You are on page 1of 48

Design and Implementation of Abnormal Voltage Protection System for Induction Motor

BAHIR DAR UNIVERSITY


BAHIR DAR UNIVERSITY INSTITUTE OF TECHNOLOGY
SCHOOL OF ELECTRICAL & COMPUTER ENGINEERING
Final Thesis
On
Design and Implementation of Abnormal Voltage Protection System for
Induction Motor
Prepared by:
Sebsibe Mengistu…………………0502312
Selamawit Abebe…………………0502335
Tamirat Tesema………………..…0502513
Tamiru Bedada………………….....0502514

Project Advisor
Mr. Mezgebu G.

A Project Submitted to the Faculty of Electrical and Computer Engineering of Bahir Dar
University in Partial Fulfillment of the Requirements for the Degree of Bachelor of Science in
Electrical Engineering [Power and Control Engineering]

Bahir Dar, Ethiopia


June, 2017 G.C
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

Declaration
we ,the undersigned ,declare that this project shall be our original work ,and the Project work has
not been presented for a degree in this or any other universities ,and all sources of materials that
will be used for the project work will have been fully acknowledge.
Name Signature

1. Sebsibe Mengistu ________________


2. Selamawit Abebe ________________
3. Tamirat Tesema ________________
4. Tamiru Bedada ________________
This Project has been submitted for examination with my approval as a university advisor

Project Advisor Signature


Mr. Mezgebu G. ________________

I|Page
BIT, 2009 Final Thesis
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

Acknowledgment

We would like to express our sincere gratitude to everyone who supported the conduct of this
project by providing us benchmark information, direction, and insights to fulfill this project. We
would like to acknowledge Faculty of electrical engineering encouraged us to dig out more about
the project. We would like to give our recognition to our project adviser Mr. Mezgebu Getnet
who extended exceptional support to the conduct of this project without which the
conceptualization of the project undertaking would not have been accomplished. Finally we would
like also to thank the electrical and computer engineering staff members helped us to attain
succession of this project.

II | P a g e
BIT, 2009 Final Thesis
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

Table of Contents
Acknowledgment ............................................................................................................................ II

List of Figure................................................................................................................................. VI

List of Table ................................................................................................................................. VII

List of Acronyms ....................................................................................................................... VIII

Abstract ......................................................................................................................................... IX

CHAPTER ONE ............................................................................................................................. 1

1. INTRODUCTION ...................................................................................................................... 1

1.1 Background ........................................................................................................................... 1

1.3 Objective ............................................................................................................................... 2

1.3.1 Specific Objective........................................................................................................... 2

1.4 Methodology used in this Project .......................................................................................... 2

1.5 Expected Outcomes and Significance of the Project ............................................................ 3

1.5.1 Expected Outcomes of the Project.................................................................................. 3

1.5.2 Significant of the Project ................................................................................................ 3

1.5.3 Feasibility of the Systems ............................................................................................... 3

1.5.4 Conceptual Framework................................................................................................... 3

1.5 Scope of the Project............................................................................................................... 4

1.6 The Project Organization ...................................................................................................... 4

CHAPTER TWO ............................................................................................................................ 5

2. LITERATURES REVIEW ......................................................................................................... 5

2.1 Evolution of Over Voltage and Under Voltage Control System ........................................... 5

CHAPTER THREE ........................................................................................................................ 8

3. SYSTEM COMPONENTS AND OPERATIONS ..................................................................... 8

3.1 Modeling of the Project ......................................................................................................... 8

III | P a g e
BIT, 2009 Final Thesis
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

3.2 System Components .............................................................................................................. 9

3.2.1 AC Power Supply ........................................................................................................... 9

3.2.2 Transformer: ................................................................................................................. 10

3.2.3 Diode Bridge Rectifier.................................................................................................. 11

3.2.4 Voltage Regulator – IC LM7812 .................................................................................. 12

3.3.5 Zener Diode .................................................................................................................. 13

3.3.6 Diode ............................................................................................................................ 14

3.3.7 Potentiometer ................................................................................................................ 14

3.3.8 IC LM324 ..................................................................................................................... 15

3.3.9 Transistor ...................................................................................................................... 16

3.3.10 Capacitors and Resistors ............................................................................................. 16

3.3.11 Relay ........................................................................................................................... 18

3.3 Over Voltage and Under Voltage Protection Circuit .......................................................... 20

3.3.1 Overvoltage Protection ................................................................................................. 20

3.3.2 Under Voltage Protection ............................................................................................. 21

CHAPTER FOUR ......................................................................................................................... 23

4. SYSTEM DESIGN AND ANALYSIS ..................................................................................... 23

4.1 Design of Material with Given Specifications .................................................................... 23

4.1.1 Selection of Transformer .............................................................................................. 23

4.1.2 DC Voltage Design Calculation ................................................................................... 23

4.1.3 Design Over Voltage and Under Voltage Protection Calculation ................................ 25

4.1.4 5V Power Supply using LM7805 Voltage Regulator with Design .............................. 26

4.1.5 Relay Drive Circuit ....................................................................................................... 26

4.1.6 Transistor used as Driver .............................................................................................. 27

4.2 Development of the Study ................................................................................................... 29

IV |
Page
BIT, 2009 Final Thesis
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

CHAPTER FIVE .......................................................................................................................... 31

5. RESULTS AND DISCUSSIONS ............................................................................................. 31

5.1 The Design, Simulation and Implementation ...................................................................... 31

5.1.1 The Simulation Software .............................................................................................. 31

5.1.2 The Under Voltage and Over Voltage Control System Circuit Design ....................... 31

5.1.3 The normal voltage condition ....................................................................................... 32

5.1.4 The Under Voltage Protection Design Condition......................................................... 33

5.1.5 The Over Voltage Protection Design Condition........................................................... 34

CHAPTER SIX ............................................................................................................................. 36

6. CONCLUSION AND RECOMMENDATIONS FOR FUTURE WORK ............................... 36

6.1 Conclusion........................................................................................................................... 36

6.2 Recommendations for Future Work ............................................................................... 37

References ..................................................................................................................................... 38

V|Page
BIT, 2009 Final Thesis
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

List of Figure

Figure 1.2: Conceptual Framework of the Project [5] .................................................................... 4


