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Construction and Building Materials xxx (xxxx) xxx

Contents lists available at ScienceDirect

Construction and Building Materials


journal homepage: www.elsevier.com/locate/conbuildmat

Concrete containing waste recycled glass, plastic and rubber as sand


replacement
Z.C. Steyn, A.J. Babafemi, H. Fataar, R. Combrinck ⇑
Civil Engineering Department, Stellenbosch University, South Africa

h i g h l i g h t s

 Fresh, mechanical and durability properties of concrete with waste materials.


 Plastic, rubber and glass used as partial sand replacement in concrete.
 Rheology not adversely affected when incorporating plastic and rubber.
 Glass improves- and low plastic content does not affect compression strength.
 Glass enhances durability while plastic and rubber decrease durability.

a r t i c l e i n f o a b s t r a c t

Article history: Extensive research has been conducted during the past three decades to include waste plastic, rubber and
Received 6 December 2019 glass in concrete. Recent interest to include these materials in concrete can be ascribed to the growing
Received in revised form 20 May 2020 need for innovative waste disposal, as well as to minimise raw material usage. However, this research
Accepted 2 October 2020
domain and application has not yet gained popularity and urgency in countries with an abundance of
Available online xxxx
aggregates, such as South Africa. For these materials to be a viable option to be used as a concrete con-
stituent in these countries, concretes produced using these materials should retain satisfactory proper-
Keywords:
ties. This study investigates various fresh, mechanical and durability properties, utilising waste ground
Sand replacement
Waste materials
Low-Density Polyethylene (LDPE) plastic, crumb tyre rubber, and crushed clear flat glass as a partial fine
Rubber aggregate replacement, using materials sourced in South Africa. Two replacement contents are investi-
Plastic gated: 15% and 30%, replacing fine aggregate by volume. The results show that plastic, rubber and glass
Glass decrease concrete workability, and increase air content. It also demonstrates that glass improves the
Concrete properties mechanical and durability properties of concrete. Concrete containing low plastic content has promising
mechanical properties but performs poorly in durability. Rubber significantly impacts the mechanical and
durability properties of concrete negatively.
Ó 2020 Elsevier Ltd. All rights reserved.

1. Introduction concrete production [3]. As a result, the utilisation of waste plastic,


rubber, and glass as a natural aggregate replacement in concrete
Concrete has proven to be the dominant construction material, has become a domain well researched in these countries.
largely due to it being (comparatively) cheap, robust and the rela- Several developing countries, such as South Africa, is fortunate
tive ease of using it [1]. With the current population growth and to have an abundance of natural aggregates, obtainable from vari-
urbanisation rate, it can only be expected that the production rate ous sources. This may well be the reason these countries has not
of concrete will increase accordingly. Apart from the many advan- followed suit in researching and incorporating waste such as plas-
tages of concrete, also come some well-documented disadvan- tic, rubber and glass in concrete. However, aggregates can be con-
tages, with one of those being its excessive aggregate sidered a finite resource and regarding the future; the current
consumption; up to 80% of the concrete volume is made up of consumption rate is not sustainable. Another aspect of aggregates
aggregates [2]. This has led to some countries, such as the Nether- as a concrete constituent that is often overlooked is the adverse
lands, experiencing increasing difficulty obtaining aggregates for and prolonged ecological damage the acquisition and production
process of aggregates cause [4]. Therefore, to strive for and ensure
⇑ Corresponding author. more sustainable, eco-friendly concrete, even in countries with an
E-mail address: rcom@sun.ac.za (R. Combrinck).

https://doi.org/10.1016/j.conbuildmat.2020.121242
0950-0618/Ó 2020 Elsevier Ltd. All rights reserved.

Please cite this article as: Z.C. Steyn, A.J. Babafemi, H. Fataar et al., Concrete containing waste recycled glass, plastic and rubber as sand replacement, Con-
struction and Building Materials, https://doi.org/10.1016/j.conbuildmat.2020.121242
Z.C. Steyn, A.J. Babafemi, H. Fataar et al. Construction and Building Materials xxx (xxxx) xxx

