Professional Documents
Culture Documents
Industrial 16%
Restaurants,
Retail and
Streetlighting Services 48%
8%
Source: OSRAM
2
LED Technology Forecast and Impact
3
LED Optical Characteristics
• Chromaticity
• Some defined “box” in the white area
on or near the Black Body Locus
• Bin sizes (x, y coordinates) varies by
supplier
4
Challenges of Driving LEDs
All are
White LEDs
Nichia Rigel
NJSW036AT
5
Operating Relationship
Electrical, Optical & Thermal
1 2
OSRAM Platinum
Luxeon Rebel Dragon
White
3) Higher
power raises Tj,
1) Increasing drive 3
current, increases flux
reduces flux (light out)
Seoul
Semiconductor
Z1
2) Higher
current,
increases Vf & power
6
Thermal Path is Critical to LED Lifetime
5mm LED Lighting-class LED
No Thermal
path
Thermal path
7
LED Lifetime
110%
100%
Lumen Output (%)
50%
40%
0 10 20 30 40 50 60 70 80 90 100
Operating Time (k hrs)
Courtesy LRC, Rensselaer Polytechnic Institute
8
Application Drives LED Selection
• What is the area/pattern to be lit?
– Linear strip or path
– Spot
– Area
Lens
• Optics considerations (narrow or wide beam)
Reflector
– Diffuser
– Reflector
– Lens
10
Arrangement of LEDs
• Driving single strings of LEDs is highly preferred as it
provides ideal current matching independent of forward
voltage variation, Vout “floats”
Parallel
Series-Parallel Cross connect
11
Example of a Low Current Driver
Features New family of simple 2 terminal
•Constant current as AC voltage increases Constant Current Regulators (CCR)
•No delay in turn on after LED threshold • 20, 25, and 35 mA current
voltage is reached • SOT123 and SOT223 packages
•Bright LEDs at low voltages • 45 V maximum operation
•LEDs protected from voltage surge
115 Vac
25 mA 100 Ω
30 LEDs
Current probe 25 mA
12
LED Driver Basics
AC Non-Isolated or
Mains Isolated Power Driver
Conversion
LED(s)
• The main function of a driver is to limit the current regardless of input and output
conditions across a range of operating conditions
• Ac-Dc power conversion and driver regulation can be merged together into a single driver
or separated into two stages
• The arrangement of LEDs and the luminaire specifications dictate the fundamental driver
requirements
• Isolated solutions means there is no physical electrical connection between the AC line
voltage and the LEDs
13
Driver Operation
Constant Voltage
• Constant Voltage and Constant Current
Regions
Constant Current
• Range of current and/or voltage regulation
is driver/design specific
14
Basic Configurations
• In a integral configuration, the power • In a distributed configuration, the ac-dc
conversion and constant current driver power conversion is separate from driver (s)
are all within the light fixture
– Modular applications like track and cove
– Tight coupling of LED light source to the lighting
driver – Simplifies safety considerations
– Optimum efficiency – Increases flexibility
– Simplifies installation
15
Offline LED Applications by Power Level
Based on Today’s LED Performance
• Under-cabinet lighting
• Desk Lamps
• Low Power • Accent
– 1-12 W • Appliances
• A lamp Bulb Replacement
• Down Lighting
• Spot Light (PAR38) Equivalent
• Medium Power • Decorative Light Fixtures
– 8-40 W • Bollards
• Ceiling Fans
• Freezer and Refrigerator Lights
• High Efficiency LED Supplies (ballasts) (24 V/ 48 V)
• Area Lighting
– Street Lights
• High Power – Fluorescent Lights
– >40 W – HID Replacement
• High Efficiency LED Supplies (ballasts) (24 V/ 48 V)
16
Factors to Consider
• Output Power
• Additional Requirements
