JIS JAPANESE INDUSTRIAL STANDARD Translated and Published by Japanese Standards Association JIS G 3322. (JISF) Prepainted hot-dip 55 % aluminium — zinc alloy-coated steel sheet and strip ICS 77.140.50 Reference number : JIS G 3322 : 2012 (E) PROTECTED BY COPYRIGHTG 3322 : 2012 Date of Establishment: 1998-11-20 Date of Revision: 2012-06-20 Date of Public Notice in Official Gazette: 2012-06-20 Investigated by: Japanese Industrial Standards Committee Standards Board Technical Committee on Iron and Steel JIS G 3322 : 2012, irst English edition published in 2013-02 Translated and published by: Japanese Standards Association 4-124, Akasaka, Minato-ku, Tokyo, 107-8440 JAPAN In the event of any doubts arising as to the contents, the original JIS is to be the final authority. © )5A 2013, Al rights reserved. Unless otherwise specified, no part of ths publication may be reproduced or utilized inany form or by any means, electronic or mechanical, including photocopying and microfilm, without [permission in writing from the publisher. Printed in Japan, HN PROTECTED BY COPYRIGHT* aw 81 8.2 10 10.1 10.2 11 11 1L3 12 12.1 12.2 12.3 12.4 13 14 14.1 14.2 14.3 14.4 16 G 3322: 2012 Contents ‘Scope ----~ Normative references ~~ Classification and symbol settee Classification and symbol of paint coating ~ 5 Classification of sheets, corrugated sheets and coils, symbol of class and applicable nominal thickness and substrate for prepainting - Surface protective treatment Paint coating durability» Physical properties of paint coatings --- Baas Brightness and solar reflectance of products Presentation of dimensions Denomination of thickness Unit of dimensions Standard dimensions Dimensional tolerances #¥++++--+- ‘Tolerances on product thickness ~~ ‘Tolerances on width and length « Squareness - Flatness « Mass and tolerances « Mass of sheets and corrugated sheets Mass of coil : Calculation of mass ~~ Tolerances on theoretical mass of sheets and corrugated sheets Appearance +----- a ‘Tests Endurance tests for paint coatings Tests for physical properties of paint coating Brightness test and solar reflectance test of products Caution on tests - Inspection and re-inspection ---~ @ PROTECTED BY COPYRIGHTG 3322: 2012 15.1 15.2 16 16.1 16.2 17 18 19 Inspection ---- Re-inspection ~ Marking ~ Marking on package -:---- Marking on reverse side Storage, transportation and fabrication - Items to be confirmed at the time of order - Report Gi PROTECTED BY COPYRIGHTG 3322: 2012 Foreword This translation has been made based on the original Japanese Indus- trial Standard revised by the Minister of Economy, Trade and Industry through deliberations at the Japanese Industrial Standards Committee as the result of proposal for revision of Japanese Industrial Standard submitted by the Japan Iron and Steel Federation (JISF) with the draft being attached, based on the provision of Article 12 Clause 1 of the In- dustrial Standardization Law applicable to the case of revision by the provision of Article 14. Consequently JIS G 3322:2008 is replaced with this Standard. However, JIS G 3322:2008 may be applied in the JIS mark certification based on the relevant provisions of Article 19 Clause 1, ete. of the In- dustrial Standardization Law until June 19th, 2013. ‘This JIS document is protected by the Copyright Law. Attention is drawn to the possibility that some parts of this Standard may conflict with a patent right, application for a patent after opening to the public or utility model right. The relevant Minister and the Jap- anese Industrial Standards Committee are not responsible for identify- ing the patent right, application for a patent after opening to the public or the utility model right. Gi) PROTECTED BY COPYRIGHTJAPANESE INDUSTRIAL STANDARD JIS G 3322: 2012 Prepainted hot-dip 55 % aluminium — zinc alloy-coated steel sheet and strip 1 Scope ‘This Japanese Industrial Standard specifies the prepainted hot-dip 55 % alumin- iumvzine alloy-coated steel sheet and strip (hereafter referred to as “sheets and coils”), produced by applying a uniform coat of durable and solar radiation reflecting synthetic resin paint and then baking it on one or both surfaces of hot-dip 55 % aluminium-zine alloy-coated steel sheet and strip using cold-reduced base metal as specified in JIS G 3821 (hereafter referred to as “substrate for prepainting’), and sheets with corrugation of shape and dimensions as given in JIS G 3316, 2 Normative references The following standards contain provisions which, through reference in this text, con stitute provisions of this Standard. The most recent editions of the standards (including amendments) indicated below shall be applied. JIS G 0404 Stee! and steel products — General technical delivery requirements JIS G 0415 Steel and steel products — Inspection documents JIS G 3316 Shapes and dimensions of corrugated steel sheets JIS G 3321 Hot-dip 55% aluminiumzine alloy-coated steel sheet and strip JIS H 8502 Methods of corrosion resistance test for metallic coatings JIS K 5600-4-4 Testing methods for paints — Part 4 : Visual characteristics of film — Section 4 : Colorimetry (Principles) JIS K 5600-7-9 Testing methods for paints — Part 7 : Determination of resistance to eyelic corrosion conditions — Section 9: Salt fog/dry/humidity JIS K 5600-8-1 Testing methods for paints — Part 8 : Kvaluation of degradation of paint coatings — Section 1 : General principles and rating schemes JIS K 5600-8-2 Testing methods for paints — Part 8 : Evaluation of degradation of paint coatings — Section 2 : Designation of degree of blistering JIS K 5600-8-4 Testing methods for paints — Part 8 : Evaluation of degradation of