Instructions for adjustment of offset press

INSTRUCTIONS
for adjustment
of offset press
1
97574241a III/01
No. of production of the machine:
Date of the update of the Manual: 29 - 03 - 2002
2
CONTENT
1 PREFACE ............................................................................................. 1-1

2 ASSEMBLY 05 - FEEDER ................................................................... 2-1
2.1 Setting the front bars ............................................................................................ 2-1
2.2 Setting the guide bars of the feeding table ......................................................... 2-1
2.3 Setting the brake .................................................................................................. 2-3
3 ASSEMBLY 06 - PAWL MECHANISM ................................................ 3-1
4 ASSEMBLY 07 - PRESSURE CYLINDERS........................................ 4-1
4.1 Pressure cylinders of all printing units ............................................................... 4-1
4.2 Pressure cylinder behind the turn-over device .................................................. 4-2
4.3 Function of monitoring the sheet presence on the printing roller .................... 4-3
5 ASSEMBLY 08 - SWING GRIPPER DRIVE ........................................ 5-1
6 ASSEMBLY 09 - CAMSHAFT ............................................................. 6-1
7 ASSEMBLY 10 - SIDE FEEDING MARK ............................................ 7-1
8 ASSEMBLY 12 - SHEET MONITORING ............................................ 8-1
8.1 Detection of double sheet feeding ...................................................................... 8-1
8.2 Switch .................................................................................................................... 8-1
9 ASSEMBLY 13 - FEED HEAD DRIVE ................................................ 9-1
10 ASSEMBLY 14 - CONVEYER DRIVE ............................................. 10-1
11 ASSEMBLY 15 - CONVEYER ......................................................... 11-1
12 ASSEMBLY 16 - FEED HEAD ........................................................ 12-1
13 ASSEMBLY 17 - FRONT FEEDING MARK .................................... 13-1
14 ASSEMBLY 18 - FORME CYLINDERS .......................................... 14-1
14.1 Assembly and adjustment - outside the press ............................................... 14-1
14.1.1 Axial clearance of locked plate reels - see the fig. 14.1 ......................................... 14-1
14.1.2 Driving mechanism for plate reels - see the fig. 14.2 ............................................ 14-2
14.1.3 Plate cylinder bedding .............................................................................................. 14-3
14.2 Plate cylinder adjustment in the press............................................................ 14-6
14.2.1 One-position jaw clutch setting ............................................................................... 14-6
14.2.2 Setting of plate cylinder axial movement (axial register) ...................................... 14-6
14.2.3 Setting of radial plate cylinder movement (radial register) .................................. 14-6
14.2.4 Thread clearance elimination ................................................................................... 14-6
14.2.5 Register drive setting for plate cylinders (register setting) ................................. 14-6
14.2.6 Check-up of axial plate cylinder clearance ............................................................. 14-6
14.3 Winder adjustment ........................................................................................... 14-7
14.4 Plate cylinder drive adjustment ....................................................................... 14-9
15 ASSEMBLY 20 - SWING GRIPPERS .............................................. 15-1
16 ASSEMBLY 21 - PRESSURE MECHANISM .................................. 16-1
17 ASSEMBLY 23 - OFFSET CYLINDERS ........................................ 17-1
18 ASSEMBLY 24 - DELIVERY UNIT .................................................. 18-1
18.1 High delivery unit .............................................................................................. 18-1
3
19 ASSEMBLY 26 - INK UNIT .............................................................. 19-1
19.1 Setting the inking rollers .................................................................................. 19-1
19.2 Setting the drive wheel with respect to the pinion of the forme roller .......... 19-4
19.3 Regulating the length and the moment of the shift of spreading rollers ...... 19-5
19.4 Setting the position of the duct roller carrier .................................................. 19-6
19.5 Setting the position of the duct roller turning cam ........................................ 19-7
19.6 Setting the spreading roller rocker levers ...................................................... 19-8
19.7 Setting the transfer roller ................................................................................. 19-9
19.8 Setting the swinging of the transfer roller .................................................... 19-10
19.9 Setting the hand-operated position of the transfer roller ............................ 19-11
19.10 Setting the ink unit pneumatic cylinder ...................................................... 19-12
19.11 Setting the ink duct ....................................................................................... 19-13
19.12 Printing faults ................................................................................................ 19-15
19.12.1 Ways of identifying the streaks, detecting their origins and remedying the streaks
arisen ............................................................................................................................... 19-15
20 ASSEMBLY 28 – AIR DISTRIBUTION SYSTEM ........................... 20-1
20.1 Diagram of the air distribution system - high delivery unit............................ 20-2
21 ASSEMBLY 31 - ELECTRICAL EQUIPMENT ............................... 21-1
22 ASSEMBLY 36 - INK UNIT WASHING DEVICE ............................. 22-1
23 ASSEMBLY 38 - BLANKET WASHER ........................................... 23-1
23.1 Nozzle adjustment (fig. 23.1 , fig. 23.2) ............................................................ 23-1
23.2 Wiper adjustment (fig. 23.2, fig. 23.3) ............................................................... 23-1
23.3 Pressure adjustment between brush roller and blanket cylinder (fig. 23.4) 23-3
23.4 Control operation check list ............................................................................ 23-4
24 ASSEMBLY 39 - PLATE CYLINDER CLEANING MODULE ......... 24-1
24.1 Dry cleaning module ........................................................................................ 24-1
24.2 Wet cleaning module ........................................................................................ 24-3
25 ASSEMBLY 48 - SHEET GUIDES .................................................. 25-1
26 ASSEMBLY 51, 71, 73 - HAND-OVER AND TAKE-OVER DRUMS .....
............................................................................................................ 26-1
27 ASSEMBLY 72 - TRANSFER DRUM .............................................. 27-1
27.1 Assembly and setting of the drum off the press ............................................ 27-1
27.1.1 Gripper system ........................................................................................................... 27-1
27.1.2 Setting the grippers .................................................................................................. 27-1
27.1.3 Toothed wheel............................................................................................................ 27-2
27.2 Assembly of the transfer drum in the press ................................................... 27-2
28 ASSEMBLY 52 - TRANSFER DRUM .............................................. 28-1
28.1 Assembly and setting the subassemblies ...................................................... 28-1
28.1.1 Assembly and setting of the drum ............................................................................ 28-1
28.1.2 Installment and setting of the front gripper system ............................................... 28-2
28.1.3 Installment and setting of the rear gripper system ................................................ 28-3
28.1.4 Installment and setting of the readjusting unit ....................................................... 28-3
28.1.5 Installment of the cam set ......................................................................................... 28-4
28.1.6 Setting the toothed segments of the driving gear................................................. 28-5
28.2 Assembly and setting of the transfer drum before the installment into the
machine ................................................................................................................ 28-5
29 ASSEMBLY 53 - TURN-OVER DRUM ............................................ 29-1
29.1 Assembly and setting out of the press ........................................................... 29-1
30 ASSEMBLY 55 - AIR UNIT .............................................................. 30-1
4
31 ASSEMBLY 57 - LUBRICATION SYSTEM .................................... 31-1
32 ASSEMBLY 58 - PNEUMATIC DISTRIBUTION SYSTEM ............ 32-1
32.1 Pneumatic cylinders ......................................................................................... 32-4
33 ASSEMBLY 93 - IMAGING UNIT .................................................... 33-1
34 SETTING THE PRESS OPERATING CYCLE ................................ 34-1
34.1 Leveling the press ............................................................................................ 34-1
34.2 Procedure of setting the paper pass .............................................................. 34-1
34.2.1 Set the pass of the sheet through the transport drums 51, 71, 72, 73 ................. 34-7
34.2.2 Transfer drum adjustment when installed in the press ......................................... 34-8
34.2.3 Take-off the backlash in the driving gears ........................................................... 34-20
34.2.4 Setting the delivery unit grippers .......................................................................... 34-27
34.3 Setting the pressure mechanism .................................................................. 34-36
34.4 Setting the printing pressures ....................................................................... 34-36
35 LIQUID AND AIR DISTRIBUTION SYSTEMS FOR ADAST 557 DI
PRESS ............................................................................................... 35-1
36 DI SYSTEM ADJUSTMENT ........................................................... 36-1
36.1 Setting the print image origin position on the plate cylinder ........................ 36-1
36.1.1 Material resources and printing conditions ............................................................ 36-1
36.1.2 Data entry proceeding for plate imaging process .................................................. 36-1
36.1.3 Test proceeding ......................................................................................................... 36-1
36.2 DI system calibration ........................................................................................ 36-3
36.2.2 Test form description ................................................................................................ 36-4
36.2.3 Test proceeding ......................................................................................................... 36-7
36.3 Print area register ............................................................................................. 36-9
36.3.2 Test proceeding ......................................................................................................... 36-9
37 PRINTING UNIT ADJUSTMENT ..................................................... 37-1
38 FINAL OPERATIONS ...................................................................... 38-1
5
6
PREFACE
1 PREFACE
These setting, assembling and disassembling instructions are mainly intended for mechanics charged with
repairs and setting of Adast 507 DI type presses.
The Instructions have been arranged in such a manner that the figures showing the setting of functional assemblies
are included in the corresponding text part.
Example of marking mechanical components: 4.1-a Figure No. – 4.1

Position in the Figure – a
Example of marking electrical components: 4.3-BQ17 Figure No. – 4.3

