MM - 5P Tandem Axle

Revised 03-91
$2.50
Tandem Axle
Forward Rear Drive Units
Maintenance Manual 5P
• SL/SQ/SQR-100 (Without Oil Pump)

• SL/SQ/SQR-100P (With Oil Pump)
Service Notes
Service Notes
This maintenance manual describes the correct service and repair procedures for AxleTech forward/rear
axles of the SL/SQ/SQR-100, SL/SQ/SQR-100P and SQHP tandems. The information contained in this
manual was current at time of printing and is subject to change without notice or liability.
You must follow your company procedures when you service or repair equipment or components.
You must understand all procedures and instructions before you begin to work on a unit. Some
procedures require the use of special tools for safe and correct service. Failure to use special tools when
required can cause serious personal injury to service personnel, as well as damage to equipment
and components.
AxleTech uses the following notations to warn the user of possible safety problems and to provide
information that will prevent damage to equipment and components.
WARNING NOTE
A WARNING indicates a procedure that A NOTE indicates an operation, procedure or
you must follow exactly to avoid serious instruction that is important for proper service.
personal injury. A NOTE can also supply information that will
help to make service quicker and easier.
CAUTION
A CAUTION indicates a procedure that This symbol indicates that fasteners must
you must follow exactly to avoid damaging be tightened to a specific torque.
equipment or components. Serious personal
injury can also occur.
Additional Publications
Single Reduction Differential Carriers
Maintenance Manual No. 5
How to Order
Call AxleTech’s Customer Service Center at
877-547-3907.
AxleTech Liquid Adhesive and Loctite 227
AxleTech
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AxleTech International:
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Suite 400 AxleTech International France AxleTech do Brasil Sistemas Automotivos Ltda.
3001 West Big Beaver Road 4, Rue Jean Servanton Avendia Joao Batista, 830
Troy, Michigan 48084 Boite Postale 656 Centro-Osasco-SP
U.S.A. 42042 Saint Etienne Cédex 1 06097095 Brasil
Toll Free: 877-877-9717 France Phone: +55 11 36846641
Non-Toll Free: 248-816-5401 (33) 477.92.88.00 Fax: +55 11 36846859
Fax: 248-435-1990 Fax: (33) 477.92.88.93
Website: www.axletech.com
MM5P © Copyright AxleTech International
Issued 03-91 Printed in the USA
TP-96104
Revised 2-97
Maintenance Manual
Update*
Installing Fasteners with Pre-applied
Adhesive, AxleTech Liquid Adhesive
TECHNICAL BULLETIN 2297-C-7049, Loctite® 680 Liquid
Adhesive or Equivalent
* The information in this Technical Bulletin updates NOTE: There is no drying time required for
the following Maintenance Manuals: fasteners with pre-applied adhesive.
3. Tighten the fasteners to the required torque
MM # Title Date value for that size fastener.
5B Tandem Axle Forward Rear 9-88

