Professional Documents
Culture Documents
1. MGFlex motor 3
Table of contents
Applications 3
Motor 3
Features and benefits 3
Technical data 5
Product range 6
2. System components 7
IO 100 switch box 7
IO 101 switch box 7
Generator 7
3. CRFlex pump 8
Pumped liquids 8
Nameplate 8
System sizing 8
Material specification 9
Product range 9
4. Applications 10
CRFlex Solar 10
CRFlex Solar with level switch 11
CRFlex Solar with generator 12
CRFlex Solar with level switch and generator 13
CRFlex and SQFlex Solar 14
5. Accessories 15
6. Technical data 16
Curve conditions 16
7. Performance curves 17
CRFlex 3-9 17
CRFlex 5-5 18
CRFlex 10-2 19
8. Appendix 20
Performance curves, CR 3-9 20
Performance curves, CR 5-5 21
Performance curves, CR 10-2 22
2
MGFlex
1
1. MGFlex motor
MGFlex motor
Applications Motor
The Grundfos solar surface pump system is designed The MGFlex motor is a new solar-powered 2-pole
for renewable energy supply. Powered by a solar motor, frame size 80 with integrated frequency
panel, the system is especially suitable for supplying converter.
water in applications such as: The frequency converter enables the motor to run at
• irrigation high efficiency in a wide speed range:
• watering of livestock • power input (P1) of 70 to 1250 W
• pressure boosting • motor speed of 1000 to 3400 rpm
• floating pump • maximum input current of 5 A
• recirculation of swimming-pool water (OEM). • enclosure class IP54.
The MGFlex motor can be mounted on Grundfos CR, The motor is suitable for both DC and AC voltage
MTR (as float pump) and GP pumps. supply:
• 110-415 VDC, PE
• 1 x 220-240 V, -10 %/+6 %, 50/60 Hz, PE.
Nameplate
1 2 3 4 5 6 7
8 9 10 14 11 15 12 13
3
1 MGFlex
Other connections
MGFlex motor
MGE 80
- +
4
MGFlex
1
Technical data
MGFlex motor
Dimensions and weights
GR9029
Fig. 4 MGE 80 IM B14
Dimensional drawing
E LB
AF AE
LL
T O
EB
AD
M
AC
N
D
P
SxZ
45
LA
F
GA
DB
D
5
1 MGFlex
Electrical data
MGFlex motor
Installation outdoor The motor/pump must be protected from rain and direct sunlight.
Marking CE.
Product range
Product Product number
MGFlex motor (P1 = 1250 W) 85903667
Note
Grundfos only guarantees the performance and
reliability of the MGFlex motors if both conditions
below are fulfilled:
1. The motor must be connected to the pump end as
described in this document.
2. The assembly of the motor and the pump must be
carried out by persons trained and authorised by
Grundfos.
In the case of OEM usage, please contact Grundfos to
obtain full warranty coverage.
6
MGFlex
2
2. System components
System components
IO 100 switch box
The IO 100 is designed specifically for solar-powered
systems.
The IO 100 enables manual starting and stopping of
the pump and functions as a connection box joining all
necessary cables.
263 113
PE
Fig. 6 Dimensions
Technical data
Technical data 230 VAC - 15 %/+ 10 %, 50/60 Hz
(internal relay).
Voltage
Maximum 400 VDC, 8.4 A. Maximum 225 VDC, 8.4 A.
Voltage
Maximum 265 VAC, 8.4 A. Maximum 265 VAC, 8.4 A.
Enclosure class IP55. Enclosure class IP55.
During operation: -30 °C to +50 °C. During operation: -30 °C to +50 °C.
Ambient temperature Ambient temperature
During storage: -30 °C to +60 °C. During storage: -30 °C to +60 °C.
Marking CE. Marking CE.
