400 120%

350 100%
99%
TIGHTWELL FASTNER 96% 96% 97% 97% 98% 99%
100%
95%
DEFECTWISE PARETO (COLLER KEY LOCK) 90% 91% 93% 94%

300 WEEKLY (1st TO 7th APRIL 2022) 85%

87%
88%
83%
81%
79% 80%
76%
250 73% Column
66%
70% B
60%
63%
Column
200 56% 60% D
53%
49%
45%
150 41%
37% 40%

32%
100 27%
21%
20%
15%
50 25
8%
22 20 17 16 14 13 13 12 12 11 11 11 10 10 10 10 8 8 6 6 6 5 5 4 4 3 3 3 2 2 2 2 2 2 2
0 0%

ER ID NT ITY ING ER ER UT ING ER IZE O/S NT IZE ING IZE NG ITY IZE ING ESS UT TEP ER ITY WN IZE ING IZE ING ER ING RE NT NT NG
OV P IN DE VAL ER UND UND H O TT UND U/S ER T DE U/S TT O/S IUS VAL O/S TT KN R O D S UND VAL DO ERS LIN ERS TT OV TT MO DE Y DE RN
ID TE O ATT D D NC SE H D NT LO TH SE ID AD O OT SE HIC TE O D O IA ND D O V SE ID SE SS O BU
S C O PU GT O U S G R SL T N C D U O R RE SL
CH N CO N LL O U D T E P
LE LE A C O H
T. T. W UN NC
CO PU

ND/FM/QA/31
 100%
98% 99% 99% 99% 100% 100% 100%
97% 98%
95% 96%
94%
1400 92% 90%
90%
88%
86%
83% 80%
1200 79%
75%
TIGHTWELL FASTNER 70%
68% WEEKLY PARETO (1ST TO 7TH APRIL)
1000 MONTH:- APRIL 2022
61% 60%
Column C
800
Column E
52% 50%

43% 40%
600

34%
30%
400
312
20%
20%
220
200
140 132 140 10%
116 106
58 55 50 36 34 31 26 17 17 14 11 7 7 5 5 4 3 3
0 0%
 IN HOUSE REJECTION
Sr.No. Part Name Operation Main Defect Reason Date(APRIL-2022) Total
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Rejection
SETTING REJECTION 1 1 2
T.L. U/S WRONG OFFSET 1 1 2
DAMAGE-ACCIDENT 0
CENTER BROCKEN SETTING 3 1 3 6 13
CHETTRING ON CHF 0
cnc-1st
FACE STEP SETTING 0
CENTER O/S SETTING 1 1
FORGING FAULT 0
0
0
0
0
SETTING REJECTION 3 3
AFTER INSERT
CAM DIA U/S CHANGE SETTING 1 1
OPRATOR NEGLIGENCY 0
DIA. 18.20 U/S INSERT CHANGE SETTING 0
cnc -2nd
DIA 18.20 U/C(forg.) 1 2 3
CAM DIA U/C FORGING 0
UPPER FACE U/C 6 6
LOWER FACE U/C 0
DIM 87.00 U/S 3 3
0
0
MILLING OUT 0
setting 0
milling ACCIDENT Piece 0
1 Shaft Transaxle
0
0
DRILL SETTING 2 2
TAP BROCKEN 0
drill,counter,
tapping COUNTER O/S( setting) 1 1
TAP SETTING 0
C.D. 8.90 U/S 0
0
0
setting piece 1 1 2 2 6
induction POWERCUT 0
coil touch 2 2 2 6
0
T.Length U/S SETTING 1 1 2 1 1 6
Forging FLASH OUT SETTING 1 1 1 1 1 1 6
Head Round SETTING 0
setting piece 0
o.d. 17.973 u/s AFRTER DRESSING SETTING 5 5 1 3 7 4 25
cyl grinding o.d. unclean DIA. 18.20 RUNOUT MORE 1 1
0
0
O.D. DENT 2 2
O.D. UNCLEAN 1 1 1 3
T.L. U/S 4 2 1 7
O.D.PITTED 0
FINAL INSPECTION MILING OUT 0
FORGING FAULT 3 2 1 1 7
0
0
0
TOTAL 106

DUPLEX SETTING 2 2
GRINDEING T.L. U/S AFRTER DRESSING SETTING 0
0

SETTING 11 11
CENTERLESS
GRINDING O.D. U/S AFTER DRESSING SETTING 0
WHEEL TOUCH 1 1
0
AFTER WHEEL
2 BUSH-68K00 CHANGE OFFSET SETTING
I.D. O/S 17 2 3 8 4 10 44
I.D. GRINDING
I.D. UNCLEAN 0
0
o.d. u/s 5 1 4 8 8 5 31
i.d. o/s 3 3 4 4 14
I.D. UNCLEAN 0
FINAL INSPECTION wheel touch 3 3 22 1 29
0
0
T.l. u/s 0
0
0
TOTAL 132

SETTING 0
DUPLEX T.L. U/S 6 6
GRINDEING 0
0
SETTING 10 10
CENTERLESS O.D. U/S AFTER DRESSING SETTING 6 6
GRINDING WHEEL TOUCH 1 1 2
3 INPUT-79MB0 0
AFTER WHEEL
I.D. GRINDING I.D. O/S CHANGE OFFSET SETTING 20 14 13 14 14 14 89
I.D. UNCLEAN 0
o.d. u/s 3 2 3 3 11
i.d. o/s 2 2 2 3 9
FINAL INSPECTION FACE UNCLEAN 0
wheel touch 2 2 3 7
t.l. u/s 0
0
0
TOTAL 140

T.L. U/S 0
FACE UNCLEAN 0
FACE BURN INPUT MATERIAL NG 0
SURFACE SETTING 0
4 SPACER-3rd & 0
4th 86J00 GRINDING
T.L. U/S 3 3 5 11
FACE UNCLEAN 0
FINAL INSP. FACE BURN 0
DENT 0
COUNTER OUT 0
0
0
TOTAL 11

