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Advantages vs Disadvantages
Protection of the drug from the surrounding environment, hence
improving the shelf-life, and stability
Protection of environment from product, where active core material is
hazardous or toxic
Separation of components, allowing control of incompatibility of
components
Control rate of release of core material, by rupture of polymer wall e.g.
by impact or long acting sustained release e.g. solution or diffusion
Masking undesired properties of active component e.g. odour, taste
Formation of solid systems e.g. retention of liquid or volatile
compounds
Targeting of site of release of active material
Small size and large surface area improving bioavailability
Low yield (API loss)
Cost and Complexity
Scale up 3
Types of microencapsulation techniques
Coacervation
Solvent extraction
Supercritical fluid Inclusion complexes
polycondensation
Suspension/emulsion
spray-congealing
Hot-melt extrusion
*yhors ciro & john rojas, STABILIZATION OF ASCORBIC ACID BY MICROENCAPSULATION FOR COSMETIC
PREPARATIONS, IN: ASCORBIC ACID, USES AND APPLICATIONS, NOVA SCIENCE PUBLISHERS
*Microcapsules of Vit. C
Supercritical fluids (CO2) techniques
Supercritical fluids (CO2) techniques
Spray congealing/Spray-drying
The transition of a melt from a
soft or fluid state to a rigid or
solid state by cooling is called
congealing. The various droplet
formation techniques & the
efficient droplet/air contact
make the spray cooling concept
ideal for making spherical
particle powder by congealing
of melts. On the other hand,
spray-drying implies the rapid
drying of a dispersion into
droplets which then are
converted into spheres.
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Internal/external gelation
HPMC, alginate dispersion is added
to CaCl2. Alginates can be cross-
linked by external or internal
gelation method using polyvalent
cations, such as Ca2+. In the
production of micropellets by
external gelation, the alginate-
drug solution is extruded as
droplets into a solution of calcium
salt.
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Maeda et al., 2011. A centrifuge based shooting device for the synthesis of multicompartmental microspheres ultra high gravity
Hot-melt extrusion & ASD
It is used to prepare solid dispersions of poorly soluble active
pharmaceutical ingredients, and for creating controlled-release
medications. In this process, APIs are compounded with polymers
that have suitable glass transition temperatures and extruded at
an appropriate temperature to form a solid dispersion. This
polymer matrix acts as a solid solvent for the drug molecules.
Rojas, J. 2015. Excipient Design by Co-processing for Direct Compression Applications. In: Excipient Applications in Formulation Design
and Drug Delivery. 978-3-319-20205-1. Edited by Ajit S. Narang, Sai H.S. Boddu. Springer. NY. 589-612 p.
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Hot melt extrusion (HME)
The polymer acts as solvent for the drug, has especific interactions,
decreases drug mobility, & awards steric hyndrance & thus controls
dissolution rate and drug crystallization in solution
Dispersion of drug in hydrophilic carrier
Solubility advantage
Drug: amorphous state Stability advantage
Low molecular mobility (high
Polymer as hydrophilic matrix: Tg)
Enhance wettability
Precipitation inhibition and Drug-polymer interactions
maintenance (e.g. hydrogen bonds)
Phase diagrams of ASD
If the formulation is amorphous,
such as when the API is
dispersed in an amorphous
polymer, the API is distributed
at random between the
excipient molecules, and can be
present as crystalline or
amorphous particles, or in
molecular solution.
21
Taken from: http://www.neusilin.com/library/application_data.php
Crystallinity of ASD nanoparticles- PXRD
ASD of poorly soluble drugs always render more soluble products
Lyophilation of probucol nanoparticles (example)
Several formulations of probucol nanoparticles were made and
sucrose laurate was used as crioprotectant. Once redisperse in
several media particle size varied.
Doxetaxel
(API)
Triestearin
Polyethylenglicol succinate-
tocoferol 1000 (surfactant)
http://www.sigmaaldrich.com/catalog/product/sial/y0001466?lang=en®ion=CO
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Solid lipid nanpoparticles (process)
Lyophilization
https://www.dovepress.com/surface-modified-solid-lipid-nanoparticles-for-oral-delivery-
of-doceta-peer-reviewed-fulltext-article-IJN
AMS current status
• 1985-2006: 3 products
• 2007-2019: 20 products
• 2019 onwards: several approved and other in
clinical trials
Coacervation (phase separation)
They are prepared by controlled precipitation of polymers solubilized in one
of the phases of an emulsion. Ejem. By thermal change, adding
noncompatible polymers, addition of a non-solvent, salt addition, charge
interaction between polymers by solvent evaporation.