Position in the Figure – BQ17
It is out of the reach of these Instructions to include all information for the reader to become acquainted with all
the details of the press and its functions just with simply reading them. The Instructions cannot substitute the
training course organized by the manufacturer’s service department for mechanics entrusted with setting,
assembling and disassembling the presses. Despite of that we believe that the Instructions will serve you as
an effective assistant for the practical servicing of your press. With pleasure, we shall answer any of your
contingent questions and give you any information you might need.
Our contact address is: Adamovské strojírny a.s.

service department
Mírová 2
679 04 Adamov
Czech Republic
This symbol in the text means „Caution - danger imminent“.
This symbol in the text means a „Note“.
1- 1
1
PREFACE
fig. 1.1
1- 2
2
PREFACE
fig. 1.2
1- 3
3
PREFACE
1- 4
4
ASSEMBLY 05 - FEEDER
2 ASSEMBLY 05 - FEEDER
2.1 Setting the front bars
The front bars of the feeder fig. 2.1-a must be longitudinally leveled within 1 mm tolerance. Vertically the leveling
shall be measured with the help of a ruler. When setting them horizontally, the outer bars must be set at the
level of the inner ones or they may be higher by 0,5 mm as maximum. The fore edges of the front bars fig. 2.1-
a must also be at the same level as the functional surfaces of the tilting stops fig. 2.1-b. The setting shall be
made with the bar fig. 2.1-c after releasing the nuts fig. 2.1-d.
fig. 2.1
2.2 Setting the guide bars of the feeding table
The guide bars of the feeding table fig. 2.2-b must be parallel to the front bars fig. 2.2-a. In the bottom part, +0,5
mm deviation is allowed. Parallelism shall be checked with measuring the gap between the guide bar fig. 2.2-
b and the front bars fig. 2.2-a and it can be set after releasing the screw fig. 2.2-c.
The functional surfaces of the supporting rings fig. 2.2-d, on which the feeding table seats, may be deviated
from each other by maximum 0,6 mm. The upper surface of the feeding table has to be parallel to the roller of
the conveyer fig. 2.1-e. Admissible deviation of the table width is 0,5 mm.
The feeding table shall be placed parallel to the conveyer when pinning together the chain wheel fig. 2.2-e and
the shaft fig. 2.2-f, the eccentricity of the journals fig. 2.2-g having to be set identical at both sides of the feeder.
2- 1
u
r
v
e
l
m
k
h
g
i
n
d o
a
j
fig. 2.2
2- 2
2
The further leveling of the table in the course of operation shall be made with journals fig. 2.2-g. Body of the
table guides fig. 2.2-h is furnished with a ball friction brake. The brake must be set with the screw fig. 2.2-i to
such a position that the table - after being released from the chains fig. 2.2-j - does not fall down too violently.
With the help of the tube fig. 2.2-m and after releasing the nuts fig. 2.2-l, set the tilting stops fig. 2.2-k to a
position that puts them at the level of the feeder fig. 2.2-a front bars with the roller fig. 2.2-n placed on the
smallest diameter of the cam. fig. 2.2-o. At that setting, the slide sheet fig. 2.2-p may not overpass the tilting
stops fig. 2.2-k and the tilting stop shaft fig. 2.2-r must be free to swing.
The main lifting chains fig. 2.2-j have to be tensioned to such a degree that they have approximately 10 mm
slag in the middle. Tensioning of the chains shall be carried out with the help of the chute fig. 2.2-s after
releasing the screws fig. 2.2-t. Drive chains fig. 2.2-u shall be tensioned to such a degree that their slag in the
middle of the longest branch is 5 mm. The tensioning shall be made with the tensioners fig. 2.2-v.
2.3 Setting the brake
For setting the pressure of the friction brake fig. 2.3-b on the pulley fig. 2.3-a, place the sleeve fig. 2.3-c to such
a position that a 0,5 mm clearance appears between the sleeve fig. 2.3-c and the side plate fig. 2.3-k. The
friction brake fig. 2.3-b must slide easily on the bushing fig. 2.3-e. The belts fig. 2.3-f, fig. 2.3-g shall be
tensioned simultaneously. For doing that, release the screw fig. 2.3-h and with tensioning screw push the
feeder motor to be accessible from the inside of the 1st printing unit and fixed in a swinging way. As soon as the
belts have been tensioned, lock the screws.
fig. 2.3
2- 3
2- 4
4
ASSEMBLY 06 - PAWL MECHANISM
3 ASSEMBLY 06 - PAWL MECHANISM

After starting the feeder, the lever fig. 3.1-a unlocks the pawl fig. 3.1-b that is in mesh with the cutout of the
carrier fig. 3.1-c, which puts the camshaft into operation. In the course of the forward and backward run of the
machine, the pin of the pawl fig. 3.1-d pushes the pawl fig. 3.1-e out so that it engages into the cutout of the
pawl fitted with the rolling disk fig. 3.1-f. The correct operation of the two pawls fig. 3.1-e and fig. 3.1-f (locking
and unlocking functions) shall be set with turning the eccentric pins of the pawls fig. 3.1-g and the eccentric pin
of the roller fig. 3.1-h.
fig. 3.1
3- 1
ASSEMBLY 06 - PAWL MECHANISM
3- 2
2
ASSEMBLY 07 - PRESSURE CYLINDERS
4 ASSEMBLY 07 - PRESSURE CYLINDERS
4.1 Pressure cylinders of all printing units

The stops of the grippers fig. 4.1-a have to be placed at the same level and they must be set to a measure
90,275-0,02 from the axis of the cylinder. The gripper springs fig. 4.1-b shall be set - with the help of the screw
fig. 4.1-c - to a measure 15,5+0,5 mm (distance between the ends of the supports and the sleeve). This
dimension holds when the grippers are open. The grippers must be set accurately so that a simultaneous
contact of all grippers on the stops fig. 4.1-a is got. The lever fig. 4.1-d shall be placed at such a position on the
gripper shaft fig. 4.1-e that a 0,2 mm clearance is got between the screw heads fig. 4.1-c and the gripper
holders fig. 4.1-h, when the roller fig. 4.1-f rests on the big diameter of the cam fig. 4.1-g. The set position shall
be locked with adjusting the lever fig. 4.1-d with the help of the screw fig. 4.1-i. The guide tie rod fig. 4.1-j shall
be set to the measure 54 mm. The setting of the cam fig. 4.1-g and closing of the pressure cylinder grippers
shall be executed with turning the individual parts of the cam following the chap. 34 „Setting the press operating
cycle“.
fig. 4.1
4- 1
1
4.2 Pressure cylinder behind the turn-over device

Besides the above stated setting of grippers - which is identical to the other cylinders - the setting of the
disengaging mechanism shall also be performed. The disengaging shaft fig. 4.2-a must turn smoothly on the
bearings. The bearing has to be lubricated with J3 machine oil. The two sensing elements fig. 4.2-b shall be set
to the same level. The lever fig. 4.2-c shall be put to such a position on the shaft fig. 4.2-a that the sensing
element is 0,5 mm below the level of the stop fig. 4.2-d at the moment when the roller fig. 4.2-e seats on the big
diameter of the cam fig. 4.2-f. The set position shall be locked with closing the lever fig. 4.2-c by tightening the
screw fig. 4.2-g. The sensing elements fig. 4.2-b shall pass around the cylinder edge with the maximum 0,5
mm clearance.
fig. 4.2
4- 2
2
4.3 Function of monitoring the sheet presence on the printing roller

When the sheet is present in the pressure roller grippers, the roller fig. 4.2-e does not follow the path of the cam
fig. 4.2-f.
In case the sensing units fig. 4.2-b are out, the roller fig. 4.2-e must reliably follow the path of the cam fig. 4.2-
f. The cam fig. 4.2-f shall be placed to such a position that it meets the following conditions:
a) Sensitive element may not strike again the offset rubber.
b) At any speed of the press, when no paper is in the pressure cylinder grippers, the diaphragm fig. 4.3-a
must reliably cover the whole functional diameter of the sensor fig. 4.3-BQ17.
If these two conditions are not met, the cam must be turned - in the groove- to the correct position. The position
of the sensor fig. 4.3-BQ17 shall be set on the side plate to such a position that the diaphragm fig. 4.3-a is at
a 0,5 mm distance from the functional surface of the sensor see fig. 4.3. If there is a paper of 40 g/m2 basis
weight in the pressure roller grippers, the diaphragm fig. 4.3-a must pass under the functional diameter of the
sensor fig. 4.3-BQ17.
fig. 4.3
4- 3
3
4- 4
4
ASSEMBLY 08 - SWING GRIPPER DRIVE
5 ASSEMBLY 08 - SWING GRIPPER DRIVE