– Range of LED forward voltage
– Efficiency
– Current – target, maximum
– Power Factor
– LED arrangement
– Size
– Cost
• Power Source – Fault handling (short circuit, open
– 115 Vac, Universal (US/EU), circuit, overload, over temperature
Industrial – 208/277 Vac or other – Standards – Safety (UL,CSA,VDE)
– Low Voltage Lighting (landscape, – Energy Star
track etc)
– Reliability
– Solar / Battery
• Other Considerations
• Functional Requirements
– Mechanical connections
– Dimming – PWM, 0 - 10 V, Triac,
Wireless, DALI, Proprietary, Other – Installation
– Analog, Digital, or multi-level – Repair / Replacement
dimming – Lifecycle
– Lighting Control – occupancy, – Logistics
motion, timer
17
Isolated Topology by Power Range
sity
e n
r D
w e
P o
e r&
o w LLC HB resonant topology
p
ng
i
as
c re
In
Flyback is the best choice for
Low power and LLC is best
choice for highest efficiency
flyback
18
Offline LED Specific Standards
• ENERGYSTAR™ SSL Specification (Version 1.1 -2/2009)
– Luminaire based limits, product specific requirements including power factor
– No “off state” power requirement rules out standard wall plug adapters, exception are
devices with smart controls, standby < 0.5 W in those cases Electromagnetic & RFI
per FCC 47 CFR Part 15/18
19
Basic Offline Topology
Discrete or
Analog (NCP4300A)
implementation
Flyback Controller
or converter
depending on
power
20
20 W+ Universal NCP1351 Controllers
Simple
Secondary
Control
Discrete
Regulator
Variable
Frequency
PWM Controller
External
HV FET
21
NCP1351 LED Demo Board Performance
Efficiency across Vf and Line (Iout = 700 mA nom)
90%
80%
70%
60%
Efficiency (%)
50%
40%
30%
115 Vac
20%
230 Vac
125 x 37 x 35 mm
10%
0%
0 5 10 15 20 25 30
LED Voltage (Vdc)
22
Range of Low Power LED Driver Demo Boards
Pout based on 90-265 Vac input range
25 Integrated
HV FET
20
Pout (W)
15
10
0
NCP1013LED NCP1014LEDGT NCP1028LED NCP1351LED
23
Non-isolated Offline Buck Configuration
• Peak current controlled topology
operating in deep continuous conduction
• Why:
– Option to eliminate need for large electrolytic
output capacitor
– Simple control scheme with “good” current
regulation
– Can take advantage of the ON Semiconductor
DSS capability to power driver directly from
the line
24
Inverted Peak Current Control Buck
25
Regulate Peak – Control Valley
26
Example: NCP1216 PCC Buck Circuit
115 Vac
• NCP1216 is directly powered from the ac mains simplifying startup and operation
• Efficiency is a function of output power (current, # LEDs), external component
selection (FET, inductor, rectifier) and switching frequency
• Dimmable through opto-coupler for safety isolation
• DN06050 Design Note available demonstrates performance including EMI filtering
27
Considerations for 230 Vac Applications
• Driving small strings of LEDs at high voltages results in extremely narrow duty cycles
• Switching controllers have leading edge blank circuit of 200-400 ns before current is sensed
• Switching frequency must be reduced for proper operation and input voltage is kept to a
minimum with a half wave rectified input circuit
D1
Q1
AC1 MRA4003T3G STD1NK60 R5 L1
4 5
LED
0.35 NCP1200
U1 C4 10uF
R2 NCP1200 - 40kHz 25Vdc
LED Current (A)
C3 1uF
16Vdc 18k
0.3 1/4W
0.25 R3 2k D3
1/4W MURA160T3
0.2
195 205 215 225 235 245 255 265
Input Voltage (Vac)
28
Tapped Inductor Approach
Extends Duty Ratio, Increase Iout
29
Power Factor Requirements for
Offline LED Drivers
• IEC (EU) requirements dictate THD performance for Lighting (over 25 W),
