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5 authors, including:
Teo Rocha
Volvo Car Corporation
18 PUBLICATIONS 39 CITATIONS
SEE PROFILE
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All content following this page was uploaded by Julio A. Cordioli on 06 July 2017.
ABSTRACT
Currently, the use of numerical and analytical tools during a vehicle development is extensive in the automotive
industry. This assures that the required performance levels can be achieved from the early stages of
development. However, there are some aspects of the vibro-acoustic performance of a vehicle that are rarely
assessed through numerical or analytical analysis. An example is the modeling of sound transmission through
vehicle sealing systems. In this case, most of the investigations have been done experimentally, and the
analytical models available are not sufficiently accurate. In this paper, the modeling of the sound transmission
through a vehicle door seal is presented. The study is an extension of a previous work in which the applicability
of the Hybrid FE-SEA method was demonstrated for predicting the TL of sealing elements. A numerical
validation of simplified Hybrid FE-SEA model is performed, which is followed by the application of the
method to the TL of a car door seal. A full non-linear deformation/contact analysis is used to estimate the
deformed geometry of the door seal in real conditions. The geometry is then used in a vibro-acoustic analysis to
predict the in-situ transmission loss of the seal using a local Hybrid FE-SEA model. The channel between the
door and the car structure where the seal is located is also included in the analysis. Results for the transmission
loss are compared with experimental data, showing a good correlation.
INTRODUCTION
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Page 1 of 15
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Page 2 of 15
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Page 4 of 15
NUMERICAL VALIDATION
a) b)
Figure 6 - Sound transmission loss of a simplified channel. Hybrid FE-SEA model versus a BEM model.
Page 5 of 15
SEAL TRANSMISSION LOSS
The next step was to compare the numerical result for a simplified seal without the channel. The following
dimensions for a rectangular seal were assumed: w = 0.02 m, b = 0.018 m, L = 0.2 m, and wall thickness of
2 mm. The Hybrid FE-SEA model and the FE-BEM model used to predict the seal TL are given in Fig. 7. The
seal was represented in both models as a FE structural subsystem with physical properties for a foam rubber
(E = 2.3 MPA, ! = 370 Kg/m3, " = 0.4 and # = 0.1). Pinned boundary conditions were applied to the nodes on
the surface of the seal in contact with the channel walls. The interior cavity of the seal was included as a FE
acoustic subsystem. In the Hybrid FE-SEA model, the source and receiver side were represented as SEA fluids,
which were coupled to the FE structural mesh through Hybrid junctions, and the a Hybrid DAF was used as the
excitation. A total of 1318 modes for the FE structural subsystem (seal) and 73 modes for the FE acoustic
subsystem were used in the analysis. The results for the seal TL from each model are compared in Fig. 8 and an
excellent agreement can be observed between the Hybrid FE-SEA and the BEM model.
Page 6 of 15
EXPERIMENTAL VALIDATION
PROBLEM DESCRIPTION
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Figure 9 - Geometry of the car door sealing system considered in the analysis.
Page 7 of 15
Figure 10 - Hybrid FE-SEA model of the car door channel.
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Page 8 of 15
Figure 12 - Hybrid FE-SEA model of sealing system (channel and seal) of a vehicle.
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Page 9 of 15
EXPERIMENTAL PROCEDURE
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Figure 14 - Description of the rooms used for the sound transmission loss measurements.
