OPERATIONS MANAGEMENT SYSTEM OMS No. SHEM02.

02
SAFER - Health
Classification: and Safety
Internal Use Risk Assessment Attachment
#
Rev. #( 1 ) Date Jul-21
5.1: JSA Format Next review Date Jun-24
JOB SAFETY ANALYSIS (to be filled out by Operations/Maintenance Staff or Group Leader together with JSA Team Members)
Job Description: To do grinding and lamination of PVC, CPVC, TEFLON, JSA number : JSA number : Requester name:
Area: BRINE AREA acrylic PVDF.

Job Location: Brine 32SU19 Mention Applicable Procedures:

Team Leader: Dept: Use additional sheets if necessary.
Attachments: Yes / No If Yes state number of pages:
Name & ID: Date: 16.02.2022

Remaining Risk
No. Job Steps Potential Hazards Risk Level Steps to Reduce Hazard Level

1.1.1 Power tools (grinder) electric extension boards and

cables should be inspected from Petrokemya authorized
electrical person.

1.1.2 Welding electrical torch must have a valid

inspection sticker.

1.1.3 Only Petrokemya authorized welders/ fabricators/

fire watch/ standby man should perform their job.

1.1 Un-inspected uncertified tools/ 1.1.4 Check portable grinder and its cable, switches are in
equipment that could lead to SIGNIFICANT safe condition, use checklist (SHEM 08.07), verify dead INSIGNIFICANT
personal injury. man switch.

1.1.5 Visually check all equipment should be inspected

Preparation for the prior start the job.
activity to do grinding
1 and PP lamination and 1.1.6 All defective tools should be remove in the area
installing new PP line by immediately.
welding @32SU19
1.1.7 Visually check for all equipments and tools prior
start the job and use checklist.

1.1.8 Remove all equipment/ tools from the site.

1.2 Defective tools that could cause

1.2.1 Check the tools condition and defective tools should
personal injury.
be remove from the site.

SIGNIFICANT 1.2.2 Extension cables equipment with GFCI inspected. INSIGNIFICANT


Classification: Internal Use
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1.3 Improper access to excavation. SIGNIFICANT
2.1 Atmospheric Hazard (Oxygen
deficiency, and toxic/ flammable SIGNIFICANT
gas).
2.2 Poor Illumination that could
SIGNIFICANT
lead to personal Injury.
1.2.3 Fabricated tools shall not be use.
1.3.1 Provide ladders, secured properly. INSIGNIFICANT
2.1.1 Toolbox meeting between entry supervisors and his
crew to describe the activity associated hazard.
2.1.2 Verify decontamination/ depressurization and obtain
LOTO/ equipment isolation certificate and refer SOP. If
any traces of chemical observed inside evacuate
immediately.
2.1.3 Oxygen level should be 20.8%, LEL 0%. Breathing
apparatus shall be standby. Assure proper frequency of
gas test every 2 hours or as per WP. Maintain ventilation
rate.
2.1.4 Ensure authorized standby man available with
additional log sheet.
2.1.5 Only authorized and qualified person shall be
allowed to enter confined space with valid WP. INSIGNIFICANT
2.1.6 Standby man shall ensure that the entrance of
confined space area is barricaded and have a warning
signage during breaks and after the completion of the job.
Ensure plastic warning tape not closer to stad light.
2.1.7 Approved rescue plan shall be available and the
entrant shall not exceed as mention in the rescue plan.
Ensure the entrant from other company work group shall
not be allowed if the no.of entrant exceed from approved
rescue plan.
2.1.8 One among the entrants must carry oxygen gas
monitor.
2.1.9 Ensure all entrant out off confined space if required
fuelling of compressor supplying ventilation.
2.2.1 Adequate 24V lighting shall be provided. Ensure not
exceed 110v. The lighting equipment (intrinsically &
explosion proof type) shall be used.
INSIGNIFICANT
 2.2 Poor Illumination that could 2.2.2 Provide additional safety flash light that is (Non
SIGNIFICANT spark/ intrinsically safe flashlights) to entrants and INSIGNIFICANT
Classification: Internal Use
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lead to personal Injury.
standby man for emergency situation.
Personnel entry in
2 confined space from 2.2.3 GFCI shall be protected from wet area to avoid trip
vertical 1.2 meter depth light inside confined spcae during activity.

