DIVSP CHAPTER 1 MECHANICAL AND

Page 1 of 8
ELECTRICAL INTERFACES OF
DIVMAC TYPE TEST MODULE
Document Under Development

Contain
Purpose ............................................................................................................................................................. 1
Scope of Validity ............................................................................................................................................... 1
Terms and definitions ...................................................................................................................................... 1
Mechanical Interface ........................................................................................................................................ 2
Electrical Interface ............................................................................................................................................ 4
1.5.1 Cables, Wires and Connectors ..................................................................................................... 4
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Handing over this document to a third party only with permission of Leoni Bordnetz-Systeme GmbH – All rights reserved

1.5.2 Wire Color coding (DIN47100) ...................................................................................................... 5

1.5.3 Test Module Attributes Sequence for Test Point Interface Card .................................................. 6
Pneumatic Interface.......................................................................................................................................... 6
Secondary Lock Closing Unit (SLCU) ............................................................................................................ 6
1.7.1. Purpose ............................................................................................................................................... 7
1.8 TESTING AND INSPECTION ................................................................................................................. 7

Purpose
are valid

The purpose of this specification document is to define mechanical, pneumatical and electrical interfaces of
the DIVMAC Test Table modules, and give the development team details of the test system to be
supplied.This document describes only technical specifications not contained in LEONI Test
TechniqueTechnical Requirements Book. All requirements not contained in this document shall comply with
Technical Requirements Book.

Scope of Validity
This document is valid for MMCs only.

Terms and definitions

MMC- Module Manufacturing Center

TM – Test Module
TT –Test Table
FP – Fixation Plate
TP –Testpoint
FR- Fixation Rail

Issued: Gyulai Ladislav Revision: Released:

23/05/2018
 DIVSP CHAPTER 1 MECHANICAL AND
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ELECTRICAL INTERFACES OF
DIVMAC TYPE TEST MODULE
Document Under Development
Mechanical Interface
The TM is mounted to the TT through fastening plates as shown in Chyba! Nenašiel sa žiaden zdroj
odkazov. .
For fixation plates use Socket Cap Screws M4 x20 DIN 912. For Divmac TM,version with FP shall be use
minimum 4 fastening points.
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are valid

Figure 1

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23/05/2018
 DIVSP CHAPTER 1 MECHANICAL AND
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ELECTRICAL INTERFACES OF
DIVMAC TYPE TEST MODULE
Document Under Development
1.4.1. Mechanical Interface
The basic mechanical dimensions of the Top plate are provided in Figure 2 .
Unless otherwise stated the maximum height (depth) of the TM shall be 450 mm from the top of the Divmac
TT level.
TM sizes : Smallest size of the TM is 50x100 mm,all other sizes are multiplied by 50 mm,i.e.
50x150,100x100,100x150,etc.
TM fastening shape : The fastening shape shall be chosen according to the used TT.There are two
variants :
1. Fastening plates
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2. Fastening rails
Top plate shall be equipted with :
4 fastenings holes with screws DIN 912 M4x20,screws shall be secured against fall out.
Standard Leoni push button with RFID chip
Standard seat for identification label (X-code cover) with dimensions of 22x11x1,5mm

An example of
X-code the shape for
cover FP
are valid

An example of
the shape for
FR. Prefered !

Figure 2

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23/05/2018
 DIVSP CHAPTER 1 MECHANICAL AND
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ELECTRICAL INTERFACES OF
DIVMAC TYPE TEST MODULE
Document Under Development
Electrical Interface
Test module operates with 24VDC for sensors and solenoids,and 5VDC for visualisation LED and push
button.

1.5.1 Cables, Wires and Connectors

Main cable - Unitronic LiYY 0,14 mm² cable for connection between TM and interface card.
Cable variations (No. of wires) shall be used according to the D-SUB connector variant, i.e.(9 pin,15 pin,25
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pin,37 pin D-SUB)

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Main cable length – variant1 - 2m,variant2 - 3m.