abundance of aggregates, it is worth venturing into seeking alter- hydrophobic nature, resulting in poor ITZ bond formation and con-
native aggregate sources. sequently reduced concrete capacity [8,9]. However, Hossain et al.
The advantages of incorporating waste plastic, rubber and glass [23] and Azhdarpour et al. [24] reported that for low plastic con-
in concrete are three-fold; it can be incorporated as a natural tent (<20%), compressive strength increases. This increase is
aggregate replacement, thereby reducing the amount of natural ascribed to plastics’ high tensile capacity; the embedded elongated
aggregates consumed and reduce the ecological damage, while plastic particles partly distribute the induced shear forces into the
simultaneously reducing the burden waste places on the environ- matrix [23,24].
ment [5]. Since aggregates play a substantial role in the fresh, There is a reduction in tensile strength for concrete containing
mechanical and durability properties of concrete the influence of plastic [8,25]. The notion ascribed to this observation is the early
the mentioned waste aggregates on these concrete properties are cracking of the concrete matrix, resulting from reduced ITZ bond
discussed in the following sections as obtained from currently formation due to excess water surrounding the smooth particle
available literature. [2,25]. The low stiffness of plastic commonly results in a concrete
mixture with a reduced elastic modulus [8,11]. Higher water
1.1. Fresh properties absorption is found in concrete containing plastic, resulting from
an increased matrix porosity [8,12,26]. The impervious plastic par-
Aggregate shape, texture and grading, compaction effort, degree ticles, form a bridge across micro-cracks in concrete, reducing the
of hydration and water content profoundly impacts concretes’ permeability of the mixture [27].
fresh properties [6,7].
1.2.2. Rubber aggregate concrete
1.1.1. Plastic aggregate concrete A considerable decrease in concrete compressive strength attri-
Babafemi et al. [8] reported that concrete workability is gener- butable to rubber inclusion is reported [12,28,29]. Increased void
ally negatively influenced when plastic replaces sand. The angular, content, as well as the low stiffness of the rubber, resulting in early
sharp edges and elongated shape of the plastic particles is ascribed crack formation and non-uniform stress distribution, are ascribed
to this reduced slump [2,8,9]. to the reduced rubber-concrete strength [22,28,30]. A reduced
Chen et al. [10] reported an insignificant increase in air content ITZ bond and increased water content adjacent to the rubber par-
up to 20% fine plastic content, however, compared to the control ticle reduce concrete splitting capacity [12,29]. This poor bond,
mixture, a 387% higher air content is reported when 100% of the together with the low stiffness of rubber, is assigned to the reduced
sand is replaced by plastic. elastic modulus of rubber-concrete [11,28]. The hydrophobic nat-
ure and weak rubber to matrix bond, result in a matrix that has
1.1.2. Rubber aggregate concrete higher, more interconnected, voids; hence, higher water absorp-
Generally, it was found that crumb rubber (<4.75 mm), utilised tion and reduced permeability [28,31,32].
as a sand replacement, affects the slump negatively [11,12]. These
authors attribute this observation to the formation of an interlock- 1.2.3. Glass aggregate concrete
ing structure, resulting from the rough, irregular shaped, rubber Various researchers reported that the smooth surface of the
particles. glass results in a reduced ITZ bond and consequently lower con-
Similar to plastic, Richardson and Dias [13] reported a signifi- crete compressive strength [18,33,34]. However, Paul et al. [33]
cant increase in air content when sand is replaced with crumb rub- and Kong et al. [35] reported that glass may act as a pozzolan, as
ber. Babafemi et al. [8] and Siddique and Naik [12] attributes this its chemical structure comprises of the reactive (amorphous) silica
observation to the hydrophobic nature of these materials (plastic (SiO2) – resulting in higher compressive strength, especially when
and rubber), expelling water and entrapping air to its surface. the aggregates are very small (<0.3 mm) [36]. Paul et al. [33] and
Tan and Du [18] reported that incorporating glass either insignifi-
1.1.3. Glass aggregate concrete cantly affect, or slightly increase concrete splitting tensile capacity.
The results reported in the literature regarding the workability Contradictory results are, however, reported regarding the elas-
of glass is, however, inconsistent. For example, Ali and Al-Tersawy tic modulus of concrete containing glass. For example, Wright et al.
[14] and Terro [15] reported that the smooth surface of the glass [37] reported an increase in the elastic modulus with an increase in
resulted in a more workable mixture. While Abdallah [16] and Lim- glass content, while Paul et al. [33] reported a decrease. Further-
bachiya [17] observed that the high angularity of the glass particles more, incorporating glass in concrete improves the water absorp-
decreases the concrete workability. tion and permeability properties of concrete [33,34,37]. Glass
The higher aspect ratio (angularity) of glass, which subse- aggregates favours the pozzolanic reaction, densifying the matrix
quently leads to reduced packing density, together with micro- [37].
cracks in the glass aggregate itself induce higher concrete air con-
tent [18,19]. 1.3. Aim and significance of this study