other international standards apply depending on the region
• While not absolutely mandated in the for lighting in all countries, it may be
required based on the application:
– Utilities drive major commercial uses to have high PF at the facility level
– Moreover when utilities owns/service the streetlight it is in their interest to have
good power factor, typically > 0.95+
30
Class C Limits
31
Improving Power Factor for Flyback Circuits
• Traditional Flyback converters have a PF of ~0.5-0.55
• Improving this to > 0.7 for low power applications does not require new
topologies, just circuit optimization
1u C2
D4
VF := 0
D1 VF := 0
1u
C1
• For high power applications like street lights, a dedicated PFC boost
stage is normally used
32
NCP1014GTG Demo Board
J1-1
R1 4R7
1
Line
D1 D2 L1 2.7mH
1
1.5nF 47K
MRA4007 MRA4007 C2
J1-2
220nF
1 D7 MURS320T3 J2-1
R6 1R8
1
Neutral
LED Anode
D5 1 R7 1R8 J2-2
MURA160 1
+ C9
T1A 1
FL1 1000uF R8 10R
4 R10 C10
Reduce bulk D6
T1B
Fly Leads
C8 +
R9 10R 10K 10nF
J2-5
3 FL2 1
cap to improve MMBD914LT1
1000uF
1
E2 - TESTPOINT
- TESTPOINT
R11
frequency for R3
1
U1
3
VCC DRAIN
4
GND
NCP1014 R4 R13
10K
200
Off board
Q2
BC846
R5
2.2K
4
1
C4 C5 C6 U2
R14 R15
100nF 2.2uF 47uF D9
3
2
820 1K
5.1V
C7 2.2nF
33
Performance of “Haversine” Flyback
•DN06051 design note illustrates how to modifying the NCP1014 for higher PF >
0.8 using the “haversine” flyback optimization which easily meets US Residential
Energystar Requirements
34
Demo: NCP1014GTG Portable Desk Lamp
Halogen
41.7 W 744 0.961
(35 W bulb)
35
Achieving High Power Factor and
Low Distortion
High voltage dc node
NCP1652
PFC
Controller
36
Area Lighting Considerations
Dimming
Control
NCP1652 PWM
LED
Power Supply Module
w/ CCR
DC
AC
PFC Isolated Output
DC-DC
PWM
LED
Lamp
w/CCR
PWM
LED
Lamp
Two Stage Modular Approach w/CCR
37
NCP1652 48 V Fixed Output Schematic
F1
2.5A
Ideal for Fixed Voltage Area Lighting
D1 - D4
L1 L2 1N5406 x 4
C1 C2
AC MRA4007T
R1
In 0.47 0.47 D5 R2 R3 T1 L3
1.5KE440A
1M "X" Z1 560K C7
"X" 36K (6:1) 3.3uH
0.5W 0.5W 680uF,
C3 3W 100nF 2 8 63V x 3
0.1uF
400V
D10 R4 D11 D6 400V
R24 C19 C20 C21 C22
+
C4
22uF 5 C24 48V
100 MMSD 100, 1/2W 1nF
MRA4007T
400V MURS120T
C5 4148T C6 6 C23 0.1 2A
R7 R6 100uF 470uF D7
D8 _
35v 35V 1 11 100,
365K 365K MURS MUR860
R5 63V
R9 R10 R11 R8 160T
2K 100
30.1K 332K 365K 1/2W
NCP1652
C8
1 16 R31
0.1
2 15 Q1 SPP11N80C3
3.3K
3 14 NC R26
R23 1/4W
4 U1
13 2.7K
3.3 ohm Z4 (24V)
5 12 R25 SFH615A-4 MMSZ5252B
U2
6 11 0 ohm
R22 4 1
R27
7 10 10K 1K
R12
8 9
27K R15 3 2
MMSD R29
C26
2.2K
D9 R28 102K
R14 Z2 4148T R21
C9 R13
C10 + R18 24K
MMSZ
8.6K
7.32K
U3
76.8K
4.7uF C12 C13 R17 0.10 C25 R30
0.1uF
33nF C14 0.1 0.1 1nF TL431A
25V 470pF 39K Z3 ohm 5.6K
10nF
0.5W 0.1
MMSZ C27
5248B
Notes: 2.2nF "Y"
38
NCP1652 Efficiency Results
Configuration: 48 V / 2 A
94
92
90
88
Efficiency (%)
86
115 V ac
230 V ac
84
82
80
10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
% of Full Load
39
Modifying Secondary Side for
CC/CV Operation Efficiency
Vf = 45 Vdc
40
NCL30000 CRM Isolated Flyback
• Low Power (5-20 W) also need high power factor
– LED Drivers/Ballasts
– Downlights / Spot Lights / Outdoor Lighting
• Key Objectives
– Directly drive LEDs with tight constant current output regulation
– High Power Factor >0.9, IEC Class C Harmonic Content
– Greater than 80% efficiency at low power levels 5-15 W Pout, 83% typical
– Scale-able to handle a range of power LEDs and current levels
– Can support existing dimming solutions (TRIAC and Trailing Edge)