Figure 3.1: Block Diagram of Protection System ........................................................................... 9
Figure 3.2: AC Source ................................................................................................................. 10
Figure 3.3: Low Voltage Stepdown Transformer ......................................................................... 11
Figure 3.4: Bridge Rectifier (positive half cycle) ......................................................................... 11
Figure 3.5: IC 7812 ....................................................................................................................... 12
Figure 3.6: Zener Diode ................................................................................................................ 13
Figure 3. 7: Diode Symbol ............................................................................................................ 14
Figure 3. 8: Rated Potentiometer ................................................................................................. 15
Figure 3.9: Pin Configuration LM 324 ......................................................................................... 15
Figure 3.10: Resistors ................................................................................................................... 16
Table 3.1: Resistors Used ............................................................................................................. 17
Figure 3.11: A Typical Capacitor ................................................................................................. 17
Table 3. 2 Capacitors Used ........................................................................................................... 17
Figure 3.12: Atypical Relay .......................................................................................................... 18
Figure 3.13: Circuit Diagram of Overvoltage Protection ............................................................. 21
Figure 3.14 : Circuit Diagram of Under Voltage Protection ........................................................ 22
Figure 4.1: Typical Bridge Rectifier ............................................................................................. 24
Figure 4.2: Design Over Voltage and Under Voltage Protection ................................................. 25
Figure 4.3: Typical Voltage Regulator ......................................................................................... 26
Figure 4.4: Transistor .................................................................................................................... 27
Figure 4.5: Overall System Design ............................................................................................... 30
Figure 5.1: Output of Transformer, Rectifier and Regulator ........................................................ 32
Figure 5.2: Output for Normal Voltage ........................................................................................ 33
Figure 5.3: Output for Under Voltage Protection System ............................................................ 34
Figure 5.4: Output for Over Voltage Protection System .............................................................. 35

VI |
Page
BIT, 2009 Final Thesis
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

List of Table

Table3. 1 Resistors Used............................................................................................................... 17


Table 3. 2 Capacitors Used ........................................................................................................... 17

VII |
Page
BIT, 2009 Final Thesis
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

List of Acronyms

AC Alternating Current
ADC Analog to Digital Converter
BJT Bipolar Junction Transistor
DC Direct Current
DG Distributed Generation
EMR Electro Magnetic Relay
IC Integrated Circuit
IPO Input, Process and Output
KVL Kirchoff’s Voltage Law
LED Light Emitting Diode
LV Low Voltage
NC Normal Close
POT Potentiometer
VO Output Voltage
VRMS Root Means Square Voltage

VIII |
Page
BIT, 2009 Final Thesis
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

Abstract

Induction motor is one of the most important motors used in industrial applications. The aim of
this project is to design an over voltage and under voltage control system to protect the induction
motor from damage. The fluctuation in AC mains supply is frequent in homes and industries. The
sensitive electronic devices in these conditions can get easily damaged. For example an induction
motor normal operating voltage is 220 volt AC. If voltage input to induction motor between 180-
240 voltages of induction motor may burn or excessive current may flow which in turn cause short
circuit in the winding of motor.

This project is designed to avoid all these issues which automatically turn on and turn off main
power supply in case of issue in AC main power supply and on one need to control it manually.
Comparator is embedded into this system to make it smart enough to handle all the issues
intelligently and to provide control signals to turn on and off AC main power supply. The over
voltage and under voltage control system of induction motor is preferable to have a tripping
mechanism to protect the induction motor from any damage. This over voltage and under voltage
control system of induction motor will trip the induction motor in the event of the input voltage
falling over or under the sated value. Comparator is used to compare under and over voltage and
send signal to switching device to trip the fault from damaging the induction motor. A switch is
then operated to cut off the induction motor for safety reasons. The hardware materials required
for this over voltage and under voltage control system of induction motor project are the
transformer, Comparator, voltage regulator, resistors, potentiometer, capacitors, diodes, switch,
and induction motor.

IX |
Page
BIT, 2009 Final Thesis
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

CHAPTER ONE

1. INTRODUCTION

1.1 Background

Protection against fault in power systems is very essential and vital for reliable performance. A
power system is said to be faulty when an undesirable condition occurs in that power system. The
undesirable condition might be short circuits, over current, under voltage, overvoltage etc. An
Induction motor is one of the most significant electromechanical equipment, so it needs protection
against voltage instability. Power system stability is the ability of an electric power system, for a
given initial operating condition, to regain a state of operating equilibrium after being subjected to
a physical disturbance, with most system variables bounded so that practically the entire system
remains intact [5].

Voltage stability refers to the ability of a power system to maintain steady voltages at all electrical
buses in the system after being subjected to a disturbance. On the contrary, voltage instability is
mainly caused when a power system cannot meet its demand for reactive power. The dangers of
power instability are observed to be tremendously serious not only to the power grid, but also in
the mainstreams users of power utilities [4]. An overvoltage and under voltage condition is a form
of voltage instability that also may occur in the household electrical system.

Often times the aforementioned condition is detrimental to the life of electrical devices affected
by it. An overvoltage condition in an induction motor occurs when the voltage in the motor rises
above its upper design limit. Such occurrence in the system damages sensitive electronic and
electrical devices which are designed to operate within predesigned rated voltages. Consequently
during under-voltage condition, an induction motor is also heated up quickly because the torque
and the speed of the induction motor are correspondingly be reduced, hence causing an increase in
induction motor current. It is therefore desirable to protect electrical installation zones against
overvoltage and/or under voltage condition to minimize risk of damage to induction motor
connected to the electrical installation zones [7]. Now day’s high quality power is basic need of
highly automated industries and home appliances. So this high quality power may be got by the
help of this circuit and it will improve the power factor and thus power can be fully utilized.

1|Page
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

1.2 Statement of the Problem


The dangers of power fluctuation on electrical equipment are a serious problem. An essential
concern in an induction motor protection is the high cost of the motor and the relative downtime
cost when induction motor and other relevant equipment fails during voltage instability. Under
voltage and over voltage are the main types of voltage instability. Power fluctuations especially
in Ethiopia prompted the consumers to suffer from these inefficiencies which often times
detrimental to the life of every power utility installations aside from the discomfort of power
brown-outs.

1.3 Objective
The main objective of this project is to design and implement abnormal voltage protection system
for induction motor.
1.3.1 Specific Objective
 To collect and analysis data
 To design the over voltage and under voltage protection system
 To select transformer , bridge rectifier, voltage sensor, voltage regulator, transistor, relay

 To simulate system in accordance to the established design parameters

1.4 Methodology used in this Project


For successful completion of this project some steps will be followed to carry out different tasks.
Power fluctuation was burning issue as we saw in Ethiopian electric power utility during internship
program. So, that we were decided to solve this problem. Different literatures were revised relating
to this project and data was collected about condition and control parameter of induction motor.
The process of this system is whenever there an overvoltage or under voltage the relay sense the
input from operational amplifier and gets trip and the load is off. Thus it protects the electrical
appliance.

