. FUEL SENDER 11. REGULATOR
2. TO INSTRUMENT PANEL 12. BALLAST RESISTOR
3. HORN 13. COIL
4. OIL PRESSURE SENDER 14. BALLAST RESISTOR RELAY
5. STARTER 15. BATTERY
6. BATTERY TERMINAL 16. WATER TEMP. SENDER
7. S TERMINAL 17. DISTRIBUTOR
8. ALTERNATOR 18. TRANSMISSION OIL TEMP. SENDER
9. B TERMINAL 19. NEUTRAL START SWITCH
10. G TERMINAL 20. TO DISTRIBUTOR

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 COIL DETAIL

BLK = BLACK
BR = BROWN
R = RED
O = ORANGE
Y = YELLOW
G = GREEN DETAIL OF BALLAST
BLU = BLUE RESISTOR RELAY
W = WHITE 9593

FIGURE 8. GASOLINE/LPG ENGINE CABLE DIAGRAM (G and LPG Rating)

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 WIRE COLOR GAGE (AWG)
A RED 12
B GREEN 16
C YELLOW 12
D WHITE 12
E BLACK 14
F BROWN 16
G ORANGE 16
H BLUE 16
J BLACK 16
K RED 16 GND

L GREEN 16
M YELLOW 16 U

N WHITE 16
P BLUE 12
R YELLOW 16
S GREEN 12
T ORANGE 16
U RED 16
V ORANGE 16
W BROWN 16
Y RED 12
Z YELLOW 12
AA RED 12
EA BLACK 14
EB BLACK 14
EC BLACK 14
HA BLUE 16
HB BLUE 16
SB GREEN 12 DETAIL “A”
WA BROWN 16
ED BLACK 14
EE BLUE 16
JJ WHITE 12
HM YELLOW 16
PM BLACK 16
XM RED 16
WX YELLOW 12
LL WHITE 12 DIRECTION CONTROL
LEVER NEUTRAL
START SWITCH WIRE
CC NOT USED IN D
AND DS TRUCKS

1. LIGHT, ENGINE OIL PRESSURE 8. SWITCH, COLD START AID

2. GAUGE, FUEL LEVEL 9. FUSE PANEL
3. LIGHT, TRANSMISSION OIL 10. HORN RELAY
TEMPERATURE 11. HORN SWITCH
4. GAUGE, WATER TEMPERATURE 12. HORN
5. LIGHT, DISCHARGE INDICATOR 13. HEAT ELEMENTS, COLD START AID
6. RESISTOR, COLD START AID
7. HOURMETER

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 SEE DETAIL “A” FOR CIRCUIT USED WITH
THE DIRECTION CONTROL LEVER

14. SENDER, OIL PRESSURE

15. SENDER, FUEL GAUGE
16. BATTERY
17. KEY SWITCH
18. PARKING BRAKE SWITCH (MONOTROL)
19. STARTER
20. REGULATOR
21. SENDER, TRANSMISSION OIL TEMPERATURE
22. SENDER, WATER TEMPERATURE
23. ALTERNATOR
24. SWITCH, NEUTRAL START
25. REVERSE SOLENOID
26. FORWARD SOLENOID
27. MONOTROL PEDAL
28 PRESSURE SWITCH, SERVICE BRAKES

FIGURE 9. DIESEL ENGINE WIRING DIAGRAM (D Rating)

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 WIRE COLOR GAGE (AWG)
A RED 12
B GREEN 16
C YELLOW 12
D WHITE 12
E BLACK 14
F BROWN 16 GND

G ORANGE 16
H BLUE 16
J BLACK 16
U
K RED 16
L GREEN 16
M YELLOW 16
N WHITE 16
P BLUE 12
R YELLOW 16
S GREEN 12
T ORANGE 16
U RED 16
V ORANGE 16
W BROWN 16
Y RED 12
Z YELLOW 12
AA RED 12
EA BLACK 14
EB BLACK 14
EC BLACK 14
H BLUE 16 DETAIL “A”
HB BLUE 16
SB GREEN 12
WA BROWN 16
ED BLACK 14
EE BLUE 16
JJ WHITE 12
HM YELLOW 16
PM BLACK 16
DIRECTION CONTROL
XM RED 16
LEVER NEUTRAL START
WX YELLOW 12
SWITCH WIRE CC NOT
LL WHITE 12
USED IN D AND DS LIFT
TRUCKS

