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Article history: Extensive research has been conducted during the past three decades to include waste plastic, rubber and
Received 6 December 2019 glass in concrete. Recent interest to include these materials in concrete can be ascribed to the growing
Received in revised form 20 May 2020 need for innovative waste disposal, as well as to minimise raw material usage. However, this research
Accepted 2 October 2020
domain and application has not yet gained popularity and urgency in countries with an abundance of
Available online xxxx
aggregates, such as South Africa. For these materials to be a viable option to be used as a concrete con-
stituent in these countries, concretes produced using these materials should retain satisfactory proper-
Keywords:
ties. This study investigates various fresh, mechanical and durability properties, utilising waste ground
Sand replacement
Waste materials
Low-Density Polyethylene (LDPE) plastic, crumb tyre rubber, and crushed clear flat glass as a partial fine
Rubber aggregate replacement, using materials sourced in South Africa. Two replacement contents are investi-
Plastic gated: 15% and 30%, replacing fine aggregate by volume. The results show that plastic, rubber and glass
Glass decrease concrete workability, and increase air content. It also demonstrates that glass improves the
Concrete properties mechanical and durability properties of concrete. Concrete containing low plastic content has promising
mechanical properties but performs poorly in durability. Rubber significantly impacts the mechanical and
durability properties of concrete negatively.
Ó 2020 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.conbuildmat.2020.121242
0950-0618/Ó 2020 Elsevier Ltd. All rights reserved.
Please cite this article as: Z.C. Steyn, A.J. Babafemi, H. Fataar et al., Concrete containing waste recycled glass, plastic and rubber as sand replacement, Con-
struction and Building Materials, https://doi.org/10.1016/j.conbuildmat.2020.121242
Z.C. Steyn, A.J. Babafemi, H. Fataar et al. Construction and Building Materials xxx (xxxx) xxx
abundance of aggregates, it is worth venturing into seeking alter- hydrophobic nature, resulting in poor ITZ bond formation and con-
native aggregate sources. sequently reduced concrete capacity [8,9]. However, Hossain et al.
The advantages of incorporating waste plastic, rubber and glass [23] and Azhdarpour et al. [24] reported that for low plastic con-
in concrete are three-fold; it can be incorporated as a natural tent (<20%), compressive strength increases. This increase is
aggregate replacement, thereby reducing the amount of natural ascribed to plastics’ high tensile capacity; the embedded elongated
aggregates consumed and reduce the ecological damage, while plastic particles partly distribute the induced shear forces into the
simultaneously reducing the burden waste places on the environ- matrix [23,24].
ment [5]. Since aggregates play a substantial role in the fresh, There is a reduction in tensile strength for concrete containing
mechanical and durability properties of concrete the influence of plastic [8,25]. The notion ascribed to this observation is the early
the mentioned waste aggregates on these concrete properties are cracking of the concrete matrix, resulting from reduced ITZ bond
discussed in the following sections as obtained from currently formation due to excess water surrounding the smooth particle
available literature. [2,25]. The low stiffness of plastic commonly results in a concrete
mixture with a reduced elastic modulus [8,11]. Higher water
1.1. Fresh properties absorption is found in concrete containing plastic, resulting from
an increased matrix porosity [8,12,26]. The impervious plastic par-
Aggregate shape, texture and grading, compaction effort, degree ticles, form a bridge across micro-cracks in concrete, reducing the
of hydration and water content profoundly impacts concretes’ permeability of the mixture [27].
fresh properties [6,7].
1.2.2. Rubber aggregate concrete
1.1.1. Plastic aggregate concrete A considerable decrease in concrete compressive strength attri-
Babafemi et al. [8] reported that concrete workability is gener- butable to rubber inclusion is reported [12,28,29]. Increased void
ally negatively influenced when plastic replaces sand. The angular, content, as well as the low stiffness of the rubber, resulting in early
sharp edges and elongated shape of the plastic particles is ascribed crack formation and non-uniform stress distribution, are ascribed
to this reduced slump [2,8,9]. to the reduced rubber-concrete strength [22,28,30]. A reduced
Chen et al. [10] reported an insignificant increase in air content ITZ bond and increased water content adjacent to the rubber par-
up to 20% fine plastic content, however, compared to the control ticle reduce concrete splitting capacity [12,29]. This poor bond,
mixture, a 387% higher air content is reported when 100% of the together with the low stiffness of rubber, is assigned to the reduced
sand is replaced by plastic. elastic modulus of rubber-concrete [11,28]. The hydrophobic nat-
ure and weak rubber to matrix bond, result in a matrix that has
1.1.2. Rubber aggregate concrete higher, more interconnected, voids; hence, higher water absorp-
Generally, it was found that crumb rubber (<4.75 mm), utilised tion and reduced permeability [28,31,32].