paint coatings — Section 4 : Designation of degree of cracking JIS K 5600-86 Testing methods for paints — Part 8 : Evaluation of degradation of paint coatings — Section 6: Rating of degree of chalking JIS K 5602 Determination of reflectance of solar radiation by paint film JIS R 6252 Abrasive papers JIS S 6006 Pencil, coloured pencils and leads for them PROTECTED BY COPYRIGHT2 G 3322 : 2012, JIS Z 1522 Pressure sensitive adhesive cellophane tapes JIS Z 2371 Methods of salt spray testing JIS Z 8401 Guide to the rounding of numbers JIS 78703 Standard atmospheric conditions for testing JISZ9107 Safety colours and safety signs — Classification, performance and du- rability of safety signs 3° Classification and symbol 3.1 Classification and symbol of paint coating ‘The paint coatings are classified into six classes, and their symbols are as given in table 1. Table 1 Classification of paint coatings and symbols Glass [Symbol Durability Brightness Solar reflectance Classi] 1 [Consisting of mainly one coat having duray = = bility as specified in clause 5. Class2]~ 2 [Consisting of mainly two coats having dura = = bility as specified in clause 5. Class 33 [Consisting of mainly two coats or more hav- = = ing durability as specified in clause 6. Class 4] 4 [Consisting of mainly one coat having dura’ | As specified in | As specified in bility as specified in clause 5. clause 7. clause 7. Class 6[~ 5 [Consisting of mainly two coats having dura | As specified in | As specified in bility as specified in clause 5. clause 7. clause 7. Class 6[~ 6 [Consisting of mainly two coats or more hay- | As specified in | As specified in ing durability as specified in clause 6. clause 7. clause 7. [Whether paint-coated or not, the non-guaranteed side shall be indicated by 0, where “guaran teed” means conformity with clauso 6, clause 6, clause 7 and clause 13. However, for the sheets and coils for roofing, the requirement in 5 a) shall be also applied to the durability of O| side. NOTE : On sheets and coils, printing, partial painting or the like which has no influence on the coating quality can be performed. Note *) Coat refers to formation of a paint coating by coating and baking, and the figure indi- cates the number of times of coating and baking. ‘The classes of paint coating for the face side and reverse side of sheets and coils shall be expressed with a 2-digit figure which is a combination of the class symbols of the respective sides. PROTECTED BY COPYRIGHTa G 3322: 2012 Example L__ Reverse side, Class 2 Face side, Class 3 Siac § |_— Reverse side, Class 3 Face side, Class 3 ado |__ Reverse side, non-guaranteed Face side, Class 2 0 |__ Reverse side, non-guaranteed Face side, Class 5 3.2 Classification of sheets, corrugated sheets and coils, symbol of class and applica ble nominal thickness ” and substrate for prepainting ‘The classification of sheets, corrugated sheets and coils, symbol of class and applica~ ble nominal thickness and substrate for prepainting shall be as follows. a) b) ° d) e) Note” Nominal thickness refers to the thickness of the cold-reduced base metal before applying coating on the substrate for prepainting [see 8.1 a)]. ‘The sheets, corrugated sheets and coils are classified into 7 classes, and symbol of class and applicable nominal thickness shall be as given in table 2. However, the applicable nominal thickness other than those given in table 2 may be applied upon agreement between the purchaser and the manufacturer. The substrate for pre~ painting used for the sheets, corrugated sheets and coils shall be the hot-dip 55 % aluminium-zine alloy-coated steel sheet and strip using cold-reduced base metal specified in JIS G 3321. For paint coating of Class 3 or Class 6, the coating mass corresponding to symbol AZ160 given in JIS G 3321 or greater shall be applied to the substrate for pre- painting. In the case of the sheets and coils for roofing and architectural siding, the symbol R for roofing and the symbol A for architectural siding shall be suffixed to the sym- bols given in table 2. In this case, the applicable nominal thickness and the desig- nation symbol of coating mass shall be as specified in Annex JA of JIS G 8321. For sheets and coils for roofing and architectural siding, paint coating of Class 2, Class 3, Class 5 or Class 6 shalll be applied. ‘The sheets and coils for roofing, for which the quality is guaranteed for one side PROTECTED BY COPYRIGHT4 G 3322 : 2012 only, shall be coloured beige or green on the reverse side in the case of paint coat- ing of Class 2 or Class 5. ) For sheets and coils for corrugation, the commercial quality and the high strength commercial quality among the classes listed in table 2 shall be used. g) The sheets and coils subjected to corrugation in accordance with JIS G 3316, the symbol W which stands for corrugated sheet and the symbol of shape of corrugated sheet (1 or 2) shall be suffixed to the symbol of paint coating given in table 1. In this case, the applicable nominal thickness and the designation symbol of coating mass shall be as specified in Annex JB of JIS G 3321. Table 2 Symbol of class and applicable nominal thickness Unit: mm. ‘Symbol of [ Applicable nominal thickness | Application | Symbol of class of substrate class for prepainting CGLCC [0.25 or over up toand incl.2.3 | Commercial SGLCC CGLCD __| 0.40 or over up to and incl. 1.6 Drawing SGLCD ‘CGLCDD, ‘Deep drawing SGLCDD. CGLC400_| 0.25 or over up toand incl. 1.6 | High strength SGLC400 (CGLC440 ‘commercial SGLC440 (CGLC490 SGLC490 (CGLC570 SGLC570 Examples of symbols of class are as follows. — In the case of one-side guaranteed, prepainted hot-dip 55 % aluminium-zine al- loy-coated steel sheets, commercial, Class 2, CGLCC-20 —_ In the case of both:side guaranteed prepainted hot-dip 55 % aluminium-zine al- loy-coated steel sheets for roofing, using commercial quality, Class 2 (Class 2 for reverse side), CGLCCR-22 — In the case of both-side guaranteed prepainted hot-dip 55 % aluminium-zine al- loy-coated steel sheets, high strength commercial, Class 3 (substrate for prepaint- ing SGLC400, Class 2 for reverse side), CGLC400-32 —_ In the case of one-side guaranteed corrugated steel sheets No. 2 for roofing of pre~ painted hot-dip 55 % aluminium-zine alloy-coated steel sheets, using commercial quality, Class 2, CGLCCR-20 W2 — In the case of one-side guaranteed steel sheets for roofing of prepainted hot-dip 55 % aluminium-zine alloy-coated steel sheets, using commercial quality, Class 5, CGLCCR-50 4 Surface protective treatment ‘The surface protective treatment shall be as designated by the purchaser. The types and symbols used for designating the surface protective treatment for sheets, corru- gated sheets and coils shall be as given in table 3. PROTECTED BY COPYRIGHTG 3322: 01: Table 3 Type of surface protective treatment and symbol ‘Type of surface protective treatment | Symbol Protective film P Wax application T 5 Paint coating durability The durability of paint coating of the sheets, corrugated sheets and coils shall be as follows. However, the durability evaluated by the cycle corrosion testing is applied by the agreement between the purchaser and the manufacturer. a) For the salt spray test, the test in table 4 shall be performed in accordance with 14.1.1, and no defects, except for slight blistering and rust, shall be found on the test piece. For the limit of slight blistering, 2(S2) as specified in JIS K 5600-8-1 and JIS K 5600-8-2 shall apply. The slight rust generated in the scuffed part may be excluded from object of evaluation. b) For the dew-cycle type accelerated weathering test, the test in table 4 shall be per- formed in accordance with 14.1.2 and durability of the paint coatings shall be as follows. The paint coatings within 10 mm from the edges of the test piece shall not be the object of observation or evaluation. )_No cracks shall be detected visually and no cracks of Class 2 to Class 5 given in table 1 of JIS K 5600-8-4 shall be found. 2) No peeling shall be detected visually. Further, paint coatings shall not be peeled 2 when the pressure sensitive adhesive cellophane tape specified in JIS Z 1522 is placed on the paint coating, pressed firmly and rubbed with fingers and then peeled off. Note* ‘This requirement is equivalent to that satisfying Class 0 in table 1 of JIS K 5600-8-5. 3) Chalking shall be evaluated in accordance with 6.1 of JIS K 5600-8-6, and accep- tance criteria shall be as agreed between the purchaser and the manufacturer, NOTE: Change in colour may be evaluated in the dew-cycle type accelerated weathering test. c) When the cycle corrosion test is applied upon agreement between the purchaser and the manufacturer, the test shall be performed in accordance with 14.1.3, and no defects, except for slight blistering and rust, shall be found on the plane of the test piece. For the limit of slight blistering, 2(S2) as specified in JIS K 5600-8-1 and JIS K 5600-8-2 shall apply. The slight rust generated in the scuffed part may be excluded from object of evaluation. Further, criteria for evaluation (establishing of standard value and characteris- tics value) may be agreed between the purchaser and the manufacturer. PROTECTED BY COPYRIGHT6 G 3322: 2012 Table 4 Duration of durability test of paint coating Unit: Glass of paint Durability test coating Duration of salt spray] Duration of dew-eycle type accelerated weather test? ing test Class 1, Class 4 200) ‘Not applied Class 2, Class 5 500) ‘Not applied Class 8, Class 6 2.000 1500 Note® For one-side guaranteed sheets and coils for roofing, the duration of the salt spray test for the reverse side shall be 150 h. 6 Physical properties of paint coatings After being tested for items marked with a cirele in table 5 below in accordance with 14.2 and 14.4, the sheets, corrugated sheets and coils shall be evaluated by visual in- spection on the criteria given in table 5. ‘Table 5 Physical properties of paint coating Tem High Commercial Tudgment criteria Test strength (CGLCO), method commercial | Drawing (CGLCD, (CGLC570)|__ CGLCDD) High strength com: mercial (CGLC400, |CGLC440, CGLC490) ‘Bending = oO No peeling of paint coating from the [14.2.2 adhesion substrate for prepainting on the outer surface of the bent portion not less [than 7 mm from each side edge of the test piece. Paint a oO 1423 coating INo scratch marks on the paint coating hardness Impact. ssa ° No peeling of paint coating from the | 14.2.4 resistance substrate for prepainting. [Adhesion 5 = [No irregular buildups caused by peel’ [14.2.5 jing of paint coating from the substrate {or prepainting, cracks produeed in the paint coating or gathering of wrinkles produced in the paint coating. 