Professional Documents
Culture Documents
Hydro UNI-NB/NK
Grundfos fire systems
1. Applications 3
Table of contents
Performance range 3
2. Product description 4
General introduction 4
Other fire pump sets for fire fighting 4
3. Identification 5
Type key 5
4. Unit functions 6
Operation 6
Starting method 6
Monitoring 6
Automatic operation 6
Test operation 6
Operating conditions 7
5. Unit configuration 8
System diagram 8
Components and materials 8
Configuration drawing 9
6. Unit description 10
Operating pressure 10
Hydraulic components 10
Inspection and checks 10
Jockey pump options 10
Accessories 10
Versions on request 10
7. Duty pumps 11
General description of duty pumps 11
Operating conditions 11
Description of construction 11
Motor 12
8. Jockey pump 13
Product description 13
Operating conditions 13
Description of construction 14
9. Control panels 15
Control panels of duty and jockey pumps 15
10. Installation 16
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Hydro UNI-NB/NK
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1. Applications
Applications
Grundfos Hydro UNI-NB/NK automatic fire pump sets
are typically used in fire fighting applications for
supplying water to fire hose reels, fire hydrants or
sprinkler systems.
The Hydro UNI-NB/NK fire pump sets described in this
data booklet cover all flow rates up to 320 m3/h and
heads up to 100 m. Fire pump sets with a performance
exceeding this range are available on request.
Please contact Grundfos.
Performance range
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2 Hydro UNI-NB/NK
2. Product description
Product description
Please note that in the following the term ‘unit’ covers The pumps are prepared for the connection of a
the fire pump set described in this data booklet, priming circuit in the case of suction lift installation.
whereas the term ‘system’ covers the fire hydrants or In order to prevent damage caused by overheating due
sprinkler systems of a building. to possible operation against closed isolating valve,
In accordance with UNI 9490, Hydro UNI-NB/NK units the pumps are equipped with connection for a bypass.
with one duty pump are designed for fire systems of To ensure correct operation of the jockey pump, the
the low hazard class type, units with two duty pumps unit must be equipped with at least two 24-litre, PN 16
are designed for fire systems of the ordinary hazard diaphragm tanks. Additional tanks may be connected
class type. to a port fitted for the purpose in the discharge
Hydro UNI-NB/NK are normally supplied as factory- manifold.
tested units equipped with the following components: A common suction manifold is available as an option.
• One or two Grundfos NB or NK single-stage, end- A unit with suction manifold is called complete (CPL)
suction electrically powered duty pumps. version.
Two-pump units:
Each of the two pumps must be capable of Other fire pump sets for fire
achieving the required performance (one pump is a
standby pump). fighting
The two pumps must be supplied from separate Apart from the Hydro UNI-NB/NK, the Grundfos fire
power supplies to ensure continued operation in system product range according to UNI standards
case of power cut or failure to the first duty pump. includes these fire pump sets:
See 7. Duty pumps on page 11.
• Hydro UNI-Syntex NB/NK fire pump set with two
• One Grundfos CR multistage electrically powered
horizontal, single-stage, end-suction pumps
jockey pump. The jockey pump is also connected to
(NB/NK) of which one is electrically powered and
the common discharge manifold.
one is diesel-powered
The jockey pump automatically maintains pressure
in the system in case of leaks and prevents the duty • Hydro Diesel-NB/NK fire pump set with one
pumps from starting up when not required. (or two) horizontal, single-stage, end-suction,
See 8. Jockey pump on page 13. diesel-powered pumps (NB/NK)
• One separate control panel for each pump. • Hydro UNI-CR fire pump set with one or two
See 9. Control panels on page 15. vertical, multistage, in-line, electrically powered
pumps (CR).
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Hydro UNI-NB/NK
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3. Identification
Identification
Type key
Fixed number
Hydraulic variants
A Standard version
B With suction manifold (CPL version)
C With discharge manifold dimensioned for two pumps operating simultaneously
D Variant B + variant C
E Without flowmeter and test circuit
F* Bronze impeller in duty pumps
G Stainless steel manifold
H CPL version with stainless steel manifolds
A Standard version
B Programmable and automatic test of duty pump(s)
E Timer on duty pump (according to UNI 10779)
H Timer and automatic test of duty pump (according to UNI 10779)
L Starting method differs from standard (DOL or SD)
A CR 3 pump
2 CR 5 pump
5 CR 10 pump
6 CR 15 pump
Serial number (consecutive numbering)
* Optional except for NK 80/M, NK 80/P, NK 100/C and NK 100/E. See Material specification on page 11.