After attaching the swing gripper (assembly 20) to the press, set the flange fig. 5.1-a together with the drive
cam fig. 5.1-b on the pressure roller shaft (assembly 07). Place the screws fig. 5.1-c to the axis of the drive
cam grooves fig. 5.1-b. On putting the drive lever onto the swing gripper shaft (with performing the final fitting of
the spline) and locking it with the screw, set (and lock with the screw fig. 5.1-e) the bearing fitted with collar fig.
5.1-f in the groove of the lever fig. 5.1-d to such a position that the swing gripper in the fore zero position
provides a 5 mm sheet catch. The pre-drilled holes for pins in the disc fig. 5.1-n and the shim fig. 5.1-g have to
be at the same axis with that of the shaft of swing grippers. Set the drive cam fig. 5.1-b to such a position that
the rear edge of the swing gripper bar is at the level of the stop edge fig. 4.1-a of the pressure roller. After putting
the lever fig. 5.1-h together with the collar fig. 5.1-f, onto the shaft of the swing gripper, insert the shim fig. 5.1-
i and the spring of the drive fig. 5.1-j into the recesses of the two levers. After putting the rest cam fig. 5.1-k on
the flange (axis of grooves on the axis of screws fig. 5.1-c), check the two bearings with collars fig. 5.1-f for
proper mutual positions. Along the turning of the pressure roller through 360 degrees, the stroke difference
must be ± 0,1 mm as maximum.
The thrust of the spring fig. 5.1-j shall be set with the screw fig. 5.1-l to such a force that the spring generates
a 230 kpcm thrust moment (to be checked at a status when the bearing with collar fig. 5.1-f is lifted and turns
tightly). After checking the paper catch for proper size setting (see the operating cycle of the press) and
satisfactory tests of register, the manufacturer makes the pinning of cams fig. 5.1-b, fig. 5.1-k and the drive
lever fig. 5.1-d with the disk fig. 5.1-n.
fig. 5.1
5- 1
ASSEMBLY 08 - SWING GRIPPER DRIVE
Assembly of the drive wheels fig. 5.2-a, fig. 5.2-e and fig. 5.2-c shall be performed in accordance with the
marked center punches, and the gear position - after the backlash being taken off -shall be locked with
positioning and pinning the journal fig. 5.2-d of the toothed wheel fig. 5.2-e. The bracket fig. 5.1-m shall be set
to such a position that it assures the rest of the swing ring shaft in the direction of the axes of the pressure
roller and the swing grippers. After the overall assembly, the run of the swing gripper drive must be quiet and
silent. The whole setting is ensured and the pinning is made in the manufacturer’s establishment.
fig. 5.2
5- 2
2
ASSEMBLY 09 - CAMSHAFT
6 ASSEMBLY 09 - CAMSHAFT
The setting of the camshaft shall be made with turning the chain wheel after the previous release of the screws.
For tensioning the drive chain, turn the arm with tensioning chutes and tighten the nuts. The setting of cams
depends on the chap. 34 „Setting the press operating cycle“.
6 -1
ASSEMBLY 09 - CAMSHAFT
6-2
2
ASSEMBLY 10 - SIDE FEEDING MARK
7 ASSEMBLY 10 - SIDE FEEDING MARK
When mounting the body of the side feeding mark fig. 7.1-a, pay attention to the lifting pins fig. 7.1-f that should
protrude 9 mm from the roller support fig. 7.1-g, and 10 mm from the stop piston fig. 7.1-h.
fig. 7.1
7- 1
ASSEMBLY 10 - SIDE FEEDING MARK
With the shims fig. 7.2-a set the bars fig. 7.2-c and fig. 7.2-d to such positions that their upper surface and the
surface of the bar fig. 7.2-e are at the same level with a ± 0,1 tolerance.
Place the rear bar fig. 7.2-d vertically to such a position that a 0,7 mm gap remains between the swing gripper
fig. 7.2-f and the rear bar fig. 7.2-d. For that setting, turn the holder fig. 7.2-g after loosening the screws fig. 7.2-
h first. Then recheck the gap between the front stop fig. 7.2-i inner edge and the rear bar fig. 7.2-d for size,
which should be 0,7 mm. Contingent deviations should be finally regulated with shifting the front stops fig. 7.2-
i (see the Instructions for setting the press operating cycle - assembly 17).
fig. 7.2
Setting of the lever fig. 7.3-a assigned to turn the side feeding mark shaft fig. 7.3-b shall be carried out in the
position where the lever roller fig. 7.3-e is seating at the lowest point of the cam fig. 7.3-c. Tilt the fork fig. 7.1-
i downward as far as possible (the pin fig. 7.1-c having to touch the body fig. 7.1-a). Then separate it a bit, so
that a gap of 0,3 ÷ 0,4 mm is got between the pin fig. 7.1-c and the body boss fig. 7.1-a. In that position, lock
the lever with the screw fig. 7.3-f. The setting of the cam fig. 7.3-c position for tilting the side feeding mark and
of the cam for shifting the side feeding mark bar is described in the chap. 34 „Setting the press operating
cycle“.
fig. 7.3
7- 2
2
ASSEMBLY 12 - SHEET MONITORING
8 ASSEMBLY 12 - SHEET MONITORING
8.1 Detection of double sheet feeding

Check the screw fig. 8.1-a for the measure 18,5 from the lock fig. 8.1-b. Turn the eccentric journal fig. 8.1-c so
that the disc fig. 8.1-d is in the upper position. Tighten the detection body on the conveyer shaft fig. 8.1-f with
the clamping screw fig. 8.1-e in such a manner that the disc fig. 8.1-d slightly touches the conveyer roller fig.
8.1-g.
fig. 8.1
8.2 Switch
Before installing the switch assembly into the press, set the micro-switch fig. 8.2-SQ15. The lever fig. 8.2-b
must be embedded in the cutout on the holder fig. 8.2-c. Shift the micro-switch fig. 8.2-SQ15 towards the lever
fig. 8.2-b - after releasing the two bolts fig. 8.2-d - as far as it switches over. Lock the micro-switch fig. 8.2-SQ15
shifted with tightening the bolts fig. 8.2-d as described. With the bolts fig. 8.2-f, in the press, attach the switch
assembly to the bar fig. 8.2-e in such a position that there is a 1 mm distance between the upper bent end of
the lever fig. 8.2-b and the surface of the rear bar fig. 8.2-a. Tighten the bolts fig. 8.2-f.
fig. 8.2
8- 1
1
ASSEMBLY 12 - SHEET MONITORING
8-2
2
ASSEMBLY 13 - FEED HEAD DRIVE
9 ASSEMBLY 13 - FEED HEAD DRIVE
When setting the feed head drive to the press operating cycle, follow the chap. 34 „Setting the press operating
cycle“. To get it, turn the shafts fig. 9.1-a, fig. 9.1-b mutually after first uncoupling and then coupling again the
chain fig. 9.1-d. For tensioning the guide chains, shift the chain wheel support and lock them with the help of
the bolts. After the assembly, the rotating and sliding parts must move smoothly with minimum feeding mark.
fig. 9.1
9- 1
1
ASSEMBLY 13 - FEED HEAD DRIVE
9- 2
2
ASSEMBLY 14 - CONVEYER DRIVE
10 ASSEMBLY 14 - CONVEYER DRIVE
For setting the minimum conveyer speed, put the scribing line on the face of the connecting lever is in front of
the center mark in the face of the toothed (eccentric) wheel. When setting, follow the chap. 34 „Setting the
press operating cycle“.
10 - 1
ASSEMBLY 14 - CONVEYER DRIVE
10 - 2
2
ASSEMBLY 15 - CONVEYER
11 ASSEMBLY 15 - CONVEYER
The level of the conveyer table with respect to the side feeding mark bar fig. 7.2-c shall be set by turning the
eccentric journals anchored in the press side plates. For checking, make use of a ruler applied to the tapes.
The eccentrics on the tilting side plates of the conveyer have to be turned to such a position that they engage
into the cuts of the locking levers when lowering the tilting part of the conveyer. For tensioning the tapes, turn
the shaft with the tensioning roller holders after releasing the bolts at both ends of the shaft.
11 - 1
ASSEMBLY 15 - CONVEYER
11 - 2
2
ASSEMBLY 16 - FEED HEAD
12 ASSEMBLY 16 - FEED HEAD
Put the feed head into the horizontal position and zero on the scale fig. 12.1-e in front of the lower edge of the
head guide fig. 12.1-f. For setting, release the nut fig. 12.1-g and turn the knob fig. 12.1-h. After the setting,
tighten the nut fig. 12.1-g.
The stroke of the feeler shoe fig. 12.1-c shall be set with adapting the length of the lever fig. 12.1-a for the stroke
of the shoe fig. 12.1-b to be perpendicular to the sheet pile in the direction of the bottom position. The shoe
must seat on the sheet pile with four to six mm. The feed head sensor fig. 12.1-BQ29 shall be set to such a
position that it switches off as soon as it gets the bottom position of the feeler shoe fig. 12.1-c during the
descent. The feeler shoe shall be set with screwing it in until the upper surface of the feed table is 6 mm lower
than the upper border of the swing stops fig. 12.1-d. When set, the feeler shoe fig. 12.2-e shall be locked with
the nuts fig. 12.2-r.
The feeler regulator fig. 12.2-b on the head is set as far as the stop to the left. The stops fig. 12.2-c, fig. 12.2-
d shall be set perpendicular to the feed table.
fig. 12.1
12 - 1
ASSEMBLY 16 - FEED HEAD
c r e b d
fig. 12.2
12 - 2
2
ASSEMBLY 17 - FRONT FEEDING MARK
13 ASSEMBLY 17 - FRONT FEEDING MARK
Set the stops of the front feeding mark fig. 13.1-a vertically to the measure 43,8 approximately. After having
loosened the screws fig. 13.1-b, perform the setting by shifting the stops fig. 13.1-a along the grooves. Set the
level of the front stops fig. 13.1-a with the shims fig. 13.1-c to such a height that the functional part of the stops
fig. 13.1-a is at a same level within a 0,1 mm tolerance. Two inner stops are shifted by 0,2 + 0,1 mm from the
level of the side stops towards the press. The maximum admissible error in parallelism of the functional parts
of the stops fig. 13.1-a to the axis of the shaft fig. 13.1-d in its whole width is 0,05 mm. Between the minimum
eccentric shape portion of the cam fig. 13.1-f and the bearing fig. 13.1-g of the lever fig. 13.1-h, shall be set a
clearance 0,4 mm. The lever fig. 13.1-i must seat on the supporting screw fig. 13.1-j that shall be locked with
the nut. Between the blocks fig. 13.1-k and the levers fig. 13.1-l, set a gap of approximately 5 mm at both
sides. After loosening the screw fig. 13.1-m on the lever fig. 13.1-i with turning the shaft of the front feeding
mark fig. 13.1-d, set the front stops fig. 13.1-a to 90 degrees with respect to the rear bar of the side feeding
mark (see chap. 34 “Setting the press operating cycle“). After the setting, tighten the screw of the lever fig.
13.1-m. With the adjusting screws fig. 13.1-n set the maximum catch according to the pattern G-Emr 4800.
With the nuts fig. 13.1-o lock the adjusting screw in position from the bottom side of the block fig. 13.1-k. Shift
the front stops fig. 13.1-a through 0,8 mm in the direction opposite to the pass of sheets according to the gage
0,8 and the template G-Emr 4800 and lock the regulating screws with upper nuts fig. 13.1-p for the minimum
catch.
fig. 13.1
13 - 1
ASSEMBLY 17 - FRONT FEEDING MARK
13 - 2
2
ASSEMBLY 18 - FORME CYLINDERS
14 ASSEMBLY 18 - FORME CYLINDERS
14.1 Assembly and adjustment - outside the press
14.1.1 Axial clearance of locked plate reels - see the fig. 14.1
The axial clearance of the both locked plate reels, i.e. unwinding reel fig. 14.1-b and winding reel fig. 14.1-a, is
to be set by washers fig. 14.1-d. The optimal procedure is as follows: The both reels being inserted into the
plate cylinder and locked there, must allow the axial elastic deformation of 0.2 ÷ 0.3 mm. The end caps fig.
14.1-c installed in the unwinding and winding reels dispose with pivots and Belleville springs which make the
above mentioned elastic deformation possible.
fig. 14.1
14 - 1
14.1.2 Driving mechanism for plate reels - see the fig. 14.2
The both free-wheels fig. 14.2-a have to be pressed to meet the marked direction in which the tooth wheel fig.
14.2-b, fig. 14.2-c, fig. 14.2-d can free rotate.
fig. 14.2
14 - 2
2
14.1.3 Plate cylinder bedding