263 113
199
Fig. 7 Dimensions
7
3 MGFlex
3. CRFlex pump
CRFlex pump
Pos. Description
1 Type designation
2 Model
3 Product number
4 Place of production
5 Production code, year and week
6 Rated shaft power
7 Closed valve head
8 Head at rated flow rate
9 Direction of rotation (CCW = counter-clockwise)
10 Country of production
11 Mains frequency
12 Speed
13 Rated flow rate
14 Maximum pressure and temperature
15 Technical file number
16 Serial number
8
MGFlex
3
Sectional drawing
CRFlex pump
tm Hv
(°C) (m)
190 126
180 100
170 79 1
Hf
160 62 3
150 45
40 2 10
140 35
H 30
NPSH 130 4
Pb 25
120 20 6
5
110 15
7
60 2,0
Fig. 12 Sectional drawing of CRFlex pump end
1,5
50
1,0 Pump materials
40 0,8
0,6
30 Pos. Designation Materials EN/DIN AISI/ASTM
TM02 7439 3403
0,4
0,3 Cast iron
20 1 Pump head EN-JL1030 ASTM 25B
0,2 EN-GJL-200 1)
10 Pump head CF 8M eq. to
0,1 2 Stainless steel 1.4408
0 cover AISI 316
1.4401 2) AISI 316
3 Shaft Stainless steel
Fig. 10 Minimum inlet pressure - NPSH 1.4460 3) AISI 329
CF 8M eq. to
Note: To avoid cavitation, never select a pump with a 8 Base Stainless steel 1.4408
AISI 316
duty point too far to the right on the NPSH curve. 9 Neck ring PTFE
Always check the NPSH value of the pump at the 10 Shaft seal Cartridge type
Cast iron
highest possible flow rate. 11 Base plate
EN-GJL-200 1)
EN-JL1030 ASTM 25B
Product range
The CRFlex pump complete is supplied with a 2-metre
cable.
Fig. 11 CRFlex pump Product Stainless steel Pump end Product number
CRFlex 3-9 AISI 304/EN 1.4301 CRI 97756769
CRFlex 5-5 AISI 304/EN 1.4301 CRI 97756770
CRFlex 10-2 AISI 304/EN 1.4301 CRI 97756772
CRFlex 3-9 AISI 316/EN 1.4401 CRN 97756607
CRFlex 5-5 AISI 316/EN 1.4401 CRN 97756748
CRFlex 10-2 AISI 316/EN 1.4401 CRN 97756764
9
4 MGFlex
4. Applications
Applications
CRFlex Solar
The CRFlex Solar is the simplest system utilising solar
energy for water transfer.
Benefits
Thanks to the intelligent MGFlex motor, no further
motor protection is required. 2 4
By means of an IO 100, the power supply to the pump
can be switched off manually in cases such as these:
• There is no need for water supply.
• The system requires service.
The system also offers these benefits:
• easy installation
• maintenance confined to periodic cleaning of the
solar panels 3
• few and simple components. 6 5
7 1
Note
1. To calculate the number of solar panels required,
please use the sizing tools in Grundfos WinCAPS or
WebCAPS.
2. The vertical distance between the inlet of the
CRFlex pump and the dynamic level of the water
source must be less than 6 metres.
Pos. Description
1 CRFlex pump
2 Solar panels
3 Support structure
4 IO 100 switch box
5 Water pipe
6 Dry-running sensor (optional)
7 Non-return valve
10
MGFlex
4
CRFlex Solar with level switch
Applications
The CRFlex Solar system allows solar energy to be
stored as water in a reservoir in cases such as these:
• Water supply is needed at night.
• For short periods, the solar energy is insufficient to 5 6
run the pump.
• There is a need for a backup water source. 2 4
Benefits
Connected directly to the electronics box on the
MGFlex motor, the level switch will stop the pump
when the water reservoir is full.
The system also offers these benefits:
• easy installation
• maintenance confined to periodic cleaning of the 3
solar panels 8 7
Note
1. To calculate the number of solar panels required,
please use the sizing tools in Grundfos WinCAPS or
WebCAPS.
2. The vertical distance between the inlet of the
1 CRFlex pump
2 Solar panels
3 Support structure
4 IO 100 switch box
5 Water reservoir
6 Level switch
7 Water pipe
8 Dry-running sensor (optional)
9 Non-return valve
11
4 MGFlex
12
MGFlex
4
CRFlex Solar with level switch and generator
Applications
During periods of insufficient solar energy, the CRFlex
Solar system will provide a reliable water supply.