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4 Hydro UNI-NB/NK
4. Unit functions
Unit functions
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Hydro UNI-NB/NK
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Operating conditions
Unit functions
Flow rate Up to 320 m3/h per pump.
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5 Hydro UNI-NB/NK
5. Unit configuration
Unit configuration
System diagram
Configuration (example):
Two duty pumps + one jockey pump
Pos. Description
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Hydro UNI-NB/NK
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Configuration drawing
Unit configuration
The following drawing shows the standard
configuration of a Hydro UNI-NB/NK unit with two duty
pumps.
For any changes or adaptations to specific
requirements or additions of optional components and/
or accessories not included in our standard scope of
supply, please consult Grundfos.
CM: Discharge manifold Ps: Direct coupled duty Pr2: Pressure switch M: Pressure gauge with multi-
pumps (cut-in, cut-out of pump) function valve (Rm) on duty
pump discharge
Mp: Flowmeter
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6 Hydro UNI-NB/NK
6. Unit description
Unit description
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Hydro UNI-NB/NK
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7. Duty pumps
Duty pumps
General description of duty pumps The BAQE seal is not suitable for liquids containing
abrasive particles. Modified versions are available as
The duty pumps (or supply pumps, as they are called
options.
in UNI 9490) are designed in accordance with
UNI 9489 with specific reference to the following: Bearing bracket (NK)
• performance tolerance NK pumps include a bearing bracket with two sturdy
(according to ISO 9906 Annex A) lubricated-for-life ball bearings.
• value for NPSHR Material specification
• maximum head.
NB, NBU pumps are of the close-coupled type. Pos. Component Material
1 Pump housing Cast iron 250 UNI - ISO 185
NK pumps are of the long-coupled type.
2 Pump head Cast iron 250 UNI - ISO 185
All pumps are end-suction, single-stage, centrifugal 3 Impeller Cast iron 250 UNI - ISO 185
pumps with volute casing, axial suction port and radial 3 Impeller * Bronze GCuSn5Zn5Pb5 - UNI 7013/8A-72
discharge port, with flanges complying with DIN 2533. 4 Pump shaft (NB) Stainless steel AISI 304 - UNI 6900/71
5 Pump shaft (NK) Stainless steel AISI 420 - UNI 6900/71
Rated performance and main dimensions comply with Mechanical shaft
6 Carbon/Silicon carbide - EPDM
DIN/EN 733 (formerly DIN 24255). seal
7 O-ring FPM
All pumps are dynamically balanced to guarantee
8 Spacer Stainless steel AISI 304 - UNI 6900/71
reliability and durability. 9 Cover Cast iron 250 UNI - ISO 185
10 Air vent screw Stainless steel AISI 304 - UNI 6900/71
Operating conditions * Optional except for NK 80/M, NK 80/P NK 100/C, NK 100/E.
See Electrical data and performance data of duty pumps on page 18.
Water temperature > 0 °C to +140 °C (standard) Sectional drawings
Maximum operating
1.6 Mpa (16 bar) up to +120 °C
pressure
Maximum inlet Equal to the difference between 16 bar and the
pressure maximum head of the specific pump model 10
Influenced by actual NPSH value (max. 5.5 m). 8
Suction lift
See Operating conditions on page 7
3
Pumped liquids
Thin, clean, non-explosive liquids, not containing 4
solids or fibres and mechanically and chemically non-
Description of construction
8 9
Impeller
3
The impeller is of the double-curved, closed type with
smooth blades ensuring high efficiency.
All impellers are hydraulically balanced to compensate
for the axial thrust and to minimise the effect of load on 1
the shaft and seal.
TM03 3494 0406
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Mechanical shaft seal
The standard dimensions of the mechanical shaft seal 5
comply with DIN 24960 and is a Grundfos type BAQE. 6
A channel in the pump head leading from the Fig. 2 Sectional drawing, NK pump
discharge side to the shaft seal chamber ensures a
constant flow of pumped liquid for cooling and
lubrication.