Identify Revised System


problem literature model
and data design Simulation
collection
Figure 1.1: Methodology of the Project

2|Page
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

1.5 Expected Outcomes and Significance of the Project

1.5.1 Expected Outcomes of the Project


The expected outcome of this project is to protect the induction motor from voltage instability by
tripping the supply voltage in the range between “180-240volt” the induction motor operate at
normal condition but when the voltage is out of the range the relay is open and the motor is safe
from damage.
1.5.2 Significant of the Project
The significance of the project is perceived to satisfy the household consumer’s needs for efficient
power utility, safe from detrimental power fluctuations there by offering longer service life and
quality services to electrical household equipment. The protection circuit design is also perceived
to serve as a model for induction motor protection and home safety.
1.5.3 Feasibility of the Systems
This project reduces the effect of voltage instability on induction motor safely, cheap and it gives
fast response as compared to other voltage stabilizer. So this project is more acceptable in the
society since voltage instability is currently occur in any industry, home and any organization that
uses electric power.
1.5.4 Conceptual Framework
The framework of the project covers the integration of the following electronic components that
comprise the over voltage and under voltage protection. This project utilizes the input, process,
and output (IPO) paradigm which comprises the design of the transformer, bridge rectifier, voltage
regulator, comparator, resistance, diode, potentiometer, transistor, power supply, relay, and load.
The IPO paradigm is simulated through simulation using acceptable software most preferably
Proteus software and implemented.

3|Page
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

•Transformer
•Capacitors Process
•Resistors
•Over and Under
•Transistors •comparator
Voltage Protection
•Relay •Simulation
induction motor
•AC motor Software
•Power
supply
•Diodes
Output
Input

Figure 1.2: Conceptual Framework of the Project [5]

1.5 Scope of the Project

The coverage of the study outlines the design, simulation and implementation of the over voltage
and under voltage protection circuit through electronic simulation using Proteus software. Physical
electronic components and other auxiliary equipment are implemented in this current study. In the
Proteus professional software have also its own limitation based on the tolerance of each
components in the over voltage and under voltage control system of single phase induction motor.
1.6 The Project Organization
The project is organized into six chapters. The contents of these chapters are summarized as:-
Chapter.1: Introduces overall background information of the system. This includes background,
problem statement, significance and objective, proposed methodology of the work and its Scope
and contribution.
Chapter.2: Focuses revision of related literatures to this system.
Chapter.3: Covers system components and operation.

Chapter.4: Focuses system design and analysis

Chapter.5: describe results and discussions

Chapter.6: Summarizes the conclusion and recommendation for future work

4|Page
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

CHAPTER TWO

2. LITERATURES REVIEW

2.1 Evolution of Over Voltage and Under Voltage Control System

Mohammad Shah Alamgir and Sumit Dev(2015) proposed Voltage regulators have been in
existence for some 158 years with the simple purpose of reducing or increasing voltage. Voltage
regulators are used to reduce electricity costs and CO2 emissions. This use of voltage regulators is
commonly referred to as voltage optimization, or more correctly power optimization [4]. Voltage
optimization is more in demand today than at any other time. This is because power demand is
constantly growing and now outstripping supply.

This produces a resultant deterioration of power quality irregular voltage which is mostly too high
and sometimes too low. This constant change in main voltage damages user’s electrical equipment
and causes them to pay too much for their electricity. Consumers want to protect their sites from
electrical equipment damage caused by poor power quality and the ever increasing cost of
electricity. Power optimization has become the proven method in over voltage supply areas to save
energy and electrical costs, increase the lifecycle of electrical equipment, and reduce electrical
equipment maintenance and repair of costs [9].

Causes and Effect of Voltage Unbalance Mitigation Techniques


Annette von Jouanne and BasudebBanerjee (2001) proposed on causes and effects of voltage
unbalance and to discuss related standards, definitions and mitigation techniques. Several causes
of voltage unbalance on the power system and in industrial facilities are presented as well as the
resulting adverse effects on the system and on equipment such as induction motors and power
electronic converters and drives. Standards addressing voltage unbalance are discussed and
clarified, and several mitigation techniques are suggested to correct voltage unbalance problems.

This study makes apparent the importance of identifying potential unbalance problems for the
benefit of both the utility and customer (Annette von Jouanne and Basudeb Banerjee, 2001).
The purpose of power system protection is to detect the faults or abnormal operating condition and
to initiate corrective action. Relay must be able to evaluate wide variety of parameters to establish
that corrective action is required. Obviously, a relay can’t prevent the fault. Its primary purpose is

5|Page
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

to detect the fault and take the necessary action to minimize the damage to the equipment or to the
system [1].

Sensitivity Analysis of Frequency and Voltage Stability in Islanded Microgrid


HannuLaaksonen, KimmoKauhaniemi (2007) describes their study on the voltage and frequency
stability of an islanded micro grid and the sensitivity of these quantities to certain changes in
system configuration. In conventional power systems the system frequency is coupled with the
rotor speed of the directly grid connected large synchronous generators and power unbalance can
be seen as changed system frequency. But in an islanded micro grid it is possible that all generation
units are connected to grid via converters and there is no inertia of rotating masses to affect the
frequency.

In that case the frequency has to be created by a power electronic device and the frequency is
more of less fixed and power unbalance cannot be detected in the classical way. The studied urban
low voltage (LV) network based micro grid consists of three converters and one synchronous
generator based distributed generation (DG) units. The studies are made with PSCAD simulation
software [2].

Voltage multi-stability in distribution grids with power flow reversal


Hung D. Nguyen, Konstantin Turitsyn (2014), describe in their study that high levels of penetration
of distributed generation and aggressive reactive power compensation with modern power
electronics may result in the reversal of active and reactive power flows in future distribution grids.
The voltage stability of these operating conditions may be very different from the more traditional
power consumption regime. Stability characteristics of distribution networks with reversed power
flow were also studied [3].

After introducing a universal algebraic approach to characterize all the solutions of the power flow
equations, we show that new solutions appear in the reversed power flow regime even in the
simplest three bus systems. Some of these solutions are shown to be stable and the system may
exhibit a phenomenon of multi-stability, where multiple stable equilibrium co-exist at the given
set of parameters, and the system may converge to an undesirable equilibrium after a disturbance.

6|Page
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

These predictions are validated with dynamic simulations of two different systems. Under certain
conditions the new states are viable and may be characterized by relatively high voltages.

We designed to avoid all these issues which automatically turn on and turn off main power supply
in case of issue in AC main power supply and on one need to control it manually. Comparator is
embedded into this system to make it smart enough to handle all the issues intelligently and to
provide control signals to turn on and off AC main power supply. The over voltage and under
voltage control system of induction motor is preferable to have a tripping mechanism to protect
the induction motor from any damage. This over voltage and under voltage control system of
induction motor will trip the induction motor in the event of the input voltage falling over or under
the sated value.

7|Page
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

CHAPTER THREE

3. SYSTEM COMPONENTS AND OPERATIONS

3.1 Modeling of the Project

In the block diagram shown below, the transformer, bridge rectifier, comparator, voltage
regulator, transistor, power supply, zener diodes, switch, and induction motor are interconnected
to perform circuit protection from over voltage and under voltage occurrence. The primary
winding of the 220v AC transformer is connected to a variable AC input voltage and the output is
connected to an induction motor.

