03 V 003 Depresurring Case 2

Table of Contents
Deficiencies Summary...................................................................................................................................................1
Settings Summary..........................................................................................................................................................2
Pressure Summary........................................................................................................................................................4
Nozzle Schedule.............................................................................................................................................................7
Nozzle Summary..........................................................................................................................................................10
Thickness Summary....................................................................................................................................................11
Vacuum Summary........................................................................................................................................................12
Bill of Materials.............................................................................................................................................................13
Weight Summary..........................................................................................................................................................17
Hydrostatic Test...........................................................................................................................................................19
TOP HEAD.....................................................................................................................................................................25
SHELL 01......................................................................................................................................................................30
SHELL 02......................................................................................................................................................................39
SHELL 03......................................................................................................................................................................48
SHELL 04......................................................................................................................................................................57
BOTTOM HEAD............................................................................................................................................................66
FEED INLET (I1)............................................................................................................................................................74
NOZZLE I1 PIPE............................................................................................................................................................78
HC LIQUID OUTLET (O1).............................................................................................................................................83
NOZZLE O1 PIPE..........................................................................................................................................................88
HC VAPOR OUTLET (O2).............................................................................................................................................93
NOZZLE O2 PIPE..........................................................................................................................................................97
NOZZLE O2 ELBOW...................................................................................................................................................101
NOZZLE O2 PIPE........................................................................................................................................................105
WATER OUTLET (O3).................................................................................................................................................110
O3 ELBOW..................................................................................................................................................................114
O3 PIPE.......................................................................................................................................................................118
i
Table of Contents
VENT (V)......................................................................................................................................................................123
NOZZLE V PIPE..........................................................................................................................................................127
UTILITY CONNECTION (UC)......................................................................................................................................132
NOZZLE PIPE UC.......................................................................................................................................................136
PRESSURE SAFETY VALVE (PSV)...........................................................................................................................141
NOZZLE PSV PIPE.....................................................................................................................................................145
LEVEL GAUGE (LG1A)..............................................................................................................................................150
NOZZLE LG1A PIPE...................................................................................................................................................154
LEVEL GAUGE (LG1B)..............................................................................................................................................159
NOZZLE LG1B PIPE...................................................................................................................................................163
LEVEL GAUGE (I) (LG2A)..........................................................................................................................................168
NOZZLE LG2A PIPE...................................................................................................................................................172
LEVEL GAUGE (I) (LG2B)..........................................................................................................................................177
NOZZLE LT2B PIPE....................................................................................................................................................181
LT FOR CONTROL COMMAND (LT1A).....................................................................................................................186
NOZZLE LT1A PIPE....................................................................................................................................................190
LT FOR CONTROL COMMAND (LT1B).....................................................................................................................195
NOZZLE LT1B PIPE....................................................................................................................................................199
LT FOR SAFETY (LT2A).............................................................................................................................................204
NOZZLE LT2A PIPE....................................................................................................................................................208
LT FOR SAFETY (LT2B).............................................................................................................................................213
NOZZLE LG2B PIPE...................................................................................................................................................217
LT FOR SAFETY (LT3A).............................................................................................................................................222
NOZZLE LT3A PIPE....................................................................................................................................................226
LT FOR SAFETY (LT3B).............................................................................................................................................231
NOZZLE LT3B PIPE....................................................................................................................................................235
LT FOR SAFETY (LT4A).............................................................................................................................................240
ii
Table of Contents
NOZZLE LT4A PIPE....................................................................................................................................................244
LT FOR SAFETY (LT4B).............................................................................................................................................249
NOZZLE LT4B PIPE....................................................................................................................................................253
LT FOR CONTROL COMMAND (I) (LT5A).................................................................................................................258
NOZZLE LT5A PIPE....................................................................................................................................................262
LT FOR CONTROL COMMAND (I) (LT5B).................................................................................................................267
NOZZLE LT5B PIPE....................................................................................................................................................271
LT FOR SAFETY (I) (LT6A)........................................................................................................................................276
NOZZLE LT6A PIPE....................................................................................................................................................280
LT FOR SAFETY (I) (LT6B)........................................................................................................................................285
NOZZLE LT6B PIPE....................................................................................................................................................289
LT FOR SAFETY (LT7A).............................................................................................................................................294
NOZZLE LT7A PIPE....................................................................................................................................................298
LT FOR SAFETY (LT7B).............................................................................................................................................303
NOZZLE LT7B PIPE....................................................................................................................................................307
LT FOR SAFETY (I) (LT8A)........................................................................................................................................312
NOZZLE LT8A PIPE....................................................................................................................................................316
LT FOR SAFETY (I) (LT8B)........................................................................................................................................321
NOZZLE LT8B PIPE....................................................................................................................................................325
MANHOLE (MH)..........................................................................................................................................................330
Platform/Ladder #1.....................................................................................................................................................335
Platform/Ladder #2.....................................................................................................................................................336
Platform/Ladder #3.....................................................................................................................................................337
Trunnion......................................................................................................................................................................338
TOP SKIRT..................................................................................................................................................................340
BOTTOM SKIRT..........................................................................................................................................................349
SKIRT BASE RING.....................................................................................................................................................358
iii
Table of Contents
Foundation Load Summary.......................................................................................................................................361
iv
Settings Summary
COMPRESS 2022 Build 8200

ASME Section VIII Division 2, 2019 Edition Metric Class 2
Units MKS
Datum Line Location 0.00 mm from bottom seam
Vessel Design Mode Design Mode
Design for cold shut down only No
Minimum thickness 1.6 mm per 4.1.2
Design nozzles for Design P only
Corrosion weight loss 0% of theoretical loss
Paragraph 4.4.2 Stress Increase 1.20
Skirt/legs stress increase 1.0
Minimum nozzle projection 50 mm
Juncture calculations for α > 30 only Yes
Preheat P-No 1 Materials > 1.25" and <= 1.50" thick Yes
Cylindrical shells made from pipe are entered as minimum thickness No
Nozzles made from pipe are entered as minimum thickness No
ASME B16.9 fittings are entered as minimum thickness No
Butt welds Tapered per Table 4.2.4 detail 4
Hydro/Pneumatic Test
1.25*(ST / S) times vessel MAWP
Shop Hydrotest Pressure
[8.2.1.a]
Test liquid specific gravity 1.00
1.25*(ST / S) times vessel MAWP
Field Hydrotest Pressure
[8.2.1.a]
Wind load present @ field 50% of design
Required Marking - ANNEX 2-F
ANNEX 2-F Postweld heat treatment HT
Code Cases\Interpretations
Use 4.16.12 Yes
Use Code Case 2955 No
Apply interpretation VIII-1-01-37 Yes
MDMT reduction per 3.11.2.5 No
COMPRESS does not perform a fatigue analysis. For vessels subject to cyclic loading an independent fatigue
evaluation is required per paragraph 5.5.
4.1.5.3 Design Loads and Load Case Combinations
Design Load Parameter per Table 4.1.1
Paragraph Description Considered
P - Internal or External Design Pressure Yes

Ps - Static head Yes
a) D - Dead weight Yes

L - Live loads No
E - Earthquake loads Yes
W - Wind loads Yes
Ss - Snow loads No
F - Deflagration loads No
Design Load Combination per Table 4.1.2
Paragraph Description Considered
P + Ps + D Yes
P + Ps + D + L No
b) P + Ps + D + Ss No
ΩpP + Ps + D + 0.75L + 0.75Ss No
ΩpP + Ps + D + (0.6W or 0.7E) Yes
ΩpP + Ps + D + 0.75(0.6W or 0.7E) + 0.75L +0.75Ss No
0.6D + (0.6W or 0.7E) No
Ps + D + F No
c) Load combinations use allowable stress at coincident temperature Yes
d) Load combinations including zero pressure Yes
f) Cyclic operation / fatigue analysis No
4.1.5.3 weight, external loads, wind and seismic loads only considered when supports
are present.
License Information
Company Name Morimatsu (Jiangsu) Heavy Industry Co., Ltd.
License Commercial
License Key ID 38763
Support Expires May 07, 2022
Pressure Summary
Component Summary
P T T
MAWP MAEP e MDMT MDMT Impact
Identifier Design Design external
(bar) (bar) (°C) Exemption Tested
(bar) (°C) (°C)
TOP HEAD 70.6 165 85.02 51.65 85 -26.13 Note 1 No
SHELL 01 70.6 165 82.9 49.1 85 -15.19 Note 2 No
SHELL 02 70.6 165 82.8 49.1 85 -15.19 Note 2 No
SHELL 03 70.6 165 82.68 49.1 85 -15.19 Note 2 No
SHELL 04 70.6 165 82.51 49.1 85 -15.19 Note 2 No
BOTTOM HEAD 70.6 165 84.5 51.65 85 -26.13 Note 1 No
FEED INLET (I1) 70.6 165 82.9 40.03 85 -5 Note 3 Yes
NOZZLE I1 PIPE 70.6 165 83.93 58.53 85 -29 Note 4, 5 No
LEVEL GAUGE (LG1A) 70.6 165 82.9 40.09 85 -5 Note 3 Yes
NOZZLE LG1A PIPE 70.6 165 89.42 302.61 85 -17.3 Note 6 No
LEVEL GAUGE (LG1B) 70.6 165 82.6 40.09 85 -5 Note 3 Yes
NOZZLE LG1B PIPE 70.6 165 89.12 302.61 85 -17.3 Note 6 No
LEVEL GAUGE (I) (LG2A) 70.6 165 82.56 40.09 85 -5 Note 3 Yes
NOZZLE LG2A PIPE 70.6 165 89.08 302.61 85 -17.3 Note 6 No
LEVEL GAUGE (I) (LG2B) 70.6 165 84.56 45.91 85 -5 Note 3 Yes
NOZZLE LG2B PIPE 70.6 165 88.95 302.47 85 -17.3 Note 6 No
LT FOR CONTROL COMMAND (LT1A) 70.6 165 82.9 40.74 85 -5 Note 3 Yes
NOZZLE LT1A PIPE 70.6 165 134.06 178.88 85 -29 Note 4, 7 No
LT FOR CONTROL COMMAND (LT1B) 70.6 165 82.6 40.74 85 -5 Note 3 Yes
NOZZLE LT1B PIPE 70.6 165 133.76 178.88 85 -29 Note 4, 7 No
LT FOR SAFETY (LT2A) 70.6 165 82.9 40.74 85 -5 Note 3 Yes
LT FOR SAFETY (LT2B) 70.6 165 82.6 40.74 85 -5 Note 3 Yes
LT FOR CONTROL COMMAND (I) (LT5A) 70.6 165 82.56 40.09 85 -5 Note 3 Yes
NOZZLE LT5A PIPE 70.6 165 89.08 302.61 85 -17.3 Note 6 No
LT FOR CONTROL COMMAND (I) (LT5B) 70.6 165 84.56 46.99 85 -5 Note 3 Yes
NOZZLE LT5B PIPE 70.6 165 88.96 302.61 85 -17.3 Note 6 No
LT FOR SAFETY (I) (LT6A) 70.6 165 82.56 40.09 85 -5 Note 3 Yes
LT FOR SAFETY (I) (LT6B) 70.6 165 84.56 46.99 85 -5 Note 3 Yes

LT FOR SAFETY (I) (LT8A) 70.6 165 82.56 39.72 85 -5 Note 3 Yes
LT FOR SAFETY (I) (LT8B) 70.6 165 84.56 46.99 85 -5 Note 3 Yes
MANHOLE (MH) 70.6 165 82.55 36.63 85 -5 Note 3 Yes
HC LIQUID OUTLET (O1) 70.6 165 82.55 41.47 85 -5 Note 3 Yes
NOZZLE O1 PIPE 70.6 165 84.45 165.35 85 -29 Note 4, 8 No
HC VAPOR OUTLET (O2) 70.6 165 85.02 39.65 85 -5 Note 3 Yes
NOZZLE O2 PIPE 70.6 165 117.75 62.57 85 -48 Note 9 No
NOZZLE O2 ELBOW 70.6 165 117.75 62.57 85 -48 Note 9 No
NOZZLE O2 PIPE 70.6 165 88.63 62.57 85 -29 Note 4, 9 No
WATER OUTLET (O3) 70.6 165 84.48 41.9 85 -5 Note 3 Yes
O3 ELBOW 70.6 165 182.76 111.57 85 -48 Note 10 No
O3 PIPE 70.6 165 88.84 111.57 85 -29 Note 4, 10 No
PRESSURE SAFETY VALVE (PSV) 70.6 165 82.9 40.36 85 -5 Note 3 Yes
NOZZLE PSV PIPE 70.6 165 80.54 91.78 85 -29 Note 4, 10 No
UTILITY CONNECTION (UC) 70.6 165 82.53 40.09 85 -5 Note 3 Yes
NOZZLE PIPE UC 70.6 165 89.05 302.61 85 -17.3 Note 6 No
VENT (V) 70.6 165 85.02 44.92 85 -5 Note 3 Yes
NOZZLE V PIPE 70.6 165 89.42 302.61 85 -17.3 Note 6 No
Chamber Summary
Design MDMT -5 °C
Rated MDMT -5 °C @ 80.54 bar
MAWP hot & corroded 80.54 bar @ 165 °C
MAEP 36.63 bar @ 85 °C
Notes for Maximum Pressure Rating
Note # Details
1. Option to calculate MAP was not selected. See the Calculation->General tab of the Set Mode dialog.
Notes for MDMT Rating
Note # Exemption Details
1. Material impact test exemption temperature from Table 3.15 Curve D = -26.13°C 3.11.2.3.b governing thickness = 52 mm
3. Material is impact tested per 3.11.7 to -5°C.
Flange rating governs:

4. Bolts rated MDMT per Table 3.4 = -48°C
Flange rated MDMT per 3.11.2.4 = -29°C
6. Material impact test exemption temperature from Table 3.15 Curve B = -17.3°C 3.11.2.3.b governing thickness = 13 mm
7. Material is impact tested per material specification to -45°C with an additional 3°C reduction per 3.11.2.4(b) 3.11.2.3.b governing thickness = 13.34 mm
8. Material is impact tested per material specification to -45°C with an additional 3°C reduction per 3.11.2.4(b) 3.11.2.3.b governing thickness = 25 mm
Nozzle Schedule
Specifications
Nozzle Impact Fine

Identifier Size Materials Normalized Flange Blind
mark Tested Grain
FEED INLET 464 ID x 125 Nozzle SA-105 Yes Yes No N/A No

I1 NPS 20 Class
Nozzle
NOZZLE I1 PIPE 464 ID x 22 SA-516 60 No Yes No 600 No
Pipe
WN A105 N
LEVEL GAUGE 34.3 ID x 45 Nozzle SA-105 Yes Yes No N/A No

LG1A NPS 2 Class
Nozzle
NOZZLE LG1A PIPE 34.3 ID x 13 SA-105 No Yes No 600 No
Pipe
WN A105 N
LEVEL GAUGE 34.3 ID x 45 Nozzle SA-105 Yes Yes No N/A No

LG1B NPS 2 Class
Nozzle
NOZZLE LG1B PIPE 34.3 ID x 13 SA-105 No Yes No 600 No
Pipe
WN A105 N
LEVEL GAUGE (I) 34.3 ID x 45 Nozzle SA-105 Yes Yes No N/A No

LG2A NPS 2 Class
Nozzle
NOZZLE LG2A PIPE 34.3 ID x 13 SA-105 No Yes No 600 No
Pipe
WN A105 N
LEVEL GAUGE (I) 34.3 ID x 45 Nozzle SA-105 Yes Yes No N/A No

LG2B NPS 2 Class
Nozzle
NOZZLE LG2B PIPE 34.32 ID x 13 SA-105 No Yes No 600 No
Pipe
WN A105 N
LT FOR CONTROL
58.42 ID x 55 Nozzle SA-105 Yes Yes No N/A No
COMMAND
LT1A
NPS 3 Class
Nozzle SA-333 6 Smls
NOZZLE LT1A PIPE NPS 3 XXS DN 80 No Yes No 900 No
Pipe pipe
WN A105 N
LT FOR CONTROL
COMMAND
LT1B
NPS 3 Class
NOZZLE LT1B PIPE NPS 3 XXS DN 80 No Yes No 900 No
Pipe pipe
WN A105 N
LT FOR SAFETY 58.42 ID x 55 Nozzle SA-105 Yes Yes No N/A No

LT2A NPS 3 Class
Pipe pipe
WN A105 N

LT2B NPS 3 Class
Pipe pipe
WN A105 N

LT3A NPS 3 Class
Pipe pipe
WN A105 N

LT3B NPS 3 Class
Pipe pipe
WN A105 N

LT4A NPS 3 Class
Pipe pipe
WN A105 N

LT4B NPS 3 Class
Pipe pipe
WN A105 N
LT FOR CONTROL
COMMAND (I)
LT5A
NPS 2 Class
Nozzle
NOZZLE LT5A PIPE 34.3 ID x 13 SA-105 No Yes No 600 No
Pipe
WN A105 N
LT FOR CONTROL
COMMAND (I)
LT5B
NPS 2 Class
Nozzle
NOZZLE LT5B PIPE 34.3 ID x 13 SA-105 No Yes No 600 No
Pipe
WN A105 N
LT FOR SAFETY (I) 34.3 ID x 45 Nozzle SA-105 Yes Yes No N/A No

LT6A NPS 2 Class
Nozzle
Pipe
WN A105 N

LT6B NPS 2 Class
Nozzle
Pipe
WN A105 N

LT7A NPS 3 Class
Pipe pipe
WN A105 N

LT7B NPS 3 Class
Pipe pipe
WN A105 N

LT8A NPS 2 Class
Nozzle
Pipe
WN A105 N

LT8B NPS 2 Class
Nozzle
Pipe
WN A105 N
NPS 24
NPS 24 Class
Class
MH MANHOLE 561.6 ID x 130 Nozzle SA-105 Yes Yes No 600
600
WN A105 N
A105 N
HC LIQUID OUTLET 215.9 ID x 90 Nozzle SA-105 Yes Yes No N/A No

O1 NPS 10 Class
NPS 10 Sch 160 DN Nozzle SA-333 6 Smls
NOZZLE O1 PIPE No Yes No 600 No
250 Pipe pipe
WN A105 N
HC VAPOR OUTLET 280.97 ID x 70 Nozzle SA-105 Yes Yes No N/A No

NOZZLE O2 PIPE No Yes No N/A No
300 Pipe pipe
O2
NPS 12 Sch 100 DN B16.9
NOZZLE O2 ELBOW SA-420 WPL6 No Yes No N/A No
300 Elbow
NPS 12 Class
NOZZLE O2 PIPE No Yes No 600 No
300 Pipe pipe
WN A105 N
WATER OUTLET 131.75 ID x 50 Nozzle SA-105 Yes Yes No N/A No
NPS 6 Sch 160 DN B16.9

O3 O3 ELBOW SA-420 WPL6 No Yes No N/A No
150 Elbow
NPS 6 Class
O3 PIPE No Yes No 600 No
150 Pipe pipe
WN A105 N
PRESSURE SAFETY VALVE 182.55 ID x 80 Nozzle SA-105 Yes Yes No N/A No

PSV NPS 8 Class
NOZZLE PSV PIPE No Yes No 600 No
200 Pipe pipe
WN A105 N
UTILITY CONNECTION 34.3 ID x 45 Nozzle SA-105 Yes Yes No N/A No

UC NPS 2 Class
Nozzle
NOZZLE PIPE UC 34.3 ID x 13 SA-105 No Yes No 600 No
Pipe
WN A105 N
VENT 34.3 ID x 40 Nozzle SA-105 Yes Yes No N/A No
V NPS 2 Class
Nozzle
NOZZLE V PIPE 34.3 ID x 13 SA-105 No Yes No 600 No
Pipe
WN A105 N
Nozzle Summary
Dimensions
Reinforcement
Shell Gov. Stress
Nozzle OD tn Req tn Pad Corr
mark (mm) (mm) (mm) (mm) Ratio
Nom t Design t User t Width tpad (%)
(mm) (mm) (mm) (mm) (mm)
I1 714 125 17.87 96 N/A N/A N/A 6 100.0
LG1A 124.3 45 9.42 96 N/A N/A N/A 6 100.0
LG1B 124.3 45 9.42 96 N/A N/A N/A 6 100.0
LG2A 124.3 45 9.42 96 N/A N/A N/A 6 100.0
LG2B 124.3 45 9.42 52* N/A N/A N/A 6 100.0
LT1A 168.42 55 10.8 96 N/A N/A N/A 6 100.0
LT1B 168.42 55 10.8 96 N/A N/A N/A 6 100.0
LT2A 168.42 55 10.8 96 N/A N/A N/A 6 100.0
LT2B 168.42 55 10.8 96 N/A N/A N/A 6 100.0
LT3A 168.42 55 10.8 96 N/A N/A N/A 6 100.0
LT3B 168.42 55 10.8 96 N/A N/A N/A 6 100.0
LT4A 168.42 55 10.8 96 N/A N/A N/A 6 100.0
LT4B 168.42 55 10.8 96 N/A N/A N/A 6 100.0
LT5A 124.3 45 9.42 96 N/A N/A N/A 6 100.0
LT5B 124.3 45 9.42 52* N/A N/A N/A 6 100.0
LT6A 124.3 45 9.42 96 N/A N/A N/A 6 100.0
LT6B 124.3 45 9.42 52* N/A N/A N/A 6 100.0
LT7A 168.42 55 10.8 96 N/A N/A N/A 6 100.0
LT7B 168.42 55 10.8 96 N/A N/A N/A 6 100.0
LT8A 124.3 45 9.42 96 N/A N/A N/A 6 100.0
LT8B 124.3 45 9.42 52* N/A N/A N/A 6 100.0
MH 821.6 130 20.38 96 N/A N/A N/A 6 100.0
O1 395.9 90 14.11 96 N/A N/A N/A 6 100.0
O2 420.97 70 14.33 52* N/A N/A N/A 6 100.0
O3 231.75 50 12.22 52* N/A N/A N/A 6 100.0
PSV 342.55 80 13.16 96 N/A N/A N/A 6 100.0
UC 124.3 45 9.42 96 N/A N/A N/A 6 100.0
V 114.3 40 9.42 52* N/A N/A N/A 6 100.0
*Head minimum thickness after forming
Definitions
tn Nozzle thickness
Req tn Nozzle thickness required per 4.5.4.1
Nom t Vessel wall thickness
Design t Required vessel wall thickness due to pressure + corrosion allowance per 4.5.17
User t Local vessel wall thickness (near opening)
Gov. Stress Ratio Minimum stress ratio, S allow / PL, S / τ , S / τ n
Corr Corrosion allowance on nozzle wall

Thickness Summary
Component Data
Component Material Diameter Length Nominal t Design t Total Corrosion Load

Identifier (mm) (mm) (mm) (mm) (mm)
TOP HEAD SA-516 60 2,734 ID 1,419 52* 44.09 6 Internal
SHELL 01 SA-516 60 2,700 ID 2,230 96 82.28 6 Internal
SHELL 02 SA-516 60 2,700 ID 970 96 82.39 6 Internal
BOTTOM HEAD SA-516 60 2,734 ID 1,419 52* 44.37 6 Internal
TOP SKIRT SA-516 60 2,772 ID 893.96 24 2.75 0 Seismic
BOTTOM SKIRT SA-516 60 2,772 ID 1,950 24 3.26 0 Seismic
*Head minimum thickness after forming
Definitions
Nominal t Vessel wall nominal thickness
Design t Required vessel thickness due to governing loading + corrosion
Load
Internal Circumferential stress due to internal pressure governs
External External pressure governs
Combined longitudinal stress of pressure + weight + wind

Wind
governs
Combined longitudinal stress of pressure + weight + seismic

Seismic
governs
Vacuum Summary
Largest Unsupported Length Le
Elevation
Component Line of Support Length Le
above Datum
(mm)
(mm)
TOP HEAD - 7,719 N/A
- 1/3 depth of TOP HEAD 6,757.67 N/A
SHELL 01 Top - 6,300 7,215.33
SHELL 01 Bottom - 4,070 7,215.33
SHELL 02 Top - 4,070 7,215.33
SHELL 02 Bottom - 3,100 7,215.33
SHELL 03 Top - 3,100 7,215.33
SHELL 03 Bottom - 1,800 7,215.33
SHELL 04 Top - 1,800 7,215.33
SHELL 04 Bottom - 0 7,215.33
- 1/3 depth of BOTTOM HEAD -457.67 N/A
BOTTOM HEAD - -1,419 N/A

Bill of Materials
Heads / Covers
Item # Type Material Thk [mm] Dia. [mm] Wt. [kg] (ea.) Qty
H1 Hemi Head SA-516 60 (N) 52 (min.) 2,734 ID 4,966.7 2
H2 ASME B16.5/B16.47 Blind NPS 24 Class 600 A105 (N, HT, FGP) 107.95 939.8 OD 695.8 1
Shells / Skirts
Item # Type Material Thk [mm] Dia. [mm] Length [mm] Wt. [kg] (ea.) Qty
S1 Cylinder SA-516 60 (N) 96 2,700 ID 2,230 14,729.6 1
S2 Cylinder SA-516 60 (N) 96 2,700 ID 970 6,407.1 1
S3 Cylinder SA-516 60 (N) 96 2,700 ID 1,300 8,586.8 1
S4 Cylinder SA-516 60 (N) 96 2,700 ID 1,800 11,889.4 1
S5 Support Skirt SA-516 60 (N) 24 2,772 ID 894 1,476.2 1
S6 Support Skirt SA-516 60 (N) 24 2,772 ID 1,918 3,167.2 1
Base Ring
Item # Type Material Thk [mm] Length [mm] Wt. [kg] Qty
BR1 Base ring - double base plate SA-516 60N 32 8,954 650.9 1
BR2 Base ring - double base plate SA-516 60N 20 9,362 234.7 1
Nozzles / Nozzle Piping / Skirt Opening
Item # Type Material NPS Thk [mm] Dia. [mm] Length [mm] Wt. [kg]
P1 Skirt Opening SA-333 6 Smls pipe NPS 8 Sch 40 (Std) DN 200 8.18 219.07 OD 713 15.4
P2 Skirt Opening SA-333 6 Smls pipe NPS 4 Sch 80 (XS) DN 100 8.56 114.3 OD 526 6.1
P3 Skirt Opening SA-333 6 Smls pipe NPS 4 Sch 40 (Std) DN 100 6.02 114.3 OD 175 1.4
P4 Skirt Opening SA-516 60 - 24 548 OD 555 87.8
P5 Skirt Opening SA-516 60 - 24 428 OD 207 25.4
Noz1 Nozzle SA-105 (N, Impact (-5 °C)) - 24 561.6 ID 614 903.9
P1 Nozzle Pipe SA-333 6 Smls pipe (N) NPS 12 Sch 100 DN 300 21.44 280.97 ID 448 71.5
P2 Nozzle Pipe SA-333 6 Smls pipe (N) NPS 12 Sch 100 DN 300 21.44 323.85 OD 100 16
P3 Nozzle Pipe SA-105 (N) - 13 34.3 ID 2,614 39.6
P4 Nozzle Pipe SA-516 60 (N) - 22 464 ID 161 42.4
P6 Nozzle Pipe SA-333 6 Smls pipe (N) NPS 3 XXS DN 80 15.24 58.42 ID 2,000 55.2
P8 Nozzle Pipe SA-333 6 Smls pipe (N) NPS 6 Sch 160 DN 150 18.26 131.75 ID 1,327 89.5
P9 Nozzle Pipe SA-105 (N) - 13 34.32 ID 390 5.9
Nozzles - Heavy Barrel
Item # Type Material Thk [mm] Dia. [mm] End Thk [mm] End Dia. [mm] HB Length [mm] Length [mm] Qty
HB1 Nozzle Heavy Barrel SA-105 (N, Impact (-5 °C)) 70 420.97 OD 21.44 280.97 ID 100 264 1
HB2 Nozzle Heavy Barrel SA-105 (N, Impact (-5 °C)) 40 114.3 OD 13 34.3 ID 50 211 1
HB3 Nozzle Heavy Barrel SA-105 (N, Impact (-5 °C)) 125 714 OD 22 464 ID 150 433 1
ASME B16.9 Fittings
Item # Type Material Size [mm] Qty
EB1 B16.9 Elbow Long Radius SA-420 WPL6 (N) NPS 12 Sch 100 DN 300 1
EB2 B16.9 Elbow Long Radius SA-420 WPL6 (N) NPS 6 Sch 160 DN 150 1
Flanges
Item # Type Material NPS Dia. [mm] Wt. [kg] (ea.) Qty
AF1 ASME B16.5 Welding Neck - Class 600 A105 (N, HT, FGP) 12 558.8 x 280.97 102.1 1
AF3 ASME B16.5 Welding Neck - Class 600 A105 (N, HT, FGP) 20 812.8 x 464 267.6 1
AF6 ASME B16.5 Welding Neck - Class 600 A105 (N, HT, FGP) 10 508 x 215.9 86.2 1
Gaskets
Item # Type Size [mm] Thk [mm] Qty
G1 Spiral Wound CGI SS316 / Graphite, Inner Ring: 316 / Outer ring: CS (ASME B16.20 Spiral Wound) NPS 12 - Class 600 4.5 1
G6 Spiral Wound CGI SS316/Graphite, Inner Ring: 316 / Outer ring:CS (ASME B16.20 Spiral Wound) NPS 6 - Class 600 4.5 1
There are 22 flanges that do not include gasket information.
Fasteners
Item # Description Material Length [mm] Qty
FB1 1-1/4" series 8 bolt SA-193 B7M Bolt <= 100 222 20
FB2 5/8" coarse bolt SA-193 B7M Bolt <= 100 108 96
FB5 7/8" coarse bolt SA-193 B7M Bolt <= 100 146 80
FB8 1" series 8 bolt SA-193 B7M Bolt <= 100 171 12
SB1 M24 x 3 ASTM F1554 Gr.36 - 12
All listed flange bolts require associated nuts and washers in accordance with Division 2, Part 3.7
Insulation
Item # Thk [mm] Density [kg/cu m] Wt. [kg] Qty [ m^2]
IN1 50 1,400 1,795 25.64
Lining
Item # Thk [mm] Density [kg/cu m] Wt. [kg] Qty [ m^2]
LN1 50 1,400 1,702.4 24.32

Platform and Ladders
Item # Pl. Area [ m^2] Pl. Wt. [kg] Lad. Len. [mm] Lad. Wt. [kg] Rail Len. [mm] Rail Wt. [kg]
PL-1 31.54 5,974.4 9,450 551.7 41,278 2,374.4
Plates
Item # Material Thk [mm] Wt. [kg] Qty [ m^2]
Plate1 SA-516 60N 12 53.4 0.0237
Plate1 - Note: Applies to base ring gussets
Plate2 SA-516 60N 50 381.9 0.98
Plate2 - Note: Applies to lift lug plates
Plate3 SA-516 60N 20 157.5 1.01
Plate3 - Note: Applies to lift lug pad plates
Plate4 SA-516 60N 56 100.9 0.23
Plate4 - Note: Applies to lift lug plates

Weight Summary
Weight (kg) Contributed by Vessel Elements

Operating Liquid Test Liquid Surface
Component Metal Metal Insulation Piping
Insulation Lining Area
New* Corroded Supports + Liquid New Corroded New Corroded m2
TOP HEAD 4,905.8 4,905.8 0 0 0 0 0 0 5,436.8 5,515.8 12.5
SHELL 01 14,266.3 14,266.3 0 0 0 0 165.8 167.2 12,848.2 12,969.4 19.64
SHELL 02 6,407.1 6,407.1 0 0 0 0 5,359.9 5,407.7 5,549.1 5,598.6 8.81
SHELL 03 8,586.8 8,586.8 0 0 0 0 7,183.4 7,247.4 7,437 7,503.2 11.81
SHELL 04 11,259.6 11,259.6 0 0 0 0 10,074.8 10,172.9 10,430.5 10,532 15.52
BOTTOM HEAD 4,929.7 4,929.7 0 0 0 0 5,191.1 5,265.9 5,374.4 5,451.8 12.56
TOP SKIRT 1,476.2 1,476.2 564.2 0 535.1 0 0 0 0 0 15.84
BOTTOM SKIRT 3,167.2 3,167.2 1,230.7 0 1,167.3 0 0 0 0 0 34.55
SKIRT BASE RING 927.1 927.1 0 0 0 0 0 0 0 0 10.33
TOTAL: 55,925.8 55,925.8 1,795 0 1,702.4 0 27,975.1 28,261.1 47,076.1 47,570.9 141.57
*Shells with attached nozzles have weight reduced by material cut out for opening.
Weight (kg) Contributed by Attachments
Nozzles &
Body Flanges Packed Ladders & Tray Rings & Vertical Surface Area
Component Flanges Trays
Beds Platforms* Supports Clips Loads m2
New Corroded New Corroded
TOP HEAD 0 0 448.4 448.4 0 5,487.8 0 0 0 0 2.01
SHELL 01 0 0 1,418 1,418 0 1,300.9 0 0 0 1,200 7.08
SHELL 02 0 0 0 0 0 50.6 0 0 0 0 0
SHELL 03 0 0 0 0 0 58.5 0 0 0 5,000 0
SHELL 04 0 0 2,653 2,653 0 1,860.8 0 0 0 2,900 5.74
BOTTOM HEAD 0 0 313.8 313.8 0 141.7 0 0 0 500 1.93
TOP SKIRT 0 0 44.8 44.8 0 0 0 0 0 0 0
BOTTOM SKIRT 0 0 221 221 0 0 0 0 0 350 0
SKIRT BASE RING 0 0 0 0 0 0 0 0 99.6 0 0.53
TOTAL: 0 0 5,099 5,099 0 8,900.5 0 0 99.6 9,950 17.29
* Platforms and ladders are not included in surface area.
Vessel Totals
New Corroded
Operating Weight (kg) 111,447 111,733

Empty Weight (kg) 83,472 83,472
Test Weight (kg) 130,773 131,295
Surface Area (m 2) 158.86 -
Capacity** (liters) 46,771 47,234
**The vessel capacity does not include
volume of nozzle, piping or other
attachments.
Vessel Lift Condition

Vessel Lift Weight, New (kg) 71,074
Center of Gravity from Datum (mm) 2,546.36
Hydrostatic Test
Horizontal shop hydrostatic test based on MAWP per 8.2.1.a
Gauge pressure at 20°C = γSt/S*MAWP*(St / S)

= 1.25*80.54*1.1379
= 114.55 bar
Horizontal shop hydrostatic test

Local test Test liquid 8.2.1.a 8.2.1.a Stress Allowable
Stress
Identifier pressure static head stress pressure during test test stress
excessive?
(bar) (bar) ratio factor (kgf/cm2) (kgf/cm2)
TOP HEAD 114.87 0.32 1.1395 1.25 1,568.798 2,140.894 No
SHELL 01 114.87 0.32 1.1395 1.25 1,705.134 2,140.894 No
SHELL 02 114.87 0.32 1.1395 1.25 1,705.134 2,140.894 No
SHELL 03 114.87 0.32 1.1395 1.25 1,705.134 2,140.894 No
SHELL 04 114.87 0.32 1.1395 1.25 1,705.134 2,140.894 No
BOTTOM HEAD 114.87 0.32 1.1395 1.25 1,568.798 2,140.894 No
FEED INLET (I1)

114.6 0.04 1.1379 1.25 2,126.339 3,211.341 No
(1)
HC LIQUID
114.68 0.12 1.1379 1.25 2,008.713 3,211.341 No
OUTLET (O1)
HC VAPOR
114.75 0.2 1.1379 1.25 2,021.721 3,211.341 No
OUTLET (O2)
LEVEL GAUGE (I)

114.73 0.18 1.1379 1.25 1,952.808 3,211.341 No
(LG2A)
LEVEL GAUGE (I)

114.71 0.16 1.1379 1.25 1,585.453 3,211.341 No
(LG2B)
LEVEL GAUGE
114.73 0.18 1.1379 1.25 1,952.808 3,211.341 No
(LG1A)
LEVEL GAUGE
114.73 0.18 1.1379 1.25 1,952.808 3,211.341 No
(LG1B)
LT FOR
CONTROL
114.6 0.05 1.1379 1.25 1,950.668 3,211.341 No
COMMAND (I)
(LT5A)
LT FOR
CONTROL
114.63 0.07 1.1379 1.25 1,565.417 3,211.341 No
COMMAND (I)
(LT5B)
LT FOR
CONTROL
114.86 0.31 1.1379 1.25 1,976.207 3,211.341 No
COMMAND
(LT1A)
LT FOR
CONTROL
114.89 0.34 1.1379 1.25 1,976.794 3,211.341 No
COMMAND
(LT1B)
LT FOR SAFETY
114.61 0.05 1.1379 1.25 1,950.699 3,211.341 No
(I) (LT6A)
LT FOR SAFETY
114.63 0.07 1.1379 1.25 1,565.438 3,211.341 No
(I) (LT6B)
LT FOR SAFETY
114.63 0.08 1.1379 1.25 1,951.658 3,211.341 No
(I) (LT8A)
LT FOR SAFETY
114.65 0.1 1.1379 1.25 1,565.749 3,211.341 No
(I) (LT8B)
LT FOR SAFETY
114.89 0.34 1.1379 1.25 1,976.794 3,211.341 No
(LT2A)
LT FOR SAFETY
114.62 0.07 1.1379 1.25 1,972.118 3,211.341 No
(LT2B)
LT FOR SAFETY
114.89 0.33 1.1379 1.25 1,976.652 3,211.341 No
(LT3A)
LT FOR SAFETY
114.65 0.1 1.1379 1.25 1,972.618 3,211.341 No
(LT3B)
LT FOR SAFETY
114.78 0.23 1.1379 1.25 1,974.88 3,211.341 No
(LT4A)
LT FOR SAFETY
114.69 0.13 1.1379 1.25 1,973.26 3,211.341 No
(LT4B)
LT FOR SAFETY
114.89 0.33 1.1379 1.25 1,976.652 3,211.341 No
(LT7A)
LT FOR SAFETY
114.88 0.33 1.1379 1.25 1,976.567 3,211.341 No
(LT7B)
MANHOLE (MH) 114.91 0.35 1.1379 1.25 2,337.032 3,211.341 No
NOZZLE I1 PIPE 114.57 0.02 1.1395 1.25 1,289.543 2,140.894 No
NOZZLE LG1A
114.73 0.17 1.1379 1.25 207.36 2,402.452 No
PIPE
NOZZLE LG1B
114.73 0.17 1.1379 1.25 207.36 2,402.452 No
PIPE
NOZZLE LG2A
114.73 0.17 1.1379 1.25 207.36 2,402.452 No
PIPE
NOZZLE LG2B
114.71 0.15 1.1379 1.25 207.416 2,402.452 No
PIPE
NOZZLE LT1A
114.87 0.32 1.1418 1.25 279 2,334.64 No
PIPE
NOZZLE LT1B
114.91 0.36 1.1418 1.25 279.094 2,334.64 No
PIPE
NOZZLE LT2A
114.91 0.36 1.1418 1.25 279.094 2,334.64 No
PIPE
NOZZLE LT2B
114.61 0.06 1.1418 1.25 278.362 2,334.64 No
PIPE
NOZZLE LT3A
114.9 0.35 1.1418 1.25 279.071 2,334.64 No
PIPE
NOZZLE LT3B
114.64 0.09 1.1418 1.25 278.438 2,334.64 No
PIPE
NOZZLE LT4A
114.79 0.23 1.1418 1.25 278.789 2,334.64 No
PIPE
NOZZLE LT4B
114.68 0.13 1.1418 1.25 278.536 2,334.64 No
PIPE
NOZZLE LT5A
114.59 0.04 1.1379 1.25 207.115 2,402.452 No
PIPE
NOZZLE LT5B
114.61 0.06 1.1379 1.25 207.148 2,402.452 No
PIPE
NOZZLE LT6A
114.59 0.04 1.1379 1.25 207.119 2,402.452 No
PIPE
NOZZLE LT6B
114.61 0.06 1.1379 1.25 207.151 2,402.452 No
PIPE
NOZZLE LT7A
114.9 0.35 1.1418 1.25 279.071 2,334.64 No
PIPE
NOZZLE LT7B
114.9 0.34 1.1418 1.25 279.058 2,334.64 No
PIPE
NOZZLE LT8A
114.62 0.07 1.1379 1.25 207.172 2,402.452 No
PIPE
114.64 0.08 1.1379 1.25 207.198 2,402.452 No

NOZZLE LT8B
PIPE
NOZZLE O1 PIPE 114.67 0.11 1.1418 1.25 497.91 2,334.64 No
NOZZLE O2
114.75 0.2 1.1418 1.25 823.966 2,334.64 No
ELBOW
NOZZLE O2 PIPE 114.75 0.2 1.1418 1.25 823.966 2,334.64 No
NOZZLE O2 PIPE 114.75 0.2 1.1418 1.25 823.966 2,334.64 No
NOZZLE PIPE UC 114.59 0.03 1.1379 1.25 207.105 2,402.452 No
NOZZLE PSV
114.63 0.08 1.1418 1.25 640.891 2,334.64 No
PIPE
NOZZLE V PIPE 114.79 0.23 1.1379 1.25 207.468 2,402.452 No
O3 ELBOW 114.75 0.19 1.1418 1.25 478.181 2,334.64 No
O3 PIPE 114.75 0.19 1.1418 1.25 478.182 2,334.64 No
PRESSURE
SAFETY VALVE 114.65 0.09 1.1379 1.25 2,069.929 3,211.341 No
(PSV)
UTILITY
CONNECTION 114.6 0.04 1.1379 1.25 1,950.578 3,211.341 No
(UC)
VENT (V) 114.79 0.23 1.1379 1.25 1,609.43 3,211.341 No
WATER OUTLET
114.75 0.19 1.1379 1.25 1,881.096 3,211.341 No
(O3)
(1) FEED INLET (I1) limits the 8.2.1.a stress ratio.

(2) 1.5*0.95*Sy used as the basis for the maximum local primary membrane stress at the nozzle intersection PL.
(3) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most
flange.
Vertical field hydrostatic test based on MAWP per 8.2.1.a
Gauge pressure at 20°C = γSt/S*MAWP*(St / S)

= 1.25*80.54*1.1379
= 114.55 bar
Vertical field hydrostatic test

Local test Test liquid 8.2.1.a 8.2.1.a Stress Allowable
Stress
Identifier pressure static head stress pressure during test test stress
excessive?
(bar) (bar) ratio factor (kgf/cm2) (kgf/cm2)
TOP HEAD 114.81 0.26 1.1395 1.25 1,567.992 2,140.894 No
SHELL 01 115.03 0.48 1.1395 1.25 1,707.526 2,140.894 No
SHELL 02 115.13 0.57 1.1395 1.25 1,708.937 2,140.894 No
SHELL 03 115.26 0.7 1.1395 1.25 1,710.828 2,140.894 No
SHELL 04 115.43 0.88 1.1395 1.25 1,713.446 2,140.894 No
BOTTOM HEAD
115.57 1.01 1.1395 1.25 1,590.156 2,140.894 No
(1)
FEED INLET (I1)

114.95 0.4 1.1379 1.25 2,132.871 3,211.341 No
(2)
HC LIQUID
115.39 0.83 1.1379 1.25 2,021.125 3,211.341 No
OUTLET (O1)
HC VAPOR
114.68 0.12 1.1379 1.25 2,020.349 3,211.341 No
OUTLET (O2)
LEVEL GAUGE (I)

115.38 0.83 1.1379 1.25 1,963.875 3,211.341 No
(LG2A)
LEVEL GAUGE (I)

115.51 0.96 1.1379 1.25 1,596.526 3,211.341 No
(LG2B)
LEVEL GAUGE
115.01 0.46 1.1379 1.25 1,957.63 3,211.341 No
(LG1A)
LEVEL GAUGE
115.34 0.78 1.1379 1.25 1,963.133 3,211.341 No
(LG1B)
LT FOR
CONTROL
115.38 0.83 1.1379 1.25 1,963.967 3,211.341 No
COMMAND (I)
(LT5A)
LT FOR
CONTROL
115.51 0.95 1.1379 1.25 1,577.449 3,211.341 No
COMMAND (I)
(LT5B)
LT FOR
CONTROL
115.01 0.46 1.1379 1.25 1,978.858 3,211.341 No
COMMAND
(LT1A)
LT FOR
CONTROL
115.34 0.78 1.1379 1.25 1,984.421 3,211.341 No
COMMAND
(LT1B)
LT FOR SAFETY
115.38 0.83 1.1379 1.25 1,963.967 3,211.341 No
(I) (LT6A)
LT FOR SAFETY
115.51 0.95 1.1379 1.25 1,577.449 3,211.341 No
(I) (LT6B)
LT FOR SAFETY
115.38 0.83 1.1379 1.25 1,964.467 3,211.341 No
(I) (LT8A)
LT FOR SAFETY
115.51 0.95 1.1379 1.25 1,577.449 3,211.341 No
(I) (LT8B)
LT FOR SAFETY
115.01 0.46 1.1379 1.25 1,978.858 3,211.341 No
(LT2A)
LT FOR SAFETY
115.34 0.78 1.1379 1.25 1,984.421 3,211.341 No
(LT2B)
LT FOR SAFETY
115.01 0.46 1.1379 1.25 1,978.858 3,211.341 No
(LT3A)
LT FOR SAFETY
115.34 0.78 1.1379 1.25 1,984.421 3,211.341 No
(LT3B)
LT FOR SAFETY
115.01 0.46 1.1379 1.25 1,978.858 3,211.341 No
(LT4A)
LT FOR SAFETY
115.34 0.78 1.1379 1.25 1,984.421 3,211.341 No
(LT4B)
LT FOR SAFETY
115.01 0.46 1.1379 1.25 1,978.858 3,211.341 No
(LT7A)
LT FOR SAFETY
115.34 0.78 1.1379 1.25 1,984.421 3,211.341 No
(LT7B)
MANHOLE (MH) 115.39 0.83 1.1379 1.25 2,346.806 3,211.341 No
NOZZLE I1 PIPE 114.95 0.4 1.1395 1.25 1,293.824 2,140.894 No
NOZZLE LG1A
115.01 0.46 1.1379 1.25 207.874 2,402.452 No
PIPE
NOZZLE LG1B
115.34 0.78 1.1379 1.25 208.459 2,402.452 No
PIPE
NOZZLE LG2A
115.38 0.83 1.1379 1.25 208.537 2,402.452 No
PIPE
NOZZLE LG2B
115.51 0.96 1.1379 1.25 208.872 2,402.452 No
PIPE
NOZZLE LT1A
115.01 0.46 1.1418 1.25 279.338 2,334.64 No
PIPE
NOZZLE LT1B
115.34 0.78 1.1418 1.25 280.123 2,334.64 No
PIPE
NOZZLE LT2A
115.01 0.46 1.1418 1.25 279.338 2,334.64 No
PIPE
NOZZLE LT2B
115.34 0.78 1.1418 1.25 280.123 2,334.64 No
PIPE
NOZZLE LT3A
115.01 0.46 1.1418 1.25 279.338 2,334.64 No
PIPE
NOZZLE LT3B
115.34 0.78 1.1418 1.25 280.123 2,334.64 No
PIPE
NOZZLE LT4A
115.01 0.46 1.1418 1.25 279.338 2,334.64 No
PIPE
NOZZLE LT4B
115.34 0.78 1.1418 1.25 280.123 2,334.64 No
PIPE
NOZZLE LT5A
115.38 0.83 1.1379 1.25 208.547 2,402.452 No
PIPE
NOZZLE LT5B
115.51 0.95 1.1379 1.25 208.769 2,402.452 No
PIPE
NOZZLE LT6A
115.38 0.83 1.1379 1.25 208.547 2,402.452 No
PIPE
NOZZLE LT6B
115.51 0.95 1.1379 1.25 208.769 2,402.452 No
PIPE
NOZZLE LT7A
115.01 0.46 1.1418 1.25 279.338 2,334.64 No
PIPE
NOZZLE LT7B
115.34 0.78 1.1418 1.25 280.123 2,334.64 No
PIPE
NOZZLE LT8A
115.38 0.83 1.1379 1.25 208.547 2,402.452 No
PIPE
NOZZLE LT8B
115.51 0.95 1.1379 1.25 208.769 2,402.452 No
PIPE
NOZZLE O1 PIPE 115.39 0.83 1.1418 1.25 501.03 2,334.64 No

NOZZLE O2
114.61 0.06 1.1418 1.25 822.954 2,334.64 No
ELBOW
NOZZLE O2 PIPE 114.58 0.03 1.1418 1.25 822.731 2,334.64 No
NOZZLE O2 PIPE 114.66 0.1 1.1418 1.25 823.269 2,334.64 No
NOZZLE PIPE UC 115.41 0.86 1.1379 1.25 208.591 2,402.452 No
NOZZLE PSV
114.87 0.31 1.1418 1.25 642.194 2,334.64 No
PIPE
NOZZLE V PIPE 114.67 0.12 1.1379 1.25 207.256 2,402.452 No
O3 ELBOW 115.63 1.07 1.1418 1.25 481.854 2,334.64 No
O3 PIPE 115.63 1.07 1.1418 1.25 481.854 2,334.64 No
PRESSURE
SAFETY VALVE 114.87 0.31 1.1379 1.25 2,073.899 3,211.341 No
(PSV)
UTILITY
CONNECTION 115.41 0.86 1.1379 1.25 1,964.384 3,211.341 No
(UC)
VENT (V) 114.68 0.13 1.1379 1.25 1,607.972 3,211.341 No
WATER OUTLET
115.6 1.04 1.1379 1.25 1,895.071 3,211.341 No
(O3)
(1) Longitudinal stress during the test governs this component.