7 Brightness and solar reflectance of products The brightness and solar reflectance of Class 4, Class 5 and Class 6 shall be as follows. a) The brightness shall be tested in accordance with 14.3 and brightness Z* shall be 40 or under. b) The solar reflectance shall be tested in accordance with 14.3 and solar reflectance shall be 40 % or over. PROTECTED BY COPYRIGHTG 3822: 2012 8 Presentation of dimensions 8.1 Denomination of thickness Denomination of thickness of sheets, corrugated sheets and coils shall be as follows, a) The nominal thickness shall be the thickness of the cold-reduced base metal before applying coating on the substrate for prepainting. NOTE: “Nominal thickness” as defined in this Standard is equivalent to the “nominal thickness” specified in JIS G 3321. b) The thickness before application of paint coating shall be taken as the thickness of the substrate for prepainting. The thickness of the substrate for prepainting shall be the nominal thickness plus the equivalent coating thickness, and calculated by adding the nominal thickness expressed to the third decimal place to the equiva lent coating thickness in table 6, and rounding the result to the second decimal place according to Rule A of JIS Z 8401. NOTE: ‘The designation symbols of coating mass given in table 6 are in ac~ cordance with JIS G 3321, Table 6 Equivalent coating thickness Unit ‘mm Designation symbol | AZ70 | AZ90 ] AzZi20 | AZ150 | AZi70 ] AZi85 | AZ200 of coating mass Equivalent coating | 0.026 | 0.033 | 0.043 | 0.054 | 0.062 | 0.067 | 0072 thickness ) The thickness after applying paint coating on the substrate for prepainting shall be taken as the product thickness. 8.2 Unit of dimensions ‘The unit of dimensions of sheets, corrugated sheets and coils shall be as follows. a) The dimensions of sheets and corrugated sheets shall be expressed by the nominal thickness, width and length in millimetres. b) The dimensions of coils shall be expressed by the nominal thickness and width in millimetres. However, when the mass of coils is expressed as theoretical mass, the length shall be given in metres. 9 Standard dimensions ‘The standard dimensions of the sheets and coils shall be as given below. However, the standard nominal thickness of corrugated sheets and the standard widths and lengths of corrugated sheets prior to corrugation shall comply with Annex JB of JIS G 3321, Further, the standard lengths and widths of corrugated sheets after corrugation shall comply with JIS G 3316. PROTECTED BY COPYRIGHT8 G 3322 : 2012 a) Standard nominal thickness The standard nominal thickness of sheets and coils shall be as given in table 7. Table 7 Standard nominal thicknes: Unit :mm 0.27 0.30 0.35 0.40 0.50 060 080 10 12 14 16 18 20 23 b) Standard width and standard length of sheets The standard width of sheets and coils and the standard length of sheets shall be as given in table 8. Table 8 Standard width and length Unit! mm Standard width Standard length of sheet 762 1829 2154 2438 2743 3048 3353 3658 14 1829 2134 2438 2743 3048 3353 3658 7.000 2.000 1219 2438 3048 3 658 For coils, the standard width of 610 mm not given in this table may be applied. 10 Dimensional tolerances 10.1 Tolerances on product thickness Tolerances on product thickness of the sheets, corrugated sheets and coils shall be as follows. a) The product thickness shall be measured at any point not less than 25 mm inside from either edges (in the width direction). b) Tolerance on product thickness shall be applied to the thickness of substrate for prepainting, and shall be as given in table 9 and table 10. PROTECTED BY COPYRIGHT9 G 3322: 2012 Table 9 Tolerance A on product thickness (applicable to paint coating symbols “10”, “11”, “20”, “21”, “40”, “41”, “44”, “50°, “51” and “54”) Vit: mm Nominal thickness Width Under 630] 630 or over to | 1000 or over to] 1250 or over and excl. 1.000 | and excl, 1250 Under 0.25 $0.08 0.08 +0.08 +0.08 0.08 =0.03 = 0.03 ~0.03 0.25 or over to and excl, 0.40 ¥0.09 0.09 $0.09 $0.10 0.04 =0.04 =0.04 0.05 (0.40 oF over to and excl. 0.60 ¥0.10 0.10 0.10 FO.11 =0.05 =0.05 =0.05 =0.06 (0.60 or over to and excl. 0.80 F011 $0.11 FO. F011 =0.06 =0.06 ~0.06 =0.06 (0.80 or over to and exel. 1.00 0.1L 0.11 ¥0.12 +013 =0.06 =0.06 =0.07 =0.08 1.00 oF over to and excl. 1.25 FO.12 70.12 F013 F014 =0.07 =0.07 =0.08 =0.09 1.25 or over to and excl. 1.60 F013 F014 0.15 0.16 =0.08 =0.09 =0.10 =0.11 1.60 or over to and excl. 2.00 F015 F016 ¥0.17 70.18 =0.10 =0.11 =0.12 =0.13 2.00 or over up toand incl. 2.30) +0.17 +018 +019 =0.20 =0.12 =0.13 =0.14 =0.15 Table 10 Tolerance Bon product thickness (applicable to paint coating symbols other than “10”, “11”, “20”, “21”, “40", “41”, “44”, “0”, “51” and “54”) Unit : mm ‘Nominal thickness Width Under 630] 630 or over to | 1000 or over to] 1250 or over and excl. 1000 | and excl. 1250 Under 0.25 0.10 +0.10 +0.10 +010 =0.02 =0.02 =0.02, =0.02 0.25 or over to and exel. 0.40 FO. ¥O.11 F0.11 F012 .03 =0.03 =0.04 (0.40 or over to and excl, 0.60 ¥0.12 ¥0.12 F018 1.04 =0.04 =0.05 (0.60 or over to and excl. 0.80 F013 +018 0.13 =0.05 =0.05 = 0.05 ‘0.80 or over to and exel, 1.00 ¥0.18 +018 £0.15 0.05 =0.05 =0.07 1.00 or over to and excl, 1.25 0.14 0.14 0.16 =0.06 =0.06 =0.08 1.25 or over to and excl, 1,60 $0.15 +016 F018 =0.07 =0.08 =0.10 1.60 or over to and excl, 2.00 ¥0.17 +018 0.20 =0.09 =0.10 =0.12 2.00 or over up to and incl. 2.30) _+0.19 £0.20 0.22 =o =0.12 =0.14 PROTECTED BY COPYRIGHT10.2 Tolerances on width and length Tolerances on width of the sheets and coils, and length of the sheets and corrugated sheets shall be as given in table 11. Tolerances on the width of corrugated sheet after corrugation shall be as specified in JIS G 3316, In addition, tolerances on width and length may be moved to the minus side in the same range as the total tolerance range specified in table 11 upon agreement between the purchaser and the manufacturer. However, the upper limit of tolerance agreed shall not be below 0. Table 11 Tolerances on width and length Unit | mm Division ‘Tolerances Width +7 0 Length +15 0 11 Shape 11.1 Camber ‘The camber of sheets, corrugated sheets and coils shall be as shown in figure 1. However, for the corrugated sheet, this camber requirement shall apply to the sheet prior to