as a sand replacement, affects the slump negatively [11,12]. These
authors attribute this observation to the formation of an interlock- 1.2.3. Glass aggregate concrete
ing structure, resulting from the rough, irregular shaped, rubber Various researchers reported that the smooth surface of the
particles. glass results in a reduced ITZ bond and consequently lower con-
Similar to plastic, Richardson and Dias [13] reported a signifi- crete compressive strength [18,33,34]. However, Paul et al. [33]
cant increase in air content when sand is replaced with crumb rub- and Kong et al. [35] reported that glass may act as a pozzolan, as
ber. Babafemi et al. [8] and Siddique and Naik [12] attributes this its chemical structure comprises of the reactive (amorphous) silica
observation to the hydrophobic nature of these materials (plastic (SiO2) – resulting in higher compressive strength, especially when
and rubber), expelling water and entrapping air to its surface. the aggregates are very small (<0.3 mm) [36]. Paul et al. [33] and
Tan and Du [18] reported that incorporating glass either insignifi-
1.1.3. Glass aggregate concrete cantly affect, or slightly increase concrete splitting tensile capacity.
The results reported in the literature regarding the workability Contradictory results are, however, reported regarding the elas-
of glass is, however, inconsistent. For example, Ali and Al-Tersawy tic modulus of concrete containing glass. For example, Wright et al.
[14] and Terro [15] reported that the smooth surface of the glass [37] reported an increase in the elastic modulus with an increase in
resulted in a more workable mixture. While Abdallah [16] and Lim- glass content, while Paul et al. [33] reported a decrease. Further-
bachiya [17] observed that the high angularity of the glass particles more, incorporating glass in concrete improves the water absorp-
decreases the concrete workability. tion and permeability properties of concrete [33,34,37]. Glass
The higher aspect ratio (angularity) of glass, which subse- aggregates favours the pozzolanic reaction, densifying the matrix
quently leads to reduced packing density, together with micro- [37].
cracks in the glass aggregate itself induce higher concrete air con-
tent [18,19]. 1.3. Aim and significance of this study
1.2. Hardened properties It is clear that incorporating waste plastic, rubber and glass in
concrete affects concrete properties both positively and negatively.
The bond formation at the interface between the aggregate and With this in mind, this study aims to experimentally evaluate var-
the cement paste, known as the interfacial transition zone (ITZ), ious fresh and hardened concrete properties by incorporating these
significantly affect the mechanical properties of concrete [2,20]. aforementioned materials as a partial fine aggregate replacement,
Others, such as water to cement ratio and particle packing density, tested in combination with South African materials and conditions.
also adversely influence concretes’ mechanical properties [6,21]. The significance of this study is to show that these waste mate-
rials can be used as a partial replacement for natural aggregates in
1.2.1. Plastic aggregate concrete concrete without significantly affecting the fresh and hardened
Including plastic in concrete generally results in reduced com- properties of concrete negatively. The paper itself will be used to
pressive strength [8,22]. Saikia and De Brito [2] reported a decrease raise awareness and serve as a message to developing countries
in compressive strength regardless of the PET aggregate type, with vast natural aggregate resources. The message is that locally
shape, content or curing age. Plastic is inherently smooth and of sourced waste aggregates can be successfully used as alternative
2
Z.C. Steyn, A.J. Babafemi, H. Fataar et al. Construction and Building Materials xxx (xxxx) xxx
aggregate in concrete to not only minimise the burden on natural 2.2. Sample preparations
resources but also effectively dispose of waste materials. This aids
in safeguarding natural resources and their environment for future Two moulds were utilised: 100 100 100 mm cubical
generations. moulds, and 100 200 mm cylindrical moulds to perform the var-
ious experimental tests. The concrete mixtures were prepared
using a rotating pan mixer. The dry constituents were mixed for
1 min, after which water was added and then mixed for a further
2. Materials and experimental methods 2 min. Testing of the fresh properties commenced immediately
after the mixing. Each mixture was then cast into their appropriate
2.1. Materials and concrete mixture moulds and vibrated for around 35 s. Curing took place in a
climate-controlled room (temperature 23 ± 2 °C and relative
This study was performed by partially substituting sand with humidity of 65%) for 24 h. Thereafter, the samples were demoulded
fine waste plastic, rubber, and glass at two replacement contents. and placed in water curing tanks until the day of testing.