!"#$(#'(#)$'#&%-,5$';'(#0$3&'$1&.($/6$("#$@H1-%%&.H(/H'-)#$)//.$'(.4*(4.#$/6$&$+#"-*%#$&'$'"/3,$-,$A-59$BN9$
!"#$3"/%#$'#($3&'$&8/4($J_*0$%/,52$&,)$-($3&'$(&7#,$6./0$("#$*#,(#.$.#5-/,$/6$("#$@H1-%%&.9$G,$("-'$.#5-/,2$
("#$'#&%$(.&,'0-''-/,$%/''$-'$+#.;$-01/.($(/$*/,(./%$,/-'#$-,)4*#)$8;$&#./);,&0-*$6%/3$<3-,)$,/-'#=$&,)$
(-.#H(/H./&)$-,(#.&*(-/,'$<&-.8/.,#$./&)$,/-'#=9$!"#$3"/%#$';'(#0$3&'$-,'(&%%#)$-,$("#$3-,)/3$8#(3##,$
("#$'/4.*#$&,)$.#*#-+-,5$.//0$/6$("#$!X$'4-(#9$@,$&11./1.-&(#$6-?(4.#$3&'$84-%($-,$/.)#.$(/$0-,-0-F#$
'/4,)$(.&,'0-''-/,$("./45"$6%&,7-,5$1&("'9$!"#$6-?(4.#$3&'$*/01/'#)$/6$&$6%&($'(##%$1&,#%2$3"-*"$3&'$
*%&01#)$(/$&,$&%40-,40$6.&0#2$&,)$*/+#.#)$3-("$'/4,)$8&..-#.$&''#08%;$<:O@=$-,$8/("$'-)#'9$!"#$
-,(#.6&*#'$8#(3##,$("#$:O@$&,)$("#$'#&%-,5$';'(#0$3#.#$&%'/$(.#&(#)$(/$&+/-)$&,;$'/4,)$d%#&7&5#e9$
Page 10 of 15
Door
Frame
Seal
Figure 15 - Description of the rooms used for the sound transmission loss measurements.
!"#$(#'('$3#.#$1#.6/.0#)$6/.$(3/$*/,6-54.&(-/,'S$3-("$("#$'#&%$-,$("#$*"&,,#%$&,)$3-("/4($("#$'#&%9$A/.$
#&*"$*/,6-54.&(-/,2$("#$'/4,)$1.#''4.#$&,)$'/4,)$-,(#,'-(;$3#.#$.#*/.)#)$&'$)#'*.-8#)$&8/+#9$!"#$(#'($
3-("$("#$'#&%$-,$("#$*"&,,#%$3&'$.#1#&(#)$(3/$(-0#'$-,$/.)#.$(/$+#.-6;$("#$'#,'-8-%-(;$/6$("#$'/4,)$
(.&,'0-''-/,$%/''$)4#$(/$("#$-,'(&%%&(-/,$/6$("#$'#&%$-,$("#$*"&,,#%9$c#'4%('$6/.$("#$';'(#0$!X$3-("$("#$'#&%$
-,$("#$*"&,,#%$&.#$5-+#,$-,$A-59$BU9$!"#$.#1#&(&8-%-(;$/6$(#'($-'$*/,'-)#.#)$5//)2$3-("$)-66#.#,*#'$/6$JHL$)O$$
8#(3##,$0#&'4.#0#,('9$!"#$'/4,)$(.&,'0-''-/,$%/''$/6$#&*"$*/,6-54.&(-/,$<0#&,$+&%4#$6/.$("#$
*/,6-54.&(-/,$3-("$'#&%=$&.#$*/01&.#)$3-("$,40#.-*&%$&,)$&,&%;(-*&%$.#'4%('$-,$("#$,#?($'#*(-/,9$
Page 11 of 15
&,)$("#$#?1#.-0#,(&%$)&(&9$!"#$&,&%;(-*&%$.#'4%('$'##0$(/$4,)#.$1.#)-*($("#$(.&,'0-''-/,$%/''$&($%/3#.$
&,)$"-5"#.$6.#E4#,*-#'9$!"#$)-'*.#1&,*-#'$&($"-5"#.$6.#E4#,*-#'$0&;$8#$#?1%&-,#)$8;$("#$'-01%-6-*&(-/,$
&''40#)$8;$("#$&,&%;(-*&%$6/.04%&(-/,2$3"-%#$&($%/3#.$6.#E4#,*-#'$("#$#../.$/6$("#$&,&%;(-*&%$1.#)-*(-/,$-'$
#?1#*(#)$(/$8#$)4#$(/$("#$&''401(-/,$/6$&,$-,6-,-(#$'%-(9$!"#$T;8.-)$AMH:M@$0/)#%$1.#'#,('$-('#%6$&'$&,$
-01/.(&,($-01./+#0#,($/+#.$("#$&,&%;(-*&%$6/.04%&(-/,$6/.$("#$*&'#$*/,'-)#.#)9$
$
Figure 17 - Sound transmission loss of the channel.