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7 Hydro UNI-NB/NK
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Hydro UNI-NB/NK
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8. Jockey pump
Jockey pump
Product description Features and benefits
The vertical, multi-stage CR pumps from Grundfos
A jockey pump serves the purpose of maintaining the
offer the following features and benefits:
pressure in the fire system. The jockey pump
compensates automatically for any loss of pressure Low power consumption and, consequently,
High efficiency
caused by leaks and thus prevents the duty pumps low costs during automatic duty
from starting unnecessarily. Low NPSH High suction flow
Minimises damage in the event of operation
Air evacuation
According to the terms of UNI 9490, the jockey pump with uneven suction flow
Allows inspection and routine maintenance to
does not contribute to the total performance required Mechanical cartridge
be carried out conveniently on site without
shaft seal
of the unit (duty pumps). removing the motor or dismantling the pump
Outer sleeve sealed Offers high resistance to pressure shocks and
The standard version of the unit is equipped with a by O-rings is insensitive to temperature fluctuations
CR 3 jockey pump. Reinforced stop ring For heavy-duty, reliable impeller rotation
High durability as they are more resistant to
Silicon carbide
If a higher flow rate is required, other jockey pump bearing rings
wear and the effects of rotation with uneven
lubrication
models such as CR 5, CR 10 and CR 15 are available
as an option. See Electrical data and performance data
of jockey pumps on page 19.
Operating conditions
Grundfos CR pumps are vertical multistage centrifugal Water temperature 0 °C to +90 °C (standard)
Maximum operating
pumps with a standard Grundfos motor coupled to the pressure
1.6 Mpa (16 bar)
pump shaft by means of a rigid coupling. They are Maximum inlet Equal to the difference between 16 bar and the
highly efficient and offer great mechanical and pressure maximum head of the specific pump model
operational reliability. Influenced by NPSH value (max. 3 m).
Suction lift
See also Operating conditions on page 7.
The pump has a base and a pump head. The chamber
Pumped liquid
stack and outer sleeve are secured between the base
Thin, clean, non-explosive liquids, not containing
and pump head by means of staybolts. The base
solids or fibres and mechanically and chemically non-
features in-line suction and discharge ports, with
aggressive to the pump materials.
Grundfos oval and DIN flanges.
The vital parts of the pump, such as shaft, outer
sleeve, chambers and impellers are made of stainless
steel.
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8 Hydro UNI-NB/NK
Material specification
Pos. Component Material
1 Pump head * Cast iron EN 200 ASTM 25B 1 10
Mechanical
2 cartridge shaft Tungsten carbide/tungsten carbide, EPDM
seal 2
3 Pump shaft Stainless steel AISI 316 / UNI 6900/71
4 Impeller Stainless steel AISI 304 / UNI 6900/71
5 Chamber Stainless steel AISI 304 / UNI 6900/71 3 9
6 Pump base * Cast iron EN 200 ASTM 25B
7 Bearing ring Silicon carbide 8
8 Neck ring PTFE 4
9 Outer sleeve Stainless steel AISI 304 / UNI 6900/71
10 Coupling guard Stainless steel AISI 304 / UNI 6900/71
5 7
Elastomers EPDM
Electric motor
Grundfos CR pumps are equipped with a Grundfos MG
three-phase, two-pole, squirrel cage, totally enclosed,
fan-cooled motor with dimensions complying with IEC
and DIN standards.
V 18 up to and incl. 4 kW
Mounting designation
V 1 for 5.5 kW and up
Supply voltage 3 x 400 V, 50 Hz
Enclosure class IP55
Insulation class F, according to IEC 85
Ambient temperature Max. +40 °C
Electrical tolerances To IEC 34/EN 60034
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Hydro UNI-NB/NK
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9. Control panels
Control panels
Control panels of duty and jockey components the starting method is star-delta (SD) for
motors with power ratings from 11 kW and up.
pumps Other stating methods, such as DOL instead of SD,
The duty pumps and the jockey pump are controlled are available as options. The table below lists the
via separate control panels allowing easy reading of components and functions available in the control
gauges and signals from their front doors. The starting panels. Fig. 6 shows the front door of a control panel of
method for motors with rated power up to and including a duty pump which is designed in compliance with
7.5 kW is direct-on-line (DOL). In order to avoid line UNI 9490 requirements.
overload, stress on rotating parts and wear of system
Pos. Component Duty pump Jockey pump Pos. Component Duty pump Jockey pump
Metal cabinet IP54 z z Indicator lights
Mains voltage on z
A Mains switch, lockable z z
G Auxiliary circuit supply on z
Relay z H Pump ready for operation z
Fuse and contactor circuit z z I Pump operating z z
L Voltage to motor (two LEDs) z
Transformer with fuses for
z z Voltage or phase failure (two
auxiliary circuit M z
LEDs) with relay and buffer battery
B Ammeter z
Relay operation z
C Voltmeter z
Voltmeter selector 0-L1/L2-L2/
D z Other outputs
L3-L1/L3-0
MAN-0-AUT selector switch z z Potential-free NO/NC-contact for
E Selector switch with key, only remote indication of power and/or z
z phase failure.
removable when in position AUT
Potential-free NC-contact for
Start-stop buttons for test or
F z remote indication that pump is z
manual operation
operating and pressure supplied.
