LEARJET 25B/C/D/F

MAINTENANCE MANUAL

INSPECTION/CHECKS WITH SPECIAL REQUIREMENTS OR INSPECTION/CHECKS DUE AT OTHER

INTERVALS
00
1. Description

A. This schedule is a list of inspection checks which do not correspond with the regularly scheduled
inspections within the approved Learjet Manufacturer's Inspection Program or that have special
requirements attached to the inspection item.

B. Items listed as due per a vendors recommended schedule will require research to determine the
required inspection interval for that item and should be noted for future reference.

2. Inspection Items

IRN INSPECTION/CHECK INTERVAL

CABIN

P2561005 Perform inspection of life vest. Perform inspection in

accordance with
manufacturer's instructions.
The interval should be noted
for future reference.

R2620030 Perform ICC Hydrostatic Test of portable hand-held fire 12 Years.

extinguisher.

NOTE: Portable hand-held fire extinguishers may either be

hydrostatically tested or replaced at this time. Initial
time count for replacement or testing of this item shall
commence from the manufacturing date stamped on
the item.

COCKPIT

C2213007 Disassemble roll servo (clutch-type) (P/N 2380066). Clean and 600 Hours.
inspect for corrosion. Relubricate, assemble, and replace motor
and clutch brushes as required.

NOTE: In order to accomplish this requirement, the performing

facility must possess Repair Manual No. RM-103,
dated June 1982 (or later), applicable to P/N 2380066-
11, -21, -26, -44, -47, -50, -51, -67, -69 thru -73, -75,
and -79 thru -81.

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IRN INSPECTION/CHECK INTERVAL

C2213008 Replace roll servo (clutch-type) (P/N 2380066) bearings. 1,800 Hours.

NOTE: In order to accomplish this requirement, the performing

facility must possess Repair Manual No. RM-103,
dated June 1982 (or later), applicable to P/N 2380066-
11, -21, -26, -44, -47, -50, -51, -67, -69 thru -73, -75,
and -79 thru -81.

C2213009 Inspect, replace, or repair roll servo (clutch-type) (P/N 1,800 Hours.
2380066) commutator.

NOTE: In order to accomplish this requirement, the performing

facility must possess Repair Manual No. RM-103,
dated June 1982 (or later), applicable to P/N 2380066-
11, -21, -26, -44, -47, -50, -51, -67, -69 thru -73, -75,
and -79 thru -81.

AB2730033 Control Column - Perform fluorescent penetrant inspection. 2,400 Hours.

(Effective on Aircraft 25-082 and Subsequent and prior aircraft
modified by SB 23/24/25-27-12.) (Refer to NDI Manual [NDI-1},
Part 05, Chapter 27-30-01.)

NOTE: For aircraft that have more than 2,400 hours on May 6,
2019, comply with inspection at the next 2,400 hour in-
spection.

NOTE: To reduce aircraft downtime, it is recommended to

align this inspection with the 2,400 hour primary aileron
flight control cable replacement.

U3510015 Comply with factory overhaul of B/E Aerospace (Puritan- 6 Years

Bennett) “Sweep On” 2000 Series crew oxygen masks
(if installed).

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IRN INSPECTION/CHECK INTERVAL

ELECTRICAL

G1222001 Lead Acid Batteries - (Effective on Aircraft not equipped with 3 Months.
captive electrolyte batteries.) Check or perform the following in (See NOTE.)
accordance with battery manufacturer's service manual.
a. Service battery sump jar (if installed).
b. Liquid level check.
c. Top charge battery.
d. Perform battery capacity check or hydrometer test.

NOTE: Interval is the normal allowable period between

maintenance activities, if no service interval is
specifically recommended by the battery manufacturer.
Because of varied flight profiles, certain servicing and
maintenance activities may require a more frequent
interval or may allow an extended interval, depending
on environmental and operational requirements, and
should be adjusted by individual operators. Operators
should refer to their battery manufacturer's service
manual for detailed maintenance instructions.

G1222002 Lead Acid Batteries - (Effective on Aircraft equipped with Per manufacturer's
captive electrolyte batteries.) instructions.
a. Service battery sump jar (if installed).
b. Perform battery capacity check.

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IRN INSPECTION/CHECK INTERVAL

P1222005 Ni-Cad Batteries - Check or perform the following in 3 Months.

accordance with battery manufacturer's service manual. (Refer (See NOTE.)
to 12-22-00 and 24-32-01.)
a. Liquid level check.
b. Perform complete discharge-recharge procedure.
c. Functional check of battery temperature system thermistors.
d. Functional check battery 140 and 160 °F [60 and 71 °C]
warning light temperature switches.

