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2005-01-2522
SAE TECHNICAL
PAPER SERIES
Timothy J. Roggenkamp
General Motors Corporation
400 Commonwealth Drive, Warrendale, PA 15096-0001 U.S.A. Tel: (724) 776-4841 Fax: (724) 776-5760 Web: www.sae.org
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2005-01-2522
Timothy J. Roggenkamp
General Motors Corporation
subjectively ranked the offensiveness of each peak. For any corner, the total corner contribution ( Pij2 ), can
The jury overwhelmingly selected the noise peak at 800
Hz as the most objectionable frequency in this road be considered a combination of airborne and structure-
noise spectrum (see Figure 1). borne components.
70
Pij2 = PSBij
2 2
+ PABij 2
A-WEIGHT SOUND PRESSURE LEVEL-dB(re2e-5Pa)
2
where PSBij is the structure-borne contribution from any
60
2
given corner and PABij is the airborne contribution from
50 any given corner.
DOMINANT In this work, the total contributions from the right front
40
10 dB
NOISE
ISSUE
( )2
PRF , and right rear PRR 2
( )
, corners were measured
independently. In addition, the airborne contributions
30
2
from the right front PRFAB ( ) 2
, and right rear PRRAB , ( )
corners were measured. The structure-borne corner
(3 )
20
63 80 100 125 160 200 250 315 400 500 630 800 1000 1250 1600 2000
contributions from the right front 5)6% , and right rear
( )
1/3 OCTAVE FREQUENCY (Hz)
2
PRRSB , corners were calculated using Equation 2.
Figure 1: Vehicle interior noise SPL for a coarse road
noise issue in a production vehicle Assuming symmetry for each side of the vehicle, the
total sound pressure from the front or rear of the vehicle
After the frequency of the objectionable noise issue was can be calculated by multiplying Equation 2 by two or
identified, the next step was to determine if the issue simply adding 3 dB to the calculated level using a
was structure-borne or airborne. 2
reference of 4e-10 Pa . This concept can be applied
using the total contribution, the airborne contribution or
BASIC METHODOLOGY the structure-borne contributions.
Testing was moved from the road to a laboratory facility Using Equations 1 and 2 and assuming symmetry, the
featuring a road wheel with a coarse road surface. The total tire noise can be represented in terms of the
approach consisted of three steps. In the first step, the airborne and structure-borne components for the front
total tire noise is measured. In this measurement, both and rear of the vehicle as shown in Equation 3
the airborne and structure-borne noise contributions are
measured when the tire is attached to the vehicle. For PT2 = PABF
2 2
+ PABR 2
+ PSBF 2
+ PSBR 3
the second step, the tire and wheel were disconnected 2
from the vehicle and loaded using a fixture. The tire where PABF is the total airborne contribution from the
was accurately positioned in the wheelhouse of the 2
front of the vehicle, PABR is the total airborne
vehicle and the resulting noise was only from the 2
airborne contribution. In the third step, the structure- contribution from the rear of the vehicle, PSBF is the
borne noise contribution was calculated from the total total structure-borne contribution from the front of the
measured noise and the airborne contribution. 2
vehicle, and PSBR is the total structure-borne from the
rear of the vehicle. Of interest was the characterization
In this work, the contributions to the interior vehicle of the vehicle provided in Equation 3. In this format,
noise from each of the four tires were assumed to be engineering efforts can be prioritized in terms of the
incoherent. Therefore the total interior sound pressure vehicle content in terms of front / rear as well as
can be calculated by summing the contribution from airborne and structure-borne.
each corner on an energy basis
LAB FACILITY DESCRIPTION
PT2 = PLF
2 2
+ PLR 2
+ PRF 2
+ PRR 1
where Testing was performed on a single 10 ft diameter road
wheel. The surface of the road wheel was modeled
PT2 is the measured total sound pressure in Pascals ,
2 after a coarse road surface at the MPG. A tire fixture
2
with a rotating spindle and hub assembly was located
Pij2 is the contribution in Pascals from any given corner next to road wheel. The tire fixture was used to support
of the vehicle with i indicating left or right side and j the tire and wheel for the airborne portion of the test.
indicating front or rear [4] The tire fixture had the capability to apply a normal
force to the tire and wheel assembly. A custom-built
fixture was used to move the vehicle and to position it
on the road wheel. Vehicle interior sound pressure level
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was measured at the center of the passenger. Exterior All tests were performed with the vehicle engine turned
sound pressure level was measured at the rear of the off and the road wheel powering the tire. The tire was
tire patch. Spindle acceleration was measured with an powered for 10 minutes before each test. Testing was
accelerometer. Data were recorded on a DAT tape performed at 35 mph.
recorder and analyzed with a 4-channel Hewlett-Packard
FFT analyzer. After the total tire noise was measured for the right rear
tire, the same test was repeated for the right front tire.
TOTAL TIRE NOISE MEASUREMENT A schematic cross-section of the PHASE 1 test setup on
the road wheel with both structure-borne and airborne
In this test step, data were collected with the tire/wheel paths intact is shown in Figure 3.
assemblies attached to the vehicle, i.e. with the
suspension configured in exactly the same way as when
the vehicle is driven on-road. This measurement
represented total interior tire noise and contained both
the structure-borne and airborne contributions for each
wheel. Since lateral vehicle symmetry was assumed, it
was necessary to measure only one front tire and one TIRE
rear tire in order to calculate the total vehicle interior FIXTURE
noise for all four wheels.