At the primary side of the transformer is a step down transformer and which is step down from
220v to 12v AC. By the helping of bridge rectifier it is converted to a pure 12v DC at the secondary
side of the transformer. While monitoring the induction motor parameters, whenever the induction
motor voltage exceeds high voltage, a comparator compare the voltage drop on potentiometer and
zener diode and it sends a trip signal to the switch, thereby protecting the induction motor from
damage. Moreover, when the supply voltage is decreased from its specified voltage, the
comparator compare the voltage drop on potentiometer and zener diode and it sends a trip signal
to the switch and the induction motor will be protected from damage.

8|Page
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

Step Bridge Voltage


down Rectifier Regulato
Transform r Load
er

Pot. Comparato
rs
Preset 1
Power IC LM324
Zener
supply diode

Relay
Pot.

Preset 2

Zener diode

Figure 3.1: Block Diagram of Protection System

3.2 System Components

3.2.1 AC Power Supply


This over voltage and under voltage control system project the AC power supply typically takes
the voltage from the main supply and lowers it to the desired voltage. An AC powered unregulated
power supply usually uses a transformer to convert the voltage from the wall outlet to a different
measurement of voltages by the helping of step down transformer on this over voltage and under
voltage control system project. If it is used to produce DC, a bridge rectifier is used to convert
alternating voltage to a pulsating direct voltage, followed by a filter, comprising by the capacitor,
and resistor, to filter out (smooth) most of the pulsation. Figure 3.2 shows the AC power supply
electronic symbol.

9|Page
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

Figure 3.2: AC Source

3.2.2 Transformer:
 Specification:
 Step down transformer 230V/12V
 Operating frequency is 50HZ
 Voltage is converted from 230 V to 12 V
 Current rating is 1A
Low voltage power is described as power supplied from a transformer of 30 volts or
less. The transformer actually steps down and converts 230 volt power to 30 volts or less.
Transformers are normally mounted on a junction box. Sometimes transformers have more than
one voltage connection point, called a multi-tap transformer.

Transformers are constructed of two tightly wound coils encased in a metal cover. Since the two
coils are placed closely together in the case, current flows through the primary winding (the 120-
volt side) and as it does this, it produces a magnetic flow. This flow produces current in the second
coil winding (secondary winding) that produces the low voltage output.

The primary coil has more windings than the secondary coil. Because of the reduced
number of windings in the secondary coil, the voltage output is much less. Secondary windings
usually produce voltages between 8 and 24volts.An electronic low voltage transformer also
contains an electronic device, called an inverter, which allows the size of the low voltage
transformer to be substantially smaller. An inverter and a small transformer make up the main
components of what we normally call an electronic low voltage transformer.

10 | P a g e
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

 Characteristics:
 Used for indoors
 Low voltage ripple noise
 Green energy saving chip
 Design double insulate

Figure 3.3: Low Voltage Stepdown Transformer

3.2.3 Diode Bridge Rectifier


A bridge rectifier is an arrangement of four or more diodes in a bridge circuit configuration which
provides the same output polarity for either input polarity. It is used for converting an alternating
current (AC) input into direct current (DC) output. The primary application of bridge rectifiers
which is used for the purpose of converting an alternating current (AC) input into direct current
(DC) output. All electronic devices require direct current, so bridge rectifiers are used inside the
power supplies of almost all electronic equipment. The signal may be amplified before it is detected; if it is
not then a very low voltage drop diode or a diode biased with a fixed voltage must be used.

Figure 3.4: Bridge Rectifier (positive half cycle)

11 | P a g e
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

3.2.4 Voltage Regulator – IC LM7812


The LM7812 series of three-terminal positive regulators are available in the VO=DVs and with
several fixed output voltages, making them useful in a Wide range of applications. Each type
employs internal current limiting, thermal shutdown and safe operating area protection, making it
essentially indestructible. If adequate heat sinking is provided, they can deliver over 1A output
Current. Although designed primarily as fixed voltage regulators, these devices can be used with
External components to obtain adjustable voltages and currents.
A voltage regulator is an electrical regulator designed to automatically maintain a
constant voltage level. A voltage regulator is an example of a negative feedback control loop. It
may use an electromechanical mechanism, or electronic components. Depending on the design,
it may be used to regulate one or more AC or DC voltages.

Figure 3.5: IC 7812

Electronic voltage regulators operate by comparing the actual output voltage to some
internal fixed reference voltage. Any difference is amplified and used to control the regulation
element in such a way as to reduce the voltage error. This forms a negative feedback control
loop; increasing the open-loop gain tends to increase regulation accuracy but reduce stability
(avoidance of oscillation, or ringing during step changes).

There will also be a trade-off between stability and the speed of the response to changes. If the
output voltage is too low (perhaps due to input voltage reducing or load current increasing),
the regulation element is commanded, up to a point, to produce a higher output voltage - by

12 | P a g e
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

dropping less of the input voltage (for linear series regulators and buck switching regulators),
or to draw input current for longer periods (boost-type switching regulators); if the output
voltage is too high, the regulation element will normally be commanded to produce a lower
voltage. However, many regulators have over-current protection; so that they will entirely stop
sourcing current (or limit the current in some way) if the output current is too high, and some
regulators may also shut down if the input voltage is outside a given range.

Specification:

 Output current in excess of 1A.


 Output Voltages of 12V.
 Current internal thermal overload protection.
 No external components required.
 Output transistor safe area protection.
 Internal short circuit limit.
3.3.5 Zener Diode
A Zener diode is a type of diode that permits current not only in the forward
direction like a normal diode, but also in the reverse direction if the voltage is larger than the
breakdown voltage known as "Zener knee voltage" or "Zener voltage".

Figure 3.6: Zener Diode

A conventional solid-state diode will not allow significant current if it is reverse-biased below its
reverse breakdown voltage. When the reverse bias breakdown voltage is exceeded, a
conventional diode is subject to high current due to avalanche breakdown. Unless this current is
limited by circuitry, the diode will be permanently damaged. In case of large forward bias
(current in the direction of the arrow), the diode exhibits a voltage drop due to its junction built in

13 | P a g e
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

voltage and internal resistance. The amount of the voltage drop depends on the semiconductor
material and the doping concentrations.

A Zener diode exhibits almost the same properties, except the device is specially
designed so as to have a greatly reduced breakdown voltage, the so-called Zener voltage. By
contrast with the conventional device, a reverse-biased Zener diode will exhibit a controlled
breakdown and allow the current to keep the voltage across the Zener diode at the Zener voltage.
For example, a diode with a Zener breakdown voltage of 3.2 V will exhibit a voltage drop of 3.2V
if reverse bias voltage applied across it is more than its Zener voltage. The Zener diode is therefore
ideal for applications such as the generation of a reference voltage (e.g. for an amplifier
stage), or as a voltage stabilizer for low-current applications.