Main cable is equipped with D-SUB 2 row connector with lock system (female) on the TM side,and Dubox
2.54 mm board to wire connector on the interface card side.
Test Point Card connectors – for connection to the test point card shall be used connector Dubox one row
– from 2 to max.12 positions.
Power supply connector – for power connection shall by use single connector Dubox two rows with 4
positions.
Control signal connector- for control signal connection shall by use single connector Dubox two rows with
4 positions (Sec.closing unit).
Control Signal
connector for
sec.lock closing
unit
are valid

Only
position 3 is
occupied
WHBK

Issued: Gyulai Ladislav Revision: Released:

23/05/2018
 DIVSP CHAPTER 1 MECHANICAL AND
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ELECTRICAL INTERFACES OF
DIVMAC TYPE TEST MODULE
Document Under Development
1.5.2 Wire Color coding (DIN47100)

D-SUB D-SUB D-SUB D-SUB Wire Colors Test Point Dubox

9 pin 15 pin 25 pin 37 pin DIN 47100 Card connector
1 1 1 1 WH WH 0V LED 1
2 2 2 2 PK PK 1 2
3 3 3 3 GN GN 2 3
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4 4 4 4 BN BN 3 4
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5 5 5 5 BK BK 4 5
6 6 6 6 VT VT 5 6
7 7 7 GY PK 6 7
8 8 8 RD BU 7 8
9 9 9 WH GN 8 9
10 10 10 WH YE 9 10
11 11 11 BN GN 10 11
12 12 12 YE BN 11 12
13 13 WH GY 12 13
14 14 BN GY 13 14
are valid

15 15 WH PK 14 15
16 16 PK BN 15 16
17 17 WH BU 16 17 Power Supply
connector
18 18 BN BU 17 18
19 19 WH RD 18 19
20 20 BN RD 19 20
21 21 WH BK 20 21
22 22 BN BK 21 22
23 GY GN 22 23
24 YE GY 23 24
25 PK GN 24 25
26 YE PK 25 26
27 GN BU 26 27
28 YE BU 27 28
29 GN BK 28 29
30 GY BU 29 30
31 RD YE 30 31
32 BU YE 31 32
33 GN RD 32 33
34 YE YE 33 34
7 13 23 35 GY GY .+5V 4
8 14 24 36 RD RD .+24V 3
9 15 25 37 BU BU 0V 1
free free free 2

Issued: Gyulai Ladislav Revision: Released:

23/05/2018
 DIVSP CHAPTER 1 MECHANICAL AND
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ELECTRICAL INTERFACES OF
DIVMAC TYPE TEST MODULE
Document Under Development
1.5.3 Test Module Attributes Sequence for Test Point Interface Card

 LED - GND
 Test points according to chamber assignment
 Active coding (if required)
 Secondary locking mechanism exist
 Secondary locking mechanism closed

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Leak test Presence test (brackets, caps, cable tie, etc.)

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Pneumatic Interface
Operating presure of TM 6.0 bar +/- 0,5 bar

Main Hose (tubing) PUN 4x0,75 Bl (blue)

Leak Test
are valid

Leak test method – vacuum method shall be use,according to the LEONI Technical Requirements Book.

Secondary Lock Closing Unit (SLCU)

SLCU is an automatic system for TT modules. SLCU is designed for wire harness connectors with vertical
secondary lock closing system, as ilusrated on Figure .

Figure 3

Issued: Gyulai Ladislav Revision: Released:

23/05/2018
 DIVSP CHAPTER 1 MECHANICAL AND
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ELECTRICAL INTERFACES OF
DIVMAC TYPE TEST MODULE
Document Under Development
1.7.1. Purpose
The purpose of the SLCU is to close the the secondary lock automatically by pneumatic actuator controlled
by TT.
The SLCU shall be safe for operators and prevent damages of test connector.
The SLCU contains of :

adjustable actuator force

detection of actuator´s end positions
double acting cylinder
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detection of secondary lock in open and closed position

Test sequence

?
are valid

1.8 TESTING AND INSPECTION

1.8.1. General
Completed Test Module shall be verified as meeting all applicable functional,electrical, and design
requirements.

1.8.2. Testing
Post-installation testing,shall meet with LEONI standards and this document.

1.8.3. Test exceptions

Issued: Gyulai Ladislav Revision: Released:

23/05/2018
 Handing over this document to a third party only with permission of Leoni Bordnetz-Systeme GmbH – All rights reserved
WSD employees have to check the validity of the document before use – only officially released documents published on LISA
are valid

Issued:
DIVSP
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NUMBER
REVISION
REVISION TABLE:

23/05/2018
DATE

Gyulai Ladislav Revision:

DESCRIPTION
Document Under Development
DIVMAC TYPE TEST MODULE
ELECTRICAL INTERFACES OF
CHAPTER 1 MECHANICAL AND

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