Before plate cylinder installation in the I. through V. press printing unit, the radial clearance of the needle
bearings fig. 14.3-a, fig. 14.4-a is to be adjusted on grinding the inner ring to the clearance of 0.003 mm
according to the measured inner diameter of the needle bearing (the radial clearance setting is carried out in
the production plant).
fig. 14.3
14 - 3
Be means of the nut fig. 14.3-b, fig. 14.4-b made in the chucks fig. 14.3-c, fig. 14.4-c it is necessary to set the
minimum clearance between the chuck and the pin to enable slight axial movement. After finishing this operation,
tighten the nuts to the chuck heads by washers fig. 14.3-d, fig. 14.4-d and secure it with two screws fig. 14.3e,
fig. 14.4-e.
fig. 14.4
14 - 4
4
The minimum clearance between the tongue fig. 14.5-a and wheel groove fig. 14.5-b is to be set wit the screw
fig. 14.5-c according to the axial cylinder movement. After finishing this operation, the screw fig. 14.5-c is to be
secured by the screw fig. 14.5-d. Being installed in the press, the cylinder must enable an axial movement.
fig. 14.5
14 - 5
14.2 Plate cylinder adjustment in the press

The plate cylinder adjustment consists in the both electrical and mechanical pre-setting of particular parts.
14.2.1 One-position jaw clutch setting

On mounting the bearing on the press drive side, it is necessary to set the jaw clutch with washers fig. 14.4-l
to guarantee the gear clearance of 0.3 mm - in the jaw clutch open position, i.e. the jaw clutch is power
supplied by the 24 V.
14.2.2 Setting of plate cylinder axial movement (axial register)

The basic plate cylinder position axial setting must provide the distance of 58 ± 0.1 mm between the press side
wall fig. 14.4-f and outer plate cylinder side fig. 14.4-g. The distance is to be set on manual turning of the tooth
wheel fig. 14.3-h.
14.2.3 Setting of radial plate cylinder movement (radial register)

The basic plate cylinder position radial setting is to be carried out manually by means of the tooth wheel fig.
14.4-h to keep the distance of 8 mm between the plate fig. 14.4-o and the tooth wheel inner edge fig. 14.4-h.
14.2.4 Thread clearance elimination

The check-up of the extend for mechanical cylinder movement in the axial and radial directions is to be
performed on manual driving of the tooth wheel fig. 14.3-h for axial movement and the tooth wheel fig. 14.4-h for
radial movement. The both register must enable at least 3 revolutions of the tooth wheel.
The clearance in the threads of the both registers must be eliminated so that the tooth wheels fig. 14.3-h, fig.
14.4-h can be freely turned without jerks or drags.
The clearance in the axial register thread is to be eliminated with the screw fig. 14.3-f secured by nut. Before
tightening the screws fig. 14.3-f loosen the screws M6x30, and after adjusting the screw thread tighten them
again. The clearance in the radial register thread is to be eliminated with the screw fig. 14.4-p.
Restore the axial and the radial registers to their mechanical zero positions. After registers checked-up, the
motor for the both register systems including the pinions fig. 14.3-g a fig. 14.4-k must be installed. The pinions
must be secured by adjusting screws.
14.2.5 Register drive setting for plate cylinders (register setting)

The registers are controlled from the delivery control panel. The axial register is located on the operating press
side and controls the axial plate cylinder movement. The radial register is located on the drive press side and
controls the radial plate cylinder movement. The numbers displayed on the screen shows the distance from the
zero position in millimetres with the accuracy of 0.01 mm. The motor setting for the both axial and radial
registers is described in the corresponding section of the Instructions for electric equipment adjustment and
operation. The adjustment extent for axial register is from +1.00 to -1.00 mm and for radial register from +1.00
to -1.00 mm.
14.2.6 Check-up of axial plate cylinder clearance

After completing the plate cylinder installation and the axial and radial register setting, check the axial clearance
of the plate cylinder in the press. The maximum permissible clearance is 0.002 mm.
14 - 6
6
14.3 Winder adjustment

On turning the ring fig. 14.6-a it is necessary to set the minimum clearance of 2 mm between the stretching
cone fig. 14.7-a (the pneumatic piston in the OFF position) and the rollers fig. 14.7-b pivoted in the levers of the
lock device control.
fig. 14.6
14 - 7
The stretching cone fig. 14.7-a, which is bedded in the pneumatic piston rod must be centred in the lock device
axis.
Proceeding: Push forward the stretching cone fig. 14.7-a by means of pneumatic pressure which makes the
lock levers open. On releasing the both screws fig. 14.7-c, the stretching cone can be centred. The both
screws fig. 14.7-c are to be tighten again. Check, if all the rollers fig. 14.7-b are in contact with the stretching
cone fig. 14.7-a. The pneumatic piston is to be pushed in again.
fig. 14.7
14 - 8
8
14.4 Plate cylinder drive adjustment

The setting of the optimum indented belt fig. 14.8-b strain is to be carried out on turning the motor with the
flange fig. 14.8-a. The indented belt fig. 14.8-d stretching is performed by means of stretching roller fig. 14.8-c.
fig. 14.8
14 - 9
14 - 10
1
01
01
01
0
ASSEMBLY 20 - SWING GRIPPERS
15 ASSEMBLY 20 - SWING GRIPPERS
When assembling the segments fig. 15.1-a onto the shaft of the swing gripper fig. 15.1-l together with the
gripper shaft fig. 15.1-b including the grippers, assure the mutual parallelism of the shaft in both directions with
a 0,02 mm tolerance. Set the bar fig. 15.1-c to 59,4-0,1 and 2,5-0,1 with respect to the axis of the swing gripper
(as measured in the part of the plasma coating).
For setting the grippers turn the lever fig. 15.1-d with the roller fig. 15.1-e to the minimum diameter of the cam
fig. 15.1-f and set the distance of 15,5+0,5 mm with the grippers open. When the roller gets the maximum
diameter of the cam fig. 15.1-g, the 0,2 mm clearance must be under the screw heads fig. 15.1-h of the grippers
fig. 15.1-k. The grippers fig. 15.1-k shall seat on the bar fig. 15.1-c simultaneously. The bar fig. 15.1-c, after the
setting, is pinned by the manufacturer. The cam of gripper fig. 15.1-f and that of handing-over fig. 15.1-g are
provisionally set to such positions that the cam and the drive center marks coincide.
fig. 15.1
Setting the swing gripper in the press
The swing gripper, after the installment into the machine, shall be set to such position that the grippers close
at 356 degrees of the press (press diagram). The gripper shall be checked for closing with inserting a sheet of
paper under the gripper. It shall be adjusted with turning the cam fig. 15.1-f. Paper sheet handling-over to the
pressure roller - i.e. the opening of the gripper - shall be set in accordance with the press diagram. The opening
of the grippers is got with turning the cam fig. 15.1-g. The rear edge of the bar fig. 15.1-c shall be set with the
help of the pattern G-Emr 4768, which also serves for setting the scale to 45 degrees 31' (see chap. 34 „Setting
the press operating cycle“).
15 - 1
ASSEMBLY 20 - SWING GRIPPERS
15 - 2
2
ASSEMBLY 21 - PRESSURE MECHANISM
16 ASSEMBLY 21 - PRESSURE MECHANISM
The installment of the pneumatic roller fig. 16.1-j into the press shall be made when the piston rods fig. 16.1-a,
b are fully pulled out up to the extreme positions.
The further setting shall follow the instructions given in the chap. 34 „Setting the press operating cycle“ - chap.
34.3 „Setting the pressure mechanism“.
fig. 16.1
16 - 1
ASSEMBLY 21 - PRESSURE MECHANISM
16 - 2
2
ASSEMBLY 23 - OFFSET CYLINDERS
17 ASSEMBLY 23 - OFFSET CYLINDERS
For the installment of the offset cylinder, put all the eccentrics with their eccentric parts on the L.H. side and
R.H. side in the same direction (vertically). After the installment of the offset cylinder into the machine, tighten
the screws fig. 17.2-a that join the inner cover with the flange on the L.H. and the R.H. sides. Then tighten the
screws fig. 17.1-h and fig. 17.3-h that fix the flange to the side plate. Then take off the axial clearance (end play)
in the cylinder embeddings on the L.H. and the R.H. sides with the help of the screws fig. 17.2-b. After the
clearance having been taken off, lock the screws with the nuts fig. 17.2-c.
Then take off the axial clearance of the shaft fig. 17.1-i and fig. 17.3-i of the hand-operated knob in the block fig.
17.1-k and fig. 17.3-k with the help of the nuts fig. 17.1-r and fig. 17.3-r and locking washers fig. 17.1-s and fig.
17.3-s. For the further setting proceed in accordance with the stipulations of the chap. 34 „Setting the press
operating cycle“ - chap. 34.3 „Setting the pressure mechanism” and chap. 34.4 „Setting the printing pressures“.
fig. 17.1
17 - 1
ASSEMBLY 23 - OFFSET CYLINDERS
fig. 17.2
fig. 17.3
17 - 2
2
ASSEMBLY 24 - DELIVERY UNIT
18 ASSEMBLY 24 - DELIVERY UNIT
18.1 High delivery unit