3.3.6 Diode
The most common function of a diode as shown in bridge rectifier figure above is to allow an
electric current in one direction (forward direction) while blocking current in the opposite direction
(reverse direction). In electronics a diode is a two terminal electronic component that conducts
electric current in only one direction.

Figure 3. 7: Diode Symbol

3.3.7 Potentiometer
A potentiometer (colloquially known as a "pot") is a three- terminal resistor with a
sliding contact that forms an adjustable voltage divider. If only two terminals are used (one side
and the wiper), it acts as a variable resistor or rheostat. This component acts much like a
tapped/split resistor, except that you can adjust its resistance. The variability of the potentiometer
allows flexibility in the resistance as it resists the flow of current into a particular branch.

14 | P a g e
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

Potentiometers are commonly used to control electrical devices such as volume controls on audio
equipment. Potentiometers operated by a mechanism can be used as position transducers, for
example, in a joystick. Potentiometers are rarely used to directly control significant power.

Figure 3. 8: Rated Potentiometer

3.3.8 IC LM324
Specifications:
 Internally frequency compensated for unity gain
 Large DC voltage gain 100 Db
 Wide bandwidth (unity gain) 1 MHz
 Wide power supply range
 Very supply current drain (700 µA)
 Low input biasing current 45 mA (temperature compensated)
 Low input offset voltage 2 mV and offset current 5 mA
 Input common mode voltage range includes ground

Figure 3.9: Pin Configuration LM 324

15 | P a g e
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

The LM324 series consists of four independent, high gains; internally frequency compensated
operational amplifiers which were designed specifically to operate from a single power supply
over a wide range of voltages. Operation from split power supplies is also possible and the low
power supply current drain is independent of the magnitude of the power supply voltage.
3.3.9 Transistor
A transistor is a semiconductor device used to amplify and switch electronic signals
and electrical power. It is composed of semiconductor material with at least three terminals for
connection to an external circuit. A voltage or current applied to one pair of the transistor's
terminals changes the current through another pair of terminals. Because the controlled (output)
power can be higher than the controlling (input) power, a transistor can amplify a signal. Today,
some transistors are packaged individually, but many more are found embedded in integrated
circuits.
3.3.10 Capacitors and Resistors
Resistors:
Resistors are used to maintain a constant relation between current flow and voltage. Resistors are
used to step up or lower the voltage at different points in a circuit and to transform a current signal
into a voltage signal or vice versa, among other uses. The electrical behavior of a resistor obeys
Ohm's law for a constant resistance; however, some resistors are sensitive to heat, light, or other
variables. Variable resistors, or rheostats, have resistance that may be varied across a certain range,
usually by means of a mechanical device that alters the position of one terminal of the resistor
along a strip of resistant material.

Figure 3.10: Resistors

16 | P a g e
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

Rating of Resistor Required Numbers


33kΩ 3
6.8Ω 4
10kΩ 4
1kΩ 4

Table 3.1: Resistors Used


Capacitors:
Capacitor stores and release electrical charge. A capacitor or condenser is a passive electronic
component consisting of a pair of conductors separated by a dielectric. When a potential difference
exists across the conductors, an electric field is present in the dielectric. This field stores energy
and produces a mechanical force between the conductors. They are used for filtering power supply
lines, tuning resonant circuits, and for blocking DC voltages while passing AC signals, among
numerous other uses. The effect is greatest when there is a narrow separation between large areas
of conductor; hence capacitor conductors are often called plates. Figure 3.7 shows a capacitor
electronic symbol.

Figure 3.11: A Typical Capacitor

Rating of Capacitor Required Numbers


470 µF 3
0.1 µF 4

Table 3. 2 Capacitors Used

17 | P a g e
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

3.3.11 Relay

A relay is an electrically operated switch. Many relays use an electromagnet to


operate a switching mechanism mechanically, but other operating principles are also used.
Relays are used where it is necessary to control a circuit by a low-power signal (with complete
electrical isolation between control and controlled circuits), or where several circuits must be
controlled by one signal. The relay is an electrically controllable switch widely used in industrial
controls, automobiles, and appliances.

It allows the isolation of two separate sections of a system with two different voltage sources. For
example, an induction motor can be isolated from a 220V system by placing a relay in between
them. One such relay is called an electromechanical or electromagnetic relay EMR. The EMRs
have three components: the coil, spring and contacts. In figure 3.13, a digital +3V can control a
220Vac induction motor without any physical contact between them. When current flows through
the coil, a magnetic field is created around the coil (the coil is energized), which causes the
armature to be attracted to the coil. The armature’s contact acts like a switch and closes or opens
the circuit. The relay serves as the protective device of the entire system.

Figure 3.12: Atypical Relay

A simple electromagnetic relay consists of a coil of wire surrounding a soft iron


core, an iron yoke which provides a low reluctance path for magnetic flux, a movable iron
armature, and one or more sets of contacts (there are two in the relay pictured). The armature is
hinged to the yoke and mechanically linked to one or more sets of moving contacts. It is held in

18 | P a g e
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

place by a spring so that when the relay is de-energized there is an air gap in the magnetic circuit.
In this condition, one of the two sets of contacts in the relay pictured is closed, and the other set
is open.

When an electric current is passed through the coil it generates a magnetic field that
attracts the armature and the consequent movement of the movable contact either makes or
breaks (depending upon construction) a connection with a fixed contact. If the set of contacts
was closed when the relay was de-energized, then the movement opens the contacts and breaks
the connection, and vice versa if the contacts were open. When the current to the coil is switched
off, the armature is returned by a force, approximately half as strong as the magnetic force, to its
relaxed position. Usually this force is provided by a spring, but gravity is also used commonly in
industrial motor starters. Most relays are manufactured to operate quickly. In a low-voltage
application this reduces noise; in a high voltage or current application it reduces arcing.
When the coil is energized with direct current, a diode is often placed across the coil
to dissipate the energy from the collapsing magnetic field at deactivation, which would otherwise
generate a voltage spike dangerous to semiconductor circuit components. Some automotive
relays include a diode inside the relay case. Alternatively, a contact protection network
consisting of a capacitor and resistor in series (snubber circuit) may absorb the surge. If the coil
is designed to be energized with alternating current (AC), a small copper "shading ring" can be
crimped to the end of the solenoid, creating a small out-of-phase current which increases the
minimum pull on the armature during the AC cycle.

A solid-state relay uses a thyristor or other solid-state switching device, activated by the control
signal, to switch the controlled load, instead of a solenoid. An opt coupler (a light-
emitting diode (LED) coupled with a photo transistor) can be used to isolate control and
controlled circuits.