NOTE: Interval is the normal allowable period between

maintenance activities, if no service interval is
specifically recommended by the battery manufacturer.
Because of varied flight profiles, certain servicing and
maintenance activities may require a more frequent
interval or may allow an extended interval, depending
on environmental and operational requirements, and
should be adjusted by individual operators. Operators
should refer to their battery manufacturer's service
manual for detailed maintenance instructions.

D1223000 Inspect Ni-Cad emergency power supply battery. Every 100 hours or 3
months of use in aircraft,
whichever occurs first, or
after 15 days of non-use.

D1223001 Perform Ni-Cad emergency power supply battery discharge/ 12 Months.

recharge.

F1223010 Perform operational check of PS-835 or PS-855 lead-acid 6 Months.

emergency power supply battery.

NOTE: Aircraft equipped with remote test switch, may perform

operational check as preflight check in lieu of 6 month
requirement.

D1223015 Perform discharge check of PS-835 or PS-855, lead-acid Perform discharge check
emergency power supply battery. every 12 months.

NOTE: Refer to J.E.T Maintenance Manual, TP-329 (PS-835)

or TP-483 (PS-855)

W1223021 Perform emergency exit and wing inspection light power supply 6 Months.
battery discharge-recharge cycle. (Refer to 12-23-02.)

O1223040 Perform discharge-recharge reconditioning cycle of GNS-500A 6 Months.

standby battery (if installed).

EFFECTIVITY: NOTED
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IRN INSPECTION/CHECK INTERVAL

U2130007 Cabin Pressurization System - Perform Cabin Leak Rate 1,200 Hours.
Check. (Refer to 21-30-00.)

NOTE: Deleted.

H2431017 Battery Cables and Receptacles - Perform Battery Connector 300 Hours.
Inspection. (Refer to 24-32-01.)

AA2565000 CVR/FDR Underwater Locator Beacon - Clean beacon switch, In accordance with manu-
perform functional test of beacon, and perform test of ULB facturer's instructions.
battery. (Effective on aircraft equipped with CVR/FDR System.)

EMPENNAGE

C2213010 Inspect, replace, or repair yaw servo (clutch-type) (P/N 1,800 Hours.
2380066) commutator.

NOTE: In order to accomplish this requirement, the performing

facility must possess Repair Manual No. RM-103,
dated June 1982 (or later), applicable to P/N 2380066-
11, -21, -26, -44, -47, -50, -51, -67, -69 thru -73, -75,
and -79 thru -81.

C2213011 Inspect, replace, or repair pitch servo (clutch-type) (P/N 1,800 Hours.
2380066) commutator.

NOTE: In order to accomplish this requirement, the performing

facility must possess Repair Manual No. RM-103,
dated June 1982 (or later), applicable to P/N 2380066-
11, -21, -26, -44, -47, -50, -51, -67, -69 thru -73, -75,
and -79 thru -81.

C2213012 Disassemble yaw servo (clutch-type) (P/N 2380066). Clean 600 Hours.
and inspect for corrosion. Relubricate, assemble, and replace
motor and clutch brushes as required.

NOTE: In order to accomplish this requirement, the performing

facility must possess Repair Manual No. RM-103,
dated June 1982 (or later), applicable to P/N 2380066-
11, -21, -26, -44, -47, -50, -51, -67, -69 thru -73, -75,
and -79 thru -81.

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IRN INSPECTION/CHECK INTERVAL

C2213013 Replace yaw servo (clutch-type) (P/N 2380066) bearings. 1,800 Hours.

NOTE: In order to accomplish this requirement, the performing

facility must possess Repair Manual No. RM-103,
dated June 1982 (or later), applicable to P/N 2380066-
11, -21, -26, -44, -47, -50, -51, -67, -69 thru -73, -75,
and -79 thru -81.

C2213014 Disassemble pitch servo (clutch-type) (P/N 2380066). Clean 600 Hours.
and inspect for corrosion. Relubricate, assemble, and replace
motor and clutch brushes as required.

NOTE: In order to accomplish this requirement, the performing

facility must possess Repair Manual No. RM-103,
dated June 1982 (or later), applicable to P/N 2380066-
11, -21, -26, -44, -47, -50, -51, -67, -69 thru -73, -75,
and -79 thru -81.