Various literature indicated that incorporating excessively high
waste material content into a concrete mixture significantly influ-
2.3. Test for fresh properties
ence concrete properties negatively [16,20,22]; therefore, lower
replacement contents, namely 15% and 30% waste material substi-
The slump and concrete rheology tests were executed to evalu-
tuting sand by volume was adopted for this study.
ate the workability of the fresh concrete. The slump test, per-
Eight mixtures were prepared, two control mixtures (denoted
formed immediately after mixing, was carried out according to
Ref 1 and Ref 2) and six containing the waste materials. The con-
BS EN 12350-2 [39]. Then, utilising the Germann Instrument’s ICAR
crete mixtures containing waste aggregates are donated as follows:
rheometer, the concrete rheological properties, namely the mix-
plastic – PAC 15 and PAC 30, rubber – RAC 15 and RAC 30, and glass
tures’ static and dynamic yield stresses, were evaluated [40]. This
– GAC 15 and GAC 30, for the 15% and 30% replacement levels,
test commenced 10 ± 1 min after mixing. The test comprises of
respectively.
two phases: firstly, the stress growth test to determine the static
The Concrete and Cement Institute (C&CI) mix design approach
yield stress, followed by the flow curve test to determine the
was adopted for developing all mixtures [38]. The design grade
dynamic yield and plastic viscosity. The stress growth test was car-
strength for the reference concrete mixtures was 40 MPa, with a
ried out on the concrete mixtures from rest, applying a constant
water/cement ratio of 0.5 adopted for all mixtures. The con-
0.025 rev/s to the concrete, until the maximum torque is reached.
stituents and mix proportions of each concrete mixture are shown
The flow curve test is performed on the concrete at steady state.
in Table 1.
This involves pre-shearing of the concrete at 0.5 rev/s for 20 s.
All materials used were locally sourced in South Africa. The CEM
Thereafter, the concrete is sheared starting at 0.5 rev/s, decreasing
III/A 42.5 N cement, with a relative density of 3.05, consists of
over 6 data points, until 0.05 rev/s. This data is then fitted on the
between 36% and 65% blast furnace slag. For the fine natural aggre-
Bingham model to determine the dynamic yield and plasticity of
gates (NA), locally available quarry sand was used, while for the
the mixture.
coarse aggregate, 9.5 mm Greywacke stone was used, obtained
Approximately 20 min after mixing, the air content of the vari-
through mechanical crushing.
ous mixtures was evaluated. This was done according to the pres-
Waste plastic particles of the type Low-Density Polyethylene
sure method set out in BS EN 12350-7 [41].
(LDPE), obtained as a by-product from the mechanical grinding of
waste polyethylene, and sourced from Atlantic Plastic Recycling
located in Cape Town, was used. The rubber aggregates used in this 2.4. Test for mechanical properties
investigation: crumb rubber from the mechanical milling and
grinding of the waste tyre, was obtained from Mathe Group situ- The compressive strength (evaluated on 4, 5, 7, and 28 days)
ated in KwaZulu Natal. Furthermore, clear flat glass sourced from was conducted in conformity with BS EN 12390-3 [42]. Utilising
and mechanically milled and ground at Ultra Water located in Cape the KingTest Contest machine, a constant loading rate of 180 kN/
Town was utilised as glass aggregates. The plastic, rubber and glass min was applied to the specimen. The tensile strength (evaluated
as obtained from the various sources are shown in Fig. 1. at 28 days curing age) of the various mixtures was performed
The aggregate characteristics are given in Table 2, and the gra- according to BS EN 12390-6 [43]. This test was executed using
dation curves of the various fine aggregates are depicted in Fig. 2. the Zwick Z250 material testing machine, applying a constant
This figure presents the grading for the individual plastic – (PA), stress of 0.03 ± 0.01 MPa/s until failure. Both tests were performed
rubber – (RA), glass – (GA) and natural aggregates (NA), viz. mix- on cubical specimens, and loading took place on two parallel faces,
tures consisting only of the particular aggregate material, as well perpendicular to the direction of casting.
as the grading where 30% of the natural aggregates was replaced The secant modulus of elasticity test was evaluated following
with the respective waste materials, denoted PA 30, RA 30 and BS EN 12390-13 [44]. The testing apparatus comprises of three Lin-
GA 30. ear Variable Differential Transducers (LVDTs), a 2 MN load cell,
Table 1
Mix constituents and proportions.
Mix Water (kg/m3) Cement (kg/m3) Coarse aggregates (kg/m3) Natural fine aggregates (kg/m3) Waste fine aggregate (kg/m3)
Ref 1 224 448 937 757 0
Ref 2 217 433 937 788 0
PAC 15 224 448 937 644 36
PAC 30 224 448 937 530 73
RAC 15 224 448 937 644 41
RAC 30 224 448 937 543 81
GAC 15 224 448 937 644 110
GAC 30 224 448 937 530 221
3
Z.C. Steyn, A.J. Babafemi, H. Fataar et al. Construction and Building Materials xxx (xxxx) xxx
Table 2
Physical properties of the fine aggregates.