19 | P a g e
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

3.3 Over Voltage and Under Voltage Protection Circuit

3.3.1 Overvoltage Protection


In overvoltage protection system of single phase induction motor, protects the motor from
overvoltage, the voltage which is higher than the rated voltage. In circuit diagram of overvoltage
protection it consists the comparator which compare two voltages one is supply and another one
is drop across the variable resistance. Operational amplifier IC LM324 (IC2) is used here as a
comparator. IC LM324 consists of four operational amplifiers, of which only two operational
amplifiers (N1 and N2) are used in the circuit. The unregulated power supply is connected to the
series combination of resistors R1 and R2 and potentiometer VR1. The same supply is also
connected to a 6.8V Zener diode (ZD1) through resistor R3.
Preset VR1 is adjusted such that for the normal supply of 180V to 240V, the voltage at the non-
inverting terminal (pin 3) of operational amplifier N1 is less than 6.8V. Hence the output of the
operational amplifier is zero and transistor T1 remains off.
 The relay, which is connected to the collector of transistor T1, also remains de-energized.
As the AC supply to the electrical appliances is given through the normally closed (N/C)
terminal of the relay, the supply is not disconnected during normal operation.
 When the AC voltage increases beyond 240V, the voltage at the non-inverting terminal
(pin 3) of operational amplifier N1 increases. The voltage at the inverting terminal is still
6.8V because of the zener diode.
 Thus now if the voltage at pin 3 of the operational amplifier is higher than 6.8V, the output
of the operational amplifier goes high to drive transistor T1 and hence energize relay RL.
Consequently, the AC supply is disconnected and electrical appliances turn off.
Thus the appliances are protected against over-voltage.

20 | P a g e
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

Figure 3.13: Circuit Diagram of Overvoltage Protection

3.3.2 Under Voltage Protection

In under voltage protection of single phase induction motor provides the protection from the under
voltage. When supply system has low voltage less than the rated of induction motor then under
voltage protection section of protection supply is provided to motor. Single phasing works.

When the line voltage is below 180V, the voltage at the inverting terminal (pin 6) of operational
amplifier N2 is less than the voltage at the non-inverting terminal (6V). Thus the output of
operational amplifier N2 goes high and it energizes the relay through transistor T1. The AC supply
is disconnected and electrical appliances turn off.
 Thus the appliances are protected against under-voltage. IC1 is wired for a regulated 12V
supply.
 The relay energizes in two conditions: first, if the voltage at pin 3 of IC2 is above 6.8V,
and second, if the voltage at pin 6 of IC2 is below 6V.
 Over-voltage and under-voltage levels can be adjusted using presets VR1 and VR2,
respectively.

21 | P a g e
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

Figure 3.14 : Circuit Diagram of Under Voltage Protection

22 | P a g e
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

CHAPTER FOUR

4. SYSTEM DESIGN AND ANALYSIS

4.1 Design of Material with Given Specifications

4.1.1 Selection of Transformer

Secondary winding calculation of transformer

The 220v AC: 12v AC step down transformer is used to supply the reduced voltage for induction
motor over voltage and under voltage control system. The voltage transformer will pass through
rectification process before fed to a 12v DC. Assume the transformer has 120 turns of coil in the
primary, therefore secondary winding turns calculated as:
N1 V1
= (1)
N2 V2
120
= 220Vv/12v
N2
12
N2 = ∗ 120 = 𝟕turns
220
Transformer primary current calculation The step down transformer is a transformer that has
low voltage in the secondary than the voltage in the primary. But in case of current it would step
up i.e. the current at the primary is lower than the current at the secondary side of the transformer.
Assume the secondary current is 1A, and then the primary current can be calculated as:
N1 I2
= (2)
N2 I1
N1 V1 I2 220
= = =
N2 V2 I1 12
12
I1 = ∗ 1 = 𝟎. 𝟎𝟓𝟒𝟓𝐀 = 𝟓𝟒. 𝟓𝐦𝐀
220
The above calculation shows that the step down transformer has step up the primary current from
54.5mA to 1A at the secondary.
4.1.2 DC Voltage Design Calculation
The over voltage and under voltage protection circuit is capable of measuring and monitoring
voltages from 200 to 240v AC. In this project the voltage can be increased or decreased by using
the autotransformer and the output of the voltage monitoring circuit is fed to ADC convertor,

23 | P a g e
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

whenever the voltage is varied to 200v AC, the comparator will detect under voltage fault,
consequently the comparator sends a trip signal to the relay, and the relay cuts the induction motor
from the AC mains, thereby protecting the motor automatically. The secondary voltage of the
transformer is 12v AC and connected to the bridge rectifier, therefore the DC output is
approximated as:
𝐃𝐃𝐂 = 𝐕𝐀𝐂 ∗ √𝟐 − (𝟐 ∗ 𝟎. 𝟕) (𝟑)

VDC = 12 ∗ √2 − 1.4 = 15.57𝑉


The rms transformer voltage and the 0.7v is voltage drop across the rectifier. As there are two
Diodes conducting for each half cycle, therefore there will be two rectifier voltage drops.

Figure 4.1: Typical Bridge Rectifier

Design bridge rectifier with given specifications


Given data:
VDC = 15.57V
IDC = 1A
Assume;VON = 1V, VR < 0.15𝑉
VP VDC 2VON 15.57v 2∗1
V= = + = + = 12.42Vrms
√2 √2 √2 √2 √2
According to various sources, the ripple voltage of a full wave bridge rectifier is calculated as:
IDC ∗ T
VR = (4)
2C
24 | P a g e
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

Idc ∗ T 66μS
C= = 1A ∗ = 220.3μF
2VR 2 ∗ 0.15V
Where:
T =is the time taken
C= is the capacitor
R =the resistor of motor.
4.1.3 Design Over Voltage and Under Voltage Protection Calculation
By applying the analog signal to comparator + input called “non-inverting” and – input called
“Inverting”, the comparator circuit will compared this two analog signal, if the analog input on +
input is greater than the analog input on – input (inverting) then the output will swing to the logical
“1” and this will make the open collector transistor.

Figure 4.2: Design Over Voltage and Under Voltage Protection


𝑅𝑣2 + 𝑅4
𝑉− = ∗𝑉 (5)
𝑅𝑣2 + 𝑅4 + 𝑅6 𝐶𝐶
Assume R 6 = 10KΩ
𝑉𝐶𝐶 is the voltage which activities comparator
When 𝑉 − = 𝑉 + the output of comparator is zero
V − = V + = 6.8v , which drop on the zener diode
RV2 +R4
So, 6.8v = ( ) ∗ 5.2V
RV2 +R4 +10KΩ

25 | P a g e
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

6.8V R V2 + R 4
= = 1.307
5.2V R V2 + R 4 + 10KΩ

1.307(R V2 + R 4 ) + 13.07KΩ = R V2 + R 4

0.307(R V2 + R 4 ) = −13.07KΩ

13.07KΩ
R V2 + R 4 = − = 42.6KΩ
0.307

In case of our design we choose 10𝐾Ω resistance and 47KΩ potentiometer adjust to32.6KΩ.