C2213015 Replace pitch servo (clutch-type) (P/N 2380066) bearings. 1,800 Hours.

NOTE: In order to accomplish this requirement, the performing

facility must possess Repair Manual No. RM-103,
dated June 1982 (or later), applicable to P/N 2380066-
11, -21, -26, -44, -47, -50, -51, -67, -69 thru -73, -75,
and -79 thru -81.

AB2730036 Elevator Bellcranks - Perform Eddy Current Inspection. (Refer 2,400 Hours/96 Months
to NDI Manual [NDI-1], Part 3, 27-30-01.)

NOTE: For aircraft that have more than 2,400 hours or 96

months from original C of A on Dec 16, 2019, comply
with inspection within the next 600 hours or 24 months,
whichever occurs first.

Q2740021 Horizontal Stabilizer Actuator - Perform Overhaul. 600 Hours.

NOTE: In order to accomplish this requirement, the performing

facility must possess the required Repair Manuals and
Special Test Equipment.

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IRN INSPECTION/CHECK INTERVAL

R3500018 On aircraft equipped with a Dorsal Oxygen System or Dual 5 Years.

Oxygen System, perform ICC Hydrostatic Test on oxygen
cylinder (steel, DOT3AA1800).

NOTE: Initial time count for testing of this item shall commence
from the manufacturing date stamped on the item.

R3500023 Oxygen Cylinder (steel, DOT3HT1850) - Perform Hydrostatic 3 Years.

Test. (Effective on Aircraft equipped with a Dorsal Oxygen
System or Dual Oxygen System.)

NOTE: Initial time count for testing of this item shall commence
from the manufacturing date stamped on the item.

ENGINE

L7120010 Perform Inspection/Check of forward and aft engine mount During major engine
isolators and associated parts. inspection/unscheduled
engine change. (See
NOTE: This inspection/check not required if performed within NOTE.)
the last 200 hours.

E7120023 Engine yokes for cracks at lightening holes, fasteners, engine During major engine
mount attachments, and welds. inspection/unscheduled
engine change.

FUSELAGE

L5210025 Visually inspect exterior lower cabin structure, fuselage door 24 Months.
cut-out framing members, and hinge area for evidence of
corrosion. If corrosion is found, remove door access panels and
inspect for evidence of corrosion on inner structure.

X5331013 Inspection of upper fuselage skin under the aft oxygen line 12 Years.
fairing. (Refer to 53-50-04.)

NOTE: Initial inspection to be performed 12 Years from June

20, 2016 or compliance of SB 25-53-4.

M5600009 Cabin Windows - Perform Optical Prism Inspection. (Refer to One time only, at 600 hours
NDI Manual [NDI-1], Part 4, 56-10-01.) after window replacement.

EFFECTIVITY: NOTED
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IRN INSPECTION/CHECK INTERVAL

C5610020 Windshield: Using prism techniques, inspect the fastener area This inspection to be
of the windshield for cracks normal to windshield surface, performed (one time only)
particularly adjacent to fastener locations. Also inspect for de- 600 hours after windshield
lamination running parallel to windshield surface at fastener replacement.
holes and trimmed edges of windshield.

NOTE: A copy of the Larascope Inspection Report shall be

forwarded to Learjet Maintenance Engineering.

LANDING GEAR

R3244022 RH Gear Down Safety Switch and Anti-Skid Electrical Contacts 300 Hours,
- Perform Functional Test. (Refer to 32-30-02.) 1200 Hours Repeat.
(Effective on Aircraft not modified by AMK 86-2, “Installation of
Parking Brake Annunciator”.)

C3255001 Inspect Nose Wheel Steering Actuator (P/N 6608278). Refer to 2,000 Hours.
J.E.T. Instruction Manual TP-267.

X3255003 Inspect Lear Avia Nose Wheel Steering Servo. 2,400 Hours.
(Refer to 32-50-04.)

NOTE: For aircraft that have not had the Nose Wheel Steering
Servo inspected, comply with inspection within 2 years
from June 20, 2016.

C3260000 Disassemble nose wheel steering servo (P/N 2380066). Clean 600 Hours.
and inspect for corrosion. Relubricate, assemble, and replace
motor and clutch brushes as required.

NOTE: In order to accomplish this requirement, the performing

facility must possess Repair Manual No. RM-105,
dated September 1979 (or later), applicable to P/N
2380066-12, -22, -43, -62, -68, and -76 thru -78.