Drive Units Installing Original or Used
Fasteners Using AxleTech Liquid
5L Tandem Axle Forward Rear 8-91
Drive Units
Adhesive 2297-C-7049 or
Loctite 680 or Equivalent
5J Single Reduction Hypoid Unit 8-79
1. Clean oil, dirt and old adhesive from all threads
5P Tandem Axle Forward Rear 3-91 and threaded holes.
Drive Units 2. Apply four or five drops of AxleTech Liquid
6B Tandem Axle Forward Rear 5-75 Adhesive, Loctite 680 or equivalent to each
Drive Units threaded hole or bore ONLY. Make sure the
adhesive is not applied to the threads. Figure 1.
6C Double Reduction Differential 8-84
Carriers CAUTION
Do not apply adhesive to the fastener threads. Air
7A Two-Speed Differential 8-90
pressure in the hole will push the adhesive out as
Carriers
the fastener is installed.
NOTE: There is no drying time required for AxleTech
Liquid Adhesive 2297-C-7049, Loctite 680
or equivalent.
Installing New Fasteners with
Pre-applied Adhesive Patches 3. Tighten fasteners to the required torque value
for that size fastener.
WARNING
Figure 1
To prevent serious eye injury, always wear safe
eye protection when you perform vehicle
maintenance or service.
1. Clean oil and dirt from the threaded holes.
There is no special cleaning required.
CAUTION
Do not apply adhesives or sealants on new
fasteners with pre-applied adhesive patches or
in the threaded holes. If other adhesives or
sealants are used, the new adhesive will not
4 to 5 drops
function correctly. on bore threads.
2. Assemble parts using the new pre-applied
adhesive fasteners.
TP-96104
16579/24240 Revised 2-97
Printed in the USA Page 1
Non-Toll Free: 248-816-5401 (33) 477.92.88.00 Fax: +55 11 36846859
Fax: 248-435-1990 Fax: (33) 477.92.88.93
MM5P © Copyright AxleTech International
TP-96105
Revised 3-98
Maintenance
Manual Update*
Application of Three
TECHNICAL BULLETIN Bond 1216 or Equivalent
Silicone Gasket Material
* The information in this Technical Bulletin updates NOTE

the following Maintenance Manuals:
The following silicone gasket products or
equivalent are available in 3 oz. (85 gram) tubes
and can be used for AxleTech components:
MM # Title Date
r Three Bond Silicone Gasket No. TB 1216 —
Tandem Axle Forward Rear (Grey) AxleTech Part Number 2297-Z-7098
5B 9-88
Drive Units
r Loctite® Ultra Grey Flange Sealant No. 5699 —
5J Single Reduction Hypoid Unit 8-79 AxleTech Part Number 2297-A-7021
Also available in 120 oz. (3.4 kg) cartridges:
Tandem Axle Forward Rear
5P 3-91 r Three Bond RTV1216 (Grey)
Drive Units
AxleTech Part Number 2297-E-7052
6C Double Reduction Carriers 8-84
1. Remove all old gasket material from both the
7A Two-Speed Differential Carriers 8-90 axle and the carrier surfaces. Figure 1.
12 Front Driving Axles 3-91 2. Clean the surfaces where silicone gasket
material will be applied. Remove all oil,
grease, dirt and moisture. Figure 1.
WARNING
When you apply some silicone gasket materials, Figure 1
small amounts of acid vapor are present. To
prevent possible serious injury, the work area REMOVE OLD
GASKET
must be well ventilated. If the silicone gasket MATERIAL
material gets into your eyes, flush them with
water for 15 minutes. Have your eyes checked by a
doctor as soon as possible.
TP-96105
16579/Meritor Revised 3-98
Printed in the USA Page 1
3. Dry both surfaces.
Figure 2
CAUTION
The amount of silicone gasket material applied
must not exceed 0.125 inch (3 mm) diameter bead.
Too much gasket material can block lubrication
passages and result in damage to the carrier or
axle components.
4. Apply 0.125 inch (3 mm) diameter continuous
bead of the silicone gasket material around
one surface. Also apply the gasket material
around the edge of all fastener holes on that
surface. Figure 2. 0.125" (3 MM) DIA.
SILICONE GASKET BEAD
5. Assemble the components immediately to
permit the silicone gasket material to
compress evenly between the parts. Tighten
fasteners to the required torque value for that
size fastener.
6. Wait 20 minutes before filling the assembly
with lubricant.
Non-Toll Free: 248-816-5401 (33) 477.92.88.00 Fax: +55 11 36846859
Fax: 248-435-1990 Fax: (33) 477.92.88.93
TP-96105 © Copyright AxleTech International

MM - 5P Tandem Axle

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MM - 5P Tandem Axle

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Revised 03-91

• SL/SQ/SQR-100 (Without Oil Pump)

5B Tandem Axle Forward Rear 9-88

* The information in this Technical Bulletin updates NOTE

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