G,$A-59$B_2$("#$,40#.-*&%$&,)$#?1#.-0#,(&%$'/4,)$(.&,'0-''-/,$%/''#'$/6$("#$'#&%-,5$';'(#0$<*"&,,#%$&,)$
'#&%=$&.#$1.#'#,(#)9$!"#$(.&,'0-''-/,$%/''$/8(&-,#)$4'-,5$&$T;8.-)$AMH:M@$0/)#%$/6$/,%;$("#$'#&%$<:M@$
6%4-)'$&,)$K@A$&.#$)-.#*(%;$*/,,#*(#)$(/$("#$'#&%$3&%%=$&,)$.#'4%('$4'-,5$&$,/)&%$.#1.#'#,(&(-/,$6/.$("#$
'#&%$&.#$&%'/$-,*%4)#)$6/.$*/01&.-'/,9$@5&-,2$("#$,40#.-*&%$.#'4%('$<%&8#%#)$T;8.-)$AMH:M@$H$'#&%`*"&,,#%$
H$0/)&%=$&.#$-,$5//)$&5.##0#,($3-("$("#$#?1#.-0#,(&%$)&(&$6/.$0/'($/6$("#$6.#E4#,*;$.&,5#$*/,'-)#.#)$-,$
("#$&,&%;'-'2$3-("$#../.'$8#(3##,$Q$(/$N$)O$6/.$6.#E4#,*-#'$&8/+#$NPP$TF9$X&.5#$)-'*.#1&,*-#'$*&,$8#$
/8'#.+#)$6/.$6.#E4#,*-#'$8#%/3$NPP$TF2$3-("$("#$,40#.-*&%$.#'4%('$/+#.$1.#)-*(-,5$("#$(.&,'0-''-/,$%/''9$$
@$1/''-8-%-(;$3&'$("&($("#'#$)-'*.#1&,*-#'$3#.#$)4#$(/$("#$%/3$'/4,)$(.&,'0-''-/,$%/''$/6$("#$6-?(4.#$4'#)$
(/$&)&1($("#$'#&%-,5$';'(#0$(/$("#$3-,)/3$8#(3##,$*"&08#.'$-,$("#$#?1#.-0#,(&%$(#'('9$G,$/.)#.$(/$
-,+#'(-5&(#$("-'$";1/("#'-'2$&$E4-*7$:M@$'-04%&(-/,$/6$("#$(.&,'0-''-/,$%/''$/6$&$1&,#%$3-("$'-0-%&.$
1./1#.(-#'$<B$00$'(##%$1%&(#$3-("$:O@$/,$8/("$'-)#'=$3&'$1#.6/.0#)$&,)$("#$.#'4%('$&.#$'"/3,$-,$A-59$BN$
<.#'4%('$.#6#..#)$&'$f3-,)/3f=9$G,)##)2$-($*&,$8#$'##,$("&($8#%/3$NPP$TF$("#$(.&,'0-''-/,$%/''$/6$("#$
'#&%-,5$';'(#0$-'$04*"$"-5"#.$("&,$("#$1&,#%2$*/,6-.0-,5$("#$-,-(-&%$#?1%&,&(-/,9$
!"#$'/6(3&.#$4'#)$-,$("#$&,&%;'-'$&%%/3'$("#$'/%4(-/,$/6$&$AM$'48';'(#0$8;$(3/$0#&,'S$&$0/)&%$&11./&*"$
&,)$&$,/)&%$&11./&*"$<)-.#*($0#("/)=9$:-,*#$("#$0&(#.-&%$/6$("#$'#&%$-'$+#.;$'/6(2$("#$,408#.$/6$'(.4*(4.&%$
0/)#'$-,$("#$6.#E4#,*;$.&,5#$/6$&,&%;'-'$*&,$8#$*/,'-)#.&8%;$"-5"2$-,*.#&'-,5$("#$*/014(&(-/,&%$*/'('9$G,$
'4*"$*&'#'$<"-5"$,408#.$/6$0/)#'=2$("#$)-.#*($0#("/)$0&;$8#$&,$&%(#.,&(-+#$(/$.#)4*#$("#$'/%4(-/,$(-0#9$
c#'4%('$6/.$("#$,/)&%$&11./&*"$&.#$&%'/$'"/3,$-,$A-59$B_2$&,)$&.#$+#.;$'-0-%&.$(/$("#$0/)&%$&11./&*"9$
:/0#$)-66#.#,*#'$&.#$/8'#.+#)$-,$%/3#.$6.#E4#,*-#'$<8#%/3$("#$6-.'($0/)#$/6$("#$'#&%$&./4,)$_PP$TF=2$