Setting of the lever fig. 18.2-a on the gripper shaft fig. 18.2-b must ensure that the roller fig. 18.2-c seats - when
getting the cam of the sheet tensioning fig. 18.2-d, 14 to 16 mm from the rear edge. Place to stop lever fig. 18.1-
a to such a position that - when the grippers fig. 18.1-b seat on the stop bar fig. 18.1-c - a clearance of 0,2 to
0,3 mm is left from the screw head fig. 18.2-e or the washer. The individual grippers fig. 18.2-f shall be set to
such a position that the difference in their opening shall not exceed ± 0,1 mm. The overhang of the grippers with
respect to the stop bar fig. 18.2-g may be 0,3 mm as maximum.
c b
fig. 18.1
18 - 1
d a
fig. 18.2
e b f g h i
On transferring the sheet between the impression cylinder and following drum, the gripper edge should be set
by 4 - 5 mm. The setting is got with turning the drive wheel fig. 18.3-a after the screws have been loosen fig.
18.3-b or with shifting the chains on the chain wheel fig. 18.3-f at the basic setting. The opening of the grippers
fig. 18.3-d when taking over the sheet from the pressure roller fig. 18.3-c, must be wide enough that the gripper
ends pass along the sheet being taken over without striking it. It shall be set with turning the cam fig. 18.3-e on
the press control side.
f
d h
fig. 18.3
18 - 2
2
The stroke of the side pilers fig. 18.4-a shall be set with putting the levers fig. 18.5-a, and setting the bars fig.
18.5-b with the spherical shells fig. 18.5-c to such positions that the side piler strokes are 10 to 12 mm.
The level of the delivery table fig. 18.4-b shall be adjusted with setting the squares fig. 18.4-c. When doing that,
take care with making coincide the table level with the level of the front metallic sheet fig. 18.4-d of the delivery
unit brake and with the level of the side piler fig. 18.4-a metallic sheets - even when they are set to the
maximum and minimum size of the paper sheet. The mutual position of the set squares fig. 18.4-c shall be
regulated with the help of the screws fig. 18.4-e. The guides of the table fig. 18.4-f shall be set to vertical
position in both directions (parallelsm 0,1/100). The bearing chain fig. 18.4-g shall be tensioned with tensioners
fig. 18.4-h.
Transmission of the motion to the side pilers fig. 18.4-a shall be made with the help of the friction levers fig.
18.5-a with the help of the springs fig. 18.5-d. The clamping of these friction levers fig. 18.5-a with the help of the
screws fig. 18.5-e shall be strong enough to avoid alteration of the positions even at the maximum speed of the
press. The installment of the delivery chain shall be done from the rear part of the delivery unit. The chain shall
be gradually inserted between the guides of the upper guide of the chain together with the gripper bars. Its
engagement on the teeth of the gears fig. 18.3-f of the drive shaft shall be done in such a way that a distance
of 30+3 mm is ensured between the taking-away disc fig. 18.3-g and the gripper stop fig. 18.3-h at the point of
sheet taking over.
d a
e b
c
f
fig. 18.4
h
18 - 3
a c
d e
fig. 18.5
18 - 4
4
The guiding bars of the chains fig. 18.2-h shall be place to such positions that the chains fig. 18.2-i pass freely
without excessive noise even at maximum speed of the press. The bar ways must be provided with smooth
transitions. The setting of the switch fig. 18.4-i should ensure that the transport of paper is not interrupted until
the delivery table seats on the floor which enables the removal of the full table from the press.
In case the customer’s order is extended to outfitting the press with the device for the continuous taking-away
of sheets from the delivery unit, the machine is furnished with a NON-STOP device. The NON-STOP unit
consists of the auxiliary fig. 18.6-a made of bearing bars from which the middle ones fig. 18.6-b are stable while
the lateral ones fig. 18.6-c are removable in accordance with sheets to be printed on. The auxiliary fig. 18.6-a
moves along two longitudinal double guide bars fig. 18.6-d fixed with the help of the holders fig. 18.6-e to the
side plates. The non-stop device limit switch fig. 18.6-f shall be set to such a position that when the auxiliary
delivery unit fig. 18.6-a is slit to the auxiliary tubes fig. 18.6-d the switch turn on and, due to that, it puts the
capacitive sensor fig. 18.6-g that monitors the table level height and, at the same time, it switches on the
pneumatic cylinder that ensures the fixed position of the shaft of front stops fig. 18.6-h.
f c h b g a d e
fig. 18.6
18 - 5
18 - 6
6
ASSEMBLY 26 - INK UNIT
19 ASSEMBLY 26 - INK UNIT
19.1 Setting the inking rollers

Turn the regulating journals fig. 19.1-b, fig. 19.2-b to the half of the regulating curve to enable the regulation of
the inking roller holders in both directions with respect to the printing forme. The rotation of the rollers must be
tightly. Place the inking rollers to the corresponding holders in which they must be embedded without radial ad
axial play.
Set the holders fig. 19.3-a,b,c,d of the inking rollers with the help of the regulating journals fig. 19.1-a, fig. 19.2-
a to such positions that the eccentricities fig. 19.3-e1, e2, e3, e4 aim - with respect to the axis of spreading
rollers - at the direction of the installment of inking rollers. The individual holders require the following setting:
Holder fig. 19.3-a (e1), fig. 19.3-b (e2), fig. 19.3-c (e3), fig. 19.3-d (e4).
fig. 19.1 Setting the inking rollers - control side
19 - 1
When setting the retreat of the inking rollers, the pressure to the spreading rollers and to the printing forme has
to be set preliminarily. With the regulating journals fig. 19.1-a, fig. 19.2-a set the pressure between the inking
and spreading rollers. With the regulating journals fig. 19.1-b, fig. 19.2-b set the pressure between the inking
rollers and the printing forme. For increasing the pressure, turn in the + arrow direction, to reduce it, turn in the
opposite - direction. For setting the loading rollers and distributing rollers, turn their holders. Stripes of rollers
on the printing forme: ø61 - 4 to 5 mm, ø58,8 - 4 to 5 mm, ø56 - 3,5 to 4,5mm, ø50,6 - 3 to 4 mm. The pressures
shall be checked with a strip of paper. After the setting, the rollers shall be marked with numbers as per the
assembly drawing.
After the preliminary setting of the inking rollers, draw the rollers fig. 19.3-f to the holders fig. 19.3-a, fig. 19.3-
b, so that a 2 mm gap is set between the eccentric journal fig. 19.3-g and the groove in the tie rod fig. 19.3-j.
With the help of the regulating nuts fig. 19.3-h draw the rollers fig. 19.3-f to the holders fig. 19.3-c and fig. 19.3-
d, too. The setting shall be carried out with the piston rod fig. 19.12-c of the pneumatic cylinder fig. 19.12-a
pulled out. The inking rollers lie on the printing forme. When retracting the inking rollers (piston rod fig. 19.12-
c is pushed in the pneumatic cylinder fig. 19.12-a), the eccentric journal fig. 19.3-g is in contact with the tie rod
fig. 19.3-j and the inking rollers do not touch the printing forme.
With the help of the eccentric journal fig. 19.3-g execute the final regulation of the first couple of inking rollers.
fig. 19.2 Setting the inking rollers - driving side
19 - 2
2
∅64,5 k e1 e2 ∅58,8 l e3 e4 ∅64,5
fig. 19.3
∅50,6
∅56
∅61