1.2. Hardened properties It is clear that incorporating waste plastic, rubber and glass in
concrete affects concrete properties both positively and negatively.
The bond formation at the interface between the aggregate and With this in mind, this study aims to experimentally evaluate var-
the cement paste, known as the interfacial transition zone (ITZ), ious fresh and hardened concrete properties by incorporating these
significantly affect the mechanical properties of concrete [2,20]. aforementioned materials as a partial fine aggregate replacement,
Others, such as water to cement ratio and particle packing density, tested in combination with South African materials and conditions.
also adversely influence concretes’ mechanical properties [6,21]. The significance of this study is to show that these waste mate-
rials can be used as a partial replacement for natural aggregates in
1.2.1. Plastic aggregate concrete concrete without significantly affecting the fresh and hardened
Including plastic in concrete generally results in reduced com- properties of concrete negatively. The paper itself will be used to
pressive strength [8,22]. Saikia and De Brito [2] reported a decrease raise awareness and serve as a message to developing countries
in compressive strength regardless of the PET aggregate type, with vast natural aggregate resources. The message is that locally
shape, content or curing age. Plastic is inherently smooth and of sourced waste aggregates can be successfully used as alternative
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Z.C. Steyn, A.J. Babafemi, H. Fataar et al. Construction and Building Materials xxx (xxxx) xxx

aggregate in concrete to not only minimise the burden on natural 2.2. Sample preparations
resources but also effectively dispose of waste materials. This aids
in safeguarding natural resources and their environment for future Two moulds were utilised: 100  100  100 mm cubical
generations. moulds, and 100  200 mm cylindrical moulds to perform the var-
ious experimental tests. The concrete mixtures were prepared
using a rotating pan mixer. The dry constituents were mixed for
1 min, after which water was added and then mixed for a further
2. Materials and experimental methods 2 min. Testing of the fresh properties commenced immediately
after the mixing. Each mixture was then cast into their appropriate
2.1. Materials and concrete mixture moulds and vibrated for around 35 s. Curing took place in a
climate-controlled room (temperature 23 ± 2 °C and relative
This study was performed by partially substituting sand with humidity of 65%) for 24 h. Thereafter, the samples were demoulded
fine waste plastic, rubber, and glass at two replacement contents. and placed in water curing tanks until the day of testing.
Various literature indicated that incorporating excessively high
waste material content into a concrete mixture significantly influ-
2.3. Test for fresh properties
ence concrete properties negatively [16,20,22]; therefore, lower
replacement contents, namely 15% and 30% waste material substi-
The slump and concrete rheology tests were executed to evalu-
tuting sand by volume was adopted for this study.
ate the workability of the fresh concrete. The slump test, per-
Eight mixtures were prepared, two control mixtures (denoted
formed immediately after mixing, was carried out according to
Ref 1 and Ref 2) and six containing the waste materials. The con-
BS EN 12350-2 [39]. Then, utilising the Germann Instrument’s ICAR
crete mixtures containing waste aggregates are donated as follows:
rheometer, the concrete rheological properties, namely the mix-
plastic – PAC 15 and PAC 30, rubber – RAC 15 and RAC 30, and glass
tures’ static and dynamic yield stresses, were evaluated [40]. This
– GAC 15 and GAC 30, for the 15% and 30% replacement levels,
test commenced 10 ± 1 min after mixing. The test comprises of
respectively.
two phases: firstly, the stress growth test to determine the static
The Concrete and Cement Institute (C&CI) mix design approach
yield stress, followed by the flow curve test to determine the
was adopted for developing all mixtures [38]. The design grade
dynamic yield and plastic viscosity. The stress growth test was car-
strength for the reference concrete mixtures was 40 MPa, with a
ried out on the concrete mixtures from rest, applying a constant
water/cement ratio of 0.5 adopted for all mixtures. The con-
0.025 rev/s to the concrete, until the maximum torque is reached.
stituents and mix proportions of each concrete mixture are shown
The flow curve test is performed on the concrete at steady state.
in Table 1.
This involves pre-shearing of the concrete at 0.5 rev/s for 20 s.
All materials used were locally sourced in South Africa. The CEM
Thereafter, the concrete is sheared starting at 0.5 rev/s, decreasing
III/A 42.5 N cement, with a relative density of 3.05, consists of
over 6 data points, until 0.05 rev/s. This data is then fitted on the
between 36% and 65% blast furnace slag. For the fine natural aggre-
Bingham model to determine the dynamic yield and plasticity of
gates (NA), locally available quarry sand was used, while for the
the mixture.
coarse aggregate, 9.5 mm Greywacke stone was used, obtained
Approximately 20 min after mixing, the air content of the vari-
through mechanical crushing.
ous mixtures was evaluated. This was done according to the pres-
Waste plastic particles of the type Low-Density Polyethylene
sure method set out in BS EN 12350-7 [41].
(LDPE), obtained as a by-product from the mechanical grinding of
waste polyethylene, and sourced from Atlantic Plastic Recycling
located in Cape Town, was used. The rubber aggregates used in this 2.4. Test for mechanical properties
investigation: crumb rubber from the mechanical milling and
grinding of the waste tyre, was obtained from Mathe Group situ- The compressive strength (evaluated on 4, 5, 7, and 28 days)
ated in KwaZulu Natal. Furthermore, clear flat glass sourced from was conducted in conformity with BS EN 12390-3 [42]. Utilising
and mechanically milled and ground at Ultra Water located in Cape the KingTest Contest machine, a constant loading rate of 180 kN/
Town was utilised as glass aggregates. The plastic, rubber and glass min was applied to the specimen. The tensile strength (evaluated
as obtained from the various sources are shown in Fig. 1. at 28 days curing age) of the various mixtures was performed
The aggregate characteristics are given in Table 2, and the gra- according to BS EN 12390-6 [43]. This test was executed using
dation curves of the various fine aggregates are depicted in Fig. 2. the Zwick Z250 material testing machine, applying a constant
This figure presents the grading for the individual plastic – (PA), stress of 0.03 ± 0.01 MPa/s until failure. Both tests were performed
rubber – (RA), glass – (GA) and natural aggregates (NA), viz. mix- on cubical specimens, and loading took place on two parallel faces,
tures consisting only of the particular aggregate material, as well perpendicular to the direction of casting.
as the grading where 30% of the natural aggregates was replaced The secant modulus of elasticity test was evaluated following
with the respective waste materials, denoted PA 30, RA 30 and BS EN 12390-13 [44]. The testing apparatus comprises of three Lin-
GA 30. ear Variable Differential Transducers (LVDTs), a 2 MN load cell,