41
NCL30000 Basic Application Diagram
AC Dout
EMI
Line
FILTER
Input
RSU Ra
Cin
D1
Rx
Cv Rb
8
VCC
RL IN2+ 5
OUT2 +
R1 RZCD 7 IN2- 6
-
Rt
NCL30000 NCS1002
1 Vcc 8 IN1- 2
MFP Q1 -
OUT1
C1
1 IN1+ 3
2 COMP DRV 7 +
R2
Ccomp
GND
3 CT GND 6
4 Ry
Cc
4 CS ZCD 5
Ctim
COUT
Rc RLED
RCS
42
Theory of Operation
• Fixed on-time control
results in sinusoidal
input current in phase
• Key Requirements
– Input capacitance
must be very low
– Control bandwidth
must be low (<20 Hz)
to maintain constant
on-time over a line
cycle
• Secondary feedback
controls on-time based
on line and load
43
NCL30000 Demo Requirements
• Intended to supply 350 mA and drive a wide range of LEDs (4-15) LED
driver applications. Component selections to support 700 mA or higher
output current
• Robust Protection
– Open LED, Shorted Output, Overload
44
NCL30000 Demo Board
360 84%
Efficiency ->
350 82%
LED Current (mA)
Efficiency (%)
340 80%
330 78%
320 76%
310 74%
300 72%
0 10 20 30 40 50 60
LED Forward Voltage (Vdc)
46
Power Factor and Harmonic Distortion
14
NCL30000 115 Vac Demo Board 1
13 0.99
12 0.98
11 0.97
Input Current THD (%)
10 0.96
8 0.94
7 0.93
THD
6 0.92
Power Factor
5 0.91
4 0.9
90 95 100 105 110 115 120 125 130 135
Input Voltage (Vac)
47
Line Dimmable LED Drivers
• Triac dimmers (leading edge, phase cut) are
intended for resistive loads and tend to behave
badly when connected to an electronic
transformer
48
Matching LED Driver to Dimmer
•The maximum on time is set to limit the power at the nominal LED string
power
49
Efficiency and Current Regulation versus Load
60
NCL30000 115 Vac Demo Board
Constant
50
Power
Region
40
LED Power
LED Voltage (Vdc)
Dimming Point
Constant
30
Current
Region
20
10
Short Protection
Region
0
0 100 200 300 400 500 600 700 800
LED Current (mA)
50
NCL30000 350 mA Isolated Flyback
115 Vac / 12 LED / Triac Dimming Version
400 90%
350 80%
300 70%
250 60%
LED Current (mA)
Efficiency
200 50%
150 40%
100 30%
50 20%
0 10%
20 30 40 50 60 70 80 90 100 110 120 130 140
Input Voltage (Vac)
51
NCL30000 350 mA Isolated Flyback
115 Vac Line Dimming Control - 12 LEDs in Series
400
350
300
250
LED Current (mA)
200
Leviton Sureslide
150 Leviton Electronic
Cooper Aspire
Lutron Skylark
Leviton Illumittech
100
Lutron Digital Fade
Leviton Rotary
GE DI 61
50
Lutron Toggler
0
0 20 40 60 80 100 120 140 160 180
Conduction Angles (degrees)
52
Comments on Triac and Transistor Dimming
• As illustrated, dimming range is highly dependent on the
characteristics of the wall dimmer
53
Power Factor and Harmonic Distortion
NCL30000 90-305 Vac Demo Board
14 1.00
13 0.99
12 0.98
11 0.97
Input Current THD
Power Factor
10 0.96
9 0.95
8 0.94
THD
Power Factor
7 0.93
6 0.92
90 115 140 165 190 215 240 265 290 315
Input Voltage (Vac)
54
Efficiency and Current Regulation versus Load
NCL30000 90-305 Vac Demo Board (Vout = 12 LEDs, 37 Vdc)
400 86%
84%
80%
Efficiency (%)
Iout (mA)
350 78%
76%
325 74%
72%
300 70%
90 110 130 150 170 190 210 230 250 270 290 310
Input Line Voltage (V ac)
55
EMI Performance
NCL30000 Demo Board (90-305 Vac Version)
56
Isolated High PF Efficiency/Solutions
25 50 75 100
Output Power * Available Dec 2009
57
100-200 W CRM/LLC High Power
Streetlight Supply
NCP1397
58
50k hours of LED life is great but ….
59
NUD4700 LED Shunt Protection
Current
Source
NUD4700 in
PowerMite Package
60
LED Lighting Must be Approached as a System
61
Conclusion
• Offline LED power solutions continue to evolve in a rapid
manner as new LEDs are introduced
62
For More Information
63