C3260001 Inspect, replace, or repair nose wheel steering servo (P/N 1,800 Hours.
2380066) commutator.

NOTE: In order to accomplish this requirement, the performing

facility must possess Repair Manual No. RM-105,
dated September 1979 (or later), applicable to P/N
2380066-12, -22, -43, -62, -68, and -76 thru -78.

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IRN INSPECTION/CHECK INTERVAL

C3260002 Replace nose wheel steering servo (P/N 2380066) bearings. 1,800 Hours.

NOTE: In order to accomplish this requirement, the performing

facility must possess Repair Manual No. RM-105,
dated September 1979 (or later), applicable to P/N
2380066-12, -22, -43, -62, -68, and -76 thru -78.

NOSE

R3500022 Oxygen Cylinder (steel, DOT3HT1850) - Perform Hydrostatic 3 Years.

Test.

NOTE: Initial time count for testing of this item shall commence
from the manufacturing date stamped on the item.

R3610004 Kidde Emergency Air Bottle - Perform Visual Inspection. 1 Year.

NOTE: Visual inspection of the emergency air bottle shall

include both interior and exterior visual inspection.
Initial time count for inspection of this item shall
commence from the manufacturing date stamped on
the item.

R3610006 Emergency Air Bottles (P/N 6600194-6) - Perform Visual 6 Years.

Inspection and ICC Hydrostatic Test.

WARNING: DO NOT METAL STAMP TAVCO AIR

BOTTLES.

NOTE: Inspection and testing of emergency air bottles shall be

accomplished at an authorized testing facility using
adequate safety precautions or bottles may be
exchanged for tested units. Initial time count for testing
of this item shall commence from the manufacturing
date stamped on the item.

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IRN INSPECTION/CHECK INTERVAL

R3610043 Emergency Air Bottles (P/N 6600194-1, -2, -3, -4, -5) - Perform Every 3 Years until 15
Visual Inspection and ICC Hydrostatic Test. Years.

WARNING: DO NOT METAL STAMP TAVCO AIR

BOTTLES.

NOTE: Visual inspection of the emergency air bottle shall

include both interior and exterior visual inspection.
Initial time count for testing of this item shall commence
from the manufacturing date stamped on the item.

R3610053 Emergency Air Bottles (P/N 6600194-1, -2, -3, -4, -5) - Perform 9 and 12 Years.
X-Ray Inspection.

WARNING: DO NOT METAL STAMP TAVCO AIR

BOTTLES.

NOTE: Initial time count for inspection of this item shall

commence from the manufacturing date stamped on
the item.

R3610054 Emergency Air Bottles (P/N 6600194-1, -2, -3, -4, -5) - Perform 15 Years, and every 2 Years
Visual Inspection, Hydrostatic Test, X-Ray, and Magnetic thereafter.
Particle Inspection.

WARNING: DO NOT METAL STAMP TAVCO AIR

BOTTLES.

NOTE: Visual inspection of the emergency air bottle shall

include both interior and exterior visual inspection.
Initial time count for testing of this item shall commence
from the manufacturing date stamped on the item.

EFFECTIVITY: NOTED
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R3610055 Emergency Air Bottles (P/N 6600194-6) - Perform X-Ray 12, 24 and 30 Years.
Inspection.

WARNING: DO NOT METAL STAMP TAVCO AIR

BOTTLES.

NOTE: Inspection and testing of emergency air bottles shall be

accomplished at an authorized testing facility using
adequate safety precautions or bottles may be
exchanged for tested units. Initial time count for
inspection of this item shall commence from the
manufacturing date stamped on the item.

R3610059 Kidde Emergency Air Bottle - Perform ICC Hydrostatic Test and 3 Years.
X-Ray Inspection (X-Ray applies to containers fabricated by
welding).

NOTE: Initial time count for inspection of this item shall

commence from the manufacturing date stamped on
the item.

TAILCONE

D2150007 Perform refrigeration compressor motor brush wear inspection. Every 600 refrigeration
(Effective on aircraft modified by SB 23/24/25-21-6, “Installation compressor motor hours.
of Cooling System Compressor Motor Hour Meter.”)

L2150020 Perform functional test of refrigeration system pressure switch. Every 600 refrigeration
(Refer to 21-50-05.) (Effective on aircraft modified by SB 23/24/ compressor motor hours.
25-21-6, “Installation of Cooling System Compressor Motor
Hour Meter.”)