ROAD
TEST PROCEDURE WHEEL
STRUCTURE-
The vehicle was initially positioned and secured with the BORNE PATH
right rear tire of the vehicle on the coarse road surface AIRBORNE
of the road wheel (see Figure 2). The vehicle location NOISE
and height, and the tire location and load were recorded
so that the vehicle and tire could be repositioned
accurately for the airborne portion of the test. Figure 3: Test setup to measure total tire noise
(structure-borne & airborne contributions)
TIRE/WHEEL
CONNECTED TIRE FIXTURE RESULTS
TO VEHICLE (not connected to
the tire/wheel)
Total Interior Tire Noise (Structure-borne & Airborne)
The total interior rear tire noise and total interior front
tire noise measured in this step of the test were summed
to obtain the total vehicle interior tire noise (see Figure
4).
70.0
A-WEIGHT SOUND PRESSURE LEVEL-dB(re2e-5Pa)
60.0
ROAD 50.0
WHEEL
EXTERIOR
MICROPHONE 40.0
10 dB Vehicle Total
Figure 2: Test setup to measure total rear tire noise 30.0 Rear Tire Total Contribution
20.0
63 80 100 125 160 200 250 315 400 500 630 800 1000 1250 1600 2000
In the airborne measurement phase of this case study, a 1/3 OCTAVE FREQUENCY (Hz)
special tire fixture would be positioned beside the car to
support the tire. Although the fixture was not used in the
total noise test phase, it was placed in the same position Figure 4: Total interior tire noise for the vehicle
near the road wheel as planned for the airborne test compared with the tire noise contributions from the
phase. This was done so that the geometry of the front and rear tires (includes structure-borne &
exterior sound field around the tire and vehicle would be airborne noise)
replicated for both phases of the test.
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Lab versus On-road Correlation the tire inside the wheelhouse but physically
disconnected from the vehicle. The same test schedule
Total vehicle interior tire noise measured in the lab is performed earlier to measure total tire noise was
plotted versus the interior noise measured on-road in repeated for this phase of the test.
Figure 5. Total interior tire noise data collected in the
lab exhibited accurate correlation with the on-road data. TEST PROCEDURE
80.0
70.0
steps. In the first step, the right rear tire and wheel
assembly was physically disconnected from the vehicle
60.0
structure by removing it along with all of the suspension
and brake components that had connected it to the
50.0
vehicle structure.
20.0
A special fixture with large caster wheels was designed
10.0
and fabricated (Figure 7) to support the vehicle once the
63 80 100 125 160 200 250 315 400 500 630 800 1000 1250 1600 2000 tire and suspension were removed. This special fixture
1/3 OCTAVE FREQUENCY (Hz) was used to transport the vehicle back to the road wheel
and to carefully re-position it back over the road wheel
in the same location as the earlier measurement. The
Figure 5: Lab versus on-road total interior noise levels
height of the vehicle was set and the right rear corner of
the vehicle was supported by an isolation pad. The
Multi-axial spindle acceleration was also measured in other corners of the vehicle were supported by the
the lab and on-road. A typical level of correlation original tires.
between the on-road and laboratory measurements is
shown in Figure 6.
0.0
-10.0
Lab/Road Wheel Data
On-Road Data
ACCELERATION (dBre1m/s^2)
-20.0
-30.0
-40.0
10 dB
-50.0
-60.0
0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600
Frequency (Hz)
ROAD 70.00
WHEEL
AIRBORNE
NOISE
50.00
contribution
10 dB
Vehicle Structure-borne Noise
30.00
Rear Tire Structure-borne Contribution
After the airborne tire noise was measured for the right Front Tire Structure-borne Contribution
rear tire, the same test was repeated for the right front
20.00
tire. A schematic cross-section of the test setup with the 63 80 100 125 160 200 250 315 400 500 630 800 1000 1250 1600 2000
structure-borne tire noise path eliminated is shown in 1/3 OCTAVE FREQUENCY (Hz)
Figure 8.
Figure 10: Calculated structure-borne interior tire noise
for the vehicle compared with the calculated structure-
borne contributions from the front and rear tires.
RESULTS
The airborne rear tire noise and airborne front tire noise SUMMARY
were summed to obtain the airborne total tire noise for
the vehicle (see Figure 9). The data measured and calculated using the method
described in this paper can be organized in several ways
70.00
to enhance the understanding of the contributors to tire
noise. The total interior noise compared with the
A-WEIGHT SOUND PRESSURE LEVEL-dB(re2e-5Pa)
60.00
structure-borne and airborne contributions is shown in
10 dB
Figure 11. The total interior noise compared with the
front and rear interior noise contributions is shown in
50.00
Figure 12. The total vehicle tire noise and its
decomposition into structure-borne front, structure-borne
40.00
rear, airborne front, and airborne rear tire noise
contributions are shown in Figure 13.
Vehicle Airborne Tire Noise
20.00
63 80 100 125 160 200 250 315 400 500 630 800 1000 1250 1600 2000
1/3 OCTAVE FREQUENCY (Hz)
70.00
10dB
60.00
CONCLUSIONS
20.00
1/3 OCTAVE FREQUENCY (Hz) ACKNOWLEDGMENTS
10dB
60.00
REFERENCES
50.00
1. Baranek, ACOUSTICS, (American Institute of
Physics), 1986
2. S.M. Dumbacher and D.L. Brown, Practical
40.00
Considerations of the IFRF Technique as Applied to
Total Vehicle Noise Path Analysis and Acoustical Imaging, Proc.
th
30.00
Structure-borne Rear of the 15 IMAC, Feb. 1997
Airborne Rear
3. D.E. Newland, RANDOM VIBRATIONS AND
Structure-borne Front
Airborne Front
SPECTRAL ANALYSIS, Longman Inc, 1984
20.00
4. L.L. Beranek and I.L. Ver, NOISE AND VIBRATION
CONTROL ENGINEERING, (John Wiley and Sons),
1/3 OCTAVE FREQUENCY (Hz)
1992