Table 1
Mix constituents and proportions.

Mix Water (kg/m3) Cement (kg/m3) Coarse aggregates (kg/m3) Natural fine aggregates (kg/m3) Waste fine aggregate (kg/m3)
Ref 1 224 448 937 757 0
Ref 2 217 433 937 788 0
PAC 15 224 448 937 644 36
PAC 30 224 448 937 530 73
RAC 15 224 448 937 644 41
RAC 30 224 448 937 543 81
GAC 15 224 448 937 644 110
GAC 30 224 448 937 530 221

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Z.C. Steyn, A.J. Babafemi, H. Fataar et al. Construction and Building Materials xxx (xxxx) xxx

Fig. 1. Waste materials used in the investigation.

Table 2
Physical properties of the fine aggregates.

Aggregate Natural Plastic Rubber Glass


Relative density 2.57 0.82 0.92 2.50
Shape Irregular Elongated Irregular Angular
Texture Granular Smooth Granular to rough Smooth
Colour Brown White Black Clear
Fineness modulus 1.48 3.51 2.20 1.66

NA PA 30 RA 30 GA 30 23 ± 2 °C and relative humidity of 65%). Prior to testing, all the


specimens were placed in an environmental chamber (tempera-
PA RA GA
ture of 50 ± 2 °C and relative humidity of 80 ± 2%) for three days
Percentage passing by mass (%)

100 to reach an equilibrium moisture content within the specimen.


90
80
3. Results and discussion
70
60
3.1. Fresh properties
50
40 3.1.1. Air content
30 The air content of the various concrete mixtures are presented
20 in Fig. 3 as an average of two samples per mix. From the results,
10 it is evident that the air content increases with increasing sand
0 replacement content, evident for all mixtures containing wastes.
pan 0,075 0,15 0,3 0,6 1,18 2,36 4,75 This increase is the most notable for RAC, showing 123.5% and
Sieve size (mm) 141.2% higher air content relative to Ref 1. From the scanning elec-
tron microscopy (SEM) analysis (Fig. 4) of the RAC, it can be seen
Fig. 2. Sieve analysis of the various fine aggregates.
that a clear gap exists between the rubber aggregate and cement
paste. It is therefore reasoned that air is entrapped close to the rub-
Contest testing rig, and a computer coupled with a Spider8 data ber surface as a result of its hydrophobic nature.
logger. The 100 mm diameter by 200 mm cylindrical specimen
was used. The test specimen was subjected to cyclic loading
between 10% and 33% of its ultimate compressive strength, mea- 4.5
suring the associated displacements. 4.0
3.5
Air content (%)

3.0
2.5. Test for durability properties
2.5
The oxygen permeability index (OPI) of each mixture was deter- 2.0
mined following the procedure described in SANS 3001-CO3-2 1.5
[45]. This experiment entails pressurising specimens, 70 mm in 1.0
diameter by 30 mm thick, with oxygen and measuring the pressure 0.5
drop over a period of 6 h or until the pressure has dropped below 0.0
50 kPa, whichever occurs first. Following the OPI test, the rate of
PAC 15

PAC 30
Ref 1

Ref 2

GAC 15

GAC 30
RAC 15

RAC 30

water absorption (sorptivity) was determined for Ref 1, PAC 30,


RAC 30 and GAC 30, using the same samples as for the OPI test.
Guidelines in ASTM C1585-13 [46] was followed in conducting this
test. Testing took place in a climate-controlled room (temperature Fig. 3. Influence waste aggregate have on concrete air content.