4.1.4 5V Power Supply using LM7805 Voltage Regulator with Design

In most of our electronic products or projects we need a power supply for converting mains AC
voltage to a regulated DC voltage. For making a power supply designing for each and every
component is essential. Here we select LM7805 voltage regulator type because in our design we
need 5v dc output and have an input 12v dc. As we require a 5v we need LM7805 voltage regulator

IC.LM7805 IC Rating:
 Input voltage 7v-35v
 Current rating 𝐼𝐶 = 1𝐴
 Output voltage rang 4.8v-5.2v

Figure 4.3: Typical Voltage Regulator

4.1.5 Relay Drive Circuit

The 3v relay‘s coil needs around 30mA to be energized, the current is obtained by V/R
expression. The coil is 3v DC and the coil resistance is 200ohm, (3v/200ohm) is needed to energize
the relay; therefore a transistor was used as relay driver which is placed between the comparator
and the relay.

26 | P a g e
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

4.1.6 Transistor used as Driver


The transistor is used as the driver and the basic function of the driver circuit is to provide the
necessary current to energize the relay coil. It’s important that the transistor is driven in to
saturation so that the voltage drop across the transistor is minimum thereby dissipating very little
power. The protection diode in the circuit is used to protect the transistor from the reverse current
generated from the coil of the relay during the switch off time. When the base voltage is zero, BJT
will be in cut off IC =0, VOUT=VCC (open switch) When base voltage is 5V DC, BJT can be in
saturated (closed switch) with VOUT=VCE=Vsat~0.2v.

Figure 4.4: Transistor

Cut off condition


A transistor is said to be in cut-off region when the base emitter BE junction is not forward biased.
When IB is near to zero IC approaches zero in a non-liner manner this is known as a cut off region
of operation and in this case the transistor acts as open or off switch.
Saturation condition

The transistor is said to be in a saturated condition when the BE base emitter junction is in forward
biased, and there is an enough base current to produce high collector current. In this case the
transistor is said to be closed or on. The collector current can be calculated as:
VBE = 0.7V, IB > 0A
VCC − VCE
IC = (6)
RC

27 | P a g e
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

Verification of transistor base resistor value


The output from the comparator is required to energize the relay with a 240 ohm coil. The
supply voltage to the transistor is 5V. The comparators supply a maximum current of
2mA.Calculating the base resistance RB. Therefore:
𝑉𝐶𝐶 ∗ ℎ𝐹𝐸
𝑅𝐵 = (7)
3 ∗ 𝐼𝐿
To find the load current,
VS 3V
IL = = = 15mA
R L 200Ω
To find the resistor current gain,
IL 15mA
hFE = 5 ∗ =3∗ = 9.1v
Iinput 8.24mA
Finally the 𝑅𝐵 is calculated since all the variables are known:
3 ∗ 9.1V
RB = = 0.6068KΩ
3 ∗ 15mA
With the RB=0.6068Kῼ, the closest resistor value of 1kῼ choose as RB
Verification of transistor VCE in saturated region (closed) by voltage divider
Voltage divider rules states that the voltage across the resistor in series circuit is equal to the value
of the resistor multiply by the total impressed voltage across the series elements divided by the
total resistance of the series elements.
RE
VCE = ∗V (8)
R C + R E CC
R E = 0KΩ, R C = 200Ω, VCC = 5V and VCC =?
0
VCE = ∗ 5V
200Ω
𝑉𝐶𝐸 = 0𝑉
Calculating base current IB using Kirchhoff’s voltage law (KVL)
The base current IB can be calculated as:
IB R B + VBE − VBB = 0 (9)
VBB − VBE 5V − 0.7V
IB = = = 4.3mA
RB 1KΩ
Calculating Collector current IC using Kirchhoff’s voltage law (KVL)
The collector current Ic can be calculated as:

28 | P a g e
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

𝑉𝐶𝐶 = 𝐼𝐶 𝑅𝐶 + 𝑉𝐶𝐸 (10)


VCC − VCE 5V − 0V
IC = = = 2.5mA
RC 0.2KΩ
Verification of transistor VCE in cut off region (open)
In cut off region IC=IE≈0, therefore the collector current can be reckoned as:
VCE = VCC (11)
VCC − VCE
IC =
RC
IC R C = VCC − VCE
0 ∗ 0.2KΩ = 5V − VCE
0 = 5 − VCE
VCE = 5V

4.2 Development of the Study

The design of over voltage and under voltage control system or tripping mechanism section
describes the process of developing the operational circuit design based on the stipulated block
diagram. However, the implementation of this protection circuit will only be simulated using the
acceptable electronic circuit Proteus professional software. The purpose of the simulation
approach is to save financial resources during the development process. Circuit integration of
components according to their specific functionality will be undertaken through simulation. The
overall design of over voltage and under voltage control system of the project is looks like the
circuit in Figure 4.5.

29 | P a g e
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

Figure 4.5: Overall System Design

The inclusion of comparator makes the circuit operations many accurate and tripping points
adjustable to any levels as desired by the input supply. The voltage regulator gives a constant dc
5v to the comparator to energize it. The bridge rectifier converts 12v ac supply to 15.5v dc and the
capacitor used to make smooth the output voltage from rectifier. The comparator compare the
voltage level from zener diode and potentiometer and sends a signal to the transistor and the
transistor is used as a drive circuit for the relay.

Transistor (Q1)’s base is connected to the above diode junction, and as long as the comparator
output remain low, transistor (Q1) is allowed to conduct by getting the biasing voltage through R7
and R8. However at the moment of comparator output goes high or which may happen during
abnormal voltage conditions, restricting transistor (Q1) from conducting. Relay resistance
instantly switches off itself and the connected motor. The protection diode (D5) in the circuit is
used to protect the transistor from the reverse current generated from the coil of the relay during
the switch off time.

30 | P a g e
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

CHAPTER FIVE

5. RESULTS AND DISCUSSIONS

5.1 The Design, Simulation and Implementation

The design of over voltage and under voltage control system of induction motor analysis depends
upon the values of the given electronics circuit of the over voltage and under voltage in the Proteus
professional software. In this project the design of over voltage and under voltage control system
of induction motor is automatically protected from the effect of over voltage and under voltage by
using the circuit concept of the study through the Proteus software. This Proteus professional
software is properly functional when the proper designing calculation is correct.
5.1.1 The Simulation Software

The electronic circuit ancillary components that comprised the complete control circuit were
chosen in such a way that they are completely available in the simulation software list of
components. The choice of components was undertaken based on its availability in the software
package because there are electronic components that are not available and that it is difficult to
implement simulation without the appropriate electronic components, however, the researchers
were able to find alternative components after a series of benchmarking on its cross reference using
the internet.
5.1.2 The Under Voltage and Over Voltage Control System Circuit Design

The circuit design stipulated in the methodology is utilized in the simulation of the corresponding
under-voltage and over-voltage protection parameters. Specifically, simulations for under-voltage
and over-voltage are conducted to determine the range and level of protection were observed.