Materials:
Poly(vinyl alcohol)
Gelatin
Gelatin-Acacia
Polyvinyl methyl ether
Applications:
Encapsulation of enzymes for liquid
detergents.
Fragrances, dyes, flavors
encapsulation.
30
Taken from: http://microencapsulationinnovations.com/Chemical.html
Coacervation (crosslinking)
Effect of crosslinking
with glutaraldehyde
Coacervation (solvent evaporation)
AIBN: Azobisisobutyronitrile
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Electrospinning
PLLA fibers
pump syringe
needle fibers
l = 3,0 – 5,0
mm
Ø = 1,0 – 2,0
µm
Rotary
ring
voltage
axis
Water
pool
Electrospinning is a fiber production method that uses electric force to draw charged
threads of polymer solutions or polymer melts up to fiber diameters in the order of
some hundred nanometers. Electrospinning shares characteristics of both
electrospraying and conventional solution dry spinning of fibers 35
Zuo et al, 2010.
Polymeric micelles
Small, spherical structures
composed of from a few
dozen to thousand molecules
that attract one another to
reduce surface tension within
the membrane of a cell.
They must be sufficiently
stable in blood circulation
and should not disintegrate
upon contact with blood
components. Therefore the
CMC should be low as
possible.
For poorly soluble drugs it uses a lecithin and gelatin based water soluble coating
to improve dissolution and hydration of lecithin-gelatin coat to form micelles
which improve oral bioavailability of insoluble drugs.
36
Micelle formation
When amphipathic molecules are
dispersed in water, micelles are
formed above the Critical Micelle
Concentration (CMC).
A high CMC causes rapid exchange
of the constitution components,
fast disintegration upon dilution
and less stability. The molecules
will rearrange themselves to form a
micelle.
A low CMC indicates that the
micelles are stable and hence do
not disintegrate readily.
37
Micelles (examples)
Konakion (phyto methadione) micelles are
produced from lecithin and glycocholic acid
compounds.
Used in treatment of Vitamin K deficiency
bleeding in neonates and infants.
PolyGlycolic acid
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Micelle functionalization
39
Liposomes
Microscopic spherical vesicles
composed of a phospholipid bilayer
that are capable of encapsulating active
drugs. Spontaneously orientate in
water to give a bilayer. Tails are
rearranged away from the water.
Spherical structure reduces exposure at
the edges and produces a
thermodynamically stable structure
Size varies from 20-20000 nm
Depending on the solubility of the
drug, can be: Encapsulated in aqueous
core, Interacting with surface of
liposome via Electrostatic interaction
and Taken up by bilayer
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Advantages & Disadvantages of
Liposomes
Advantages Disadvantages
High drug loading Inability to cross the
capacity, and doesn’t endothelial barrier,
affect the overall property difficult to
of the carrier extravasate
Drug can be physically Subject to
entrapped
phagocytosis as
The system confer
recognized by the
protection to the drug
RES as a foreign
Biodegradable, non-toxic
body
Carry both water and oil
soluble drugs
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Types according to size
Small unilamellar
vesicles (SUV): 20-100
nm
Large unilamellar
vesicles (LUV): >100 nm
Giant unilamellar
vesicles (GUV):>1000
nm
Oligolamellar vesicles
(OLV): 100-1000 nm
Multilamellar vesicles
(MLV): >500 nm
Production techniques
49
Conventional liposomes: examples
These are rapidly taken up by
phagocytic cells of the RES,
localized predominately in the
liver and spleen, therefore used
when targeting RES as the
therapeutic goal. i.e.,
Amphotericin B
Ambisome has a size of 50-100
nm and have low toxicity and
hence allow higher doses to be
given.
It is used to treat drug resistant
Leismaniasis, a parasitic infection
of the RES.
Ideal for use in treatment of
diseases of the liver and spleen.