corrugation. ‘The maximum camber values for the sheets, corrugated sheets and coils shall be as given in table 12. However, camber requirement shall not be applied to the irregular parts of coils. ‘The measurement of camber is optional®, and only performed when specified by the purchaser. Note” This means that the measurement of camber may be omitted at the dis- cretion of the manufacturer, but only on the precondition that the sheets and coils satisfy the specified camber value. Combes 4 Tay am = = ei = 2.000 (at any position) 2.000 (at any position) For sheets less than 2000 mm For sheets 2 000 mm or more For coil in longth in length Figure 1 Application of camber PROTECTED BY COPYRIGHTiu G 3822: 2012 Table 12 Maximum camber values Unit | mm Sheet Coil Width Length Under2 000 | 2.000 or over Under 630 4 4 in any 2 000 length 630 or over 2 2 in any 2 000 length 11.2 Squareness ‘The squareness of sheets and corrugated sheets shall be in accordance with either of the following. However, for corrugated sheets, the squareness requirement shall apply to sheets before corrugation. In cases of any doubt arising, the method in a) shalll be applied. a) Method using a perpendicular line The squareness of sheets and corrugated sheets is expressed by the ratio A/B in percentage, where, as shown in figure 2, A indicates the distance between a perpendicular line which is dropped at a corner point of one side and another corner point of opposite side, and B indicates the length of the perpendicular line (actually measured width), and the value shall not exceed 1.0%, B(actually measured width) ncceually [ 1 Figure 2 Squareness of sheets and corrugated sheets (method using a perpendicular line) b) Method using a diagonal line Half of the absolute value of the difference (| Xi— 42 |/2) between lengths of two diagonal lines (Xi and X2 in figure 3) of the sheet or corrugated sheet is obtained, and the value shall not exceed 0.7 % of the actually measured width Wof the sheet and corrugated sheet. L (length) Figure 3 Squareness of sheets and corrugated sheets (method using a diagonal line) PROTECTED BY COPYRIGHT12 G 3322 : 2012 113. Flatness ‘The flatness of sheets and coils shall be as follows. a) Flatness of sheets The flatness of sheets shall be as given in table 13. The flatness shall be measured by laying a sheet on a flat surface, and the value of flatness shall be determined as the difference between the maximum deviation of convex from the flat surface and the product thickness of the sheet. This shall apply to the upper face of the sheet. Table 13 Flatness Unit! mm ‘Type of strain © ae Warpage, wave | Edge wave ‘Centre wave Under 1 000 12 max. ‘8 max. 6 max. 1 000 or over to and excl. 1250 15 max. ‘9 max. ‘8 max. 1250 or over 15 max. 1 max. ‘S max. Note ® ‘The type of strain shall be classified by the shape and originating position as fol lows. Warpage: curving of the whole sheet, either in the rolling direction or in the direction transverse to the rolling direction. Wave : rippling in the rolling direction of the sheet Edge wave: wave appearing on the edges (in the width direction) of sheet Centre wave wave appearing in the centre part of sheet b) Flatness of coil ‘The flatness of coils shall be as specified in table 13. However, the requirement for warpage in the table does not apply. Further, the requirement for coil flatness does not apply to irregular parts of the coil. The flatness of coil shall be measured on the inspec tion table installed on the production line. In the case where the measured value needs 3 to be reported, the purchaser and the manufacturer shall agree upon the measuring method and other matters. The measurement of coil flatness is optional ®. Note” This means that the flatness measurement may be omitted at the discre~ tion of the manufacturer, but only on the precondition that the coil flat- ness satisfies the specified value. 12 Mass and tolerances 12.1 Mass of sheets and corrugated sheets ‘The mass of sheets and corrugated sheets shall be as a rule given in theoretical mass in kilogrammes. 12.2 Mass of coil ‘The mass of coils shall be given in either actual or theoretical mass in kilogrammes. PROTECTED BY COPYRIGHT12.3 Calculation of mass 13 22012 The calculation of mass of sheets, corrugated sheets and coils shall comply with table 14, Table 14 Calculation of mas Calculation order Calculation method Rounding” Basie mass of substrate © 7.85 (thickness 1 mm, area 1m) = g/(mm-m®) Unit mass of substrate kg/m? | Basie mass of substrate [kg/@am- | Round off to 4 m?)] x nominal thickness (mm) __| significant figures Unit mass after coating kg/m? | Unit mass of substrate (kg/m?)+ _ | Round off to 4 coating mass constant? (kg/m!) _| significant figures ‘Area of sheet and Width (mm) x length Gm) x 10° © | Round off to 4 Zlcorrugated sheet m? significant figures EE| Macs ofa single sheet _ kg | Unit mass alter coating (kgm) x | Round off to 3 ay area (m®) significant figures & | Mass ofa single bundle kg | Mass of a single sheet (kg) x Round off to integral az number of sheets in a single number of kes 5 bundle of the same dimensions ‘Total mass kkg | Total mass ofeach bundle (kg) | Tntegral number of ke Unit mass of coil kg/m | Unit mass after coating (kg/m!) x | Round off to 3 t width (mm) 10-3 significant figures & [Mass ofa single coil kg | Unit mass of coil (kg/m) x length | Round off to integral (om) number of kg ‘Total mai kg [Total mass of each coil (ke) Intogral number of kg Notes* The substrate refers to the cold-reduced base metal before applying coating on the substrate for prepainting. © The width dimension to be used for calculating the area