The output of the entire system was checked separately. As we designed previously the output of
the transformer, rectifier and voltage regulator is similar with designed values as shown in the
figure 5.1 below.

31 | P a g e
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

Figure 5.1: Output of Transformer, Rectifier and Regulator

The overall design of under and over voltage protection system for an induction motor is obtained
by combining the above circuit including comparator, relay and transistor. The expected output of
transformer, bridge rectifier, and regulator are checked and satisfy the desired output. Comparator
is to isolate the motor from under voltage and over voltage by sending tripping signal to the relay.

5.1.3 The normal voltage condition

During normal voltage condition where the AC voltage supply is within the interval from 175V to
245V, the output component represented by the motor performed its normal function without any
treat of damage or possible burnout. Figure 5.2 reflects the circuit in the normal voltage condition
where the relay contact is triggered to provide current continuity to power the motor as indicated
by the encircled relay.

32 | P a g e
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

Figure 5.2: Output for Normal Voltage

5.1.4 The Under Voltage Protection Design Condition

When the supply voltage is below 180 V, the comparator IC LM324 checks the voltage at the
inverting terminal of operational amplifier N2 is less than the voltage at non-inverting terminal
(6V). Thus the output of operational amplifier goes high and it energizes the relay.

When relay is get energized the protection circuit act as open circuit and it disconnect the AC
supply and load get off. The below picture depicts the working of protection circuit in under
voltage supply is 171 V. Thus, when there is under voltage, the protection circuit automatically
switched off the load and protects the load.

33 | P a g e
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

Figure 5.3: Output for Under Voltage Protection System

5.1.5 The Over Voltage Protection Design Condition

The over voltage limit is selected by the variable resistor 2 i.e. potentiometer 2. So, the beyond
245 voltage level the protection circuit will remain open and load is off.

When the line voltage increases above 245V, the comparator IC check the voltage at the non-
inverting terminal (pin 3) of operational amplifier increases and the voltage at inverting terminal
remain same 6.8V due to zener diode. Thus output of operational amplifier goes high and relay
gets energized through transistor. As the relay gets energized the AC supply gets disconnected and
load is turned off and thus, load is protected from over voltage.

34 | P a g e
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

Figure 5.4: Output for Over Voltage Protection System

35 | P a g e
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

CHAPTER SIX

6. CONCLUSION AND RECOMMENDATIONS FOR FUTURE WORK

6.1 Conclusion

In this project, the induction motor protection using comparator is proposed. For induction
motor voltage sensing circuits were designed and the results have been verified with Proteus
simulation. Through the induction motor voltage analysis in Figure 5.2, Figure 5.3 and Figure 5.4
the current of the induction motor is either zero (open circuit) in under and over voltage condition
but close circuit at normal condition as voltage varies in the system. Whenever the supply voltage
goes above the induction motor rated voltage, the comparator compare the voltage drop on
potentiometer and zener diode and it sends a trip signal to relay thereby protecting the induction
motor from burning. As the supply voltage goes below the minimum voltage of the induction
motor, and then the comparator compare the voltage drop on potentiometer and zener diode and
sending a signal to the relay in order to protect the induction motor from over loaded.

When the supply voltage is at normal condition which is from 175V to 245V, then the induction
motor is working its proper function without damage. The over voltage and under voltage control
system is very important, in order to protect induction motor from unbalanced voltage and also the
purpose of design system is to solve the problems that takes place due to unbalanced voltage. Based
on the simulation results, the system has fast response, better isolation and accurate detection under
the abnormal condition and economically efficient. Hence, the design and simulation on over
voltage and under voltage protection circuit satisfies the technical parameters requirements.

36 | P a g e
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

6.2 Recommendations for Future Work

Based on the results and findings of the study, the recommendations are anchored on the least
significant result of the study. The following recommendations are proposed:
 Since there were difficulties encountered during the conduct of the study relative to the use
of legitimate simulation software, it was observed that with the use of a limited edition
software not all electronic components are available thus simulation sometimes fail. As
such, the purchase of licensed simulation software in electronics and electrical engineering
is highly recommended.
 Since the simulation of the circuit design on abnormal voltage protection has been proven
to be successful, it is recommended that this circuit design shall be physically implemented
by fulfilling all required materials to test its actual functionality in real world problem.
 Based on the work done in this project which protecting induction motor using comparator
some modifications need to be made in the future work, instead of relay it will be changed
by Cycloconverter. Because the relay needs some amount of time to sense a trip signal to
protect the induction motor from damage, but using Cycloconverter the induction motor
can get rated voltage without interruption.

37 | P a g e
Design and Implementation of Abnormal Voltage Protection System for Induction Motor

References

[1]. Annette von Jouanne and BasudebBanerjee, “Causes and Effect of Voltage Unbalance
Mitigation Techniques”, 2001.
[2]. HannuLaaksonen, KimmoKauhaniemi, “Sensitivity Analysis of Frequency and Voltage
Stability”, in Islanded Microgrid, 2007, retrieved from http://www.researchgate.net/publication,
accessed 6/4/2014.
[3]. Hung D. Nguyen, Konstantin Turitsyn, “Voltage multi-stability in distribution grids With
power flow reversal”,2014, retrieved from http://www.researchgate.net/publication, accessed
6/10/2014.
[4]. Mohammad Shah Alamgir and Sumit Dev, “Design and Implementation of an Automatic
Voltage Regulator with a Great Precision and Proper Hysteresis”, Vol.75, year 2015, pp,
“IJAST”.
[5]. C.H.Vithalani, “Over-Under Voltage Protection of Electrical Appliances”, August 2003,
Electronics for You.
[6]. Badri Ram and D N Vishwakarma, “power system protection and switch gear”, New Delhi:
Tata McGraw hill, 1995.
[7]. Frank D. Petruzella, “Electric motors and control systems”, New York: McGrawHill, 1st Ed,
2010.
[8]. Article, “Over voltage Under voltage load Protection”, website:
http://www.nevonprojects.com/Over-voltage-Under-voltage-load-protection.html , last Accessed
27 September 2015.
[9]. LAMARCHE, Paper, “Controlled Ferroresonant Technology”, Volume 1, Issue 2, November
2006.
[10]. Endeavour Energy Power Quality & Reliability Centre, “Voltage Sag Mitigation”,
Technical Note 11, August 2012.
[11]. Math H.J.Bollen, “Understanding Power Quality Problems - Voltage Sags and
Interruptions”, 2000, New Jersey, John Wiley & Sons.
[12]. All about Circuits, Voltage Regulation, Available from:
http://www.allaboutcircuits.com/vol_2/chpt_9/6.html, last Accessed 29 September 2015.

38 | P a g e

You might also like