2.3.1 Provide Petrokemya approved lighting equipment.

All electrical cables and wires shall be arrange and
organized to prevent any slip, trip or even other hazard.

2.3 Slipping/tripping hazard that

SIGNIFICANT 2.3.2 Provide proper access way near the entrance of the INSIGNIFICANT
could lead to personal injury.
confined space and do not stack materials, use the strap
method to hold the required cable away from the entrance.

2.3.3 Conduct proper housekeeping before, during and

after the is completed.

2.4.1 Stand by man shall establish eye to eye contact with

entrants.

2.4 Improper communication lead 2.4.2 Ensure to remove the unwanted materials in the
SIGNIFICANT INSIGNIFICANT
to personnel injury. area .

2.4.3 Standby man must have emergency air horn &

SCBA.

2.5.1 Competent personnel can only perform the job.

2.5.2 Entry attendant shall continuously monitor the crew

2.5 Heat Stress SIGNIFICANT inside confined space. INSIGNIFICANT

2.5.3 Provide a periodic break and sufficient manpower

rotation.

2.6.1 Portable electrical hand held tools and portable hand

lamps to be use in confined space shall be fed from supply
voltage of less than 25V AC between phase and earth.

2.6 Using imporper volt for portable 2.6.2 Electrical equipment shall only be use extra low
and electrical equipment in SIGNIFICANT voltage: 50V AC or 120V DC or own source of INSIGNIFICANT
confined space. emergency.

2.6.3 Flexible/ extension cords, hand and stand lights shall

be provided with an electrical inspection sticker.

2.6.4 Ensure job supervision at all times.

 2.7.1 Job supervisor shall inspect shoring and if in any INSIGNIFICANT
2.7 Cave in SIGNIFICANT
Classification: Internal Use
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doubt confirm to civil engineer.

3.1.1 Verify no residue of chemical in the hot work area

removal and cleaning must be done prior in any confined
space hot work.

3.1.2 Gas testing shall be conducted to ensure that there is

no presence of flammable liquid/ gas and it shall be 0%
LEL.

3.1.3 The area shoul dbe covered with Petrokemya

approved fire blanket & provide 2 (30lbs) DC fire
extinguisher.

3.1.4 Fire watch shall be at the location all the times and
he shall not leave until all slugs/ sparks cooled down after
the completion of the job.

3.1.5 Use welding gloves Full face cartridge type

3.1 Heat Generation SIGNIFICANT respirator Note: White disposable coverall shall never be INSIGNIFICANT
worn.

3.1.6 Combustible materials shall be remove from the area

and no accumulation of any unnecessary materials
allowed to store inside the confined space.

3.1.7 Entrant shall wear full body harness.

3.1.8 Proper supervision is required to monitor the

activity.

3.1.9 Make sure GFCI is used while performing the

Grinding activity. Use a properly fitted, air-purifying or
air-fed respirator complying with an approved Petrokemya
Cutting and grinding of standard or as per SDS.
3 PVC, CPVC, PVDF
acrylic 3.2 Breaking of grinding disc may
cause serious physical injury 3.2.1 Use the correct rated disc, compatible with grinder.
Make sure that the disc is not expired. Note: Worn out
disc with moisture shall never be use even if not expired.

3.2.2 Grinding tools must have a proper guard and must

be correctly fitted.

3.2.3 Ensure to unplug the grinder while replacing the disc

and do not remove disc guard.
SIGNIFICANT INSIGNIFICANT
 SIGNIFICANT INSIGNIFICANT
3.2.4 The area shall be covered using Petrokemya
Classification: Internal Use
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approved fire blanket.