T.L. U/S AFTER DRESSING SETTING 2 3 5

FACE UNCLEAN 0
FACE BURN 0
SURFACE SETTING 0
5 SPACER-3rd & 0
4th 76M20 GRINDING
T.L. U/S 10 8 12 7 9 7 53
FACE UNCLEAN 0
FINAL INSP. FACE BURN 0
DENT 0
COUNTER OUT 0
0
0
TOTAL 58

T.L. U/S 0
FACE UNCLEAN 0
FACE BURN 0
SURFACE SETTING 0
6 SPACER-3rd & 0
4th 75J00 GRINDING
T.L. U/S 12 8 6 8 34
FACE UNCLEAN 0
FINAL INSP. FACE BURN 0
DENT 0
COUNTER OUT 0
0
0
TOTAL 34
AFTER DRESSING
O.D. U/S SETTING OFFSET 6 6 2 6 4 8 32
AFTER DRESSING
WHEEL TOUCH SETTING OFFSET 2 3 3 8
CYL-GRINDING FACE STEP 0
0
0
length u/s 0
W/O COUNTER 0
O.D O/S 1 1 2
7 SPROCKET-08K00 O.D UNCLEAN 1 1
DENT ON FACE 0
O.D LINING 0
I.D O/S 0
FINAL INSP.
face lining 0
STEP ON O/D 0
I.D LINING 0
WHEEL TOUCH 1 2 2 1 1 7
O.D DENT 0
TEETH DAMAGE 0
0
0
0
TOTAL 50
SETTING SETTING 0
DRILL ø 2.0 BROKEN DRIL WEAR 3 3 3 3 4 16
DRILL ø 4.0 BROKEN 0
CD O/SIZE (12.65/12.95) DRILL CHANGE 0
ID O/S (4.15/4.25) 2 2
DRILL
ø4.20&ø 2.0 SYMM OUT CHIPS IN FIXTURE 0
DOUBLE DRILL 0
REAMER BROKEN 0
DIA 4.20 MISS 0
DRILL OUT 0
CD UNDER SIZE 2 2
OVERSIZE DRILL CHANGE 1 1
DRILL BROKEN 0
COUNTER DENT PART NOT PROPER CLAMP 0
GROOVE WIDTH OVERSIZE TOOL RESHARP 0
GROOVE LENGTH O/S TOOL CHANGE 0
GROOVE DIA UNDER TOOLCLAMP NOT OK 0
GROOVE LINING 0
T LENGTH UNDER CHIPS IN STOPPER 2 3 1 4 10
ID OVER 0
GROOVING & DIMENSION 12.80 NG 0
DRILLING DRILL WRONG SIDE 0
SETTING SETTING 3 3
DRILL OUT 5 5
COUNTER O/S 3 3
COUNTER OUT PART NOT PROPER CLAMP 0
DRILL DEPTH U/S 0
COUNTER NG 4 4
TAP BROKEN 1 1
DENT CHIPS REMAINS IN FIXTURE 4 4 1 4 13
TAPPING M5
SETTING SETTING 0
THREAD NG 0
TAP BROKEN 0
TAPPING M6 THREAD DAMAGE TAP WEAR 0
8 INTAKE- SETTING 0
12861m35j00 LENGTH UNDERSIZE ROD NOT PROPER COMEOUT 2 2
BLANK COUNTER O/S TOOL RESHARP 0
CUTTING SETTING SETTING 0
ID OVERSIZE 0
CENTERLESS-
GRINDING O.D. U/S AFTER DRESSING SETTING 3 3
SETTING 2 2
WHEEL TOUCH 0
0
0
0
TOTAL LENGTH U/S 5 2 5 6 18
O D UNCLEAN 0
WHEEL TOUCH 6 5 6 7 24
DENT ON OD 2 4 6
COUNTER DENT 0
O.D. U/S 6 6
C.D. u/s 0
GROOV LINING 0
groov dent 0
pitted 0
CHAMFER DENT 0
FINAL INSP. DRILL OUT 0
THREAD TIGHT 5M 0
THREAD DENT 0
BURR ON FACE 0
STEP IN I.D 0
FACE DENT 2 4 3 9
COUNTER O/S 0
FECE LINING 0
O.D. LINING 0
CHAMFER UNEVEN 3 3
COUNTER UNEVEN 1 1
THREAD FLAT/NG 0
face step/CHAMFER 1 5 6
0
0
TOTAL 140
SYMM OUT 0
ID O/S 0
POWERCUT 0
DRILLING CD UNDER SIZE (8.35-8.45) CHIPS REMAINS IN FIXTURE 2 2 2 4 10
COUNTER NG 3 3
SETTING SETTING 0
DRILL BROKEN 0
SETTING SETTING 7 6 13

BLANK CUTTTING T.LENGTH U/S 0

TAP BROKEN 0
DENT PART CLAMP NOT OK 1 1 2
TAPPING M5
SETTING 0
THREAD NG 0
COUNTER DENT 0
COUNTER
COUNTER O/S 0
O.D. U/S AFTER DRESSING SETTING 6 3 11 7 27
9 EXHAUST- SETTING 2 2
12871m35j00 CENTERLESS-
GRINDING WHEEL TOUCH 0
0
0
TOTAL LENGTH U/S 2 3 1 6
O D UNCLEAN 0
WHEEL TOUCH 5 4 6 4 19
DENT ON OD 4 3 4 11
COUNTER DENT 2 2
O.D. U/S 4 4
C.D. u/s 2 2
FINAL INSP. FACE DEEP LINING 0
COUNTER UNEVEN 0
o.d lining 0
CHAMFER UNEVEN 0
FACE DENT 3 3
DRILL OUT 0
THREAD NG 4 1 2 7
FACE step 5 5
0
0
TOTAL 116
LINING TOOL WEAR 2 2 4 4 12

ND/FM/QA/31
BLANK CUTTING

10 KEY-08341M-
31059
 LENGTH DOWN TOOL CHANGE 0
LENGTH OVER 0
STEP ON FACE 5 3 2 10
BLANK CUTTING SETTING SETTING 8 6 6 4 7 9 40
THICKNESS DOWN 0
CHAMFER NG 3 3 8 4 18
0
0