(2) FEED INLET (I1) limits the 8.2.1.a stress ratio.
(3) 1.5*0.95*Sy used as the basis for the maximum local primary membrane stress at the nozzle intersection PL.
TOP HEAD

Component Hemispherical Head
Material SA-516 60 (II-D Metric p. 436, ln. 22)
Impact Fine Grain Maximize MDMT/
Normalized PWHT
Tested Practice No MAWP
No Yes No Yes No
Design Design Design
Pressure (bar) Temperature (°C) MDMT (°C)
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Condition Ps (bar) Hs (mm) SG
Test horizontal Bottom 0.32 3,263 1
Top 0.13 1,293.69
Test vertical 1
Bottom 0.26 2,660.69
Dimensions
Inner Diameter 2,734 mm
Minimum Thickness 52 mm
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 4,905.78 5,350.13
Corroded 4,905.78 5,420.88
NDE
Longitudinal seam Full
Bottom Circumferential
Full
seam
Results Summary
Governing condition Operating Hot & Corroded
Design thickness due to internal pressure (t) 44.09 mm
Design thickness due to external pressure (te) 9.7 mm
Design thickness due to combined loadings 43.06 mm
Minimum thickness per 4.1.2 7.6 mm
Maximum allowable working pressure (MAWP) 85.02 bar
Maximum allowable external pressure (MAEP) 51.65 bar
Rated MDMT -26.13°C
6.4.2.2: PWHT is required for P-No 1, G-No 1 materials for governing
thickness at weld of 52 mm.
3.11.2 Material Toughness Requirements

Governing thickness, tg = 52 mm
Exemption temperature from Table 3.15 Curve D = -26.13°C
Stress ratio, Rts = 38.13*1 / (52 - 6 - 0) = 0.8289
Stress ratio longitudinal, Rts = 1,204.728*1 / (1,498.983*1) = 0.8037
No MDMT reduction setting is active, TR = 0°C
MDMT = max[ MDMTSTEP3 - TR, -48] = max[ -26.13 - 0 , -48] = -26.13°C
Material is exempt from impact testing at the Design MDMT of -5°C.
4.3.5.1 Design Thickness for Internal Pressure

td = D / 2 * (exp[0.5*P / (S*E)] - 1) + Corrosion (4.3.4)
Operating Hot & Corroded
td = 2,746 / 2 * (exp[0.5*((70.6 + 0)*1.02) / (1,315.434*1)] - 1) + 6 = 44.09 mm
Operating Cold & Corroded
tr = 2,746 / 2 * (exp[0.5*((80.54 + 0)*1.02) / (1,498.983*1)] - 1) = 38.13 mm
4.3.5.1 Maximum Pressure Circumferential Stress

Pmax = 2*S*E*ln[Do / D] (4.3.4)
MAWP
Pmax = 2*1,315.434 / 1.02*1*ln[2,838 / 2,746] - 0 = 85.02 bar
4.4.7.1 Design Thickness for External Pressure
Fhe = 0.075*Ey*t / Ro (4.4.48)
Ae = Fhe / E (4.4.4)
D1 = σt(1 / m1 - 1) / (2*m1*A1(1 / m1)) (3-D.17)
D2 = -1 / 2*(1 / (A1(1 / m1)))*(σt(1 / m1)*{2 / (K*(σuts - σys))}*{1 - (tanh[H])2} + 1 / m1*σt(1 / m1 -
1)*tanh[H]) (3-D.18)
D3 = σt(1 / m2 - 1) / (2*m2*A2(1 / m2)) (3-D.19)

D4 = 1 / 2*(1 / (A2(1 / m2)))*(σt(1 / m2)*{2 / (K*(σuts - σys))}*{1 - (tanh[H])2} + 1 / m2*σt(1 / m2 -
1)*tanh[H]) (3-D.20)
Et = (1 / Ey + D1 + D2 + D3 + D4)-1 (3-D.16)
Fic / Et = Ae (4.4.5)
Fha = Fic / FS (4.4.50)
Pa = 2*Fha*t / Ro (4.4.49)
External Pressure Hot & Corroded
Fhe = 0.075*20.27E+05*3.7 / 1,419 = 396.613 kgf/cm2
Ae = 396.613 / 20.27E+05 = 1.9565E-04
D1 = 396.062(1 / 0.1541 - 1) / (2*0.1541*5,433.571(1 / 0.1541)) = 2.4108E-11
D2 = -1 / 2*(1 / (5,433.571(1 / 0.1541)))*(396.062(1 / 0.1541)*{2 / (0.3496*(4,221.625 -
2.4107E-11
2,080.221))}*{1 - (tanh[-0.457])2} + 1 / 0.1541*396.062(1 / 0.1541 - 1)*tanh[-0.457]) =
D3 = 396.062(1 / 0.3043 - 1) / (2*0.3043*8,220.371(1 / 0.3043)) = 1.3713E-08
D4 = 1 / 2*(1 / (8,220.371(1 / 0.3043)))*(396.062(1 / 0.3043)*{2 / (0.3496*(4,221.625 - 2,080.221))}*{1
-1.3713E-08
- (tanh[-0.457])2} + 1 / 0.3043*396.062(1 / 0.3043 - 1)*tanh[-0.457]) =
Et = (1 / 2,027,195.955 + 3.4289E-10 + 3.4289E-10 + 1.9504E-07 + -1.9504E-07)-1 = 20.24E+05 kgf/cm2
Fic / Et = 396.062 / 20.24E+05 = 1.9565E-04
FS = 2
Fha = 396.062 / 2 = 198.031 kgf/cm2
Pa = 2*194.2*3.7 / 1,419 = 1.01 bar
te = 3.7 + 6 = 9.7 mm
4.4.7.1 MAEP
Fhe = 0.075*20.27E+05*46 / 1,419 = 4,928.756 kgf/cm2
Ae = 4,928.756 / 20.27E+05 = 0.0024
D1 = 1,516.558(1 / 0.1541 - 1) / (2*0.1541*5,433.571(1 / 0.1541)) = 3.8173E-08
D2 = -1 / 2*(1 / (5,433.571(1 / 0.1541)))*(1,516.558(1 / 0.1541)*{2 / (0.3496*(4,221.625 -
3.8019E-08
2,080.221))}*{1 - (tanh[-0.246])2} + 1 / 0.1541*1,516.558(1 / 0.1541 - 1)*tanh[-0.246]) =
D3 = 1,516.558(1 / 0.3043 - 1) / (2*0.3043*8,220.371(1 / 0.3043)) = 2.9507E-07
D4 = 1 / 2*(1 / (8,220.371(1 / 0.3043)))*(1,516.558(1 / 0.3043)*{2 / (0.3496*(4,221.625 -
-2.9322E-07
2,080.221))}*{1 - (tanh[-0.246])2} + 1 / 0.3043*1,516.558(1 / 0.3043 - 1)*tanh[-0.246]) =
Et = (1 / 2,027,195.955 + 5.4295E-07 + 5.4075E-07 + 4.1968E-06 + -4.1706E-06)-1 = 62.38E+04 kgf/cm2
Fic / Et = 1,516.558 / 62.38E+04 = 0.0024
FS = 2.407 - 0.741*(1,516.558 / 2,080.221) = 1.8668
Fha = 1,516.558 / 1.8668 = 812.391 kgf/cm2
Pa = 2*796.68*46 / 1,419 = 51.65 bar
6.1.2.3 % Extreme Fiber Elongation

εf = 75*t / Rf*(1 - Rf / Ro) (Table 6.1)
εf = 75*52 / 1,393*(1 - 1,393 / infinity) = 2.7997%
The extreme fiber elongation does not exceed 5&#37.
4.3.10.2 Combined Loads Summary
σθm σsm σT Sallow
td Pmax
(kgf/ (kgf/ (kgf/ (kgf/
(mm) (bar)
cm2) cm2) cm2) cm2)
Weight Bottom Windward 1,056.69 1,055.9 1,056.29 1,315.43 43.06 87.91
Only
Operating Hot & Leeward 1,056.69 1,055.36 1,056.02 1,315.43 43.05 87.93
Corroded Bottom Windward 1,056.69 1,056 1,056.35 1,315.43 43.06 87.91
Wind
Leeward 1,056.69 1,055.26 1,055.97 1,315.43 43.05 87.94
Bottom Windward 1,056.69 1,055.84 1,056.26 1,315.43 43.06 87.92
Seismic
Leeward 1,056.69 1,054.62 1,055.66 1,315.43 43.03 87.96
Weight Bottom Windward 0 -0.79 0.79 1,315.43 6.84 N/A
Only
Hot Shut Down Leeward 0 -1.33 1.33 1,315.43 7.09 N/A
Corroded Bottom Windward 0 -0.69 0.69 1,315.43 6.78 N/A
Wind
Leeward 0 -1.43 1.43 1,315.43 7.13 N/A
Bottom Windward 0 -0.85 0.85 1,315.43 6.87 N/A
Seismic
Leeward 0 -2.07 2.07 1,315.43 7.36 N/A
Only
Leeward 0 -1.18 1.18 1,498.98 1.07 N/A
Empty Cold & New
Wind
Leeward 0 -1.27 1.27 1,498.98 1.11 N/A
Seismic
Leeward 0 -1.85 1.85 1,498.98 1.34 N/A
Weight Bottom Windward -15.17 -15.96 15.58 1,386.81 9.69 54.25
Only
External Pressure Hot Leeward -15.17 -16.5 15.87 1,386.81 9.73 54.22
& Corroded Bottom Windward -15.17 -15.86 15.52 1,386.81 9.69 54.25
Wind
Leeward -15.17 -16.6 15.93 1,386.81 9.74 54.22
Bottom Windward -15.17 -16.02 15.61 1,386.81 9.7 54.24
Seismic
Leeward -15.17 -17.23 16.3 1,386.81 9.78 54.2
SHELL 01

Component Cylinder
Normalized PWHT
No Yes No Yes No
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Top 0 0
Operating 0.9659
Bottom 0 30
Top 0.26 2,660.69
Test vertical 1
Bottom 0.48 4,890.69
Dimensions
Length 2,230 mm
Nominal Thickness 96 mm
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 14,266.34 12,767.98
Corroded 14,266.34 12,881.72
NDE
Top Circumferential seam Full
Full
seam
Results Summary

Stress ratio, Rts = 76.37*1 / (96 - 6 - 0) = 0.8485
Stress ratio longitudinal, Rts = 597.779*1 / (1,498.983*1) = 0.3988

td = D / 2 * (exp[P / (S*E)] - 1) + Corrosion (4.3.1)
td = 2,712 / 2 * (exp[((70.6 + 0)*1.02) / (1,315.434*1)] - 1) + 6 = 82.28 mm
tr = 2,712 / 2 * (exp[((80.54 + 0)*1.02) / (1,498.983*1)] - 1) = 76.37 mm

Pmax = S*E*ln[Do / D] (4.3.1)
MAWP
Pmax = 1,315.434 / 1.02*1*ln[2,892 / 2,712] - 0 = 82.9 bar
Mx = L / (Ro*t)0.5 (4.4.18)
Ch = 0.55*t / Do for Mx ≥ 2*(Do / t)0.94 (4.4.19)
Ch = 1.12*Mx-1.058 for 13 < Mx < 2*(Do / t)0.94 (4.4.20)
Ch = 0.92/(Mx-0.579) for 1.5 < Mx ≤ 13 (4.4.21)
Ch = 1 for Mx ≤ 1.5 (4.4.22)
Fhe = 1.6*Ch*Ey*t / Do (4.4.17)
Ae = Fhe / E (4.4.4)
D1 = σt(1 / m1 - 1) / (2*m1*A1(1 / m1)) (3-D.17)
D2 = -1 / 2*(1 / (A1(1 / m1)))*(σt(1 / m1)*{2 / (K*(σuts -
(3-D.18)
σys))}*{1 - (tanh[H])2} + 1 / m1*σt(1 / m1 - 1)*tanh[H])
D3 = σt(1 / m2 - 1) / (2*m2*A2(1 / m2)) (3-D.19)
D4 = 1 / 2*(1 / (A2 (1 / m2)
))*(σt (1 / m2)
*{2 / (K*(σuts -
(3-D.20)
Et = (1 / Ey + D1 + D2 + D3 + D4)-1 (3-D.16)
Fic / Et = Ae (4.4.5)
Fha = Fic / FS (4.4.24)
Pa = 2*Fha*t / Do (4.4.23)
Mx = 7,215.33 / (1,446*12.64)0.5 = 53.3605
13 < Mx = 53.3605 < 2*(Do / t)0.94 = 330.1918
Ch = 1.12*53.3605-1.058 = 0.0167
Fhe = 1.6*0.0167*20.27E+05*12.64 / 2,892 = 236.342 kgf/cm2
Ae = 236.342 / 20.27E+05 = 1.1659E-04
D1 = 236.323(1 / 0.1541 - 1) / (2*0.1541*5,433.571(1 /
0.1541)) = 1.4177E-12
D2 = -1 / 2*(1 / (5,433.571(1 / 0.1541)))*(236.323(1 /

0.1541)*{2 / (0.3496*(4,221.625 - 2,080.221))}*{1 -
1.4177E-12
(tanh[-0.487])2} + 1 / 0.1541*236.323(1 / 0.1541 -
1)*tanh[-0.487]) =
D3 = 236.323(1 / 0.3043 - 1) / (2*0.3043*8,220.371(1 /

0.3043)) = 4.2125E-09
D4 = 1 / 2*(1 / (8,220.371(1 / 0.3043)))*(236.323(1 /

0.3043)*{2 / (0.3496*(4,221.625 - 2,080.221))}*{1 -
-4.2125E-09
(tanh[-0.487])2} + 1 / 0.3043*236.323(1 / 0.3043 -
1)*tanh[-0.487]) =
Et = (1 / 2,027,195.955 + 2.0165E-11 + 2.0165E-11

20.27E+05 kgf/cm2
+ 5.9916E-08 + -5.9915E-08)-1 =
Fic / Et = 236.323 / 20.27E+05 = 1.1659E-04
FS = 2
Fha = 236.323 / 2 = 118.161 kgf/cm2
Pa = 2*115.88*12.64 / 2,892 = 1.01 bar
te = 12.64 + 6 = 18.64 mm
4.4.5.1 MAEP
Mx = 7,215.33 / (1,446*90)0.5 = 20.0009
13 < Mx = 20.0009 < 2*(Do / t)0.94 = 52.1874
Ch = 1.12*20.0009-1.058 = 0.0471
Fhe = 1.6*0.0471*20.27E+05*90 / 2,892 = 4,750.834 kgf/cm2
Ae = 4,750.834 / 20.27E+05 = 0.0023
D1 = 1,505.108(1 / 0.1541 - 1) / (2*0.1541*5,433.571(1 / 0.1541)) = 3.6618E-08
D2 = -1 / 2*(1 / (5,433.571(1 / 0.1541)))*(1,505.108(1 / 0.1541)*{2 / (0.3496*(4,221.625 -
3.6479E-08
2,080.221))}*{1 - (tanh[-0.249])2} + 1 / 0.1541*1,505.108(1 / 0.1541 - 1)*tanh[-0.249]) =
D3 = 1,505.108(1 / 0.3043 - 1) / (2*0.3043*8,220.371(1 / 0.3043)) = 2.9E-07
D4 = 1 / 2*(1 / (8,220.371(1 / 0.3043)))*(1,505.108(1 / 0.3043)*{2 / (0.3496*(4,221.625 -
-2.883E-07
2,080.221))}*{1 - (tanh[-0.249])2} + 1 / 0.3043*1,505.108(1 / 0.3043 - 1)*tanh[-0.249]) =
Et = (1 / 2,027,195.955 + 5.2083E-07 + 5.1886E-07 + 4.1247E-06 + -4.1007E-06)-1 = 64.22E+04 kgf/cm2
Fic / Et = 1,505.108 / 64.22E+04 = 0.0023
FS = 2.407 - 0.741*(1,505.108 / 2,080.221) = 1.8709
Fha = 1,505.108 / 1.8709 = 804.499 kgf/cm2
Pa = 2*788.94*90 / 2,892 = 49.1 bar

εf = 50*t / Rf*(1 - Rf / Ro) (Table 6.1)
εf = 50*96 / 1,398*(1 - 1,398 / infinity) = 3.4335%
4.4.12.2.h Axial Compression, Bending Moment, Shear, and Hoop Compression
fv = V*sin[φ] / A (4.4.101)
Ks = 1 - (fv / Fva)2 (4.4.84)
Fe = π2*Ey / (Ku*Lu / rg)2 (4.4.89)
∆ = Cm / (1 - fa*FS / Fe) (4.4.88)
fa / (Ks*Fxha) + 8*∆*fb / (9*Ks*Fbha) ≤ 1 for fa / (Ks*Fxha) ≥ 0.2 (4.4.86)
fa / (2*Ks*Fxha) + ∆*fb / (Ks*Fbha) ≤ 1 for fa / (Ks*Fxha) < 0.2 (4.4.87)
fv = 0*sin[90] / 7,922.51 = 0 kgf/cm2
Ks = 1 - (0 / 1,088.188)2 = 1
Weight Only Fe = π2*20.27E+05 / (2.1*10,919 / 991.17)2 = 37,383.942 kgf/cm2

∆ = 1 / (1 - 3.529*1.667 / 37,383.942) = 1.0002
fa / (Ks*Fxha) = 3.529 / (1*174.215) = 0.0203
3.529 / (2*1*174.215) + 1.0002*0.297 / (1*14.388)
0.0308
=
Combined load check passes.
fv = 1,219*sin[90] / 7,922.51 = 0.154 kgf/cm2
Ks = 1 - (0.154 / 1,088.188)2 = 1
Wind Fe = π2*20.27E+05 / (2.1*10,919 / 991.17)2 = 37,383.942 kgf/cm2

∆ = 1 / (1 - 3.529*1.667 / 37,383.942) = 1.0002
fa / (Ks*Fxha) = 3.529 / (1*174.215) = 0.0203
3.529 / (2*1*174.215) + 1.0002*0.695 /
0.0274
(1*1.2*33.565) =
fv = 6,699.96*sin[90] / 7,922.51 = 0.846 kgf/cm2
Ks = 1 - (0.846 / 1,088.188)2 = 1
Seismic Fe = π2*20.27E+05 / (2.1*10,919 / 991.17)2 = 37,383.942 kgf/cm2

∆ = 1 / (1 - 3.529*1.667 / 37,383.942) = 1.0002
fa / (Ks*Fxha) = 3.529 / (1*174.215) = 0.0203
3.529 / (2*1*174.215) + 1.0002*2.509 /
0.0276
(1*1.2*119.633) =
4.4.12.2.i Axial Compression, Bending Moment, and Shear
fb = M / S (4.4.98)
fa = F / A (4.4.99)
fv = V*sin[φ] / A (4.4.101)
Ks = 1 - (fv / Fva)2 (4.4.84)
Fe = π2*Ey / (Ku*Lu / rg)2 (4.4.89)
∆ = Cm / (1 - fa*FS / Fe) (4.4.88)
Fca = Fxa*[1 - 0.74*(λc - 0.15)]0.3 for 0.15 < λc < 1.2 (4.4.59)
fa / (Ks*Fca) + 8*∆*fb / (9*Ks*Fba) ≤ 1 for fa / (Ks*Fca) ≥ 0.2 (4.4.91)
fa / (2*Ks*Fca) + ∆*fb / (Ks*Fba) ≤ 1 for fa / (Ks*Fca) < 0.2 (4.4.92)
Corroded
rg = 0.25*(2,8922 + 2,7122)0.5 = 991.17 mm
A = π*(2,8922 - 2,7122) / 4 / 100 = 7,922.51 cm2
S = π*(2,8924 - 2,7124) / (32*2,892) = 5.3826E+08 mm3
New
rg = 0.25*(2,8922 + 2,7002)0.5 = 989.12 mm
A = π*(2,8922 - 2,7002) / 4 / 100 = 8,432.54 cm2
S = π*(2,8924 - 2,7004) / (32*2,892) = 5.7054E+08 mm3
Hot Shut Down Corroded
fb = 1,600.7 / 5.3826E+08*1000 = 0.297 kgf/cm2
fa = 27,956.3 / 7,922.51 = 3.529 kgf/cm2
fv = 0*sin[90] / 7,922.51 = 0 kgf/cm2
Weight Only Ks = 1 - (0 / 1,035.906)2 = 1

Fe = π2*19.79E+05 / (2.1*10,919 / 991.17)2 = 36,500.116 kgf/cm2
∆ = 1 / (1 - 3.529*1.667 / 36,500.116) = 1.0002
Fca = 1,180.595*[1 - 0.74*(0.2322 - 0.15)]0.3 = 1,158.575 kgf/cm2
fa / (Ks*Fca) = 3.529 / (1*1,158.575) = 0.003
3.529 / (2*1*1,158.575) + 1.0002*0.297 /
0.0018
(1*1,180.595) =
fb = 3,743 / 5.3826E+08*1000 = 0.695 kgf/cm2
fa = 27,956.3 / 7,922.51 = 3.529 kgf/cm2
fv = 1,219*sin[90] / 7,922.51 = 0.154 kgf/cm2
Wind Ks = 1 - (0.154 / 1,035.906)2 = 1

Fe = π2*19.79E+05 / (2.1*10,919 / 991.17)2 = 36,500.116 kgf/cm2
∆ = 1 / (1 - 3.529*1.667 / 36,500.116) = 1.0002
Fca = 1,180.595*[1 - 0.74*(0.2322 - 0.15)]0.3 = 1,158.575 kgf/cm2
fa / (Ks*Fca) = 3.529 / (1*1,158.575) = 0.003
3.529 / (2*1*1,158.575) + 1.0002*0.695 /
0.002
(1*1.2*1,180.595) =
fb = 13,503.8 / 5.3826E+08*1000 = 2.509 kgf/cm2
fa = 27,956.3 / 7,922.51 = 3.529 kgf/cm2
fv = 6,699.96*sin[90] / 7,922.51 = 0.846 kgf/cm2
Seismic Ks = 1 - (0.846 / 1,035.906)2 = 1

Fe = π2*19.79E+05 / (2.1*10,919 / 991.17)2 = 36,500.116 kgf/cm2
∆ = 1 / (1 - 3.529*1.667 / 36,500.116) = 1.0002
Fca = 1,180.595*[1 - 0.74*(0.2322 - 0.15)]0.3 = 1,158.575 kgf/cm2
fa / (Ks*Fca) = 3.529 / (1*1,158.575) = 0.003
3.529 / (2*1*1,158.575) + 1.0002*2.509 /
0.0033
(1*1.2*1,180.595) =
Empty Cold & New
fb = 1,600.7 / 5.7054E+08*1000 = 0.281 kgf/cm2
fa = 27,956.3 / 8,432.54 = 3.315 kgf/cm2
fv = 0*sin[90] / 8,432.54 = 0 kgf/cm2
Weight Only Ks = 1 - (0 / 1,189.376)2 = 1

Fe = π2*20.63E+05 / (2.1*10,919 / 989.12)2 = 37,894.309 kgf/cm2
∆ = 1 / (1 - 3.315*1.667 / 37,894.309) = 1.0001
Fca = 1,351.873*[1 - 0.74*(0.2439 - 0.15)]0.3 = 1,322.99 kgf/cm2
fa / (Ks*Fca) = 3.315 / (1*1,322.99) = 0.0025
3.315 / (2*1*1,322.99) + 1.0001*0.281 /
0.0015
(1*1,351.873) =
fb = 3,743 / 5.7054E+08*1000 = 0.656 kgf/cm2
fa = 27,956.3 / 8,432.54 = 3.315 kgf/cm2
fv = 1,219*sin[90] / 8,432.54 = 0.145 kgf/cm2
Wind
Ks = 1 - (0.145 / 1,189.376)2 = 1
Fe = π2*20.63E+05 / (2.1*10,919 / 989.12)2 = 37,894.309 kgf/cm2
∆ = 1 / (1 - 3.315*1.667 / 37,894.309) = 1.0001
Fca = 1,351.873*[1 - 0.74*(0.2439 - 0.15)]0.3 = 1,322.99 kgf/cm2
fa / (Ks*Fca) = 3.315 / (1*1,322.99) = 0.0025
0.0017
3.315 / (2*1*1,322.99) + 1.0001*0.656 /
(1*1.2*1,351.873) =
fb = 13,354.4 / 5.7054E+08*1000 = 2.341 kgf/cm2
fa = 27,956.3 / 8,432.54 = 3.315 kgf/cm2
fv = 6,492.19*sin[90] / 8,432.54 = 0.77 kgf/cm2
Seismic Ks = 1 - (0.77 / 1,189.376)2 = 1

Fe = π2*20.63E+05 / (2.1*10,919 / 989.12)2 = 37,894.309 kgf/cm2
∆ = 1 / (1 - 3.315*1.667 / 37,894.309) = 1.0001
Fca = 1,351.873*[1 - 0.74*(0.2439 - 0.15)]0.3 = 1,322.99 kgf/cm2
fa / (Ks*Fca) = 3.315 / (1*1,322.99) = 0.0025
3.315 / (2*1*1,322.99) + 1.0001*2.341 /
0.0027
(1*1.2*1,351.873) =
td Pmax
(mm) (bar)
cm2) cm2) cm2) cm2)
Weight Bottom Windward 1,084.72 523.1 939.59 1,315.43 70.28 98.84
Only
Operating Hot & Leeward 1,084.72 521.09 939.63 1,315.43 70.28 98.84
Corroded Bottom Windward 1,084.72 523.5 939.58 1,315.43 70.28 98.84
Wind
Leeward 1,084.72 520.69 939.64 1,315.43 70.28 98.84
Bottom Windward 1,084.72 523.9 939.57 1,315.43 70.28 98.84
Seismic
Leeward 1,084.72 518.17 939.7 1,315.43 70.29 98.83
Weight Bottom Windward 0.04 -1.82 1.84 1,315.43 6.14 N/A
Only
Hot Shut Down Leeward 0.04 -3.83 3.85 1,315.43 6.3 N/A
Corroded Bottom Windward 0.04 -1.42 1.44 1,315.43 6.11 N/A
Wind
Leeward 0.04 -4.22 4.25 1,315.43 6.33 N/A
Bottom Windward 0.04 -1.02 1.04 1,315.43 6.08 N/A
Seismic
Leeward 0.04 -6.74 6.77 1,315.43 6.53 N/A
Only
Leeward 0 -3.6 3.6 1,498.98 0.26 N/A
Empty Cold & New
Wind
Leeward 0 -3.97 3.97 1,498.98 0.29 N/A
Seismic
Leeward 0 -6.32 6.32 1,498.98 0.47 N/A
Only
Wind
Leeward -15.57 -11.76 14.06 1,386.81 6.92 104.22
Bottom Windward -15.57 -8.55 13.5 1,386.81 6.88 104.21
Seismic
Leeward -15.57 -14.28 14.96 1,386.81 7.06 104.22
SHELL 02

Component Cylinder
Normalized PWHT
No Yes No Yes No
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Top 0 30
Operating 0.9659
Bottom 0.09 1,000
Top 0.48 4,890.69
Test vertical 1
Bottom 0.57 5,860.69
Dimensions
Length 970 mm
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 6,407.05 5,553.79
Corroded 6,407.05 5,603.26
NDE
Full
seam
Results Summary

Stress ratio, Rts = 76.46*1 / (96 - 6 - 0) = 0.8495

td = 2,712 / 2 * (exp[((70.6 + 0.09)*1.02) / (1,315.434*1)] - 1) + 6 = 82.39 mm
tr = 2,712 / 2 * (exp[((80.54 + 0.09)*1.02) / (1,498.983*1)] - 1) = 76.46 mm

Pmax = S*E*ln[Do / D] (4.3.1)
MAWP
Pmax = 1,315.434 / 1.02*1*ln[2,892 / 2,712] - 0.09 = 82.8 bar
Mx = L / (Ro*t)0.5 (4.4.18)
Ch = 0.55*t / Do for Mx ≥ 2*(Do / t)0.94 (4.4.19)
Ch = 1.12*Mx-1.058 for 13 < Mx < 2*(Do / t)0.94 (4.4.20)
Ch = 0.92/(Mx-0.579) for 1.5 < Mx ≤ 13 (4.4.21)
Ch = 1 for Mx ≤ 1.5 (4.4.22)
Fhe = 1.6*Ch*Ey*t / Do (4.4.17)
Ae = Fhe / E (4.4.4)
D1 = σt(1 / m1 - 1) / (2*m1*A1(1 / m1)) (3-D.17)
D2 = -1 / 2*(1 / (A1(1 / m1)))*(σt(1 / m1)*{2 / (K*(σuts -
(3-D.18)
D3 = σt(1 / m2 - 1) / (2*m2*A2(1 / m2)) (3-D.19)
D4 = 1 / 2*(1 / (A2 (1 / m2)
))*(σt (1 / m2)
*{2 / (K*(σuts -
(3-D.20)
Et = (1 / Ey + D1 + D2 + D3 + D4)-1 (3-D.16)
Fic / Et = Ae (4.4.5)
Fha = Fic / FS (4.4.24)
Pa = 2*Fha*t / Do (4.4.23)
Mx = 7,215.33 / (1,446*12.64)0.5 = 53.3605
13 < Mx = 53.3605 < 2*(Do / t)0.94 = 330.1918
Ch = 1.12*53.3605-1.058 = 0.0167
Fhe = 1.6*0.0167*20.27E+05*12.64 / 2,892 = 236.342 kgf/cm2
Ae = 236.342 / 20.27E+05 = 1.1659E-04
D1 = 236.323(1 / 0.1541 - 1) / (2*0.1541*5,433.571(1 /
0.1541)) = 1.4177E-12
D2 = -1 / 2*(1 / (5,433.571(1 / 0.1541)))*(236.323(1 /

0.1541)*{2 / (0.3496*(4,221.625 - 2,080.221))}*{1 -
1.4177E-12
(tanh[-0.487])2} + 1 / 0.1541*236.323(1 / 0.1541 -
1)*tanh[-0.487]) =
D3 = 236.323(1 / 0.3043 - 1) / (2*0.3043*8,220.371(1 /

0.3043)) = 4.2125E-09
D4 = 1 / 2*(1 / (8,220.371(1 / 0.3043)))*(236.323(1 /

0.3043)*{2 / (0.3496*(4,221.625 - 2,080.221))}*{1 -
-4.2125E-09
(tanh[-0.487])2} + 1 / 0.3043*236.323(1 / 0.3043 -
1)*tanh[-0.487]) =
Et = (1 / 2,027,195.955 + 2.0165E-11 + 2.0165E-11

20.27E+05 kgf/cm2
+ 5.9916E-08 + -5.9915E-08)-1 =
Fic / Et = 236.323 / 20.27E+05 = 1.1659E-04
FS = 2
Fha = 236.323 / 2 = 118.161 kgf/cm2
Pa = 2*115.88*12.64 / 2,892 = 1.01 bar
te = 12.64 + 6 = 18.64 mm
4.4.5.1 MAEP
Mx = 7,215.33 / (1,446*90)0.5 = 20.0009
13 < Mx = 20.0009 < 2*(Do / t)0.94 = 52.1874
Ch = 1.12*20.0009-1.058 = 0.0471
Fhe = 1.6*0.0471*20.27E+05*90 / 2,892 = 4,750.834 kgf/cm2
Ae = 4,750.834 / 20.27E+05 = 0.0023
D1 = 1,505.108(1 / 0.1541 - 1) / (2*0.1541*5,433.571(1 / 0.1541)) = 3.6618E-08
D2 = -1 / 2*(1 / (5,433.571(1 / 0.1541)))*(1,505.108(1 / 0.1541)*{2 / (0.3496*(4,221.625 -
3.6479E-08
2,080.221))}*{1 - (tanh[-0.249])2} + 1 / 0.1541*1,505.108(1 / 0.1541 - 1)*tanh[-0.249]) =
D3 = 1,505.108(1 / 0.3043 - 1) / (2*0.3043*8,220.371(1 / 0.3043)) = 2.9E-07
D4 = 1 / 2*(1 / (8,220.371(1 / 0.3043)))*(1,505.108(1 / 0.3043)*{2 / (0.3496*(4,221.625 -
-2.883E-07
2,080.221))}*{1 - (tanh[-0.249])2} + 1 / 0.3043*1,505.108(1 / 0.3043 - 1)*tanh[-0.249]) =
Et = (1 / 2,027,195.955 + 5.2083E-07 + 5.1886E-07 + 4.1247E-06 + -4.1007E-06)-1 = 64.22E+04 kgf/cm2
Fic / Et = 1,505.108 / 64.22E+04 = 0.0023
FS = 2.407 - 0.741*(1,505.108 / 2,080.221) = 1.8709
Fha = 1,505.108 / 1.8709 = 804.499 kgf/cm2
Pa = 2*788.94*90 / 2,892 = 49.1 bar

εf = 50*t / Rf*(1 - Rf / Ro) (Table 6.1)
εf = 50*96 / 1,398*(1 - 1,398 / infinity) = 3.4335%
fv = V*sin[φ] / A (4.4.101)
Ks = 1 - (fv / Fva)2 (4.4.84)
Fe = π2*Ey / (Ku*Lu / rg)2 (4.4.89)
∆ = Cm / (1 - fa*FS / Fe) (4.4.88)
fv = 0*sin[90] / 7,922.51 = 0 kgf/cm2
Ks = 1 - (0 / 1,088.188)2 = 1

∆ = 1 / (1 - 4.496*1.667 / 37,383.942) = 1.0002
fa / (Ks*Fxha) = 4.496 / (1*223.872) = 0.0201
4.496 / (2*1*223.872) + 1.0002*0.399 / (1*19.283)
0.0307
=
fv = 1,544.59*sin[90] / 7,922.51 = 0.195 kgf/cm2
Ks = 1 - (0.195 / 1,088.188)2 = 1
Wind Fe = π2*20.27E+05 / (2.1*10,919 / 991.17)2 = 37,383.942 kgf/cm2

∆ = 1 / (1 - 4.496*1.667 / 37,383.942) = 1.0002
fa / (Ks*Fxha) = 4.496 / (1*223.872) = 0.0201
4.496 / (2*1*223.872) + 1.0002*1.046 /
0.0273
(1*1.2*50.369) =
fv = 8,807.24*sin[90] / 7,922.51 = 1.112 kgf/cm2
Ks = 1 - (1.112 / 1,088.188)2 = 1

∆ = 1 / (1 - 4.496*1.667 / 37,383.942) = 1.0002
fa / (Ks*Fxha) = 4.496 / (1*223.872) = 0.0201
4.496 / (2*1*223.872) + 1.0002*4.012 /
0.0277
(1*1.2*189.065) =
fb = M / S (4.4.98)
fa = F / A (4.4.99)
fv = V*sin[φ] / A (4.4.101)
Ks = 1 - (fv / Fva)2 (4.4.84)
Fe = π2*Ey / (Ku*Lu / rg)2 (4.4.89)
∆ = Cm / (1 - fa*FS / Fe) (4.4.88)
Fca = Fxa*[1 - 0.74*(λc - 0.15)]0.3 for 0.15 < λc < 1.2 (4.4.59)
Corroded
rg = 0.25*(2,8922 + 2,7122)0.5 = 991.17 mm
A = π*(2,8922 - 2,7122) / 4 / 100 = 7,922.51 cm2
S = π*(2,8924 - 2,7124) / (32*2,892) = 5.3826E+08 mm3
New
rg = 0.25*(2,8922 + 2,7002)0.5 = 989.12 mm
A = π*(2,8922 - 2,7002) / 4 / 100 = 8,432.54 cm2
S = π*(2,8924 - 2,7004) / (32*2,892) = 5.7054E+08 mm3
fb = 2,146.5 / 5.3826E+08*1000 = 0.399 kgf/cm2
fa = 35,621.3 / 7,922.51 = 4.496 kgf/cm2
fv = 0*sin[90] / 7,922.51 = 0 kgf/cm2
Weight Only Ks = 1 - (0 / 1,035.906)2 = 1

Fe = π2*19.79E+05 / (2.1*10,919 / 991.17)2 = 36,500.116 kgf/cm2
∆ = 1 / (1 - 4.496*1.667 / 36,500.116) = 1.0002
Fca = 1,180.595*[1 - 0.74*(0.2322 - 0.15)]0.3 = 1,158.575 kgf/cm2
fa / (Ks*Fca) = 4.496 / (1*1,158.575) = 0.0039
4.496 / (2*1*1,158.575) + 1.0002*0.399 /
0.0023
(1*1,180.595) =
fb = 5,629.1 / 5.3826E+08*1000 = 1.046 kgf/cm2
fa = 35,621.3 / 7,922.51 = 4.496 kgf/cm2
fv = 1,544.59*sin[90] / 7,922.51 = 0.195 kgf/cm2
Wind Ks = 1 - (0.195 / 1,035.906)2 = 1

Fe = π2*19.79E+05 / (2.1*10,919 / 991.17)2 = 36,500.116 kgf/cm2
∆ = 1 / (1 - 4.496*1.667 / 36,500.116) = 1.0002
Fca = 1,180.595*[1 - 0.74*(0.2322 - 0.15)]0.3 = 1,158.575 kgf/cm2
fa / (Ks*Fca) = 4.496 / (1*1,158.575) = 0.0039
4.496 / (2*1*1,158.575) + 1.0002*1.046 /
0.0027
(1*1.2*1,180.595) =
fb = 21,595.5 / 5.3826E+08*1000 = 4.012 kgf/cm2
fa = 35,621.3 / 7,922.51 = 4.496 kgf/cm2
fv = 8,807.24*sin[90] / 7,922.51 = 1.112 kgf/cm2
Seismic Ks = 1 - (1.112 / 1,035.906)2 = 1

Fe = π2*19.79E+05 / (2.1*10,919 / 991.17)2 = 36,500.116 kgf/cm2
∆ = 1 / (1 - 4.496*1.667 / 36,500.116) = 1.0002
Fca = 1,180.595*[1 - 0.74*(0.2322 - 0.15)]0.3 = 1,158.575 kgf/cm2
fa / (Ks*Fca) = 4.496 / (1*1,158.575) = 0.0039
4.496 / (2*1*1,158.575) + 1.0002*4.012 /
0.0048
(1*1.2*1,180.595) =
Empty Cold & New
fb = 2,146.5 / 5.7054E+08*1000 = 0.376 kgf/cm2
fa = 35,621.3 / 8,432.54 = 4.224 kgf/cm2
fv = 0*sin[90] / 8,432.54 = 0 kgf/cm2
Weight Only Ks = 1 - (0 / 1,189.376)2 = 1

Fe = π2*20.63E+05 / (2.1*10,919 / 989.12)2 = 37,894.309 kgf/cm2
∆ = 1 / (1 - 4.224*1.667 / 37,894.309) = 1.0002
Fca = 1,351.873*[1 - 0.74*(0.2439 - 0.15)]0.3 = 1,322.99 kgf/cm2
fa / (Ks*Fca) = 4.224 / (1*1,322.99) = 0.0032
4.224 / (2*1*1,322.99) + 1.0002*0.376 /
0.0019
(1*1,351.873) =
fb = 5,629.1 / 5.7054E+08*1000 = 0.987 kgf/cm2
fa = 35,621.3 / 8,432.54 = 4.224 kgf/cm2
fv = 1,544.59*sin[90] / 8,432.54 = 0.183 kgf/cm2
Wind
Ks = 1 - (0.183 / 1,189.376)2 = 1
Fe = π2*20.63E+05 / (2.1*10,919 / 989.12)2 = 37,894.309 kgf/cm2
∆ = 1 / (1 - 4.224*1.667 / 37,894.309) = 1.0002
Fca = 1,351.873*[1 - 0.74*(0.2439 - 0.15)]0.3 = 1,322.99 kgf/cm2
fa / (Ks*Fca) = 4.224 / (1*1,322.99) = 0.0032
0.0022
4.224 / (2*1*1,322.99) + 1.0002*0.987 /
(1*1.2*1,351.873) =
fb = 20,740.6 / 5.7054E+08*1000 = 3.635 kgf/cm2
fa = 35,621.3 / 8,432.54 = 4.224 kgf/cm2
fv = 7,584.6*sin[90] / 8,432.54 = 0.899 kgf/cm2
Seismic Ks = 1 - (0.899 / 1,189.376)2 = 1

Fe = π2*20.63E+05 / (2.1*10,919 / 989.12)2 = 37,894.309 kgf/cm2
∆ = 1 / (1 - 4.224*1.667 / 37,894.309) = 1.0002
Fca = 1,351.873*[1 - 0.74*(0.2439 - 0.15)]0.3 = 1,322.99 kgf/cm2
fa / (Ks*Fca) = 4.224 / (1*1,322.99) = 0.0032
4.224 / (2*1*1,322.99) + 1.0002*3.635 /
0.0038
(1*1.2*1,351.873) =
td Pmax
(mm) (bar)
cm2) cm2) cm2) cm2)
Only
Wind
Leeward 1,086.13 519.38 940.91 1,315.43 70.37 98.74
Bottom Windward 1,086.13 524.43 940.8 1,315.43 70.36 98.75
Seismic
Leeward 1,086.13 515.51 941.02 1,315.43 70.37 98.74
Only
Wind
Leeward 1.45 -5.54 6.39 1,315.43 6.45 N/A
Bottom Windward 1.45 -0.48 1.75 1,315.43 6.12 N/A
Seismic
Leeward 1.45 -9.41 10.21 1,315.43 6.74 N/A
Only
Leeward 0 -4.6 4.6 1,498.98 0.34 N/A
Empty Cold & New
Wind
Leeward 0 -5.21 5.21 1,498.98 0.38 N/A
Seismic
Leeward 0 -8.7 8.7 1,498.98 0.64 N/A
Only
Wind
Leeward -15.57 -13.08 14.48 1,386.81 6.97 104.22
Bottom Windward -15.57 -8.02 13.48 1,386.81 6.88 104.21
Seismic
Leeward -15.57 -16.94 16.3 1,386.81 7.26 104.22
SHELL 03

Component Cylinder
Normalized PWHT
No Yes No Yes No
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Top 0.09 1,000
Operating 0.9659
Bottom 0.22 2,300
Top 0.57 5,860.69
Test vertical 1
Bottom 0.7 7,160.69
Dimensions
Length 1,300 mm
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 8,586.77 7,443.22
Corroded 8,586.77 7,509.52
NDE
Full
seam
Results Summary

Stress ratio, Rts = 76.58*1 / (96 - 6 - 0) = 0.8508

td = 2,712 / 2 * (exp[((70.6 + 0.22)*1.02) / (1,315.434*1)] - 1) + 6 = 82.52 mm
tr = 2,712 / 2 * (exp[((80.54 + 0.22)*1.02) / (1,498.983*1)] - 1) = 76.58 mm

Pmax = S*E*ln[Do / D] (4.3.1)
MAWP
Pmax = 1,315.434 / 1.02*1*ln[2,892 / 2,712] - 0.22 = 82.68 bar
Mx = L / (Ro*t)0.5 (4.4.18)
Ch = 0.55*t / Do for Mx ≥ 2*(Do / t)0.94 (4.4.19)
Ch = 1.12*Mx-1.058 for 13 < Mx < 2*(Do / t)0.94 (4.4.20)
Ch = 0.92/(Mx-0.579) for 1.5 < Mx ≤ 13 (4.4.21)
Ch = 1 for Mx ≤ 1.5 (4.4.22)
Fhe = 1.6*Ch*Ey*t / Do (4.4.17)
Ae = Fhe / E (4.4.4)
D1 = σt(1 / m1 - 1) / (2*m1*A1(1 / m1)) (3-D.17)
D2 = -1 / 2*(1 / (A1(1 / m1)))*(σt(1 / m1)*{2 / (K*(σuts -
(3-D.18)
D3 = σt(1 / m2 - 1) / (2*m2*A2(1 / m2)) (3-D.19)
D4 = 1 / 2*(1 / (A2 (1 / m2)
))*(σt (1 / m2)
*{2 / (K*(σuts -
(3-D.20)
Et = (1 / Ey + D1 + D2 + D3 + D4)-1 (3-D.16)
Fic / Et = Ae (4.4.5)
Fha = Fic / FS (4.4.24)
Pa = 2*Fha*t / Do (4.4.23)
Mx = 7,215.33 / (1,446*12.64)0.5 = 53.3605
13 < Mx = 53.3605 < 2*(Do / t)0.94 = 330.1918
Ch = 1.12*53.3605-1.058 = 0.0167
Fhe = 1.6*0.0167*20.27E+05*12.64 / 2,892 = 236.342 kgf/cm2
Ae = 236.342 / 20.27E+05 = 1.1659E-04
D1 = 236.323(1 / 0.1541 - 1) / (2*0.1541*5,433.571(1 /
0.1541)) = 1.4177E-12
D2 = -1 / 2*(1 / (5,433.571(1 / 0.1541)))*(236.323(1 /

0.1541)*{2 / (0.3496*(4,221.625 - 2,080.221))}*{1 -
1.4177E-12
(tanh[-0.487])2} + 1 / 0.1541*236.323(1 / 0.1541 -
1)*tanh[-0.487]) =
D3 = 236.323(1 / 0.3043 - 1) / (2*0.3043*8,220.371(1 /

0.3043)) = 4.2125E-09
D4 = 1 / 2*(1 / (8,220.371(1 / 0.3043)))*(236.323(1 /

0.3043)*{2 / (0.3496*(4,221.625 - 2,080.221))}*{1 -
-4.2125E-09
(tanh[-0.487])2} + 1 / 0.3043*236.323(1 / 0.3043 -
1)*tanh[-0.487]) =
Et = (1 / 2,027,195.955 + 2.0165E-11 + 2.0165E-11

20.27E+05 kgf/cm2
+ 5.9916E-08 + -5.9915E-08)-1 =
Fic / Et = 236.323 / 20.27E+05 = 1.1659E-04
FS = 2
Fha = 236.323 / 2 = 118.161 kgf/cm2
Pa = 2*115.88*12.64 / 2,892 = 1.01 bar
te = 12.64 + 6 = 18.64 mm
4.4.5.1 MAEP
Mx = 7,215.33 / (1,446*90)0.5 = 20.0009
13 < Mx = 20.0009 < 2*(Do / t)0.94 = 52.1874
Ch = 1.12*20.0009-1.058 = 0.0471
Fhe = 1.6*0.0471*20.27E+05*90 / 2,892 = 4,750.834 kgf/cm2
Ae = 4,750.834 / 20.27E+05 = 0.0023
D1 = 1,505.108(1 / 0.1541 - 1) / (2*0.1541*5,433.571(1 / 0.1541)) = 3.6618E-08
D2 = -1 / 2*(1 / (5,433.571(1 / 0.1541)))*(1,505.108(1 / 0.1541)*{2 / (0.3496*(4,221.625 -
3.6479E-08
2,080.221))}*{1 - (tanh[-0.249])2} + 1 / 0.1541*1,505.108(1 / 0.1541 - 1)*tanh[-0.249]) =
D3 = 1,505.108(1 / 0.3043 - 1) / (2*0.3043*8,220.371(1 / 0.3043)) = 2.9E-07
D4 = 1 / 2*(1 / (8,220.371(1 / 0.3043)))*(1,505.108(1 / 0.3043)*{2 / (0.3496*(4,221.625 -
-2.883E-07
2,080.221))}*{1 - (tanh[-0.249])2} + 1 / 0.3043*1,505.108(1 / 0.3043 - 1)*tanh[-0.249]) =
Et = (1 / 2,027,195.955 + 5.2083E-07 + 5.1886E-07 + 4.1247E-06 + -4.1007E-06)-1 = 64.22E+04 kgf/cm2
Fic / Et = 1,505.108 / 64.22E+04 = 0.0023
FS = 2.407 - 0.741*(1,505.108 / 2,080.221) = 1.8709
Fha = 1,505.108 / 1.8709 = 804.499 kgf/cm2
Pa = 2*788.94*90 / 2,892 = 49.1 bar

εf = 50*t / Rf*(1 - Rf / Ro) (Table 6.1)
εf = 50*96 / 1,398*(1 - 1,398 / infinity) = 3.4335%
fv = V*sin[φ] / A (4.4.101)
Ks = 1 - (fv / Fva)2 (4.4.84)
Fe = π2*Ey / (Ku*Lu / rg)2 (4.4.89)
∆ = Cm / (1 - fa*FS / Fe) (4.4.88)
fv = 0*sin[90] / 7,922.51 = 0 kgf/cm2
Ks = 1 - (0 / 1,088.188)2 = 1

∆ = 1 / (1 - 6.211*1.667 / 37,383.942) = 1.0003
fa / (Ks*Fxha) = 6.211 / (1*312.828) = 0.0199
6.211 / (2*1*312.828) + 1.0003*0.399 / (1*19.283)
0.0306
=
fv = 1,969.32*sin[90] / 7,922.51 = 0.249 kgf/cm2
Ks = 1 - (0.249 / 1,088.188)2 = 1
Wind Fe = π2*20.27E+05 / (2.1*10,919 / 991.17)2 = 37,383.942 kgf/cm2

∆ = 1 / (1 - 6.211*1.667 / 37,383.942) = 1.0003
fa / (Ks*Fxha) = 6.211 / (1*312.828) = 0.0199
6.211 / (2*1*312.828) + 1.0003*1.471 /
0.0273
(1*1.2*70.634) =
fv = 11,909.7*sin[90] / 7,922.51 = 1.503 kgf/cm2
Ks = 1 - (1.503 / 1,088.188)2 = 1

∆ = 1 / (1 - 6.211*1.667 / 37,383.942) = 1.0003
fa / (Ks*Fxha) = 6.211 / (1*312.828) = 0.0199
6.211 / (2*1*312.828) + 1.0003*6.538 /
0.028
(1*1.2*300.92) =
fb = M / S (4.4.98)
fa = F / A (4.4.99)
fv = V*sin[φ] / A (4.4.101)
Ks = 1 - (fv / Fva)2 (4.4.84)
Fe = π2*Ey / (Ku*Lu / rg)2 (4.4.89)
∆ = Cm / (1 - fa*FS / Fe) (4.4.88)
Fca = Fxa*[1 - 0.74*(λc - 0.15)]0.3 for 0.15 < λc < 1.2 (4.4.59)
Corroded
rg = 0.25*(2,8922 + 2,7122)0.5 = 991.17 mm
A = π*(2,8922 - 2,7122) / 4 / 100 = 7,922.51 cm2
S = π*(2,8924 - 2,7124) / (32*2,892) = 5.3826E+08 mm3
New
rg = 0.25*(2,8922 + 2,7002)0.5 = 989.12 mm
A = π*(2,8922 - 2,7002) / 4 / 100 = 8,432.54 cm2
S = π*(2,8924 - 2,7004) / (32*2,892) = 5.7054E+08 mm3
fb = 2,146.5 / 5.3826E+08*1000 = 0.399 kgf/cm2
fa = 49,208.07 / 7,922.51 = 6.211 kgf/cm2
fv = 0*sin[90] / 7,922.51 = 0 kgf/cm2
Weight Only Ks = 1 - (0 / 1,035.906)2 = 1

Fe = π2*19.79E+05 / (2.1*10,919 / 991.17)2 = 36,500.116 kgf/cm2
∆ = 1 / (1 - 6.211*1.667 / 36,500.116) = 1.0003
Fca = 1,180.595*[1 - 0.74*(0.2322 - 0.15)]0.3 = 1,158.575 kgf/cm2
fa / (Ks*Fca) = 6.211 / (1*1,158.575) = 0.0054
6.211 / (2*1*1,158.575) + 1.0003*0.399 /
0.003
(1*1,180.595) =
fb = 7,915.4 / 5.3826E+08*1000 = 1.471 kgf/cm2
fa = 49,208.07 / 7,922.51 = 6.211 kgf/cm2
fv = 1,969.32*sin[90] / 7,922.51 = 0.249 kgf/cm2
Wind Ks = 1 - (0.249 / 1,035.906)2 = 1

Fe = π2*19.79E+05 / (2.1*10,919 / 991.17)2 = 36,500.116 kgf/cm2
∆ = 1 / (1 - 6.211*1.667 / 36,500.116) = 1.0003
Fca = 1,180.595*[1 - 0.74*(0.2322 - 0.15)]0.3 = 1,158.575 kgf/cm2
fa / (Ks*Fca) = 6.211 / (1*1,158.575) = 0.0054
6.211 / (2*1*1,158.575) + 1.0003*1.471 /
0.0037
(1*1.2*1,180.595) =
fb = 35,193.3 / 5.3826E+08*1000 = 6.538 kgf/cm2
fa = 49,208.07 / 7,922.51 = 6.211 kgf/cm2
fv = 11,909.7*sin[90] / 7,922.51 = 1.503 kgf/cm2
Seismic Ks = 1 - (1.503 / 1,035.906)2 = 1

Fe = π2*19.79E+05 / (2.1*10,919 / 991.17)2 = 36,500.116 kgf/cm2
∆ = 1 / (1 - 6.211*1.667 / 36,500.116) = 1.0003
Fca = 1,180.595*[1 - 0.74*(0.2322 - 0.15)]0.3 = 1,158.575 kgf/cm2
fa / (Ks*Fca) = 6.211 / (1*1,158.575) = 0.0054
6.211 / (2*1*1,158.575) + 1.0003*6.538 /
0.0073
(1*1.2*1,180.595) =
Empty Cold & New
fb = 2,146.5 / 5.7054E+08*1000 = 0.376 kgf/cm2
fa = 49,208.07 / 8,432.54 = 5.836 kgf/cm2
fv = 0*sin[90] / 8,432.54 = 0 kgf/cm2
Weight Only Ks = 1 - (0 / 1,189.376)2 = 1

Fe = π2*20.63E+05 / (2.1*10,919 / 989.12)2 = 37,894.309 kgf/cm2
∆ = 1 / (1 - 5.836*1.667 / 37,894.309) = 1.0003
Fca = 1,351.873*[1 - 0.74*(0.2439 - 0.15)]0.3 = 1,322.99 kgf/cm2
fa / (Ks*Fca) = 5.836 / (1*1,322.99) = 0.0044
5.836 / (2*1*1,322.99) + 1.0003*0.376 /
0.0025
(1*1,351.873) =
fb = 7,915.4 / 5.7054E+08*1000 = 1.387 kgf/cm2
fa = 49,208.07 / 8,432.54 = 5.836 kgf/cm2
fv = 1,969.32*sin[90] / 8,432.54 = 0.234 kgf/cm2
Wind
Ks = 1 - (0.234 / 1,189.376)2 = 1
Fe = π2*20.63E+05 / (2.1*10,919 / 989.12)2 = 37,894.309 kgf/cm2
∆ = 1 / (1 - 5.836*1.667 / 37,894.309) = 1.0003
Fca = 1,351.873*[1 - 0.74*(0.2439 - 0.15)]0.3 = 1,322.99 kgf/cm2
fa / (Ks*Fca) = 5.836 / (1*1,322.99) = 0.0044
0.0031
5.836 / (2*1*1,322.99) + 1.0003*1.387 /
(1*1.2*1,351.873) =
fb = 31,957.9 / 5.7054E+08*1000 = 5.601 kgf/cm2
fa = 49,208.07 / 8,432.54 = 5.836 kgf/cm2
fv = 9,518.78*sin[90] / 8,432.54 = 1.129 kgf/cm2
Seismic Ks = 1 - (1.129 / 1,189.376)2 = 1

Fe = π2*20.63E+05 / (2.1*10,919 / 989.12)2 = 37,894.309 kgf/cm2
∆ = 1 / (1 - 5.836*1.667 / 37,894.309) = 1.0003
Fca = 1,351.873*[1 - 0.74*(0.2439 - 0.15)]0.3 = 1,322.99 kgf/cm2
fa / (Ks*Fca) = 5.836 / (1*1,322.99) = 0.0044
5.836 / (2*1*1,322.99) + 1.0003*5.601 /
0.0057
(1*1.2*1,351.873) =
td Pmax
(mm) (bar)
cm2) cm2) cm2) cm2)
Only
Wind
Leeward 1,088.02 517.24 942.63 1,315.43 70.48 98.62
Bottom Windward 1,088.02 525.24 942.44 1,315.43 70.47 98.63
Seismic
Leeward 1,088.02 510.93 942.83 1,315.43 70.5 98.6
Only
Wind
Leeward 3.34 -7.68 9.79 1,315.43 6.69 N/A
Bottom Windward 3.34 0.33 3.19 1,315.43 6.22 N/A
Seismic
Leeward 3.34 -13.99 15.93 1,315.43 7.12 N/A
Only
Leeward 0 -6.21 6.21 1,498.98 0.46 N/A
Empty Cold & New
Wind
Leeward 0 -7.22 7.22 1,498.98 0.53 N/A
Seismic
Leeward 0 -12.6 12.6 1,498.98 0.93 N/A
Only
Wind
Leeward -15.57 -15.22 15.39 1,386.81 7.13 104.22
Bottom Windward -15.57 -7.21 13.49 1,386.81 6.87 104.21
Seismic
Leeward -15.57 -21.53 19.25 1,386.81 7.6 104.23
SHELL 04

Component Cylinder
Normalized PWHT
No Yes No Yes No
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Top 0.22 2,300
Operating 0.9659
Bottom 0.39 4,100
Top 0.7 7,160.69
Test vertical 1
Bottom 0.88 8,960.69
Dimensions
Length 1,800 mm
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 11,259.63 10,306
Corroded 11,259.63 10,397.8
NDE
Full
seam
Results Summary

Stress ratio, Rts = 76.74*1 / (96 - 6 - 0) = 0.8527

td = 2,712 / 2 * (exp[((70.6 + 0.39)*1.02) / (1,315.434*1)] - 1) + 6 = 82.71 mm
tr = 2,712 / 2 * (exp[((80.54 + 0.39)*1.02) / (1,498.983*1)] - 1) = 76.74 mm