The supply of water is ensured by a diesel or petrol-
driven generator connected to the system via the 5 6
IO 101. The system will automatically switch to
operation via generator when the generator is started.
3 2 4
If the generator is stopped manually or runs out of fuel,
the IO 101 will automatically change back to operation
via solar energy.
Benefits
The system offers water supply during the night or
during periods of insufficient solar energy.
The system also offers these benefits:
• easy installation 10 8 7
• maintenance confined to periodic cleaning of the 9 1
solar panels
• few and simple components
• flexible energy supply.
Note
13
4 MGFlex
pressure.
Combined with a CU 200, the level switch will stop the 3
SQFlex when the reservoir is full.
The CU 200 offers the following indications:
• full water reservoir (level switch activated)
7 1
• pump operation
• input power.
The CU 200 indicates operational stoppage in these
cases:
• dry running
• insufficient energy supply. 9
2. The vertical distance between the inlet of the 4 CU 200 control unit
CRFlex pump and the dynamic level of the water 5 Water reservoir
source must be less than 6 metres. 6 Level switch
3. See also section Minimum inlet pressure, NPSH on 7 Water pipe
page 8. 8 IO 100 switch box
4. The CRFlex pump must be protected against rain 9 SQF pump
and direct sunlight.
14
MGFlex
5
5. Accessories
Accessories
IO 100 switch box
Product Product number
IO 100 96475073
Connection adapter
Pump type Product Product number
Oval Rp 1 1/4 96449747
CRFlex 3-9, CRFlex 5-5
Oval 1 1/4" NPT 97757339
Oval Rp 1 1/2 96498728
CRFlex 10-2 Oval 1 1/2" NPT 96498837
Oval 2" NPT 96498839
Dry-running sensor
Product Product number
Dry-running sensor 97911215
Level switch
Product Product number
Level switch (normally closed) 97911220
Level switch (normally open) 010748
15
6 MGFlex
6. Technical data
Technical data
D2
D1
B2
G 1/2
G 1/2
FGJ (DIN-ANSI-JIS)
B1
ø14 19 x 27
G 1/2 4 x ø13
ø105
ø140
ø89
50
ø42.2
250
22
34
22
CRN Flex 3-9 97756607 371 602 178 167 26.1 29.1 0.0413
CRN Flex 5-5 97756748 344 575 178 167 25.6 28.3 0.0413
CRN Flex 10-2 97756764 357 588 178 167 25.0 28.0 0.0413
CRI Flex 3-9 97756769 371 602 178 167 26.6 29.2 0.0413
CRI Flex 5-5 97756770 344 575 178 167 25.7 28.4 0.0413
CRI Flex 10-2 97756772 357 588 178 167 25.0 28.0 0.0413
Electrical data
110-415 VDC or 1 x 220-240 VAC, 50/60 Hz
Curve conditions
Specific performance charts Pressure loss
The specific performance charts on pages 17 to 19 are The QH curves are inclusive of inlet and valve losses
based on the following guidelines: at actual speed.
• Tolerances to ISO 9906, Annex A, if indicated. NPSH curves
• All curves show mean values. The NPSH curve is an average curve for all the
• The curves must not be used as guarantee curves. variants shown. When sizing the pumps, add a safety
• Typical deviation: ± 15 %. margin of at least 0.5 m.
• The measurements have been made at a water
temperature of +20 °C.
• The curves apply to a kinematic viscosity of 1 mm2/
s (1 cSt). If the pump is used for liquids with a
viscosity higher than that of water, this will reduce
the head and increase the power consumption.