SETTING PIECE 3 3
M/C ACCIDENT 4 3 3 2 12
DIM 4.97 U/S AFTER WHEEL
DUPLEX GRINDING DRESSING SETTING 0
DIM 4.97 UNCLEAN LESS GRINDING MARGINE 0
WHEEL TOUCH 0
0
0
DIM 7.80 U/S CUTTER CHANGE SETTING 6 6 8 8 28
KEY-08341M- SETTING PIECE 2 2
10 MILLING
31059 0
0

DIM 7.40 U/S AFTER DRESSING SETTING 2 2 8 7 19

SURFACE FACE UNCLEAN 0
GRINDING
0
0
CHFUNEVEN 0
CHEMFERING
SETTING 0
0
0
BURR 0
step on face 0
THICKNESS 7.40 U/S 8 8
Dent/Damge 0
FINAL INSP. CAMFER UNEVEN 0
Dim 5.0 u/S 30 6 36
W/O CHAMFER 0
face lining 6 5 5 7 9 32
pitted 0
0
0
TOTAL 220
0
I.D O/S 0
pitted 0
LENGTH U/S 0
SPACER (9025) FINAL INSP. o.d lining 0
LINING IN ID 0
RUSTY 0
step on face 0
11 DENT 0
TOTAL 0
i.d. o/s 0
I.D. GRINDING
i.d. unclean 0
W/O COUNTER 0
O.D O/S 0
O.D U/S 0
DENT ON FACE 0
O.D LINING 0
12 SPROCKET I.D O/S 0
(12731M43J00)
FINAL INSP. face lining 0
STEP ON O/D 0
I.D LINING 0
LENGTH U/S 0
WHEEL TOUCH 0
O.D DENT 0
TEETH DAMAGE 0
TOTAL 0

O.D. U/S 0
SETTING 0
CENTERLESS- WHEEL TOUCH 0
SHAF T GEAR GRINDING 0
SHIFT FORK DENT 1 3 4
13
(25411M43J1 WHEEL TOUCH 5 5
0) LENGTH U/S 0
FINAL INSP. O.D U/S 3 3
CHAMFER N/G 0
Face lining 2 2
O.D LINING 0
TOTAL 14

O.D. U/S 0
SETTING 0
CENTERLESS- WHEEL TOUCH 0
GRINDING 0
DENT 0
PIN(09002- WHEEL TOUCH 0
09007)
LENGTH U/S 0
14 FINAL INSP. O.D U/S 0
CHAMFER N/G 0
Face lining 0
O.D LINING 0
TOTAL 0
0
O.D LINING 0
PAR. O/S 0
I.D O/S 0
(SPACER I.D U/S 0
15 BLACK) FINAL INSP.
21212-43J00 LENGTH U/S 0
LENGTH O/S 0
FACE LINING 0
VISUAL N/G 0
DENT 0
TOTAL 0
setting 0
o.d. u/s AFTER DRESSING SETTING 0
CENTERLESS wheel touch 0
i.d. o/s 0
I.D. TURNING i.d. unclean 0
SPACER 0
WH EEL Dent on od 0
16 BEARING R
RING lIning On O.D 0
SMALL DENT ON OD 0
Wheel Touch 0
FINAL INSP.
unclean 0
I.D O/S 0
I.D U/S 0
O,D U/S 0
TOTAL 0
setting 0
o.d. u/s AFTER DRESSING SETTING 0
CENTERLESS wheel touch 0
i.d. o/s 0
I.D. TURNING i.d. unclean 0
SPACER setting 0
WHEEL Dent on od 0
17 BEARING R
lIning On O.D 0
RING
BIG DENT ON OD 0
Wheel Touch 0
FINAL INSP.
unclean 0
I.D O/S 0
I.D U/S 0
O,D U/S 0
TOTAL 0
SETTING
0
THREAD ROLLING THRED TIGHT 0
0
SETTING 0
O.D. U/S AFTER DRESSING SETTING 0
CENTERLESS WHEEL TOUCH 0
0
O.D U/s 0
STAND OIL GroOve Dia O/S 0
18 FILTER(112 DENT ON FACE 0
41M 85400) dent on coller dia 0
W/O COUNTER 0
dent on 20.00 dia 0
FINAL INSP.
PITTED 0
WHEEL TOUCH 0
Thread flat 0
DENT on thread 0
DENT ON HEX 0
STEP IN I.D 0
0
0
TOTAL 0
MILLING LENGTH O/S PART NOT CLAMP PROPER 0
SETTING 5 5
MILLING MILING LENGTH U/S 0
MILLING OUT CHIPS IN FIXTURE 0
LINING/DENT 0
SETTING 0
ID OVER 0
DRILL BROKEN(6.80MM) 1 1
DRILLING DIA 6.80
WRONG SIDE DRILL OPERATOR NEGLIGENCY 0
DRILL INCOMLETE 1 1
DRILL OUT DRILL WEAR 0
TAP BROKEN 0
SETTING SETTING 0
TAPPING
THREAD FLAT 0
THREAD NG 0
ADJUSTER DENT 0
19 GENER ATOR
(1 272 1M73 010 ) COUTER OUT PART NOT CLAMP PROPER 0
COUNTER
COUNTER NG 0
COUNTER OVER 0
SETTING SETTING 0
BLANKS CUTTING
LENGTH UNDER 0
COUNTER O/SIZE 0
COUNTER
DENT 0
I.D O/S 8.50MM 0
Dent on face 0
W/O OPER. 0
dent on thread 0
FINAL INSP. Lining On Face 0
THREAD HOLE DISTANCE 0
COUNTER O/S. 0
MILLING OUT 0
THREAD FLAT 0
TOTAL 7
SETTING SETTING 9 4 4 17
RADIUS NG TOOL NOT RESHARP OK 3 4 4 5 16
LENGTH UNDERSIZE TOOL CHANGE 0
OD UNDER TOOL CHANGE 0
GROOVE U/S 0
BLANK CUTTING DIA O/S(11.90/12.00) 4 4
A/F U/S 3 3
GROOVE DIAO/S 0
SETTING(GROOVING TOOL) 5 5
SETTING(FACING TOOL) 0
COLLAR OVER 0
SUPPORT POWERCUT 0
CLUTCH INDUCTION
20 HARDNESS LOW SETTING 2 2
F.R(23221M78
A00) ROLLING SETTING 0
SETTING 0
CLG WHEEL TOUCH 0
OD UNDER 0
face dent 0
PITTED 0
face lining 8 8
T.R.G Tight 0
FINAL INSP.
Total Length U/S 0
THREAD dent 0
PLATING POOR 0
hex dent 0
TOTAL 55
SETTING 0
BLANKS CUTTING THICKNESS U/S 0
CHAMFER OVER 0
(40X1.5)NUT TAPPING THREAD DAMAGE 0
FR WHEEL DENT ON HEX 0
21 BEAR ING- LENGTH U/SIZE 0
(43461M8000 DENT ON THREAD 0
FINAL INSP.
0)
Thread damage
0
deep face lining 0
TOTAL 0
RADIUS NG 0
DIM. 10.30 U/S 0
DIM 16.10 U/S 0
DIM 16.90 O/S 0
BENDING &
BLANKING
SETTING PIECE 0

