Throughput Calculations

Cargo Traffic
Phase - I Phase - II
Bulk cement 1000000 TPA 2000000
Clinkers 700000 TPA 1200000
Coal (Inbound) 200000 TPA 500000
Gypsum (Inbound) 100000 TPA 200000

Operational Days 250 Days/annum

Effective Operational Hours at berth 16 hours
Operations lead time 5 hours
Effective Barge handling time available 11 hours

Cement Handling
Max loading efficiency possible 75%
Min Cement Loading rate 484.8485 TPH 969.697
No. of cement loading point 2 2

Rated capacity of each loading point 250 TPH 490

Clinkers Handling
Max loading efficiency possible 85%
Min Clinker loader rated capacity 299.47 TPH 513.37
No. of clinker loading point 1 1

Rated capacity of each loading point 300 TPH 520

Coal Handling (Inbound)

Max loading efficiency possible 60%
Min Clinker loader rated capacity 121.21 TPH 303.03
No. of clinker loading point 1 1

Rated capacity of each loading point 130 TPH 310

Gypsum Handling (Inbound)

Max loading efficiency possible 60%
Min Clinker loader rated capacity 60.61 TPH 121.21
No. of clinker loading point 1 1

Rated capacity of each loading point 70 TPH 130

Buffer storage at back-up yard

While operations the barges are usually queued to load immediately after de-berthing of outbound barge and we
consider 2x times of parcel load rated capacity
For Cement 2x Parcel load #REF! T #REF!
15% Additional cargo considered for silo residuals
Minimum cement silos capacity #REF! T #REF!
Say cement buffer storage capacity #REF! T #REF!
For Clinkers 2x Parcel load #REF! T #REF!
30% Cargo resudials for semi automatic handling
Minimum clinker storage capacity #REF! T #REF!
Say clinkers buffer storage capacity #REF! T #REF!
Cement Silo Storage Sizing
Cement Bulk density 1.2 T/m3 1.2
Storage Volume required #REF! m3 #REF!
Cement angle of repose 20 Deg 20
Silo wall angle 65 Deg 65
No. of silos 2 2
Dia of silo 8.5 m 8.5
Height of silo (cylindrical) 17 m 17
Opening of the silo 0.7 m 0.7
Height of silo (conical) 8.36 m 8
Total height 25 m 25
Actual volume/silo 4207 m3 4207

Total Volume 8415 m3 8415

Clinker storage Sizing
Closed Shed Storage
Clinker Bulk density 1.4 T/m3 1.4
Storage Volume required #REF! m3 #REF!
Pile base 20 m 20
Clinker angle of repose 35 Deg 35
Pile Height 7.002 m 7.002
Pile Length 97 m 97
Capacity 6792.013 m3 6792.013

Clinker Silos
Dia of Silo 17 m 17
Height 18.4 m 18.4
No of Silos 1 1
Actual volume/silo 6798.9 m3 6798.9
 Phase - II
TPA Handling Rate
TPA Phase - 1 Phase - 2
TPA Cement 484.848485 TPH 969.69697 TPH
TPA Clinkers 299.465241 TPH 513.368984 TPH
Coal 111.111111 TPH 303.030303 TPH
Gypsum 60.6060606 TPH 121.212121 TPH

Handling Rate
Phase - 1 Phase - 2
Cement 500 TPH 980 TPH
Clinkers 300 TPH 520 TPH
Coal 130 TPH 310 TPH
TPH Gypsum 70 TPH 130 TPH

TPH

TPH

TPH

TPH

TPH

TPH

TPH

tbound barge and we

T
T
T

T
T 56.7450173
1.447
T/m3
m3
Deg
Deg

m
m
m
m
m
m3 5048.957 Tons

m3

> 80 Deg C
T/m3
m3
m
Deg
m 0.78539816
m 314.159265
m3 30.2675089

Silo
m
m

m3
30 mg/NM3
INbound 9.97E+09
Coal 200000 TPA
Gypsum 100000 TPA