3"-*"$&.#$8#%-#+#)$(/$8#$)4#$(/$("#$%&*7$/6$'(.4*(4.&%$0/)#'$-,$("#$0/)&%$&11./&*"9$
!"#$&,&%;'-'$/6$("#$.#'4%('$&%'/$*/,6-.0'$("#$*/,*%4'-/,'$6./0$.#69$CND$/,$("#$#66#*($/6$("#$*"&,,#%$(/$("#$
(.&,'0-''-/,$%/''$/6$("#$'#&%-,5$';'(#09$!"#$*"&,,#%$*/,'-)#.&8%;$.#)4*#)$("#$(.&,'0-''-/,$%/''$/6$("#$
Page 12 of 15
';'(#02$&,)$("#.#6/.#2$,/($&**/4,(-,5$6/.$("#$*"&,,#%$0&;$%#&)$(/$#../.'$/6$0/.#$("&,$BN$)O$6/.$0/'($/6$
("#$6.#E4#,*;$.&,5#$/6$("#$&,&%;'-'9$$
$
Figure 18 - Sound transmission loss of the sealing system (channel and seal).
SUMMARY/CONCLUSIONS
!"#$&11%-*&(-/,$/6$("#$T;8.-)$AMH:M@$0#("/)$(/$#'(-0&(#$("#$'/4,)$(.&,'0-''-/,$%/''$/6$*/01%#?$'#&%-,5$
';'(#0'$3&'$)#0/,'(.&(#)9$!"#$,40#.-*&%$&11./&*"$-,*%4)#'$8/("$("#$'#&%2$&'$&$AM$'(.4*(4.&%$'48';'(#02$
&,)$("#$*"&,,#%$<*&+-(;$8#(3##,$("#$)//.$&,)$@H6.&0#=2$&'$&$AM$&*/4'(-*&%$'48';'(#02$3"-%#$("#$'/4.*#$
&,)$.#*#-+-,5$'-)#'$&.#$.#1.#'#,(#)$8;$:M@$6%4-)$'48';'(#0'9$T;8.-)$AMH:M@$0/)#%'$/6$*"&,,#%$&,)$'#&%$
3-("$'-01%-6-#)$5#/0#(.;$3#.#$'#1&.&(#%;$+&%-)&(#)$&5&-,'($,40#.-*&%$.#'4%('$/8(&-,#)$4'-,5$OMR9$!"#$
,40#.-*&%$1./*#)4.#$3&'$("#,$&11%-#)$(/$("#$'#&%-,5$';'(#0$/6$&$*&.$)//.9$!"#$1";'-*&%$1./1#.(-#'$/6$("#$
)//.$'#&%$3#.#$/8(&-,#)$("./45"$#?1#.-0#,(&%$(#'('2$&,)$("#$,40#.-*&%$.#'4%('$3#.#$*/01&.#)$3-("$
#?1#.-0#,(&%$(.&,'0-''-/,$%/''$6/.$("#$*"&,,#%$&%/,#$&,)$("#$*"&,,#%$&,)$("#$'#&%9$!"#$T;8.-)$AMH:M@$
0/)#%$/6$("#$*"&,,#%$)-'1%&;#)$&$+#.;$5//)$&5.##0#,($3-("$#?1#.-0#,(&%$.#'4%('b$3-("$)-66#.#,*#$&./4,)$
JHQ$)O$6/.$("#$3"/%#$6.#E4#,*;$.&,5#$/6$&,&%;'-'9$@$5//)$&5.##0#,($3&'$&%'/$/8'#.+#)$8#(3##,$("#$
";8.-)$0/)#%$/6$("#$3"/%#$'#&%-,5$';'(#0$<*"&,,#%$&,)$'#&%=$&,)$#?1#.-0#,(&%$(.&,'0-''-/,$%/''$6/.$
6.#E4#,*-#'$&8/+#$NPP$TF2$3-("$#../.$&./4,)$QHN$)O9$X&.5#.$)-'*.#1&,*-#'$3#.#$/8'#.+#)$6/.$6.#E4#,*-#'$
8#%/3$NPP$TF2$&,)$-($3&'$'"/3,$("&($("#$)-'*.#1&,*-#'$3#.#$)4#$(/$("#$%/3$(.&,'0-''-/,$%/''$/6$("#$
'(.4*(4.#$4'#)$(/$&)&1($("#$'#&%-,5$*"&,,#%$(/$("#$3-,)/3$8#(3##,$*"&08#.'9$O/("$&$0/)&%$&,)$,/)&%$
