MAINTENANCE CHECK SHEET FOR AUTOPILOT PR-9000-D

Maintenance
Ship’s Name
Date
IMO No.
S/G Maker,
Auto Pilot Type Type, Spec
PR-9 ( )
(Serial No.) ______% x ____pump
Ship’s Dead Service
Length
Type Weight t m Speed kt

No.1 S/G No.2 S/G

No Item
No.3 S/G No.4 S/G
0. GENERAL CHECK before maintenance
1 Interview/pre-check Autopilot condition with crew OK / NG(record on report)
1. CHECK POWER SUPPLY
1 D Control Box In: U/V VAC VAC
440/380/220VAC ±10% VAC VAC
Hz Hz
50-60Hz ±5% Hz Hz
2 D Control Box Out: AC1/AC2 VAC VAC
110VAC +10% -15% VAC VAC
3 Em’cy In: J43-6/4 at DSQC PWB 24VDC +30% -10% VDC VDC
2. CONFIRM UNITS in SG ROOM
1 Check D Control Box and Repeat Back Unit OK / NG OK / NG
wiring/screw/gap and etc (fix up if loose/gap)
2 Check LN1/LN2 in and Repeat Back Unit VAC VAC
VAC VAC
3. CONFIRM RUDDER STABILITY
1 NO rudder movement : AP power off / pump running OK / NG OK / NG
OK / NG OK / NG
4. CONFIRM Torque Motor input/feed back signal
At DM/DW Control Box if available
1 NFU mode Out : TM1/TM2 VDC VDC
No order VDC VDC
VDC VDC
Stbd order VDC VDC
VDC VDC
Port order VDC VDC
2 HAND mode Out : TM1/TM2 VDC VDC
No order VDC VDC
VDC VDC
Stbd order Max. VDC VDC
VDC VDC
Port order Max. VDC VDC
3 Feed back signal VAC VAC
DM : DW Primary VAC VAC
VAC VAC
Primary: LN1/LN2 : FG1/FG2 2nd No order VAC VAC
2ndary : LN3/LN3 : FT1/FT2 VAC VAC
2nd Stbd Max. NFU VAC VAC
VAC VAC
2nd Port Max. NFU VAC VAC
VAC VAC
2nd Stbd Max. FU VAC VAC
VAC VAC
2nd Port Max. FU VAC VAC

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 MAINTENANCE CHECK SHEET FOR AUTOPILOT PR-9000-D

No Item No.1 SYS No.2 SYS

5. CONFIRM UNITS in Wheel House
1 Check Steering Stand(Console) OK / NG OK / NG
knob/connector/screw/wiring and etc (fix up if loose)
6. CONFIRM NFU STEERING
1 Check the direction of rudder movement OK / NG OK / NG
OK / NG OK / NG
7. RECORD MAX RUDDER ANGLE IN NFU MODE
1 PORT max rudder angle deg deg
deg deg
2 STBD max rudder angle deg deg
deg deg
8. CONFIRM and ADJUST VOLTAGE AT PWB
1 SGCPU-D(F) PWB TP2-TP1 (24SG1/24SGC) VDC VDC
1-1 confirm TP3-TP1 (24SG2/24SC) VDC VDC
TP16-TP11 (LN1/LN2) VAC VAC
TP30-TP11 (EX_REF1/COM) VDC VDC
1-2 adjust PD [Zero] TP45-TP41 VR9 mVDC mVDC
(Less than 50mVDC) TP55-TP51 VR11 mVDC mVDC
2 HIFCPU PWB TP9-TP10 (24V-1/24C-1) VDC
TP11-TP12 (24V-2/24C-2) VDC
9. ADJUST RUDDER SENSITIVITY
1 ANN > Setting> Adjust> RSA Setting> Calculation
DM Angle[deg]

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 MAINTENANCE CHECK SHEET FOR AUTOPILOT PR-9000-D

No Item No.1 SYS No.2 SYS

10. CONFIRM ACCURACY OF STEERING SYSTEM
1 Check rudder speed in NFU and HAND mode *Fill in below table
Mode System Pump From Port35deg to Stbd30deg From Port35deg to Stbd30deg
1 sec sec
1 3 sec sec
1&3 sec sec
NFU
2 sec sec
2 4 sec sec
2&4 sec sec
1 sec sec
1 3 sec sec
1&3 sec sec
HAND
2 sec sec
2 4 sec sec
2&4 sec sec

Check rudder order, actual, indicator angle in HAND

2 At order 0deg: (max 35~45: ±0.5deg / 60~70: ±1.0deg)
At other angle: (max 35~45: ±1.0deg / 60~70: ±2.0deg) *Fill in below table
Pump Order Actual Indicator Pump Order Actual Indicator
Stbd 20(40)deg deg deg Stbd 20(40)deg deg deg
Stbd-Hard deg deg Stbd-Hard deg deg
From Stbd to 0deg deg deg From Stbd to 0deg deg deg
1 Port 20(40)deg 3 Port 20(40)deg
deg deg deg deg
Port-Hard deg deg Port-Hard deg deg
From Port to 0deg deg deg From Port to 0deg deg deg
Stbd 20(40)deg deg deg Stbd 20(40)deg deg deg
Stbd-Hard deg deg Stbd-Hard deg deg
From Stbd to 0deg deg deg From Stbd to 0deg deg deg
2 4
Port 20(40)deg deg deg Port 20(40)deg deg deg
Port-Hard deg deg Port-Hard deg deg
From Port to 0deg deg deg From Port to 0deg deg deg
Stbd-Hard deg deg Stbd-Hard deg deg
From Port to 0deg deg deg From Port to 0deg deg deg
1&2 3&4
From Stbd to 0deg deg deg From Stbd to 0deg deg deg
Port-Hard deg deg Port-Hard deg deg

11. CONFIRM HC(PID) STEERING

1 Change set course Port/Stbd10deg No.1 No.2
(WEATH. 0, Rudder 4.0, Rud.Limit 15deg over) Port 10deg OK / NG OK / NG
Stbd 10deg OK / NG OK / NG
12. CONFIRM INPUT/OUTPUT SIGNAL
1 Confirm communication with connected equipment No.1 SYS No.2 SYS
-1) Heading sensor (Gyro, Mag, GPS-C etc.) OK / NG
-2) Speed sensor (Serial/Pulse-Log, GPS) OK / NG
-3) GNSS (for Date, Time) OK / NG
13. RECORD SOFTWARE VERSION
1 Record HC/ANN unit Public version Private Version
HCCPU
HCIFU
ADNCT2
ANN
No.1 SGCPU
No.1 SGCPU
RC / UID

3/3 Issued: 16-Mar-2019