19 - 3
j g a f b c f h d
19.2 Setting the drive wheel with respect to the pinion of the forme roller
The right position setting is to be carried out in order to set the drifted rod pin fig. 19.4-c on the value of 18
degrees - the plate cylinder gap fig. 19.4-a an the vertical axis contains the angle of 30 degrees.
The setting is to be performed in following way: Loosen up the stretching roller fig. 19.4-e and remove the chain
from the chain wheel fig. 19.4-b and set the plate cylinder fig. 19.4-a to 30 degrees according to the fig. 19.4.
Set the chain wheel fig. 19.4-b to 18 degrees. In this position install the chain fig. 19.4-d and stretch it with the
stretching roller fig. 19.4-e.
e a
fig. 19.4
19 - 4
4
19.3 Regulating the length and the moment of the shift of spreading rollers
The setting of the length of the axial shift of the spreading rollers shall be performed at the rest of the press. For
getting it, loosen the screws fig. 19.5-a, fig. 19.6-a and with turning the segments fig. 19.5-b, fig. 19.6-b set the
required size of spreading according to the scale. The drive of the spreading rollers comes from two points so
that the spreading roller fig. 19.3-k can be set to a different value than the spreading roller fig. 19.3-l. To enlarge
the spreading, turn the segments fig. 19.5-b, fig. 19.6-b in the arrow direction. After setting the required size of
spreading, tighten the screws fig. 19.5-a, fig. 19.6-a again.
The beginning of the spreading roller fig. 19.3-k action can be changed at your own discretion. Set it so that the
maximum axial speed takes place in the forme cylinder channel. For setting proceed as follows: Set the
segment fig. 19.5-b with turning the press to the end of dead point. Release the tensioner fig. 19.5-d and
remove the chain fig. 19.5-c from the chain wheel fig. 19.5-e. Turn the machine to the beginning of the forme
cylinder channel. Install the chain fig. 19.5-c on the chain wheel fig. 19.5-e and put the chain tensioner fig. 19.5-
d under tension.
fig. 19.5
19 - 5
19.4 Setting the position of the duct roller carrier
Setting the position of the duct roller carrier
For setting, put the drive tie rod fig. 19.6-d to the top position and fit the carrier fig. 19.6-c into the teeth of the
toothed gear fig. 19.6-e in a position where the vertical axis includes an angle of 44 degrees with the axis of the
pawl mounting.
fig. 19.6
19 - 6
6
19.5 Setting the position of the duct roller turning cam

The setting of the zero position of the duct roller turning has to assure that the carrier pawl incessantly lies with
its nose on gear fig. 19.7-a cam fig. 19.7-b stop during its motion. To increase the duct roller turning, turn the
gear fig. 19.7-a in the arrow direction.
fig. 19.7
19 - 7
19.6 Setting the spreading roller rocker levers

The setting of the spreading roller rocker levers must ensure a clearance between the journals fig. 19.6-f, fig.
19.8-b and the distance tubes fig. 19.6-g, fig. 19.8-a.
fig. 19.8
19 - 8
8
19.7 Setting the transfer roller

After embedding the transfer roller fig. 19.9-a into the holder fig. 19.9-c, lock it against falling out with the
screws fig. 19.9-f and fig. 19.9-i. Put the holders fig. 19.9-g to the parallel position on the shaft fig. 19.9-b and
with tightening the screws fig. 19.9-h fix it firmly to the shaft fig. 19.9-b. With the help of the regulating journals
fig. 19.9-d place the transfer roller fig. 19.9-a parallel to the distribution roller fig. 19.11-g. Lock the set position
with the nut fig. 19.9-e. Then set the pressure between those rollers with the spring fig. 19.10-a.
f i
i a
h b
fig. 19.9
19 - 9
19.8 Setting the swinging of the transfer roller

Set the clamping lever fig. 19.10-j so that it can swing around the journal fig. 19.10-o and lock it in position with
the screw fig. 19.10-l. Set the second clamping lever fig. 19.10-p to the angle of 60 degrees approximately - as
shown in fig. 19.10 and lock it on the shaft fig. 19.10-n with the screw fig. 19.10-r. With the nuts fig. 19.10-s set
the force of the spring fig. 19.10-a that makes influence on the pressure between the transfer roller fig. 19.10-
g and the duct roller fig. 19.10-h, while the roller fig. 19.10-c is on the bigger diameter of the toothed wheel fig.
19.10-b cam.
With press inching in the direction of printing retreat the transfer roller fig. 19.10-g from the duct roller fig. 19.10-
h with avoiding that it touches the distribution roller fig. 19.10-f, too. The transfer roller fig. 19.10-g is free for
rotation. Tight the nut fig. 19.10-i until no clearance is left between the nut fig. 19.10-i and the block of the
clamping lever fig. 19.10-p block while a play of approximately 1,7 to 1,8 mm is got between the cam of the
toothed wheel fig. 19.10-b and the roller fig. 19.10-c.
With the pneumatic roller fig. 19.10-m seated in the direction of the arrow fig. 19.10-e tighten the screw fig.
19.10-d that makes effect on the pin fig. 19.10-k until the transfer roller fig. 19.10-g gets into contact with the
distribution roller fig. 19.10-f.
) ° 81(
fig. 19.10
M4-4058
19 - 10
1
01
01
01
0
19.9 Setting the hand-operated position of the transfer roller

Set the vibrating roller fig. 19.11-b to the fountain roller fig. 19.11-a. In the arrow direction „2“ fig. 19.11-h, turn the
adjusting ring fig. 19.11-c to the stop. Set the rod fig. 19.11-f without any clearance to the off-setting path of the
adjusting ring fig. 19.11-c and secure the clamp lever fig. 19.11-d on the shaft fig. 19.11-g with the screw fig.
19.11-e.
The swing motion of the vibrating roller fig. 19.11-b is activated on setting the adjusting ring fig. 19.11-c in the
clockwise motion up to the stop in the position „1“.
fig. 19.11
19 - 11
19.10 Setting the ink unit pneumatic cylinder

Set the pneumatic cylinder of the ink unit fig. 19.12-a so that the piston rod fig. 19.12-c is pulled out of the
cylinder and the distance between the journal axes is set to 240 mm. After the setting, lock it in position with
the lock nut fig. 19.12-b.
fig. 19.12
19 - 12
1
21
21
21
2
19.11 Setting the ink duct

By means of dial indicator fig. 19.13-n check the fountain roller fig. 19.13-a run out - the maximum run out value
is 0.005 mm. The dial indicator fig. 19.13-n is fastened to the fountain beam fig. 19.13-g. The fountain roller fig.
19.13-a and fountain beam adjustment fig. 19.13-g is to be set with the nuts fig. 19.13-b. The shaft fig. 19.13-
l must be in contact with the bar fig. 19.13-k and the elastic deflection of 0.04-0.045 mm should be the same
on the both fountain roller fig. 19.13-a ends. The dial indicator fig. 19.13-n is fastened to the press side wall.
The adjusting clevis fig. 19.13-h alignment to the value x + 0,9 - 0,1 is recommended to be carried out before
building the fountain fig. 19.13-g in the press. When the adjusting clevis fig. 19.13-h is aligned to the required
value, the position of the cube fig. 19.13-i is fixed by the pin fig. 19.13-j, which makes up the centre around
which the clevis fig. 19.13-h can be moved and if needed, by its turning level up the fountain knife zones fig.
19.13-f. On adjusting the clevis fig. 19.13-h, it is necessary to screw up the adjusting screws fig. 19.13-c up to
4 mm. On installing the fountain fig. 19.13-g in the press, insert the offset key to the depression fig. 19.13-e in
the closing lever fig. 19.13-d and in the arrow direction fig. 19.13-B set the fountain fig. 19.13-g to the stop
cubes fig. 19.13-r. With the screws fig. 19.13-o fasten the fountain knife fig. 19.13-f to the fountain fig. 19.13-g
to keep the distance from the fountain roller fig. 19.13-a by 0.1 mm. The fountain knife position fig. 19.13-f in
relation to the fountain fig. 19.13-g is fixed by four eccentric adjusting pins.
Insert the gibes fig. 19.13-m in the fountain fig. 19.13-g while loosening the springs, so that the groove fig.
19.13-p on the gibes fig. 19.13-m is situated outside the ink space.
For e.g. ink flow stop on fountain roller fig. 19.13-a, it is possible to use the stop block fig. 19.13-s with
appropriate adjusting marks.
This zero value setting on the fountain roller fig. 19.13-a for individual zones is to be adjusted under the
condition, that the set zero value in one zone is not influenced by the setting of next zones. This procedure
must be observed from several point o views, such as material strengths, fountain roller fig. 19.13-a and
fountain deflections. On maximum fountain blade pressure against the fountain roller fig. 19.13-a, the ink film
from particular zones can be completely wiped away, and the deflection of the fountain blade within a zone to
be adjusted is bigger, and the ink film of already adjusted zones is affected. This kind of adjustment is not
suitable, the appropriate zone must be released not to affect the other zones.
fig. 19.13
19 - 13
fig. 19.14
19 - 14
1
41
41
41
4
19.12 Printing faults

In case not all the principles of the correct setting of the press are observed, on the printing area, in principle
five types of streakiness may appear.
1. Streaks due to gears
2. Streaks due to printing rollers
3. Streaks due to the ink unit rollers
4. Streak due to the chain conveyer
19.12.1 Ways of identifying the streaks, detecting their origins and remedying the streaks
arisen
1. Streaks due to gears