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Z.C. Steyn, A.J. Babafemi, H. Fataar et al. Construction and Building Materials xxx (xxxx) xxx

Static yield stress Dynamic yield stress Slump


4000 140
3500 120
3000

Yield stress (Pa)


100

Slump (mm)
2500
80
2000
60
1500
1000 40

500 20
0 0
Ref 1 Ref 2 PAC 15 RAC 15 GAC 15

Fig. 6. Comparison between static yield stress, dynamic yield stress and slump.

Fig. 4. SEM analysis of RAC 30.


replacement, PAC and GAC illustrate the same slump, while RAC
still shows the lowest slump. The reduced workability observed
for GAC (lower slump, and higher dynamic yield stress compared
The air content results for PAC display similar results to Chen to Ref 1), may be attributed to the glass angularity and higher
et al. [10], illustrating an insignificant increase for the 15% replace- aspect ratio, hindering the flow of cement paste. The decrease in
ment, yet increased significantly for the 30% replacement, with an the slump of the RAC has been attributed to the uneven surface
increase of 29% and 22% relative to Ref 1 and Ref 2, respectively. of the aggregate, and hence higher coefficient of friction thereby
Similar to RAC, it is postulated that the hydrophobic nature of increasing flow resistance [47]. It should, however, be mentioned
the plastic leads to air bubbles forming on the plastic surface, that some studies have reported an increase in slump with the
thereby increasing the air content. Furthermore, although having use of RA [48]. The authors adjudged the increase in the slump
a good grading and high fines content, GAC still demonstrate to the hydrophobic nature of RA. In addition, while the RA is
increased air content. At 15% and 30% GAC contents, air contents hydrophobic in nature, the degree of the surface roughness will
increased by 29% and 41% relative to Ref 1, respectively. Neville significantly influence the slump of concrete. It should be noted
[21] documents that aggregate angularity reduces concrete com- that the degree of the surface roughness is also a function of the
pactness, this, in turn, is synonymous with higher concrete air method of preparation of the RA.
content. It is also important to note that Ref 2 depicts a slump that clo-
Although this observation is expected to influence concrete sely replicates the average slump of the 15% replacement mixtures.
mechanical and durability properties negatively, Richardson et al. This mixture was specifically prepared to compare the static and
[13] reported that this increased air content is especially useful dynamic yield stresses of the 15% mixtures with a reference mix-
where high freeze-thaw resistance is desired. ture having a similar slump. As expected, a correlation exists
between the slump and static yield stress – lower slump relates
to higher static yield stress. What is interesting here, is that
3.1.2. Workability although both PAC and RAC demonstrate higher static yield stres-
Fig. 5 depicts the average slump results of two samples for each ses than Ref 2 (and Ref 1), both display lower dynamic yield stres-
of the various mixtures. Fig. 6 compares the slump, static yield ses. This considerable variation from static to dynamic yield stress
stress and dynamic yield stress of the various mixtures, where may be ascribed to the low water absorption capabilities of plastic
the latter two show results of only one sample per mixture. In and rubber. This means that when disturbed, the additional water
addition to the slump measurements, visual inspection was done, present in the matrix increases the followability of the mixture.
and all mixtures were cohesive with no segregation or bleeding. The higher air content (especially for RAC) may also contribute to
As shown in Fig. 5, all waste material mixtures cause a decrease this finding. Theoretically, this observation is desired, as higher
in the concrete slump. At 15% replacement, RAs has the biggest static yield stresses would reduce formwork pressure and the
influence on the concrete slump and GA the least. GAC shows a probability of segregation, while low dynamic yield stress indicates
13% slump reduction, compared to 30% for RAC. However, at 30% easy mixture placement, pumping and compaction [6].

Ref 1 Ref 2 PAC RAC GAC


3.2. Mechanical properties
120
110
3.2.1. Compressive strength
100 The compressive strength results, evaluated on 4, 5, 7 and
Slump (mm)

90 28 day curing age, are depicted in Fig. 7. Each of the results is pre-
80 sented as an average of three samples. As expected, all mixtures
70 show an increase in compressive strength development. The high-
60
est strength capacity at 28-days is seen for GAC, and PAC 15 has a
similar 28-day strength to Ref 1. On the contrary, PAC 30 and RAC
50
illustrate a significant reduction in compressive strength relative to
40
both control mixtures. It is also noted that GAC 15 has a higher
0 5 10 15 20 25 30
capacity than GAC 30, although both still exhibit higher strengths
Waste aggregate replacement (%)
than the reference mixtures, evident for all curing ages. Some stud-
Fig. 5. Influence waste aggregate have on concrete slump. ies have also shown that when GA is used to replace natural sand,
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Z.C. Steyn, A.J. Babafemi, H. Fataar et al. Construction and Building Materials xxx (xxxx) xxx