H2150022 Perform a fluorescent penetrant inspection of the air Every 1,200 refrigeration
conditioner compressor motor fan blades. (Effective on aircraft compressor motor hours.
modified by SB 23/24/25-21-6, “Installation of Cooling System
Compressor Motor Hour Meter.”)

NOTE: Particular attention should be given to the fan blades in

the area of the hub.

B2432010 Inspect battery installation as follows: 6 Months.

Battery cases for condition and that lids are properly secured.
Structure under batteries for traces of electrolyte or corrosion.
Battery vent tubes for kinks, obstructions, and security of
attachment. Vent fittings and inlet and outlet fittings for
obstructions, corrosion, and security of attachment.

EFFECTIVITY: NOTED
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IRN INSPECTION/CHECK INTERVAL

E2562001 Functional test the drag chute (if installed). Statically deploy 6 Months.
(using adequate precautions) to check release mechanism.
Inspect and repack drag chute.

Q2620025 Perform ICC Hydrostatic Test of engine fire extinguisher 5 Years.

container.

NOTE: Time count for replacement, overhaul, or testing of this

item shall commence from the manufacturing date
stamped on the item.

P2620042 Check engine fire extinguisher container pressure gage for 6 Months.
proper pressure, and plumbing for condition and security.
(Refer to 05-10-00.)

WING

H2750044 Flap Cam Follower Bearings - Perform detailed visual 1200 Flight Hours.
inspection of bearing.

H2750047 Sheet Metal Track Attach Fittings - Perform visual inspection. 1,200 Flight Hours.
(Refer to 05-10-00.) (Effective on Aircraft 25-061, 25-070 thru
25-204, except 25-135 and 25-188, not modified by SSK 972,
“Replacement of Flap Attach Fittings”.)

NOTE: Confirm any suspect condition with supporting eddy

current or fluorescent penetrant inspection.

M2812003 Remove outboard wing lower access covers (located next to tip 24 Months.
tanks). Inspect tip tank flapper valves for freedom of movement,
security, uniform contact, and general condition. Inspect the
inner wing structure for fatigue cracks, bacterial growth, and
corrosion. If corrosion exists at this location, remove all lower
surface access plates and inspect remaining wing structure.
(Refer to 28-11-05.) Effective on aircraft with P/N S-461 tip tank
flapper valve installed.

L2812020 On right and left wings, remove the inboard access covers from 24 Months.
WS 72 (forward and middle cover) and the inboard spar 5
vertical access plate. Inspect wing flapper valves for freedom of
movement, security, and general condition. Inspect adjacent
interior structure for corrosion, fatigue cracks, loose or missing
fasteners, and bacterial growth.

NOTE: This inspection includes the flapper valves from WS 53

inboard to WS 0.0.

EFFECTIVITY: NOTED
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R2812011 Defuel tip tanks, remove upper access covers, and inspect tip 24 Months.
tanks as follows:
a. On aircraft equipped with fuel jettison systems, using an
explosion-proof light, inspect fuel jettison tubes (both inside and
outside the tip tank) for foreign material, grit, and dust. Perform
operational check of fuel jettison shutoff valves and verify that
the fuel jettison shutoff valves open and close properly. Verify
proper operation of the fuel control panel indicator light.
b. Using an explosion-proof light, inspect interior surface for
loose or separated sealant and especially at the bulkhead/skin
interfaces for bacterial growth and corrosion. Bacterial growth
is identified by a dark sludge on the skin surface. Inspect entire
tank for foreign matter, dirt, and water.

NOTE: Tip tanks may contain a blue-gray sludge on the skin

surface which is not a bacterial growth.

c. Inspect forward and aft corners of tip tank mount casting for
cracks. (See Figure 1.)
d. Inspect conduit inside tip tank filler area for nicks, gouges, flat
spots, and holes.
e. Inspect area of the sump drain valve for integrity of tank
coating and for any corrosion.
f. Install access covers and refuel aircraft. Check fuel tanks and
fuel jettison shutoff valves (when installed) for leaks.

P5710145 Inspect inboard dry bay of wing adjacent to fuselage and 24 Months.
forward of spar 2 for cracks, primer condition, and corrosion.
Check that moisture drain holes are free of obstructions.

H5750046 Flap Track Support Fittings - Perform detailed visual inspection. 1,200 Hours.

EFFECTIVITY: ALL
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Figure 1

Tip Tank Mount Casting Inspection

Figure 1

EFFECTIVITY: ALL
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