1.1 Spacing of streaks corresponds to that of the gears of the printing roller drives
The streaking may have appear due to:
a) Insufficient printing pressure between the forme and the offset rollers. For its remedy, check the rollers for
printing pressure by measuring the gap between them, the offset blanket and printing forme for thickness.
The existence of these streaks essentially restrains the use of the compressible blanket.
b) Inaccurate geometry of the gears (this defect may appear due to a sum of tolerance effects of the mounted
assemblies). These inaccuracies can be remedied by running in the gears with a paste made of powder
pumice and universal oil for 5 to 8 hours. After the running-in period, the gears must be cleaned perfectly.
c) Contamination of the gears with dry ink for instance. The teeth must be cleaned perfectly.
1.2 Spacing of the streaks corresponds to that of the gears of the ink unit
The fault may have arisen due:
a) Insufficient printing pressures. See item 1.1 a).
b) Excessive resistance to rotation of the ink unit. Check all the rotation mountings (bearings of all ink unit).
c) Too small or too big backlash of some of the pairs of toothed gears of the ink unit and the forme cylinder
drive.
d) Inaccurate manufacture of the teeth or insufficient machining quality. Smaller inaccuracies can be remedied
by running in the wheels with the grinding paste for about 2 hours.
e) Contamination of the gears, with dry ink for instance. Clean the teeth.
2. Streaks due to the printing rollers - E

They become evident as one or two streaks located close to each other - at about 196 mm from the sheet
border (marked as „E“). A streak originated by a vibration (deflection) of the offset roller due to a shock generated
by the run-on of the printing roller channel edges.
This shock takes off the play in the mountings of the offset cylinder and the printing roller or it deflects them.
Due to that, a slip or alteration of the pressure may take place at the point of contact of the printing forme and
the offset blanket.
19 - 15
The vibration (deflection) value of the offset cylinder and therefore the intensity of the streak depend
on:
1. Setting of the pressure mechanism
2. Hardness of the offset blanket (resistance against sinking)
3. Value of the printing pressures between printing rollers
4. Play in the mountings of the offset roller
5. Rigidity (stability) of the offset roller mounting
6. Speed of rotation of the printing rollers
Therefore, the shock streak can be remedied with taking the following measures:
1. Check the pressures for setting in accordance with the setting instructions.
a) Check or set the gap between the offset cylinder and the pressure rollers to the pattern 2,05 G-Emma
4210.
b) Check the offset cylinder bearing radial play for setting.
2. Make use of the compressible blanket and underlay it to the thickness in accordance with the Press
operating instructions (Chap. Offset cylinder).
3. Set the printing pressure in accordance with the basis weight of the paper to be printed on as stated in the
Operating instructions - chap. 22.2. The principle to be held is that the printing pressure between the offset
cylinder and the pressure roller should not be higher than that required for a perfect transfer of printing onto
the paper.
4. The play in the mountings of the offset cylinder depends on the accuracy of the bearings and their adjustment.
Proceed to their contingent replacement only when other interventions are not able to remedy the problem.
5. Insufficient rigidity of the offset cylinder shaft mountings may have arisen due to the play in the bearings.
In such a case, the bearings have to be replaced.
6. When performing demanding printing, the speed of printing must be adequately reduced.
3. Streaks due to ink unit rollers - A, B, C, D

The marked streaks on the printing area appear due to the rolling of inking rollers. The widths of the streaks
marked as A, B, C, D depend on the length of the printing area.
The streaks may have appeared due to:

1. Incorrect setting of the printing pressure on the basis of the basis weight of the paper to be printed on.
2. Incorrect setting of the ink unit.
3. Ink of pour quality or prepared incorrectly.
4. Deformed surface of the rubber rollers.
5. Faulty bearings of ink unit rollers.
On the printing area, they appear as 4 approximately 1 mm wide streaks (A, B, C, D) the most marked of which
is the streak at 191 mm from the printing margin, which is caused with the roller ø61.
Ways of remedying the streaks:

1. Set the printing pressure according to the basis weight of the sheets to be printed on in accordance with
the instructions - chap. 22.2 (with the help of the knob fig. 28.2-g).
19 - 16
1
61
61
61
6
2. In case the streaking is not suppressed with adjusting the printing pressure, proceed to the setting of the
ink unit. In order to identify the streaks on the printing area, it is recommended to perform the printing with
the individual inking unit rollers apart. On the basis of the distance from the beginning of printing, it is then
possible to identify - in accordance with the diagram - which one of the rollers originates the streak. On the
basis of the streak intensity, the setting of inking roller pressure to the spreading rollers and to the printing
forme should be performed.
Checks to be carried out:

a) Stripes (lines) made with inking rollers on the printing forme for the width setting.
b) Stripes (lines) made with inking rollers on the spreading rollers for the width setting. The width of strikes
should be the same or a bit wider than the stripes on the printing forme.
c) Retracting levers for clearance (see fig. 19.3).
1. Prepare the ink in accordance with the ink manufacturer’s instructions.
2. Exchange the worn out, deformed or damaged rollers.
3. Exchange the faulty bearing. The bearings have to slide tightly in the holders.
4. Streak due to chain conveyer - F

The streak appears due to a wrong taking-over of sheets by the delivery unit gripper systems from the pressure
cylinder. It can be eliminated by tensioning the delivery unit chains, or by exchanging them and by adjusting
the chain guide bars. The streak mainly arises when fast drying inks are used. It can be suppressed with a
suitable conditioning (dilution) of inks.
19 - 17
fig. 19.15 Streak diagram
19 - 18
1
81
81
81
8
ASSEMBLY 28 – AIR DISTRIBUTION SYSTEM
20 ASSEMBLY 28 – AIR DISTRIBUTION SYSTEM
During the assembly of the whole distribution system (or when exchanging hoses), the hoses must be coupled
perfectly to the sockets and locked with clamps
The pressure relations in the air distribution system are given by the regulation of the safety valves on the
proper compressor in accordance with the Compressor Operating Instructions. For setting before the run-in of
the press with paper, proceed as follows:
1. Close all consumers excepting the vacuum regulation to the suction cups.
2. Turn the press to 350 degrees - when the suction cups are closed.
3. With the safety valves of the compressor in accordance with the Manufacturer’s Operating Instructions.
For checking the pressure for setting, see the pressure gages on the L.H. side of the feeder. In case the press
is delivered with piling the sheets on the delivery unit, air is supplied from a blower that does not require any
setting.
20 - 1
1
20.1 Diagram of the air distribution system - high delivery unit
1 2 3 a k¹
2
i
f
g
k²
M4-1066a
1
2
c d h b e k³
fig. 20.1
20 - 2
2
Legend:
a - Compressor
b - Blower
c - Feeding head
d - Side lay gib
e - Sheet straightening gib
f - Delivery unit brake
g - Delivery unit blow-off nozzles
h - Transferring cylinder lower blow-up nozzles
i - Feeder panel
1. Regulation of air beneath the transferring cylinder
2. Regulation of air to the side lay gib
3. Regulation of air to the feeding head suction cups
k1 - Delivery unit panel - R.H.
1. Regulation of air to the delivery unit blow-off nozzles
2. Pressure switching-over - suction to the delivery unit brake
k2 - Delivery unit panel - L.H.
1. Regulation of air to the delivery unit brake outer drums
2. Regulation of air to the delivery unit brake inner drums
k3 - Regulation of air to the sheet straightening gib
m - Deliver unit side blow-off nozzles
PRESSURE DISTRIBUTION SYSTEM

VACUUM DISTRIBUTION SYSTEM
PRESSURE OR VACUUM DISTRIBUTION SYSTEMS
REGULATING VALVE
CHANGE-OVER COCK
PRESSURE GAUGE, VACUUM GAUGE
20 - 3
3
20 - 4
4
ASSEMBLY 31 - ELECTRICAL EQUIPMENT
21 ASSEMBLY 31 - ELECTRICAL EQUIPMENT
The electric wiring of offset presses satisfies ÈSN EN 60204-1 for an ordinary environment as per ÈSN 332000-
3 and ÈSN 650201 and in coverage of IP 43 as per ÈSN EN 60529 and this tested compatibility with the
reading of „ES“ standards of the European Union is marked and declared by „GS“ and „CS“ symbols.
Prior to setting the electrical equipment into operation, it must be subjected to initial inspection as per ÈSN
332000-6-61, mod IEC 364-6-61: 1986.
The electrical equipment is introduced in the wiring diagram delivered in two copies with every machine.
A detailed description of the electrical equipment is given in the manual “Instructions for adjustment, operation
and maintenance of the electrical equipment of the machines DOCUCOLOR 400-DI-4 and DOCUCOLOR 400-
DI-5” supplied with every machine.
Any adjustment, repair and maintenance of the electrical equipment may be done only by authorised electricians.
Therefore it is forbidden to remove covers of all electrical components (switchboards and control panels) as well
of all electrical instruments installed on the machine although the control elements and circuits are fed with low
voltage of 24 V. In case of fire do not use water for extinguishing but the means intended for electric appliances
only.
21 - 1
ASSEMBLY 31 - ELECTRICAL EQUIPMENT
21 - 2
2
ASSEMBLY 36 - INK UNIT WASHING DEVICE
22 ASSEMBLY 36 - INK UNIT WASHING DEVICE
The ink unit washing device is mounted in the holders fig. 22.2-a. The holders may not be torsioned because
the washing device must move along the holders smoothly.
For the setting, proceed as follows:
a) Place the washing device into holders fig. 22.2-a and with the regulating screws fig. 22.2-d draw it to the
holders fig. 22.2-b of the washing device.
b) Loosen the screws fig. 22.2-c and draw the washing device to the spreading roller fig. 22.1-a to such a
position that the wiping rubber fig. 22.1-b touches that roller in its whole length.
c) In the position set as described, level the holders fig. 22.2-a and lock them with the help of the screws fig.
22.2-c.
fig. 22.1
22 - 1
ASSEMBLY 36 - INK UNIT WASHING DEVICE
fig. 22.2
22 - 2
2
ASSEMBLY 38 - BLANKET WASHER
23 ASSEMBLY 38 - BLANKET WASHER
23.1 Nozzle adjustment (fig. 23.1 , fig. 23.2)