.#1.#'#,(&(-/,$/6$("#$'#&%$3&'$4'#)2$3-("$+#.;$'-0-%&.$.#'4%('9$!"#$.#'4%('$&%'/$*/../8/.&(#)$("#$
*/,*%4'-/,'$6./0$.#69$CND$("&($,/($&**/4,(-,5$6/.$("#$*"&,,#%$/,$("#$'-04%&(-/,$/6$("#$(.&,'0-''-/,$%/''$/6$
&$'#&%$';'(#0$0-5"($%#&)$(/$#../.'$/6$0/.#$("&,$BN$)O9$$
REFERENCES
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seal system.” Proceeding of Acoustics 2008, Paris, France, 2008.
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3. J. Park, L. Mongeau and T. Siegmund, “Effects of geometric parameters on the sound transmission
characteristics of bulb seals. SAE Technical paper 2003-01-1701, 2003.
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Technical paper 971903, 1997.
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predictions”, SAE Technical paper 09NVC-0167, 2009.
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thickness apertures.” Journal of Acoustical Society of America, 122(1), 302-313, 2007.
11. VA One 2008 User’s Guide, ESI Software, October 2008. http://www.esi-group.com
12. M. C. Gomperts, “The sound insulation of circular and slit-shaped apertures” Acustica 14, 1–16, 1964.
13. M. C. Gomperts and T. Kihlman, “The sound transmission loss of circular and slit-shaped aperture in
walls,” Acustica 18, 144–150, 1967.
14. Visual-SEAL User’s Guide, ESI Software, October 2008. http://www.esi-group.com.
15. ASTM E756-05. "Standard Test Method for Measuring Vibration-Damping Properties of Materials",
American Society for Testing and Materials, (2005).
16. D.J. Oldham and X. Zhao, X., "Measurement of the sound transmission loss of circular and slit-shaped
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CONTACT INFORMATION
Julio A. Cordioli
Campus Universitário,
88040-970
Page 14 of 15
email: cordioli@emc.ufsc.br
ACKNOWLEDGMENTS
The authors would like to thanks Dr. Pascal Longrais from ESI group for performing the simulations with
Visual-Seal to obtain the deformed shape of the seal used in the work.
Page 15 of 15