Pmax = S*E*ln[Do / D] (4.3.1)
MAWP
Pmax = 1,315.434 / 1.02*1*ln[2,892 / 2,712] - 0.39 = 82.51 bar
Mx = L / (Ro*t)0.5 (4.4.18)
Ch = 0.55*t / Do for Mx ≥ 2*(Do / t)0.94 (4.4.19)
Ch = 1.12*Mx-1.058 for 13 < Mx < 2*(Do / t)0.94 (4.4.20)
Ch = 0.92/(Mx-0.579) for 1.5 < Mx ≤ 13 (4.4.21)
Ch = 1 for Mx ≤ 1.5 (4.4.22)
Fhe = 1.6*Ch*Ey*t / Do (4.4.17)
Ae = Fhe / E (4.4.4)
D1 = σt(1 / m1 - 1) / (2*m1*A1(1 / m1)) (3-D.17)
D2 = -1 / 2*(1 / (A1(1 / m1)))*(σt(1 / m1)*{2 / (K*(σuts -
(3-D.18)
D3 = σt(1 / m2 - 1) / (2*m2*A2(1 / m2)) (3-D.19)
D4 = 1 / 2*(1 / (A2 (1 / m2)
))*(σt (1 / m2)
*{2 / (K*(σuts -
(3-D.20)
Et = (1 / Ey + D1 + D2 + D3 + D4)-1 (3-D.16)
Fic / Et = Ae (4.4.5)
Fha = Fic / FS (4.4.24)
Pa = 2*Fha*t / Do (4.4.23)
Mx = 7,215.33 / (1,446*12.64)0.5 = 53.3605
13 < Mx = 53.3605 < 2*(Do / t)0.94 = 330.1918
Ch = 1.12*53.3605-1.058 = 0.0167
Fhe = 1.6*0.0167*20.27E+05*12.64 / 2,892 = 236.342 kgf/cm2
Ae = 236.342 / 20.27E+05 = 1.1659E-04
D1 = 236.323(1 / 0.1541 - 1) / (2*0.1541*5,433.571(1 /
0.1541)) = 1.4177E-12
D2 = -1 / 2*(1 / (5,433.571(1 / 0.1541)))*(236.323(1 /

0.1541)*{2 / (0.3496*(4,221.625 - 2,080.221))}*{1 -
1.4177E-12
(tanh[-0.487])2} + 1 / 0.1541*236.323(1 / 0.1541 -
1)*tanh[-0.487]) =
D3 = 236.323(1 / 0.3043 - 1) / (2*0.3043*8,220.371(1 /

0.3043)) = 4.2125E-09
D4 = 1 / 2*(1 / (8,220.371(1 / 0.3043)))*(236.323(1 /

0.3043)*{2 / (0.3496*(4,221.625 - 2,080.221))}*{1 -
-4.2125E-09
(tanh[-0.487])2} + 1 / 0.3043*236.323(1 / 0.3043 -
1)*tanh[-0.487]) =
Et = (1 / 2,027,195.955 + 2.0165E-11 + 2.0165E-11

20.27E+05 kgf/cm2
+ 5.9916E-08 + -5.9915E-08)-1 =
Fic / Et = 236.323 / 20.27E+05 = 1.1659E-04
FS = 2
Fha = 236.323 / 2 = 118.161 kgf/cm2
Pa = 2*115.88*12.64 / 2,892 = 1.01 bar
te = 12.64 + 6 = 18.64 mm
4.4.5.1 MAEP
Mx = 7,215.33 / (1,446*90)0.5 = 20.0009
13 < Mx = 20.0009 < 2*(Do / t)0.94 = 52.1874
Ch = 1.12*20.0009-1.058 = 0.0471
Fhe = 1.6*0.0471*20.27E+05*90 / 2,892 = 4,750.834 kgf/cm2
Ae = 4,750.834 / 20.27E+05 = 0.0023
D1 = 1,505.108(1 / 0.1541 - 1) / (2*0.1541*5,433.571(1 / 0.1541)) = 3.6618E-08
D2 = -1 / 2*(1 / (5,433.571(1 / 0.1541)))*(1,505.108(1 / 0.1541)*{2 / (0.3496*(4,221.625 -
3.6479E-08
2,080.221))}*{1 - (tanh[-0.249])2} + 1 / 0.1541*1,505.108(1 / 0.1541 - 1)*tanh[-0.249]) =
D3 = 1,505.108(1 / 0.3043 - 1) / (2*0.3043*8,220.371(1 / 0.3043)) = 2.9E-07
D4 = 1 / 2*(1 / (8,220.371(1 / 0.3043)))*(1,505.108(1 / 0.3043)*{2 / (0.3496*(4,221.625 -
-2.883E-07
2,080.221))}*{1 - (tanh[-0.249])2} + 1 / 0.3043*1,505.108(1 / 0.3043 - 1)*tanh[-0.249]) =
Et = (1 / 2,027,195.955 + 5.2083E-07 + 5.1886E-07 + 4.1247E-06 + -4.1007E-06)-1 = 64.22E+04 kgf/cm2
Fic / Et = 1,505.108 / 64.22E+04 = 0.0023
FS = 2.407 - 0.741*(1,505.108 / 2,080.221) = 1.8709
Fha = 1,505.108 / 1.8709 = 804.499 kgf/cm2
Pa = 2*788.94*90 / 2,892 = 49.1 bar

εf = 50*t / Rf*(1 - Rf / Ro) (Table 6.1)
εf = 50*96 / 1,398*(1 - 1,398 / infinity) = 3.4335%
fv = V*sin[φ] / A (4.4.101)
Ks = 1 - (fv / Fva)2 (4.4.84)
Fe = π2*Ey / (Ku*Lu / rg)2 (4.4.89)
∆ = Cm / (1 - fa*FS / Fe) (4.4.88)
fv = 0*sin[90] / 7,922.51 = 0 kgf/cm2
Ks = 1 - (0 / 1,088.188)2 = 1

∆ = 1 / (1 - 8.333*1.667 / 37,383.942) = 1.0004
fa / (Ks*Fxha) = 8.333 / (1*422.851) = 0.0197
8.333 / (2*1*422.851) + 1.0004*0.746 / (1*35.998)
0.0306
=
fv = 2,531.61*sin[90] / 7,922.51 = 0.32 kgf/cm2
Ks = 1 - (0.32 / 1,088.188)2 = 1
Wind Fe = π2*20.27E+05 / (2.1*10,919 / 991.17)2 = 37,383.942 kgf/cm2

∆ = 1 / (1 - 8.333*1.667 / 37,383.942) = 1.0004
fa / (Ks*Fxha) = 8.333 / (1*422.851) = 0.0197
8.333 / (2*1*422.851) + 1.0004*2.571 /
0.0273
(1*1.2*122.565) =
fv = 14,956.84*sin[90] / 7,922.51 = 1.888 kgf/cm2
Ks = 1 - (1.888 / 1,088.188)2 = 1

∆ = 1 / (1 - 8.333*1.667 / 37,383.942) = 1.0004
fa / (Ks*Fxha) = 8.333 / (1*422.851) = 0.0197
8.333 / (2*1*422.851) + 1.0004*11.376 /
0.029
(1*1.2*494.107) =
fb = M / S (4.4.98)
fa = F / A (4.4.99)
fv = V*sin[φ] / A (4.4.101)
Ks = 1 - (fv / Fva)2 (4.4.84)
Fe = π2*Ey / (Ku*Lu / rg)2 (4.4.89)
∆ = Cm / (1 - fa*FS / Fe) (4.4.88)
Fca = Fxa*[1 - 0.74*(λc - 0.15)]0.3 for 0.15 < λc < 1.2 (4.4.59)
Corroded
rg = 0.25*(2,8922 + 2,7122)0.5 = 991.17 mm
A = π*(2,8922 - 2,7122) / 4 / 100 = 7,922.51 cm2
S = π*(2,8924 - 2,7124) / (32*2,892) = 5.3826E+08 mm3
New
rg = 0.25*(2,8922 + 2,7002)0.5 = 989.12 mm
A = π*(2,8922 - 2,7002) / 4 / 100 = 8,432.54 cm2
S = π*(2,8924 - 2,7004) / (32*2,892) = 5.7054E+08 mm3
fb = 4,015.4 / 5.3826E+08*1000 = 0.746 kgf/cm2
fa = 66,020.72 / 7,922.51 = 8.333 kgf/cm2
fv = 0*sin[90] / 7,922.51 = 0 kgf/cm2
Weight Only Ks = 1 - (0 / 1,035.906)2 = 1

Fe = π2*19.79E+05 / (2.1*10,919 / 991.17)2 = 36,500.116 kgf/cm2
∆ = 1 / (1 - 8.333*1.667 / 36,500.116) = 1.0004
Fca = 1,180.595*[1 - 0.74*(0.2322 - 0.15)]0.3 = 1,158.575 kgf/cm2
fa / (Ks*Fca) = 8.333 / (1*1,158.575) = 0.0072
8.333 / (2*1*1,158.575) + 1.0004*0.746 /
0.0042
(1*1,180.595) =
fb = 13,840.8 / 5.3826E+08*1000 = 2.571 kgf/cm2
fa = 66,020.72 / 7,922.51 = 8.333 kgf/cm2
fv = 2,531.61*sin[90] / 7,922.51 = 0.32 kgf/cm2
Wind Ks = 1 - (0.32 / 1,035.906)2 = 1

Fe = π2*19.79E+05 / (2.1*10,919 / 991.17)2 = 36,500.116 kgf/cm2
∆ = 1 / (1 - 8.333*1.667 / 36,500.116) = 1.0004
Fca = 1,180.595*[1 - 0.74*(0.2322 - 0.15)]0.3 = 1,158.575 kgf/cm2
fa / (Ks*Fca) = 8.333 / (1*1,158.575) = 0.0072
8.333 / (2*1*1,158.575) + 1.0004*2.571 /
0.0054
(1*1.2*1,180.595) =
fb = 61,233.5 / 5.3826E+08*1000 = 11.376 kgf/cm2
fa = 66,020.72 / 7,922.51 = 8.333 kgf/cm2
fv = 14,956.84*sin[90] / 7,922.51 = 1.888 kgf/cm2
Seismic Ks = 1 - (1.888 / 1,035.906)2 = 1

Fe = π2*19.79E+05 / (2.1*10,919 / 991.17)2 = 36,500.116 kgf/cm2
∆ = 1 / (1 - 8.333*1.667 / 36,500.116) = 1.0004
Fca = 1,180.595*[1 - 0.74*(0.2322 - 0.15)]0.3 = 1,158.575 kgf/cm2
fa / (Ks*Fca) = 8.333 / (1*1,158.575) = 0.0072
8.333 / (2*1*1,158.575) + 1.0004*11.376 /
0.0116
(1*1.2*1,180.595) =
Empty Cold & New
fb = 4,015.4 / 5.7054E+08*1000 = 0.704 kgf/cm2
fa = 66,020.72 / 8,432.54 = 7.829 kgf/cm2
fv = 0*sin[90] / 8,432.54 = 0 kgf/cm2
Weight Only Ks = 1 - (0 / 1,189.376)2 = 1

Fe = π2*20.63E+05 / (2.1*10,919 / 989.12)2 = 37,894.309 kgf/cm2
∆ = 1 / (1 - 7.829*1.667 / 37,894.309) = 1.0003
Fca = 1,351.873*[1 - 0.74*(0.2439 - 0.15)]0.3 = 1,322.99 kgf/cm2
fa / (Ks*Fca) = 7.829 / (1*1,322.99) = 0.0059
7.829 / (2*1*1,322.99) + 1.0003*0.704 /
0.0035
(1*1,351.873) =
fb = 13,840.8 / 5.7054E+08*1000 = 2.426 kgf/cm2
fa = 66,020.72 / 8,432.54 = 7.829 kgf/cm2
fv = 2,531.61*sin[90] / 8,432.54 = 0.3 kgf/cm2
Wind
Ks = 1 - (0.3 / 1,189.376)2 = 1
Fe = π2*20.63E+05 / (2.1*10,919 / 989.12)2 = 37,894.309 kgf/cm2
∆ = 1 / (1 - 7.829*1.667 / 37,894.309) = 1.0003
Fca = 1,351.873*[1 - 0.74*(0.2439 - 0.15)]0.3 = 1,322.99 kgf/cm2
fa / (Ks*Fca) = 7.829 / (1*1,322.99) = 0.0059
0.0045
7.829 / (2*1*1,322.99) + 1.0003*2.426 /
(1*1.2*1,351.873) =
fb = 52,563.8 / 5.7054E+08*1000 = 9.213 kgf/cm2
fa = 66,020.72 / 8,432.54 = 7.829 kgf/cm2
fv = 11,381.86*sin[90] / 8,432.54 = 1.35 kgf/cm2
Seismic Ks = 1 - (1.35 / 1,189.376)2 = 1

Fe = π2*20.63E+05 / (2.1*10,919 / 989.12)2 = 37,894.309 kgf/cm2
∆ = 1 / (1 - 7.829*1.667 / 37,894.309) = 1.0003
Fca = 1,351.873*[1 - 0.74*(0.2439 - 0.15)]0.3 = 1,322.99 kgf/cm2
fa / (Ks*Fca) = 7.829 / (1*1,322.99) = 0.0059
7.829 / (2*1*1,322.99) + 1.0003*9.213 /
0.0086
(1*1.2*1,351.873) =
td Pmax
(mm) (bar)
cm2) cm2) cm2) cm2)
Only
Wind
Leeward 1,090.64 514.01 945.04 1,315.43 70.65 98.44
Bottom Windward 1,090.64 527.96 944.68 1,315.43 70.63 98.46
Seismic
Leeward 1,090.64 503.54 945.44 1,315.43 70.67 98.41
Only
Wind
Leeward 5.96 -10.9 14.81 1,315.43 7.04 N/A
Bottom Windward 5.96 3.04 5.16 1,315.43 6.35 N/A
Seismic
Leeward 5.96 -21.38 24.9 1,315.43 7.75 N/A
Only
Leeward 0 -8.53 8.53 1,498.98 0.63 N/A
Empty Cold & New
Wind
Leeward 0 -10.26 10.26 1,498.98 0.75 N/A
Bottom Windward 0 1.38 1.38 1,498.98 0.0932 N/A
Seismic
Leeward 0 -18.61 18.61 1,498.98 1.37 N/A
Only
Wind
Leeward -15.57 -18.44 17.18 1,386.81 7.37 104.22
Bottom Windward -15.57 -4.49 13.88 1,386.81 6.9 104.21
Seismic
Leeward -15.57 -28.91 25.06 1,386.81 8.15 104.23
BOTTOM HEAD

Component Hemispherical Head
Normalized PWHT
No Yes No Yes No
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Top 0.39 4,100
Operating 0.9659
Bottom 0.52 5,473
Top 0.88 8,960.69
Test vertical 1
Bottom 1.01 10,327.69
Dimensions
Minimum Thickness 52 mm
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 4,929.7 5,350.13
Corroded 4,929.7 5,420.88
NDE
Results Summary

Stress ratio, Rts = 38.38*1 / (52 - 6 - 0) = 0.8343

td = D / 2 * (exp[0.5*P / (S*E)] - 1) + Corrosion (4.3.4)
td = 2,746 / 2 * (exp[0.5*((70.6 + 0.52)*1.02) / (1,315.434*1)] - 1) + 6 = 44.37 mm
tr = 2,746 / 2 * (exp[0.5*((80.54 + 0.52)*1.02) / (1,498.983*1)] - 1) = 38.38 mm

Pmax = 2*S*E*ln[Do / D] (4.3.4)
MAWP
Pmax = 2*1,315.434 / 1.02*1*ln[2,838 / 2,746] - 0.52 = 84.51 bar
Fhe = 0.075*Ey*t / Ro (4.4.48)
Ae = Fhe / E (4.4.4)
D1 = σt(1 / m1 - 1) / (2*m1*A1(1 / m1)) (3-D.17)
D2 = -1 / 2*(1 / (A1(1 / m1)))*(σt(1 / m1)*{2 / (K*(σuts - σys))}*{1 - (tanh[H])2} + 1 / m1*σt(1 / m1 -
1)*tanh[H]) (3-D.18)
D3 = σt(1 / m2 - 1) / (2*m2*A2(1 / m2)) (3-D.19)

D4 = 1 / 2*(1 / (A2(1 / m2)))*(σt(1 / m2)*{2 / (K*(σuts - σys))}*{1 - (tanh[H])2} + 1 / m2*σt(1 / m2 -
1)*tanh[H]) (3-D.20)
Et = (1 / Ey + D1 + D2 + D3 + D4)-1 (3-D.16)
Fic / Et = Ae (4.4.5)
Fha = Fic / FS (4.4.50)
Pa = 2*Fha*t / Ro (4.4.49)
Fhe = 0.075*20.27E+05*3.7 / 1,419 = 396.613 kgf/cm2
Ae = 396.613 / 20.27E+05 = 1.9565E-04
D1 = 396.062(1 / 0.1541 - 1) / (2*0.1541*5,433.571(1 / 0.1541)) = 2.4108E-11
D2 = -1 / 2*(1 / (5,433.571(1 / 0.1541)))*(396.062(1 / 0.1541)*{2 / (0.3496*(4,221.625 -
2.4107E-11
2,080.221))}*{1 - (tanh[-0.457])2} + 1 / 0.1541*396.062(1 / 0.1541 - 1)*tanh[-0.457]) =
D3 = 396.062(1 / 0.3043 - 1) / (2*0.3043*8,220.371(1 / 0.3043)) = 1.3713E-08
D4 = 1 / 2*(1 / (8,220.371(1 / 0.3043)))*(396.062(1 / 0.3043)*{2 / (0.3496*(4,221.625 - 2,080.221))}*{1
-1.3713E-08
- (tanh[-0.457])2} + 1 / 0.3043*396.062(1 / 0.3043 - 1)*tanh[-0.457]) =
Et = (1 / 2,027,195.955 + 3.4289E-10 + 3.4289E-10 + 1.9504E-07 + -1.9504E-07)-1 = 20.24E+05 kgf/cm2
Fic / Et = 396.062 / 20.24E+05 = 1.9565E-04
FS = 2
Fha = 396.062 / 2 = 198.031 kgf/cm2
Pa = 2*194.2*3.7 / 1,419 = 1.01 bar
te = 3.7 + 6 = 9.7 mm
4.4.7.1 MAEP
Fhe = 0.075*20.27E+05*46 / 1,419 = 4,928.756 kgf/cm2
Ae = 4,928.756 / 20.27E+05 = 0.0024
D1 = 1,516.558(1 / 0.1541 - 1) / (2*0.1541*5,433.571(1 / 0.1541)) = 3.8173E-08
D2 = -1 / 2*(1 / (5,433.571(1 / 0.1541)))*(1,516.558(1 / 0.1541)*{2 / (0.3496*(4,221.625 -
3.8019E-08
2,080.221))}*{1 - (tanh[-0.246])2} + 1 / 0.1541*1,516.558(1 / 0.1541 - 1)*tanh[-0.246]) =
D3 = 1,516.558(1 / 0.3043 - 1) / (2*0.3043*8,220.371(1 / 0.3043)) = 2.9507E-07
D4 = 1 / 2*(1 / (8,220.371(1 / 0.3043)))*(1,516.558(1 / 0.3043)*{2 / (0.3496*(4,221.625 -
-2.9322E-07
2,080.221))}*{1 - (tanh[-0.246])2} + 1 / 0.3043*1,516.558(1 / 0.3043 - 1)*tanh[-0.246]) =
Et = (1 / 2,027,195.955 + 5.4295E-07 + 5.4075E-07 + 4.1968E-06 + -4.1706E-06)-1 = 62.38E+04 kgf/cm2
Fic / Et = 1,516.558 / 62.38E+04 = 0.0024
FS = 2.407 - 0.741*(1,516.558 / 2,080.221) = 1.8668
Fha = 1,516.558 / 1.8668 = 812.391 kgf/cm2
Pa = 2*796.68*46 / 1,419 = 51.65 bar

εf = 75*t / Rf*(1 - Rf / Ro) (Table 6.1)
εf = 75*52 / 1,393*(1 - 1,393 / infinity) = 2.7997%

td Pmax
(mm) (bar)
cm2) cm2) cm2) cm2)
Support Windward 1,062.99 1,047.81 1,055.48 1,315.43 43.03 87.97
Top
Weight Leeward 1,062.99 1,036.94 1,050.2 1,315.43 42.85 88.32
Only Support Windward 1,062.99 1,065.77 1,064.38 1,315.43 43.34 87.37
Bottom
Leeward 1,062.99 1,062.05 1,062.52 1,315.43 43.27 87.5
Top Windward 1,062.5 1,048.32 1,055.48 1,315.43 43.03 87.97
Operating Hot & Leeward 1,062.5 1,038.88 1,050.89 1,315.43 42.87 88.28
Corroded
Top
Leeward 1,062.99 1,032.66 1,048.15 1,315.43 42.77 88.46
Wind
Bottom
Leeward 1,062.99 1,062.05 1,062.52 1,315.43 43.27 87.5
Top Windward 1,062.5 1,051.87 1,057.22 1,315.43 43.09 87.85
Leeward 1,062.5 1,035.33 1,049.18 1,315.43 42.81 88.39
Windward 1,062.99 1,065.57 1,064.28 1,315.43 43.33 87.38
Seismic
Support Leeward 1,062.99 1,008.43 1,036.79 1,315.43 42.38 89.23
Top
Bottom
Leeward 1,062.99 1,065.54 1,064.26 1,315.43 43.33 87.38
Top Windward 1,062.5 1,062.42 1,062.46 1,315.43 43.27 87.5
Leeward 1,062.5 1,014.96 1,039.54 1,315.43 42.48 89.04
Support Windward 934.15 920.73 927.51 1,315.43 36.87 100.09
Top
Weight Leeward 934.15 911.07 922.82 1,315.43 36.68 100.45
Only Support Windward 934.15 936.7 935.43 1,315.43 37.18 99.49
Bottom
Leeward 934.15 933.39 933.77 1,315.43 37.11 99.62
Top Windward 933.72 921.21 927.53 1,315.43 36.87 100.09
Operating Hot & Leeward 933.72 912.82 923.45 1,315.43 36.71 100.41
New
Top
Leeward 934.15 907.26 921 1,315.43 36.61 100.59
Wind
Bottom
Leeward 934.15 933.39 933.77 1,315.43 37.11 99.62
Top Windward 933.72 924.36 929.08 1,315.43 36.93 99.97
Leeward 933.72 909.67 921.93 1,315.43 36.65 100.52
Top
Leeward 934.15 885.39 910.75 1,315.43 36.21 101.39
Seismic
Bottom
Leeward 934.15 936.49 935.32 1,315.43 37.17 99.5
Top Windward 933.72 934.05 933.89 1,315.43 37.12 99.61
Leeward 933.72 891.27 913.24 1,315.43 36.31 101.2
Support Windward 6.3 -8.88 13.21 1,315.43 7.82 N/A
Top
Weight Leeward 6.3 -19.75 23.54 1,315.43 8.83 N/A
Only Support Windward 6.3 9.08 8.05 1,315.43 6.29 N/A
Bottom
Leeward 6.3 5.36 5.88 1,315.43 6.21 N/A
Top Windward 5.81 -8.37 12.34 1,315.43 7.77 N/A
Corroded
Top
Leeward 6.3 -24.03 27.72 1,315.43 9.12 N/A
Wind
Support Windward 6.3 9.08 8.05 1,315.43 6.29 N/A
Bottom
Leeward 6.3 5.36 5.88 1,315.43 6.21 N/A
Top Windward 5.81 -4.82 9.22 1,315.43 7.2 N/A
Leeward 5.81 -21.36 24.78 1,315.43 8.95 N/A
Top
Leeward 6.3 -48.26 51.7 1,315.43 10.57 N/A
Seismic
Support Windward 6.3 11 9.56 1,315.43 6.34 N/A
Bottom
Leeward 6.3 8.85 7.89 1,315.43 6.28 N/A
Top Windward 5.81 5.73 5.77 1,315.43 6.2 N/A
Leeward 5.81 -41.73 44.92 1,315.43 10.19 N/A
Top
Weight Leeward 5.53 -17.55 20.87 1,315.43 2.84 N/A
Only Support Windward 5.53 8.08 7.15 1,315.43 0.29 N/A
Bottom
Leeward 5.53 4.77 5.19 1,315.43 0.21 N/A
Top Windward 5.1 -7.41 10.9 1,315.43 1.78 N/A
New
Top
Leeward 5.53 -21.36 24.6 1,315.43 3.13 N/A
Wind
Bottom
Leeward 5.53 4.77 5.19 1,315.43 0.21 N/A
Top Windward 5.1 -4.26 8.12 1,315.43 1.2 N/A
Leeward 5.1 -18.95 21.95 1,315.43 2.96 N/A
Top
Leeward 5.53 -43.23 46.24 1,315.43 4.61 N/A
Seismic
Bottom
Leeward 5.53 7.87 7 1,315.43 0.28 N/A
Top Windward 5.1 5.43 5.28 1,315.43 0.21 N/A
Leeward 5.1 -37.34 40.14 1,315.43 4.23 N/A
Support Windward 0 -8.88 8.88 1,498.98 8.76 N/A
Top
Weight Leeward 0 -19.75 19.75 1,498.98 10.11 N/A
Only Support Windward 0 1.6 1.6 1,498.98 6.05 N/A
Bottom
Leeward 0 0.88 0.88 1,498.98 6.03 N/A
Top Windward 0 -8.37 8.37 1,498.98 8.68 N/A
Empty Cold & Leeward 0 -17.81 17.81 1,498.98 9.91 N/A
Corroded
Top
Leeward 0 -24.03 24.03 1,498.98 10.54 N/A
Wind
Support Windward 0 1.6 1.6 1,498.98 6.05 N/A
Bottom
Leeward 0 0.88 0.88 1,498.98 6.03 N/A
Top Windward 0 -4.82 4.82 1,498.98 8.03 N/A
Leeward 0 -21.36 21.36 1,498.98 10.28 N/A
Top
Leeward 0 -43.92 43.92 1,498.98 12.15 N/A
Seismic
Bottom
Leeward 0 1.42 1.42 1,498.98 6.04 N/A
Top Windward 0 2.28 2.28 1,498.98 6.07 N/A
Leeward 0 -38.28 38.28 1,498.98 11.74 N/A
Top
Weight Leeward 0 -17.55 17.55 1,498.98 4.13 N/A
Only Support Windward 0 1.52 1.52 1,498.98 0.0537 N/A
Bottom
Leeward 0 0.83 0.83 1,498.98 0.0295 N/A
Top Windward 0 -7.41 7.41 1,498.98 2.68 N/A
Empty Cold & Leeward 0 -15.8 15.8 1,498.98 3.92 N/A
New
Top
Leeward 0 -21.36 21.36 1,498.98 4.55 N/A
Wind
Bottom
Leeward 0 0.83 0.83 1,498.98 0.0295 N/A
Top Windward 0 -4.26 4.26 1,498.98 2.03 N/A
Leeward 0 -18.95 18.95 1,498.98 4.29 N/A
Top
Leeward 0 -39.39 39.39 1,498.98 6.2 N/A
Seismic
Bottom
Leeward 0 1.35 1.35 1,498.98 0.0478 N/A
Top Windward 0 2.38 2.38 1,498.98 0.0845 N/A
Leeward 0 -34.29 34.29 1,498.98 5.78 N/A
Support Windward -15.17 -24.05 21.06 1,386.81 10.23 53.92
Top
Weight Leeward -15.17 -34.92 30.33 1,386.81 10.87 53.49
Only Support Windward -15.17 -6.09 13.22 1,386.81 9.17 54.52
Bottom
Leeward -15.17 -9.81 13.32 1,386.81 9.37 54.42
Top Windward -15.17 -23.53 20.66 1,386.81 10.2 53.94
External Pressure Leeward -15.17 -32.98 28.59 1,386.81 10.76 53.56
Hot & Corroded
Top
Leeward -15.17 -39.2 34.23 1,386.81 11.1 53.31
Wind
Bottom
Leeward -15.17 -9.81 13.32 1,386.81 9.37 54.42
Top Windward -15.17 -19.99 18.07 1,386.81 9.97 54.08
Leeward -15.17 -36.52 31.78 1,386.81 10.95 53.42
Top
Leeward -15.17 -63.42 57.37 1,386.81 12.27 52.34
Seismic
Bottom
Leeward -15.17 -6.32 13.19 1,386.81 9.18 54.51
Top Windward -15.17 -9.43 13.26 1,386.81 9.35 54.43
Leeward -15.17 -56.9 51.03 1,386.81 11.97 52.61
FEED INLET (I1)

Component Nozzle
Nozzle Material SA-105 (II-D Metric p. 436, ln. 44)
Normalized PWHT
Nozzle Yes (-5°C) Yes No Yes No
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Test horizontal Bottom 0.04 450 1
Top 0.35 3,609.63
Test vertical 1
Bottom 0.4 4,042.69
Location and Orientation
Attached to SHELL 01
Orientation radial
Offset, L 5,150 mm
Angle, θ 0°
Distance, r 1,735 mm
Through a Category A
No
Joint
NDE
Longitudinal seam Seamless
Circumferential seam Full
Dimensions
Inside Diameter 464 mm
Nominal Wall
125 mm
Thickness
Minimum Wall
22 mm
Thickness
Local Vessel
Minimum 96 mm
Thickness
Leg41 9 mm
External
Projection 289 mm
Available, Lpr1
Heavy Barrel
150 mm
Length, Lpr3
Corrosion Inner 6 mm
Outer 0 mm
Summary Tables
4.5.5 Maximum Local Primary Membrane Stress

P PL Sallow Over Pmax
Condition
(bar) (kgf/cm2) (kgf/cm2) stressed (bar)
Design P 70.6 1,418.756 1,973.151 No 82.9
Design Pe 1.01 20.362 804.499 No 40.03
4.5.4.1 Nozzle Neck Minimum Thickness

P td1 td,STD t td tn,min Pmax
Condition Status
(bar) (mm) (mm) (mm) (mm) (mm) (bar)
Design P 70.6 17.87 14.33 96 17.87 22 OK 94.35
Design Pe 1.01 7.73 14.33 96 14.33 22 OK 65.39
4.5.14 Strength of Nozzle Attachment Welds Summary

P Lτ L41T fwelds τ S Over
Condition ky
(bar) (mm) (mm) (kgf) (kgf/cm2) (kgf/cm2) stressed
Design P 70.6 1.5 560.77 6.36 72,062.8 224.981 1,315.434 No
Design Pe 1.01 1.5 560.77 6.36 1,034.24 3.229 1,386.814 No
MAWP 82.9 1.5 560.77 6.36 84,615.86 264.171 1,315.434 No
MAEP 40.03 1.5 560.77 6.36 40,862.89 127.574 1,386.814 No
Table 4.2.13 Minimum Fillet Weld Sizes

Required Actual
Fillet Leg Status
Leg Size (mm) Leg Size (mm)
Leg41 8.57 9 weld size is adequate
4.5.17.3 Openings Subject to Axial Compression

γn A1ac A2ac Awelds ATac Ar
γn Status
Criteria (cm2) (cm2) (cm2) (cm2) (cm2)
0.6813 0.07 345.3507 151.4633 0.81 497.624 2.5296 OK
WRC 107
Max Allow
Max Allow
Local Local
P Pr Mc Vc ML VL Mt Comb Comb Over
Load Case Primary Primary
(bar) (kgf) (kgf-m) (kgf) (kgf-m) (kgf) (kgf-m) Stress Stress stressed
Stress Stress
(kgf/cm2) (kgf/cm2)
(kgf/cm2) (kgf/cm2)
Load case 1 70.6 14,000 7,200 14,000 7,200 14,000 7,200 1,482.071 3,946.302 1,422.872 1,973.151 No
Load case 1 (Hot Shut

0 14,000 7,200 14,000 7,200 14,000 7,200 -275.674 3,946.302 -60.042 1,973.151 No
Down)
Load case 1 (Pr Reversed) 70.6 -14,000 7,200 14,000 7,200 14,000 7,200 1,601.452 3,946.302 1,478.837 1,973.151 No
Load case 1 (Pr Reversed)

0 -14,000 7,200 14,000 7,200 14,000 7,200 281.65 3,946.302 60.042 1,973.151 No
(Hot Shut Down)
WRC 107 MAWP

Max Allow
Max Allow
Local Local
Stress Stress
(kgf/cm2) (kgf/cm2)
(kgf/cm2) (kgf/cm2)
Load case 1 95.2 14,000 7,200 14,000 7,200 14,000 7,200 1,976.118 3,946.302 1,917.13 1,973.151 No
Load case 1 (Hot Shut

0 14,000 7,200 14,000 7,200 14,000 7,200 -275.674 3,946.302 -60.042 1,973.151 No
Down)
Load case 1 (Pr Reversed)

0 -14,000 7,200 14,000 7,200 14,000 7,200 281.65 3,946.302 60.042 1,973.151 No
(Hot Shut Down)
3.11.2 Material Toughness Requirements Nozzle At Intersection

Material impact test temperature per 3.11.7 = -5°C
Stress ratio, Rts = 76.37*1 / (96 - 6 - 0) = 0.8485
MDMT = max[Timpact - TR, -104] = max[ -5 - 0 , -104] = -5°C
Design MDMT of -5°C is acceptable.
3.11.2 Material Toughness Requirements Nozzle

Stress ratio, Rts = 11.91*1 / (22 - 6 - 0) = 0.744
NOZZLE I1 PIPE

Component Nozzle Pipe
Attached To FEED INLET (I1)
Normalized PWHT
No Yes No Yes No
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Test horizontal 0.02 161 1
Test vertical 0.4 4,042.69 1
Dimensions
Inner Diameter 464 mm
Length 161 mm
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 42.36 27.22
Corroded 42.36 28.65
NDE
Left Circumferential
Full
seam
Right Circumferential
Full
seam
ASME B16.5-2013 Flange
Description NPS 20 Class 600 WN A105 N
SA-193 B7M Bolt <= 100 (II-D Metric p. 398,
Bolt Material
ln. 29)
Blind included No
Rated MDMT -29°C
Liquid static head 0 bar
Consider External Loads on Flange MAWP Rating Yes
MAWP reduction due to external loads 34.74 bar
MAWP rating 89.42 bar @ 165°C
MAP rating 102.1 bar @ 20°C
Hydrotest rating 154 bar @ 20°C
PWHT performed Yes
Produced to Fine Grain Practice and
Yes
Supplied in Heat Treated Condition
Impact Tested No
Bore diameter, B (specified by purchaser) 464 mm
MAWP Reduction Due to External Loads
Pm = 16*M / (π*G3) = 16*10,183*1000 / (π*558.843) / 1.02*100 = 29.14 bar
Pr = -4*W / (π*G2) = -4*-14,000 / (π*558.842) / 1.02*100 = 5.6 bar
MAWPreduction = max[Pm + Pr , 0] = max[29.14 + 5.6 , 0] = 34.74 bar
Table 4.16.12 Moment Factor, FM = 0.5
MAWP = min[MAWP , MAWP*(1 + FM) - MAWPreduction] - Ps
89.42 bar
= min[89.42 , 89.42*(1 + 0.5) - 34.74] - 0 =
Gasket
Type ASME B16.20 Spiral-Wound
Spiral Wound CGI SS316 / Graphite, Inner
Description
Ring: 316 / Outer ring: CS
Factor, m 3
Seating Stress, y 703.048 kgf/cm2
Thickness, T 4.5 mm
Inner Diameter 520.7 mm
Outer Diameter 577.9 mm
Notes
(1) Flange rated MDMT per 3.11.2.4 = -29°C
Bolts rated MDMT per Table 3.4 = -48°C
(2) 4.16.12: The actual assembly bolt load (see 4.16.11) shall comply with ASME PCC-1, Nonmandatory Appendix
O.
(3) 4.16.12: The bolt material shall have an allowable stress equal to or greater than SA-193 B8 Cl. 2 at the
specified bolt size and temperature.
Results Summary
Rated MDMT -42.1°C
6.4.2.2: PWHT is not required for P-No 1, G-No 1 materials for governing

Stress ratio, Rts = 13.4*1 / (22 - 6 - 0) = 0.8377

td = 476 / 2 * (exp[((70.6 + 0)*1.02) / (1,315.434*1)] - 1) + 6 = 19.39 mm
tr = 476 / 2 * (exp[((80.54 + 0)*1.02) / (1,498.983*1)] - 1) = 13.4 mm

Pmax = S*E*ln[Do / D] (4.3.1)
MAWP
Pmax = 1,315.434 / 1.02*1*ln[508 / 476] - 0 = 83.93 bar
Mx = L / (Ro*t)0.5 (4.4.18)
Ch = 0.55*t / Do for Mx ≥ 2*(Do / t)0.94 (4.4.19)
Ch = 1.12*Mx-1.058 for 13 < Mx < 2*(Do / t)0.94 (4.4.20)
Ch = 0.92/(Mx-0.579) for 1.5 < Mx ≤ 13 (4.4.21)
Ch = 1 for Mx ≤ 1.5 (4.4.22)
Fhe = 1.6*Ch*Ey*t / Do (4.4.17)
Ae = Fhe / E (4.4.4)
D1 = σt(1 / m1 - 1) / (2*m1*A1(1 / m1)) (3-D.17)
D2 = -1 / 2*(1 / (A1(1 / m1)))*(σt(1 / m1)*{2 / (K*(σuts -
(3-D.18)
D3 = σt(1 / m2 - 1) / (2*m2*A2(1 / m2)) (3-D.19)
D4 = 1 / 2*(1 / (A2 (1 / m2)
))*(σt (1 / m2)
*{2 / (K*(σuts -
(3-D.20)
Et = (1 / Ey + D1 + D2 + D3 + D4)-1 (3-D.16)
Fic / Et = Ae (4.4.5)
Fha = Fic / FS (4.4.24)
Pa = 2*Fha*t / Do (4.4.23)
Mx = 691.61 / (254*1.72)0.5 = 33.0495
13 < Mx = 33.0495 < 2*(Do / t)0.94 = 418.9617
Ch = 1.12*33.0495-1.058 = 0.0277
Fhe = 1.6*0.0277*20.27E+05*1.72 / 508 = 304.547 kgf/cm2
Ae = 304.547 / 20.27E+05 = 1.5023E-04
D1 = 304.447(1 / 0.1541 - 1) / (2*0.1541*5,433.571(1 /
0.1541)) = 5.6915E-12
D2 = -1 / 2*(1 / (5,433.571(1 / 0.1541)))*(304.447(1 /

0.1541)*{2 / (0.3496*(4,221.625 - 2,080.221))}*{1 -
5.6915E-12
(tanh[-0.474])2} + 1 / 0.1541*304.447(1 / 0.1541 -
1)*tanh[-0.474]) =
D3 = 304.447(1 / 0.3043 - 1) / (2*0.3043*8,220.371(1 /

0.3043)) = 7.5159E-09
D4 = 1 / 2*(1 / (8,220.371(1 / 0.3043)))*(304.447(1 /

0.3043)*{2 / (0.3496*(4,221.625 - 2,080.221))}*{1 -
-7.5159E-09
(tanh[-0.474])2} + 1 / 0.3043*304.447(1 / 0.3043 -
1)*tanh[-0.474]) =
Et = (1 / 2,027,195.955 + 8.0952E-11 + 8.0952E-11

20.27E+05 kgf/cm2
+ 1.069E-07 + -1.069E-07)-1 =
Fic / Et = 304.447 / 20.27E+05 = 1.5023E-04
FS = 2
Fha = 304.447 / 2 = 152.223 kgf/cm2
Pa = 2*149.28*1.72 / 508 = 1.01 bar
te = 1.72 + 6 = 7.72 mm
4.4.5.1 MAEP
Mx = 691.61 / (254*(1*22 - 6))0.5 = 10.8487
1.5 < Mx = 10.8487 ≤ 13
Ch = 0.92/(10.8487-0.579) = 0.0896
Fhe = 1.6*0.0896*20.27E+05*(1*22 - 6) / 508 = 9,151.978 kgf/cm2
Ae = 9,151.978 / 20.27E+05 = 0.0045
D1 = 1,705.021(1 / 0.1541 - 1) / (2*0.1541*5,433.571(1 / 0.1541)) = 7.2594E-08
D2 = -1 / 2*(1 / (5,433.571(1 / 0.1541)))*(1,705.021(1 / 0.1541)*{2 / (0.3496*(4,221.625 -
7.1736E-08
2,080.221))}*{1 - (tanh[-0.211])2} + 1 / 0.1541*1,705.021(1 / 0.1541 - 1)*tanh[-0.211]) =
D3 = 1,705.021(1 / 0.3043 - 1) / (2*0.3043*8,220.371(1 / 0.3043)) = 3.8565E-07
D4 = 1 / 2*(1 / (8,220.371(1 / 0.3043)))*(1,705.021(1 / 0.3043)*{2 / (0.3496*(4,221.625 -
-3.785E-07
2,080.221))}*{1 - (tanh[-0.211])2} + 1 / 0.3043*1,705.021(1 / 0.3043 - 1)*tanh[-0.211]) =
Et = (1 / 2,027,195.955 + 1.0325E-06 + 1.0203E-06 + 5.4852E-06 + -5.3836E-06)-1 = 37.77E+04 kgf/cm2
Fic / Et = 1,705.021 / 37.77E+04 = 0.0045
FS = 2.407 - 0.741*(1,705.021 / 2,080.221) = 1.7997
Fha = 1,705.021 / 1.7997 = 947.418 kgf/cm2
Pa = 2*929.1*(1*22 - 6) / 508 = 58.53 bar

εf = 50*t / Rf*(1 - Rf / Ro) (Table 6.1)
εf = 50*22 / 243*(1 - 243 / infinity) = 4.5267%
The extreme fiber elongation does not exceed
5&#37.
HC LIQUID OUTLET (O1)

Component Nozzle
Normalized PWHT
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Top 0.32 3,422.05
Operating 0.9659
Bottom 0.34 3,637.95
Test horizontal Bottom 0.12 1,266.49 1
Top 0.8 8,188.05
Test vertical 1
Bottom 0.83 8,498.64
Orientation radial
Offset, L 570 mm
Angle, θ 300°
No
Joint
NDE
Dimensions
Inside Diameter 215.9 mm
Nominal Wall
90 mm
Thickness
Minimum Wall
28.58 mm
Thickness
Local Vessel
Minimum 96 mm
Thickness
Leg41 9 mm
External
Projection 200 mm
Available, Lpr1
Heavy Barrel
100 mm
Length, Lpr3
Outer 0 mm
Summary Tables

Condition
Design P 70.94 1,376.356 1,973.151 No 82.9
Design Pe 1.01 19.658 804.499 No 41.47

Condition Status
Design P 70.94 12.94 14.11 96 14.11 28.58 OK 261.75
Design Pe 1.01 7.12 14.11 96 14.11 28.58 OK 217.6

Condition ky
Design P 70.94 1.7372 310.94 6.36 22,263.76 125.356 1,315.434 No
Design Pe 1.01 1.7372 310.94 6.36 317.98 1.79 1,386.814 No
MAWP 82.9 1.7372 310.94 6.36 26,015.15 146.478 1,315.434 No
MAEP 41.47 1.7372 310.94 6.36 13,013.48 73.272 1,386.814 No

Required Actual
Fillet Leg Status

γn Status
0.3262 0.07 402.2363 82.1825 0.81 485.2288 3.9921 OK
WRC 107
Max Allow
Max Allow
Local Local
Stress Stress
(kgf/cm2) (kgf/cm2)
(kgf/cm2) (kgf/cm2)
Load case 1 70.94 3,650 1,710 3,650 1,710 3,650 1,710 1,426.036 3,946.302 1,378.368 1,973.151 No
Load case 1
(Hot Shut 0 3,650 1,710 3,650 1,710 3,650 1,710 -123.74 3,946.302 -18.772 1,973.151 No
Down)
Load case 1
(Pr 70.94 -3,650 1,710 3,650 1,710 3,650 1,710 1,463.299 3,946.302 1,395.101 1,973.151 No
Reversed)
Load case 1
(Pr
Reversed) 0 -3,650 1,710 3,650 1,710 3,650 1,710 128.31 3,946.302 18.772 1,973.151 No
(Hot Shut
Down)
WRC 107 MAWP

Max Allow
Max Allow
Local Local
Stress Stress
(kgf/cm2) (kgf/cm2)
(kgf/cm2) (kgf/cm2)
Load case 1 100.74 3,650 1,710 3,650 1,710 3,650 1,710 2,003.959 3,946.302 1,956.361 1,973.151 No
Load case 1
(Hot Shut 0 3,650 1,710 3,650 1,710 3,650 1,710 -123.74 3,946.302 -18.772 1,973.151 No
Down)
Load case 1
(Pr 100.74 -3,650 1,710 3,650 1,710 3,650 1,710 2,041.292 3,946.302 1,973.094 1,973.151 No
Reversed)
Load case 1
(Pr
Reversed) 0 -3,650 1,710 3,650 1,710 3,650 1,710 128.31 3,946.302 18.772 1,973.151 No
(Hot Shut
Down)

Stress ratio, Rts = 6.54*1 / (90 - 6 - 0) = 0.0778
Stress ratio, Rts = 6.54*1 / (28.58 - 6 - 0) = 0.2895
NOZZLE O1 PIPE

Material SA-333 6 Smls pipe (II-D Metric p. 436, ln. 26)
Pipe NPS and
NPS 10 Sch 160 DN 250
Schedule
Attached To HC LIQUID OUTLET (O1)
Normalized PWHT
No Yes No Yes No
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Operating 0.34 3,643.95 0.9659
Test horizontal 0.11 1,166.49 1
Dimensions
Length 205 mm
Pipe Nominal
28.58 mm
Thickness
Pipe Minimum
25 mm
Thickness1
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 35.24 7.51
Corroded 35.24 8.36
NDE
Full
seam
Full
seam
1
Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

SA-193 B7M Bolt <= 100 (II-D Metric p. 398, ln.
Bolt Material
29)
Blind included No
Rated MDMT -29°C
Liquid static head 0.34 bar
PWHT performed Yes
Yes
Impact Tested No
Bore diameter, B (specified by purchaser) 215.9 mm
Pm = 16*M / (π*G3) = 16*2,419*1000 / (π*3013) / 1.02*100 = 44.3 bar
Pr = -4*W / (π*G2) = -4*-3,650 / (π*3012) / 1.02*100 = 5.03 bar
84.45 bar
= min[89.42 , 89.42*(1 + 0.5) - 49.33] - 0.34 =
Gasket
Spiral Wound CGI SS316 / Graphite, Inner Ring:
Description
316 / Outer ring: CS
Factor, m 3
Thickness, T 4.5 mm
Notes
O.
Results Summary
Rated MDMT -48°C
thickness at weld of 28.58 mm.

Impact test temperature per material specification = -45°C
Stress ratio, Rts = 5.87*1 / (0.875*28.58 - 6) = 0.3089
MDMT = min[Timpact - T3.11.2.4(b), max[Timpact - TR, -104]] = min[ -45 - 3, max[ -45 - 0 , -104]] = -48°C

td = 227.9 / 2 * (exp[((70.6 + 0.34)*1.02) / (1,437.8*1)] - 1) + 6 = 11.88 mm
tr = 227.9 / 2 * (exp[((80.54 + 0.34)*1.02) / (1,641.743*1)] - 1) = 5.87 mm

Pmax = S*E*ln[(D + 2*tmin) / D] (4.3.1)
MAWP
Pmax = 1,437.8 / 1.02*1*ln[(227.9 + 2*(0.875*28.58 - 6)) / 227.9] - 0.34 = 217.14 bar
Mx = L / (Ro*t)0.5 (4.4.18)
Ch = 0.55*t / Do for Mx ≥ 2*(Do / t)0.94 (4.4.19)
Ch = 1.12*Mx-1.058 for 13 < Mx < 2*(Do / t)0.94 (4.4.20)
Ch = 0.92/(Mx-0.579) for 1.5 < Mx ≤ 13 (4.4.21)
Ch = 1 for Mx ≤ 1.5 (4.4.22)
Fhe = 1.6*Ch*Ey*t / Do (4.4.17)
Ae = Fhe / E (4.4.4)
D1 = σt(1 / m1 - 1) / (2*m1*A1(1 / m1)) (3-D.17)
D2 = -1 / 2*(1 / (A1(1 / m1)))*(σt(1 / m1)*{2 / (K*(σuts -
(3-D.18)
D3 = σt(1 / m2 - 1) / (2*m2*A2(1 / m2)) (3-D.19)
D4 = 1 / 2*(1 / (A2 (1 / m2)
))*(σt (1 / m2)
*{2 / (K*(σuts -
(3-D.20)
Et = (1 / Ey + D1 + D2 + D3 + D4)-1 (3-D.16)
Fic / Et = Ae (4.4.5)
Fha = Fic / FS (4.4.24)
Pa = 2*Fha*t / Do (4.4.23)
Mx = 577.36 / (136.53*1.11)0.5 = 46.8173
13 < Mx = 46.8173 < 2*(Do / t)0.94 = 352.4005
Ch = 1.12*46.8173-1.058 = 0.0191
Fhe = 1.6*0.0191*20.27E+05*1.11 / 273.05 = 253.265 kgf/cm2
Ae = 253.265 / 20.27E+05 = 1.2493E-04
D1 = 253.263(1 / 0.1348 - 1) / (2*0.1348*5,266.833(1 /
0.1348)) = 1.7214E-13
D2 = -1 / 2*(1 / (5,266.833(1 / 0.1348)))*(253.263(1 /

0.1348)*{2 / (0.3718*(4,221.625 - 2,273.967))}*{1 -
1.7214E-13
(tanh[-0.533])2} + 1 / 0.1348*253.263(1 / 0.1348 -
1)*tanh[-0.533]) =
D3 = 253.263(1 / 0.2768 - 1) / (2*0.2768*7,945.245(1 /

0.2768)) = 1.9673E-09
D4 = 1 / 2*(1 / (7,945.245(1 / 0.2768)))*(253.263(1 /

0.2768)*{2 / (0.3718*(4,221.625 - 2,273.967))}*{1 -
-1.9673E-09
(tanh[-0.533])2} + 1 / 0.2768*253.263(1 / 0.2768 -
1)*tanh[-0.533]) =
Et = (1 / 2,027,195.955 + 2.4484E-12 + 2.4484E-12

20.27E+05 kgf/cm2
+ 2.7982E-08 + -2.7982E-08)-1 =
Fic / Et = 253.263 / 20.27E+05 = 1.2493E-04
FS = 2
Fha = 253.263 / 2 = 126.631 kgf/cm2
Pa = 2*124.18*1.11 / 273.05 = 1.01 bar
te = 1.11 + 6 = 7.11 mm
4.4.5.1 MAEP
Mx = 577.36 / (136.53*(0.875*28.58 - 6))0.5 = 11.3351
1.5 < Mx = 11.3351 ≤ 13
Ch = 0.92/(11.3351-0.579) = 0.0855
Fhe = 1.6*0.0855*20.27E+05*(0.875*28.58 - 6) / 273.05 = 19,308.309 kgf/cm2
Ae = 19,308.309 / 20.27E+05 = 0.0095
D1 = 2,090.499(1 / 0.1348 - 1) / (2*0.1348*5,266.833(1 / 0.1348)) = 1.3157E-07
D2 = -1 / 2*(1 / (5,266.833(1 / 0.1348)))*(2,090.499(1 / 0.1348)*{2 / (0.3718*(4,221.625 -
1.2714E-07
2,273.967))}*{1 - (tanh[-0.176])2} + 1 / 0.1348*2,090.499(1 / 0.1348 - 1)*tanh[-0.176]) =
D3 = 2,090.499(1 / 0.2768 - 1) / (2*0.2768*7,945.245(1 / 0.2768)) = 4.8838E-07
D4 = 1 / 2*(1 / (7,945.245(1 / 0.2768)))*(2,090.499(1 / 0.2768)*{2 / (0.3718*(4,221.625 -
-4.6145E-07
2,273.967))}*{1 - (tanh[-0.176])2} + 1 / 0.2768*2,090.499(1 / 0.2768 - 1)*tanh[-0.176]) =
Et = (1 / 2,027,195.955 + 1.8714E-06 + 1.8084E-06 + 6.9465E-06 + -6.5634E-06)-1 = 21.95E+04 kgf/cm2
Fic / Et = 2,090.499 / 21.95E+04 = 0.0095
FS = 2.407 - 0.741*(2,090.499 / 2,273.967) = 1.7258
Fha = 2,090.499 / 1.7258 = 1,211.332 kgf/cm2
Pa = 2*1,187.91*(0.875*28.58 - 6) / 273.05 = 165.35 bar
HC VAPOR OUTLET (O2)

Component Nozzle
Normalized PWHT
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Top 0.1 977.99
Test vertical 1
Bottom 0.12 1,241.69
Attached to TOP HEAD
Orientation radial
Offset, L 1,615 mm
Angle, θ 0°
Distance, r 0 mm
No
Joint
NDE
Dimensions
Nominal Wall
70 mm
Thickness
Minimum Wall
21.44 mm
Thickness
Local Vessel
Minimum 52 mm
Thickness
Leg41 9 mm
External
Projection 211.7 mm
Available, Lpr1
Heavy Barrel
100 mm
Length, Lpr3
Outer 0 mm
Summary Tables

Condition
Design P 70.6 1,446.521 1,973.151 No 85.02
Design Pe 1.01 20.76 812.391 No 39.65

Condition Status
Design P 70.6 13.75 14.33 52 14.33 21.44 OK 145.29
Design Pe 1.01 7.91 14.33 52 14.33 21.44 OK 80.67

Condition ky
Design P 70.6 1.4369 330.63 6.36 25,051.11 246.649 1,315.434 No
Design Pe 1.01 1.4369 330.63 6.36 359.53 3.54 1,386.814 No
MAWP 85.02 1.4369 330.63 6.36 30,168.79 297.037 1,315.434 No
MAEP 39.65 1.4369 330.63 6.36 14,069.13 138.522 1,386.814 No

Required Actual
Fillet Leg Status
WRC 107
Max Allow
Max Allow
Local Local
P Pr M1 V2 M2 V1 Mt Comb Comb Over
Stress Stress
(kgf/cm2) (kgf/cm2)
(kgf/cm2) (kgf/cm2)
Load case 1 70.6 5,530 2,590 5,530 2,590 5,530 2,590 1,774.337 3,946.302 1,471.876 1,973.151 No
Load case 1 (Hot Shut Down) 0 5,530 2,590 5,530 2,590 5,530 2,590 -463.956 3,946.302 -68.971 1,973.151 No
Load case 1 (Pr Reversed) (Hot

0 -5,530 2,590 5,530 2,590 5,530 2,590 463.956 3,946.302 68.971 1,973.151 No
Shut Down)
WRC 107 MAWP
Max Allow
Max Allow
Local Local
Stress Stress
(kgf/cm2) (kgf/cm2)
(kgf/cm2) (kgf/cm2)
Load case 1 92.94 5,530 2,590 5,530 2,590 5,530 2,590 2,231.965 3,946.302 1,929.504 1,973.151 No
Load case 1
(Hot Shut 0 5,530 2,590 5,530 2,590 5,530 2,590 -463.956 3,946.302 -68.971 1,973.151 No
Down)
Load case 1
(Pr 92.94 -5,530 2,590 5,530 2,590 5,530 2,590 2,368.079 3,946.302 1,973.094 1,973.151 No
Reversed)
Load case 1
(Pr
Reversed) 0 -5,530 2,590 5,530 2,590 5,530 2,590 463.956 3,946.302 68.971 1,973.151 No
(Hot Shut
Down)