0
0

THREAD ROLLINGSETTING
PIECE 0
THREAD TIGHT 0
BOLT 0
22 BATTERY(63461
M75J00) T.R.G Tight 0
Plating Poor 0
MIXING 0
Dent&Damage 0
BEND NG 0
FINAL INSP. RUSTY 0
THREAD INCLINED 0
CRACK 0
ANGLE O/SIZE 0
OD LINING 0
THREAD DAMAGE 0
0
0
TOTAL 0
0
T.R.G Tight 0
Plating Poor 0
MIXING 0
Dent&Damage 0
BOLT BEND NG 0
23 BAT TERY Big FINAL INSP. RUSTY
WHITE(K.D.O 0
) THREAD INCLINED 0
CRACK 0
ANGLE O/SIZE 0
OD LINING
AFTER DRESSING SETTING 3 3
THREAD DAMAGE 0
TOTAL 3
SETTING 0
DUPLEX
GRINDEING T.L. U/S 0
0
O.D. U/S 5 5
SETTING 0
PIN- CENTERLESS-
24 11345m68k00 GRINDING
(6129)
WHEEL TOUCH 0
0
O.D/U.S 0
FINAL INSP. WHEEL TOUCH 0
T.L/U.S 0
TOTAL 5
O.D. U/S 0

PIN OIL SEAL ND/FM/QA/31

25 HOUSING
LEVEL(11345)
 SETTING 0

PIN OIL SEAL

25 HOUSING WHEEL TOUCH 0
LEVEL(11345) 0
O.D/U.S 0
FINAL INSP. WHEEL TOUCH 0
T.L/U.S 0
TOTAL 0
O.D. U/S 0
SETTING 0
CENTERLESS- WHEEL TOUCH 0
26 PIN 5109 GRINDING 0
O.D/U.S 0
FINAL INSP. WHEEL TOUCH 3 3
T.L/U.S 0
TOTAL 3
O.D. U/S 0

SETTING 0
STOPPER GEAR CENTERLESS- WHEEL TOUCH 0
27
SHIFT(28G00) GRINDING 0
O.D/U.S 0
FINAL INSP. WHEEL TOUCH 0
T.L/U.S 5 5
TOTAL 5
O.D. U/S 0
SETTING 0

SHAFT SET TM
28 REV WHEEL TOUCH 0
GEAR(68K20) 0
O.D/U.S 0
AL WHEEL TOUCH 0
T.L/U.S 0
TOTAL 0
O.D. U/S 0
SETTING 0

GEAR STARTER
29 IDLE(1261143J00 WHEEL TOUCH 0
) 0
O.D/U.S 0
FINAL INSP. WHEEL TOUCH 0
T.L/U.S 0
TOTAL 0
O.D. U/S 0
SETTING 0

PLUG OIL WHEEL TOUCH 0

30 DRAIN(11518M7 DENT ON HEX 0
8L00)14*1.5 O.D/U.S 0
WHEEL TOUCH 0
FINAL INSP. DENT ON HEX 4 3 7
DENT ON FACE 0
T.L/U.S 0
TOTAL 7
O.D. U/S 0

SHAFT KICK SETTING 0

31 DRIVEN WHEEL TOUCH 0
GEAR(33G00) 0
O.D/U.S 4 4
FINAL INSP. WHEEL TOUCH 0
T.L/U.S 0
TOTAL 4
SETTING 0
TAPPING DAMAGE 0
TAPPING
HALF THREAD 0
TAP BROKEN 0
Total Length U/S TOOLCHANGE 0

NUT CLUTCH B/CUTTING

32 CABLE(23922M7 SETTING SETTING 0
4L00) DENT 0
0
DENT ON HEX 0
DENT ON FACE 0
FINAL INSP. DEEP FACE LINING 0
WITHOUT COUNTER 0
THREAD FLAT/NG 0
TOTAL 0

ND/FM/QA/31
Sr.No. Part Name Operation Main Defect Reason
1
SETTING REJECTION
T.L. U/S
Blank cutting

SETTING REJECTION
CENTER O/S
center 2nd RUNOUT OVER

SETTING REJECTION
dia 15.00 u/s
cnc turning

O.D. 16.17 U/S AFTRE DRESSING SETTING

CYL O.D. UNCLEAN
1 ALTO GRINDING

DIM. 2.0 U/S

SETTING REJECTION
MILLING

SETTING REJECTION
POWER CUT
INDUCTION

o.d. dent
serration dent
serration tight
FINAL dim 2.0 u/s
INSPECTION T.L. U/S
face step