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Long Circulating sterically stable (‘Stealth’) liposomes
Carry hydrophilic coatings, and used to obtain
prolonged circulation times
It is produced by covalently attach the
hydrophilic polymer i.e., polyethylene glycol
(PEG) to the liposome bilayer. i.e., Doxil
Reduced toxicity: it alters the biodistribution
of many therapeutic agents, by directing them
away from organs responsible for side effects.
This liposome has segments of hydrophilic
methoxypolyethylene glycol (mPEG) grafted
onto the surface.
This creates a physical barrier that inhibits the
approach of other liposomes or macrophages,
protecting it from detection and destruction
via phagocytosis.
51
Long Circulating sterically stable liposomes: Doxorubicin
example
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Long Circulating sterically stable liposomes: Doxorubicin
example
Mali N, Darandale S, Vavia P. 2012. Niosomes as a vesicular carrier for topical administration of minoxidil: formulation and in vitro59
assessment. Drug Del Trans Res.
Niosomes/ethosomes
The uptake of Niosomes by the liver and
spleen, makes them ideal for targeting disease
manifesting in these organs, i.e. Leismaniasis.
A number of studies have shown that niosomal
formulations of sodium stibogluconate
improves parasite suppression upon
intramuscular administration.
Niosomal antigens are potent stimulators of
the cellular and immune response.
The formulation of antigens as a niosome in a
W/O emulsion further increases the activity of
antigens.
Enhancement of the immunological response is
due to the controlled release property of the
emulsion formulation.
60
Applications: Reticuloendothelial system (RES)
It is composed of phagocytic cells which
have the ability to phagocytosis inert
particles. These cells are Macrophages
and Monocytes, hence the system is
also referred to as the Mononuclear
Phagocytic System (MPS). These cells are
either freely circulating within the blood
or are fixed to various connective tissue
i.e., spleen, liver sinusoids, joints, skin,
bone marrow.
The RES makes up part of the immune
system, where the cells mostly
accumulate in the lymph node, spleen,
and Kuppfer cells of the liver.
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Lymphatic system and RES
Macrophages:
Mononuclear
phagocytes found in
tissue. Arise from
stem cells in bone
marrow. They develop
into monocytes and
circulate in blood for
about 40 h.
Monocytes: non-
granular white blood
cells that function as
phagocytes in blood.
They mature into
macrophages after
leaving bloodstream
and move into the
connective tissue,
where they undergo
metamorphosis
(increase in size and
phagocytic activity.)
Applications: Vaccines
64
Applications: Scaffold for bone regeneration
prehardering
a) b)
CPC
CPC with API
c) F F d)
Metotrexate D. Li et al 2010
anticancer
Cis-Platin Y. Tahara 2001
M.Á. Brennan, D.S. Monahan, B. Brulin, S. Gallinetti, P. lHumbert, Ch. Tringides, C. Canal, M.P. Ginebra, P. Layrolle. Biomimetic versus sintered macroporous calcium phosphate scaffolds enhanced bone
regeneration and human mesenchymal stromal cell engraftment in calvarial defects. Acta Biomaterialia Volume 135, November 2021, Pages 689-704. doi: doi.org/10.1016/j.actbio.2021.09.007. 66
Tumor growth
70
References
Simon Benita. 2005. Microencapsulation: Methods and Industrial Applications,
Second Edition (Drugs and the Pharmaceutical Sciences). CRC Press.
Donald L. Wise. 2000. Handbook of pharmaceutical controlled release
technology. Marcel Dekker.
Leon Lachman. 1976. The theory and practice of industrial pharmacy. Lean &
Febiger.
Gilbert Banker. 1996. Modern Pharmaceutics. Marcel Dekker.
Tony Whately. 1992. Microencapsulation of drugs. Hardwood Academic press.
Joseph R. Nixon. 1976. Microencapsulation. Marcel Dekker.
Max Donbrow. 1991. Microcapsules and Nanoparticles in Medicine and
Pharmacy. CRC Press.
Morton Rosoff. 1989. Controlled release of drugs. VCH Publishers
Claudio Nastruzzi. 2004. Lipospheres in Drug Targets and Delivery: Approaches,
Methods, and Applications. CRC Press.
Pierre Guiot, Patrick Couvreur. 1986. Polymeric nanoparticles and microspheres.
CRC Press.
Xiaoling Li. 2005. Design of Controlled Release Drug Delivery Systems. Mc Graw
Hill. 71
Current trends in solid dispersions techniques