Ref 1 Ref 2 PAC 15 PAC 30 Compressive strength Air content


RAC 15 RAC 30 GAC 15 GAC 30 60 4.5

Compressive strength (MPa)


50 4.0
50
45 3.5
Compressive strength (MPa)

Air Content (%)


40 40 3.0
35 2.5
30
30 2.0
25 20 1.5
20 1.0
10
15 0.5
10 0 0.0

RAC15

RAC30
Ref 1

Ref 2

PAC15

PAC30

GAC15

GAC30
5
0
0 4 8 12 16 20 24 28
Curing age (days) Fig. 9. Relation between air content and compressive strength.

Fig. 7. Compressive strength development of waste aggregate concrete at different


replacement percentages. strengths to the reference mixtures. The proposition that the GAC
has a densified matrix as a result of the pozzolanic reaction is
ascribed to this observation.
the compressive strength decreases as the content of the GA
increases [49,50].
The good performance of the GAC in compression seems to be 3.2.2. Splitting tensile strength
resulting from a densified microstructure, where the reactive The splitting tensile strength of the mixtures as determined at
(amorphous) form of SiO2, present in glass, reacts with the port- 28-day curing age is depicted in
landite (CaOH2) in the pozzolanic reaction. This notion is validated Fig. 10. The figure presents the average tensile capacity of three
by SEM analysis of the GAC, clearly showing a densified boundary samples as a function of replacement content. Generally, the ten-
surrounding the GA (Fig. 8). Regarding the observation of PAC, sile strength of all mixtures decreases with an increase in the
Babafemi et al. [8] presented similar findings, attributing the good waste aggregate content, except for the GAC 15 which shows a
performance at low content to the stress redistribution of the elon- slight increase relative to the control. Similar to the compressive
gated plastic particles, converting some of the shear stress into ten- strength results, GAC 15 shows the highest tensile strengths com-
sile stress to delay failure. While at higher replacement contents, pared to other mixtures; however, GAC 30 has a slightly (1.7%)
the soft plastic inclusion results in higher stress at the plastic/paste lower strength. The enhanced tensile strength for GAC 15 may
interface nullifying the stress redistribution effect. The significant again be ascribed to the pozzolanic reaction mentioned earlier. It
reduction in compressive strength of RAC can firstly be linked to is postulated that the slightly lower strength observed for GAC
the high air content observed but may also be ascribed to the 30 can be linked to an increase in brittleness of the matrix, result-
increase in stress in the vicinity of the soft rubber inclusion, induc- ing from the more brittle glass – therefore, a brittle rupture failure
ing earlier failure. that is more evident was observed for the GA, compared to Ref 1.
The 28-day compressive strength to air content relationship is The smooth surface of the GA could also have been responsible
depicted in Fig. 9. These results concur with that realised in con- for the brittle failure [51].
ventional concrete; higher air content induces low compressive For both PAC and RAC, a progressive reduction in strength is
strength [6]. Having high air contents, both PAC 30 and RAC con- evident with increasing waste aggregate content; resulting in ten-
form to this convention, exhibiting compressive strengths signifi- sile strengths that is 27% and 35% lower for PAC 30 and RAC 30,
cantly lower than the reference mixtures. On the contrary, respectively, compared to Ref 1. The tensile splitting capacity is
although having slightly higher air contents, GAC has increased significantly influenced by the bonding at the ITZ [2,20]. As both
these materials are expected to be chemically unreactive with
the cement paste, both should exhibit a weak bonding, hence the
reduced tensile strength observed in these concretes.
Fig. 11(a) provide additional evidence that a weak bond exists
between the PA and the cement paste, where the PA did not fail

Ref 1 Ref 2 PAC RAC GAC


5.0
Tensile strength (MPa)

4.5

4.0

3.5

3.0

2.5
0 5 10 15 20 25 30
Waste aggregate content (%)
Fig. 8. SEM analysis of GAC depicting the densified boundary surrounding the glass
aggregate. Fig. 10. Tensile strength at 28-day curing age for the various waste contents.

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Z.C. Steyn, A.J. Babafemi, H. Fataar et al. Construction and Building Materials xxx (xxxx) xxx

Concrete elastic modulus is often directly related to compres-


sive strength (i.e. high strength constitutes high elastic modulus)
[2]. RAC and GAC conform to this notion, with both indicating
low and high elastic modulus and compressive strength, respec-
tively. However, PAC 15 has a 10.8% lower elastic modulus even
though its compressive strength is similar to Ref 1. This increases
its usefulness as a concrete property in certain applications, as it
provides for a concrete that may deform more before failing.