1. LIGHT, ENGINE OIL PRESSURE

2. GAUGE, FUEL LEVEL
3. LIGHT, TRANSMISSION OIL TEMPERATURE
4. GAUGE, WATER TEMPERATURE
5. LIGHT, DISCHARGE INDICATOR
6. RESISTOR, COLD START AID
7. HOURMETER
8. SWITCH, COLD START AID
9. IN–LINE FUSES
10. HORN RELAY
11. HORN SWITCH
12. HORN
13. HEAT ELEMENTS, COLD START AID

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 SEE DETAIL “A” FOR CIRCUIT USED WITH
THE DIRECTION CONTROL LEVER

14. SENDER, OIL PRESSURE 22. SENDER, WATER TEMPERATURE

15. SENDER, FUEL GAUGE 23. ALTERNATOR
16. BATTERY 24. SWITCH, NEUTRAL START
17. KEY SWITCH 25. REVERSE SOLENOID
18. PARKING BRAKE SWITCH (MONOTROL) 26. FORWARD SOLENOID
19. STARTER 27. MONOTROL PEDAL
20. REGULATOR 28 PRESSURE SWITCH, SERVICE BRAKES
21. SENDER, TRANSMISSION OIL 29. DISCONNECT SWITCH
TEMPERATURE 30. INDICATOR LIGHT, DISCONNECT SWITCH

FIGURE 10. DIESEL (SAFETY) ENGINE WIRING DIAGRAM (DS Rating)

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 BLK = BLACK
BR =BROWN
R =RED
O =ORANGE
Y =YELLOW
G =GREEN
BLU =BLUE
W =WHITE

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 1. BATTERY
2. TO INSTRUMENT PANEL
3. HORN
4. OIL PRESSURE SENDER
5. MOTOR C TERMINAL
6. STARTER S TERMINAL
7. BATTERY B TERMINAL
8. STARTER
9. ALTERNATOR
10. REGULATOR
11. FUEL SENDER
12. TRANSMISSION OIL TEMP. SENDER
13. NEUTRAL START SWITCH
14. WATER TEMP. SENDER
15. BATTERY TERMINAL
16. GROUND TERMINAL

FIGURE 11. DIESEL ENGINE CABLE DIAGRAM (D Rating)

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 NOTE: AC GAUGES SHOWN, DATCON AND TELEFLEX
HAVE REVERSE TERMINALS AND CONNECTIONS.

1. ENGINE OIL PRESSURE

2. TEMPERATURE GAUGE,
TRANSMISSION OIL
3. TEMPERATURE GAUGE, ENGINE
COOLANT
4. BATTERY DISCHARGE
INDICATOR
5. NAMEPLATE
6. PLUG
7. FOR LIGHT SWITCH
8. HOURMETER
9. FUEL LEVEL GAUGE
10. CHOKE
11. KEY SWITCH
12. TO FUSE PANEL
13. TO STEERING COLUMN 9564
14. PUSH BUTTON FOR COLD BLK =BLACK
START AID BR =BROWN
15. FUEL CUT OFF 20. TO TRANSMISSION OIL R =RED
16. RESISTOR FOR COLD START AID TEMPERATURE LIGHT O =ORANGE
17. SWITCH FOR COLD START AID 21. HORN RELAY Y =YELLOW
18. TO ENGINE OIL PRESSURE 22. TO SENDER G =GREEN
LIGHT 23. TO KEY SWITCH BLU =BLUE
19. DIESEL ONLY 24. GAS AND DIESEL ONLY W =WHITE

FIGURE 12. ELECTRICAL DIAGRAM, INSTRUMENT PANEL

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