V A
C A B
D E F G H I L M
0 0 0
START L1/L2 L2/L3 L1/L3
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TM03 3499 0406
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10 Hydro UNI-NB/NK
10. Installation
Installation
Requirements to the room To facilitate installation, the pumps are fitted with
The UNI 9490 standard stipulates that a fire pump set components designed for the connection of a priming
for fire fighting must be located in a room designed circuit in the case of suction lift conditions.
exclusively for fire systems. To ensure the due precision of the flowmeter, follow
The UNI 10779 standard on fire hose reel and hydrant the instructions in the installation and operating
systems allows the installation of a fire pump set for instructions when connecting the flowmeter
fire fighting in rooms shared with other engineering downstream.
systems provided the fire load in the room is low. If determined by specific system requirements, the test
The Hydro UNI-NB/NK units must be installed in a manifold and flowmeter may be fitted reversely to the
weatherproof, frost-free, well-ventilated room so as to factory configuration during installation.
ensure that the electric motors are satisfactorily To ensure correct operation of the jockey pump, the
cooled. According to UNI 9490, the ambient unit must be equipped with at least two 24-litre, PN 16
temperature must be below +40 °C when the pumps diaphragm tanks. See 2. Product description on
are operating at maximum load. page 4, System diagram on page 8 and Accessories
The unit must be placed with sufficient clearance in on page 10. If necessary, additional diaphragm tanks
front of it and at the sides for inspection, testing and may be connected to the discharge manifold.
maintenance. The unit must be placed on a flat, even
surface, such as a concrete floor or foundation. If the Requirements to control panels
unit is not equipped with vibration dampers, it may be To meet the requirements of UNI 9490, connect the
bolted direct to the floor or foundation. duty pump control panels with remote alarm device to
indicate power failure, phase failure and start-up of
Requirements to the pipework pumps.
The pipes connected to the unit must be of appropriate Requirements:
size. Provide expansion joints on the discharge
• The alarm device must be equipped with a buffer
manifold - and the suction manifold, if fitted - to prevent battery.
resonance or mechanical stress due to incorrect
• The alarm device must give both audible and visual
alignment.
alarm signals.
Always install pipe hangers on both the discharge and The alarm device must be installed in manned
suction sides to ensure that the weight of the pipes premises. See Accessories on page 10.
does not rest on the manifold (including the suction
manifold, if fitted) or on the pump.
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Hydro UNI-NB/NK
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Product selection
How to choose a unit
In a Hydro UNI-NB/NK unit, the second duty pump (if installed) is designed to act as a back-up to the first duty pump.
See 2. Product description on page 4 and Electrical data and performance data of duty pumps on page 18.
Both pumps therefore supply the same performance.
When selecting a unit, consider certain criteria such as size of rated flow rate, requirements and specifications laid
down by the system designer, local authority or regulatory requirements etc.
Using the specific performance required by the fire system as reference, proceed as follows:
• Required flow rate: 50 m3/h.
Go into the tables on page 18 under the heading "Flow". Find the required flow rate, 50 m3/h. This flow rate is the
optimum operating flow rate. The unit type most effectively meeting this requirement is NBU 40.
Find any required flow rate in the grey background ranges under the heading "Flow" in the tables on page 18
(Contact Grundfos if you need to refer to specific technical documentation).
Duty pump NBU 40 Flow rate [m 3/h] with 1 duty pump in operation
• Required head: 60 m.
From the 50 m3/h move down till you come to the part of the table with the heading "Head". Move further
downwards till you come to a figure equal to or slightly below/above the required head, in this case 62.
The unit best meeting this requirement is the 15 kW HUNI NBU 40/B which supplies a head of 62 m.
Duty pump NBU 40 Flow rate [m3/h] with 1 duty pump in operation
• Jockey pump
The column on the far right of the duty pump performance tables states a reference letter for the jockey pump.
If you take this reference letter to the tables on page 19, you will find the jockey pump for your unit - in this case a
1.1 kW CR 3-15.