16
7
Performance curves
7. Performance curves
CRFlex 3-9
Q
[m³/h]
7.0 CRFlex 3-9
6.5
5m
6.0 10 m
5.5 20 m
5.0
4.5 40 m
4.0
3.5
3.0
60 m
2.5
2.0
70 m
1.5
1.0
0.5
17
7
Performance curves
CRFlex 5-5
Q
m³/h]
13 CRFlex 5-5
12
5m
11 10 m
10 15 m
9 20 m
25 m
8
7 30 m
4
40 m
3
0
0 100 200 300 400 500 600 700 800 900 1000 1100 1200 P1 [W]
Fig. 20 Performance curves, CRFlex 5-5
18
7
Performance curves
CRFlex 10-2
Q
m³/h]
CRFlex 10-2
20
5m
18
16 10 m
15 m
14
12
20 m
10
8
25 m
19
8
Appendix
8. Appendix
Performance curves, CR 3-9
p H
[kPa] [m]
CRI, CRN 3
240 -36 (E)
CRIE, CRNE 3
220 -33 50 Hz
ISO 9906 Annex A
2000 -31
200
-29 (E)
180 -27
1600 -25
160
-23 (E)
140 -21
-19 (E)
1200 120
-17
100 -15 (E)
800 -13
80 -12
-11
-10 (E)
60 -9
-8
-7 (E)
400 40 -6
-5 (E)
-4
20 -3
-2
0 0
0.0 0.4 0.8 1.2 1.6 2.0 2.4 2.8 3.2 3.6 4.0 4.4 Q [m³/h]
0.03 20
0.00 0
0.0 0.4 0.8 1.2 1.6 2.0 2.4 2.8 3.2 3.6 4.0 4.4 Q [m³/h]
H NPSH
[m] QH 2900 rpm [m]
6 3
4 2
NPSH
2 1
TM02 7293 3605
0 0
0.0 0.4 0.8 1.2 1.6 2.0 2.4 2.8 3.2 3.6 4.0 4.4 Q [m³/h]
20
8
Appendix
Performance curves, CR 5-5
p H
[kPa] [m]
260
CRI, CRN 5
2400
-36 (E) CRIE, CRNE 5
240
50 Hz
ISO 9906 Annex A
220 -32
2000
200 -29 (E)
180
-26
1600 -24
160
-22
140
-20 (E)
-16 (E)
100 -15
-14
-13
800 80 -12
-11
-10 (E)
60 -9
-8 (E)
-7
400 40 -6
-5
-4 (E)
20 -3
-2 (E)
0 0
0 1 2 3 4 5 6 7 8 Q [m³/h]
P2
0.10 40
0.05 20
0.00 0
0 1 2 3 4 5 6 7 8 9Q [m³/h]
H NPSH
[m] QH 2900 rpm [m]
6 3
4 2
TM02 7295 3605
2 NPSH 1
0 0
0 1 2 3 4 5 6 7 8 9Q [m³/h]
Fig. 23 Performance curves, CR 5-5
21
8
Appendix
p H
[kPa] [m]
CRI, CRN 10
240
-22 (E) CRIE, CRNE 10
220 50 Hz
-20 ISO 9906 Annex A
2000
200
-18
180
-16 (E)
1600
160
-14
140
-12 (E)
1200 120
-10
100
-9 (E)
-8
800 80
-7
-6 (E)
60
-5
-4 (E)
400 40
-3 (E)
-2 (E)
20
-1 (E)
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 Q [m³/h]
0.2 40
0.1 20
0.0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 Q [m³/h]
H NPSH
[m] [m]
12 6
2900 rpm
8 4
4 2
TM02 7297 3605
NPSH
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 Q [m³/h]
22
MGFlex
9
Catalogue
Literature
In this section you can access all the latest documents of a given
pump, such as
• data booklets
• installation and operating instructions
• service documentation, such as Service kit catalogue and
Service kit instructions
• quick guides
• product brochures, etc.
Service
23
9 MGFlex
Further product documentation
Sizing 0 1
Replacement
CAD drawings
2-dimensional drawings:
• .dxf, wireframe drawings
• .dwg, wireframe drawings.
3-dimensional drawings:
• .dwg, wireframe drawings (without surfaces)
• .stp, solid drawings (with surfaces)
• .eprt, E-drawings.
WinCAPS
WinCAPS is a Windows-based Computer Aided
Product Selection program containing detailed
information on more than 185,000 Grundfos products
in more than 20 languages.
The program contains the same features and functions
as WebCAPS, but is an ideal solution if no Internet
connection is available.
WinCAPS is available on CD-ROM and updated once
a year.
Subject to alterations.
24
25
26
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