of corrugated sheet shall be that prior to corrugation. © The number of sheets, when the bundle mass is specified, shall be calculated by di- viding the specified mass by the mass of a single sheet of the same shape, dimen: sions and coating mass, and rounding off the result to an integer. © The coating mass constants shalll be in accordance with table 15. © Rounding of values shall be in accordance with Rule A prescribed in JIS Z 8401. Table 15 Coating mass constants for mass calculation Unit : kg/m? Designation symbol of _| AZ70 | AZ90 | AZ120 ] AZ150 ] AzZi70 | AZ185 | AZ200 coating mass Coating mass constant _| 0.095 | 0.120 | 0.160 | 0.200 | 0.230 | 0.250 | 0.270 12.4 Tolerances on theoretical mass of sheets and corrugated sheets ‘The tolerances on theoretical mass of sheets and corrugated sheets shall be ex- pressed as the percentage of the difference between the theoretical mass obtained in 12.3 and the actual mass, which is divided by the theoretical mass and shall be in acy cordance with table 16. PROTECTED BY COPYRIGHT14 G 3322 : 2012 Table 16 Tolerances on theoretical mass ‘Theoretical mass of a single lot” Tolerance kg % Under 600) #10 600 or over to and excl. 2 000 275 2.000 or over Py Note Calculation shall be made by regarding as one lot a group of sheets or corrugated sheets that are equivalent in the class of the substrate for prepainting and the coating mass, as well as in the shape and dimensions, 13 Appearance ‘The sheets, corrugated sheets and coils shall be free from flaws that are detrimental to practical use. However, for coils, since it is generally virtually impractical to inspect the whole length for flaws, and also because there is no chance for flaw removal, minor irregularities such as colour unevenness may be contained. If treatment of such ir~ regularities in coils is required, it may be performed by the method agreed upon be- tween the purchaser and the manufacturer. Further, unless otherwise specified, the requirement for surface flaws applies to the side of the sheet, corrugated sheet or coil of which the durability is guaranteed. Note ® In the case where a single side is guaranteed, normally, for the sheet and the corrugated sheet, the upper side in packaging shalll be the guar~ anteed side, and for the coil, the internal side of coil shall be the guar anteed side. 14 Tests 14.1 Endurance tests for paint coatings Endurance tests for paint coatings shall be as follows. These tests shall be the type tests, which are not to be performed at every delivery, but to be performed only on such occasions as when stable manufacturing conditions have been established, or when a modification has been made in the manufacturing conditions which may affect the du- rability of the product. For corrugated sheets, samples shalll be taken from flat sheets prior to corrugation. 14.1.1 Salt spray test The salt spray test method shall be in accordance with JIS Z 2871, except that the solution with its pH adjusted in accordance with 7.2.1 of JIS Z 2871 shall be used. 14.1.2 Dew-cycle type accelerated weathering test ‘The dew-cycle type accelerated weathering test shall be in accordance with the me- thod specified in 6.2.2.3 of JIS Z 9107. PROTECTED BY COPYRIGHT15 G 3322: 2012 14.1.3 Cycle corrosion test The cycle corrosion test shall be in accordance with the method of either clause 8 of JIS H 8502 or Annex 1 of JIS K 5600-7+ This test shall be applied upon agreement between the purchaser and the manufac: turer, and if applied, the type and duration of the test shall be as agreed between the purchaser and the manufacturer. 14.2 Tests for physical properties of paint coating 14.2.1 Sampling method ‘The samples for the bend, pencil hardness, impact and cross-scoring tests shall be taken from every 50 t or fraction of products that are equivalent in the class of sub- strate for prepainting, the coating mass and the dimensions and colour. Sampling from each lot shall be as follows. For corrugated sheets, samples shall be taken from sheets prior to corrugation. 14.2.2 Bend test The bend test shall be as follows. a) One test piece, having a 75 mm to 125 mm width and a length suited for the test, shall be cut out of each sample in parallel to the rolling direction of the substrate for prepainting, unless otherwise specified, b) The test piece shall be bent manually with a vise, as shown in figure 4, with the test side facing outside, through 180° in the longitudinal direction of the test piece until the internal spacing as given in table 17 is obtained. When a hand vise is not available, other suitable means of testing may be adopted. ©) The bend test shall be applied to the products with a coating mass corresponding to symbol AZ150 given in JIS G 3321 or under. However, in the case of the products with a coating mass corresponding to symbols AZ170, AZ185 and AZ200 as given in JIS G 3321, the bend test may be performed by applying the internal spacing as agreed between the purchaser and the manufacturer. Internal spacing Figure 4 Direction of bend test PROTECTED BY COPYRIGHTTable 17 Internal spacing of bend ‘Symbol of class] Bend ‘Nominal thickness Internal spacing of bend > angle mm ‘GLE 180° [0.40 or under 2 sheets of nominal thickness ‘Over 0.40 up to and incl. 2.5 | 3 sheets of nominal thickness ‘CGLGD, CGLODD (0.40 or over up to and incl.1.6 | 2 sheets of nominal thickness CGLC400 1.6 or under '3 sheets of nominal thickness ‘CGLC440 0.40 or under 4 sheets of nominal thickness CGLC490 Over 0.40 up to and incl 16 | 5 sheets of nominal thickness ‘CGLC570 = = = Note*” For the internal spacing of bend, a smaller number of sheets than those specified may be used at the discretion of the manufacturer. 