TOTAL
YR9 Blank cutting SETTING REJECTION
T.L. U/S

center 2nd CENTER O/S

RUNOUT OVER

cnc turning SETTING REJECTION

CYL GRINDING O.D.16.17 U/S

2 ND/FM/QA/31
 O.D. UNCLEAN
O.D.16.91 U/S
O.D. UNCLEAN
2

MILLING DIM. 3.0 U/S

SETTING REJECTION

INDUCTION SETTING REJECTION

o.d. dent
serration dent
FINAL
INSPECTION serration tight
dim 3.0 u/s
YOKE TIGHT

Punch not ok
Lining On Face
YOKE PLUG PITTED
3 (30*1.5) FINAL INSP.
A010101700 Plating poor
DENTon thread
DENT ON FACE

Punch not ok
Lining On Face

4 YOKE PLUG FINAL INSP.

PITTED
32*1.5 Plating poor
DENTon thread
DENT ON FACE

Head Thickness U/S

COLD FORGING Dent

Head Thickness O/S

T.LENGTH U/SIZE
Punch not ok
TRIMMING
Hex out
Drill Out
PLUG REAR T.LENGTH U/SIZE
AXLE Drilling &
Facing Drill depth U/S
HOUSING OIL
LEVEL( Drill dia O/S
Drill Dia U/s
Punch not ok
O.D. O/SIZE

5 FINAL INSP.
ND/FM/QA/31
 LEVEL(

coller out
COLLER DENT
5 FINAL INSP.
COLLER THECKNESS
DENT ON FACE
thread tight
DENT ON THREAD

CHAMFER UNEVEN
FACE DENT
HEX FLAT
7 NUT20X1.5(YE FINAL INSP. THREAD DENT
LLOW)
pitted
Dent ON HEX
Thread FLAT

THREAD DAMAGE
TAPPING
SETTING REJECTION
8
BLANK T.LENGTH U/SIZE
CUTTING SETTING REJECTION
NUT20X1.5(W CHAMFER UNEVEN
HITE) FACE DENT
HEX FLAT
9 FINAL INSP.
THREAD DENT
Dent ON HEX
Thread FLAT

THREAD SETTING REJECTION

ROLLING THREAD DAMAGE
PLUG RR DENT ON HEX
AXLE HSG THREAD DENT
10
DRAIN Without Thread
MAGNET FINAL INSP.
face Dent 5
Dent & Damage
Thread TIGHT

RUSTY
BOLT POOR PLATING
11 8X18(A030- FINAL INSP.
2004-00) DENT ON HEAD
DENT ON THREAD

SETTING REJECTION
MILLING
SYMM OUT
SETTING REJECTION
CNC TURNING ID OVER
SETTING REJECTION
Blank cutting COUNTER OUT
LENGTH U/SIZE

ND/FM/QA/31
12 RING KEY
BOLERO
 I.D O/S
i.D U/S
RING KEY Milling Shift
12
BOLERO Dent & Damage
TOTAL LENGTH u/S
KEY WAY o/s
FINAL INSP. DIM 4MM U/S/WIDTH
U.S
BURR
face lining
o.d lining
I.D Unclean
DENT ON FACE
TOTAL
SETTING SETTING
ROD NOT OUT PROPER CAME
LENGTH DOWN OUT
COLLAR U/S
BLANK DIA U/SIZE TOOL CHANGE
CUTTING OS U/S
LINNING
ID U/S
ID O/S
GROOVE DIA O/SIZE

13
PIN
TILT(L0104215) O.D. U/S AFTRE DRESSING SETTING
SETTING
WHEEL TOUCH SETTING
CENTERLESS
GRIND.
O.D/U.S
o.d. unclean
o.d. lining
counter o/s
FINAL INSP.
STEP IN I.D
WITHOUT COUNTER
WHEEL TOUCH
T.L/U.S

Blank cutting SETTING REJECTION

T.L. U/S

SETTING REJECTION
center 2nd CENTER O/S
RUNOUT OVER

ND/FM/QA/31
 cnc turning SETTING REJECTION
dia 15.00 u/s

CYL GRINDING O.D. 16.17 U/S AFTRE DRESSING SETTING

O.D. UNCLEAN
14 SHAFT YCA
MILLING DIM. 2.0 U/S
SETTING REJECTION

INDUCTION SETTING REJECTION

POWER CUT

o.d. dent
serration dent
FINAL serration tight
INSPECTION dim 2.0 u/s
T.L. U/S
face step

TOTAL
Blank cutting SETTING REJECTION
T.L. U/S 3

SETTING REJECTION
center 2nd CENTER O/S
RUNOUT OVER 3

cnc turning SETTING REJECTION 5

dia 15.00 u/s

CYL GRINDING O.D. 16.17 U/S AFTRE DRESSING SETTING

O.D. UNCLEAN
15 SHAFT YJC

MILLING DIM. 2.0 U/S

SETTING REJECTION

INDUCTION SETTING REJECTION

POWER CUT

o.d. dent
serration dent
FINAL
INSPECTION
ND/FM/QA/31
 FINAL serration tight
INSPECTION dim 2.0 u/s
T.L. U/S
face step

TOTAL

ND/FM/QA/31
 IN HOUSE REJECTION
Date(march-2022)
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1
1

2 2 1 4 6
5 1

2 1 5

ND/FM/QA/31
ND/FM/QA/31
7 5

ND/FM/QA/31
3 5

1
5

1
3 3

ND/FM/QA/31
2

ND/FM/QA/31
ND/FM/QA/31
022) Total Rejection
20 21 22 23 24 25 26 27 28 29 30 31
0
0
0
0
0
0
0
0
0
1
1
0
0
15
6
0
0
0
0
0
0
3
0
0
0
2
0
8
0
0
0
0
0
36
0
0
0
0
0
0
0
0
0
0

ND/FM/QA/31
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0

ND/FM/QA/31
 0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
17
0
0
17
0
0
0
0
0
0
0
0
0
0
0
0
0

ND/FM/QA/31
 0
0
0
0
0
0

0
0
0
0
0
0
8

2
0
0
4
0
4
0
0
0
0
0
1
5
0
0
0
0
0
0
0
1
6
0
0
0
31
0
0
0
0
0
0

ND/FM/QA/31
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
5
0
0
0
0
5
0
0
7
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