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12 Hydro UNI-NB/NK
HUNI NB 32/A 4 8 51 46 44 41 36 31 A
Duty pump NBU 40 Flow rate [m3/h] with 1 duty pump in operation
Jockey
P2 I1/1 Starting 0 26 30 34 38 42 46 50 54 60 pump
Unit
[kW] [A] method Head [m]
Duty pump NBU 50 Flow rate [m3/h] with 1 duty pump in operation
Jockey
P2 I1/1 Starting 0 55 60 65 70 75 80 85 90 95 pump
Unit
[kW] [A] method Head [m]
Duty pump NBU/NK 65 Flow rate [m3/h] with 1 duty pump in operation
Jockey
P2 I1/1 Starting 0 90 100 110 120 125 130 135 140 150 pump
Unit
[kW] [A] method Head [m]
HUNI NK 65/G 37 64 83 79 77 75 72 71 69 67 65 B
HUNI NK 65/H 45 78 92 90 88 86 83 82 80 79 77 73 B
HUNI NK 80/A 30 53 46 43 42 40 38 36 33 A
HUNI NK 80/B 37 64 51 50 49 47 45 43 41 38 A
HUNI NK 80/C 37 64 56 56 55 53 52 50 48 45 A
HUNI NK 80/E 45 78 63 63 62 61 60 58 56 54 52 A
HUNI NK 80/G 55 96 SD 72 72 71 69 67 64 61 58 55 A
HUNI NK 80/H 55 96 75 75 74 72 70 67 64 61 58 A
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Hydro UNI-NB/NK
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Technical data
Duty pump NK 100 Flow rate [m3/h] with 1 duty pump in operation
Jockey
P2 I1/1 Starting 0 215 230 245 260 275 290 300 310 320 pump
Unit
[kW] [A] method Head [m]
HUNI NK 100/A 55 96 61 56 55 54 52 50 48 47 45 44 A
The grey background indicates that the performances fully comply with the applicable standards; any data can be selected as duty point.
The grey background indicates the performance in automatic operation according to the relevant pressure switch settings
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12 Hydro UNI-NB/NK
The electrical data and performance data of optional jockey pump models can be obtained from the following tables.
Technical data
These data also comply with ISO 9906 Annex A. For selection, look up the reference letter related to the various
jockey pumps in the above tables.
C CR 10-8 3 6.2 82 79 77 74 71 67 63 58 53
DOL
D CR 10-10 4 8 103 96 93 89 84 79 73 66
C CR 15-6 5.5 11 85 75 73 70 66 62 57 52
DOL
D CR 15-8 7.5 15.2 113 97 93 88 83 77 70
The grey background indicates the performance in automatic operation according to the relevant pressure switch settings.
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Hydro UNI-NB/NK
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The drawings and dimensions shown above apply to the Hydro UNI-NB/NBU units described in this data booklet.
For any changes or adaptations to specific requirements or additions of optional components and/or accessories not
included in our standard scope of supply, please consult Grundfos.
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13 Hydro UNI-NB/NK
Hydro UNI-NK units with one duty pump and jockey pump
Dimensions and weights
1100
P L3
DN
D
M
1960
DN
HM
T
M2
DN
S
160
DN Dimensions [mm]
DN DN Weight
Unit S
D T [kg]
z A BP HM L L3 M M2 P V
The drawings and dimensions shown above apply to the Hydro UNI-NK units described in this data booklet. For any
changes or adaptations to specific requirements or additions of optional components and/or accessories not included
in our standard scope of supply, please consult Grundfos.
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Hydro UNI-NB/NK
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Hydro UNI-NB/NBU units with two duty pumps and jockey pump
DN
T
DN
S
DN
S
HUNI NBU 50/E 320 1300 1639 1960 1203 1053 1097
HUNI NBU 65/E 320 1300 1708 1960 1203 1106 1141
The drawings and dimensions shown above apply to the Hydro UNI-NB/NBU units described in this data booklet.
For any changes or adaptations to specific requirements or additions of optional components and/or accessories not
included in our standard scope of supply, please consult Grundfos.
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13 Hydro UNI-NB/NK
Hydro UNI-NK units with two duty pumps and jockey pump
Dimensions and weights
DN
D
DN
T
DN
DN S
S
The drawings and dimensions shown above apply to the Hydro UNI-NK units described in this data booklet. For any
changes or adaptations to specific requirements or additions of optional components and/or accessories not included
in our standard scope of supply, please consult Grundfos.
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