3.2.5 Ensure the cable are secured properly to avoid trip

hazard and causing injury to the grinder user and use face
shield to protect the eye.

3.2.6 The grinder user shall not adaft unsafe position

while grinding. Job supervisor shall ensure and use face
shield to protect the eye.

3.3.1 Ensure that all electrical cords do not touch any hot
surface/ water.

3.3 Electrical hazard that could lead 3.3.2 All power tools shall be double insulated and should
SIGNIFICANT be protected at proper grounding point. INSIGNIFICANT
to personal injury

3.3.3 Generator/ welding machines must be properly

grounded at the proper grounding point.

4.1.1 Verify no residue of chemical in the hot work area.

Removal and cleaning must be done prior to any confined
space hot work.

4.1.2 Gas testing shall be conducted to ensure that there is

no presence of flammable liquid/ gas and LEL should be
0%.

4.1 Hot Air (Source of heat). SIGNIFICANT 4.1.3 Double layer fire blanket shall be provided in wet INSIGNIFICANT
condition during hot work activity.

4.1.4 Ensure water hose with water be provided in wet up

to nozzle is available. Provide 2 (30lbs) DC fire
extinguisher.

4.1.5 Fire watch shall be at the location all time and he

shall not leave until all slugs/ sparks cooled down after the
completion of job until 30 mins.

4.2 Welding fumes and gases that 4.2.1 Keep electrode as close as possible to welding
SIGNIFICANT
Hot air welding, weld pp could lead to personal injury. surface to avoid generating fumes.
materials/ PVC, CPVC,
4
PVDF, acrylic and teflon 4.3.1 Ensure that all electrical cords do not touch any hot
materials. surface/water.
 4.3.2 All power tools shall be double insulated and should
Classification: Internal Use
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be protected with GFCI.
4.3 Electrical hazard that could lead
SIGNIFICANT 4.3.3 Welders shall use leather gloves. The welders shall INSIGNIFICANT
to personal injury.
not stand on wet surface inside confined space.

4.3.4 Damaged/ frayed flexible cords/ cables/ wires shall

not be used. Cords should be inspected before each use.
Flexible cords shall be used only in continuous lengths
without aplice or tape.

4.4.1 The neck portion shall be covered properly with

coverall/ apron.

4.4.2 The welder should use special fire retardant

materials (NOMEX) clothing shall not be worn by the
4.4 Burns during hot work activity. SIGNIFICANT INSIGNIFICANT
welder.

4.4.3 Hot air shall not be pointed towards any nearly

worker or sefl. Faceshield shall be worn.
 1- Team Leader (PK maintenance / execution Supervisor): I have 5-Approved by Maintenance \Technical Manager
led the JSA team during the preparation phase and I have agreed
Classification: Internal risks,
to the highlighted #Use mitigation actions and listed steps of this
JSA

NAME & ID : DEPT: NAME & ID : DEPT:

SIGN : DATE SIGN : DATE

2-Contractor/Operator/Technician: I have reviewed and agreed 6-Acknowledged by Area Operation \ Owner Manager
with all steps of this JSA

NAME & ID : DEPT: NAME & ID : DEPT:

SIGN : DATE SIGN : DATE
NAME & ID : DEPT: 7-Approved by Department Sr. Manager: (Only required if any of the remaining risks is
SIGN : DATE higher than Insignificant )
NAME & ID : DEPT: NAME & ID : DEPT:
SIGN : DATE SIGN : DATE

3-Operation Supervisor: I have reviewed and agreed with all 8- Acknowledged by Director (Only required if any of the remaining risks is either
steps of this JSA Significant or Major).
NAME & ID : DEPT: NAME & ID : DEPT:
SIGN : DATE SIGN : DATE

4-EHSS representative: I have reviewed and agreed with all steps 8- Approved by President: (Only required if any of the remaining risks is either Significant or
of this JSA Major).
NAME & ID : DEPT: NAME & ID : DEPT:
SIGN : DATE SIGN : DATE