14.2.3 Pencil hardness test a) b) ° a) ‘The pencil hardness test shall be as follows. Pencil lead to be used shall be of a hardness of one of the symbols given in table 18, selected according to the durability class of the paint coating. The hardness sym bols in table 18 are in accordance with the specification of JIS S 6006. For commer cial and drawing qualities, pencil or lead of other hardness symbols than those given below may be used upon agreement between the purchaser and the manu facturer. Table 18 Hardness symbol of pencil Class of paint coating | Hardness symbol Class 1, Class 4 H Class 2, Class 5 H Class 3, Class 6 F The pencil hardness test shalll be performed by using a pencil or a lead holder. The pencil shall be sharpened appropriately so as to expose about 3 mm point of the lead or fixed to the holder. The lead of the pencil shall then be ground by gently drawing a continuous circle on an abrasive paper of No.P400 or finer as specified in JIS R 6252 laid on a hard and flat surface, with the pencil being held so that the lead is at right angles to the paper, until a flat tip which is sharp around the edge is obtained. The tip of the lead shall be freshly ground flat before each test. Holding the pencil or lead holder prepared by b) at an angle of about 45° to the surface of the sample, straight lines shall be drawn in the direction shown in figure 5 while applying a load of about 10 N. Not less than three lines that are at least 20 mm long shall be drawn. ‘The surface of the sample shall be visually examined for scratches. PROTECTED BY COPYRIGHT7 G 3322: 2012 Figure 5 Pencil hardness testing method 14.2.4 Impact test a) b) o) @ ‘The impact test shall be as follows. A weight shall be dropped onto a test face from top of a Du Pont type impact tester as shown in figure 6. ‘The mass of the weight shall be (500 + 1) g, and the radius of the impact point shall be (6.35 + 0,03) mm. The weight shall be dropped from a height of 500 mm above the test piece. The test piece shall be visually examined for peeling of paint coating at the position of impact. Figure 6 Du Pont impact-deformation tester 14.2.5 Cross-scoring test a) »b) o) ‘The cross-scoring test shall be as follows. On the paint coating of the test piece, straight lines forming a grid shall be scored with a knife or the like so as to reach the coated surface. Eleven straight lines at 1 mm intervals, each in longitudinal and transverse direc tions, shalll be scored so that they cross each other at right angles. The test piece shall be visually examined for peeling of paint coating at the scored PROTECTED BY COPYRIGHT18 G 3322: 2012 lines of the grid, 14.3 Brightness test and solar reflectance test of products The brightness test and solar reflectance test of sheets, corrugated sheets and coils shall be as follows. These tests shall be the type tests, which are not to be performed at cach delivery, but to be performed only on such occasions as when stable manufacturing conditions have been established or when a modification has been made in the manu- facturing conditions which may affect the brightness or solar reflectance of the product. a) Sampling method of sample and test piece A sheet of a size suitable for the brightness and solar reflectance measurement shall be taken to be supplied as a test piece. For corrugated sheet, sample shall be taken from the sheet prior to cor- rugation. b) Brightness test The measurement of brightness Z* shall be in accordance with 3.2 of JIS K 5600-4-4. The measured value shalll be rounded to an integer according to Rule A of JIS Z 8401, c) Solar reflectance test The measurement of solar reflectance shall be performed ac- cording to JIS K 5602 using the test piece used for the measurement of brightness L*. However, the wavelength in the range near infrared radiation (780 to 2 500 nm) shall be used, and the solar reflectance shall be obtained from the spectral reflec~ tance in this wavelength range. The value thus obtained shall be rounded to an in- teger according to Rule A of JIS Z 8401. 14.4 Caution on tests The tests require the following cautions. a) Since the durability of coating, physical properties and solar reflectance of the sheets, corrugated sheets and coils are affected by the paint coating flaws (flaws incurred in handling, hair cracks on processed surfaces, etc.), testing shall be con ducted on sheets with normal surfaces. b) The temperature for tests on physical properties shall be the normal temperature (5 °C to 35 °C) specified in JIS Z 8703. 15 Inspection and re-inspection 15.1 Inspection The inspection shall be in accordance with JIS G 0404 and the following. a) The durability of paint coating shall conform to the requirements specified in clause 5. b) The physical properties of paint coating shall conform to the requirements specified in clause 6. ©) The brightness and solar reflectance of products shall conform to the requirement specified in clause 7. d) The dimensions shall conform to the requirements specified in clause 10. PROTECTED BY COPYRIGHT19 G 3322: 2012 ¢) The shape shall conform to the requirements specified in clause 11 The mass shall conform to the requirements specified in clause 12. ) The appearance shall conform to the requirements specified in clause 13. 