ND/FM/QA/31
 0
0
0
0
0
0
17

ND/FM/QA/31
Sr.No. Part Name Operation Main Defect
27 ID O/SIZE
RUNOUT O/S
ID LINING
ID TURNING
LENGTH DOWN
unclean
SETTING
DENT
SETTING
OD UNDERSIZE
SLOT NG
KEY WAY PUNCHING
SLOT WIDTH OVER
CD UNDER SIZE
PUNCH OUT
SYMM. OUT
INDUCTION SETTING
SETTING
BLANK CUTTING T.LENGTH U/SIZE
SETTING
REAMER
SLOT O/SIZE
ID O/SIZE

PITTED
CHATTERING
TURNING 2nd SETTING
FACE DENT
FACE UNLEAN
length under
COUNTER OUT
OD TURNING OD U/SIZE

COUNTER OVER
OD LINING
PUNCH OUT
SLOT BURR
SLOT LENGTH O/S
CD UNDER SIZE
CD OVERSIZE
CD OUT
BURR
PITTED
COLLAR SLOT MORE PRESS
STRG
CHATTERING
COL(Y1K)
FINAL INSPECTION OD U/SIZE
ID OVER

ND/FM/QA/31
 STRG
COL(Y1K)
FINAL INSPECTION

COUNTEROVERSIZE
ID LINING
LENGTH UNDER
SYMMETRICITY TIGHT
STEP
UNCLEAN
SLOT NG
SLOT WIDTH O/S
counter out
DENT
REAMER DENT
UNCLEAN
DENT
SETTING
CNC 1ST COUNTER OVER
DRILL OUT
ID OVER
SETTING
DRILLING DRILL OUT
SETTING
FINAL INSP. CD U/S
SLOT BURR
O/D U/S
CHAMFER O/S
DENT
SLOT DENT
CD OUT
SLOT NG
RADIUS STEP
PUNCH OUT
I/D O/S
SLOT WIDTH O/S
LINING
STEP
SYMM. TIGHT
COUNTER OUT
PITTED
TOLAL LENTH U/S
TOTAL
DRILL OUT
DRILLING
SETTING
COUNTER O/S
UNCLEAN
ID OVER
COUNTER OVER
LENGTH DOWN
CHAMFER OVER
CNC 1ST COUNTER OUT

ND/FM/QA/31
 CNC 1ST
DENT
OD UNDERSIZE
UNCLEAN
ID LINING
DAMAGE PART
SETTING
OVALITY
SETTING
OD U/SIZE
PITTED
IDO/S
COUNETR OUT
CNC 2nd
UNCLEAN
RADIUS NG
LINING
T.LENGTH U/SIZE

ID OVER
SETTING
PUNCH OUT
OD U/SIZE
PUNCH PRESS MORE

PUNCHING
CD UNDER
DENT
SLOT NG
COLLER KEY
28 SLOT LENGTH OVER
LOCK
(YJC/YCA) WRONG SIDE PUNCHING
SLOT NG
REAMER SLOY DENT
SLOT WIDTH OVER
COUNTER O/S
SETTING
ID O/SIZE
CNC 3rd ID STEP /LINING
OVALITY
COUNTER OUT
LINING
CHATTERING
RADIUS NG
RADIUS STEP
SLOT DENT
SLOT MORE PRESS
SLOT NG
SLOT O/SIZE
OD UNDER
OD LINING
OD STEP

ND/FM/QA/31
FINAL INSPECTION
 BURNNG
PUNCH OUT
ID LINE
FINAL INSPECTION
OVALITY
ID OVER
STEP IN ID
T.LENGTH UNDER
COUNTER OVERSIZE
DIA DOWN
WALL THICKNESS
COUNTER OUT
COUNTER NG
UNCLEAN
CD O/S
CD UNDER
DENT
TOTAL

ND/FM/QA/31
 IN HOUSE REJECTION
Reason
Date(mar
1 2 3 4 5 6 7 8 9 10 11 12 13
INSERT CHANGE

SETTING 3

SETTING 4

PUNCH WEAR

CHIPS IN MANDREL

SETTING
SETTING
SETTING
4

WRONG OFFSET
INSERT CHANGE

SETTING 2 3

PRE PART SHORT

WRONG OFFSET 3 3 2

SHRINKAGE IN INDUCTION
UNCLEAN 2

ND/FM/QA/31
SETTING

TAPER IN PREPART

ND/FM/QA/31
INSERT CHANGE 3

SETTING 2
4
SETTING 3 3
4 4 3

INSERT CHANGE

PREPART LENGTH DOWN

CHIPS REMAIN IN
CHUCK(AUTOCLAMP) 2 2 2 2 2

SETTING 3 2 3 4

PART NOT CLAMP PROPER

2

4 4 4 2
2

REWORK

PART NOT CLAMP PROPER 6 5

SETTING 3 2 3 2
INSERT CHANGE 3 7
CHUCK PRSSURE LOW
CHUCK PRESSURE HIGH 3 5

6 4 4 2
3 4 3

3 3 2 3

4 4
3 2 3 5
3
3 2

ND/FM/QA/31
 2
2 3 4 4

4 2 4 2 3 2
7 2 2 4 8 2
8 5 3 3 3
4 5 3
3
4
3 3
3 3

3 2
3 5 4 3 3 2

ND/FM/QA/31
ON
Date(march-2022)
14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

ND/FM/QA/31
ND/FM/QA/31
ND/FM/QA/31
ND/FM/QA/31
Total Rejection

0
0
0
0
0
3
0
4
0
0
0
0
0
0
0
0
4
0
0
0
0
0
0
5
0
0
8
0
0
2
0
0
0
0
0
0
0
0
0
0
0
0
0
0

ND/FM/QA/31
 0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
26
0
2
0
0
2
0
0
0
0