3.0
2.5. Test for durability properties
2.5
The oxygen permeability index (OPI) of each mixture was deter- 2.0
mined following the procedure described in SANS 3001-CO3-2 1.5
[45]. This experiment entails pressurising specimens, 70 mm in 1.0
diameter by 30 mm thick, with oxygen and measuring the pressure 0.5
drop over a period of 6 h or until the pressure has dropped below 0.0
50 kPa, whichever occurs first. Following the OPI test, the rate of
PAC 15
PAC 30
Ref 1
Ref 2
GAC 15
GAC 30
RAC 15
RAC 30
4
Z.C. Steyn, A.J. Babafemi, H. Fataar et al. Construction and Building Materials xxx (xxxx) xxx
Slump (mm)
2500
80
2000
60
1500
1000 40
500 20
0 0
Ref 1 Ref 2 PAC 15 RAC 15 GAC 15
Fig. 6. Comparison between static yield stress, dynamic yield stress and slump.
90 28 day curing age, are depicted in Fig. 7. Each of the results is pre-
80 sented as an average of three samples. As expected, all mixtures
70 show an increase in compressive strength development. The high-
60
est strength capacity at 28-days is seen for GAC, and PAC 15 has a
similar 28-day strength to Ref 1. On the contrary, PAC 30 and RAC
50
illustrate a significant reduction in compressive strength relative to
40
both control mixtures. It is also noted that GAC 15 has a higher
0 5 10 15 20 25 30
capacity than GAC 30, although both still exhibit higher strengths
Waste aggregate replacement (%)
than the reference mixtures, evident for all curing ages. Some stud-
Fig. 5. Influence waste aggregate have on concrete slump. ies have also shown that when GA is used to replace natural sand,
5
Z.C. Steyn, A.J. Babafemi, H. Fataar et al. Construction and Building Materials xxx (xxxx) xxx
RAC15
RAC30
Ref 1
Ref 2
PAC15
PAC30
GAC15
GAC30
5
0
0 4 8 12 16 20 24 28
Curing age (days) Fig. 9. Relation between air content and compressive strength.
4.5
4.0
3.5
3.0
2.5
0 5 10 15 20 25 30
Waste aggregate content (%)
Fig. 8. SEM analysis of GAC depicting the densified boundary surrounding the glass
aggregate. Fig. 10. Tensile strength at 28-day curing age for the various waste contents.
6
Z.C. Steyn, A.J. Babafemi, H. Fataar et al. Construction and Building Materials xxx (xxxx) xxx
35
4. Conclusions
32
29 The evaluation of various fresh, mechanical and durability prop-
26 erties of concrete containing waste plastic, rubber and glass as fine
23 aggregates at 15% and 30% replacement contents have been carried
out. The results of the investigation indicate that the addition of
20
these wastes in concrete influences the properties of concrete. Both
0 5 10 15 20 25 30
the inherent material properties, as well as the physical character-
% replacement
istics of these waste aggregates impact concrete properties. From
Fig. 12. Influence of waste aggregates on concrete elastic modulus. the results in this study, the following conclusions can be drawn:
7
Z.C. Steyn, A.J. Babafemi, H. Fataar et al. Construction and Building Materials xxx (xxxx) xxx
Table 3
OPI test results.
10.0
durability properties. However, the low elastic modulus and
8.0 reduced density, combined with acceptable concrete capacity
at low replacement content, may pose for viable applications;
6.0 especially where concrete strength is trivial and low elasticity
and reduced concrete weight is important.
4.0
3. GAC presented results related to mechanical and durability
2.0 properties that surpass those of a conventional concrete mix-
ture. The high compressive strength, good durability and
0.0 increased elastic modulus, mostly ascribed to the pozzolanic
Ref 1 PAC 30 RAC 30 GAC 30
effect, justify GAs’ use as a concrete constituent. The high angu-
Fig. 13. Influence of waste aggregate on concrete sorptivity. larity of glass hinders the flow of cement paste, hence the
reduced workability.
Finally, the study showed that waste aggregates can success- Z.C. Steyn: Conceptualization, Methodology, Validation, Formal
fully be used to replace sand in concrete using waste materials analysis, Writing - original draft, Visualization, Investigation. A.J.
sourced within a developing and aggregate rich country, whilst still Babafemi: Conceptualization, Validation, Writing - review & edit-
achieving acceptable concrete properties for various applications. ing, Supervision. H. Fataar: Conceptualization, Validation, Writing
The general conclusions regarding the applicability of the respec- - review & editing, Supervision. R. Combrinck: Conceptualization,
tive waste materials as sand replacement in concrete are as Validation, Writing - review & editing, Supervision, Project admin-
follows: istration, Funding acquisition.
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