3.2.4. Oxygen permeability index


The results regarding the OPI test of the respective mixtures are
presented in Table 3. Four samples were tested per mixture. The
last row of Table 3 indicates the day testing took place – it should
be noted that the curing age of the various mixtures are different.
However, this is unlikely to influence the results significantly. Each
mixture is classified as either having excellent, good, poor or very
poor permeability properties, as per the index characterisation in
Alexander [53]. Ref 1 and 2, RAC and GAC all present excellent per-
meability properties. However, PAC has good and poor classifica-
tions for PAC 15 and PAC 30, respectively.
The excellent performance of GAC may be twofold: firstly, the
high fines content may act as a filler, restricting the flow of gas,
and secondly, the aforementioned pozzolanic reaction may consti-
Fig. 11. Failure modes: (a) PAC debonding; (b) PAC ductile failure; (c) RAC ductile
failure. tute to a densified matrix. Paul et al. [33] made similar findings.
The poor performance of PAC against permeability is believed to
be related to the slightly larger particle sizes of plastic aggregates
but de-bonded from the matrix. After the failure of the PAC and in this study (Fig. 2); the larger particles may form interlinking
RAC, the concrete did not split into two halves. The PAC and RAC pores for gas to permeate.
bridged the crack, resulting in a more ductile failure. These intact
specimens after failure are presented in Fig. 11(a) and (b). Mush-
unje et al. [52] documents similar findings, and additionally also 3.2.5. Sorptivity index
reported that crack width, length and occurrence decrease with The rate of water absorption (sorptivity) of Ref 1, PAC 30, RAC
increasing rubber content when replacing sand. 30 and GAC 30 are presented in Fig. 13. These results are an aver-
age of two samples. The results show that PAC and RAC have higher
initial sorptivity (0–6 h), but lower secondary sorptivity (6 h to
3.2.3. Elastic modulus
7 days), compared to Ref 1. The PAC 30 mixture display the highest
The average results (three samples) pertaining to the secant
initial sorptivity, equal to 11.2 (10 3) mm/s1/2, while Ref 1 have the
elastic modulus of the respective mixtures are presented in
lowest initial sorptivity, equal to 5.2 (10 3) mm/s1/2. Conversely,
Fig. 12. The elastic modulus of a concrete composite is closely
PAC 30 have the lowest (0.5 (10 3) mm/s1/2), while Ref 1 have
related to that of its aggregates [8]. These results can, therefore,
the highest (1.7 (10 3) mm/s1/2) secondary sorptivity. Further-
be expected, with the stiffer glass increasing the elastic modulus
more, GAC display initial sorptivity that is slightly higher (8.7%),
of concrete, and the lesser stiff plastic and rubber resulting in these
but a 27.3% lower secondary sorptivity, compared to Ref 1.
mixtures reducing in elastic modulus. The elastic modulus
This higher initial sorptivity of PAC and RAC may be related to
decreased by 15.4% and 39.8% for PAC 30 and RAC 30, respectively
the higher observed air content of these mixtures – suggesting a
relative to Ref 1. This reduced elastic modulus confirms the con-
more porous matrix, coupled with the increased permeability
ception mentioned above that PAC and RAC are less stiff. However,
(especially PAC 30). While the lower initial sorptivity of GAC (com-
GAC 30 shows an increase of 5.7%. It is reasoned that the densified
pared to PAC and RAC) may be due to the reduced permeability
matrix of the GAC, mentioned earlier, also contributes to this
observed for this mixture. It is speculated that the low secondary
observed result.
sorptivity of PAC and RAC is directly related to these mixtures’ high
initial sorptivity; the matrix pores become saturated rapidly, slow-
Ref 1 Ref 2 PAC RAC GAC ing down the water uptake. The water uptake of Ref 1 and GAC 30
are prolonged – this may be related to the good permeability of
41
these mixtures, indicating that the matrix pores takes longer to fill.
38
Elastic modulus (GPa)

35
4. Conclusions
32
29 The evaluation of various fresh, mechanical and durability prop-
26 erties of concrete containing waste plastic, rubber and glass as fine
23 aggregates at 15% and 30% replacement contents have been carried
out. The results of the investigation indicate that the addition of
20
these wastes in concrete influences the properties of concrete. Both
0 5 10 15 20 25 30
the inherent material properties, as well as the physical character-
% replacement
istics of these waste aggregates impact concrete properties. From
Fig. 12. Influence of waste aggregates on concrete elastic modulus. the results in this study, the following conclusions can be drawn:
7
Z.C. Steyn, A.J. Babafemi, H. Fataar et al. Construction and Building Materials xxx (xxxx) xxx

Table 3
OPI test results.