ND/FM/QA/31
 0
3
0
0
0
2
4
6
11
0
0
0
0
0
0

10
0
12
0
0
2

14
2
0
0
0
0
2
0
11
10
10
0
8
0
0
16
10
0
11
0
0
8
13
3
5

ND/FM/QA/31
 2
13
0
17
25
22
12
3
4
6
6
0
0
0
5
20
312

ND/FM/QA/31
Sr.No. Part Name Operation Main Defect Reason
1
PITTED
LENGTH UNDER
FINAL INSPECTION CHATTERING
1
PISTON ROD T08 OD LINE
Exp. CLG OD UNDER
BURNING MARKS
INDUCTION SETTING
TOTAL
LENGTH U/SIZE
OD LINING
OD U/S
FINAL INSPECTION
2 WHEEL TOUCH
PISTON ROD 2CT
SETTING
CHATTERING
INDUCTION SETTING
TOTAL

CHATTERING

LINING
3 FINAL INSPECTION LENGTH UNDER
PISTON ROD
TSV14 OD UNDER
CLG GRINDING WHEEL TOUCH
DENT
INDUCTION SETTING
TOTAL
SETTING
BLANK CUTTNG PITTED
DIA DOWN
CLG
CHATTERING
4
PISTON ROD 2CV LINING
FINAL INSPECTION LENGTH DOWN
DIA DOWN
INDUCTION SETTING
TOTAL
LINING
LENGTH UNDER
FINAL INSPECTION
CHATTERING
DIA DOWN
PISTON ROD CHATTERING
5 SEMI FINISH TSV OD LINE
FR 15" CLG BURNING MARKS

ND/FM/QA/31
 PISTON ROD
5 SEMI FINISH TSV
FR 15" CLG
OD UNDER
SETTING
INDUCTION SETTING
TOTAL
LENGTH UNDER
FINAL INSPECTION DENT
PISTON ROD OD LINE
6
SEMI FINISH TSW CLG OD UNDER
FR 15" SETTING
INDUCTION SETTING
TOTAL
LENGTH UNDER
LINING
FINAL INSPECTION DIA DOWN
UNCLEAN
7 PISTON ROD OD DENT
SEMI FINISH
SWIFT CLG CHATTERING
OD UNDER
SETTING
INDUCTION SETTING
TOTAL
LENGTH UNDER

FINAL INSPECTION PITTED

PISTON ROD BLANK CUTTTING LENGTH DOWN
8
BLACK OD LINE
HARDENED YL7 CLG OD UNDER
SETTING
INDUCTION SETTING
TOTAL
LENGTH UNDER
ODU/S
FINAL INSPECTION WHEEL TOUCH
OD LINE
CHATTERING
9 PISTON ROD T.LENGTH U/S
SEMI FINISH T08
FS CLG OD DENT
BURNING MARKS
OD UNDER
SETTING
INDUCTION SETTING
TOTAL
DIA U/SIZE
FINAL INSPECTION PITTED
PISTON ROD OD LINE
10
SEMI FINISH 2FM CLG OD UNDER
FRONT SETTING
INDUCTION SETTING

ND/FM/QA/31
 PISTON ROD
SEMI FINISH 2FM
FRONT

TOTAL
LENGTH UNDER
FINAL INSPECTION PITTED
PISTON ROD OD LINE
11
SEMI FINISH L.Q. CLG OD UNDER
FRONT SETTING
INDUCTION SETTING
TOTAL
LENGTH UNDER
FINAL INSPECTION PITTED
PISTON ROD OD LINE
12
SEMI FINISH 2PS CLG OD UNDER
FRONT SETTING
INDUCTION SETTING
TOTAL
LENGTH UNDER
FINAL INSPECTION DIA DOWN
PISTON ROD OD LINE
13
SEMI FINISH CLG OD UNDER
2MD FRONT SETTING
INDUCTION SETTING
TOTAL
FINAL INSPECTION LENGTH UNDER
PITTED
PISTON ROD OD LINE
14
SEMI FINISH U.H. CLG OD UNDER
FR SETTING
INDUCTION SETTING
TOTAL
LENGTH UNDER
PITTED
FINAL INSPECTION

15 PISTON ROD
BLANK 2ZK(372) OD LINE
CLG OD UNDER
SETTING
INDUCTION SETTING
TOTAL

ND/FM/QA/31
 IN HOUSE REJECTION
Date(march-2022)
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

2 3

ND/FM/QA/31
2 2

4 2

ND/FM/QA/31
2

ND/FM/QA/31
022) Total Rejection
20 21 22 23 24 25 26 27 28 29 30 31
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
5
5
0
0
0
1
0
0
0
1
2
0
0
0
0
0
0
0

ND/FM/QA/31
0
0
4
4
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
6

ND/FM/QA/31
6
0
0
0
0
0
0
0
0
0
0
0
0
2
2
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

ND/FM/QA/31
Sr.No. Part Name Operation Main Defect Reason
1 2
Burr
DENT ON THREAD

PLUG OIL DENT on hex

1 FILLER(97597020)
FINAL INSP.
DENT ON COLLER
dent on face
POOR PLATING

THREAD THRAED DAMAGE

ROLLING SETTING
Plating Poor
THREAD DENT

PLUG MAGNET OIL Magnet Damage

2 DRAIN THREAD TIGHT
FINAL INSP.
Burr
Without Punch
RUSTY
face Dent
O.D U/S
Length U/S
length O/S
O.D Run Out More
C.D Out
face dent
RUSTY
O.D Unclean
SHAFT REVERSE
3 IDLE FINAL INSP. Dia 21.95 U/S
ISSUZU(97597132)
Chemfer Out
thread dent
O.D O/S
Drill Out
O.D DENT
Without Center
Forging Problem
Wheel Touch

WASHER DENT
4 THRUST(97597115)
FINAL INSP.
RUSTY
Rusty
I.D Unclean
Dim 5.0 O/S
THRUST RING 5TH I.D O/S
5 GEAR (DIA 40) (1X2) FINAL INSP.
(97597120) Setting Job
Chemfer Not Ok
ThicknessU/S
Dim 5.0 U/S
Rusty