15.2 Revinspection When any test results of the physical properties fail to meet the specified require- ments, a retest relevant to the failed requirement may be performed in accordance with 9.8 of JIS G 0404 so that a further judgment for acceptance may be made. 16 Marking 16.1 Marking on package ‘The sheets, corrugated sheets and coils which have passed the inspection shall be marked on each package or each bundle by a suitable method with the following items. a) Symbol of class b) Symbol for roofing or symbol for architectural siding. This symbol, if applicable, shall be marked after the symbol of class. ¢) Symbol of paint coating 4) Symbol of surface protective treatment e) Symbol of corrugated sheets and symbol of shape of corrugated sheets. These sym- bols, if applicable, shall be marked after the symbol of surface protective treat ment. f) Designation symbol of coating mass g) Colour name or colour symbol h) Dimensions (See clause 8. In the case of only one sheet, the nominal thickness alone may be marked as dimension.) i) Number of sheets or mass (In the case of one sheet, this may be omitted.) 3) Manufacturer's name or its identifying brand k) Identification number of product PROTECTED BY COPYRIGHT20 G 3322 : 2012 Examples of marking on package are shown in the following. Example 1 For sheet CGLCC:20 _ AZ150 [ira 080 Without corrugated sheet + Wax application {_____ class 3, both-side guaranteed > symbol of class (high-strength commercial quality) Example 3. For roofing (coil) CGLCCR-30 __ AZ150 tacked 040 =x 94 x © 4 1 1 1 1 Designation symbol Colour name or Nominal Width Length of coating mass colour symbol thickness (mm) —_ (mm), if required (am) Ly Without corrugated sheet > Without protective treatment ‘> Class 3, one-side guarantoed, reverse side non-guaranteed > symbol of class (commercial quality for roofing) Example 4 For corrugated sheet using high strength commercial quality cGLcs7020 _ we Az160 C4 oom « m2 x 1820 4 t t 1 t Designation eymbel Colour name or Nominal Width Length efcoating mass colour symbol thickness (mm) (eam) (mm) ‘> Corrugated sheet No.2 (small corrugation) ‘> Without protective treatment "> Class 2, one'side guaranteed, reverse side non-guaranteed > Symbol of class (high strength commercial quality) 16.2 Marking on reverse side ‘ofcoating mass colour symbol thickness (mm) —_(m), if required For the sheets, corrugated sheets and coils which have passed the inspection and the quality of which is guaranteed for one side only, the marking on the reverse (non- PROTECTED BY COPYRIGHT21 G 3322: 2012 guaranteed) side shall be as shown below. For those with both-side guaranteed, this marking shall be given only when so specified. ‘The markings shall be made by a suitable means for each sheet, corrugated sheet or coil (at specific intervals for roofing). a) For roofing The following items shall be marked: 1) Nominal thickness 2) Symbol of class (including symbol of shape for corrugated sheets) 8) Application [marking of the word “YANE", meaning "roof] 4) Manufacturer's name or its identifying brand b) For other than roofing The following items shall be marked. However, the mark- ing may be omitted as agreed upon between the purchaser and the manufacturer. D_ Nominal thickness 2) Symbol of class (including symbol of shape for corrugated sheets) 3) Manufacturer's name or its identifying brand 17 Storage, transportation and fabrication Storage, transportation and fabrication shall be carried out as follows. a) Storage place shall be a well-ventilated indoor place virtually free from dust and moisture, b) During transportation or transfer of the product, mixed loading with corrosive sub- stances such as chemicals shall be avoided and cautions shall be taken against damage of the paint coating or any contact with water. ¢) The workability of paint coatings deteriorates with the decrease of temperature. When the sheet, corrugated sheet or coil is stored in a low-temperature warehouse, the temperature of the material should be elevated to normal temperature when fabricating them. 18 Items to be confirmed at the time of order ‘The purchaser and the manufacturer should include the following information in an inquiry sheet and an order sheet in order to designate the matters specified in this Standard appropriately. a) Class of paint coating and its symbol (see table 1) b) Class and symbol of sheet, corrugated sheet or coil (see table 2) c) With or without surface protective treatment (see table 3) d) Designation symbol of coating mass e) Product name ) Colour name or colour symbol PROTECTED BY COPYRIGHTg) Dimensions (See table 7 for standard nominal thickness. See table 8 for standard width and length) h) Maximum mass and minimum mass of one bundle or one coil of a product i) Total mass ordered 3) For coils, internal diameter or external diameter and winding direction (surface internal winding, surface external winding) k) If possible, application, processing method, ete. 19 Report When previously requested by the purchaser, the manufacturer shall submit the in- spection document to the purchaser. In this case, the report shall comply with the re- quirements of clause 13 in JIS G 0404. Unless otherwise specified, the type of inspec~ tion document shall be standard designation 2.3 or 3.1.B in table 1 of JIS G 0415. Bibliography : JIS G 3312 Prepainted hot-dip zine-coated steel sheet and strip JIS G 3318 Prepainted hot-dip zine — 5 % aluminium alloy-coated steel sheet and strip PROTECTED BY COPYRIGHTErrata for JIS (English edition) are printed in Standardization and Quality Control, published monthly by the Japanese Standards Association, and also provided to subscribers of JIS (English edition) in Monthly Information Errata will be provided upon request, please contact: Standards Publishing Department, Japanoso Standards Association 4°1-24, Akasaka, Minato-ku, Tokyo, 107-8440 JAPAN, TEL. 03:3589-8002 FAX, —03-3683-0462 PROTECTED BY COPYRIGHT 2013-07-18 Printed by JSA\ ae