Ref 1 Ref 2 PAC 15 PAC 30 RAC 15 RAC 30 GAC 15 GAC 30


11
k (10 m/s) 2.25 2.59 0.17 0.38 4.60 3.42 2.18 2.04
OPI (Log scale) 10.66 10.59 9.81 9.44 10.32 10.47 10.57 10.70
Classification Excellent Excellent Good Poor Excellent Excellent Excellent Excellent
Curing age (days) 35 35 36 36 37 35 38 36

2. RAs’ in concrete engender good workability, while the reduced


Initial sorptivity Secondary sorptivity
mechanical strength and reduced durability properties limit its
12.0 application. The low stiffness of the rubber particle and poor
bonding at the ITZ constitute to this reduced mechanical and
Sorptivity (10-3) (mm/s1/2)

10.0
durability properties. However, the low elastic modulus and
8.0 reduced density, combined with acceptable concrete capacity
at low replacement content, may pose for viable applications;
6.0 especially where concrete strength is trivial and low elasticity
and reduced concrete weight is important.
4.0
3. GAC presented results related to mechanical and durability
2.0 properties that surpass those of a conventional concrete mix-
ture. The high compressive strength, good durability and
0.0 increased elastic modulus, mostly ascribed to the pozzolanic
Ref 1 PAC 30 RAC 30 GAC 30
effect, justify GAs’ use as a concrete constituent. The high angu-
Fig. 13. Influence of waste aggregate on concrete sorptivity. larity of glass hinders the flow of cement paste, hence the
reduced workability.

1. Slump measurements are lower for concrete containing these


waste aggregates. However, relatively low dynamic yield stres-
5. Recommendation for future research
ses are observed for plastic and rubber concrete, indicating that
when disturbed, these mixtures have good fluidity.
This study exclusively aimed at determining the change in con-
2. Plastic, rubber and glass aggregates significantly increase the air
crete properties due to the incorporation of plastic, rubber and
content of concrete. Rubber has the most notable influence, and
glass as partial sand replacement in concrete. However, to con-
plastic (at low content), insignificantly influences the concrete
clude on the viability of utilizing these materials as a concrete con-
air content.
stituent, future study prospects should concern the availability and
3. Glass aggregate optimally enhanced the compressive and ten-
the energy consumption in sorting, transporting, and manufactur-
sile strength of concrete compared to other wastes. The con-
ing of these materials.
crete with low plastic content shows similar 28-day
Furthermore, considering the current research outcome, the fol-
compressive strength to the control mixture but performs
lowing recommendations for further research are presented:
poorly in tension. Rubber performs poorly at both high and
low contents, in both compression and tension.
1. Both PAC and RAC resulted in increased concrete air content
4. The stiffness of the composite concrete material is directly
and reduced concrete durability. Future studies should seek
related to the stiffness of the respective waste aggregates.
treatment methods, such as incorporating fly ash into the mix-
Low plastic and rubber stiffness resulted in lower concrete elas-
ture, to improve on these properties.
tic modulus, and the high stiffness of glass resulted in increased
2. GAC has undesirable workability properties. Various treatment
concrete elastic modulus. Concrete containing rubber and plas-
methods, such as utilising chemical admixtures, are being used
tic is more ductile.
to improve the workability of conventional concrete. A study
5. The inclusion of glass in concrete resulted in a concrete with
needs to be conducted aimed at improving GACs’ workability.
better durability properties. Rubber containing concrete
demonstrate low permeability against oxygen but tends to
absorb water easily. The concrete containing the plastic per-
forms poorly in durability. CRediT authorship contribution statement

Finally, the study showed that waste aggregates can success- Z.C. Steyn: Conceptualization, Methodology, Validation, Formal
fully be used to replace sand in concrete using waste materials analysis, Writing - original draft, Visualization, Investigation. A.J.
sourced within a developing and aggregate rich country, whilst still Babafemi: Conceptualization, Validation, Writing - review & edit-
achieving acceptable concrete properties for various applications. ing, Supervision. H. Fataar: Conceptualization, Validation, Writing
The general conclusions regarding the applicability of the respec- - review & editing, Supervision. R. Combrinck: Conceptualization,
tive waste materials as sand replacement in concrete are as Validation, Writing - review & editing, Supervision, Project admin-
follows: istration, Funding acquisition.

1. PAC poses promising prospects if replaced at low percentages,


even if included in structural concrete. Good concrete workabil- Declaration of Competing Interest
ity and mechanical performance allow for varied applications.
Excess water and subsequent poor bond formation at the ITZ The authors declare that they have no known competing finan-
negatively influence tensile and durability properties of cial interests or personal relationships that could have appeared
concrete. to influence the work reported in this paper.
8
Z.C. Steyn, A.J. Babafemi, H. Fataar et al. Construction and Building Materials xxx (xxxx) xxx

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