Stress ratio, Rts = 38.13*1 / (52 - 6 - 0) = 0.8289

Stress ratio, Rts = 7.44*1 / (21.44 - 6 - 0) = 0.4821
NOZZLE O2 PIPE

Pipe NPS and
NPS 12 Sch 100 DN 300
Schedule
Attached To HC VAPOR OUTLET (O2)
Normalized PWHT
No Yes No Yes No
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Dimensions
Length 448 mm
Pipe Nominal
21.44 mm
Thickness
Pipe Minimum
18.76 mm
Thickness1
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 71.47 27.78
Corroded 71.47 30.2
NDE
Full
seam
Full
seam
1
Results Summary
Rated MDMT -48°C

Stress ratio, Rts = 7.51*1 / (0.875*21.44 - 6) = 0.589

td = 292.97 / 2 * (exp[((70.6 + 0)*1.02) / (1,437.8*1)] - 1) + 6 = 13.52 mm
tr = 292.97 / 2 * (exp[((80.54 + 0)*1.02) / (1,641.743*1)] - 1) = 7.51 mm

Pmax = S*E*ln[(D + 2*tmin) / D] (4.3.1)
MAWP
Pmax = 1,437.8 / 1.02*1*ln[(292.97 + 2*(0.875*21.44 - 6)) / 292.97] - 0 = 117.75 bar
Mx = L / (Ro*t)0.5 (4.4.18)
Ch = 0.55*t / Do for Mx ≥ 2*(Do / t)0.94 (4.4.19)
Ch = 1.12*Mx-1.058 for 13 < Mx < 2*(Do / t)0.94 (4.4.20)
Ch = 0.92/(Mx-0.579) for 1.5 < Mx ≤ 13 (4.4.21)
Ch = 1 for Mx ≤ 1.5 (4.4.22)
Fhe = 1.6*Ch*Ey*t / Do (4.4.17)
Ae = Fhe / E (4.4.4)
D1 = σt(1 / m1 - 1) / (2*m1*A1(1 / m1)) (3-D.17)
D2 = -1 / 2*(1 / (A1(1 / m1)))*(σt(1 / m1)*{2 / (K*(σuts -
(3-D.18)
D3 = σt(1 / m2 - 1) / (2*m2*A2(1 / m2)) (3-D.19)
D4 = 1 / 2*(1 / (A2 (1 / m2)
))*(σt (1 / m2)
*{2 / (K*(σuts -
(3-D.20)
Et = (1 / Ey + D1 + D2 + D3 + D4)-1 (3-D.16)
Fic / Et = Ae (4.4.5)
Fha = Fic / FS (4.4.24)
Pa = 2*Fha*t / Do (4.4.23)
Mx = 1,639.66 / (161.93*1.9)0.5 = 93.3871
13 < Mx = 93.3871 < 2*(Do / t)0.94 = 249.982
Ch = 1.12*93.3871-1.058 = 0.0092
Fhe = 1.6*0.0092*20.27E+05*1.9 / 323.85 = 175.771 kgf/cm2
Ae = 175.771 / 20.27E+05 = 8.6707E-05
D1 = 175.771(1 / 0.1348 - 1) / (2*0.1348*5,266.833(1 /
0.1348)) = 1.6513E-14
D2 = -1 / 2*(1 / (5,266.833(1 / 0.1348)))*(175.771(1 /

0.1348)*{2 / (0.3718*(4,221.625 - 2,273.967))}*{1 -
1.6513E-14
(tanh[-0.548])2} + 1 / 0.1348*175.771(1 / 0.1348 -
1)*tanh[-0.548]) =
D3 = 175.771(1 / 0.2768 - 1) / (2*0.2768*7,945.245(1 /

0.2768)) = 7.5764E-10
D4 = 1 / 2*(1 / (7,945.245(1 / 0.2768)))*(175.771(1 /

0.2768)*{2 / (0.3718*(4,221.625 - 2,273.967))}*{1 -
-7.5764E-10
(tanh[-0.548])2} + 1 / 0.2768*175.771(1 / 0.2768 -
1)*tanh[-0.548]) =
Et = (1 / 2,027,195.955 + 2.3487E-13 + 2.3487E-13

20.27E+05 kgf/cm2
+ 1.0776E-08 + -1.0776E-08)-1 =
Fic / Et = 175.771 / 20.27E+05 = 8.6707E-05
FS = 2
Fha = 175.771 / 2 = 87.886 kgf/cm2
Pa = 2*86.19*1.9 / 323.85 = 1.01 bar
te = 1.9 + 6 = 7.9 mm
4.4.5.1 MAEP
Mx = 1,639.66 / (161.93*(0.875*21.44 - 6))0.5 = 36.0744
13 < Mx = 36.0744 < 2*(Do / t)0.94 = 41.8123
Ch = 1.12*36.0744-1.058 = 0.0252
Fhe = 1.6*0.0252*20.27E+05*(0.875*21.44 - 6) / 323.85 = 3,222.327 kgf/cm2
Ae = 3,222.327 / 20.27E+05 = 0.0016
D1 = 1,542.113(1 / 0.1348 - 1) / (2*0.1348*5,266.833(1 / 0.1348)) = 1.8669E-08
D2 = -1 / 2*(1 / (5,266.833(1 / 0.1348)))*(1,542.113(1 / 0.1348)*{2 / (0.3718*(4,221.625 -
1.8643E-08
2,273.967))}*{1 - (tanh[-0.283])2} + 1 / 0.1348*1,542.113(1 / 0.1348 - 1)*tanh[-0.283]) =
D3 = 1,542.113(1 / 0.2768 - 1) / (2*0.2768*7,945.245(1 / 0.2768)) = 2.2057E-07
D4 = 1 / 2*(1 / (7,945.245(1 / 0.2768)))*(1,542.113(1 / 0.2768)*{2 / (0.3718*(4,221.625 -
-2.201E-07
2,273.967))}*{1 - (tanh[-0.283])2} + 1 / 0.2768*1,542.113(1 / 0.2768 - 1)*tanh[-0.283]) =
Et = (1 / 2,027,195.955 + 2.6553E-07 + 2.6517E-07 + 3.1373E-06 + -3.1305E-06)-1 = 97.02E+04 kgf/cm2
Fic / Et = 1,542.113 / 97.02E+04 = 0.0016
FS = 2.407 - 0.741*(1,542.113 / 2,273.967) = 1.9045
Fha = 1,542.113 / 1.9045 = 809.728 kgf/cm2
Pa = 2*794.07*(0.875*21.44 - 6) / 323.85 = 62.57 bar
NOZZLE O2 ELBOW

Component ASME B16.9 Elbow
Type Long Radius 90-deg
Material SA-420 WPL6 (II-D Metric p. 436, ln. 28)
Pipe NPS and
NPS 12 Sch 100 DN 300
Schedule
Attached To NOZZLE O2 PIPE
Normalized PWHT
No Yes No Yes No
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Test vertical 0.06 597.69 1
Dimensions
Nominal Thickness 21.44 mm
Minimum Thickness1 18.76 mm
Center-to-End, A 457 mm
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 114.57 44.53
Corroded 114.57 48.41
NDE
Full
seam
Full
seam
1
minimum thickness = nominal thickness times pipe tolerance factor of 0.875.
Results Summary
Rated MDMT -48°C

Stress ratio, Rts = 7.51*1 / (0.875*21.44 - 6) = 0.589

td = 292.97 / 2 * (exp[((70.6 + 0)*1.02) / (1,437.8*1)] - 1) + 6 = 13.52 mm
tr = 292.97 / 2 * (exp[((80.54 + 0)*1.02) / (1,641.743*1)] - 1) = 7.51 mm

Pmax = S*E*ln[(D + 2*tmin) / D] (4.3.1)
MAWP
Pmax = 1,437.8 / 1.02*1*ln[(292.97 + 2*(0.875*21.44 - 6)) / 292.97] - 0 = 117.75 bar
Mx = L / (Ro*t)0.5 (4.4.18)
Ch = 0.55*t / Do for Mx ≥ 2*(Do / t)0.94 (4.4.19)
Ch = 1.12*Mx-1.058 for 13 < Mx < 2*(Do / t)0.94 (4.4.20)
Ch = 0.92/(Mx-0.579) for 1.5 < Mx ≤ 13 (4.4.21)
Ch = 1 for Mx ≤ 1.5 (4.4.22)
Fhe = 1.6*Ch*Ey*t / Do (4.4.17)
Ae = Fhe / E (4.4.4)
D1 = σt(1 / m1 - 1) / (2*m1*A1(1 / m1)) (3-D.17)
D2 = -1 / 2*(1 / (A1(1 / m1)))*(σt(1 / m1)*{2 / (K*(σuts -
(3-D.18)
D3 = σt(1 / m2 - 1) / (2*m2*A2(1 / m2)) (3-D.19)
D4 = 1 / 2*(1 / (A2 (1 / m2)
))*(σt (1 / m2)
*{2 / (K*(σuts -
(3-D.20)
Et = (1 / Ey + D1 + D2 + D3 + D4)-1 (3-D.16)
Fic / Et = Ae (4.4.5)
Fha = Fic / FS (4.4.24)
Pa = 2*Fha*t / Do (4.4.23)
Mx = 1,639.66 / (161.93*1.9)0.5 = 93.3871
13 < Mx = 93.3871 < 2*(Do / t)0.94 = 249.982
Ch = 1.12*93.3871-1.058 = 0.0092
Fhe = 1.6*0.0092*20.27E+05*1.9 / 323.85 = 175.771 kgf/cm2
Ae = 175.771 / 20.27E+05 = 8.6707E-05
D1 = 175.771(1 / 0.1348 - 1) / (2*0.1348*5,266.833(1 /
0.1348)) = 1.6513E-14
D2 = -1 / 2*(1 / (5,266.833(1 / 0.1348)))*(175.771(1 /

0.1348)*{2 / (0.3718*(4,221.625 - 2,273.967))}*{1 -
1.6513E-14
(tanh[-0.548])2} + 1 / 0.1348*175.771(1 / 0.1348 -
1)*tanh[-0.548]) =
D3 = 175.771(1 / 0.2768 - 1) / (2*0.2768*7,945.245(1 /

0.2768)) = 7.5764E-10
D4 = 1 / 2*(1 / (7,945.245(1 / 0.2768)))*(175.771(1 /

0.2768)*{2 / (0.3718*(4,221.625 - 2,273.967))}*{1 -
-7.5764E-10
(tanh[-0.548])2} + 1 / 0.2768*175.771(1 / 0.2768 -
1)*tanh[-0.548]) =
Et = (1 / 2,027,195.955 + 2.3487E-13 + 2.3487E-13

20.27E+05 kgf/cm2
+ 1.0776E-08 + -1.0776E-08)-1 =
Fic / Et = 175.771 / 20.27E+05 = 8.6707E-05
FS = 2
Fha = 175.771 / 2 = 87.886 kgf/cm2
Pa = 2*86.19*1.9 / 323.85 = 1.01 bar
te = 1.9 + 6 = 7.9 mm
4.4.5.1 MAEP
Mx = 1,639.66 / (161.93*(0.875*21.44 - 6))0.5 = 36.0744
13 < Mx = 36.0744 < 2*(Do / t)0.94 = 41.8123
Ch = 1.12*36.0744-1.058 = 0.0252
Fhe = 1.6*0.0252*20.27E+05*(0.875*21.44 - 6) / 323.85 = 3,222.327 kgf/cm2
Ae = 3,222.327 / 20.27E+05 = 0.0016
D1 = 1,542.113(1 / 0.1348 - 1) / (2*0.1348*5,266.833(1 / 0.1348)) = 1.8669E-08
D2 = -1 / 2*(1 / (5,266.833(1 / 0.1348)))*(1,542.113(1 / 0.1348)*{2 / (0.3718*(4,221.625 -
1.8643E-08
2,273.967))}*{1 - (tanh[-0.283])2} + 1 / 0.1348*1,542.113(1 / 0.1348 - 1)*tanh[-0.283]) =
D3 = 1,542.113(1 / 0.2768 - 1) / (2*0.2768*7,945.245(1 / 0.2768)) = 2.2057E-07
D4 = 1 / 2*(1 / (7,945.245(1 / 0.2768)))*(1,542.113(1 / 0.2768)*{2 / (0.3718*(4,221.625 -
-2.201E-07
2,273.967))}*{1 - (tanh[-0.283])2} + 1 / 0.2768*1,542.113(1 / 0.2768 - 1)*tanh[-0.283]) =
Et = (1 / 2,027,195.955 + 2.6553E-07 + 2.6517E-07 + 3.1373E-06 + -3.1305E-06)-1 = 97.02E+04 kgf/cm2
Fic / Et = 1,542.113 / 97.02E+04 = 0.0016
FS = 2.407 - 0.741*(1,542.113 / 2,273.967) = 1.9045
Fha = 1,542.113 / 1.9045 = 809.728 kgf/cm2
Pa = 2*794.07*(0.875*21.44 - 6) / 323.85 = 62.57 bar
NOZZLE O2 PIPE

Pipe NPS and
NPS 12 Sch 100 DN 300
Schedule
Attached To NOZZLE O2 ELBOW
Normalized PWHT
No Yes No Yes No
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Test vertical 0.03 280.97 1
Dimensions
Length 100 mm
Pipe Nominal
21.44 mm
Thickness
Pipe Minimum
18.76 mm
Thickness1
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 15.95 6.2
Corroded 15.95 6.74
NDE
Full
seam
Full
seam
1
Bolt Material
ln. 29)
Blind included No
Rated MDMT -29°C
PWHT performed Yes
Yes
Impact Tested No
Pm = 16*M / (π*G3) = 16*3,663*1000 / (π*357.333) / 1.02*100 = 40.1 bar
Pr = -4*W / (π*G2) = -4*-5,530 / (π*357.332) / 1.02*100 = 5.41 bar
88.63 bar
= min[89.42 , 89.42*(1 + 0.5) - 45.5] - 0 =
Gasket
Description
Factor, m 3
Thickness, T 4.5 mm
Notes
O.
Results Summary
Rated MDMT -48°C

Stress ratio, Rts = 7.51*1 / (0.875*21.44 - 6) = 0.589

td = 292.97 / 2 * (exp[((70.6 + 0)*1.02) / (1,437.8*1)] - 1) + 6 = 13.52 mm
tr = 292.97 / 2 * (exp[((80.54 + 0)*1.02) / (1,641.743*1)] - 1) = 7.51 mm

Pmax = S*E*ln[(D + 2*tmin) / D] (4.3.1)
MAWP
Pmax = 1,437.8 / 1.02*1*ln[(292.97 + 2*(0.875*21.44 - 6)) / 292.97] - 0 = 117.75 bar
Mx = L / (Ro*t)0.5 (4.4.18)
Ch = 0.55*t / Do for Mx ≥ 2*(Do / t)0.94 (4.4.19)
Ch = 1.12*Mx-1.058 for 13 < Mx < 2*(Do / t)0.94 (4.4.20)
Ch = 0.92/(Mx-0.579) for 1.5 < Mx ≤ 13 (4.4.21)
Ch = 1 for Mx ≤ 1.5 (4.4.22)
Fhe = 1.6*Ch*Ey*t / Do (4.4.17)
Ae = Fhe / E (4.4.4)
D1 = σt(1 / m1 - 1) / (2*m1*A1(1 / m1)) (3-D.17)
D2 = -1 / 2*(1 / (A1(1 / m1)))*(σt(1 / m1)*{2 / (K*(σuts -
(3-D.18)
D3 = σt(1 / m2 - 1) / (2*m2*A2(1 / m2)) (3-D.19)
D4 = 1 / 2*(1 / (A2 (1 / m2)
))*(σt (1 / m2)
*{2 / (K*(σuts -
(3-D.20)
Et = (1 / Ey + D1 + D2 + D3 + D4)-1 (3-D.16)
Fic / Et = Ae (4.4.5)
Fha = Fic / FS (4.4.24)
Pa = 2*Fha*t / Do (4.4.23)
Mx = 1,639.66 / (161.93*1.9)0.5 = 93.3871
13 < Mx = 93.3871 < 2*(Do / t)0.94 = 249.982
Ch = 1.12*93.3871-1.058 = 0.0092
Fhe = 1.6*0.0092*20.27E+05*1.9 / 323.85 = 175.771 kgf/cm2
Ae = 175.771 / 20.27E+05 = 8.6707E-05
D1 = 175.771(1 / 0.1348 - 1) / (2*0.1348*5,266.833(1 /
0.1348)) = 1.6513E-14
D2 = -1 / 2*(1 / (5,266.833(1 / 0.1348)))*(175.771(1 /

0.1348)*{2 / (0.3718*(4,221.625 - 2,273.967))}*{1 -
1.6513E-14
(tanh[-0.548])2} + 1 / 0.1348*175.771(1 / 0.1348 -
1)*tanh[-0.548]) =
D3 = 175.771(1 / 0.2768 - 1) / (2*0.2768*7,945.245(1 /

0.2768)) = 7.5764E-10
D4 = 1 / 2*(1 / (7,945.245(1 / 0.2768)))*(175.771(1 /

0.2768)*{2 / (0.3718*(4,221.625 - 2,273.967))}*{1 -
-7.5764E-10
(tanh[-0.548])2} + 1 / 0.2768*175.771(1 / 0.2768 -
1)*tanh[-0.548]) =
Et = (1 / 2,027,195.955 + 2.3487E-13 + 2.3487E-13

20.27E+05 kgf/cm2
+ 1.0776E-08 + -1.0776E-08)-1 =
Fic / Et = 175.771 / 20.27E+05 = 8.6707E-05
FS = 2
Fha = 175.771 / 2 = 87.886 kgf/cm2
Pa = 2*86.19*1.9 / 323.85 = 1.01 bar
te = 1.9 + 6 = 7.9 mm
4.4.5.1 MAEP
Mx = 1,639.66 / (161.93*(0.875*21.44 - 6))0.5 = 36.0744
13 < Mx = 36.0744 < 2*(Do / t)0.94 = 41.8123
Ch = 1.12*36.0744-1.058 = 0.0252
Fhe = 1.6*0.0252*20.27E+05*(0.875*21.44 - 6) / 323.85 = 3,222.327 kgf/cm2
Ae = 3,222.327 / 20.27E+05 = 0.0016
D1 = 1,542.113(1 / 0.1348 - 1) / (2*0.1348*5,266.833(1 / 0.1348)) = 1.8669E-08
D2 = -1 / 2*(1 / (5,266.833(1 / 0.1348)))*(1,542.113(1 / 0.1348)*{2 / (0.3718*(4,221.625 -
1.8643E-08
2,273.967))}*{1 - (tanh[-0.283])2} + 1 / 0.1348*1,542.113(1 / 0.1348 - 1)*tanh[-0.283]) =
D3 = 1,542.113(1 / 0.2768 - 1) / (2*0.2768*7,945.245(1 / 0.2768)) = 2.2057E-07
D4 = 1 / 2*(1 / (7,945.245(1 / 0.2768)))*(1,542.113(1 / 0.2768)*{2 / (0.3718*(4,221.625 -
-2.201E-07
2,273.967))}*{1 - (tanh[-0.283])2} + 1 / 0.2768*1,542.113(1 / 0.2768 - 1)*tanh[-0.283]) =
Et = (1 / 2,027,195.955 + 2.6553E-07 + 2.6517E-07 + 3.1373E-06 + -3.1305E-06)-1 = 97.02E+04 kgf/cm2
Fic / Et = 1,542.113 / 97.02E+04 = 0.0016
FS = 2.407 - 0.741*(1,542.113 / 2,273.967) = 1.9045
Fha = 1,542.113 / 1.9045 = 809.728 kgf/cm2
Pa = 2*794.07*(0.875*21.44 - 6) / 323.85 = 62.57 bar
WATER OUTLET (O3)

Component Nozzle
Normalized PWHT
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Top 0.52 5,467
Operating 0.9659
Bottom 0.54 5,749
Top 1.01 10,322.95
Test vertical 1
Bottom 1.04 10,661.69
Attached to BOTTOM HEAD
Orientation radial
Offset, L 1,701 mm
Angle, θ 90°
Distance, r 0 mm
No
Joint
NDE
Dimensions
Nominal Wall
50 mm
Thickness
Minimum Wall
18.26 mm
Thickness
Local Vessel
Minimum 52 mm
Thickness
Leg41 9 mm
External
Projection 286.74 mm
Available, Lpr1
Heavy Barrel
70 mm
Length, Lpr3
Outer 0 mm
Summary Tables

Condition
Design P 71.14 1,379.48 1,973.151 No 85.02
Design Pe 1.01 19.647 812.391 No 41.9

Condition Status
Design P 71.14 11.19 12.22 52 12.22 18.26 OK 227.88
Design Pe 1.01 7.4 12.22 52 12.22 18.26 OK 152.62

Condition ky
Design P 71.14 1.6122 182.02 6.36 7,650.46 136.829 1,315.434 No
Design Pe 1.01 1.6122 182.02 6.36 108.96 1.949 1,386.814 No
MAWP 85.02 1.6122 182.02 6.36 9,142.91 163.521 1,315.434 No
MAEP 41.9 1.6122 182.02 6.36 4,505.44 80.58 1,386.814 No

Required Actual
Fillet Leg Status
WRC 107
Max Allow
Max Allow
Local Local
Stress Stress
(kgf/cm2) (kgf/cm2)
(kgf/cm2) (kgf/cm2)
Load case 1 71.14 1,270 593 1,270 593 1,270 593 1,573.821 3,946.302 1,387.438 1,973.151 No
Load case 1
(Hot Shut 0 1,270 593 1,270 593 1,270 593 -244.035 3,946.302 -25.24 1,973.151 No
Down)
Load case 1
(Pr 71.14 -1,270 593 1,270 593 1,270 593 1,623.528 3,946.302 1,404.733 1,973.151 No
Reversed)
Load case 1
(Pr
Reversed) 0 -1,270 593 1,270 593 1,270 593 244.035 3,946.302 25.24 1,973.151 No
(Hot Shut
Down)
WRC 107 MAWP
Max Allow
Max Allow
Local Local
Stress Stress
(kgf/cm2) (kgf/cm2)
(kgf/cm2) (kgf/cm2)
Load case 1 100.46 1,270 593 1,270 593 1,270 593 2,142.183 3,946.302 1,955.799 1,973.151 No
Load case 1
(Hot Shut 0 1,270 593 1,270 593 1,270 593 -244.035 3,946.302 -25.24 1,973.151 No
Down)
Load case 1
(Pr 100.46 -1,270 593 1,270 593 1,270 593 2,191.89 3,946.302 1,973.094 1,973.151 No
Reversed)
Load case 1
(Pr
Reversed) 0 -1,270 593 1,270 593 1,270 593 244.035 3,946.302 25.24 1,973.151 No
(Hot Shut
Down)

Stress ratio, Rts = 4.8*1 / (50 - 6 - 0) = 0.1092

Stress ratio, Rts = 4.8*1 / (18.26 - 6 - 0) = 0.3917
O3 ELBOW

Component ASME B16.9 Elbow
Type Long Radius 90-deg
Material SA-420 WPL6 (II-D Metric p. 436, ln. 28)
Pipe NPS and
NPS 6 Sch 160 DN 150
Schedule
Attached To WATER OUTLET (O3)
Normalized PWHT
No Yes No Yes No
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Operating 0.58 6,101.47 0.9659
Dimensions
Nominal Thickness 18.26 mm
Minimum Thickness1 15.98 mm
Center-to-End, A 229 mm
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 24.21 4.9
Corroded 24.21 5.83
NDE
Full
seam
Full
seam
1
minimum thickness = nominal thickness times pipe tolerance factor of 0.875.
Results Summary
Rated MDMT -48°C

Stress ratio, Rts = 3.71*1 / (0.875*18.26 - 6) = 0.3721

td = 143.75 / 2 * (exp[((70.6 + 0.58)*1.02) / (1,437.8*1)] - 1) + 6 = 9.72 mm
tr = 143.75 / 2 * (exp[((80.54 + 0.58)*1.02) / (1,641.743*1)] - 1) = 3.71 mm

Pmax = S*E*ln[(D + 2*tmin) / D] (4.3.1)
MAWP
Pmax = 1,437.8 / 1.02*1*ln[(143.75 + 2*(0.875*18.26 - 6)) / 143.75] - 0.58 = 182.76 bar
Mx = L / (Ro*t)0.5 (4.4.18)
Ch = 0.55*t / Do for Mx ≥ 2*(Do / t)0.94 (4.4.19)
Ch = 1.12*Mx-1.058 for 13 < Mx < 2*(Do / t)0.94 (4.4.20)
Ch = 0.92/(Mx-0.579) for 1.5 < Mx ≤ 13 (4.4.21)
Ch = 1 for Mx ≤ 1.5 (4.4.22)
Fhe = 1.6*Ch*Ey*t / Do (4.4.17)
Ae = Fhe / E (4.4.4)
D1 = σt(1 / m1 - 1) / (2*m1*A1(1 / m1)) (3-D.17)
D2 = -1 / 2*(1 / (A1(1 / m1)))*(σt(1 / m1)*{2 / (K*(σuts -
(3-D.18)
D3 = σt(1 / m2 - 1) / (2*m2*A2(1 / m2)) (3-D.19)
D4 = 1 / 2*(1 / (A2 (1 / m2)
))*(σt (1 / m2)
*{2 / (K*(σuts -
(3-D.20)
Et = (1 / Ey + D1 + D2 + D3 + D4)-1 (3-D.16)
Fic / Et = Ae (4.4.5)
Fha = Fic / FS (4.4.24)
Pa = 2*Fha*t / Do (4.4.23)
Mx = 2,096.52 / (84.14*1.4)0.5 = 192.9856
Mx = 192.9856 ≥ 2*(Do / t)0.94 = 180.0308
Ch = 0.55*1.4 / 168.28 = 0.0046
Fhe = 1.6*0.0046*20.27E+05*1.4 / 168.28 = 123.953 kgf/cm2
Ae = 123.953 / 20.27E+05 = 6.1145E-05
D1 = 123.953(1 / 0.1348 - 1) / (2*0.1348*5,266.833(1 /
0.1348)) = 1.755E-15
D2 = -1 / 2*(1 / (5,266.833(1 / 0.1348)))*(123.953(1 /

0.1348)*{2 / (0.3718*(4,221.625 - 2,273.967))}*{1 -
1.755E-15
(tanh[-0.558])2} + 1 / 0.1348*123.953(1 / 0.1348 -
1)*tanh[-0.558]) =
D3 = 123.953(1 / 0.2768 - 1) / (2*0.2768*7,945.245(1 /

0.2768)) = 3.042E-10
D4 = 1 / 2*(1 / (7,945.245(1 / 0.2768)))*(123.953(1 /

0.2768)*{2 / (0.3718*(4,221.625 - 2,273.967))}*{1 -
-3.042E-10
(tanh[-0.558])2} + 1 / 0.2768*123.953(1 / 0.2768 -
1)*tanh[-0.558]) =
Et = (1 / 2,027,195.955 + 2.4962E-14 + 2.4962E-14

20.27E+05 kgf/cm2
+ 4.3268E-09 + -4.3268E-09)-1 =
Fic / Et = 123.953 / 20.27E+05 = 6.1145E-05
FS = 2
Fha = 123.953 / 2 = 61.977 kgf/cm2
Pa = 2*60.78*1.4 / 168.28 = 1.01 bar
te = 1.4 + 6 = 7.4 mm
4.4.5.1 MAEP
Mx = 2,096.52 / (84.14*(0.875*18.26 - 6))0.5 = 72.349
Mx = 72.349 ≥ 2*(Do / t)0.94 = 28.4639
Ch = 0.55*(0.875*18.26 - 6) / 168.28 = 0.0326
Fhe = 1.6*0.0326*20.27E+05*(0.875*18.26 - 6) / 168.28 = 6,275.177 kgf/cm2
Ae = 6,275.177 / 20.27E+05 = 0.0031
D1 = 1,758.837(1 / 0.1348 - 1) / (2*0.1348*5,266.833(1 / 0.1348)) = 4.3416E-08
D2 = -1 / 2*(1 / (5,266.833(1 / 0.1348)))*(1,758.837(1 / 0.1348)*{2 / (0.3718*(4,221.625 -
4.3202E-08
2,273.967))}*{1 - (tanh[-0.241])2} + 1 / 0.1348*1,758.837(1 / 0.1348 - 1)*tanh[-0.241]) =
D3 = 1,758.837(1 / 0.2768 - 1) / (2*0.2768*7,945.245(1 / 0.2768)) = 3.11E-07
D4 = 1 / 2*(1 / (7,945.245(1 / 0.2768)))*(1,758.837(1 / 0.2768)*{2 / (0.3718*(4,221.625 -
-3.0856E-07
2,273.967))}*{1 - (tanh[-0.241])2} + 1 / 0.2768*1,758.837(1 / 0.2768 - 1)*tanh[-0.241]) =
Et = (1 / 2,027,195.955 + 6.1751E-07 + 6.1448E-07 + 4.4234E-06 + -4.3887E-06)-1 = 56.82E+04 kgf/cm2
Fic / Et = 1,758.837 / 56.82E+04 = 0.0031
FS = 2.407 - 0.741*(1,758.837 / 2,273.967) = 1.8339
Fha = 1,758.837 / 1.8339 = 959.09 kgf/cm2
Pa = 2*940.55*(0.875*18.26 - 6) / 168.28 = 111.57 bar
O3 PIPE

Pipe NPS and
Schedule
Attached To O3 ELBOW
Normalized PWHT
No Yes No Yes No
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Operating 0.58 6,101.47 0.9659
Dimensions
Length 1,327 mm
Pipe Nominal
18.26 mm
Thickness
Pipe Minimum
15.98 mm
Thickness1
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 89.46 18.09
Corroded 89.46 21.54
NDE
Full
seam
Full
seam
1

SA-193 B7M Bolt <= 100 (II-D Metric p. 398, ln.
Bolt Material
29)
Blind included No
Rated MDMT -29°C
PWHT performed Yes
Yes
Impact Tested No
Pm = 16*M / (π*G3) = 16*504*1000 / (π*194.743) / 1.02*100 = 34.09 bar
Pr = -4*W / (π*G2) = -4*-1,275 / (π*194.742) / 1.02*100 = 4.2 bar
88.84 bar
= min[89.42 , 89.42*(1 + 0.5) - 38.28] - 0.58 =
Gasket
Spiral Wound CGI SS316/Graphite, Inner Ring:
Description
316 / Outer ring:CS
Factor, m 3
Thickness, T 4.5 mm
Notes
O.
Results Summary
Rated MDMT -48°C

Stress ratio, Rts = 3.71*1 / (0.875*18.26 - 6) = 0.3721

td = 143.75 / 2 * (exp[((70.6 + 0.58)*1.02) / (1,437.8*1)] - 1) + 6 = 9.72 mm
tr = 143.75 / 2 * (exp[((80.54 + 0.58)*1.02) / (1,641.743*1)] - 1) = 3.71 mm

Pmax = S*E*ln[(D + 2*tmin) / D] (4.3.1)
MAWP
Pmax = 1,437.8 / 1.02*1*ln[(143.75 + 2*(0.875*18.26 - 6)) / 143.75] - 0.58 = 182.76 bar
Mx = L / (Ro*t)0.5 (4.4.18)
Ch = 0.55*t / Do for Mx ≥ 2*(Do / t)0.94 (4.4.19)
Ch = 1.12*Mx-1.058 for 13 < Mx < 2*(Do / t)0.94 (4.4.20)
Ch = 0.92/(Mx-0.579) for 1.5 < Mx ≤ 13 (4.4.21)
Ch = 1 for Mx ≤ 1.5 (4.4.22)
Fhe = 1.6*Ch*Ey*t / Do (4.4.17)
Ae = Fhe / E (4.4.4)
D1 = σt(1 / m1 - 1) / (2*m1*A1(1 / m1)) (3-D.17)
D2 = -1 / 2*(1 / (A1(1 / m1)))*(σt(1 / m1)*{2 / (K*(σuts -
(3-D.18)
D3 = σt(1 / m2 - 1) / (2*m2*A2(1 / m2)) (3-D.19)
D4 = 1 / 2*(1 / (A2 (1 / m2)
))*(σt (1 / m2)
*{2 / (K*(σuts -
(3-D.20)
Et = (1 / Ey + D1 + D2 + D3 + D4)-1 (3-D.16)
Fic / Et = Ae (4.4.5)
Fha = Fic / FS (4.4.24)
Pa = 2*Fha*t / Do (4.4.23)
Mx = 2,096.52 / (84.14*1.4)0.5 = 192.9854
Mx = 192.9854 ≥ 2*(Do / t)0.94 = 180.031
Ch = 0.55*1.4 / 168.28 = 0.0046
Fhe = 1.6*0.0046*20.27E+05*1.4 / 168.28 = 123.953 kgf/cm2
Ae = 123.953 / 20.27E+05 = 6.1145E-05
D1 = 123.953(1 / 0.1348 - 1) / (2*0.1348*5,266.833(1 /
0.1348)) = 1.755E-15
D2 = -1 / 2*(1 / (5,266.833(1 / 0.1348)))*(123.953(1 /

0.1348)*{2 / (0.3718*(4,221.625 - 2,273.967))}*{1 -
1.755E-15
(tanh[-0.558])2} + 1 / 0.1348*123.953(1 / 0.1348 -
1)*tanh[-0.558]) =
D3 = 123.953(1 / 0.2768 - 1) / (2*0.2768*7,945.245(1 /

0.2768)) = 3.042E-10
D4 = 1 / 2*(1 / (7,945.245(1 / 0.2768)))*(123.953(1 /

0.2768)*{2 / (0.3718*(4,221.625 - 2,273.967))}*{1 -
-3.042E-10
(tanh[-0.558])2} + 1 / 0.2768*123.953(1 / 0.2768 -
1)*tanh[-0.558]) =
Et = (1 / 2,027,195.955 + 2.4962E-14 + 2.4962E-14

20.27E+05 kgf/cm2
+ 4.3268E-09 + -4.3268E-09)-1 =
Fic / Et = 123.953 / 20.27E+05 = 6.1145E-05
FS = 2
Fha = 123.953 / 2 = 61.976 kgf/cm2
Pa = 2*60.78*1.4 / 168.28 = 1.01 bar
te = 1.4 + 6 = 7.4 mm
4.4.5.1 MAEP
Mx = 2,096.52 / (84.14*(0.875*18.26 - 6))0.5 = 72.349
Mx = 72.349 ≥ 2*(Do / t)0.94 = 28.4639
Ch = 0.55*(0.875*18.26 - 6) / 168.28 = 0.0326
Fhe = 1.6*0.0326*20.27E+05*(0.875*18.26 - 6) / 168.28 = 6,275.162 kgf/cm2
Ae = 6,275.162 / 20.27E+05 = 0.0031
D1 = 1,758.837(1 / 0.1348 - 1) / (2*0.1348*5,266.833(1 / 0.1348)) = 4.3415E-08
D2 = -1 / 2*(1 / (5,266.833(1 / 0.1348)))*(1,758.837(1 / 0.1348)*{2 / (0.3718*(4,221.625 -
4.3202E-08
2,273.967))}*{1 - (tanh[-0.241])2} + 1 / 0.1348*1,758.837(1 / 0.1348 - 1)*tanh[-0.241]) =
D3 = 1,758.837(1 / 0.2768 - 1) / (2*0.2768*7,945.245(1 / 0.2768)) = 3.11E-07
D4 = 1 / 2*(1 / (7,945.245(1 / 0.2768)))*(1,758.837(1 / 0.2768)*{2 / (0.3718*(4,221.625 -
-3.0856E-07
2,273.967))}*{1 - (tanh[-0.241])2} + 1 / 0.2768*1,758.837(1 / 0.2768 - 1)*tanh[-0.241]) =
Et = (1 / 2,027,195.955 + 6.1751E-07 + 6.1448E-07 + 4.4234E-06 + -4.3887E-06)-1 = 56.82E+04 kgf/cm2
Fic / Et = 1,758.837 / 56.82E+04 = 0.0031
FS = 2.407 - 0.741*(1,758.837 / 2,273.967) = 1.8339
Fha = 1,758.837 / 1.8339 = 959.089 kgf/cm2
Pa = 2*940.55*(0.875*18.26 - 6) / 168.28 = 111.57 bar
VENT (V)

Component Nozzle
Normalized PWHT
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Top 0.11 1,111.23
Test vertical 1
Bottom 0.13 1,321.78
Attached to TOP HEAD
Orientation hillside
Offset, L 1,476 mm
Angle, θ 180°
Distance, r 470 mm
No
Joint
NDE
Dimensions
Nominal Wall
40 mm
Thickness
Minimum Wall
13 mm
Thickness
Opening Chord
36.62 mm
Length
Local Vessel
Minimum 52 mm
Thickness
Leg41 9 mm
External
Available, Lpr1
Heavy Barrel
50 mm
Length, Lpr3
Outer 0 mm
Summary Tables

Condition
Design P 70.6 1,276.926 1,973.151 No 85.02
Design Pe 1.01 18.326 812.391 No 44.92

Condition Status
Design P 70.6 7.15 9.42 52 9.42 13 OK 383.11
Design Pe 1.01 6.5 9.42 52 9.42 13 OK 302.61

Condition ky
Design P 70.6 2.3754 91.01 6.36 1,709.75 61.154 1,315.434 No
Design Pe 1.01 2.3754 91.01 6.36 24.54 0.878 1,386.814 No
MAWP 85.02 2.3754 91.01 6.36 2,059.03 73.647 1,315.434 No
MAEP 44.92 2.3754 91.01 6.36 1,087.76 38.907 1,386.814 No

Required Actual
Fillet Leg Status

Stress ratio, Rts = 1.16*1 / (40 - 6 - 0) = 0.0341
Stress ratio, Rts = 1.16*1 / (13 - 6 - 0) = 0.1654
NOZZLE V PIPE

Material SA-105 (II-D Metric p. 436, ln. 44)
Attached To VENT (V)
Normalized PWHT
No Yes No Yes No
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Dimensions
Length 444 mm
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 6.72 0.41
Corroded 6.72 0.75
NDE
Full
seam
Full
seam
Bolt Material SA-193 B7M Bolt <= 100 (II-D Metric p. 398, ln. 29)
Blind included No
Rated MDMT -29°C
PWHT performed Yes
Yes
Impact Tested No
Notes
Results Summary
Governing condition Minimum thickness per 4.1.2
Rated MDMT -17.3°C

Exemption temperature from Table 3.15 Curve B = -17.3°C
Stress ratio, Rts = 1.16*1 / (13 - 6 - 0) = 0.1654
td = 46.3 / 2 * (exp[((70.6 + 0)*1.02) / (1,478.589*1)] - 1) + 6 = 7.15 mm
tr = 46.3 / 2 * (exp[((80.54 + 0)*1.02) / (1,682.532*1)] - 1) = 1.16 mm

Pmax = S*E*ln[Do / D] (4.3.1)
MAWP
Pmax = 1,478.589 / 1.02*1*ln[60.3 / 46.3] - 0 = 383.11 bar
Mx = L / (Ro*t)0.5 (4.4.18)
Ch = 0.55*t / Do for Mx ≥ 2*(Do / t)0.94 (4.4.19)
Ch = 1.12*Mx-1.058 for 13 < Mx < 2*(Do / t)0.94 (4.4.20)
Ch = 0.92/(Mx-0.579) for 1.5 < Mx ≤ 13 (4.4.21)
Ch = 1 for Mx ≤ 1.5 (4.4.22)
Fhe = 1.6*Ch*Ey*t / Do (4.4.17)
Ae = Fhe / E (4.4.4)
D1 = σt(1 / m1 - 1) / (2*m1*A1(1 / m1)) (3-D.17)
D2 = -1 / 2*(1 / (A1(1 / m1)))*(σt(1 / m1)*{2 / (K*(σuts -
(3-D.18)
D3 = σt(1 / m2 - 1) / (2*m2*A2(1 / m2)) (3-D.19)
D4 = 1 / 2*(1 / (A2 (1 / m2)
))*(σt (1 / m2)
*{2 / (K*(σuts -
(3-D.20)
Et = (1 / Ey + D1 + D2 + D3 + D4)-1 (3-D.16)
Fic / Et = Ae (4.4.5)
Fha = Fic / FS (4.4.24)
Pa = 2*Fha*t / Do (4.4.23)
Mx = 682.05 / (30.15*0.5)0.5 = 176.17
13 < Mx = 176.17 < 2*(Do / t)0.94 = 181.9003
Ch = 1.12*176.17-1.058 = 0.0047
Fhe = 1.6*0.0047*20.17E+05*0.5 / 60.3 = 125.318 kgf/cm2
Ae = 125.318 / 20.17E+05 = 6.2131E-05
D1 = 125.318(1 / 0.1616 - 1) / (2*0.1616*6,415.481(1 /
0.1616)) = 4.5821E-14
D2 = -1 / 2*(1 / (6,415.481(1 / 0.1616)))*(125.318(1 /

0.1616)*{2 / (0.3402*(4,925.23 - 2,345.347))}*{1 -
4.5821E-14
(tanh[-0.496])2} + 1 / 0.1616*125.318(1 / 0.1616 -
1)*tanh[-0.496]) =
D3 = 125.318(1 / 0.3143 - 1) / (2*0.3143*9,702.926(1 /

0.3143)) = 8.7202E-10
D4 = 1 / 2*(1 / (9,702.926(1 / 0.3143)))*(125.318(1 /

0.3143)*{2 / (0.3402*(4,925.23 - 2,345.347))}*{1 -
-8.7202E-10
(tanh[-0.496])2} + 1 / 0.3143*125.318(1 / 0.3143 -
1)*tanh[-0.496]) =
Et = (1 / 2,016,998.774 + 6.5173E-13 + 6.5173E-13

20.17E+05 kgf/cm2
+ 1.2403E-08 + -1.2403E-08)-1 =
Fic / Et = 125.318 / 20.17E+05 = 6.2131E-05
FS = 2
Fha = 125.318 / 2 = 62.659 kgf/cm2
Pa = 2*61.45*0.5 / 60.3 = 1.01 bar
te = 0.5 + 6 = 6.5 mm
4.4.5.1 MAEP
Mx = 682.05 / (30.15*(1*13 - 6))0.5 = 46.9471
Mx = 46.9471 ≥ 2*(Do / t)0.94 = 15.1393
Ch = 0.55*(1*13 - 6) / 60.3 = 0.0639
Fhe = 1.6*0.0639*20.17E+05*(1*13 - 6) / 60.3 = 23,922.925 kgf/cm2
Ae = 23,922.925 / 20.17E+05 = 0.0119
D1 = 2,252.906(1 / 0.1616 - 1) / (2*0.1616*6,415.481(1 / 0.1616)) = 1.4859E-07
D2 = -1 / 2*(1 / (6,415.481(1 / 0.1616)))*(2,252.906(1 / 0.1616)*{2 / (0.3402*(4,925.23 -
1.3928E-07
2,345.347))}*{1 - (tanh[-0.155])2} + 1 / 0.1616*2,252.906(1 / 0.1616 - 1)*tanh[-0.155]) =
D3 = 2,252.906(1 / 0.3143 - 1) / (2*0.3143*9,702.926(1 / 0.3143)) = 4.7656E-07
D4 = 1 / 2*(1 / (9,702.926(1 / 0.3143)))*(2,252.906(1 / 0.3143)*{2 / (0.3402*(4,925.23 -
-4.2915E-07
2,345.347))}*{1 - (tanh[-0.155])2} + 1 / 0.3143*2,252.906(1 / 0.3143 - 1)*tanh[-0.155]) =
Et = (1 / 2,016,998.774 + 2.1135E-06 + 1.981E-06 + 6.7783E-06 + -6.1039E-06)-1 = 18.99E+04 kgf/cm2
Fic / Et = 2,252.906 / 18.99E+04 = 0.0119
FS = 2.407 - 0.741*(2,252.906 / 2,345.347) = 1.6952
Fha = 2,252.906 / 1.6952 = 1,328.987 kgf/cm2
Pa = 2*1,303.29*(1*13 - 6) / 60.3 = 302.61 bar
UTILITY CONNECTION (UC)

Component Nozzle
Normalized PWHT
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Top 0.36 3,832.85
Operating 0.9659
Bottom 0.37 3,867.15
Test horizontal Bottom 0.04 450 1
Top 0.83 8,516.41
Test vertical 1
Bottom 0.86 8,727.84
Orientation radial
Offset, L 250 mm
Angle, θ 0°
No
Joint
NDE
Dimensions
Nominal Wall
45 mm
Thickness
Minimum Wall
13 mm
Thickness
Local Vessel
Minimum 96 mm
Thickness
Leg41 9 mm
External
Projection 114 mm
Available, Lpr1
Heavy Barrel
60 mm
Length, Lpr3
Outer 0 mm
Summary Tables

Condition
Design P 70.97 1,423.98 1,973.151 No 82.9
Design Pe 1.01 20.332 804.499 No 40.09

Condition Status
Design P 70.97 7.16 9.42 96 9.42 13 OK 382.74
Design Pe 1.01 6.38 9.42 96 9.42 13 OK 302.61

Condition ky
Design P 70.97 2.6847 97.63 6.36 2,195.34 39.37 1,315.434 No
Design Pe 1.01 2.6847 97.63 6.36 31.35 0.562 1,386.814 No
MAWP 82.9 2.6847 97.63 6.36 2,564.47 45.99 1,315.434 No
MAEP 40.09 2.6847 97.63 6.36 1,240.29 22.243 1,386.814 No

Required Actual
Fillet Leg Status

γn Status
0.0663 0.07 81.7166 11.7186 0.781 94.2162 0 OK

Stress ratio, Rts = 1.16*1 / (45 - 6 - 0) = 0.0298
Stress ratio, Rts = 1.16*1 / (13 - 6 - 0) = 0.1662
NOZZLE PIPE UC

Attached To UTILITY CONNECTION (UC)
Normalized PWHT
No Yes No Yes No
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Operating 0.37 3,873.15 0.9659
Test horizontal 0.03 336 1
Dimensions
Length 160 mm
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 2.42 0.15
Corroded 2.42 0.27
NDE
Full
seam
Full
seam
Blind included No
Rated MDMT -29°C
PWHT performed Yes
Yes
Impact Tested No
Notes
Results Summary
Rated MDMT -17.3°C

Stress ratio, Rts = 1.16*1 / (13 - 6 - 0) = 0.1662
td = 46.3 / 2 * (exp[((70.6 + 0.37)*1.02) / (1,478.589*1)] - 1) + 6 = 7.16 mm
tr = 46.3 / 2 * (exp[((80.54 + 0.37)*1.02) / (1,682.532*1)] - 1) = 1.16 mm

Pmax = S*E*ln[Do / D] (4.3.1)
MAWP
Pmax = 1,478.589 / 1.02*1*ln[60.3 / 46.3] - 0.37 = 382.74 bar
Mx = L / (Ro*t)0.5 (4.4.18)
Ch = 0.55*t / Do for Mx ≥ 2*(Do / t)0.94 (4.4.19)
Ch = 1.12*Mx-1.058 for 13 < Mx < 2*(Do / t)0.94 (4.4.20)
Ch = 0.92/(Mx-0.579) for 1.5 < Mx ≤ 13 (4.4.21)
Ch = 1 for Mx ≤ 1.5 (4.4.22)
Fhe = 1.6*Ch*Ey*t / Do (4.4.17)
Ae = Fhe / E (4.4.4)
D1 = σt(1 / m1 - 1) / (2*m1*A1(1 / m1)) (3-D.17)
D2 = -1 / 2*(1 / (A1(1 / m1)))*(σt(1 / m1)*{2 / (K*(σuts -
(3-D.18)
D3 = σt(1 / m2 - 1) / (2*m2*A2(1 / m2)) (3-D.19)
D4 = 1 / 2*(1 / (A2 (1 / m2)
))*(σt (1 / m2)
*{2 / (K*(σuts -
(3-D.20)
Et = (1 / Ey + D1 + D2 + D3 + D4)-1 (3-D.16)
Fic / Et = Ae (4.4.5)
Fha = Fic / FS (4.4.24)
Pa = 2*Fha*t / Do (4.4.23)
Mx = 354.84 / (30.15*0.38)0.5 = 105.0754
13 < Mx = 105.0754 < 2*(Do / t)0.94 = 235.1923
Ch = 1.12*105.0754-1.058 = 0.0081
Fhe = 1.6*0.0081*20.17E+05*0.38 / 60.3 = 164.721 kgf/cm2
Ae = 164.721 / 20.17E+05 = 8.1667E-05
D1 = 164.719(1 / 0.1616 - 1) / (2*0.1616*6,415.481(1 /
0.1616)) = 1.8931E-13
D2 = -1 / 2*(1 / (6,415.481(1 / 0.1616)))*(164.719(1 /

0.1616)*{2 / (0.3402*(4,925.23 - 2,345.347))}*{1 -
1.8931E-13
(tanh[-0.49])2} + 1 / 0.1616*164.719(1 / 0.1616 -
1)*tanh[-0.49]) =
D3 = 164.719(1 / 0.3143 - 1) / (2*0.3143*9,702.926(1 /

0.3143)) = 1.5834E-09
D4 = 1 / 2*(1 / (9,702.926(1 / 0.3143)))*(164.719(1 /

0.3143)*{2 / (0.3402*(4,925.23 - 2,345.347))}*{1 -
-1.5834E-09
(tanh[-0.49])2} + 1 / 0.3143*164.719(1 / 0.3143 -
1)*tanh[-0.49]) =
Et = (1 / 2,016,998.774 + 2.6927E-12 + 2.6927E-12

20.17E+05 kgf/cm2
+ 2.2521E-08 + -2.2521E-08)-1 =
Fic / Et = 164.719 / 20.17E+05 = 8.1667E-05
FS = 2
Fha = 164.719 / 2 = 82.36 kgf/cm2
Pa = 2*80.77*0.38 / 60.3 = 1.01 bar
te = 0.38 + 6 = 6.38 mm
4.4.5.1 MAEP
Mx = 354.84 / (30.15*(1*13 - 6))0.5 = 24.4243
Mx = 24.4243 ≥ 2*(Do / t)0.94 = 15.1393
Ch = 0.55*(1*13 - 6) / 60.3 = 0.0639
Fhe = 1.6*0.0639*20.17E+05*(1*13 - 6) / 60.3 = 23,922.925 kgf/cm2
Ae = 23,922.925 / 20.17E+05 = 0.0119
D1 = 2,252.906(1 / 0.1616 - 1) / (2*0.1616*6,415.481(1 / 0.1616)) = 1.4859E-07
D2 = -1 / 2*(1 / (6,415.481(1 / 0.1616)))*(2,252.906(1 / 0.1616)*{2 / (0.3402*(4,925.23 -
1.3928E-07
2,345.347))}*{1 - (tanh[-0.155])2} + 1 / 0.1616*2,252.906(1 / 0.1616 - 1)*tanh[-0.155]) =
D3 = 2,252.906(1 / 0.3143 - 1) / (2*0.3143*9,702.926(1 / 0.3143)) = 4.7656E-07
D4 = 1 / 2*(1 / (9,702.926(1 / 0.3143)))*(2,252.906(1 / 0.3143)*{2 / (0.3402*(4,925.23 -
-4.2915E-07
2,345.347))}*{1 - (tanh[-0.155])2} + 1 / 0.3143*2,252.906(1 / 0.3143 - 1)*tanh[-0.155]) =
Et = (1 / 2,016,998.774 + 2.1135E-06 + 1.981E-06 + 6.7783E-06 + -6.1039E-06)-1 = 18.99E+04 kgf/cm2
Fic / Et = 2,252.906 / 18.99E+04 = 0.0119
FS = 2.407 - 0.741*(2,252.906 / 2,345.347) = 1.6952
Fha = 2,252.906 / 1.6952 = 1,328.987 kgf/cm2
Pa = 2*1,303.29*(1*13 - 6) / 60.3 = 302.61 bar
PRESSURE SAFETY VALVE (PSV)

Component Nozzle
Normalized PWHT
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Test horizontal Bottom 0.09 938.06 1
Top 0.28 2,885.05
Test vertical 1
Bottom 0.31 3,181.96
Orientation radial
Offset, L 5,870 mm
Angle, θ 315°
No
Joint
NDE
Dimensions
Nominal Wall
80 mm
Thickness
Minimum Wall
18.26 mm
Thickness
Local Vessel
Minimum 96 mm
Thickness
Leg41 9 mm
External
Projection 190 mm
Available, Lpr1
Heavy Barrel
100 mm
Length, Lpr3
Outer 0 mm
Summary Tables

Condition
Design P 70.6 1,407.297 1,973.151 No 82.9
Design Pe 1.01 20.198 804.499 No 40.36

Condition Status
Design P 70.6 11.86 13.16 96 13.16 18.26 OK 172.16
Design Pe 1.01 6.96 13.16 96 13.16 18.26 OK 123.54

Condition ky
Design P 70.6 1.7607 269.04 6.36 16,586.78 107.937 1,315.434 No
Design Pe 1.01 1.7607 269.04 6.36 238.05 1.549 1,386.814 No
MAWP 82.9 1.7607 269.04 6.36 19,476.14 126.739 1,315.434 No
MAEP 40.36 1.7607 269.04 6.36 9,482.05 61.704 1,386.814 No

Required Actual
Fillet Leg Status

γn Status
0.2784 0.07 348.122 62.7843 0.81 411.7164 1.0339 OK
WRC 107
Max Allow
Max Allow
Local Local
Stress Stress
(kgf/cm2) (kgf/cm2)
(kgf/cm2) (kgf/cm2)
Load case 1 70.6 2,250 1,060 2,250 1,060 2,250 1,060 1,444.808 3,946.302 1,408.741 1,973.151 No
Load case 1 (Hot Shut Down) 0 2,250 1,060 2,250 1,060 2,250 1,060 -87.11 3,946.302 -11.952 1,973.151 No
Load case 1 (Pr Reversed) (Hot