THRUST RING 5TH

6 GEAR (DIA 38)(1X2) FINAL INSP. ND/FM/QA/31
(BP7045Z)
 I.D Unclean
O.D U/S
THRUST RING 5TH
6 GEAR (DIA 38)(1X2) FINAL INSP. THICKNESS U/S
(BP7045Z)
Setting Pcs
FACE LINING
Dim 5.0 U/S
Burr
DENT DAMAGE
Length 10.50 U/S
SUPPORT SHIFT Total Length O/S
7 FORK FINAL INSP.
CLUTCH(BR7135Z) Run Out More
Setting Pcs
Total Length U/S
thread dent
Dent
NIPPLE BURR
8 OPW(97597174)
FINAL INSP.
W/O THREAD
Rusty

ND/FM/QA/31
 IN HOUSE REJECTION
Date(march-2022)
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

ND/FM/QA/31
ND/FM/QA/31
 Total Rejection
21 22 23 24 25 26 27 28 29 30 31

ND/FM/QA/31
ND/FM/QA/31
 IN
Sr.No. Part Name Operation Main Defect Reason
1 2 3 4 5
THICKNESS
CNC TURNING UNDERSIZE

BLANKS CUTTING LENGTH O/SIZE

1 ROCKER WASHER
LENGTH DOWN

ID O/S
RADIUS N/G
FINAL INSP. FACE DENT
DENT ON COUNTER
DEEP LINING

ND/FM/QA/31
 IN HOUSE REJECTION
Date(march-2022)
6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

ND/FM/QA/31
 Total Rejection
24 25 26 27 28 29 30 31

ND/FM/QA/31
 IN H
Sr.No. Part Name Operation Main Defect Reason
1 2 3 4 5 6
THICKNESS
UNDERSIZE
LENGTH DOWN

KTEA FORK ID O/S

1 BOLT
RADIUS N/G
FACE DENT
FINAL INSP.
DENT ON COUNTER

DEEP LINING

THICKNESS
UNDERSIZE
LENGTH DOWN

VALVE ID O/S
2 STOPPER
RADIUS N/G
FACE DENT
FINAL INSP.
DENT ON COUNTER

DEEP LINING

THICKNESS
UNDERSIZE
LENGTH DOWN

ROD GUIDE ID O/S

3 CASE
RADIUS N/G
FACE DENT
FINAL INSP.
DENT ON COUNTER

DEEP LINING

THICKNESS
UNDERSIZE
LENGTH DOWN

ID O/S
4 JOINT NUT
RADIUS N/G
FACE DENT
FINAL INSP.
DENT ON COUNTER

DEEP LINING

THICKNESS
UNDERSIZE
LENGTH DOWN

FORK BOLT ID O/S

5 JUPITER
RADIUS N/G

FINAL INSP.

ND/FM/QA/31
 FORK BOLT
5 JUPITER

FACE DENT
FINAL INSP.
DENT ON COUNTER

DEEP LINING

THICKNESS
UNDERSIZE
LENGTH DOWN

ID O/S
6
RADIUS N/G
FACE DENT
FINAL INSP.
DENT ON COUNTER

DEEP LINING

THICKNESS
UNDERSIZE
LENGTH DOWN

ID O/S
7
RADIUS N/G
FACE DENT
FINAL INSP.
DENT ON COUNTER

DEEP LINING

ND/FM/QA/31
 IN HOUSE REJECTION
Date(march-2022)
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

ND/FM/QA/31
ND/FM/QA/31
 Total Rejection
25 26 27 28 29 30 31

ND/FM/QA/31
ND/FM/QA/31
Sr.No. Part Name Operation Main Defect Reason
1 2
FINAL LENGTH UNDER
INSPECTION PITTED
BOLT A FRONT
1 OD LINE
FORK
CLG OD UNDER
SETTING
FINAL LENGTH UNDER
INSPECTION PITTED
SPROCKET
2 OD LINE
TIMING-17T
CLG OD UNDER
SETTING

ND/FM/QA/31
 IN HOUSE REJECTION
Date(march-2022)
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

ND/FM/QA/31
 Total Rejection
21 22 23 24 25 26 27 28 29 30 31

ND/FM/QA/31
Sr.No. Part Name Operation Main Defect Reason

POWER CUT
INDUCTION
HARDNESS LOW
1 STUD FINAL LENGTH UNDER
INSPECTION PITTED
OD LINE
CLG OD UNDER
SETTING
2 MS RING FINAL LENGTH UNDER
INSPECTION PITTED
OD LINE
CLG OD UNDER
SETTING
3 DUST COVER FINAL LENGTH UNDER
INSPECTION PITTED
OD LINE
CLG OD UNDER
SETTING
4 SPACER FINAL LENGTH UNDER
INSPECTION PITTED
OD LINE
CLG OD UNDER
SETTING
PLUG(SG-
5 FINAL LENGTH UNDER
BA102004(5032)
INSPECTION PITTED
OD LINE
CLG OD UNDER
SETTING
LENGTH UNDER
DENT
FINAL DRILL OUT
INSPECTION
GROOVRE DIA O/SIZE
COUNTER OUT
MILLING LENGTH O/SIZE
6 BALL JOINT MILLING SETTING
MILLING LENGTH U/SIZE
COUNTER U/SIZE
COUNTER
COUNTER O/SIZE
DRILL OUT
DRILLING
SETTING
GROOVE U/SIZE
DENT
CNC TURNING
ID NO GO

ND/FM/QA/31
CNC TURNING

SETTING

ND/FM/QA/31
 IN HOUSE REJECTION
Date(march-2022)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

ND/FM/QA/31
h-2022) Total Rejection
19 20 21 22 23 24 25 26 27 28 29 30 31

ND/FM/QA/31
Sr.No. Part Name Operation Main Defect Reason
1 2
LENGTH UNDER
JOINT GEAR PITTED
1 SHIFT LINK L OD LINE
25524-30H00 OD UNDER
SETTING
LENGTH UNDER
JOINT GEAR PITTED
2 SHIFT LINK R- OD LINE
41K00 OD UNDER
SETTING
LENGTH UNDER
DUST COVER- PITTED
4 JOINT 25523- OD LINE
30H00-4 OD UNDER
SETTING

ND/FM/QA/31
 IN HOUSE REJECTION
Date(march-2022)
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

ND/FM/QA/31
 Total Rejection
21 22 23 24 25 26 27 28 29 30 31

ND/FM/QA/31