0 -2,250 1,060 2,250 1,060 2,250 1,060 90.837 3,946.302 11.952 1,973.151 No
Shut Down)
WRC 107 MAWP

Max Allow
Max Allow
Local Local
Stress Stress
(kgf/cm2) (kgf/cm2)
(kgf/cm2) (kgf/cm2)
Load case 1 98.39 2,250 1,060 2,250 1,060 2,250 1,060 1,998.546 3,946.302 1,962.548 1,973.151 No
Load case 1
(Hot Shut 0 2,250 1,060 2,250 1,060 2,250 1,060 -87.11 3,946.302 -11.952 1,973.151 No
Down)
Load case 1
(Pr 98.39 -2,250 1,060 2,250 1,060 2,250 1,060 2,022.38 3,946.302 1,973.094 1,973.151 No
Reversed)
Load case 1
(Pr
Reversed) 0 -2,250 1,060 2,250 1,060 2,250 1,060 90.837 3,946.302 11.952 1,973.151 No
(Hot Shut
Down)

Stress ratio, Rts = 5.52*1 / (80 - 6 - 0) = 0.0747

Stress ratio, Rts = 5.52*1 / (18.26 - 6 - 0) = 0.4505
NOZZLE PSV PIPE

Pipe NPS and
Schedule
Attached To PRESSURE SAFETY VALVE (PSV)
Normalized PWHT
No Yes No Yes No
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Test horizontal 0.08 803.71 1
Dimensions
Length 204 mm
Pipe Nominal
18.26 mm
Thickness
Pipe Minimum
15.98 mm
Thickness1
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 18.41 5.34
Corroded 18.41 6.06
NDE
Full
seam
Full
seam
1
Bolt Material
ln. 29)
Blind included No
Rated MDMT -29°C
PWHT performed Yes
Yes
Impact Tested No
Pm = 16*M / (π*G3) = 16*1,500*1000 / (π*248.153) / 1.02*100 = 49.03 bar
Pr = -4*W / (π*G2) = -4*-2,250 / (π*248.152) / 1.02*100 = 4.56 bar
80.54 bar
= min[89.42 , 89.42*(1 + 0.5) - 53.59] - 0 =
Gasket
Description
Factor, m 3
Thickness, T 4.5 mm
Notes
O.
Results Summary
Rated MDMT -48°C

Stress ratio, Rts = 5.12*1 / (0.875*18.26 - 6) = 0.5125

td = 194.55 / 2 * (exp[((70.6 + 0)*1.02) / (1,437.8*1)] - 1) + 6 = 10.99 mm
tr = 194.55 / 2 * (exp[((82.51 + 0)*1.02) / (1,641.743*1)] - 1) = 5.12 mm

Pmax = S*E*ln[(D + 2*tmin) / D] (4.3.1)
MAWP
Pmax = 1,437.8 / 1.02*1*ln[(194.55 + 2*(0.875*18.26 - 6)) / 194.55] - 0 = 137.72 bar
Mx = L / (Ro*t)0.5 (4.4.18)
Ch = 0.55*t / Do for Mx ≥ 2*(Do / t)0.94 (4.4.19)
Ch = 1.12*Mx-1.058 for 13 < Mx < 2*(Do / t)0.94 (4.4.20)
Ch = 0.92/(Mx-0.579) for 1.5 < Mx ≤ 13 (4.4.21)
Ch = 1 for Mx ≤ 1.5 (4.4.22)
Fhe = 1.6*Ch*Ey*t / Do (4.4.17)
Ae = Fhe / E (4.4.4)
D1 = σt(1 / m1 - 1) / (2*m1*A1(1 / m1)) (3-D.17)
D2 = -1 / 2*(1 / (A1(1 / m1)))*(σt(1 / m1)*{2 / (K*(σuts -
(3-D.18)
D3 = σt(1 / m2 - 1) / (2*m2*A2(1 / m2)) (3-D.19)
D4 = 1 / 2*(1 / (A2 (1 / m2)
))*(σt (1 / m2)
*{2 / (K*(σuts -
(3-D.20)
Et = (1 / Ey + D1 + D2 + D3 + D4)-1 (3-D.16)
Fic / Et = Ae (4.4.5)
Fha = Fic / FS (4.4.24)
Pa = 2*Fha*t / Do (4.4.23)
Mx = 543.88 / (109.54*0.96)0.5 = 53.1532
13 < Mx = 53.1532 < 2*(Do / t)0.94 = 330.8463
Ch = 1.12*53.1532-1.058 = 0.0167
Fhe = 1.6*0.0167*20.27E+05*0.96 / 219.08 = 236.818 kgf/cm2
Ae = 236.818 / 20.27E+05 = 1.1682E-04
D1 = 236.817(1 / 0.1348 - 1) / (2*0.1348*5,266.833(1 /
0.1348)) = 1.1188E-13
D2 = -1 / 2*(1 / (5,266.833(1 / 0.1348)))*(236.817(1 /

0.1348)*{2 / (0.3718*(4,221.625 - 2,273.967))}*{1 -
1.1188E-13
(tanh[-0.536])2} + 1 / 0.1348*236.817(1 / 0.1348 -
1)*tanh[-0.536]) =
D3 = 236.817(1 / 0.2768 - 1) / (2*0.2768*7,945.245(1 /

0.2768)) = 1.6508E-09
D4 = 1 / 2*(1 / (7,945.245(1 / 0.2768)))*(236.817(1 /

0.2768)*{2 / (0.3718*(4,221.625 - 2,273.967))}*{1 -
-1.6508E-09
(tanh[-0.536])2} + 1 / 0.2768*236.817(1 / 0.2768 -
1)*tanh[-0.536]) =
Et = (1 / 2,027,195.955 + 1.5913E-12 + 1.5913E-12

20.27E+05 kgf/cm2
+ 2.348E-08 + -2.348E-08)-1 =
Fic / Et = 236.817 / 20.27E+05 = 1.1682E-04
FS = 2
Fha = 236.817 / 2 = 118.408 kgf/cm2
Pa = 2*116.12*0.96 / 219.08 = 1.01 bar
te = 0.96 + 6 = 6.96 mm
4.4.5.1 MAEP
Mx = 543.88 / (109.54*(0.875*18.26 - 6))0.5 = 16.4494
13 < Mx = 16.4494 < 2*(Do / t)0.94 = 36.4748
Ch = 1.12*16.4494-1.058 = 0.0579
Fhe = 1.6*0.0579*20.27E+05*(0.875*18.26 - 6) / 219.08 = 8,552.6 kgf/cm2
Ae = 8,552.6 / 20.27E+05 = 0.0042
D1 = 1,852.407(1 / 0.1348 - 1) / (2*0.1348*5,266.833(1 / 0.1348)) = 6.0551E-08
D2 = -1 / 2*(1 / (5,266.833(1 / 0.1348)))*(1,852.407(1 / 0.1348)*{2 / (0.3718*(4,221.625 -
6.0038E-08
2,273.967))}*{1 - (tanh[-0.222])2} + 1 / 0.1348*1,852.407(1 / 0.1348 - 1)*tanh[-0.222]) =
D3 = 1,852.407(1 / 0.2768 - 1) / (2*0.2768*7,945.245(1 / 0.2768)) = 3.561E-07
D4 = 1 / 2*(1 / (7,945.245(1 / 0.2768)))*(1,852.407(1 / 0.2768)*{2 / (0.3718*(4,221.625 -
-3.5124E-07
2,273.967))}*{1 - (tanh[-0.222])2} + 1 / 0.2768*1,852.407(1 / 0.2768 - 1)*tanh[-0.222]) =
Et = (1 / 2,027,195.955 + 8.6124E-07 + 8.5394E-07 + 5.0649E-06 + -4.9958E-06)-1 = 43.91E+04 kgf/cm2
Fic / Et = 1,852.407 / 43.91E+04 = 0.0042
FS = 2.407 - 0.741*(1,852.407 / 2,273.967) = 1.8034
Fha = 1,852.407 / 1.8034 = 1,027.192 kgf/cm2
Pa = 2*1,007.33*(0.875*18.26 - 6) / 219.08 = 91.78 bar
LEVEL GAUGE (LG1A)

Component Nozzle
Normalized PWHT
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Top 0.44 4,466.41
Test vertical 1
Bottom 0.46 4,677.84
Orientation radial
Offset, L 4,300 mm
Angle, θ 85°
No
Joint
NDE
Dimensions
Nominal Wall
45 mm
Thickness
Minimum Wall
13 mm
Thickness
Local Vessel
Minimum 96 mm
Thickness
Leg41 9 mm
External
Projection 114 mm
Available, Lpr1
Heavy Barrel
60 mm
Length, Lpr3
Outer 0 mm
Summary Tables

Condition
Design P 70.6 1,416.636 1,973.151 No 82.9
Design Pe 1.01 20.332 804.499 No 40.09

Condition Status
Design P 70.6 7.15 9.42 96 9.42 13 OK 383.11
Design Pe 1.01 6.38 9.42 96 9.42 13 OK 302.61

Condition ky
Design P 70.6 2.6847 97.63 6.36 2,184.02 39.167 1,315.434 No
Design Pe 1.01 2.6847 97.63 6.36 31.35 0.562 1,386.814 No
MAWP 82.9 2.6847 97.63 6.36 2,564.47 45.99 1,315.434 No
MAEP 40.09 2.6847 97.63 6.36 1,240.29 22.243 1,386.814 No

Required Actual
Fillet Leg Status

γn Status
0.0663 0.07 82.8465 11.7186 0.781 95.3462 0 OK

Stress ratio, Rts = 1.16*1 / (45 - 6 - 0) = 0.0297
Stress ratio, Rts = 1.16*1 / (13 - 6 - 0) = 0.1654
NOZZLE LG1A PIPE

Attached To LEVEL GAUGE (LG1A)
Normalized PWHT
No Yes No Yes No
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Dimensions
Length 160 mm
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 2.42 0.15
Corroded 2.42 0.27
NDE
Full
seam
Full
seam
Blind included No
Rated MDMT -29°C
PWHT performed Yes
Yes
Impact Tested No
Notes
Results Summary
Rated MDMT -17.3°C

Stress ratio, Rts = 1.16*1 / (13 - 6 - 0) = 0.1654
td = 46.3 / 2 * (exp[((70.6 + 0)*1.02) / (1,478.589*1)] - 1) + 6 = 7.15 mm
tr = 46.3 / 2 * (exp[((80.54 + 0)*1.02) / (1,682.532*1)] - 1) = 1.16 mm

Pmax = S*E*ln[Do / D] (4.3.1)
MAWP
Pmax = 1,478.589 / 1.02*1*ln[60.3 / 46.3] - 0 = 383.11 bar
Mx = L / (Ro*t)0.5 (4.4.18)
Ch = 0.55*t / Do for Mx ≥ 2*(Do / t)0.94 (4.4.19)
Ch = 1.12*Mx-1.058 for 13 < Mx < 2*(Do / t)0.94 (4.4.20)
Ch = 0.92/(Mx-0.579) for 1.5 < Mx ≤ 13 (4.4.21)
Ch = 1 for Mx ≤ 1.5 (4.4.22)
Fhe = 1.6*Ch*Ey*t / Do (4.4.17)
Ae = Fhe / E (4.4.4)
D1 = σt(1 / m1 - 1) / (2*m1*A1(1 / m1)) (3-D.17)
D2 = -1 / 2*(1 / (A1(1 / m1)))*(σt(1 / m1)*{2 / (K*(σuts -
(3-D.18)
D3 = σt(1 / m2 - 1) / (2*m2*A2(1 / m2)) (3-D.19)
D4 = 1 / 2*(1 / (A2 (1 / m2)
))*(σt (1 / m2)
*{2 / (K*(σuts -
(3-D.20)
Et = (1 / Ey + D1 + D2 + D3 + D4)-1 (3-D.16)
Fic / Et = Ae (4.4.5)
Fha = Fic / FS (4.4.24)
Pa = 2*Fha*t / Do (4.4.23)
Mx = 354.84 / (30.15*0.38)0.5 = 105.0754
13 < Mx = 105.0754 < 2*(Do / t)0.94 = 235.1923
Ch = 1.12*105.0754-1.058 = 0.0081
Fhe = 1.6*0.0081*20.17E+05*0.38 / 60.3 = 164.721 kgf/cm2
Ae = 164.721 / 20.17E+05 = 8.1667E-05
D1 = 164.719(1 / 0.1616 - 1) / (2*0.1616*6,415.481(1 /
0.1616)) = 1.8931E-13
D2 = -1 / 2*(1 / (6,415.481(1 / 0.1616)))*(164.719(1 /

0.1616)*{2 / (0.3402*(4,925.23 - 2,345.347))}*{1 -
1.8931E-13
(tanh[-0.49])2} + 1 / 0.1616*164.719(1 / 0.1616 -
1)*tanh[-0.49]) =
D3 = 164.719(1 / 0.3143 - 1) / (2*0.3143*9,702.926(1 /

0.3143)) = 1.5834E-09
D4 = 1 / 2*(1 / (9,702.926(1 / 0.3143)))*(164.719(1 /

0.3143)*{2 / (0.3402*(4,925.23 - 2,345.347))}*{1 -
-1.5834E-09
(tanh[-0.49])2} + 1 / 0.3143*164.719(1 / 0.3143 -
1)*tanh[-0.49]) =
Et = (1 / 2,016,998.774 + 2.6927E-12 + 2.6927E-12

20.17E+05 kgf/cm2
+ 2.2521E-08 + -2.2521E-08)-1 =
Fic / Et = 164.719 / 20.17E+05 = 8.1667E-05
FS = 2
Fha = 164.719 / 2 = 82.36 kgf/cm2
Pa = 2*80.77*0.38 / 60.3 = 1.01 bar
te = 0.38 + 6 = 6.38 mm
4.4.5.1 MAEP
Mx = 354.84 / (30.15*(1*13 - 6))0.5 = 24.4243
Mx = 24.4243 ≥ 2*(Do / t)0.94 = 15.1393
Ch = 0.55*(1*13 - 6) / 60.3 = 0.0639
Fhe = 1.6*0.0639*20.17E+05*(1*13 - 6) / 60.3 = 23,922.925 kgf/cm2
Ae = 23,922.925 / 20.17E+05 = 0.0119
D1 = 2,252.906(1 / 0.1616 - 1) / (2*0.1616*6,415.481(1 / 0.1616)) = 1.4859E-07
D2 = -1 / 2*(1 / (6,415.481(1 / 0.1616)))*(2,252.906(1 / 0.1616)*{2 / (0.3402*(4,925.23 -
1.3928E-07
2,345.347))}*{1 - (tanh[-0.155])2} + 1 / 0.1616*2,252.906(1 / 0.1616 - 1)*tanh[-0.155]) =
D3 = 2,252.906(1 / 0.3143 - 1) / (2*0.3143*9,702.926(1 / 0.3143)) = 4.7656E-07
D4 = 1 / 2*(1 / (9,702.926(1 / 0.3143)))*(2,252.906(1 / 0.3143)*{2 / (0.3402*(4,925.23 -
-4.2915E-07
2,345.347))}*{1 - (tanh[-0.155])2} + 1 / 0.3143*2,252.906(1 / 0.3143 - 1)*tanh[-0.155]) =
Et = (1 / 2,016,998.774 + 2.1135E-06 + 1.981E-06 + 6.7783E-06 + -6.1039E-06)-1 = 18.99E+04 kgf/cm2
Fic / Et = 2,252.906 / 18.99E+04 = 0.0119
FS = 2.407 - 0.741*(2,252.906 / 2,345.347) = 1.6952
Fha = 2,252.906 / 1.6952 = 1,328.987 kgf/cm2
Pa = 2*1,303.29*(1*13 - 6) / 60.3 = 302.61 bar
LEVEL GAUGE (LG1B)

Component Nozzle
Normalized PWHT
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Top 0.29 3,082.85
Operating 0.9659
Bottom 0.3 3,117.15
Top 0.76 7,766.41
Test vertical 1
Bottom 0.78 7,977.84
Orientation radial
Offset, L 1,000 mm
Angle, θ 85°
No
Joint
NDE
Dimensions
Nominal Wall
45 mm
Thickness
Minimum Wall
13 mm
Thickness
Local Vessel
Minimum 96 mm
Thickness
Leg41 9 mm
External
Projection 114 mm
Available, Lpr1
Heavy Barrel
60 mm
Length, Lpr3
Outer 0 mm
Summary Tables

Condition
Design P 70.9 1,422.556 1,973.151 No 82.9
Design Pe 1.01 20.332 804.499 No 40.09

Condition Status
Design P 70.9 7.16 9.42 96 9.42 13 OK 382.81
Design Pe 1.01 6.38 9.42 96 9.42 13 OK 302.61

Condition ky
Design P 70.9 2.6847 97.63 6.36 2,193.15 39.33 1,315.434 No
Design Pe 1.01 2.6847 97.63 6.36 31.35 0.562 1,386.814 No
MAWP 82.9 2.6847 97.63 6.36 2,564.47 45.99 1,315.434 No
MAEP 40.09 2.6847 97.63 6.36 1,240.29 22.243 1,386.814 No

Required Actual
Fillet Leg Status

γn Status
0.0663 0.07 81.7166 11.7186 0.781 94.2162 0 OK

Stress ratio, Rts = 1.16*1 / (45 - 6 - 0) = 0.0298
Stress ratio, Rts = 1.16*1 / (13 - 6 - 0) = 0.166
NOZZLE LG1B PIPE

Attached To LEVEL GAUGE (LG1B)
Normalized PWHT
No Yes No Yes No
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Operating 0.3 3,123.15 0.9659
Dimensions
Length 160 mm
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 2.42 0.15
Corroded 2.42 0.27
NDE
Full
seam
Full
seam
Blind included No
Rated MDMT -29°C
PWHT performed Yes
Yes
Impact Tested No
Notes
Results Summary
Rated MDMT -17.3°C

Stress ratio, Rts = 1.16*1 / (13 - 6 - 0) = 0.166
td = 46.3 / 2 * (exp[((70.6 + 0.3)*1.02) / (1,478.589*1)] - 1) + 6 = 7.16 mm
tr = 46.3 / 2 * (exp[((80.54 + 0.3)*1.02) / (1,682.532*1)] - 1) = 1.16 mm

Pmax = S*E*ln[Do / D] (4.3.1)
MAWP
Pmax = 1,478.589 / 1.02*1*ln[60.3 / 46.3] - 0.3 = 382.81 bar
Mx = L / (Ro*t)0.5 (4.4.18)
Ch = 0.55*t / Do for Mx ≥ 2*(Do / t)0.94 (4.4.19)
Ch = 1.12*Mx-1.058 for 13 < Mx < 2*(Do / t)0.94 (4.4.20)
Ch = 0.92/(Mx-0.579) for 1.5 < Mx ≤ 13 (4.4.21)
Ch = 1 for Mx ≤ 1.5 (4.4.22)
Fhe = 1.6*Ch*Ey*t / Do (4.4.17)
Ae = Fhe / E (4.4.4)
D1 = σt(1 / m1 - 1) / (2*m1*A1(1 / m1)) (3-D.17)
D2 = -1 / 2*(1 / (A1(1 / m1)))*(σt(1 / m1)*{2 / (K*(σuts -
(3-D.18)
D3 = σt(1 / m2 - 1) / (2*m2*A2(1 / m2)) (3-D.19)
D4 = 1 / 2*(1 / (A2 (1 / m2)
))*(σt (1 / m2)
*{2 / (K*(σuts -
(3-D.20)
Et = (1 / Ey + D1 + D2 + D3 + D4)-1 (3-D.16)
Fic / Et = Ae (4.4.5)
Fha = Fic / FS (4.4.24)
Pa = 2*Fha*t / Do (4.4.23)
Mx = 354.84 / (30.15*0.38)0.5 = 105.0754
13 < Mx = 105.0754 < 2*(Do / t)0.94 = 235.1923
Ch = 1.12*105.0754-1.058 = 0.0081
Fhe = 1.6*0.0081*20.17E+05*0.38 / 60.3 = 164.721 kgf/cm2
Ae = 164.721 / 20.17E+05 = 8.1667E-05
D1 = 164.719(1 / 0.1616 - 1) / (2*0.1616*6,415.481(1 /
0.1616)) = 1.8931E-13
D2 = -1 / 2*(1 / (6,415.481(1 / 0.1616)))*(164.719(1 /

0.1616)*{2 / (0.3402*(4,925.23 - 2,345.347))}*{1 -
1.8931E-13
(tanh[-0.49])2} + 1 / 0.1616*164.719(1 / 0.1616 -
1)*tanh[-0.49]) =
D3 = 164.719(1 / 0.3143 - 1) / (2*0.3143*9,702.926(1 /

0.3143)) = 1.5834E-09
D4 = 1 / 2*(1 / (9,702.926(1 / 0.3143)))*(164.719(1 /

0.3143)*{2 / (0.3402*(4,925.23 - 2,345.347))}*{1 -
-1.5834E-09
(tanh[-0.49])2} + 1 / 0.3143*164.719(1 / 0.3143 -
1)*tanh[-0.49]) =
Et = (1 / 2,016,998.774 + 2.6927E-12 + 2.6927E-12

20.17E+05 kgf/cm2
+ 2.2521E-08 + -2.2521E-08)-1 =
Fic / Et = 164.719 / 20.17E+05 = 8.1667E-05
FS = 2
Fha = 164.719 / 2 = 82.36 kgf/cm2
Pa = 2*80.77*0.38 / 60.3 = 1.01 bar
te = 0.38 + 6 = 6.38 mm
4.4.5.1 MAEP
Mx = 354.84 / (30.15*(1*13 - 6))0.5 = 24.4243
Mx = 24.4243 ≥ 2*(Do / t)0.94 = 15.1393
Ch = 0.55*(1*13 - 6) / 60.3 = 0.0639
Fhe = 1.6*0.0639*20.17E+05*(1*13 - 6) / 60.3 = 23,922.925 kgf/cm2
Ae = 23,922.925 / 20.17E+05 = 0.0119
D1 = 2,252.906(1 / 0.1616 - 1) / (2*0.1616*6,415.481(1 / 0.1616)) = 1.4859E-07
D2 = -1 / 2*(1 / (6,415.481(1 / 0.1616)))*(2,252.906(1 / 0.1616)*{2 / (0.3402*(4,925.23 -
1.3928E-07
2,345.347))}*{1 - (tanh[-0.155])2} + 1 / 0.1616*2,252.906(1 / 0.1616 - 1)*tanh[-0.155]) =
D3 = 2,252.906(1 / 0.3143 - 1) / (2*0.3143*9,702.926(1 / 0.3143)) = 4.7656E-07
D4 = 1 / 2*(1 / (9,702.926(1 / 0.3143)))*(2,252.906(1 / 0.3143)*{2 / (0.3402*(4,925.23 -
-4.2915E-07
2,345.347))}*{1 - (tanh[-0.155])2} + 1 / 0.3143*2,252.906(1 / 0.3143 - 1)*tanh[-0.155]) =
Et = (1 / 2,016,998.774 + 2.1135E-06 + 1.981E-06 + 6.7783E-06 + -6.1039E-06)-1 = 18.99E+04 kgf/cm2
Fic / Et = 2,252.906 / 18.99E+04 = 0.0119
FS = 2.407 - 0.741*(2,252.906 / 2,345.347) = 1.6952
Fha = 2,252.906 / 1.6952 = 1,328.987 kgf/cm2
Pa = 2*1,303.29*(1*13 - 6) / 60.3 = 302.61 bar
LEVEL GAUGE (I) (LG2A)

Component Nozzle
Normalized PWHT
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Top 0.33 3,527.85
Operating 0.9659
Bottom 0.34 3,562.15
Top 0.8 8,211.41
Test vertical 1
Bottom 0.83 8,422.84
Orientation radial
Offset, L 555 mm
Angle, θ 275°
No
Joint
NDE
Dimensions
Nominal Wall
45 mm
Thickness
Minimum Wall
13 mm
Thickness
Local Vessel
Minimum 96 mm
Thickness
Leg41 9 mm
External
Projection 114 mm
Available, Lpr1
Heavy Barrel
60 mm
Length, Lpr3
Outer 0 mm
Summary Tables

Condition
Design P 70.94 1,423.401 1,973.151 No 82.9
Design Pe 1.01 20.332 804.499 No 40.09

Condition Status
Design P 70.94 7.16 9.42 96 9.42 13 OK 382.77
Design Pe 1.01 6.38 9.42 96 9.42 13 OK 302.61

Condition ky
Design P 70.94 2.6847 97.63 6.36 2,194.45 39.354 1,315.434 No
Design Pe 1.01 2.6847 97.63 6.36 31.35 0.562 1,386.814 No
MAWP 82.9 2.6847 97.63 6.36 2,564.47 45.99 1,315.434 No
MAEP 40.09 2.6847 97.63 6.36 1,240.29 22.243 1,386.814 No

Required Actual
Fillet Leg Status

γn Status
0.0663 0.07 81.7166 11.7186 0.781 94.2162 0 OK

Stress ratio, Rts = 1.16*1 / (45 - 6 - 0) = 0.0298
Stress ratio, Rts = 1.16*1 / (13 - 6 - 0) = 0.1661
NOZZLE LG2A PIPE

Attached To LEVEL GAUGE (I) (LG2A)
Normalized PWHT
No Yes No Yes No
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Operating 0.34 3,568.15 0.9659
Dimensions
Length 160 mm
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 2.42 0.15
Corroded 2.42 0.27
NDE
Full
seam
Full
seam
Blind included No
Rated MDMT -29°C
PWHT performed Yes
Yes
Impact Tested No
Notes
Results Summary
Rated MDMT -17.3°C

Stress ratio, Rts = 1.16*1 / (13 - 6 - 0) = 0.1661
td = 46.3 / 2 * (exp[((70.6 + 0.34)*1.02) / (1,478.589*1)] - 1) + 6 = 7.16 mm
tr = 46.3 / 2 * (exp[((80.54 + 0.34)*1.02) / (1,682.532*1)] - 1) = 1.16 mm

Pmax = S*E*ln[Do / D] (4.3.1)
MAWP
Pmax = 1,478.589 / 1.02*1*ln[60.3 / 46.3] - 0.34 = 382.77 bar
Mx = L / (Ro*t)0.5 (4.4.18)
Ch = 0.55*t / Do for Mx ≥ 2*(Do / t)0.94 (4.4.19)
Ch = 1.12*Mx-1.058 for 13 < Mx < 2*(Do / t)0.94 (4.4.20)
Ch = 0.92/(Mx-0.579) for 1.5 < Mx ≤ 13 (4.4.21)
Ch = 1 for Mx ≤ 1.5 (4.4.22)
Fhe = 1.6*Ch*Ey*t / Do (4.4.17)
Ae = Fhe / E (4.4.4)
D1 = σt(1 / m1 - 1) / (2*m1*A1(1 / m1)) (3-D.17)
D2 = -1 / 2*(1 / (A1(1 / m1)))*(σt(1 / m1)*{2 / (K*(σuts -
(3-D.18)
D3 = σt(1 / m2 - 1) / (2*m2*A2(1 / m2)) (3-D.19)
D4 = 1 / 2*(1 / (A2 (1 / m2)
))*(σt (1 / m2)
*{2 / (K*(σuts -
(3-D.20)
Et = (1 / Ey + D1 + D2 + D3 + D4)-1 (3-D.16)
Fic / Et = Ae (4.4.5)
Fha = Fic / FS (4.4.24)
Pa = 2*Fha*t / Do (4.4.23)
Mx = 354.84 / (30.15*0.38)0.5 = 105.0754
13 < Mx = 105.0754 < 2*(Do / t)0.94 = 235.1923
Ch = 1.12*105.0754-1.058 = 0.0081
Fhe = 1.6*0.0081*20.17E+05*0.38 / 60.3 = 164.721 kgf/cm2
Ae = 164.721 / 20.17E+05 = 8.1667E-05
D1 = 164.719(1 / 0.1616 - 1) / (2*0.1616*6,415.481(1 /
0.1616)) = 1.8931E-13
D2 = -1 / 2*(1 / (6,415.481(1 / 0.1616)))*(164.719(1 /

0.1616)*{2 / (0.3402*(4,925.23 - 2,345.347))}*{1 -
1.8931E-13
(tanh[-0.49])2} + 1 / 0.1616*164.719(1 / 0.1616 -
1)*tanh[-0.49]) =
D3 = 164.719(1 / 0.3143 - 1) / (2*0.3143*9,702.926(1 /

0.3143)) = 1.5834E-09
D4 = 1 / 2*(1 / (9,702.926(1 / 0.3143)))*(164.719(1 /

0.3143)*{2 / (0.3402*(4,925.23 - 2,345.347))}*{1 -
-1.5834E-09
(tanh[-0.49])2} + 1 / 0.3143*164.719(1 / 0.3143 -
1)*tanh[-0.49]) =
Et = (1 / 2,016,998.774 + 2.6927E-12 + 2.6927E-12

20.17E+05 kgf/cm2
+ 2.2521E-08 + -2.2521E-08)-1 =
Fic / Et = 164.719 / 20.17E+05 = 8.1667E-05
FS = 2
Fha = 164.719 / 2 = 82.36 kgf/cm2
Pa = 2*80.77*0.38 / 60.3 = 1.01 bar
te = 0.38 + 6 = 6.38 mm
4.4.5.1 MAEP
Mx = 354.84 / (30.15*(1*13 - 6))0.5 = 24.4243
Mx = 24.4243 ≥ 2*(Do / t)0.94 = 15.1393
Ch = 0.55*(1*13 - 6) / 60.3 = 0.0639
Fhe = 1.6*0.0639*20.17E+05*(1*13 - 6) / 60.3 = 23,922.925 kgf/cm2
Ae = 23,922.925 / 20.17E+05 = 0.0119
D1 = 2,252.906(1 / 0.1616 - 1) / (2*0.1616*6,415.481(1 / 0.1616)) = 1.4859E-07
D2 = -1 / 2*(1 / (6,415.481(1 / 0.1616)))*(2,252.906(1 / 0.1616)*{2 / (0.3402*(4,925.23 -
1.3928E-07
2,345.347))}*{1 - (tanh[-0.155])2} + 1 / 0.1616*2,252.906(1 / 0.1616 - 1)*tanh[-0.155]) =
D3 = 2,252.906(1 / 0.3143 - 1) / (2*0.3143*9,702.926(1 / 0.3143)) = 4.7656E-07
D4 = 1 / 2*(1 / (9,702.926(1 / 0.3143)))*(2,252.906(1 / 0.3143)*{2 / (0.3402*(4,925.23 -
-4.2915E-07
2,345.347))}*{1 - (tanh[-0.155])2} + 1 / 0.3143*2,252.906(1 / 0.3143 - 1)*tanh[-0.155]) =
Et = (1 / 2,016,998.774 + 2.1135E-06 + 1.981E-06 + 6.7783E-06 + -6.1039E-06)-1 = 18.99E+04 kgf/cm2
Fic / Et = 2,252.906 / 18.99E+04 = 0.0119
FS = 2.407 - 0.741*(2,252.906 / 2,345.347) = 1.6952
Fha = 2,252.906 / 1.6952 = 1,328.987 kgf/cm2
Pa = 2*1,303.29*(1*13 - 6) / 60.3 = 302.61 bar
LEVEL GAUGE (I) (LG2B)

Component Nozzle
Normalized PWHT
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Top 0.46 4,892.85
Operating 0.9659
Bottom 0.47 4,927.15
Top 0.93 9,525.17
Test vertical 1
Bottom 0.96 9,787.84
Orientation perpendicular
Offset, L 810 mm
Angle, θ 285°
No
Joint
NDE
Dimensions
Nominal Wall
45 mm
Thickness
Minimum Wall
13 mm
Thickness
Opening Chord
42.83 mm
Length
Local Vessel
Minimum 52 mm
Thickness
Leg41 9 mm
External
Available, Lpr1
Heavy Barrel
60 mm
Length, Lpr3
Outer 0 mm
Summary Tables

Condition
Design P 71.07 1,257.642 1,973.151 No 85.02
Design Pe 1.01 17.931 812.391 No 45.91

Condition Status
Design P 71.07 7.16 9.42 52 9.42 13 OK 382.64
Design Pe 1.01 6.5 9.42 52 9.42 13 OK 302.61

Condition ky
Design P 71.07 2.3498 102.24 6.36 1,684.08 53.623 1,315.434 No
Design Pe 1.01 2.3498 102.24 6.36 24.01 0.765 1,386.814 No
MAWP 85.02 2.3498 102.24 6.36 2,014.81 64.154 1,315.434 No
MAEP 45.91 2.3498 102.24 6.36 1,087.85 34.639 1,386.814 No

Required Actual
Fillet Leg Status

Stress ratio, Rts = 1.16*1 / (45 - 6 - 0) = 0.0299
Stress ratio, Rts = 1.16*1 / (13 - 6 - 0) = 0.1664
NOZZLE LT2B PIPE

Pipe NPS and
NPS 3 XXS DN 80
Schedule
Attached To LT FOR SAFETY (LT2B)
Normalized PWHT
No Yes No Yes No
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Operating 0.3 3,135.21 0.9659
Dimensions
Length 200 mm
Pipe Nominal
15.24 mm
Thickness
Pipe Minimum
13.34 mm
Thickness1
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 5.52 0.54
Corroded 5.52 0.78
NDE
Full
seam
Full
seam
1

Blind included No
Rated MDMT -29°C
PWHT performed Yes
Yes
Impact Tested No
Notes
Results Summary
Rated MDMT -48°C

Stress ratio, Rts = 1.81*1 / (0.875*15.24 - 6) = 0.2471
td = 70.42 / 2 * (exp[((70.6 + 0.3)*1.02) / (1,437.8*1)] - 1) + 6 = 7.82 mm
tr = 70.42 / 2 * (exp[((80.54 + 0.3)*1.02) / (1,641.743*1)] - 1) = 1.81 mm

Pmax = S*E*ln[(D + 2*tmin) / D] (4.3.1)
MAWP
Pmax = 1,437.8 / 1.02*1*ln[(70.42 + 2*(0.875*15.24 - 6)) / 70.42] - 0.3 = 266.54 bar
Mx = L / (Ro*t)0.5 (4.4.18)
Ch = 0.55*t / Do for Mx ≥ 2*(Do / t)0.94 (4.4.19)
Ch = 1.12*Mx-1.058 for 13 < Mx < 2*(Do / t)0.94 (4.4.20)
Ch = 0.92/(Mx-0.579) for 1.5 < Mx ≤ 13 (4.4.21)
Ch = 1 for Mx ≤ 1.5 (4.4.22)
Fhe = 1.6*Ch*Ey*t / Do (4.4.17)
Ae = Fhe / E (4.4.4)
D1 = σt(1 / m1 - 1) / (2*m1*A1(1 / m1)) (3-D.17)
D2 = -1 / 2*(1 / (A1(1 / m1)))*(σt(1 / m1)*{2 / (K*(σuts -
(3-D.18)
D3 = σt(1 / m2 - 1) / (2*m2*A2(1 / m2)) (3-D.19)
D4 = 1 / 2*(1 / (A2 (1 / m2)
))*(σt (1 / m2)
*{2 / (K*(σuts -
(3-D.20)
Et = (1 / Ey + D1 + D2 + D3 + D4)-1 (3-D.16)
Fic / Et = Ae (4.4.5)
Fha = Fic / FS (4.4.24)
Pa = 2*Fha*t / Do (4.4.23)
Mx = 434.4 / (44.45*0.51)0.5 = 90.8025
13 < Mx = 90.8025 < 2*(Do / t)0.94 = 253.5014
Ch = 1.12*90.8025-1.058 = 0.0095
Fhe = 1.6*0.0095*20.27E+05*0.51 / 88.9 = 178.396 kgf/cm2
Ae = 178.396 / 20.27E+05 = 8.8001E-05
D1 = 178.396(1 / 0.1348 - 1) / (2*0.1348*5,266.833(1 /
0.1348)) = 1.8161E-14
D2 = -1 / 2*(1 / (5,266.833(1 / 0.1348)))*(178.396(1 /

0.1348)*{2 / (0.3718*(4,221.625 - 2,273.967))}*{1 -
1.8161E-14
(tanh[-0.548])2} + 1 / 0.1348*178.396(1 / 0.1348 -
1)*tanh[-0.548]) =
D3 = 178.396(1 / 0.2768 - 1) / (2*0.2768*7,945.245(1 /

0.2768)) = 7.8755E-10
D4 = 1 / 2*(1 / (7,945.245(1 / 0.2768)))*(178.396(1 /

0.2768)*{2 / (0.3718*(4,221.625 - 2,273.967))}*{1 -
-7.8755E-10
(tanh[-0.548])2} + 1 / 0.2768*178.396(1 / 0.2768 -
1)*tanh[-0.548]) =
Et = (1 / 2,027,195.955 + 2.5831E-13 + 2.5831E-13

20.27E+05 kgf/cm2
+ 1.1202E-08 + -1.1202E-08)-1 =
Fic / Et = 178.396 / 20.27E+05 = 8.8001E-05
FS = 2
Fha = 178.396 / 2 = 89.198 kgf/cm2
Pa = 2*87.47*0.51 / 88.9 = 1.01 bar
te = 0.51 + 6 = 6.51 mm
4.4.5.1 MAEP
Mx = 434.4 / (44.45*(0.875*15.24 - 6))0.5 = 24.0571
Mx = 24.0571 ≥ 2*(Do / t)0.94 = 20.8686
Ch = 0.55*(0.875*15.24 - 6) / 88.9 = 0.0454
Fhe = 1.6*0.0454*20.27E+05*(0.875*15.24 - 6) / 88.9 = 12,146.096 kgf/cm2
Ae = 12,146.096 / 20.27E+05 = 0.006
D1 = 1,955.975(1 / 0.1348 - 1) / (2*0.1348*5,266.833(1 / 0.1348)) = 8.5854E-08
D2 = -1 / 2*(1 / (5,266.833(1 / 0.1348)))*(1,955.975(1 / 0.1348)*{2 / (0.3718*(4,221.625 -
8.4527E-08
2,273.967))}*{1 - (tanh[-0.202])2} + 1 / 0.1348*1,955.975(1 / 0.1348 - 1)*tanh[-0.202]) =
D3 = 1,955.975(1 / 0.2768 - 1) / (2*0.2768*7,945.245(1 / 0.2768)) = 4.1048E-07
D4 = 1 / 2*(1 / (7,945.245(1 / 0.2768)))*(1,955.975(1 / 0.2768)*{2 / (0.3718*(4,221.625 -
-4.0018E-07
2,273.967))}*{1 - (tanh[-0.202])2} + 1 / 0.2768*1,955.975(1 / 0.2768 - 1)*tanh[-0.202]) =
Et = (1 / 2,027,195.955 + 1.2211E-06 + 1.2022E-06 + 5.8384E-06 + -5.6919E-06)-1 = 32.65E+04 kgf/cm2
Fic / Et = 1,955.975 / 32.65E+04 = 0.006
FS = 2.407 - 0.741*(1,955.975 / 2,273.967) = 1.7696
Fha = 1,955.975 / 1.7696 = 1,105.307 kgf/cm2
Pa = 2*1,083.94*(0.875*15.24 - 6) / 88.9 = 178.88 bar
LT FOR CONTROL COMMAND (LT1A)

Component Nozzle
Normalized PWHT
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Top 0.44 4,467.27
Test vertical 1
Bottom 0.46 4,689.9
Orientation radial
Offset, L 4,300 mm
Angle, θ 140°
No
Joint
NDE
Dimensions
Nominal Wall
55 mm
Thickness
Minimum Wall
15.24 mm
Thickness
Local Vessel
Minimum 96 mm
Thickness
Leg41 9 mm
External
Projection 124 mm
Available, Lpr1
Heavy Barrel
60 mm
Length, Lpr3
Outer 0 mm
Summary Tables

Condition
Design P 70.6 1,394.259 1,973.151 No 82.9
Design Pe 1.01 20.01 804.499 No 40.74

Condition Status
Design P 70.6 7.76 10.8 96 10.8 15.24 OK 337.92
Design Pe 1.01 6.52 10.8 96 10.8 15.24 OK 257.84

Condition ky
Design P 70.6 2.3917 132.28 6.36 4,009.61 53.069 1,315.434 No
Design Pe 1.01 2.3917 132.28 6.36 57.55 0.762 1,386.814 No
MAWP 82.9 2.3917 132.28 6.36 4,708.07 62.313 1,315.434 No
MAEP 40.74 2.3917 132.28 6.36 2,313.58 30.621 1,386.814 No

Required Actual
Fillet Leg Status

γn Status
0.1008 0.07 126.0064 20.3531 0.81 147.1695 0 OK

Stress ratio, Rts = 1.76*1 / (55 - 6 - 0) = 0.0359
Stress ratio, Rts = 1.76*1 / (15.24 - 6 - 0) = 0.1906
NOZZLE LT1A PIPE

Pipe NPS and
NPS 3 XXS DN 80
Schedule
Attached To LT FOR CONTROL COMMAND (LT1A)
Normalized PWHT
No Yes No Yes No
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Dimensions
Length 200 mm
Pipe Nominal
15.24 mm
Thickness
Pipe Minimum
13.34 mm
Thickness1
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 5.52 0.54
Corroded 5.52 0.78
NDE
Full
seam
Full
seam
1
Blind included No
Rated MDMT -29°C
PWHT performed Yes
Yes
Impact Tested No
Notes
Results Summary
Rated MDMT -48°C

Stress ratio, Rts = 1.81*1 / (0.875*15.24 - 6) = 0.2462
td = 70.42 / 2 * (exp[((70.6 + 0)*1.02) / (1,437.8*1)] - 1) + 6 = 7.81 mm
tr = 70.42 / 2 * (exp[((80.54 + 0)*1.02) / (1,641.743*1)] - 1) = 1.81 mm

Pmax = S*E*ln[(D + 2*tmin) / D] (4.3.1)
MAWP
Pmax = 1,437.8 / 1.02*1*ln[(70.42 + 2*(0.875*15.24 - 6)) / 70.42] - 0 = 266.84 bar
Mx = L / (Ro*t)0.5 (4.4.18)
Ch = 0.55*t / Do for Mx ≥ 2*(Do / t)0.94 (4.4.19)
Ch = 1.12*Mx-1.058 for 13 < Mx < 2*(Do / t)0.94 (4.4.20)
Ch = 0.92/(Mx-0.579) for 1.5 < Mx ≤ 13 (4.4.21)
Ch = 1 for Mx ≤ 1.5 (4.4.22)
Fhe = 1.6*Ch*Ey*t / Do (4.4.17)
Ae = Fhe / E (4.4.4)
D1 = σt(1 / m1 - 1) / (2*m1*A1(1 / m1)) (3-D.17)
D2 = -1 / 2*(1 / (A1(1 / m1)))*(σt(1 / m1)*{2 / (K*(σuts -
(3-D.18)
D3 = σt(1 / m2 - 1) / (2*m2*A2(1 / m2)) (3-D.19)
D4 = 1 / 2*(1 / (A2 (1 / m2)
))*(σt (1 / m2)
*{2 / (K*(σuts -
(3-D.20)
Et = (1 / Ey + D1 + D2 + D3 + D4)-1 (3-D.16)
Fic / Et = Ae (4.4.5)
Fha = Fic / FS (4.4.24)
Pa = 2*Fha*t / Do (4.4.23)
Mx = 434.4 / (44.45*0.51)0.5 = 90.8025
13 < Mx = 90.8025 < 2*(Do / t)0.94 = 253.5014
Ch = 1.12*90.8025-1.058 = 0.0095
Fhe = 1.6*0.0095*20.27E+05*0.51 / 88.9 = 178.396 kgf/cm2
Ae = 178.396 / 20.27E+05 = 8.8001E-05
D1 = 178.396(1 / 0.1348 - 1) / (2*0.1348*5,266.833(1 /
0.1348)) = 1.8161E-14
D2 = -1 / 2*(1 / (5,266.833(1 / 0.1348)))*(178.396(1 /

0.1348)*{2 / (0.3718*(4,221.625 - 2,273.967))}*{1 -
1.8161E-14
(tanh[-0.548])2} + 1 / 0.1348*178.396(1 / 0.1348 -
1)*tanh[-0.548]) =
D3 = 178.396(1 / 0.2768 - 1) / (2*0.2768*7,945.245(1 /

0.2768)) = 7.8755E-10
D4 = 1 / 2*(1 / (7,945.245(1 / 0.2768)))*(178.396(1 /

0.2768)*{2 / (0.3718*(4,221.625 - 2,273.967))}*{1 -
-7.8755E-10
(tanh[-0.548])2} + 1 / 0.2768*178.396(1 / 0.2768 -
1)*tanh[-0.548]) =
Et = (1 / 2,027,195.955 + 2.5831E-13 + 2.5831E-13

20.27E+05 kgf/cm2
+ 1.1202E-08 + -1.1202E-08)-1 =
Fic / Et = 178.396 / 20.27E+05 = 8.8001E-05
FS = 2
Fha = 178.396 / 2 = 89.198 kgf/cm2
Pa = 2*87.47*0.51 / 88.9 = 1.01 bar
te = 0.51 + 6 = 6.51 mm
4.4.5.1 MAEP
Mx = 434.4 / (44.45*(0.875*15.24 - 6))0.5 = 24.0571
Mx = 24.0571 ≥ 2*(Do / t)0.94 = 20.8686
Ch = 0.55*(0.875*15.24 - 6) / 88.9 = 0.0454
Fhe = 1.6*0.0454*20.27E+05*(0.875*15.24 - 6) / 88.9 = 12,146.096 kgf/cm2
Ae = 12,146.096 / 20.27E+05 = 0.006
D1 = 1,955.975(1 / 0.1348 - 1) / (2*0.1348*5,266.833(1 / 0.1348)) = 8.5854E-08
D2 = -1 / 2*(1 / (5,266.833(1 / 0.1348)))*(1,955.975(1 / 0.1348)*{2 / (0.3718*(4,221.625 -
8.4527E-08
2,273.967))}*{1 - (tanh[-0.202])2} + 1 / 0.1348*1,955.975(1 / 0.1348 - 1)*tanh[-0.202]) =
D3 = 1,955.975(1 / 0.2768 - 1) / (2*0.2768*7,945.245(1 / 0.2768)) = 4.1048E-07
D4 = 1 / 2*(1 / (7,945.245(1 / 0.2768)))*(1,955.975(1 / 0.2768)*{2 / (0.3718*(4,221.625 -
-4.0018E-07
2,273.967))}*{1 - (tanh[-0.202])2} + 1 / 0.2768*1,955.975(1 / 0.2768 - 1)*tanh[-0.202]) =
Et = (1 / 2,027,195.955 + 1.2211E-06 + 1.2022E-06 + 5.8384E-06 + -5.6919E-06)-1 = 32.65E+04 kgf/cm2
Fic / Et = 1,955.975 / 32.65E+04 = 0.006
FS = 2.407 - 0.741*(1,955.975 / 2,273.967) = 1.7696
Fha = 1,955.975 / 1.7696 = 1,105.307 kgf/cm2
Pa = 2*1,083.94*(0.875*15.24 - 6) / 88.9 = 178.88 bar
LT FOR CONTROL COMMAND (LT1B)

Component Nozzle
Normalized PWHT
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Top 0.29 3,070.79
Operating 0.9659
Bottom 0.3 3,129.21
Top 0.76 7,767.27
Test vertical 1
Bottom 0.78 7,989.9
Orientation radial
Offset, L 1,000 mm
Angle, θ 180°
No
Joint
NDE
Dimensions
Nominal Wall
55 mm
Thickness
Minimum Wall
15.24 mm
Thickness
Local Vessel
Minimum 96 mm
Thickness
Leg41 9 mm
External
Projection 124 mm
Available, Lpr1
Heavy Barrel
60 mm
Length, Lpr3
Outer 0 mm
Summary Tables

Condition
Design P 70.9 1,400.107 1,973.151 No 82.9
Design Pe 1.01 20.01 804.499 No 40.74

Condition Status
Design P 70.9 7.76 10.8 96 10.8 15.24 OK 337.63
Design Pe 1.01 6.52 10.8 96 10.8 15.24 OK 257.84

Condition ky
Design P 70.9 2.3917 132.28 6.36 4,026.43 53.292 1,315.434 No
Design Pe 1.01 2.3917 132.28 6.36 57.55 0.762 1,386.814 No
MAWP 82.9 2.3917 132.28 6.36 4,708.07 62.313 1,315.434 No
MAEP 40.74 2.3917 132.28 6.36 2,313.58 30.621 1,386.814 No

Required Actual
Fillet Leg Status

γn Status
0.1008 0.07 124.2878 20.3531 0.81 145.4509 0 OK

Stress ratio, Rts = 1.77*1 / (55 - 6 - 0) = 0.0361
Stress ratio, Rts = 1.77*1 / (15.24 - 6 - 0) = 0.1913
NOZZLE LT1B PIPE

Pipe NPS and
NPS 3 XXS DN 80
Schedule
Attached To LT FOR CONTROL COMMAND (LT1B)
Normalized PWHT
No Yes No Yes No
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Operating 0.3 3,135.21 0.9659
Test horizontal 0.36 3,666 1
Dimensions
Length 200 mm
Pipe Nominal
15.24 mm
Thickness
Pipe Minimum
13.34 mm
Thickness1
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 5.52 0.54
Corroded 5.52 0.78
NDE
Full
seam
Full
seam
1

Blind included No
Rated MDMT -29°C
PWHT performed Yes
Yes
Impact Tested No
Notes
Results Summary
Rated MDMT -48°C

Stress ratio, Rts = 1.81*1 / (0.875*15.24 - 6) = 0.2471
td = 70.42 / 2 * (exp[((70.6 + 0.3)*1.02) / (1,437.8*1)] - 1) + 6 = 7.82 mm
tr = 70.42 / 2 * (exp[((80.54 + 0.3)*1.02) / (1,641.743*1)] - 1) = 1.81 mm

Pmax = S*E*ln[(D + 2*tmin) / D] (4.3.1)
MAWP
Pmax = 1,437.8 / 1.02*1*ln[(70.42 + 2*(0.875*15.24 - 6)) / 70.42] - 0.3 = 266.54 bar
Mx = L / (Ro*t)0.5 (4.4.18)
Ch = 0.55*t / Do for Mx ≥ 2*(Do / t)0.94 (4.4.19)
Ch = 1.12*Mx-1.058 for 13 < Mx < 2*(Do / t)0.94 (4.4.20)
Ch = 0.92/(Mx-0.579) for 1.5 < Mx ≤ 13 (4.4.21)
Ch = 1 for Mx ≤ 1.5 (4.4.22)
Fhe = 1.6*Ch*Ey*t / Do (4.4.17)
Ae = Fhe / E (4.4.4)
D1 = σt(1 / m1 - 1) / (2*m1*A1(1 / m1)) (3-D.17)
D2 = -1 / 2*(1 / (A1(1 / m1)))*(σt(1 / m1)*{2 / (K*(σuts -
(3-D.18)
D3 = σt(1 / m2 - 1) / (2*m2*A2(1 / m2)) (3-D.19)
D4 = 1 / 2*(1 / (A2 (1 / m2)
))*(σt (1 / m2)
*{2 / (K*(σuts -
(3-D.20)
Et = (1 / Ey + D1 + D2 + D3 + D4)-1 (3-D.16)
Fic / Et = Ae (4.4.5)
Fha = Fic / FS (4.4.24)
Pa = 2*Fha*t / Do (4.4.23)
Mx = 434.4 / (44.45*0.51)0.5 = 90.8025
13 < Mx = 90.8025 < 2*(Do / t)0.94 = 253.5014
Ch = 1.12*90.8025-1.058 = 0.0095
Fhe = 1.6*0.0095*20.27E+05*0.51 / 88.9 = 178.396 kgf/cm2
Ae = 178.396 / 20.27E+05 = 8.8001E-05
D1 = 178.396(1 / 0.1348 - 1) / (2*0.1348*5,266.833(1 /
0.1348)) = 1.8161E-14
D2 = -1 / 2*(1 / (5,266.833(1 / 0.1348)))*(178.396(1 /

0.1348)*{2 / (0.3718*(4,221.625 - 2,273.967))}*{1 -
1.8161E-14
(tanh[-0.548])2} + 1 / 0.1348*178.396(1 / 0.1348 -
1)*tanh[-0.548]) =
D3 = 178.396(1 / 0.2768 - 1) / (2*0.2768*7,945.245(1 /

0.2768)) = 7.8755E-10
D4 = 1 / 2*(1 / (7,945.245(1 / 0.2768)))*(178.396(1 /

0.2768)*{2 / (0.3718*(4,221.625 - 2,273.967))}*{1 -
-7.8755E-10
(tanh[-0.548])2} + 1 / 0.2768*178.396(1 / 0.2768 -
1)*tanh[-0.548]) =
Et = (1 / 2,027,195.955 + 2.5831E-13 + 2.5831E-13

20.27E+05 kgf/cm2
+ 1.1202E-08 + -1.1202E-08)-1 =
Fic / Et = 178.396 / 20.27E+05 = 8.8001E-05
FS = 2
Fha = 178.396 / 2 = 89.198 kgf/cm2
Pa = 2*87.47*0.51 / 88.9 = 1.01 bar
te = 0.51 + 6 = 6.51 mm
4.4.5.1 MAEP
Mx = 434.4 / (44.45*(0.875*15.24 - 6))0.5 = 24.0571
Mx = 24.0571 ≥ 2*(Do / t)0.94 = 20.8686
Ch = 0.55*(0.875*15.24 - 6) / 88.9 = 0.0454
Fhe = 1.6*0.0454*20.27E+05*(0.875*15.24 - 6) / 88.9 = 12,146.096 kgf/cm2
Ae = 12,146.096 / 20.27E+05 = 0.006
D1 = 1,955.975(1 / 0.1348 - 1) / (2*0.1348*5,266.833(1 / 0.1348)) = 8.5854E-08
D2 = -1 / 2*(1 / (5,266.833(1 / 0.1348)))*(1,955.975(1 / 0.1348)*{2 / (0.3718*(4,221.625 -
8.4527E-08
2,273.967))}*{1 - (tanh[-0.202])2} + 1 / 0.1348*1,955.975(1 / 0.1348 - 1)*tanh[-0.202]) =
D3 = 1,955.975(1 / 0.2768 - 1) / (2*0.2768*7,945.245(1 / 0.2768)) = 4.1048E-07
D4 = 1 / 2*(1 / (7,945.245(1 / 0.2768)))*(1,955.975(1 / 0.2768)*{2 / (0.3718*(4,221.625 -
-4.0018E-07
2,273.967))}*{1 - (tanh[-0.202])2} + 1 / 0.2768*1,955.975(1 / 0.2768 - 1)*tanh[-0.202]) =
Et = (1 / 2,027,195.955 + 1.2211E-06 + 1.2022E-06 + 5.8384E-06 + -5.6919E-06)-1 = 32.65E+04 kgf/cm2
Fic / Et = 1,955.975 / 32.65E+04 = 0.006
FS = 2.407 - 0.741*(1,955.975 / 2,273.967) = 1.7696
Fha = 1,955.975 / 1.7696 = 1,105.307 kgf/cm2
Pa = 2*1,083.94*(0.875*15.24 - 6) / 88.9 = 178.88 bar
LT FOR SAFETY (LT2A)

Component Nozzle
Normalized PWHT
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Top 0.44 4,467.27
Test vertical 1
Bottom 0.46 4,689.9
Orientation radial
Offset, L 4,300 mm
Angle, θ 180°
No
Joint
NDE
Dimensions
Nominal Wall
55 mm
Thickness
Minimum Wall
15.24 mm
Thickness
Local Vessel
Minimum 96 mm
Thickness
Leg41 9 mm
External
Projection 124 mm
Available, Lpr1
Heavy Barrel
60 mm
Length, Lpr3
Outer 0 mm
Summary Tables

Condition
Design P 70.6 1,394.259 1,973.151 No 82.9
Design Pe 1.01 20.01 804.499 No 40.74

Condition Status
Design P 70.6 7.76 10.8 96 10.8 15.24 OK 337.92
Design Pe 1.01 6.52 10.8 96 10.8 15.24 OK 257.84

Condition ky
Design P 70.6 2.3917 132.28 6.36 4,009.61 53.069 1,315.434 No
Design Pe 1.01 2.3917 132.28 6.36 57.55 0.762 1,386.814 No
MAWP 82.9 2.3917 132.28 6.36 4,708.07 62.313 1,315.434 No
MAEP 40.74 2.3917 132.28 6.36 2,313.58 30.621 1,386.814 No

Required Actual
Fillet Leg Status

γn Status
0.1008 0.07 126.0064 20.3531 0.81 147.1695 0 OK

Stress ratio, Rts = 1.76*1 / (55 - 6 - 0) = 0.0359
Stress ratio, Rts = 1.76*1 / (15.24 - 6 - 0) = 0.1906
NOZZLE LT2A PIPE

Pipe NPS and
NPS 3 XXS DN 80
Schedule
Attached To LT FOR SAFETY (LT2A)
Normalized PWHT
No Yes No Yes No
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Test horizontal 0.36 3,666 1
Dimensions
Length 200 mm
Pipe Nominal
15.24 mm
Thickness
Pipe Minimum
13.34 mm
Thickness1
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 5.52 0.54
Corroded 5.52 0.78
NDE
Full
seam
Full
seam
1
Blind included No
Rated MDMT -29°C
PWHT performed Yes
Yes
Impact Tested No
Notes
Results Summary
Rated MDMT -48°C

Stress ratio, Rts = 1.81*1 / (0.875*15.24 - 6) = 0.2462
td = 70.42 / 2 * (exp[((70.6 + 0)*1.02) / (1,437.8*1)] - 1) + 6 = 7.81 mm
tr = 70.42 / 2 * (exp[((80.54 + 0)*1.02) / (1,641.743*1)] - 1) = 1.81 mm

Pmax = S*E*ln[(D + 2*tmin) / D] (4.3.1)
MAWP
Pmax = 1,437.8 / 1.02*1*ln[(70.42 + 2*(0.875*15.24 - 6)) / 70.42] - 0 = 266.84 bar
Mx = L / (Ro*t)0.5 (4.4.18)
Ch = 0.55*t / Do for Mx ≥ 2*(Do / t)0.94 (4.4.19)
Ch = 1.12*Mx-1.058 for 13 < Mx < 2*(Do / t)0.94 (4.4.20)
Ch = 0.92/(Mx-0.579) for 1.5 < Mx ≤ 13 (4.4.21)
Ch = 1 for Mx ≤ 1.5 (4.4.22)
Fhe = 1.6*Ch*Ey*t / Do (4.4.17)
Ae = Fhe / E (4.4.4)
D1 = σt(1 / m1 - 1) / (2*m1*A1(1 / m1)) (3-D.17)
D2 = -1 / 2*(1 / (A1(1 / m1)))*(σt(1 / m1)*{2 / (K*(σuts -
(3-D.18)
D3 = σt(1 / m2 - 1) / (2*m2*A2(1 / m2)) (3-D.19)
D4 = 1 / 2*(1 / (A2 (1 / m2)
))*(σt (1 / m2)
*{2 / (K*(σuts -
(3-D.20)
Et = (1 / Ey + D1 + D2 + D3 + D4)-1 (3-D.16)
Fic / Et = Ae (4.4.5)
Fha = Fic / FS (4.4.24)
Pa = 2*Fha*t / Do (4.4.23)
Mx = 434.4 / (44.45*0.51)0.5 = 90.8025
13 < Mx = 90.8025 < 2*(Do / t)0.94 = 253.5014
Ch = 1.12*90.8025-1.058 = 0.0095
Fhe = 1.6*0.0095*20.27E+05*0.51 / 88.9 = 178.396 kgf/cm2
Ae = 178.396 / 20.27E+05 = 8.8001E-05
D1 = 178.396(1 / 0.1348 - 1) / (2*0.1348*5,266.833(1 /
0.1348)) = 1.8161E-14
D2 = -1 / 2*(1 / (5,266.833(1 / 0.1348)))*(178.396(1 /

0.1348)*{2 / (0.3718*(4,221.625 - 2,273.967))}*{1 -
1.8161E-14
(tanh[-0.548])2} + 1 / 0.1348*178.396(1 / 0.1348 -
1)*tanh[-0.548]) =
D3 = 178.396(1 / 0.2768 - 1) / (2*0.2768*7,945.245(1 /

0.2768)) = 7.8755E-10
D4 = 1 / 2*(1 / (7,945.245(1 / 0.2768)))*(178.396(1 /

0.2768)*{2 / (0.3718*(4,221.625 - 2,273.967))}*{1 -
-7.8755E-10
(tanh[-0.548])2} + 1 / 0.2768*178.396(1 / 0.2768 -
1)*tanh[-0.548]) =
Et = (1 / 2,027,195.955 + 2.5831E-13 + 2.5831E-13

20.27E+05 kgf/cm2
+ 1.1202E-08 + -1.1202E-08)-1 =
Fic / Et = 178.396 / 20.27E+05 = 8.8001E-05
FS = 2
Fha = 178.396 / 2 = 89.198 kgf/cm2
Pa = 2*87.47*0.51 / 88.9 = 1.01 bar
te = 0.51 + 6 = 6.51 mm
4.4.5.1 MAEP
Mx = 434.4 / (44.45*(0.875*15.24 - 6))0.5 = 24.0571
Mx = 24.0571 ≥ 2*(Do / t)0.94 = 20.8686
Ch = 0.55*(0.875*15.24 - 6) / 88.9 = 0.0454
Fhe = 1.6*0.0454*20.27E+05*(0.875*15.24 - 6) / 88.9 = 12,146.096 kgf/cm2
Ae = 12,146.096 / 20.27E+05 = 0.006
D1 = 1,955.975(1 / 0.1348 - 1) / (2*0.1348*5,266.833(1 / 0.1348)) = 8.5854E-08
D2 = -1 / 2*(1 / (5,266.833(1 / 0.1348)))*(1,955.975(1 / 0.1348)*{2 / (0.3718*(4,221.625 -
8.4527E-08
2,273.967))}*{1 - (tanh[-0.202])2} + 1 / 0.1348*1,955.975(1 / 0.1348 - 1)*tanh[-0.202]) =
D3 = 1,955.975(1 / 0.2768 - 1) / (2*0.2768*7,945.245(1 / 0.2768)) = 4.1048E-07
D4 = 1 / 2*(1 / (7,945.245(1 / 0.2768)))*(1,955.975(1 / 0.2768)*{2 / (0.3718*(4,221.625 -
-4.0018E-07
2,273.967))}*{1 - (tanh[-0.202])2} + 1 / 0.2768*1,955.975(1 / 0.2768 - 1)*tanh[-0.202]) =
Et = (1 / 2,027,195.955 + 1.2211E-06 + 1.2022E-06 + 5.8384E-06 + -5.6919E-06)-1 = 32.65E+04 kgf/cm2
Fic / Et = 1,955.975 / 32.65E+04 = 0.006
FS = 2.407 - 0.741*(1,955.975 / 2,273.967) = 1.7696
Fha = 1,955.975 / 1.7696 = 1,105.307 kgf/cm2
Pa = 2*1,083.94*(0.875*15.24 - 6) / 88.9 = 178.88 bar
LT FOR SAFETY (LT2B)

Component Nozzle
Normalized PWHT
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Top 0.29 3,070.79
Operating 0.9659
Bottom 0.3 3,129.21
Top 0.76 7,767.27
Test vertical 1
Bottom 0.78 7,989.9
Orientation radial
Offset, L 1,000 mm
Angle, θ 32.5°
No
Joint
NDE
Dimensions
Nominal Wall
55 mm
Thickness
Minimum Wall
15.24 mm
Thickness
Local Vessel
Minimum 96 mm
Thickness
Leg41 9 mm
External
Projection 124 mm
Available, Lpr1
Heavy Barrel
60 mm
Length, Lpr3
Outer 0 mm
Summary Tables

Condition
Design P 70.9 1,400.107 1,973.151 No 82.9
Design Pe 1.01 20.01 804.499 No 40.74

Condition Status
Design P 70.9 7.76 10.8 96 10.8 15.24 OK 337.63
Design Pe 1.01 6.52 10.8 96 10.8 15.24 OK 257.84

Condition ky
Design P 70.9 2.3917 132.28 6.36 4,026.43 53.292 1,315.434 No
Design Pe 1.01 2.3917 132.28 6.36 57.55 0.762 1,386.814 No
MAWP 82.9 2.3917 132.28 6.36 4,708.07 62.313 1,315.434 No
MAEP 40.74 2.3917 132.28 6.36 2,313.58 30.621 1,386.814 No

Required Actual
Fillet Leg Status

γn Status
0.1008 0.07 124.2878 20.3531 0.81 145.4509 0 OK

Stress ratio, Rts = 1.77*1 / (55 - 6 - 0) = 0.0361
Stress ratio, Rts = 1.77*1 / (15.24 - 6 - 0) = 0.1913
NOZZLE LG2B PIPE

Attached To LEVEL GAUGE (I) (LG2B)
Normalized PWHT
No Yes No Yes No
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Operating 0.47 4,933.16 0.9659
Dimensions
Length 390 mm
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 5.9 0.36
Corroded 5.9 0.66
NDE
Full
seam
Full
seam
Blind included No
Rated MDMT -29°C
PWHT performed Yes
Yes
Impact Tested No
Notes
Results Summary
Rated MDMT -17.3°C

Stress ratio, Rts = 1.17*1 / (13 - 6 - 0) = 0.1665
td = 46.32 / 2 * (exp[((70.6 + 0.47)*1.02) / (1,478.589*1)] - 1) + 6 = 7.16 mm
tr = 46.32 / 2 * (exp[((80.54 + 0.47)*1.02) / (1,682.532*1)] - 1) = 1.17 mm

Pmax = S*E*ln[Do / D] (4.3.1)
MAWP
Pmax = 1,478.589 / 1.02*1*ln[60.32 / 46.32] - 0.47 = 382.5 bar
Mx = L / (Ro*t)0.5 (4.4.18)
Ch = 0.55*t / Do for Mx ≥ 2*(Do / t)0.94 (4.4.19)
Ch = 1.12*Mx-1.058 for 13 < Mx < 2*(Do / t)0.94 (4.4.20)
Ch = 0.92/(Mx-0.579) for 1.5 < Mx ≤ 13 (4.4.21)
Ch = 1 for Mx ≤ 1.5 (4.4.22)
Fhe = 1.6*Ch*Ey*t / Do (4.4.17)
Ae = Fhe / E (4.4.4)
D1 = σt(1 / m1 - 1) / (2*m1*A1(1 / m1)) (3-D.17)
D2 = -1 / 2*(1 / (A1(1 / m1)))*(σt(1 / m1)*{2 / (K*(σuts -
(3-D.18)
D3 = σt(1 / m2 - 1) / (2*m2*A2(1 / m2)) (3-D.19)
D4 = 1 / 2*(1 / (A2 (1 / m2)
))*(σt (1 / m2)
*{2 / (K*(σuts -
(3-D.20)
Et = (1 / Ey + D1 + D2 + D3 + D4)-1 (3-D.16)
Fic / Et = Ae (4.4.5)
Fha = Fic / FS (4.4.24)
Pa = 2*Fha*t / Do (4.4.23)
Mx = 680.17 / (30.16*0.5)0.5 = 175.7371
13 < Mx = 175.7371 < 2*(Do / t)0.94 = 182.1199
Ch = 1.12*175.7371-1.058 = 0.0047
Fhe = 1.6*0.0047*20.17E+05*0.5 / 60.32 = 125.484 kgf/cm2
Ae = 125.484 / 20.17E+05 = 6.2213E-05
D1 = 125.483(1 / 0.1616 - 1) / (2*0.1616*6,415.481(1 /
0.1616)) = 4.6136E-14
D2 = -1 / 2*(1 / (6,415.481(1 / 0.1616)))*(125.483(1 /

0.1616)*{2 / (0.3402*(4,925.23 - 2,345.347))}*{1 -
4.6136E-14
(tanh[-0.496])2} + 1 / 0.1616*125.483(1 / 0.1616 -
1)*tanh[-0.496]) =
D3 = 125.483(1 / 0.3143 - 1) / (2*0.3143*9,702.926(1 /

0.3143)) = 8.7454E-10
D4 = 1 / 2*(1 / (9,702.926(1 / 0.3143)))*(125.483(1 /

0.3143)*{2 / (0.3402*(4,925.23 - 2,345.347))}*{1 -
-8.7453E-10
(tanh[-0.496])2} + 1 / 0.3143*125.483(1 / 0.3143 -
1)*tanh[-0.496]) =
Et = (1 / 2,016,998.774 + 6.5621E-13 + 6.5621E-13

20.17E+05 kgf/cm2
+ 1.2439E-08 + -1.2439E-08)-1 =
Fic / Et = 125.483 / 20.17E+05 = 6.2213E-05
FS = 2
Fha = 125.483 / 2 = 62.742 kgf/cm2
Pa = 2*61.53*0.5 / 60.32 = 1.01 bar
te = 0.5 + 6 = 6.5 mm
4.4.5.1 MAEP
Mx = 680.17 / (30.16*(1*13 - 6))0.5 = 46.8094
Mx = 46.8094 ≥ 2*(Do / t)0.94 = 15.144
Ch = 0.55*(1*13 - 6) / 60.32 = 0.0638
Fhe = 1.6*0.0638*20.17E+05*(1*13 - 6) / 60.32 = 23,907.064 kgf/cm2
Ae = 23,907.064 / 20.17E+05 = 0.0119
D1 = 2,252.674(1 / 0.1616 - 1) / (2*0.1616*6,415.481(1 / 0.1616)) = 1.4851E-07
D2 = -1 / 2*(1 / (6,415.481(1 / 0.1616)))*(2,252.674(1 / 0.1616)*{2 / (0.3402*(4,925.23 -
1.3921E-07
2,345.347))}*{1 - (tanh[-0.155])2} + 1 / 0.1616*2,252.674(1 / 0.1616 - 1)*tanh[-0.155]) =
D3 = 2,252.674(1 / 0.3143 - 1) / (2*0.3143*9,702.926(1 / 0.3143)) = 4.7646E-07
D4 = 1 / 2*(1 / (9,702.926(1 / 0.3143)))*(2,252.674(1 / 0.3143)*{2 / (0.3402*(4,925.23 -
-4.291E-07
2,345.347))}*{1 - (tanh[-0.155])2} + 1 / 0.3143*2,252.674(1 / 0.3143 - 1)*tanh[-0.155]) =
Et = (1 / 2,016,998.774 + 2.1123E-06 + 1.9801E-06 + 6.7768E-06 + -6.1033E-06)-1 = 19.01E+04 kgf/cm2
Fic / Et = 2,252.674 / 19.01E+04 = 0.0119
FS = 2.407 - 0.741*(2,252.674 / 2,345.347) = 1.6953
Fha = 2,252.674 / 1.6953 = 1,328.792 kgf/cm2
Pa = 2*1,303.1*(1*13 - 6) / 60.32 = 302.47 bar

Component Nozzle
Normalized PWHT
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Top 0.44 4,467.27
Test vertical 1
Bottom 0.46 4,689.9
Orientation radial
Offset, L 4,300 mm
Angle, θ 200°
No
Joint
NDE
Dimensions
Nominal Wall
55 mm
Thickness
Minimum Wall
15.24 mm
Thickness
Local Vessel
Minimum 96 mm
Thickness
Leg41 9 mm
External
Projection 124 mm
Available, Lpr1
Heavy Barrel
60 mm
Length, Lpr3
Outer 0 mm
Summary Tables

Condition
Design P 70.6 1,394.259 1,973.151 No 82.9
Design Pe 1.01 20.01 804.499 No 40.74

Condition Status
Design P 70.6 7.76 10.8 96 10.8 15.24 OK 337.92
Design Pe 1.01 6.52 10.8 96 10.8 15.24 OK 257.84

Condition ky
Design P 70.6 2.3917 132.28 6.36 4,009.61 53.069 1,315.434 No
Design Pe 1.01 2.3917 132.28 6.36 57.55 0.762 1,386.814 No
MAWP 82.9 2.3917 132.28 6.36 4,708.07 62.313 1,315.434 No
MAEP 40.74 2.3917 132.28 6.36 2,313.58 30.621 1,386.814 No

Required Actual
Fillet Leg Status

γn Status
0.1008 0.07 126.0064 20.3531 0.81 147.1695 0 OK

Stress ratio, Rts = 1.76*1 / (55 - 6 - 0) = 0.0359
Stress ratio, Rts = 1.76*1 / (15.24 - 6 - 0) = 0.1906
NOZZLE LT3A PIPE

Pipe NPS and
NPS 3 XXS DN 80
Schedule
Normalized PWHT
No Yes No Yes No
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Dimensions
Length 200 mm
Pipe Nominal
15.24 mm
Thickness
Pipe Minimum
13.34 mm
Thickness1
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 5.52 0.54
Corroded 5.52 0.78
NDE
Full
seam
Full
seam
1
Blind included No
Rated MDMT -29°C
PWHT performed Yes
Yes
Impact Tested No
Notes
Results Summary
Rated MDMT -48°C

Stress ratio, Rts = 1.81*1 / (0.875*15.24 - 6) = 0.2462
td = 70.42 / 2 * (exp[((70.6 + 0)*1.02) / (1,437.8*1)] - 1) + 6 = 7.81 mm
tr = 70.42 / 2 * (exp[((80.54 + 0)*1.02) / (1,641.743*1)] - 1) = 1.81 mm

Pmax = S*E*ln[(D + 2*tmin) / D] (4.3.1)
MAWP
Pmax = 1,437.8 / 1.02*1*ln[(70.42 + 2*(0.875*15.24 - 6)) / 70.42] - 0 = 266.84 bar
Mx = L / (Ro*t)0.5 (4.4.18)
Ch = 0.55*t / Do for Mx ≥ 2*(Do / t)0.94 (4.4.19)
Ch = 1.12*Mx-1.058 for 13 < Mx < 2*(Do / t)0.94 (4.4.20)
Ch = 0.92/(Mx-0.579) for 1.5 < Mx ≤ 13 (4.4.21)
Ch = 1 for Mx ≤ 1.5 (4.4.22)
Fhe = 1.6*Ch*Ey*t / Do (4.4.17)
Ae = Fhe / E (4.4.4)
D1 = σt(1 / m1 - 1) / (2*m1*A1(1 / m1)) (3-D.17)
D2 = -1 / 2*(1 / (A1(1 / m1)))*(σt(1 / m1)*{2 / (K*(σuts -
(3-D.18)
D3 = σt(1 / m2 - 1) / (2*m2*A2(1 / m2)) (3-D.19)
D4 = 1 / 2*(1 / (A2 (1 / m2)
))*(σt (1 / m2)
*{2 / (K*(σuts -
(3-D.20)
Et = (1 / Ey + D1 + D2 + D3 + D4)-1 (3-D.16)
Fic / Et = Ae (4.4.5)
Fha = Fic / FS (4.4.24)
Pa = 2*Fha*t / Do (4.4.23)
Mx = 434.4 / (44.45*0.51)0.5 = 90.8025
13 < Mx = 90.8025 < 2*(Do / t)0.94 = 253.5014
Ch = 1.12*90.8025-1.058 = 0.0095
Fhe = 1.6*0.0095*20.27E+05*0.51 / 88.9 = 178.396 kgf/cm2
Ae = 178.396 / 20.27E+05 = 8.8001E-05
D1 = 178.396(1 / 0.1348 - 1) / (2*0.1348*5,266.833(1 /
0.1348)) = 1.8161E-14
D2 = -1 / 2*(1 / (5,266.833(1 / 0.1348)))*(178.396(1 /

0.1348)*{2 / (0.3718*(4,221.625 - 2,273.967))}*{1 -
1.8161E-14
(tanh[-0.548])2} + 1 / 0.1348*178.396(1 / 0.1348 -
1)*tanh[-0.548]) =
D3 = 178.396(1 / 0.2768 - 1) / (2*0.2768*7,945.245(1 /

0.2768)) = 7.8755E-10
D4 = 1 / 2*(1 / (7,945.245(1 / 0.2768)))*(178.396(1 /

0.2768)*{2 / (0.3718*(4,221.625 - 2,273.967))}*{1 -
-7.8755E-10
(tanh[-0.548])2} + 1 / 0.2768*178.396(1 / 0.2768 -
1)*tanh[-0.548]) =
Et = (1 / 2,027,195.955 + 2.5831E-13 + 2.5831E-13

20.27E+05 kgf/cm2
+ 1.1202E-08 + -1.1202E-08)-1 =
Fic / Et = 178.396 / 20.27E+05 = 8.8001E-05
FS = 2
Fha = 178.396 / 2 = 89.198 kgf/cm2
Pa = 2*87.47*0.51 / 88.9 = 1.01 bar
te = 0.51 + 6 = 6.51 mm
4.4.5.1 MAEP
Mx = 434.4 / (44.45*(0.875*15.24 - 6))0.5 = 24.0571
Mx = 24.0571 ≥ 2*(Do / t)0.94 = 20.8686
Ch = 0.55*(0.875*15.24 - 6) / 88.9 = 0.0454
Fhe = 1.6*0.0454*20.27E+05*(0.875*15.24 - 6) / 88.9 = 12,146.096 kgf/cm2
Ae = 12,146.096 / 20.27E+05 = 0.006
D1 = 1,955.975(1 / 0.1348 - 1) / (2*0.1348*5,266.833(1 / 0.1348)) = 8.5854E-08
D2 = -1 / 2*(1 / (5,266.833(1 / 0.1348)))*(1,955.975(1 / 0.1348)*{2 / (0.3718*(4,221.625 -
8.4527E-08
2,273.967))}*{1 - (tanh[-0.202])2} + 1 / 0.1348*1,955.975(1 / 0.1348 - 1)*tanh[-0.202]) =
D3 = 1,955.975(1 / 0.2768 - 1) / (2*0.2768*7,945.245(1 / 0.2768)) = 4.1048E-07
D4 = 1 / 2*(1 / (7,945.245(1 / 0.2768)))*(1,955.975(1 / 0.2768)*{2 / (0.3718*(4,221.625 -
-4.0018E-07
2,273.967))}*{1 - (tanh[-0.202])2} + 1 / 0.2768*1,955.975(1 / 0.2768 - 1)*tanh[-0.202]) =
Et = (1 / 2,027,195.955 + 1.2211E-06 + 1.2022E-06 + 5.8384E-06 + -5.6919E-06)-1 = 32.65E+04 kgf/cm2
Fic / Et = 1,955.975 / 32.65E+04 = 0.006
FS = 2.407 - 0.741*(1,955.975 / 2,273.967) = 1.7696
Fha = 1,955.975 / 1.7696 = 1,105.307 kgf/cm2
Pa = 2*1,083.94*(0.875*15.24 - 6) / 88.9 = 178.88 bar

Component Nozzle
Normalized PWHT
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Top 0.29 3,070.79
Operating 0.9659
Bottom 0.3 3,129.21
Top 0.76 7,767.27
Test vertical 1
Bottom 0.78 7,989.9
Orientation radial
Offset, L 1,000 mm
Angle, θ 50°
No
Joint
NDE
Dimensions
Nominal Wall
55 mm
Thickness
Minimum Wall
15.24 mm
Thickness
Local Vessel
Minimum 96 mm
Thickness
Leg41 9 mm
External
Projection 124 mm
Available, Lpr1
Heavy Barrel
60 mm
Length, Lpr3
Outer 0 mm
Summary Tables

Condition
Design P 70.9 1,400.107 1,973.151 No 82.9
Design Pe 1.01 20.01 804.499 No 40.74

Condition Status
Design P 70.9 7.76 10.8 96 10.8 15.24 OK 337.63
Design Pe 1.01 6.52 10.8 96 10.8 15.24 OK 257.84

Condition ky
Design P 70.9 2.3917 132.28 6.36 4,026.43 53.292 1,315.434 No
Design Pe 1.01 2.3917 132.28 6.36 57.55 0.762 1,386.814 No
MAWP 82.9 2.3917 132.28 6.36 4,708.07 62.313 1,315.434 No
MAEP 40.74 2.3917 132.28 6.36 2,313.58 30.621 1,386.814 No

Required Actual
Fillet Leg Status

γn Status
0.1008 0.07 124.2878 20.3531 0.81 145.4509 0 OK

Stress ratio, Rts = 1.77*1 / (55 - 6 - 0) = 0.0361
Stress ratio, Rts = 1.77*1 / (15.24 - 6 - 0) = 0.1913
NOZZLE LT3B PIPE

Pipe NPS and
NPS 3 XXS DN 80
Schedule
Normalized PWHT
No Yes No Yes No
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Operating 0.3 3,135.21 0.9659
Dimensions
Length 200 mm
Pipe Nominal
15.24 mm
Thickness
Pipe Minimum
13.34 mm
Thickness1
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 5.52 0.54
Corroded 5.52 0.78
NDE
Full
seam
Full
seam
1

Blind included No
Rated MDMT -29°C
PWHT performed Yes
Yes
Impact Tested No
Notes
Results Summary
Rated MDMT -48°C

Stress ratio, Rts = 1.81*1 / (0.875*15.24 - 6) = 0.2471
td = 70.42 / 2 * (exp[((70.6 + 0.3)*1.02) / (1,437.8*1)] - 1) + 6 = 7.82 mm
tr = 70.42 / 2 * (exp[((80.54 + 0.3)*1.02) / (1,641.743*1)] - 1) = 1.81 mm

Pmax = S*E*ln[(D + 2*tmin) / D] (4.3.1)
MAWP
Pmax = 1,437.8 / 1.02*1*ln[(70.42 + 2*(0.875*15.24 - 6)) / 70.42] - 0.3 = 266.54 bar
Mx = L / (Ro*t)0.5 (4.4.18)
Ch = 0.55*t / Do for Mx ≥ 2*(Do / t)0.94 (4.4.19)
Ch = 1.12*Mx-1.058 for 13 < Mx < 2*(Do / t)0.94 (4.4.20)
Ch = 0.92/(Mx-0.579) for 1.5 < Mx ≤ 13 (4.4.21)
Ch = 1 for Mx ≤ 1.5 (4.4.22)
Fhe = 1.6*Ch*Ey*t / Do (4.4.17)
Ae = Fhe / E (4.4.4)
D1 = σt(1 / m1 - 1) / (2*m1*A1(1 / m1)) (3-D.17)
D2 = -1 / 2*(1 / (A1(1 / m1)))*(σt(1 / m1)*{2 / (K*(σuts -
(3-D.18)
D3 = σt(1 / m2 - 1) / (2*m2*A2(1 / m2)) (3-D.19)
D4 = 1 / 2*(1 / (A2 (1 / m2)
))*(σt (1 / m2)
*{2 / (K*(σuts -
(3-D.20)
Et = (1 / Ey + D1 + D2 + D3 + D4)-1 (3-D.16)
Fic / Et = Ae (4.4.5)
Fha = Fic / FS (4.4.24)
Pa = 2*Fha*t / Do (4.4.23)
Mx = 434.4 / (44.45*0.51)0.5 = 90.8025
13 < Mx = 90.8025 < 2*(Do / t)0.94 = 253.5014
Ch = 1.12*90.8025-1.058 = 0.0095
Fhe = 1.6*0.0095*20.27E+05*0.51 / 88.9 = 178.396 kgf/cm2
Ae = 178.396 / 20.27E+05 = 8.8001E-05
D1 = 178.396(1 / 0.1348 - 1) / (2*0.1348*5,266.833(1 /
0.1348)) = 1.8161E-14
D2 = -1 / 2*(1 / (5,266.833(1 / 0.1348)))*(178.396(1 /

0.1348)*{2 / (0.3718*(4,221.625 - 2,273.967))}*{1 -
1.8161E-14
(tanh[-0.548])2} + 1 / 0.1348*178.396(1 / 0.1348 -
1)*tanh[-0.548]) =
D3 = 178.396(1 / 0.2768 - 1) / (2*0.2768*7,945.245(1 /

0.2768)) = 7.8755E-10
D4 = 1 / 2*(1 / (7,945.245(1 / 0.2768)))*(178.396(1 /

0.2768)*{2 / (0.3718*(4,221.625 - 2,273.967))}*{1 -
-7.8755E-10
(tanh[-0.548])2} + 1 / 0.2768*178.396(1 / 0.2768 -
1)*tanh[-0.548]) =
Et = (1 / 2,027,195.955 + 2.5831E-13 + 2.5831E-13

20.27E+05 kgf/cm2
+ 1.1202E-08 + -1.1202E-08)-1 =
Fic / Et = 178.396 / 20.27E+05 = 8.8001E-05
FS = 2
Fha = 178.396 / 2 = 89.198 kgf/cm2
Pa = 2*87.47*0.51 / 88.9 = 1.01 bar
te = 0.51 + 6 = 6.51 mm
4.4.5.1 MAEP
Mx = 434.4 / (44.45*(0.875*15.24 - 6))0.5 = 24.0571
Mx = 24.0571 ≥ 2*(Do / t)0.94 = 20.8686
Ch = 0.55*(0.875*15.24 - 6) / 88.9 = 0.0454
Fhe = 1.6*0.0454*20.27E+05*(0.875*15.24 - 6) / 88.9 = 12,146.096 kgf/cm2
Ae = 12,146.096 / 20.27E+05 = 0.006
D1 = 1,955.975(1 / 0.1348 - 1) / (2*0.1348*5,266.833(1 / 0.1348)) = 8.5854E-08
D2 = -1 / 2*(1 / (5,266.833(1 / 0.1348)))*(1,955.975(1 / 0.1348)*{2 / (0.3718*(4,221.625 -
8.4527E-08
2,273.967))}*{1 - (tanh[-0.202])2} + 1 / 0.1348*1,955.975(1 / 0.1348 - 1)*tanh[-0.202]) =
D3 = 1,955.975(1 / 0.2768 - 1) / (2*0.2768*7,945.245(1 / 0.2768)) = 4.1048E-07
D4 = 1 / 2*(1 / (7,945.245(1 / 0.2768)))*(1,955.975(1 / 0.2768)*{2 / (0.3718*(4,221.625 -
-4.0018E-07
2,273.967))}*{1 - (tanh[-0.202])2} + 1 / 0.2768*1,955.975(1 / 0.2768 - 1)*tanh[-0.202]) =
Et = (1 / 2,027,195.955 + 1.2211E-06 + 1.2022E-06 + 5.8384E-06 + -5.6919E-06)-1 = 32.65E+04 kgf/cm2
Fic / Et = 1,955.975 / 32.65E+04 = 0.006
FS = 2.407 - 0.741*(1,955.975 / 2,273.967) = 1.7696
Fha = 1,955.975 / 1.7696 = 1,105.307 kgf/cm2
Pa = 2*1,083.94*(0.875*15.24 - 6) / 88.9 = 178.88 bar

Component Nozzle
Normalized PWHT
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Top 0.44 4,467.27
Test vertical 1
Bottom 0.46 4,689.9
Orientation radial
Offset, L 4,300 mm
Angle, θ 255°
No
Joint
NDE
Dimensions
Nominal Wall
55 mm
Thickness
Minimum Wall
15.24 mm
Thickness
Local Vessel
Minimum 96 mm
Thickness
Leg41 9 mm
External
Projection 124 mm
Available, Lpr1
Heavy Barrel
60 mm
Length, Lpr3
Outer 0 mm
Summary Tables

Condition
Design P 70.6 1,394.259 1,973.151 No 82.9
Design Pe 1.01 20.01 804.499 No 40.74

Condition Status
Design P 70.6 7.76 10.8 96 10.8 15.24 OK 337.92
Design Pe 1.01 6.52 10.8 96 10.8 15.24 OK 257.84

Condition ky
Design P 70.6 2.3917 132.28 6.36 4,009.61 53.069 1,315.434 No
Design Pe 1.01 2.3917 132.28 6.36 57.55 0.762 1,386.814 No
MAWP 82.9 2.3917 132.28 6.36 4,708.07 62.313 1,315.434 No
MAEP 40.74 2.3917 132.28 6.36 2,313.58 30.621 1,386.814 No

Required Actual
Fillet Leg Status

γn Status
0.1008 0.07 126.0064 20.3531 0.81 147.1695 0 OK

Stress ratio, Rts = 1.76*1 / (55 - 6 - 0) = 0.0359
Stress ratio, Rts = 1.76*1 / (15.24 - 6 - 0) = 0.1906
NOZZLE LT4A PIPE

Pipe NPS and
NPS 3 XXS DN 80
Schedule
Normalized PWHT
No Yes No Yes No
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Dimensions
Length 200 mm
Pipe Nominal
15.24 mm
Thickness
Pipe Minimum
13.34 mm
Thickness1
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 5.52 0.54
Corroded 5.52 0.78
NDE
Full
seam
Full
seam
1
Blind included No
Rated MDMT -29°C
PWHT performed Yes
Yes
Impact Tested No
Notes
Results Summary
Rated MDMT -48°C

Stress ratio, Rts = 1.81*1 / (0.875*15.24 - 6) = 0.2462
td = 70.42 / 2 * (exp[((70.6 + 0)*1.02) / (1,437.8*1)] - 1) + 6 = 7.81 mm
tr = 70.42 / 2 * (exp[((80.54 + 0)*1.02) / (1,641.743*1)] - 1) = 1.81 mm

Pmax = S*E*ln[(D + 2*tmin) / D] (4.3.1)
MAWP
Pmax = 1,437.8 / 1.02*1*ln[(70.42 + 2*(0.875*15.24 - 6)) / 70.42] - 0 = 266.84 bar
Mx = L / (Ro*t)0.5 (4.4.18)
Ch = 0.55*t / Do for Mx ≥ 2*(Do / t)0.94 (4.4.19)
Ch = 1.12*Mx-1.058 for 13 < Mx < 2*(Do / t)0.94 (4.4.20)
Ch = 0.92/(Mx-0.579) for 1.5 < Mx ≤ 13 (4.4.21)
Ch = 1 for Mx ≤ 1.5 (4.4.22)
Fhe = 1.6*Ch*Ey*t / Do (4.4.17)
Ae = Fhe / E (4.4.4)
D1 = σt(1 / m1 - 1) / (2*m1*A1(1 / m1)) (3-D.17)
D2 = -1 / 2*(1 / (A1(1 / m1)))*(σt(1 / m1)*{2 / (K*(σuts -
(3-D.18)
D3 = σt(1 / m2 - 1) / (2*m2*A2(1 / m2)) (3-D.19)
D4 = 1 / 2*(1 / (A2 (1 / m2)
))*(σt (1 / m2)
*{2 / (K*(σuts -
(3-D.20)
Et = (1 / Ey + D1 + D2 + D3 + D4)-1 (3-D.16)
Fic / Et = Ae (4.4.5)
Fha = Fic / FS (4.4.24)
Pa = 2*Fha*t / Do (4.4.23)
Mx = 434.4 / (44.45*0.51)0.5 = 90.8025
13 < Mx = 90.8025 < 2*(Do / t)0.94 = 253.5014
Ch = 1.12*90.8025-1.058 = 0.0095
Fhe = 1.6*0.0095*20.27E+05*0.51 / 88.9 = 178.396 kgf/cm2
Ae = 178.396 / 20.27E+05 = 8.8001E-05
D1 = 178.396(1 / 0.1348 - 1) / (2*0.1348*5,266.833(1 /
0.1348)) = 1.8161E-14
D2 = -1 / 2*(1 / (5,266.833(1 / 0.1348)))*(178.396(1 /

0.1348)*{2 / (0.3718*(4,221.625 - 2,273.967))}*{1 -
1.8161E-14
(tanh[-0.548])2} + 1 / 0.1348*178.396(1 / 0.1348 -
1)*tanh[-0.548]) =
D3 = 178.396(1 / 0.2768 - 1) / (2*0.2768*7,945.245(1 /

0.2768)) = 7.8755E-10
D4 = 1 / 2*(1 / (7,945.245(1 / 0.2768)))*(178.396(1 /

0.2768)*{2 / (0.3718*(4,221.625 - 2,273.967))}*{1 -
-7.8755E-10
(tanh[-0.548])2} + 1 / 0.2768*178.396(1 / 0.2768 -
1)*tanh[-0.548]) =
Et = (1 / 2,027,195.955 + 2.5831E-13 + 2.5831E-13

20.27E+05 kgf/cm2
+ 1.1202E-08 + -1.1202E-08)-1 =
Fic / Et = 178.396 / 20.27E+05 = 8.8001E-05
FS = 2
Fha = 178.396 / 2 = 89.198 kgf/cm2
Pa = 2*87.47*0.51 / 88.9 = 1.01 bar
te = 0.51 + 6 = 6.51 mm
4.4.5.1 MAEP
Mx = 434.4 / (44.45*(0.875*15.24 - 6))0.5 = 24.0571
Mx = 24.0571 ≥ 2*(Do / t)0.94 = 20.8686
Ch = 0.55*(0.875*15.24 - 6) / 88.9 = 0.0454
Fhe = 1.6*0.0454*20.27E+05*(0.875*15.24 - 6) / 88.9 = 12,146.096 kgf/cm2
Ae = 12,146.096 / 20.27E+05 = 0.006
D1 = 1,955.975(1 / 0.1348 - 1) / (2*0.1348*5,266.833(1 / 0.1348)) = 8.5854E-08
D2 = -1 / 2*(1 / (5,266.833(1 / 0.1348)))*(1,955.975(1 / 0.1348)*{2 / (0.3718*(4,221.625 -
8.4527E-08
2,273.967))}*{1 - (tanh[-0.202])2} + 1 / 0.1348*1,955.975(1 / 0.1348 - 1)*tanh[-0.202]) =
D3 = 1,955.975(1 / 0.2768 - 1) / (2*0.2768*7,945.245(1 / 0.2768)) = 4.1048E-07
D4 = 1 / 2*(1 / (7,945.245(1 / 0.2768)))*(1,955.975(1 / 0.2768)*{2 / (0.3718*(4,221.625 -
-4.0018E-07
2,273.967))}*{1 - (tanh[-0.202])2} + 1 / 0.2768*1,955.975(1 / 0.2768 - 1)*tanh[-0.202]) =
Et = (1 / 2,027,195.955 + 1.2211E-06 + 1.2022E-06 + 5.8384E-06 + -5.6919E-06)-1 = 32.65E+04 kgf/cm2
Fic / Et = 1,955.975 / 32.65E+04 = 0.006
FS = 2.407 - 0.741*(1,955.975 / 2,273.967) = 1.7696
Fha = 1,955.975 / 1.7696 = 1,105.307 kgf/cm2
Pa = 2*1,083.94*(0.875*15.24 - 6) / 88.9 = 178.88 bar

Component Nozzle
Normalized PWHT
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Top 0.29 3,070.79
Operating 0.9659
Bottom 0.3 3,129.21
Top 0.76 7,767.27
Test vertical 1
Bottom 0.78 7,989.9
Orientation radial
Offset, L 1,000 mm
Angle, θ 67.5°
No
Joint
NDE
Dimensions
Nominal Wall
55 mm
Thickness
Minimum Wall
15.24 mm
Thickness
Local Vessel
Minimum 96 mm
Thickness
Leg41 9 mm
External
Projection 124 mm
Available, Lpr1
Heavy Barrel
60 mm
Length, Lpr3
Outer 0 mm
Summary Tables

Condition
Design P 70.9 1,400.107 1,973.151 No 82.9
Design Pe 1.01 20.01 804.499 No 40.74

Condition Status
Design P 70.9 7.76 10.8 96 10.8 15.24 OK 337.63
Design Pe 1.01 6.52 10.8 96 10.8 15.24 OK 257.84

Condition ky
Design P 70.9 2.3917 132.28 6.36 4,026.43 53.292 1,315.434 No
Design Pe 1.01 2.3917 132.28 6.36 57.55 0.762 1,386.814 No
MAWP 82.9 2.3917 132.28 6.36 4,708.07 62.313 1,315.434 No
MAEP 40.74 2.3917 132.28 6.36 2,313.58 30.621 1,386.814 No

Required Actual
Fillet Leg Status

γn Status
0.1008 0.07 124.2878 20.3531 0.81 145.4509 0 OK

Stress ratio, Rts = 1.77*1 / (55 - 6 - 0) = 0.0361
Stress ratio, Rts = 1.77*1 / (15.24 - 6 - 0) = 0.1913
NOZZLE LT4B PIPE

Pipe NPS and
NPS 3 XXS DN 80
Schedule
Normalized PWHT
No Yes No Yes No
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Operating 0.3 3,135.21 0.9659
Dimensions
Length 200 mm
Pipe Nominal
15.24 mm
Thickness
Pipe Minimum
13.34 mm
Thickness1
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 5.52 0.54
Corroded 5.52 0.78
NDE
Full
seam
Full
seam
1

Blind included No
Rated MDMT -29°C
PWHT performed Yes
Yes
Impact Tested No
Notes
Results Summary
Rated MDMT -48°C

Stress ratio, Rts = 1.81*1 / (0.875*15.24 - 6) = 0.2471
td = 70.42 / 2 * (exp[((70.6 + 0.3)*1.02) / (1,437.8*1)] - 1) + 6 = 7.82 mm
tr = 70.42 / 2 * (exp[((80.54 + 0.3)*1.02) / (1,641.743*1)] - 1) = 1.81 mm

Pmax = S*E*ln[(D + 2*tmin) / D] (4.3.1)
MAWP
Pmax = 1,437.8 / 1.02*1*ln[(70.42 + 2*(0.875*15.24 - 6)) / 70.42] - 0.3 = 266.54 bar
Mx = L / (Ro*t)0.5 (4.4.18)
Ch = 0.55*t / Do for Mx ≥ 2*(Do / t)0.94 (4.4.19)
Ch = 1.12*Mx-1.058 for 13 < Mx < 2*(Do / t)0.94 (4.4.20)
Ch = 0.92/(Mx-0.579) for 1.5 < Mx ≤ 13 (4.4.21)
Ch = 1 for Mx ≤ 1.5 (4.4.22)
Fhe = 1.6*Ch*Ey*t / Do (4.4.17)
Ae = Fhe / E (4.4.4)
D1 = σt(1 / m1 - 1) / (2*m1*A1(1 / m1)) (3-D.17)
D2 = -1 / 2*(1 / (A1(1 / m1)))*(σt(1 / m1)*{2 / (K*(σuts -
(3-D.18)
D3 = σt(1 / m2 - 1) / (2*m2*A2(1 / m2)) (3-D.19)
D4 = 1 / 2*(1 / (A2 (1 / m2)
))*(σt (1 / m2)
*{2 / (K*(σuts -
(3-D.20)
Et = (1 / Ey + D1 + D2 + D3 + D4)-1 (3-D.16)
Fic / Et = Ae (4.4.5)
Fha = Fic / FS (4.4.24)
Pa = 2*Fha*t / Do (4.4.23)
Mx = 434.4 / (44.45*0.51)0.5 = 90.8025
13 < Mx = 90.8025 < 2*(Do / t)0.94 = 253.5014
Ch = 1.12*90.8025-1.058 = 0.0095
Fhe = 1.6*0.0095*20.27E+05*0.51 / 88.9 = 178.396 kgf/cm2
Ae = 178.396 / 20.27E+05 = 8.8001E-05
D1 = 178.396(1 / 0.1348 - 1) / (2*0.1348*5,266.833(1 /
0.1348)) = 1.8161E-14
D2 = -1 / 2*(1 / (5,266.833(1 / 0.1348)))*(178.396(1 /

0.1348)*{2 / (0.3718*(4,221.625 - 2,273.967))}*{1 -
1.8161E-14
(tanh[-0.548])2} + 1 / 0.1348*178.396(1 / 0.1348 -
1)*tanh[-0.548]) =
D3 = 178.396(1 / 0.2768 - 1) / (2*0.2768*7,945.245(1 /

0.2768)) = 7.8755E-10
D4 = 1 / 2*(1 / (7,945.245(1 / 0.2768)))*(178.396(1 /

0.2768)*{2 / (0.3718*(4,221.625 - 2,273.967))}*{1 -
-7.8755E-10
(tanh[-0.548])2} + 1 / 0.2768*178.396(1 / 0.2768 -
1)*tanh[-0.548]) =
Et = (1 / 2,027,195.955 + 2.5831E-13 + 2.5831E-13

20.27E+05 kgf/cm2
+ 1.1202E-08 + -1.1202E-08)-1 =
Fic / Et = 178.396 / 20.27E+05 = 8.8001E-05
FS = 2
Fha = 178.396 / 2 = 89.198 kgf/cm2
Pa = 2*87.47*0.51 / 88.9 = 1.01 bar
te = 0.51 + 6 = 6.51 mm
4.4.5.1 MAEP
Mx = 434.4 / (44.45*(0.875*15.24 - 6))0.5 = 24.0571
Mx = 24.0571 ≥ 2*(Do / t)0.94 = 20.8686
Ch = 0.55*(0.875*15.24 - 6) / 88.9 = 0.0454
Fhe = 1.6*0.0454*20.27E+05*(0.875*15.24 - 6) / 88.9 = 12,146.096 kgf/cm2
Ae = 12,146.096 / 20.27E+05 = 0.006
D1 = 1,955.975(1 / 0.1348 - 1) / (2*0.1348*5,266.833(1 / 0.1348)) = 8.5854E-08
D2 = -1 / 2*(1 / (5,266.833(1 / 0.1348)))*(1,955.975(1 / 0.1348)*{2 / (0.3718*(4,221.625 -
8.4527E-08
2,273.967))}*{1 - (tanh[-0.202])2} + 1 / 0.1348*1,955.975(1 / 0.1348 - 1)*tanh[-0.202]) =
D3 = 1,955.975(1 / 0.2768 - 1) / (2*0.2768*7,945.245(1 / 0.2768)) = 4.1048E-07
D4 = 1 / 2*(1 / (7,945.245(1 / 0.2768)))*(1,955.975(1 / 0.2768)*{2 / (0.3718*(4,221.625 -
-4.0018E-07
2,273.967))}*{1 - (tanh[-0.202])2} + 1 / 0.2768*1,955.975(1 / 0.2768 - 1)*tanh[-0.202]) =
Et = (1 / 2,027,195.955 + 1.2211E-06 + 1.2022E-06 + 5.8384E-06 + -5.6919E-06)-1 = 32.65E+04 kgf/cm2
Fic / Et = 1,955.975 / 32.65E+04 = 0.006
FS = 2.407 - 0.741*(1,955.975 / 2,273.967) = 1.7696
Fha = 1,955.975 / 1.7696 = 1,105.307 kgf/cm2
Pa = 2*1,083.94*(0.875*15.24 - 6) / 88.9 = 178.88 bar
LT FOR CONTROL COMMAND (I) (LT5A)

Component Nozzle
Normalized PWHT
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Top 0.34 3,582.85
Operating 0.9659
Bottom 0.34 3,617.15
Top 0.81 8,266.41
Test vertical 1
Bottom 0.83 8,477.84
Orientation radial
Offset, L 500 mm
Angle, θ 15°
No
Joint
NDE
Dimensions
Nominal Wall
45 mm
Thickness
Minimum Wall
13 mm
Thickness
Local Vessel
Minimum 96 mm
Thickness
Leg41 9 mm
External
Projection 114 mm
Available, Lpr1
Heavy Barrel
60 mm
Length, Lpr3
Outer 0 mm
Summary Tables

Condition
Design P 70.94 1,423.505 1,973.151 No 82.9
Design Pe 1.01 20.332 804.499 No 40.09

Condition Status
Design P 70.94 7.16 9.42 96 9.42 13 OK 382.77
Design Pe 1.01 6.38 9.42 96 9.42 13 OK 302.61

Condition ky
Design P 70.94 2.6847 97.63 6.36 2,194.61 39.357 1,315.434 No
Design Pe 1.01 2.6847 97.63 6.36 31.35 0.562 1,386.814 No
MAWP 82.9 2.6847 97.63 6.36 2,564.47 45.99 1,315.434 No
MAEP 40.09 2.6847 97.63 6.36 1,240.29 22.243 1,386.814 No

Required Actual
Fillet Leg Status

γn Status
0.0663 0.07 81.7166 11.7186 0.781 94.2162 0 OK

Stress ratio, Rts = 1.16*1 / (45 - 6 - 0) = 0.0298
Stress ratio, Rts = 1.16*1 / (13 - 6 - 0) = 0.1661
NOZZLE LT5A PIPE

Attached To LT FOR CONTROL COMMAND (I) (LT5A)
Normalized PWHT
No Yes No Yes No
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Operating 0.34 3,623.15 0.9659
Dimensions
Length 160 mm
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 2.42 0.15
Corroded 2.42 0.27
NDE
Full
seam
Full
seam
Blind included No
Rated MDMT -29°C
PWHT performed Yes
Yes
Impact Tested No
Notes
Results Summary
Rated MDMT -17.3°C

Stress ratio, Rts = 1.16*1 / (13 - 6 - 0) = 0.1661
td = 46.3 / 2 * (exp[((70.6 + 0.34)*1.02) / (1,478.589*1)] - 1) + 6 = 7.16 mm
tr = 46.3 / 2 * (exp[((80.54 + 0.34)*1.02) / (1,682.532*1)] - 1) = 1.16 mm

Pmax = S*E*ln[Do / D] (4.3.1)
MAWP
Pmax = 1,478.589 / 1.02*1*ln[60.3 / 46.3] - 0.34 = 382.77 bar
Mx = L / (Ro*t)0.5 (4.4.18)
Ch = 0.55*t / Do for Mx ≥ 2*(Do / t)0.94 (4.4.19)
Ch = 1.12*Mx-1.058 for 13 < Mx < 2*(Do / t)0.94 (4.4.20)
Ch = 0.92/(Mx-0.579) for 1.5 < Mx ≤ 13 (4.4.21)
Ch = 1 for Mx ≤ 1.5 (4.4.22)
Fhe = 1.6*Ch*Ey*t / Do (4.4.17)
Ae = Fhe / E (4.4.4)
D1 = σt(1 / m1 - 1) / (2*m1*A1(1 / m1)) (3-D.17)
D2 = -1 / 2*(1 / (A1(1 / m1)))*(σt(1 / m1)*{2 / (K*(σuts -
(3-D.18)
D3 = σt(1 / m2 - 1) / (2*m2*A2(1 / m2)) (3-D.19)
D4 = 1 / 2*(1 / (A2 (1 / m2)
))*(σt (1 / m2)
*{2 / (K*(σuts -
(3-D.20)
Et = (1 / Ey + D1 + D2 + D3 + D4)-1 (3-D.16)
Fic / Et = Ae (4.4.5)
Fha = Fic / FS (4.4.24)
Pa = 2*Fha*t / Do (4.4.23)
Mx = 354.84 / (30.15*0.38)0.5 = 105.0754
13 < Mx = 105.0754 < 2*(Do / t)0.94 = 235.1923
Ch = 1.12*105.0754-1.058 = 0.0081
Fhe = 1.6*0.0081*20.17E+05*0.38 / 60.3 = 164.721 kgf/cm2
Ae = 164.721 / 20.17E+05 = 8.1667E-05
D1 = 164.719(1 / 0.1616 - 1) / (2*0.1616*6,415.481(1 /
0.1616)) = 1.8931E-13
D2 = -1 / 2*(1 / (6,415.481(1 / 0.1616)))*(164.719(1 /

0.1616)*{2 / (0.3402*(4,925.23 - 2,345.347))}*{1 -
1.8931E-13
(tanh[-0.49])2} + 1 / 0.1616*164.719(1 / 0.1616 -
1)*tanh[-0.49]) =
D3 = 164.719(1 / 0.3143 - 1) / (2*0.3143*9,702.926(1 /

0.3143)) = 1.5834E-09
D4 = 1 / 2*(1 / (9,702.926(1 / 0.3143)))*(164.719(1 /

0.3143)*{2 / (0.3402*(4,925.23 - 2,345.347))}*{1 -
-1.5834E-09
(tanh[-0.49])2} + 1 / 0.3143*164.719(1 / 0.3143 -
1)*tanh[-0.49]) =
Et = (1 / 2,016,998.774 + 2.6927E-12 + 2.6927E-12

20.17E+05 kgf/cm2
+ 2.2521E-08 + -2.2521E-08)-1 =
Fic / Et = 164.719 / 20.17E+05 = 8.1667E-05
FS = 2
Fha = 164.719 / 2 = 82.36 kgf/cm2
Pa = 2*80.77*0.38 / 60.3 = 1.01 bar
te = 0.38 + 6 = 6.38 mm
4.4.5.1 MAEP
Mx = 354.84 / (30.15*(1*13 - 6))0.5 = 24.4243
Mx = 24.4243 ≥ 2*(Do / t)0.94 = 15.1393
Ch = 0.55*(1*13 - 6) / 60.3 = 0.0639
Fhe = 1.6*0.0639*20.17E+05*(1*13 - 6) / 60.3 = 23,922.925 kgf/cm2
Ae = 23,922.925 / 20.17E+05 = 0.0119
D1 = 2,252.906(1 / 0.1616 - 1) / (2*0.1616*6,415.481(1 / 0.1616)) = 1.4859E-07
D2 = -1 / 2*(1 / (6,415.481(1 / 0.1616)))*(2,252.906(1 / 0.1616)*{2 / (0.3402*(4,925.23 -
1.3928E-07
2,345.347))}*{1 - (tanh[-0.155])2} + 1 / 0.1616*2,252.906(1 / 0.1616 - 1)*tanh[-0.155]) =
D3 = 2,252.906(1 / 0.3143 - 1) / (2*0.3143*9,702.926(1 / 0.3143)) = 4.7656E-07
D4 = 1 / 2*(1 / (9,702.926(1 / 0.3143)))*(2,252.906(1 / 0.3143)*{2 / (0.3402*(4,925.23 -
-4.2915E-07
2,345.347))}*{1 - (tanh[-0.155])2} + 1 / 0.3143*2,252.906(1 / 0.3143 - 1)*tanh[-0.155]) =
Et = (1 / 2,016,998.774 + 2.1135E-06 + 1.981E-06 + 6.7783E-06 + -6.1039E-06)-1 = 18.99E+04 kgf/cm2
Fic / Et = 2,252.906 / 18.99E+04 = 0.0119
FS = 2.407 - 0.741*(2,252.906 / 2,345.347) = 1.6952
Fha = 2,252.906 / 1.6952 = 1,328.987 kgf/cm2
Pa = 2*1,303.29*(1*13 - 6) / 60.3 = 302.61 bar
LT FOR CONTROL COMMAND (I) (LT5B)

Component Nozzle
Normalized PWHT
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Top 0.46 4,832.85
Operating 0.9659
Bottom 0.46 4,867.15
Top 0.93 9,469.44
Test vertical 1
Bottom 0.95 9,727.84
Offset, L 750 mm
Angle, θ 15°
No
Joint
NDE
Dimensions
Nominal Wall
45 mm
Thickness
Minimum Wall
13 mm
Thickness
Opening Chord
41.23 mm
Length
Local Vessel
Minimum 52 mm
Thickness
Leg41 9 mm
External
Available, Lpr1
Heavy Barrel
60 mm
Length, Lpr3
Outer 0 mm
Summary Tables

Condition
Design P 71.06 1,228.61 1,973.151 No 85.02
Design Pe 1.01 17.519 812.391 No 46.99

Condition Status
Design P 71.06 7.16 9.42 52 9.42 13 OK 382.65
Design Pe 1.01 6.48 9.42 52 9.42 13 OK 302.61

Condition ky
Design P 71.06 2.4017 101.36 6.36 1,759.28 56.501 1,315.434 No
Design Pe 1.01 2.4017 101.36 6.36 25.09 0.806 1,386.814 No
MAWP 85.02 2.4017 101.36 6.36 2,104.95 67.603 1,315.434 No
MAEP 46.99 2.4017 101.36 6.36 1,163.28 37.36 1,386.814 No

Required Actual
Fillet Leg Status

Stress ratio, Rts = 1.16*1 / (45 - 6 - 0) = 0.0299
Stress ratio, Rts = 1.16*1 / (13 - 6 - 0) = 0.1664
NOZZLE LT5B PIPE

Attached To LT FOR CONTROL COMMAND (I) (LT5B)
Normalized PWHT
No Yes No Yes No
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Operating 0.46 4,873.15 0.9659
Dimensions
Length 350 mm
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 5.3 0.32
Corroded 5.3 0.59
NDE
Full
seam
Full
seam
Blind included No
Rated MDMT -29°C
PWHT performed Yes
Yes
Impact Tested No
Notes
Results Summary
Rated MDMT -17.3°C

Stress ratio, Rts = 1.16*1 / (13 - 6 - 0) = 0.1664
td = 46.3 / 2 * (exp[((70.6 + 0.46)*1.02) / (1,478.589*1)] - 1) + 6 = 7.16 mm
tr = 46.3 / 2 * (exp[((80.54 + 0.46)*1.02) / (1,682.532*1)] - 1) = 1.16 mm

Pmax = S*E*ln[Do / D] (4.3.1)
MAWP
Pmax = 1,478.589 / 1.02*1*ln[60.3 / 46.3] - 0.46 = 382.65 bar
Mx = L / (Ro*t)0.5 (4.4.18)
Ch = 0.55*t / Do for Mx ≥ 2*(Do / t)0.94 (4.4.19)
Ch = 1.12*Mx-1.058 for 13 < Mx < 2*(Do / t)0.94 (4.4.20)
Ch = 0.92/(Mx-0.579) for 1.5 < Mx ≤ 13 (4.4.21)
Ch = 1 for Mx ≤ 1.5 (4.4.22)
Fhe = 1.6*Ch*Ey*t / Do (4.4.17)
Ae = Fhe / E (4.4.4)
D1 = σt(1 / m1 - 1) / (2*m1*A1(1 / m1)) (3-D.17)
D2 = -1 / 2*(1 / (A1(1 / m1)))*(σt(1 / m1)*{2 / (K*(σuts -
(3-D.18)
D3 = σt(1 / m2 - 1) / (2*m2*A2(1 / m2)) (3-D.19)
D4 = 1 / 2*(1 / (A2 (1 / m2)
))*(σt (1 / m2)
*{2 / (K*(σuts -
(3-D.20)
Et = (1 / Ey + D1 + D2 + D3 + D4)-1 (3-D.16)
Fic / Et = Ae (4.4.5)
Fha = Fic / FS (4.4.24)
Pa = 2*Fha*t / Do (4.4.23)
Mx = 635.9 / (30.15*0.48)0.5 = 166.6709
13 < Mx = 166.6709 < 2*(Do / t)0.94 = 186.9761
Ch = 1.12*166.6709-1.058 = 0.005
Fhe = 1.6*0.005*20.17E+05*0.48 / 60.3 = 129.053 kgf/cm2
Ae = 129.053 / 20.17E+05 = 6.3983E-05
D1 = 129.052(1 / 0.1616 - 1) / (2*0.1616*6,415.481(1 /
0.1616)) = 5.3363E-14
D2 = -1 / 2*(1 / (6,415.481(1 / 0.1616)))*(129.052(1 /

0.1616)*{2 / (0.3402*(4,925.23 - 2,345.347))}*{1 -
5.3363E-14
(tanh[-0.496])2} + 1 / 0.1616*129.052(1 / 0.1616 -
1)*tanh[-0.496]) =
D3 = 129.052(1 / 0.3143 - 1) / (2*0.3143*9,702.926(1 /

0.3143)) = 9.2972E-10
D4 = 1 / 2*(1 / (9,702.926(1 / 0.3143)))*(129.052(1 /

0.3143)*{2 / (0.3402*(4,925.23 - 2,345.347))}*{1 -
-9.2972E-10
(tanh[-0.496])2} + 1 / 0.3143*129.052(1 / 0.3143 -
1)*tanh[-0.496]) =
Et = (1 / 2,016,998.774 + 7.59E-13 + 7.59E-13 +

20.17E+05 kgf/cm2
1.3224E-08 + -1.3224E-08)-1 =
Fic / Et = 129.052 / 20.17E+05 = 6.3983E-05
FS = 2
Fha = 129.052 / 2 = 64.526 kgf/cm2
Pa = 2*63.28*0.48 / 60.3 = 1.01 bar
te = 0.48 + 6 = 6.48 mm
4.4.5.1 MAEP
Mx = 635.9 / (30.15*(1*13 - 6))0.5 = 43.7702
Mx = 43.7702 ≥ 2*(Do / t)0.94 = 15.1393
Ch = 0.55*(1*13 - 6) / 60.3 = 0.0639
Fhe = 1.6*0.0639*20.17E+05*(1*13 - 6) / 60.3 = 23,922.925 kgf/cm2
Ae = 23,922.925 / 20.17E+05 = 0.0119
D1 = 2,252.906(1 / 0.1616 - 1) / (2*0.1616*6,415.481(1 / 0.1616)) = 1.4859E-07
D2 = -1 / 2*(1 / (6,415.481(1 / 0.1616)))*(2,252.906(1 / 0.1616)*{2 / (0.3402*(4,925.23 -
1.3928E-07
2,345.347))}*{1 - (tanh[-0.155])2} + 1 / 0.1616*2,252.906(1 / 0.1616 - 1)*tanh[-0.155]) =
D3 = 2,252.906(1 / 0.3143 - 1) / (2*0.3143*9,702.926(1 / 0.3143)) = 4.7656E-07
D4 = 1 / 2*(1 / (9,702.926(1 / 0.3143)))*(2,252.906(1 / 0.3143)*{2 / (0.3402*(4,925.23 -
-4.2915E-07
2,345.347))}*{1 - (tanh[-0.155])2} + 1 / 0.3143*2,252.906(1 / 0.3143 - 1)*tanh[-0.155]) =
Et = (1 / 2,016,998.774 + 2.1135E-06 + 1.981E-06 + 6.7783E-06 + -6.1039E-06)-1 = 18.99E+04 kgf/cm2
Fic / Et = 2,252.906 / 18.99E+04 = 0.0119
FS = 2.407 - 0.741*(2,252.906 / 2,345.347) = 1.6952
Fha = 2,252.906 / 1.6952 = 1,328.987 kgf/cm2
Pa = 2*1,303.29*(1*13 - 6) / 60.3 = 302.61 bar
LT FOR SAFETY (I) (LT6A)

Component Nozzle
Normalized PWHT
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Top 0.34 3,582.85
Operating 0.9659
Bottom 0.34 3,617.15
Top 0.81 8,266.41
Test vertical 1
Bottom 0.83 8,477.84
Orientation radial
Offset, L 500 mm
Angle, θ 342.5°
No
Joint
NDE
Dimensions
Nominal Wall
45 mm
Thickness
Minimum Wall
13 mm
Thickness
Local Vessel
Minimum 96 mm
Thickness
Leg41 9 mm
External
Projection 114 mm
Available, Lpr1
Heavy Barrel
60 mm
Length, Lpr3
Outer 0 mm
Summary Tables

Condition
Design P 70.94 1,423.505 1,973.151 No 82.9
Design Pe 1.01 20.332 804.499 No 40.09

Condition Status
Design P 70.94 7.16 9.42 96 9.42 13 OK 382.77
Design Pe 1.01 6.38 9.42 96 9.42 13 OK 302.61

Condition ky
Design P 70.94 2.6847 97.63 6.36 2,194.61 39.357 1,315.434 No
Design Pe 1.01 2.6847 97.63 6.36 31.35 0.562 1,386.814 No
MAWP 82.9 2.6847 97.63 6.36 2,564.47 45.99 1,315.434 No
MAEP 40.09 2.6847 97.63 6.36 1,240.29 22.243 1,386.814 No

Required Actual
Fillet Leg Status

γn Status
0.0663 0.07 81.7166 11.7186 0.781 94.2162 0 OK

Stress ratio, Rts = 1.16*1 / (45 - 6 - 0) = 0.0298
Stress ratio, Rts = 1.16*1 / (13 - 6 - 0) = 0.1661
NOZZLE LT6A PIPE

Attached To LT FOR SAFETY (I) (LT6A)
Normalized PWHT
No Yes No Yes No
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Operating 0.34 3,623.15 0.9659
Dimensions
Length 160 mm
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 2.42 0.15
Corroded 2.42 0.27
NDE
Full
seam
Full
seam
Blind included No
Rated MDMT -29°C
PWHT performed Yes
Yes
Impact Tested No
Notes
Results Summary
Rated MDMT -17.3°C

Stress ratio, Rts = 1.16*1 / (13 - 6 - 0) = 0.1661
td = 46.3 / 2 * (exp[((70.6 + 0.34)*1.02) / (1,478.589*1)] - 1) + 6 = 7.16 mm
tr = 46.3 / 2 * (exp[((80.54 + 0.34)*1.02) / (1,682.532*1)] - 1) = 1.16 mm

Pmax = S*E*ln[Do / D] (4.3.1)
MAWP
Pmax = 1,478.589 / 1.02*1*ln[60.3 / 46.3] - 0.34 = 382.77 bar
Mx = L / (Ro*t)0.5 (4.4.18)
Ch = 0.55*t / Do for Mx ≥ 2*(Do / t)0.94 (4.4.19)
Ch = 1.12*Mx-1.058 for 13 < Mx < 2*(Do / t)0.94 (4.4.20)
Ch = 0.92/(Mx-0.579) for 1.5 < Mx ≤ 13 (4.4.21)
Ch = 1 for Mx ≤ 1.5 (4.4.22)
Fhe = 1.6*Ch*Ey*t / Do (4.4.17)
Ae = Fhe / E (4.4.4)
D1 = σt(1 / m1 - 1) / (2*m1*A1(1 / m1)) (3-D.17)
D2 = -1 / 2*(1 / (A1(1 / m1)))*(σt(1 / m1)*{2 / (K*(σuts -
(3-D.18)
D3 = σt(1 / m2 - 1) / (2*m2*A2(1 / m2)) (3-D.19)
D4 = 1 / 2*(1 / (A2 (1 / m2)
))*(σt (1 / m2)
*{2 / (K*(σuts -
(3-D.20)
Et = (1 / Ey + D1 + D2 + D3 + D4)-1 (3-D.16)
Fic / Et = Ae (4.4.5)
Fha = Fic / FS (4.4.24)
Pa = 2*Fha*t / Do (4.4.23)
Mx = 354.84 / (30.15*0.38)0.5 = 105.0754
13 < Mx = 105.0754 < 2*(Do / t)0.94 = 235.1923
Ch = 1.12*105.0754-1.058 = 0.0081
Fhe = 1.6*0.0081*20.17E+05*0.38 / 60.3 = 164.721 kgf/cm2
Ae = 164.721 / 20.17E+05 = 8.1667E-05
D1 = 164.719(1 / 0.1616 - 1) / (2*0.1616*6,415.481(1 /
0.1616)) = 1.8931E-13
D2 = -1 / 2*(1 / (6,415.481(1 / 0.1616)))*(164.719(1 /

0.1616)*{2 / (0.3402*(4,925.23 - 2,345.347))}*{1 -
1.8931E-13
(tanh[-0.49])2} + 1 / 0.1616*164.719(1 / 0.1616 -
1)*tanh[-0.49]) =
D3 = 164.719(1 / 0.3143 - 1) / (2*0.3143*9,702.926(1 /

0.3143)) = 1.5834E-09
D4 = 1 / 2*(1 / (9,702.926(1 / 0.3143)))*(164.719(1 /

0.3143)*{2 / (0.3402*(4,925.23 - 2,345.347))}*{1 -
-1.5834E-09
(tanh[-0.49])2} + 1 / 0.3143*164.719(1 / 0.3143 -
1)*tanh[-0.49]) =
Et = (1 / 2,016,998.774 + 2.6927E-12 + 2.6927E-12

20.17E+05 kgf/cm2
+ 2.2521E-08 + -2.2521E-08)-1 =
Fic / Et = 164.719 / 20.17E+05 = 8.1667E-05
FS = 2
Fha = 164.719 / 2 = 82.36 kgf/cm2
Pa = 2*80.77*0.38 / 60.3 = 1.01 bar
te = 0.38 + 6 = 6.38 mm
4.4.5.1 MAEP
Mx = 354.84 / (30.15*(1*13 - 6))0.5 = 24.4243
Mx = 24.4243 ≥ 2*(Do / t)0.94 = 15.1393
Ch = 0.55*(1*13 - 6) / 60.3 = 0.0639
Fhe = 1.6*0.0639*20.17E+05*(1*13 - 6) / 60.3 = 23,922.925 kgf/cm2
Ae = 23,922.925 / 20.17E+05 = 0.0119
D1 = 2,252.906(1 / 0.1616 - 1) / (2*0.1616*6,415.481(1 / 0.1616)) = 1.4859E-07
D2 = -1 / 2*(1 / (6,415.481(1 / 0.1616)))*(2,252.906(1 / 0.1616)*{2 / (0.3402*(4,925.23 -
1.3928E-07
2,345.347))}*{1 - (tanh[-0.155])2} + 1 / 0.1616*2,252.906(1 / 0.1616 - 1)*tanh[-0.155]) =
D3 = 2,252.906(1 / 0.3143 - 1) / (2*0.3143*9,702.926(1 / 0.3143)) = 4.7656E-07
D4 = 1 / 2*(1 / (9,702.926(1 / 0.3143)))*(2,252.906(1 / 0.3143)*{2 / (0.3402*(4,925.23 -
-4.2915E-07
2,345.347))}*{1 - (tanh[-0.155])2} + 1 / 0.3143*2,252.906(1 / 0.3143 - 1)*tanh[-0.155]) =
Et = (1 / 2,016,998.774 + 2.1135E-06 + 1.981E-06 + 6.7783E-06 + -6.1039E-06)-1 = 18.99E+04 kgf/cm2
Fic / Et = 2,252.906 / 18.99E+04 = 0.0119
FS = 2.407 - 0.741*(2,252.906 / 2,345.347) = 1.6952
Fha = 2,252.906 / 1.6952 = 1,328.987 kgf/cm2
Pa = 2*1,303.29*(1*13 - 6) / 60.3 = 302.61 bar
LT FOR SAFETY (I) (LT6B)

Component Nozzle
Normalized PWHT
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Top 0.46 4,832.85
Operating 0.9659
Bottom 0.46 4,867.15
Top 0.93 9,469.44
Test vertical 1
Bottom 0.95 9,727.84
Offset, L 750 mm
Angle, θ 342.5°
No
Joint
NDE
Dimensions
Nominal Wall
45 mm
Thickness
Minimum Wall
13 mm
Thickness
Opening Chord
41.23 mm
Length
Local Vessel
Minimum 52 mm
Thickness
Leg41 9 mm
External
Available, Lpr1
Heavy Barrel
60 mm
Length, Lpr3
Outer 0 mm
Summary Tables

Condition
Design P 71.06 1,228.61 1,973.151 No 85.02
Design Pe 1.01 17.519 812.391 No 46.99

Condition Status
Design P 71.06 7.16 9.42 52 9.42 13 OK 382.65
Design Pe 1.01 6.48 9.42 52 9.42 13 OK 302.61

Condition ky
Design P 71.06 2.4017 101.36 6.36 1,759.28 56.501 1,315.434 No
Design Pe 1.01 2.4017 101.36 6.36 25.09 0.806 1,386.814 No
MAWP 85.02 2.4017 101.36 6.36 2,104.95 67.603 1,315.434 No
MAEP 46.99 2.4017 101.36 6.36 1,163.28 37.36 1,386.814 No

Required Actual
Fillet Leg Status

Stress ratio, Rts = 1.16*1 / (45 - 6 - 0) = 0.0299
Stress ratio, Rts = 1.16*1 / (13 - 6 - 0) = 0.1664
NOZZLE LT6B PIPE

Attached To LT FOR SAFETY (I) (LT6B)
Normalized PWHT
No Yes No Yes No
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Operating 0.46 4,873.15 0.9659
Dimensions
Length 350 mm
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 5.3 0.32
Corroded 5.3 0.59
NDE
Full
seam
Full
seam
Blind included No
Rated MDMT -29°C
PWHT performed Yes
Yes
Impact Tested No
Notes
Results Summary
Rated MDMT -17.3°C

Stress ratio, Rts = 1.16*1 / (13 - 6 - 0) = 0.1664
td = 46.3 / 2 * (exp[((70.6 + 0.46)*1.02) / (1,478.589*1)] - 1) + 6 = 7.16 mm
tr = 46.3 / 2 * (exp[((80.54 + 0.46)*1.02) / (1,682.532*1)] - 1) = 1.16 mm

Pmax = S*E*ln[Do / D] (4.3.1)
MAWP
Pmax = 1,478.589 / 1.02*1*ln[60.3 / 46.3] - 0.46 = 382.65 bar
Mx = L / (Ro*t)0.5 (4.4.18)
Ch = 0.55*t / Do for Mx ≥ 2*(Do / t)0.94 (4.4.19)
Ch = 1.12*Mx-1.058 for 13 < Mx < 2*(Do / t)0.94 (4.4.20)
Ch = 0.92/(Mx-0.579) for 1.5 < Mx ≤ 13 (4.4.21)
Ch = 1 for Mx ≤ 1.5 (4.4.22)
Fhe = 1.6*Ch*Ey*t / Do (4.4.17)
Ae = Fhe / E (4.4.4)
D1 = σt(1 / m1 - 1) / (2*m1*A1(1 / m1)) (3-D.17)
D2 = -1 / 2*(1 / (A1(1 / m1)))*(σt(1 / m1)*{2 / (K*(σuts -
(3-D.18)
D3 = σt(1 / m2 - 1) / (2*m2*A2(1 / m2)) (3-D.19)
D4 = 1 / 2*(1 / (A2 (1 / m2)
))*(σt (1 / m2)
*{2 / (K*(σuts -
(3-D.20)
Et = (1 / Ey + D1 + D2 + D3 + D4)-1 (3-D.16)
Fic / Et = Ae (4.4.5)
Fha = Fic / FS (4.4.24)
Pa = 2*Fha*t / Do (4.4.23)
Mx = 635.9 / (30.15*0.48)0.5 = 166.6709
13 < Mx = 166.6709 < 2*(Do / t)0.94 = 186.9761
Ch = 1.12*166.6709-1.058 = 0.005
Fhe = 1.6*0.005*20.17E+05*0.48 / 60.3 = 129.053 kgf/cm2
Ae = 129.053 / 20.17E+05 = 6.3983E-05
D1 = 129.052(1 / 0.1616 - 1) / (2*0.1616*6,415.481(1 /
0.1616)) = 5.3363E-14
D2 = -1 / 2*(1 / (6,415.481(1 / 0.1616)))*(129.052(1 /

0.1616)*{2 / (0.3402*(4,925.23 - 2,345.347))}*{1 -
5.3363E-14
(tanh[-0.496])2} + 1 / 0.1616*129.052(1 / 0.1616 -
1)*tanh[-0.496]) =
D3 = 129.052(1 / 0.3143 - 1) / (2*0.3143*9,702.926(1 /

0.3143)) = 9.2972E-10
D4 = 1 / 2*(1 / (9,702.926(1 / 0.3143)))*(129.052(1 /

0.3143)*{2 / (0.3402*(4,925.23 - 2,345.347))}*{1 -
-9.2972E-10
(tanh[-0.496])2} + 1 / 0.3143*129.052(1 / 0.3143 -
1)*tanh[-0.496]) =
Et = (1 / 2,016,998.774 + 7.59E-13 + 7.59E-13 +

20.17E+05 kgf/cm2
1.3224E-08 + -1.3224E-08)-1 =
Fic / Et = 129.052 / 20.17E+05 = 6.3983E-05
FS = 2
Fha = 129.052 / 2 = 64.526 kgf/cm2
Pa = 2*63.28*0.48 / 60.3 = 1.01 bar
te = 0.48 + 6 = 6.48 mm
4.4.5.1 MAEP
Mx = 635.9 / (30.15*(1*13 - 6))0.5 = 43.7702
Mx = 43.7702 ≥ 2*(Do / t)0.94 = 15.1393
Ch = 0.55*(1*13 - 6) / 60.3 = 0.0639
Fhe = 1.6*0.0639*20.17E+05*(1*13 - 6) / 60.3 = 23,922.925 kgf/cm2
Ae = 23,922.925 / 20.17E+05 = 0.0119
D1 = 2,252.906(1 / 0.1616 - 1) / (2*0.1616*6,415.481(1 / 0.1616)) = 1.4859E-07
D2 = -1 / 2*(1 / (6,415.481(1 / 0.1616)))*(2,252.906(1 / 0.1616)*{2 / (0.3402*(4,925.23 -
1.3928E-07
2,345.347))}*{1 - (tanh[-0.155])2} + 1 / 0.1616*2,252.906(1 / 0.1616 - 1)*tanh[-0.155]) =
D3 = 2,252.906(1 / 0.3143 - 1) / (2*0.3143*9,702.926(1 / 0.3143)) = 4.7656E-07
D4 = 1 / 2*(1 / (9,702.926(1 / 0.3143)))*(2,252.906(1 / 0.3143)*{2 / (0.3402*(4,925.23 -
-4.2915E-07
2,345.347))}*{1 - (tanh[-0.155])2} + 1 / 0.3143*2,252.906(1 / 0.3143 - 1)*tanh[-0.155]) =
Et = (1 / 2,016,998.774 + 2.1135E-06 + 1.981E-06 + 6.7783E-06 + -6.1039E-06)-1 = 18.99E+04 kgf/cm2
Fic / Et = 2,252.906 / 18.99E+04 = 0.0119
FS = 2.407 - 0.741*(2,252.906 / 2,345.347) = 1.6952
Fha = 2,252.906 / 1.6952 = 1,328.987 kgf/cm2
Pa = 2*1,303.29*(1*13 - 6) / 60.3 = 302.61 bar

Component Nozzle
Normalized PWHT
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Top 0.44 4,467.27
Test vertical 1
Bottom 0.46 4,689.9
Orientation radial
Offset, L 4,300 mm
Angle, θ 160°
No
Joint
NDE
Dimensions
Nominal Wall
55 mm
Thickness
Minimum Wall
15.24 mm
Thickness
Local Vessel
Minimum 96 mm
Thickness
Leg41 9 mm
External
Projection 124 mm
Available, Lpr1
Heavy Barrel
60 mm
Length, Lpr3
Outer 0 mm
Summary Tables

Condition
Design P 70.6 1,394.259 1,973.151 No 82.9
Design Pe 1.01 20.01 804.499 No 40.74

Condition Status
Design P 70.6 7.76 10.8 96 10.8 15.24 OK 337.92
Design Pe 1.01 6.52 10.8 96 10.8 15.24 OK 257.84

Condition ky
Design P 70.6 2.3917 132.28 6.36 4,009.61 53.069 1,315.434 No
Design Pe 1.01 2.3917 132.28 6.36 57.55 0.762 1,386.814 No
MAWP 82.9 2.3917 132.28 6.36 4,708.07 62.313 1,315.434 No
MAEP 40.74 2.3917 132.28 6.36 2,313.58 30.621 1,386.814 No

Required Actual
Fillet Leg Status

γn Status
0.1008 0.07 126.0064 20.3531 0.81 147.1695 0 OK

Stress ratio, Rts = 1.76*1 / (55 - 6 - 0) = 0.0359
Stress ratio, Rts = 1.76*1 / (15.24 - 6 - 0) = 0.1906
NOZZLE LT7A PIPE

Pipe NPS and
NPS 3 XXS DN 80
Schedule
Normalized PWHT
No Yes No Yes No
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Dimensions
Length 200 mm
Pipe Nominal
15.24 mm
Thickness
Pipe Minimum
13.34 mm
Thickness1
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 5.52 0.54
Corroded 5.52 0.78
NDE
Full
seam
Full
seam
1
Blind included No
Rated MDMT -29°C
PWHT performed Yes
Yes
Impact Tested No
Notes
Results Summary
Rated MDMT -48°C

Stress ratio, Rts = 1.81*1 / (0.875*15.24 - 6) = 0.2462
td = 70.42 / 2 * (exp[((70.6 + 0)*1.02) / (1,437.8*1)] - 1) + 6 = 7.81 mm
tr = 70.42 / 2 * (exp[((80.54 + 0)*1.02) / (1,641.743*1)] - 1) = 1.81 mm

Pmax = S*E*ln[(D + 2*tmin) / D] (4.3.1)
MAWP
Pmax = 1,437.8 / 1.02*1*ln[(70.42 + 2*(0.875*15.24 - 6)) / 70.42] - 0 = 266.84 bar
Mx = L / (Ro*t)0.5 (4.4.18)
Ch = 0.55*t / Do for Mx ≥ 2*(Do / t)0.94 (4.4.19)
Ch = 1.12*Mx-1.058 for 13 < Mx < 2*(Do / t)0.94 (4.4.20)
Ch = 0.92/(Mx-0.579) for 1.5 < Mx ≤ 13 (4.4.21)
Ch = 1 for Mx ≤ 1.5 (4.4.22)
Fhe = 1.6*Ch*Ey*t / Do (4.4.17)
Ae = Fhe / E (4.4.4)
D1 = σt(1 / m1 - 1) / (2*m1*A1(1 / m1)) (3-D.17)
D2 = -1 / 2*(1 / (A1(1 / m1)))*(σt(1 / m1)*{2 / (K*(σuts -
(3-D.18)
D3 = σt(1 / m2 - 1) / (2*m2*A2(1 / m2)) (3-D.19)
D4 = 1 / 2*(1 / (A2 (1 / m2)
))*(σt (1 / m2)
*{2 / (K*(σuts -
(3-D.20)
Et = (1 / Ey + D1 + D2 + D3 + D4)-1 (3-D.16)
Fic / Et = Ae (4.4.5)
Fha = Fic / FS (4.4.24)
Pa = 2*Fha*t / Do (4.4.23)
Mx = 434.4 / (44.45*0.51)0.5 = 90.8025
13 < Mx = 90.8025 < 2*(Do / t)0.94 = 253.5014
Ch = 1.12*90.8025-1.058 = 0.0095
Fhe = 1.6*0.0095*20.27E+05*0.51 / 88.9 = 178.396 kgf/cm2
Ae = 178.396 / 20.27E+05 = 8.8001E-05
D1 = 178.396(1 / 0.1348 - 1) / (2*0.1348*5,266.833(1 /
0.1348)) = 1.8161E-14
D2 = -1 / 2*(1 / (5,266.833(1 / 0.1348)))*(178.396(1 /

0.1348)*{2 / (0.3718*(4,221.625 - 2,273.967))}*{1 -
1.8161E-14
(tanh[-0.548])2} + 1 / 0.1348*178.396(1 / 0.1348 -
1)*tanh[-0.548]) =
D3 = 178.396(1 / 0.2768 - 1) / (2*0.2768*7,945.245(1 /

0.2768)) = 7.8755E-10
D4 = 1 / 2*(1 / (7,945.245(1 / 0.2768)))*(178.396(1 /

0.2768)*{2 / (0.3718*(4,221.625 - 2,273.967))}*{1 -
-7.8755E-10
(tanh[-0.548])2} + 1 / 0.2768*178.396(1 / 0.2768 -
1)*tanh[-0.548]) =
Et = (1 / 2,027,195.955 + 2.5831E-13 + 2.5831E-13

20.27E+05 kgf/cm2
+ 1.1202E-08 + -1.1202E-08)-1 =
Fic / Et = 178.396 / 20.27E+05 = 8.8001E-05
FS = 2
Fha = 178.396 / 2 = 89.198 kgf/cm2
Pa = 2*87.47*0.51 / 88.9 = 1.01 bar
te = 0.51 + 6 = 6.51 mm
4.4.5.1 MAEP
Mx = 434.4 / (44.45*(0.875*15.24 - 6))0.5 = 24.0571
Mx = 24.0571 ≥ 2*(Do / t)0.94 = 20.8686
Ch = 0.55*(0.875*15.24 - 6) / 88.9 = 0.0454
Fhe = 1.6*0.0454*20.27E+05*(0.875*15.24 - 6) / 88.9 = 12,146.096 kgf/cm2
Ae = 12,146.096 / 20.27E+05 = 0.006
D1 = 1,955.975(1 / 0.1348 - 1) / (2*0.1348*5,266.833(1 / 0.1348)) = 8.5854E-08
D2 = -1 / 2*(1 / (5,266.833(1 / 0.1348)))*(1,955.975(1 / 0.1348)*{2 / (0.3718*(4,221.625 -
8.4527E-08
2,273.967))}*{1 - (tanh[-0.202])2} + 1 / 0.1348*1,955.975(1 / 0.1348 - 1)*tanh[-0.202]) =
D3 = 1,955.975(1 / 0.2768 - 1) / (2*0.2768*7,945.245(1 / 0.2768)) = 4.1048E-07
D4 = 1 / 2*(1 / (7,945.245(1 / 0.2768)))*(1,955.975(1 / 0.2768)*{2 / (0.3718*(4,221.625 -
-4.0018E-07
2,273.967))}*{1 - (tanh[-0.202])2} + 1 / 0.2768*1,955.975(1 / 0.2768 - 1)*tanh[-0.202]) =
Et = (1 / 2,027,195.955 + 1.2211E-06 + 1.2022E-06 + 5.8384E-06 + -5.6919E-06)-1 = 32.65E+04 kgf/cm2
Fic / Et = 1,955.975 / 32.65E+04 = 0.006
FS = 2.407 - 0.741*(1,955.975 / 2,273.967) = 1.7696
Fha = 1,955.975 / 1.7696 = 1,105.307 kgf/cm2
Pa = 2*1,083.94*(0.875*15.24 - 6) / 88.9 = 178.88 bar

Component Nozzle
Normalized PWHT
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Top 0.29 3,070.79
Operating 0.9659
Bottom 0.3 3,129.21
Top 0.76 7,767.27
Test vertical 1
Bottom 0.78 7,989.9
Orientation radial
Offset, L 1,000 mm
Angle, θ 205°
No
Joint
NDE
Dimensions
Nominal Wall
55 mm
Thickness
Minimum Wall
15.24 mm
Thickness
Local Vessel
Minimum 96 mm
Thickness
Leg41 9 mm
External
Projection 124 mm
Available, Lpr1
Heavy Barrel
60 mm
Length, Lpr3
Outer 0 mm
Summary Tables

Condition
Design P 70.9 1,400.107 1,973.151 No 82.9
Design Pe 1.01 20.01 804.499 No 40.74

Condition Status
Design P 70.9 7.76 10.8 96 10.8 15.24 OK 337.63
Design Pe 1.01 6.52 10.8 96 10.8 15.24 OK 257.84

Condition ky
Design P 70.9 2.3917 132.28 6.36 4,026.43 53.292 1,315.434 No
Design Pe 1.01 2.3917 132.28 6.36 57.55 0.762 1,386.814 No
MAWP 82.9 2.3917 132.28 6.36 4,708.07 62.313 1,315.434 No
MAEP 40.74 2.3917 132.28 6.36 2,313.58 30.621 1,386.814 No

Required Actual
Fillet Leg Status

γn Status
0.1008 0.07 124.2878 20.3531 0.81 145.4509 0 OK

Stress ratio, Rts = 1.77*1 / (55 - 6 - 0) = 0.0361
Stress ratio, Rts = 1.77*1 / (15.24 - 6 - 0) = 0.1913
NOZZLE LT7B PIPE

Pipe NPS and
NPS 3 XXS DN 80
Schedule
Normalized PWHT
No Yes No Yes No
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Operating 0.3 3,135.21 0.9659
Dimensions
Length 200 mm
Pipe Nominal
15.24 mm
Thickness
Pipe Minimum
13.34 mm
Thickness1
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 5.52 0.54
Corroded 5.52 0.78
NDE
Full
seam
Full
seam
1

Blind included No
Rated MDMT -29°C
PWHT performed Yes
Yes
Impact Tested No
Notes
Results Summary
Rated MDMT -48°C

Stress ratio, Rts = 1.81*1 / (0.875*15.24 - 6) = 0.2471
td = 70.42 / 2 * (exp[((70.6 + 0.3)*1.02) / (1,437.8*1)] - 1) + 6 = 7.82 mm
tr = 70.42 / 2 * (exp[((80.54 + 0.3)*1.02) / (1,641.743*1)] - 1) = 1.81 mm

Pmax = S*E*ln[(D + 2*tmin) / D] (4.3.1)
MAWP
Pmax = 1,437.8 / 1.02*1*ln[(70.42 + 2*(0.875*15.24 - 6)) / 70.42] - 0.3 = 266.54 bar
Mx = L / (Ro*t)0.5 (4.4.18)
Ch = 0.55*t / Do for Mx ≥ 2*(Do / t)0.94 (4.4.19)
Ch = 1.12*Mx-1.058 for 13 < Mx < 2*(Do / t)0.94 (4.4.20)
Ch = 0.92/(Mx-0.579) for 1.5 < Mx ≤ 13 (4.4.21)
Ch = 1 for Mx ≤ 1.5 (4.4.22)
Fhe = 1.6*Ch*Ey*t / Do (4.4.17)
Ae = Fhe / E (4.4.4)
D1 = σt(1 / m1 - 1) / (2*m1*A1(1 / m1)) (3-D.17)
D2 = -1 / 2*(1 / (A1(1 / m1)))*(σt(1 / m1)*{2 / (K*(σuts -
(3-D.18)
D3 = σt(1 / m2 - 1) / (2*m2*A2(1 / m2)) (3-D.19)
D4 = 1 / 2*(1 / (A2 (1 / m2)
))*(σt (1 / m2)
*{2 / (K*(σuts -
(3-D.20)
Et = (1 / Ey + D1 + D2 + D3 + D4)-1 (3-D.16)
Fic / Et = Ae (4.4.5)
Fha = Fic / FS (4.4.24)
Pa = 2*Fha*t / Do (4.4.23)
Mx = 434.4 / (44.45*0.51)0.5 = 90.8025
13 < Mx = 90.8025 < 2*(Do / t)0.94 = 253.5014
Ch = 1.12*90.8025-1.058 = 0.0095
Fhe = 1.6*0.0095*20.27E+05*0.51 / 88.9 = 178.396 kgf/cm2
Ae = 178.396 / 20.27E+05 = 8.8001E-05
D1 = 178.396(1 / 0.1348 - 1) / (2*0.1348*5,266.833(1 /
0.1348)) = 1.8161E-14
D2 = -1 / 2*(1 / (5,266.833(1 / 0.1348)))*(178.396(1 /

0.1348)*{2 / (0.3718*(4,221.625 - 2,273.967))}*{1 -
1.8161E-14
(tanh[-0.548])2} + 1 / 0.1348*178.396(1 / 0.1348 -
1)*tanh[-0.548]) =
D3 = 178.396(1 / 0.2768 - 1) / (2*0.2768*7,945.245(1 /

0.2768)) = 7.8755E-10
D4 = 1 / 2*(1 / (7,945.245(1 / 0.2768)))*(178.396(1 /

0.2768)*{2 / (0.3718*(4,221.625 - 2,273.967))}*{1 -
-7.8755E-10
(tanh[-0.548])2} + 1 / 0.2768*178.396(1 / 0.2768 -
1)*tanh[-0.548]) =
Et = (1 / 2,027,195.955 + 2.5831E-13 + 2.5831E-13

20.27E+05 kgf/cm2
+ 1.1202E-08 + -1.1202E-08)-1 =
Fic / Et = 178.396 / 20.27E+05 = 8.8001E-05
FS = 2
Fha = 178.396 / 2 = 89.198 kgf/cm2
Pa = 2*87.47*0.51 / 88.9 = 1.01 bar
te = 0.51 + 6 = 6.51 mm
4.4.5.1 MAEP
Mx = 434.4 / (44.45*(0.875*15.24 - 6))0.5 = 24.0571
Mx = 24.0571 ≥ 2*(Do / t)0.94 = 20.8686
Ch = 0.55*(0.875*15.24 - 6) / 88.9 = 0.0454
Fhe = 1.6*0.0454*20.27E+05*(0.875*15.24 - 6) / 88.9 = 12,146.096 kgf/cm2
Ae = 12,146.096 / 20.27E+05 = 0.006
D1 = 1,955.975(1 / 0.1348 - 1) / (2*0.1348*5,266.833(1 / 0.1348)) = 8.5854E-08
D2 = -1 / 2*(1 / (5,266.833(1 / 0.1348)))*(1,955.975(1 / 0.1348)*{2 / (0.3718*(4,221.625 -
8.4527E-08
2,273.967))}*{1 - (tanh[-0.202])2} + 1 / 0.1348*1,955.975(1 / 0.1348 - 1)*tanh[-0.202]) =
D3 = 1,955.975(1 / 0.2768 - 1) / (2*0.2768*7,945.245(1 / 0.2768)) = 4.1048E-07
D4 = 1 / 2*(1 / (7,945.245(1 / 0.2768)))*(1,955.975(1 / 0.2768)*{2 / (0.3718*(4,221.625 -
-4.0018E-07
2,273.967))}*{1 - (tanh[-0.202])2} + 1 / 0.2768*1,955.975(1 / 0.2768 - 1)*tanh[-0.202]) =
Et = (1 / 2,027,195.955 + 1.2211E-06 + 1.2022E-06 + 5.8384E-06 + -5.6919E-06)-1 = 32.65E+04 kgf/cm2
Fic / Et = 1,955.975 / 32.65E+04 = 0.006
FS = 2.407 - 0.741*(1,955.975 / 2,273.967) = 1.7696
Fha = 1,955.975 / 1.7696 = 1,105.307 kgf/cm2
Pa = 2*1,083.94*(0.875*15.24 - 6) / 88.9 = 178.88 bar
LT FOR SAFETY (I) (LT8A)

Component Nozzle
Normalized PWHT
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Top 0.34 3,582.85
Operating 0.9659
Bottom 0.34 3,617.15
Top 0.81 8,266.41
Test vertical 1
Bottom 0.83 8,477.84
Orientation radial
Offset, L 500 mm
Angle, θ 320°
No
Joint
NDE
Dimensions
Nominal Wall
45 mm
Thickness
Minimum Wall
13 mm
Thickness
Local Vessel
Minimum 96 mm
Thickness
Leg41 9 mm
External
Projection 114 mm
Available, Lpr1
Heavy Barrel
60 mm
Length, Lpr3
Outer 0 mm
Summary Tables

Condition
Design P 70.94 1,436.99 1,973.151 No 82.9
Design Pe 1.01 20.524 804.499 No 39.72

Condition Status
Design P 70.94 7.16 9.42 96 9.42 13 OK 382.77
Design Pe 1.01 6.38 9.42 96 9.42 13 OK 302.61

Condition ky
Design P 70.94 2.6847 97.63 6.36 2,194.61 39.357 1,315.434 No
Design Pe 1.01 2.6847 97.63 6.36 31.35 0.562 1,386.814 No
MAWP 82.9 2.6847 97.63 6.36 2,564.47 45.99 1,315.434 No
MAEP 39.72 2.6847 97.63 6.36 1,228.65 22.034 1,386.814 No

Required Actual
Fillet Leg Status

γn Status
0.0663 0.07 81.7166 11.7186 0.781 94.2162 0 OK

Stress ratio, Rts = 1.16*1 / (45 - 6 - 0) = 0.0298
Stress ratio, Rts = 1.16*1 / (13 - 6 - 0) = 0.1661
NOZZLE LT8A PIPE

Attached To LT FOR SAFETY (I) (LT8A)
Normalized PWHT
No Yes No Yes No
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Operating 0.34 3,623.15 0.9659
Dimensions
Length 160 mm
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 2.42 0.15
Corroded 2.42 0.27
NDE
Full
seam
Full
seam
Blind included No
Rated MDMT -29°C
PWHT performed Yes
Yes
Impact Tested No
Notes
Results Summary
Rated MDMT -17.3°C

Stress ratio, Rts = 1.16*1 / (13 - 6 - 0) = 0.1661
td = 46.3 / 2 * (exp[((70.6 + 0.34)*1.02) / (1,478.589*1)] - 1) + 6 = 7.16 mm
tr = 46.3 / 2 * (exp[((80.54 + 0.34)*1.02) / (1,682.532*1)] - 1) = 1.16 mm

Pmax = S*E*ln[Do / D] (4.3.1)
MAWP
Pmax = 1,478.589 / 1.02*1*ln[60.3 / 46.3] - 0.34 = 382.77 bar
Mx = L / (Ro*t)0.5 (4.4.18)
Ch = 0.55*t / Do for Mx ≥ 2*(Do / t)0.94 (4.4.19)
Ch = 1.12*Mx-1.058 for 13 < Mx < 2*(Do / t)0.94 (4.4.20)
Ch = 0.92/(Mx-0.579) for 1.5 < Mx ≤ 13 (4.4.21)
Ch = 1 for Mx ≤ 1.5 (4.4.22)
Fhe = 1.6*Ch*Ey*t / Do (4.4.17)
Ae = Fhe / E (4.4.4)
D1 = σt(1 / m1 - 1) / (2*m1*A1(1 / m1)) (3-D.17)
D2 = -1 / 2*(1 / (A1(1 / m1)))*(σt(1 / m1)*{2 / (K*(σuts -
(3-D.18)
D3 = σt(1 / m2 - 1) / (2*m2*A2(1 / m2)) (3-D.19)
D4 = 1 / 2*(1 / (A2 (1 / m2)
))*(σt (1 / m2)
*{2 / (K*(σuts -
(3-D.20)
Et = (1 / Ey + D1 + D2 + D3 + D4)-1 (3-D.16)
Fic / Et = Ae (4.4.5)
Fha = Fic / FS (4.4.24)
Pa = 2*Fha*t / Do (4.4.23)
Mx = 354.84 / (30.15*0.38)0.5 = 105.0754
13 < Mx = 105.0754 < 2*(Do / t)0.94 = 235.1923
Ch = 1.12*105.0754-1.058 = 0.0081
Fhe = 1.6*0.0081*20.17E+05*0.38 / 60.3 = 164.721 kgf/cm2
Ae = 164.721 / 20.17E+05 = 8.1667E-05
D1 = 164.719(1 / 0.1616 - 1) / (2*0.1616*6,415.481(1 /
0.1616)) = 1.8931E-13
D2 = -1 / 2*(1 / (6,415.481(1 / 0.1616)))*(164.719(1 /

0.1616)*{2 / (0.3402*(4,925.23 - 2,345.347))}*{1 -
1.8931E-13
(tanh[-0.49])2} + 1 / 0.1616*164.719(1 / 0.1616 -
1)*tanh[-0.49]) =
D3 = 164.719(1 / 0.3143 - 1) / (2*0.3143*9,702.926(1 /

0.3143)) = 1.5834E-09
D4 = 1 / 2*(1 / (9,702.926(1 / 0.3143)))*(164.719(1 /

0.3143)*{2 / (0.3402*(4,925.23 - 2,345.347))}*{1 -
-1.5834E-09
(tanh[-0.49])2} + 1 / 0.3143*164.719(1 / 0.3143 -
1)*tanh[-0.49]) =
Et = (1 / 2,016,998.774 + 2.6927E-12 + 2.6927E-12

20.17E+05 kgf/cm2
+ 2.2521E-08 + -2.2521E-08)-1 =
Fic / Et = 164.719 / 20.17E+05 = 8.1667E-05
FS = 2
Fha = 164.719 / 2 = 82.36 kgf/cm2
Pa = 2*80.77*0.38 / 60.3 = 1.01 bar
te = 0.38 + 6 = 6.38 mm
4.4.5.1 MAEP
Mx = 354.84 / (30.15*(1*13 - 6))0.5 = 24.4243
Mx = 24.4243 ≥ 2*(Do / t)0.94 = 15.1393
Ch = 0.55*(1*13 - 6) / 60.3 = 0.0639
Fhe = 1.6*0.0639*20.17E+05*(1*13 - 6) / 60.3 = 23,922.925 kgf/cm2
Ae = 23,922.925 / 20.17E+05 = 0.0119
D1 = 2,252.906(1 / 0.1616 - 1) / (2*0.1616*6,415.481(1 / 0.1616)) = 1.4859E-07
D2 = -1 / 2*(1 / (6,415.481(1 / 0.1616)))*(2,252.906(1 / 0.1616)*{2 / (0.3402*(4,925.23 -
1.3928E-07
2,345.347))}*{1 - (tanh[-0.155])2} + 1 / 0.1616*2,252.906(1 / 0.1616 - 1)*tanh[-0.155]) =
D3 = 2,252.906(1 / 0.3143 - 1) / (2*0.3143*9,702.926(1 / 0.3143)) = 4.7656E-07
D4 = 1 / 2*(1 / (9,702.926(1 / 0.3143)))*(2,252.906(1 / 0.3143)*{2 / (0.3402*(4,925.23 -
-4.2915E-07
2,345.347))}*{1 - (tanh[-0.155])2} + 1 / 0.3143*2,252.906(1 / 0.3143 - 1)*tanh[-0.155]) =
Et = (1 / 2,016,998.774 + 2.1135E-06 + 1.981E-06 + 6.7783E-06 + -6.1039E-06)-1 = 18.99E+04 kgf/cm2
Fic / Et = 2,252.906 / 18.99E+04 = 0.0119
FS = 2.407 - 0.741*(2,252.906 / 2,345.347) = 1.6952
Fha = 2,252.906 / 1.6952 = 1,328.987 kgf/cm2
Pa = 2*1,303.29*(1*13 - 6) / 60.3 = 302.61 bar
LT FOR SAFETY (I) (LT8B)

Component Nozzle
Normalized PWHT
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Top 0.46 4,832.85
Operating 0.9659
Bottom 0.46 4,867.15
Top 0.93 9,469.44
Test vertical 1
Bottom 0.95 9,727.84
Offset, L 750 mm
Angle, θ 320°
No
Joint
NDE
Dimensions
Nominal Wall
45 mm
Thickness
Minimum Wall
13 mm
Thickness
Opening Chord
41.23 mm
Length
Local Vessel
Minimum 52 mm
Thickness
Leg41 9 mm
External
Available, Lpr1
Heavy Barrel
60 mm
Length, Lpr3
Outer 0 mm
Summary Tables

Condition
Design P 71.06 1,228.61 1,973.151 No 85.02
Design Pe 1.01 17.519 812.391 No 46.99

Condition Status
Design P 71.06 7.16 9.42 52 9.42 13 OK 382.65
Design Pe 1.01 6.48 9.42 52 9.42 13 OK 302.61

Condition ky
Design P 71.06 2.4017 101.36 6.36 1,759.28 56.501 1,315.434 No
Design Pe 1.01 2.4017 101.36 6.36 25.09 0.806 1,386.814 No
MAWP 85.02 2.4017 101.36 6.36 2,104.95 67.603 1,315.434 No
MAEP 46.99 2.4017 101.36 6.36 1,163.28 37.36 1,386.814 No

Required Actual
Fillet Leg Status

Stress ratio, Rts = 1.16*1 / (45 - 6 - 0) = 0.0299
Stress ratio, Rts = 1.16*1 / (13 - 6 - 0) = 0.1664
NOZZLE LT8B PIPE

Attached To LT FOR SAFETY (I) (LT8B)
Normalized PWHT
No Yes No Yes No
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Operating 0.46 4,873.15 0.9659
Dimensions
Length 350 mm
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 5.3 0.32
Corroded 5.3 0.59
NDE
Full
seam
Full
seam
Blind included No
Rated MDMT -29°C
PWHT performed Yes
Yes
Impact Tested No
Notes
Results Summary
Rated MDMT -17.3°C

Stress ratio, Rts = 1.16*1 / (13 - 6 - 0) = 0.1664
td = 46.3 / 2 * (exp[((70.6 + 0.46)*1.02) / (1,478.589*1)] - 1) + 6 = 7.16 mm
tr = 46.3 / 2 * (exp[((80.54 + 0.46)*1.02) / (1,682.532*1)] - 1) = 1.16 mm

Pmax = S*E*ln[Do / D] (4.3.1)
MAWP
Pmax = 1,478.589 / 1.02*1*ln[60.3 / 46.3] - 0.46 = 382.65 bar
Mx = L / (Ro*t)0.5 (4.4.18)
Ch = 0.55*t / Do for Mx ≥ 2*(Do / t)0.94 (4.4.19)
Ch = 1.12*Mx-1.058 for 13 < Mx < 2*(Do / t)0.94 (4.4.20)
Ch = 0.92/(Mx-0.579) for 1.5 < Mx ≤ 13 (4.4.21)
Ch = 1 for Mx ≤ 1.5 (4.4.22)
Fhe = 1.6*Ch*Ey*t / Do (4.4.17)
Ae = Fhe / E (4.4.4)
D1 = σt(1 / m1 - 1) / (2*m1*A1(1 / m1)) (3-D.17)
D2 = -1 / 2*(1 / (A1(1 / m1)))*(σt(1 / m1)*{2 / (K*(σuts -
(3-D.18)
D3 = σt(1 / m2 - 1) / (2*m2*A2(1 / m2)) (3-D.19)
D4 = 1 / 2*(1 / (A2 (1 / m2)
))*(σt (1 / m2)
*{2 / (K*(σuts -
(3-D.20)
Et = (1 / Ey + D1 + D2 + D3 + D4)-1 (3-D.16)
Fic / Et = Ae (4.4.5)
Fha = Fic / FS (4.4.24)
Pa = 2*Fha*t / Do (4.4.23)
Mx = 635.9 / (30.15*0.48)0.5 = 166.6709
13 < Mx = 166.6709 < 2*(Do / t)0.94 = 186.9761
Ch = 1.12*166.6709-1.058 = 0.005
Fhe = 1.6*0.005*20.17E+05*0.48 / 60.3 = 129.053 kgf/cm2
Ae = 129.053 / 20.17E+05 = 6.3983E-05
D1 = 129.052(1 / 0.1616 - 1) / (2*0.1616*6,415.481(1 /
0.1616)) = 5.3363E-14
D2 = -1 / 2*(1 / (6,415.481(1 / 0.1616)))*(129.052(1 /

0.1616)*{2 / (0.3402*(4,925.23 - 2,345.347))}*{1 -
5.3363E-14
(tanh[-0.496])2} + 1 / 0.1616*129.052(1 / 0.1616 -
1)*tanh[-0.496]) =
D3 = 129.052(1 / 0.3143 - 1) / (2*0.3143*9,702.926(1 /

0.3143)) = 9.2972E-10
D4 = 1 / 2*(1 / (9,702.926(1 / 0.3143)))*(129.052(1 /

0.3143)*{2 / (0.3402*(4,925.23 - 2,345.347))}*{1 -
-9.2972E-10
(tanh[-0.496])2} + 1 / 0.3143*129.052(1 / 0.3143 -
1)*tanh[-0.496]) =
Et = (1 / 2,016,998.774 + 7.59E-13 + 7.59E-13 +

20.17E+05 kgf/cm2
1.3224E-08 + -1.3224E-08)-1 =
Fic / Et = 129.052 / 20.17E+05 = 6.3983E-05
FS = 2
Fha = 129.052 / 2 = 64.526 kgf/cm2
Pa = 2*63.28*0.48 / 60.3 = 1.01 bar
te = 0.48 + 6 = 6.48 mm
4.4.5.1 MAEP
Mx = 635.9 / (30.15*(1*13 - 6))0.5 = 43.7702
Mx = 43.7702 ≥ 2*(Do / t)0.94 = 15.1393
Ch = 0.55*(1*13 - 6) / 60.3 = 0.0639
Fhe = 1.6*0.0639*20.17E+05*(1*13 - 6) / 60.3 = 23,922.925 kgf/cm2
Ae = 23,922.925 / 20.17E+05 = 0.0119
D1 = 2,252.906(1 / 0.1616 - 1) / (2*0.1616*6,415.481(1 / 0.1616)) = 1.4859E-07
D2 = -1 / 2*(1 / (6,415.481(1 / 0.1616)))*(2,252.906(1 / 0.1616)*{2 / (0.3402*(4,925.23 -
1.3928E-07
2,345.347))}*{1 - (tanh[-0.155])2} + 1 / 0.1616*2,252.906(1 / 0.1616 - 1)*tanh[-0.155]) =
D3 = 2,252.906(1 / 0.3143 - 1) / (2*0.3143*9,702.926(1 / 0.3143)) = 4.7656E-07
D4 = 1 / 2*(1 / (9,702.926(1 / 0.3143)))*(2,252.906(1 / 0.3143)*{2 / (0.3402*(4,925.23 -
-4.2915E-07
2,345.347))}*{1 - (tanh[-0.155])2} + 1 / 0.3143*2,252.906(1 / 0.3143 - 1)*tanh[-0.155]) =
Et = (1 / 2,016,998.774 + 2.1135E-06 + 1.981E-06 + 6.7783E-06 + -6.1039E-06)-1 = 18.99E+04 kgf/cm2
Fic / Et = 2,252.906 / 18.99E+04 = 0.0119
FS = 2.407 - 0.741*(2,252.906 / 2,345.347) = 1.6952
Fha = 2,252.906 / 1.6952 = 1,328.987 kgf/cm2
Pa = 2*1,303.29*(1*13 - 6) / 60.3 = 302.61 bar
MANHOLE (MH)

Component Nozzle
Normalized PWHT
Internal 70.6 165
-5
External 1.01 85
Static Liquid Head
Top 0.29 3,069.2
Operating 0.9659
Bottom 0.34 3,630.8
Top 0.77 7,877.02
Test vertical 1
Bottom 0.83 8,491.49
Orientation radial
Offset, L 750 mm
Angle, θ 135°
No
Joint
NDE
Dimensions
Nominal Wall
130 mm
Thickness
Minimum Wall
24 mm
Thickness
Local Vessel
Minimum 96 mm
Thickness
Leg41 9 mm
External
Available, Lpr1
Heavy Barrel
160 mm
Length, Lpr3
Projection
outside vessel to 664 mm
flange face, Lf
Outer 0 mm
Blind included Yes
Rated MDMT -29°C
PWHT performed Yes
Yes
Impact Tested No
Gasket
Spiral Wound CGI SS316 / Graphite, Inner Ring: 316 / Outer ring:
Description
CS
Factor, m 3
Thickness, T 4.5 mm
Notes
Summary Tables

Condition
Design P 70.94 1,558.335 1,973.151 No 82.9
Design Pe 1.01 22.257 804.499 No 36.63

Condition Status
Design P 70.94 20.38 14.33 96 20.38 24 OK 87.92
Design Pe 1.01 7.96 14.33 96 14.33 24 OK 62.03

Condition ky
Design P 70.94 1.4324 645.28 6.36 95,883.59 260.145 1,315.434 No
Design Pe 1.01 1.4324 645.28 6.36 1,369.45 3.716 1,386.814 No
MAWP 82.9 1.4324 645.28 6.36 112,040.8 303.982 1,315.434 No
MAEP 36.63 1.4324 645.28 6.36 49,500.45 134.302 1,386.814 No

Required Actual
Fillet Leg Status

γn Status
0.821 0.07 245.6847 169.7251 0.81 416.2198 10.0477 OK
Stress ratio, Rts = 76.74*1 / (96 - 6 - 0) = 0.8527

Stress ratio, Rts = 14.41*1 / (24 - 6 - 0) = 0.8005
Platform/Ladder #1
Platform
Distance from Base to Datum 0 mm
Attached To BOTTOM HEAD
Start Angle 0.00 degrees
End Angle 290.00 degrees
Shell Clearance, Lc 152.4 mm
Width, W 914.4 mm (0.91 m)
Floor Grating
Unit Weight 150.00 kg/m^2
Area 9.39 m^2
Railing
Height, h 1,200 mm (1.20 m)
Length 14410.56 mm (14.41 m)
Unit Weight 26.00 kg/m
Ladder
Distance from Start to Datum -3,150 mm
Angle 25.00 degrees
Length 3,150 mm (3.15 m)
Allow Cage on Ladder Yes
Weight
Platform & Railing Weight 1782.99 kg
Ladder Weight 141.75 kg
Total Weight 1924.74 kg
Included in Vessel Lift & Shipping Weight No
Present When Vessel is Empty Yes
Present During Test Yes
Platform/Ladder #2
Platform
Distance from Base to Datum 4,070 mm
Attached To SHELL 02
Width, W 914.4 mm (0.91 m)
Floor Grating
Area 5.58 m^2
Railing
Height, h 1,200 mm (1.20 m)
Length 9284.43 mm (9.28 m)
Ladder
Distance from Start to Datum 70 mm
Angle 160.00 degrees
Length 4,000 mm (4.00 m)
Weight
Platform/Ladder #3
Platform
Distance from Base to Datum 6,300 mm
Width, W 1,200 mm (1.20 m)
Floor Grating
Area 16.58 m^2
Railing
Height, h 1,200 mm (1.20 m)
Length 17582.87 mm (17.58 m)
Ladder
Distance from Start to Datum 4,000 mm
Angle 60.00 degrees
Length 2,300 mm (2.30 m)
Weight
Trunnion
Minimum report
Geometry Inputs
Material SA-516 60N
Distance of Lift Point From Datum 5,300 mm
Angular Position 50 deg and 230 deg
Centerline Distance, L 400 mm
Thickness, t 50 mm
Hole Diameter, d 87 mm
Pin Diameter, Dp 71 mm
Diameter at Pin, D 650 mm
Load Eccentricity, E 645 mm
Load Angle from Vertical, φ 0 deg
Pipe Outer Diameter, Dpipe 500 mm
Minimum Pipe Thickness, tp 20 mm
Plate Outer Diameter, Dplate 650 mm
Welds
Size, tw 14 mm
Groove Weld, tgroove 20 mm
Reinforcement Pad
Width, Wpad 150 mm
Thickness, tpad 20 mm
Weld Size, twp 14 mm
Intermediate Values
Load Factor 1.5000
106,611.6
Vessel Weight (new, incl. Load Factor), W
kg
Lug Weight (new), Wlug 0 kg (Qty=2)
2,353.64
Distance from Center of Gravity to Top Lug, l1
mm
5,484.36
Distance from Center of Gravity to Tail Lug, l2
mm
Distance from Vessel Center Line to Tail Lug, l3 1,680 mm
1,346
Allowable Stress, Tensile, σt
kg/cm2
897.4
Allowable Stress, Shear, σs
kg/cm2
2,019
Allowable Stress, Bearing, σp
kg/cm2
1,480.6
Allowable Stress, Bending, σb
kg/cm2
897.4
Allowable Stress, Weld Shear, τallowable
kg/cm2
Allowable Stress set to 1/3 Sy per ASME B30.20 No
Summary Values
Required Lift Pin Diameter, dreqd 61.5 mm
Required Lug Thickness, treqd 37.19 mm
Lug Stress Ratio, σratio 0.53
Weld Shear Stress Ratio, τratio 0.64
Trunnion Bending Stress Ratio 0.65
Trunnion Shear Stress Ratio 0.2
Lug Design Acceptable
Local Stresses WRC 107 Acceptable
Maximum Out of Plane Lift Angle - Weak Axis Bending 24.61 deg
COMPRESS recommends a spreader beam be used to prevent weak axis bending of the top lugs.
TOP SKIRT

Component Support Skirt
Skirt is Attached
BOTTOM HEAD
To
Skirt Attachment
356.04 mm down from the top seam
Offset
SA-516 60 (II-D Metric p. 436, ln. 22)
Material Impact Fine Grain
Normalized
Tested1 Practice
No Yes No
Design Temperature
Internal 127°C
External 85°C
Dimensions
Length 893.96 mm
Nominal
24 mm
Thickness
Inner 0 mm
Corrosion
Outer 0 mm
Weight
New 1,476.2 kg
Corroded 1,476.2 kg
Insulation\Lining
Thickness (mm) Density (kg/m3) Weight (kg)
Lining 50 1,400 535.12
Insulation 50 1,400 564.22
Spacing(mm) Individual Weight (kg) Total Weight (kg)
Insulation
0 0 0
Supports
Joint Efficiency
Top
Circumferential 0.55
seam
Bottom
Circumferential 0.7
seam
1
Impact testing requirements are not checked for supports
Results Summary
Governing condition Operating Hot & New , Seismic , Bottom , Leeward

fb = M / S (4.4.98)
fa = F / A (4.4.99)
fv = V*sin[φ] / A (4.4.101)
Ks = 1 - (fv / Fva)2 (4.4.84)
Fe = π2*Ey / (Ku*Lu / rg)2 (4.4.89)
∆ = Cm / (1 - fa*FS / Fe) (4.4.88)
Fca = Fxa*[1 - 0.74*(λc - 0.15)]0.3 for 0.15 < λc < 1.2 (4.4.59)
New / Corroded
rg = 0.25*(2,8202 + 2,7722)0.5 = 988.57 mm
A = π*(2,8202 - 2,7722) / 4 / 100 = 2,108.13 cm2
S = π*(2,8204 - 2,7724) / (32*2,820) = 1.4612E+08 mm3
fb = 4,559.9 / 1.4612E+08*1000 = 3.121 kgf/cm2
fa = 103,383.3 / 2,108.13 = 49.04 kgf/cm2
fv = 0*sin[90] / 2,108.13 = 0 kgf/cm2
Weight Only Ks = 1 - (0 / 797.119)2 = 1

Fe = π2*20.03E+05 / (2.1*10,919 / 988.57)2 = 36,735.704 kgf/cm2
∆ = 1 / (1 - 49.04*1.7541 / 36,735.704) = 1.0023
Fca = 1,014.256*[1 - 0.74*(0.2201 - 0.15)]0.3 = 998.184 kgf/cm2
fa / (Ks*Fca) = 49.04 / (1*998.184) = 0.0491
49.04 / (2*1*998.184) + 1.0023*3.121 /
0.0276
(1*1,014.256) =
fb = 17,785.6 / 1.4612E+08*1000 = 12.172 kgf/cm2
fa = 103,383.3 / 2,108.13 = 49.04 kgf/cm2
fv = 2,908.95*sin[90] / 2,108.13 = 1.38 kgf/cm2
Wind Ks = 1 - (1.38 / 797.119)2 = 1

Fe = π2*20.03E+05 / (2.1*10,919 / 988.57)2 = 36,735.704 kgf/cm2
∆ = 1 / (1 - 49.04*1.7541 / 36,735.704) = 1.0023
Fca = 1,014.256*[1 - 0.74*(0.2201 - 0.15)]0.3 = 998.184 kgf/cm2
fa / (Ks*Fca) = 49.04 / (1*998.184) = 0.0491
49.04 / (2*1*998.184) + 1.0023*12.172 /
0.0346
(1*1.2*1,014.256) =
fb = 80,926.7 / 1.4612E+08*1000 = 55.386 kgf/cm2
fa = 103,383.3 / 2,108.13 = 49.04 kgf/cm2
fv = 16,036.07*sin[90] / 2,108.13 = 7.607 kgf/cm2
Seismic Ks = 1 - (7.607 / 797.119)2 = 0.9999

Fe = π2*20.03E+05 / (2.1*10,919 / 988.57)2 = 36,735.704 kgf/cm2
∆ = 1 / (1 - 49.04*1.7541 / 36,735.704) = 1.0023
Fca = 1,014.256*[1 - 0.74*(0.2201 - 0.15)]0.3 = 998.184 kgf/cm2
fa / (Ks*Fca) = 49.04 / (0.9999*998.184) = 0.0491
49.04 / (2*0.9999*998.184) + 1.0023*55.386 /
0.0702
(0.9999*1.2*1,014.256) =
Operating Hot & New
fb = 4,559.9 / 1.4612E+08*1000 = 3.121 kgf/cm2
fa = 104,205.34 / 2,108.13 = 49.43 kgf/cm2
fv = 0*sin[90] / 2,108.13 = 0 kgf/cm2
Weight Only Ks = 1 - (0 / 797.119)2 = 1

Fe = π2*20.03E+05 / (2.1*10,919 / 988.57)2 = 36,735.704 kgf/cm2
∆ = 1 / (1 - 49.43*1.7541 / 36,735.704) = 1.0024
Fca = 1,014.256*[1 - 0.74*(0.2201 - 0.15)]0.3 = 998.184 kgf/cm2
fa / (Ks*Fca) = 49.43 / (1*998.184) = 0.0495
49.43 / (2*1*998.184) + 1.0024*3.121 /
0.0278
(1*1,014.256) =
fb = 17,785.6 / 1.4612E+08*1000 = 12.172 kgf/cm2
fa = 104,205.34 / 2,108.13 = 49.43 kgf/cm2
fv = 2,908.95*sin[90] / 2,108.13 = 1.38 kgf/cm2
Wind
Ks = 1 - (1.38 / 797.119)2 = 1
Fe = π2*20.03E+05 / (2.1*10,919 / 988.57)2 = 36,735.704 kgf/cm2
∆ = 1 / (1 - 49.43*1.7541 / 36,735.704) = 1.0024
Fca = 1,014.256*[1 - 0.74*(0.2201 - 0.15)]0.3 = 998.184 kgf/cm2
fa / (Ks*Fca) = 49.43 / (1*998.184) = 0.0495
0.0348
49.43 / (2*1*998.184) + 1.0024*12.172 /
(1*1.2*1,014.256) =
fb = 81,880.6 / 1.4612E+08*1000 = 56.039 kgf/cm2
fa = 104,205.34 / 2,108.13 = 49.43 kgf/cm2
fv = 16,156.64*sin[90] / 2,108.13 = 7.664 kgf/cm2
Seismic Ks = 1 - (7.664 / 797.119)2 = 0.9999

Fe = π2*20.03E+05 / (2.1*10,919 / 988.57)2 = 36,735.704 kgf/cm2
∆ = 1 / (1 - 49.43*1.7541 / 36,735.704) = 1.0024
Fca = 1,014.256*[1 - 0.74*(0.2201 - 0.15)]0.3 = 998.184 kgf/cm2
fa / (Ks*Fca) = 49.43 / (0.9999*998.184) = 0.0495
49.43 / (2*0.9999*998.184) + 1.0024*56.039 /
0.0709
(0.9999*1.2*1,014.256) =
Empty Cold & Corroded
fb = 4,559.9 / 1.4612E+08*1000 = 3.121 kgf/cm2
fa = 75,122.23 / 2,108.13 = 35.634 kgf/cm2
fv = 0*sin[90] / 2,108.13 = 0 kgf/cm2
Weight Only Ks = 1 - (0 / 911.396)2 = 1

Fe = π2*20.63E+05 / (2.1*10,919 / 988.57)2 = 37,852.478 kgf/cm2
∆ = 1 / (1 - 35.634*1.7562 / 37,852.478) = 1.0017
Fca = 1,126.896*[1 - 0.74*(0.2287 - 0.15)]0.3 = 1,106.803 kgf/cm2
fa / (Ks*Fca) = 35.634 / (1*1,106.803) = 0.0322
35.634 / (2*1*1,106.803) + 1.0017*3.121 /
0.0189
(1*1,126.896) =
fb = 17,785.6 / 1.4612E+08*1000 = 12.172 kgf/cm2
fa = 75,122.23 / 2,108.13 = 35.634 kgf/cm2
fv = 2,908.95*sin[90] / 2,108.13 = 1.38 kgf/cm2
Wind Ks = 1 - (1.38 / 911.396)2 = 1

Fe = π2*20.63E+05 / (2.1*10,919 / 988.57)2 = 37,852.478 kgf/cm2
∆ = 1 / (1 - 35.634*1.7562 / 37,852.478) = 1.0017
Fca = 1,126.896*[1 - 0.74*(0.2287 - 0.15)]0.3 = 1,106.803 kgf/cm2
fa / (Ks*Fca) = 35.634 / (1*1,106.803) = 0.0322
35.634 / (2*1*1,106.803) + 1.0017*12.172 /
0.0251
(1*1.2*1,126.896) =
fb = 66,455.8 / 1.4612E+08*1000 = 45.482 kgf/cm2
fa = 75,122.23 / 2,108.13 = 35.634 kgf/cm2
fv = 11,909.54*sin[90] / 2,108.13 = 5.649 kgf/cm2
Seismic Ks = 1 - (5.649 / 911.396)2 = 1

Fe = π2*20.63E+05 / (2.1*10,919 / 988.57)2 = 37,852.478 kgf/cm2
∆ = 1 / (1 - 35.634*1.7562 / 37,852.478) = 1.0017
Fca = 1,126.896*[1 - 0.74*(0.2287 - 0.15)]0.3 = 1,106.803 kgf/cm2
fa / (Ks*Fca) = 35.634 / (1*1,106.803) = 0.0322
35.634 / (2*1*1,106.803) + 1.0017*45.482 /
0.0498
(1*1.2*1,126.896) =
Empty Cold & New
fb = 4,559.9 / 1.4612E+08*1000 = 3.121 kgf/cm2
fa = 76,230.27 / 2,108.13 = 36.16 kgf/cm2
fv = 0*sin[90] / 2,108.13 = 0 kgf/cm2
Weight Only Ks = 1 - (0 / 911.396)2 = 1

Fe = π2*20.63E+05 / (2.1*10,919 / 988.57)2 = 37,852.478 kgf/cm2
∆ = 1 / (1 - 36.16*1.7562 / 37,852.478) = 1.0017
Fca = 1,126.896*[1 - 0.74*(0.2287 - 0.15)]0.3 = 1,106.803 kgf/cm2
fa / (Ks*Fca) = 36.16 / (1*1,106.803) = 0.0327
36.16 / (2*1*1,106.803) + 1.0017*3.121 /
0.0191
(1*1,126.896) =
fb = 17,785.6 / 1.4612E+08*1000 = 12.172 kgf/cm2
fa = 76,230.27 / 2,108.13 = 36.16 kgf/cm2
fv = 2,908.95*sin[90] / 2,108.13 = 1.38 kgf/cm2
Wind Ks = 1 - (1.38 / 911.396)2 = 1

Fe = π2*20.63E+05 / (2.1*10,919 / 988.57)2 = 37,852.478 kgf/cm2
∆ = 1 / (1 - 36.16*1.7562 / 37,852.478) = 1.0017
Fca = 1,126.896*[1 - 0.74*(0.2287 - 0.15)]0.3 = 1,106.803 kgf/cm2
fa / (Ks*Fca) = 36.16 / (1*1,106.803) = 0.0327
36.16 / (2*1*1,106.803) + 1.0017*12.172 /
0.0254
(1*1.2*1,126.896) =
fb = 67,520.3 / 1.4612E+08*1000 = 46.211 kgf/cm2
fa = 76,230.27 / 2,108.13 = 36.16 kgf/cm2
fv = 12,071.85*sin[90] / 2,108.13 = 5.726 kgf/cm2
Seismic
Ks = 1 - (5.726 / 911.396)2 = 1
Fe = π2*20.63E+05 / (2.1*10,919 / 988.57)2 = 37,852.478 kgf/cm2
∆ = 1 / (1 - 36.16*1.7562 / 37,852.478) = 1.0017
Fca = 1,126.896*[1 - 0.74*(0.2287 - 0.15)]0.3 = 1,106.803 kgf/cm2
fa / (Ks*Fca) = 36.16 / (1*1,106.803) = 0.0327
36.16 / (2*1*1,106.803) + 1.0017*46.211 /
0.0506
(1*1.2*1,126.896) =
fb = 4,559.9 / 1.4612E+08*1000 = 3.121 kgf/cm2
fa = 103,383.3 / 2,108.13 = 49.04 kgf/cm2
fv = 0*sin[90] / 2,108.13 = 0 kgf/cm2
Weight Only Ks = 1 - (0 / 826.407)2 = 1

Fe = π2*20.27E+05 / (2.1*10,919 / 988.57)2 = 37,188.401 kgf/cm2
∆ = 1 / (1 - 49.04*1.7549 / 37,188.401) = 1.0023
Fca = 1,043.247*[1 - 0.74*(0.2219 - 0.15)]0.3 = 1,026.281 kgf/cm2
fa / (Ks*Fca) = 49.04 / (1*1,026.281) = 0.0478
49.04 / (2*1*1,026.281) + 1.0023*3.121 /
0.0269
(1*1,043.247) =
fb = 17,785.6 / 1.4612E+08*1000 = 12.172 kgf/cm2
fa = 103,383.3 / 2,108.13 = 49.04 kgf/cm2
fv = 2,908.95*sin[90] / 2,108.13 = 1.38 kgf/cm2
Wind Ks = 1 - (1.38 / 826.407)2 = 1

Fe = π2*20.27E+05 / (2.1*10,919 / 988.57)2 = 37,188.401 kgf/cm2
∆ = 1 / (1 - 49.04*1.7549 / 37,188.401) = 1.0023
Fca = 1,043.247*[1 - 0.74*(0.2219 - 0.15)]0.3 = 1,026.281 kgf/cm2
fa / (Ks*Fca) = 49.04 / (1*1,026.281) = 0.0478
49.04 / (2*1*1,026.281) + 1.0023*12.172 /
0.0336
(1*1.2*1,043.247) =
fb = 80,926.7 / 1.4612E+08*1000 = 55.386 kgf/cm2
fa = 103,383.3 / 2,108.13 = 49.04 kgf/cm2
fv = 16,036.07*sin[90] / 2,108.13 = 7.607 kgf/cm2
Seismic Ks = 1 - (7.607 / 826.407)2 = 0.9999

Fe = π2*20.27E+05 / (2.1*10,919 / 988.57)2 = 37,188.401 kgf/cm2
∆ = 1 / (1 - 49.04*1.7549 / 37,188.401) = 1.0023
Fca = 1,043.247*[1 - 0.74*(0.2219 - 0.15)]0.3 = 1,026.281 kgf/cm2
fa / (Ks*Fca) = 49.04 / (0.9999*1,026.281) = 0.0478
49.04 / (2*0.9999*1,026.281) + 1.0023*55.386 /
0.0682
(0.9999*1.2*1,043.247) =

σsm Sallow
td
(kgf/ (kgf/
(mm)
cm2) cm2)
Top Windward -25.56 1,014.26 0.61
Weight Only Leeward -50.92 1,014.26 1.21
Bottom Windward -26.3 1,014.26 0.63
Leeward -52.16 1,014.26 1.24
Top Windward -18.2 1,014.26 0.43
Wind Leeward -58.27 1,014.26 1.39
Bottom Windward -17.25 1,014.26 0.41
Leeward -61.21 1,014.26 1.46
Top Windward -2.03 1,014.26 0.0484
Seismic Leeward -103.12 1,014.26 2.46
Bottom Windward 9.07 1,346.03 0.16
Leeward -114.23 1,014.26 2.72
Top Windward -25.79 1,014.26 0.62
Bottom Windward -26.54 1,014.26 0.63
Leeward -52.55 1,014.26 1.25
Operating Hot & New
Top Windward -18.44 1,014.26 0.44
Wind Leeward -58.66 1,014.26 1.4
Bottom Windward -17.49 1,014.26 0.42
Leeward -61.6 1,014.26 1.47
Top Windward -1.85 1,014.26 0.0439
Seismic Leeward -104.17 1,014.26 2.48
Leeward -115.35 1,014.26 2.75
Top Windward -17.51 1,126.9 0.38

Leeward -38.76 1,126.9 0.83
Top Windward -10.16 1,126.9 0.22
Wind Leeward -44.87 1,126.9 0.96
Leeward -47.81 1,126.9 1.03
Top Windward 7.25 1,498.98 0.12
Seismic Leeward -79.65 1,126.9 1.71
Leeward -88.24 1,126.9 1.89
Top Windward -17.83 1,126.9 0.38
Leeward -39.28 1,126.9 0.84
Empty Cold & New
Top Windward -10.48 1,126.9 0.23
Wind Leeward -45.39 1,126.9 0.97
Leeward -48.33 1,126.9 1.04
Top Windward 7.43 1,498.98 0.12
Leeward -89.6 1,126.9 1.92
Top Windward -25.56 1,043.25 0.59
Leeward -52.16 1,043.25 1.21
Top Windward -18.2 1,043.25 0.42
Wind Leeward -58.27 1,043.25 1.35
Leeward -61.21 1,043.25 1.42
Top Windward -2.03 1,043.25 0.0471
Seismic Leeward -103.12 1,043.25 2.39
Leeward -114.23 1,043.25 2.65
Top Windward -31.23 1,126.9 0.67
Field Test New Bottom Windward -31.97 1,126.9 0.69

Leeward -61.61 1,126.9 1.32
Top Windward -26.85 1,126.9 0.58
Wind Leeward -64.75 1,126.9 1.39
Leeward -67.04 1,126.9 1.44
BOTTOM SKIRT

Component Support Skirt
Skirt is Attached
TOP SKIRT
To
Skirt Attachment
0 mm up from the bottom seam
Offset
SA-516 60 (II-D Metric p. 436, ln. 22)
Material Impact Fine Grain
Normalized
Tested1 Practice
No Yes No
Design Temperature
Internal 85°C
External 85°C
Dimensions
Length 1,950 mm
Nominal
24 mm
Thickness
Inner 0 mm
Corrosion
Outer 0 mm
Weight
New 3,167.2 kg
Corroded 3,167.2 kg
Insulation\Lining
Thickness (mm) Density (kg/m3) Weight (kg)
Lining 50 1,400 1,167.27
Insulation 50 1,400 1,230.73
Spacing(mm) Individual Weight (kg) Total Weight (kg)
Insulation
0 0 0
Supports
Joint Efficiency
Top
Circumferential 0.7
seam
Bottom
Circumferential 0.55
seam
1
Impact testing requirements are not checked for supports
Results Summary
Governing condition Operating Hot & New , Seismic , Bottom , Leeward

fb = M / S (4.4.98)
fa = F / A (4.4.99)
fv = V*sin[φ] / A (4.4.101)
Ks = 1 - (fv / Fva)2 (4.4.84)
Fe = π2*Ey / (Ku*Lu / rg)2 (4.4.89)
∆ = Cm / (1 - fa*FS / Fe) (4.4.88)
Fca = Fxa*[1 - 0.74*(λc - 0.15)]0.3 for 0.15 < λc < 1.2 (4.4.59)
New / Corroded
rg = 0.25*(2,8202 + 2,7722)0.5 = 988.57 mm
A = π*(2,8202 - 2,7722) / 4 / 100 = 2,108.13 cm2
S = π*(2,8204 - 2,7724) / (32*2,820) = 1.4612E+08 mm3
fb = 4,559.9 / 1.4612E+08*1000 = 3.121 kgf/cm2
fa = 109,519.46 / 2,108.13 = 51.951 kgf/cm2
fv = 0*sin[90] / 2,108.13 = 0 kgf/cm2
Weight Only Ks = 1 - (0 / 826.407)2 = 1

Fe = π2*20.27E+05 / (2.1*10,919 / 988.57)2 = 37,188.401 kgf/cm2
∆ = 1 / (1 - 51.951*1.7549 / 37,188.401) = 1.0025
Fca = 1,043.247*[1 - 0.74*(0.2219 - 0.15)]0.3 = 1,026.281 kgf/cm2
fa / (Ks*Fca) = 51.951 / (1*1,026.281) = 0.0506
51.951 / (2*1*1,026.281) + 1.0025*3.121 /
0.0283
(1*1,043.247) =
fb = 24,032.4 / 1.4612E+08*1000 = 16.448 kgf/cm2
fa = 109,519.46 / 2,108.13 = 51.951 kgf/cm2
fv = 3,498.07*sin[90] / 2,108.13 = 1.659 kgf/cm2
Wind Ks = 1 - (1.659 / 826.407)2 = 1

Fe = π2*20.27E+05 / (2.1*10,919 / 988.57)2 = 37,188.401 kgf/cm2
∆ = 1 / (1 - 51.951*1.7549 / 37,188.401) = 1.0025
Fca = 1,043.247*[1 - 0.74*(0.2219 - 0.15)]0.3 = 1,026.281 kgf/cm2
fa / (Ks*Fca) = 51.951 / (1*1,026.281) = 0.0506
51.951 / (2*1*1,026.281) + 1.0025*16.448 /
0.0385
(1*1.2*1,043.247) =
fb = 112,335.3 / 1.4612E+08*1000 = 76.882 kgf/cm2
fa = 109,519.46 / 2,108.13 = 51.951 kgf/cm2
fv = 16,178.09*sin[90] / 2,108.13 = 7.674 kgf/cm2
Seismic Ks = 1 - (7.674 / 826.407)2 = 0.9999

Fe = π2*20.27E+05 / (2.1*10,919 / 988.57)2 = 37,188.401 kgf/cm2
∆ = 1 / (1 - 51.951*1.7549 / 37,188.401) = 1.0025
Fca = 1,043.247*[1 - 0.74*(0.2219 - 0.15)]0.3 = 1,026.281 kgf/cm2
fa / (Ks*Fca) = 51.951 / (0.9999*1,026.281) = 0.0506
51.951 / (2*0.9999*1,026.281) + 1.0025*76.882 /
0.0869
(0.9999*1.2*1,043.247) =
Operating Hot & New
fb = 4,559.9 / 1.4612E+08*1000 = 3.121 kgf/cm2
fa = 110,341.51 / 2,108.13 = 52.341 kgf/cm2
fv = 0*sin[90] / 2,108.13 = 0 kgf/cm2
Weight Only Ks = 1 - (0 / 826.407)2 = 1

Fe = π2*20.27E+05 / (2.1*10,919 / 988.57)2 = 37,188.401 kgf/cm2
∆ = 1 / (1 - 52.341*1.7549 / 37,188.401) = 1.0025
Fca = 1,043.247*[1 - 0.74*(0.2219 - 0.15)]0.3 = 1,026.281 kgf/cm2
fa / (Ks*Fca) = 52.341 / (1*1,026.281) = 0.051
52.341 / (2*1*1,026.281) + 1.0025*3.121 /
0.0285
(1*1,043.247) =
fb = 24,032.4 / 1.4612E+08*1000 = 16.448 kgf/cm2
fa = 110,341.51 / 2,108.13 = 52.341 kgf/cm2
fv = 3,498.07*sin[90] / 2,108.13 = 1.659 kgf/cm2
Wind
Ks = 1 - (1.659 / 826.407)2 = 1
Fe = π2*20.27E+05 / (2.1*10,919 / 988.57)2 = 37,188.401 kgf/cm2
∆ = 1 / (1 - 52.341*1.7549 / 37,188.401) = 1.0025
Fca = 1,043.247*[1 - 0.74*(0.2219 - 0.15)]0.3 = 1,026.281 kgf/cm2
fa / (Ks*Fca) = 52.341 / (1*1,026.281) = 0.051
0.0387
52.341 / (2*1*1,026.281) + 1.0025*16.448 /
(1*1.2*1,043.247) =
fb = 113,524 / 1.4612E+08*1000 = 77.695 kgf/cm2
fa = 110,341.51 / 2,108.13 = 52.341 kgf/cm2
fv = 16,298.31*sin[90] / 2,108.13 = 7.731 kgf/cm2
Seismic Ks = 1 - (7.731 / 826.407)2 = 0.9999

Fe = π2*20.27E+05 / (2.1*10,919 / 988.57)2 = 37,188.401 kgf/cm2
∆ = 1 / (1 - 52.341*1.7549 / 37,188.401) = 1.0025
Fca = 1,043.247*[1 - 0.74*(0.2219 - 0.15)]0.3 = 1,026.281 kgf/cm2
fa / (Ks*Fca) = 52.341 / (0.9999*1,026.281) = 0.051
52.341 / (2*0.9999*1,026.281) + 1.0025*77.695 /
0.0877
(0.9999*1.2*1,043.247) =
fb = 4,559.9 / 1.4612E+08*1000 = 3.121 kgf/cm2
fa = 81,258.39 / 2,108.13 = 38.545 kgf/cm2
fv = 0*sin[90] / 2,108.13 = 0 kgf/cm2
Weight Only Ks = 1 - (0 / 911.396)2 = 1

Fe = π2*20.63E+05 / (2.1*10,919 / 988.57)2 = 37,852.478 kgf/cm2
∆ = 1 / (1 - 38.545*1.7562 / 37,852.478) = 1.0018
Fca = 1,126.896*[1 - 0.74*(0.2287 - 0.15)]0.3 = 1,106.803 kgf/cm2
fa / (Ks*Fca) = 38.545 / (1*1,106.803) = 0.0348
38.545 / (2*1*1,106.803) + 1.0018*3.121 /
0.0202
(1*1,126.896) =
fb = 24,032.4 / 1.4612E+08*1000 = 16.448 kgf/cm2
fa = 81,258.39 / 2,108.13 = 38.545 kgf/cm2
fv = 3,498.07*sin[90] / 2,108.13 = 1.659 kgf/cm2
Wind Ks = 1 - (1.659 / 911.396)2 = 1

Fe = π2*20.63E+05 / (2.1*10,919 / 988.57)2 = 37,852.478 kgf/cm2
∆ = 1 / (1 - 38.545*1.7562 / 37,852.478) = 1.0018
Fca = 1,126.896*[1 - 0.74*(0.2287 - 0.15)]0.3 = 1,106.803 kgf/cm2
fa / (Ks*Fca) = 38.545 / (1*1,106.803) = 0.0348
38.545 / (2*1*1,106.803) + 1.0018*16.448 /
0.0296
(1*1.2*1,126.896) =
fb = 89,811.4 / 1.4612E+08*1000 = 61.466 kgf/cm2
fa = 81,258.39 / 2,108.13 = 38.545 kgf/cm2
fv = 12,045.08*sin[90] / 2,108.13 = 5.714 kgf/cm2
Seismic Ks = 1 - (5.714 / 911.396)2 = 1

Fe = π2*20.63E+05 / (2.1*10,919 / 988.57)2 = 37,852.478 kgf/cm2
∆ = 1 / (1 - 38.545*1.7562 / 37,852.478) = 1.0018
Fca = 1,126.896*[1 - 0.74*(0.2287 - 0.15)]0.3 = 1,106.803 kgf/cm2
fa / (Ks*Fca) = 38.545 / (1*1,106.803) = 0.0348
38.545 / (2*1*1,106.803) + 1.0018*61.466 /
0.063
(1*1.2*1,126.896) =
Empty Cold & New
fb = 4,559.9 / 1.4612E+08*1000 = 3.121 kgf/cm2
fa = 82,366.43 / 2,108.13 = 39.071 kgf/cm2
fv = 0*sin[90] / 2,108.13 = 0 kgf/cm2
Weight Only Ks = 1 - (0 / 911.396)2 = 1

Fe = π2*20.63E+05 / (2.1*10,919 / 988.57)2 = 37,852.478 kgf/cm2
∆ = 1 / (1 - 39.071*1.7562 / 37,852.478) = 1.0018
Fca = 1,126.896*[1 - 0.74*(0.2287 - 0.15)]0.3 = 1,106.803 kgf/cm2
fa / (Ks*Fca) = 39.071 / (1*1,106.803) = 0.0353
39.071 / (2*1*1,106.803) + 1.0018*3.121 /
0.0204
(1*1,126.896) =
fb = 24,032.4 / 1.4612E+08*1000 = 16.448 kgf/cm2
fa = 82,366.43 / 2,108.13 = 39.071 kgf/cm2
fv = 3,498.07*sin[90] / 2,108.13 = 1.659 kgf/cm2
Wind Ks = 1 - (1.659 / 911.396)2 = 1

Fe = π2*20.63E+05 / (2.1*10,919 / 988.57)2 = 37,852.478 kgf/cm2
∆ = 1 / (1 - 39.071*1.7562 / 37,852.478) = 1.0018
Fca = 1,126.896*[1 - 0.74*(0.2287 - 0.15)]0.3 = 1,106.803 kgf/cm2
fa / (Ks*Fca) = 39.071 / (1*1,106.803) = 0.0353
39.071 / (2*1*1,106.803) + 1.0018*16.448 /
0.0298
(1*1.2*1,126.896) =
fb = 91,192.2 / 1.4612E+08*1000 = 62.411 kgf/cm2
fa = 82,366.43 / 2,108.13 = 39.071 kgf/cm2
fv = 12,207.13*sin[90] / 2,108.13 = 5.79 kgf/cm2
Seismic
Ks = 1 - (5.79 / 911.396)2 = 1
Fe = π2*20.63E+05 / (2.1*10,919 / 988.57)2 = 37,852.478 kgf/cm2
∆ = 1 / (1 - 39.071*1.7562 / 37,852.478) = 1.0018
Fca = 1,126.896*[1 - 0.74*(0.2287 - 0.15)]0.3 = 1,106.803 kgf/cm2
fa / (Ks*Fca) = 39.071 / (1*1,106.803) = 0.0353
39.071 / (2*1*1,106.803) + 1.0018*62.411 /
0.0639
(1*1.2*1,126.896) =
fb = 4,559.9 / 1.4612E+08*1000 = 3.121 kgf/cm2
fa = 109,519.46 / 2,108.13 = 51.951 kgf/cm2
fv = 0*sin[90] / 2,108.13 = 0 kgf/cm2
Weight Only Ks = 1 - (0 / 826.407)2 = 1

Fe = π2*20.27E+05 / (2.1*10,919 / 988.57)2 = 37,188.401 kgf/cm2
∆ = 1 / (1 - 51.951*1.7549 / 37,188.401) = 1.0025
Fca = 1,043.247*[1 - 0.74*(0.2219 - 0.15)]0.3 = 1,026.281 kgf/cm2
fa / (Ks*Fca) = 51.951 / (1*1,026.281) = 0.0506
51.951 / (2*1*1,026.281) + 1.0025*3.121 /
0.0283
(1*1,043.247) =
fb = 24,032.4 / 1.4612E+08*1000 = 16.448 kgf/cm2
fa = 109,519.46 / 2,108.13 = 51.951 kgf/cm2
fv = 3,498.07*sin[90] / 2,108.13 = 1.659 kgf/cm2
Wind Ks = 1 - (1.659 / 826.407)2 = 1

Fe = π2*20.27E+05 / (2.1*10,919 / 988.57)2 = 37,188.401 kgf/cm2
∆ = 1 / (1 - 51.951*1.7549 / 37,188.401) = 1.0025
Fca = 1,043.247*[1 - 0.74*(0.2219 - 0.15)]0.3 = 1,026.281 kgf/cm2
fa / (Ks*Fca) = 51.951 / (1*1,026.281) = 0.0506
51.951 / (2*1*1,026.281) + 1.0025*16.448 /
0.0385
(1*1.2*1,043.247) =
fb = 112,335.3 / 1.4612E+08*1000 = 76.882 kgf/cm2
fa = 109,519.46 / 2,108.13 = 51.951 kgf/cm2
fv = 16,178.09*sin[90] / 2,108.13 = 7.674 kgf/cm2
Seismic Ks = 1 - (7.674 / 826.407)2 = 0.9999

Fe = π2*20.27E+05 / (2.1*10,919 / 988.57)2 = 37,188.401 kgf/cm2
∆ = 1 / (1 - 51.951*1.7549 / 37,188.401) = 1.0025
Fca = 1,043.247*[1 - 0.74*(0.2219 - 0.15)]0.3 = 1,026.281 kgf/cm2
fa / (Ks*Fca) = 51.951 / (0.9999*1,026.281) = 0.0506
51.951 / (2*0.9999*1,026.281) + 1.0025*76.882 /
0.0869
(0.9999*1.2*1,043.247) =

σsm Sallow
td
(kgf/ (kgf/
(mm)
cm2) cm2)
Top Windward -26.4 1,043.25 0.61
Bottom Windward -28.05 1,043.25 0.65
Leeward -55.07 1,043.25 1.28
Top Windward -17.35 1,043.25 0.4
Wind Leeward -61.38 1,043.25 1.42
Bottom Windward -14.72 1,043.25 0.34
Leeward -68.4 1,043.25 1.59
Top Windward 8.83 1,386.81 0.15
Seismic Leeward -114.43 1,043.25 2.65
Leeward -139.22 1,043.25 3.23
Top Windward -26.64 1,043.25 0.62
Bottom Windward -28.28 1,043.25 0.66
Leeward -55.46 1,043.25 1.29
Operating Hot & New
Top Windward -17.59 1,043.25 0.41
Wind Leeward -61.77 1,043.25 1.43
Bottom Windward -14.96 1,043.25 0.35
Leeward -68.79 1,043.25 1.6
Top Windward 9.2 1,386.81 0.16
Seismic Leeward -115.55 1,043.25 2.68
Leeward -140.5 1,043.25 3.26
Top Windward -18.36 1,126.9 0.39

Leeward -41.67 1,126.9 0.89
Top Windward -9.31 1,126.9 0.2
Wind Leeward -47.97 1,126.9 1.03
Leeward -54.99 1,126.9 1.18
Top Windward 13.83 1,498.98 0.22
Leeward -107.72 1,126.9 2.31
Top Windward -18.67 1,126.9 0.4
Leeward -42.19 1,126.9 0.91
Empty Cold & New
Top Windward -9.62 1,126.9 0.21
Wind Leeward -48.5 1,126.9 1.04
Leeward -55.52 1,126.9 1.19
Top Windward 14.12 1,498.98 0.23
Leeward -109.3 1,126.9 2.35
Top Windward -26.4 1,043.25 0.61
Bottom Windward -28.05 1,043.25 0.65
Leeward -55.07 1,043.25 1.28
Top Windward -17.35 1,043.25 0.4
Wind Leeward -61.38 1,043.25 1.42
Bottom Windward -14.72 1,043.25 0.34
Leeward -68.4 1,043.25 1.59
Top Windward 8.83 1,386.81 0.15
Seismic Leeward -114.43 1,043.25 2.65
Leeward -139.22 1,043.25 3.23
Top Windward -32.07 1,126.9 0.69
Field Test New Bottom Windward -33.72 1,126.9 0.72

Leeward -64.52 1,126.9 1.39
Top Windward -26.64 1,126.9 0.57
Wind Leeward -67.21 1,126.9 1.44
Leeward -72.63 1,126.9 1.56
SKIRT BASE RING
Inputs
Base configuration double base plate
Base plate material SA-516 60N
Base plate allowable stress, Sp 1,383 kgf/cm2
Foundation compressive strength 204 kgf/cm2
Concrete ultimate 28-day strength 204 kgf/cm2
Bolt circle, BC 2,990 mm
Base plate inner diameter, Di 2,560 mm
Base plate outer diameter, Do 3,140 mm
Base plate thickness, tb 32 mm
Gusset separation, w 90 mm
Gusset height, h 148 mm
Gusset thickness, tg 12 mm
Compression ring width 160 mm
Compression ring thickness, tc 20 mm
Anchor Bolts
Material ASTM F1554 Gr.36
Allowable stress, Sb 2,039.37 kgf/cm2
Bolt size and type M24 x 3
Number of bolts, N 12
Corrosion allowance (applied to root radius) 0 mm
Anchor bolt clearance 32 mm
Bolt root area (corroded), Ab 3.13 cm2
Diameter of anchor bolt holes, db 56 mm
Initial bolt preload 0% (0 kgf/cm2)
Bolt at 0° No
Results Summary
Foundation
Vessel Base V Base M W
Required tr bearing tr comp tr
Load bolt area Base ring gusset
condition (kgf) (kgf-m) (kg) stress
(cm2) (mm) (mm) (mm)
(kgf/cm2)
Wind operating, corroded 3,498.1 24,032.5 110,624.1 0 16.89 5.7261 0 0

Wind operating, new 3,498.1 24,032.5 111,446.1 0 16.93 5.7581 0 0
Wind empty, corroded 3,498.1 24,032.5 82,363 0 15.18 4.6251 0 0
Wind empty, new 3,498.1 24,032.5 83,471.1 0 15.25 4.6683 0 0
Wind test, new 2,202.9 16,403.1 130,547.2 0 17.36 6.0525 0 0
Wind vacuum, corroded 3,498.1 24,032.5 110,624.1 0 16.89 5.7261 0 0
Seismic operating, corroded 16,178.1 112,335.7 110,624.1 1.6205 24.23 11.7929 15.73 3.22
Seismic operating, new 16,298.3 113,524.4 111,446.1 1.6519 24.34 11.9013 15.88 3.23
Seismic empty, corroded 12,045.1 89,811.7 82,363 1.544 21.34 9.1441 15.35 3.2
Seismic empty, new 12,207.1 91,192.6 83,471.1 1.5743 21.49 9.2773 15.5 3.21
Seismic vacuum, corroded 16,178.1 112,335.7 110,624.1 1.6205 24.23 11.7929 15.73 3.22
Anchor bolt load (governing)
P = -W / N + 4 * M / (N*BC)
= -111,446.14 / 12 + 4 * 113,524.4 / (12*2.99)
= 3,368.84 kgf
Required area per bolt = P / Sb = 1.6519 cm2
The area provided (3.1275 cm2) by the specified anchor bolt is adequate.
Foundation bearing stress (governing)
Ac = π*(Do2 - Di2) / 4 - N*π*db2 / 4

= π*(3142 - 2562) / 4 - 12*π*5.62 / 4
= 25,669.7 cm2
Ic = π*(Do4 - Di4) / 64
= π*(3144 - 2564) / 64
= 2.6636E+08 cm4
fc = N*Ab*Preload / Ac + (1 + VAccel)*W / Ac + M / 2*Do / Ic

= 12*3.1275*0 / 25,669.7 + (1 + 0.2)*111,446.14 / 25,669.7 + 10*113,524.4 / 2*3,140 / 2.6636E+08
= 11.901 kgf/cm2
As fc <= 204 kgf/cm2 the base plate width is satisfactory.
Base plate required thickness (governing)
From Brownell & Young, Table 10.3:, l / b = 0.2392
Mx = 0.01*0.0056*11.901*668.782 = 298.1 kgf
My = 0.01*-0.4483*11.901*1602 = -1,365.9 kgf
tr = (6*Mmax / Sp)0.5
= (100*6*1,365.92 / 1,383)0.5
= 24.34 mm
The base plate thickness is satisfactory.
Check the compression ring for bolt load (Jawad & Farr equation 12.13)
tcr = (3.91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0.5

= (100*3.91*3,368.84 / (2,080.16*(2*160 / 90+90 / (2*84.99)-56*(2 / 90+1 / (2*84.99)))))0.5
= 15.88 mm
The compression ring thickness is satisfactory.
Check gusset plate thickness (Bednar chapter 4.3)
Radius of gyration of gusset
r = 0.289*tg
= 0.289*12
= 3.47 mm
Cross sectional area of one gusset
Ag = tg*(b - 0.25*25.41)
= 0.01*12*(160 - 0.25*25.41)
= 18.438 cm2
Gusset allowable stress
Sa = 0.07031*(17000 - 0.485*(h / r)2)

= 0.07031*(17000 - 0.485*(148 / 3.47)2)
= 1,133.116 kgf/cm2
Gusset axial stress due to bolt load
Sg = F / (2 * Ag)
= 3,368.84 / (2 * 18.438)
= 91.356 kgf/cm2
The gusset plate thickness is satisfactory.
Check skirt thickness for bolt load reaction (Brownell & Young eq. 10.59)
t = 1.76*(F*l / (Mb*hc*Ss))2 / 3*(ODs / 2)1 / 3

= 1.76*(100*3,368.84*85 / (738.27*200*2,080.221))2 / 3*(2,820 / 2)1 / 3
= 4.06 mm
The skirt thickness is satisfactory.

Foundation Load Summary
SKIRT BASE RING: Total Loading at Base
Load Vessel Condition Base Shear Base Moment Vertical Force

( kgf ) ( kgf-m ) ( kgf )
Weight Operating, Corroded 0 4,560 110,624.1
Weight Operating, New 0 4,560 111,446.1
Wind Operating, Corroded 5,830.1 37,014.2 110,624.1
Wind Operating, New 5,830.1 37,014.2 111,446.1
Wind Empty, Corroded 5,830.1 37,014.2 82,363
Wind Empty, New 5,830.1 37,014.2 83,471.1
Wind External Pressure, Corroded 5,830.1 37,014.2 110,624.1
Seismic Operating, Corroded 22,649.3 155,471.7 132,748.9
Seismic Operating, New 22,817.6 157,135.9 133,735.4
Seismic Empty, Corroded 16,863.1 123,938.1 98,835.6
Seismic Empty, New 17,090 125,871.3 100,165.3
Seismic External Pressure, Corroded 22,649.3 155,471.7 132,748.9
50% Wind Field Hydrotest, New 3,671.4 24,298.6 130,547.1
Shear and moment values reported above are presented without applicable load combination factors.
Vertical Force values in the Seismic case include the user defined vertical acceleration factor (compressive) as
described in the Seismic Code report.
Support Information
Support Type Skirt Base Ring
Base Ring Inner Diameter 2,560 mm
Base Ring Outer Diameter 3,140 mm
Base Ring Thickness 32 mm
Number of Anchor Bolts 12
Bolt Circle Diameter 2,990 mm
Bolt Size and Type M24 x 3
Bolt Hole Clearance 32 mm
Center of Gravity (Distance from Support Base) 5,746.36 mm

03 V 003 Depresurring Case 2

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Table of Contents

FEED INLET (I1)............................................................................................................................................................74

HC LIQUID OUTLET (O1).............................................................................................................................................83

HC VAPOR OUTLET (O2).............................................................................................................................................93

WATER OUTLET (O3).................................................................................................................................................110

UTILITY CONNECTION (UC)......................................................................................................................................132

NOZZLE PIPE UC.......................................................................................................................................................136

PRESSURE SAFETY VALVE (PSV)...........................................................................................................................141

NOZZLE PSV PIPE.....................................................................................................................................................145

LEVEL GAUGE (LG1A)..............................................................................................................................................150

NOZZLE LG1A PIPE...................................................................................................................................................154

LEVEL GAUGE (LG1B)..............................................................................................................................................159

NOZZLE LG1B PIPE...................................................................................................................................................163

LEVEL GAUGE (I) (LG2A)..........................................................................................................................................168

NOZZLE LG2A PIPE...................................................................................................................................................172

LEVEL GAUGE (I) (LG2B)..........................................................................................................................................177

NOZZLE LT2B PIPE....................................................................................................................................................181

LT FOR CONTROL COMMAND (LT1A).....................................................................................................................186

NOZZLE LT1A PIPE....................................................................................................................................................190

LT FOR CONTROL COMMAND (LT1B).....................................................................................................................195

NOZZLE LT1B PIPE....................................................................................................................................................199

LT FOR SAFETY (LT2A).............................................................................................................................................204

NOZZLE LT2A PIPE....................................................................................................................................................208

LT FOR SAFETY (LT2B).............................................................................................................................................213

NOZZLE LG2B PIPE...................................................................................................................................................217

LT FOR SAFETY (LT3A).............................................................................................................................................222

NOZZLE LT3A PIPE....................................................................................................................................................226

LT FOR SAFETY (LT3B).............................................................................................................................................231

NOZZLE LT3B PIPE....................................................................................................................................................235

LT FOR SAFETY (LT4A).............................................................................................................................................240

LT FOR SAFETY (LT4B).............................................................................................................................................249

NOZZLE LT4B PIPE....................................................................................................................................................253

LT FOR CONTROL COMMAND (I) (LT5A).................................................................................................................258

NOZZLE LT5A PIPE....................................................................................................................................................262

LT FOR CONTROL COMMAND (I) (LT5B).................................................................................................................267

NOZZLE LT5B PIPE....................................................................................................................................................271

LT FOR SAFETY (I) (LT6A)........................................................................................................................................276

NOZZLE LT6A PIPE....................................................................................................................................................280

LT FOR SAFETY (I) (LT6B)........................................................................................................................................285

NOZZLE LT6B PIPE....................................................................................................................................................289

LT FOR SAFETY (LT7A).............................................................................................................................................294

NOZZLE LT7A PIPE....................................................................................................................................................298

LT FOR SAFETY (LT7B).............................................................................................................................................303

NOZZLE LT7B PIPE....................................................................................................................................................307

LT FOR SAFETY (I) (LT8A)........................................................................................................................................312

NOZZLE LT8A PIPE....................................................................................................................................................316

LT FOR SAFETY (I) (LT8B)........................................................................................................................................321

NOZZLE LT8B PIPE....................................................................................................................................................325

SKIRT BASE RING.....................................................................................................................................................358

COMPRESS 2022 Build 8200

Paragraph Description Considered

P - Internal or External Design Pressure Yes

a) D - Dead weight Yes

Paragraph Description Considered

TOP HEAD 70.6 165 85.02 51.65 85 -26.13 Note 1 No

SHELL 01 70.6 165 82.9 49.1 85 -15.19 Note 2 No

SHELL 02 70.6 165 82.8 49.1 85 -15.19 Note 2 No

SHELL 03 70.6 165 82.68 49.1 85 -15.19 Note 2 No

SHELL 04 70.6 165 82.51 49.1 85 -15.19 Note 2 No

BOTTOM HEAD 70.6 165 84.5 51.65 85 -26.13 Note 1 No

FEED INLET (I1) 70.6 165 82.9 40.03 85 -5 Note 3 Yes

NOZZLE I1 PIPE 70.6 165 83.93 58.53 85 -29 Note 4, 5 No