Install the nozzles transferring the cleaning fluid to the washer brush roller. Keep attention when placing the
collar fig. 23.1-a in regard to the tube fig. 23.1-b position. This position fig. 23.1 must be strictly observed, i.e.
the tube openings Ø 0.6 mm must be positioned symmetrically against the collar fig. 23.1-a. Set the tubs
(water supply fig. 23.2-a, cleaner supply fig. 23.2-b) so that the nozzle direction is in agreement with the visual
representation on the fig. 23.2. Secure it against moving round.
To provide easier service, the groove pin direction in the tube ends is identical with the
nozzle direction.
fig. 23.1
23.2 Wiper adjustment (fig. 23.2, fig. 23.3)

The wiper fig. 23.2-d serves for wiping out of the impurities from the brush roller fig. 23.2-c removed from the
dirty blanket. The pressure setting between the wiper and the blanket must be carried out for optimum cleaning
performance.
The procedure is as follows:
On the washer fig. 23.3-a right hand side, loosen up the screw fig. 23.3-d of the clamp lever fig. 23.3-b. By
means of spanner turn the bar fig. 23.3-c with fix connected wiper fig. 23.2-d so that the wiper end fig. 23.2-d
penetrates the brush bristles fig. 23.2-c. Turn the brush roller fig. 23.2-c in the arrow direction 1 fig. 23.2. Check
the brush roller resistance against its rotation. The brush roller must be revolved with some effort to provide its
proper function while wiping out the dirt and dry ink from the blanket surface. On setting the optimum brush
resistance fig. 23.2-c turn it again and fasten the screws fig. 23.3-d in the clamp lever fig. 23.3-b.
23 - 1
fig. 23.2
fig. 23.3
23 - 2
2
23.3 Pressure adjustment between brush roller and blanket cylinder (fig. 23.4)
When the washer is installed in the press, the pressure between the brush roller fig. 23.4-b and the blanket fig.
23.4-a must be properly adjusted.
Loosen the screws fig. 23.4-e on the both sides of the washer and stop lever fig. 23.4-f shift into the outer arrow
2 fig. 23.4 and fasten softly the screws fig. 23.4-e. Afterwards loosen the nut fig. 23.4-d on the both sides of the
washer. Set the pneumatic rolls fig. 23.4-h in the operational position and with the screws fig. 23.4-c adjust the
necessary pressure between the brush roller fig. 23.4-b and blanket cylinder. The pressure between the brush
roller fig. 23.4-b and the blanket is to be checked by means of paper stripes in similar way as in the course of
ink rollers setting procedure. The pressure between the brush roll and the blanket cylinder must be the same
on the both sides. When the same pressure on the both brush and blanket sides is established fasten the nut
fig. 23.4-d. Finally set the stop levers fig. 23.4-f in the operational position, i.e. shift them in the arrow 3
direction fig. 23.4 to the blanket cylinder fig. 23.4-a, to get the leading rolls fig. 23.4-g in contact with the
blanket cylinder bearers fig. 23.4-a. Secure the lever fig. 23.4-f with the screws fig. 23.4-e. On adjusting the
stop levers fig. 23.4-f the pressure between the brush roller and the blanket cylinder must remain the same.
A light pressure between the brush roller and the blanket cylinder can cause shortcomings in blanket washing
procedure, while a heavy pressure between the brush roller and the blanket cylinder can cause unfavourable
detergent spraying and brush attrition.
= C B A
fig. 23.4
23 - 3
23.4 Control operation check list

After completing the washer assembly and adjustment, before the washer is put into operation, an aggregate
assembly and adjustment check-up may be performed. Besides routine check-up operations, a special attention
to the following components and performances is to be paid:
water pump, cleaner and sewage tank (i.e. removing of transport packings, aggregate leak proof test, back
valve assembly and functionality control)
brush roller run out check (permissible allowance in the washer = max. 0.1mm)
pressure between the brush roll and the blanket cylinder in all printing units
wiring and hose distribution control, inlet water and cleaner hose leakage control (near devices, elmag. valves,
double branch joints and quick joints). The hoses may not be in contact with any moving press part and their
cross-section reduced by an acute bend angle or pushing it down against a press part or any other object.
connections, hose integrity checking, and waste hoses leakproofing (waste tank leakage test around the hose
Y-branches and hose connections to the waste tank on each washing device and each printing unit). The
hoses may not touch any moving part of the press, or reduced in their diameter by an acute angle or squeeze.
nozzle water and cleaner injection control onto the brush (water and cleaner injection must be carried out
through all the nozzles in all the printing units)
check-up of the complete washer performance in all washing modes.
23 - 4
4
ASSEMBLY 39 - PLATE CYLINDER CLEANING MODULE
24 ASSEMBLY 39 - PLATE CYLINDER CLEANING MODULE
24.1 Dry cleaning module

Dry cleaning module adjustment
Dry cleaning module adjusting stops fig. 24.1-a are screwed in to secure that the dry module cleaning roll fig.
24.3-a in the engaged position leans properly against the form cylinder fig. 24.3-d. Set the dry cleaning module
to form cylinder. Deflate the air from the pneumatic system of the printing press. On one side release two
clamp joints fig. 24.1-b on the levers fig. 24.1-c. On persistent and even pressing of the dry cleaning module to
the form cylinder, draw in the clamp joints fig. 24.1-b. Inflate the air in the pneumatic system of the printing
press.
fig. 24.1
24 - 1
Dry module movement adjustment
The dry cleaning module consists of input fig. 24.2-b and output fig. 24.2-c throttle valves in the pressure air
distribution for pneumatic forcers. Adjust these valves to achieve a continuous movement of the cleaning
module. The throttle valve for backward movement fig. 24.2-c should be a little closed to provide soft downwards
motion. When the optimal velocity is reached, secure the particular valves by the lock nut.
M4-4006
a b c d e
fig. 24.2
Pressure adjustment between dry module roll and form cylinder
Turn the adjusting stops fig. 24.1-a by the offset key to adjust the pressure. The position of plate cylinder
provides the contact between dry cleaning module and printing plate. Put the paper stripes 0,1mm (0,004) on
adjusting stops surface fig. 24.1-a and set the dry cleaning module in operation. Adjust the stops so that the
paper stripes are softly clamped between stops and the module, afterwards release the both stops of about
1/4 screw revolution (the paper stripes are free).
Check following items:

a) The power for pulling out the paper stripes between dry cleaning module fig. 24.3-a and plate cylinder with
loaded clear printing plate fig. 24.3-d is the same lengthwise the whole cleaning roll.
b) The paper stripes are firmly clamped between the stops and dry cleaning module on turning the plate
cylinder channel against the cleaning roll.
24 - 2
2
fig. 24.3
Sealing bar adjustment in dry cleaning module (fig. 24.3-c)

Sealing bar adjustment is performed after the upper cover fig. 24.3-b is removed from dry cleaning module. On
adjusting the gap, the sealing bar fig. 24.3-e is to be set to the cleaning roller fig. 24.3-a pressed slightly with
the hand over inserted paper strip with the optimum thickness by 0.1 mm. When tightened up and paper being
removed, the roller must rotate without touching the bar.
Sealing bar adjustment on dry cleaning module (fig. 24.3-e)

In the engaged position the sealing bar may be adjusted for the distance 0,2 to 0,3 mm - fig. 24.3. The bar fig.
24.3-f is to be installed minimum 1 mm from the front face of the bar fig. 24.3-e.
24.2 Wet cleaning module

Pneumatic bellows pressure adjustment
The wet cleaning module consists of reduction valve fig. 24.2-a placed in the pressure air supply for pneumatic
bellows. This valve may be set for the air pressure of 0,5 to 1,0 bars.
A higher pressure can damage the pneumatic bellows.
Wet module movement adjustment

The wet cleaning module consists of input fig. 24.2-d and output fig. 24.2-e throttle valves in the pressure air
distribution for pneumatic forcers. Adjust these valves to achieve a continuous movement of the cleaning
module. When the optimal velocity is reached, secure the particular valves by the lock nut.
24 - 3
Cleaning cloth pressure adjustment against plate cylinder

The measuring method is based on the stripe printout on printing plate. The inflated pneumatic bellows performs
during the cleaning process a static pressure against the plate cylinder. The adjustment is carried out when the
press stands still. After the wet cleaning module is being engaged for about six seconds, the cleaning cloth
should create on clean printing plate printout stripes of 4,5 to 6,5 mm - fig. 24.4. The stripe width may be the
same lengthwise the whole cylinder. Stripe width leveling is performed by forward side walls shift fig. 24.5-a, on
releasing the screw fig. 24.5-b.
fig. 24.4
The stripe form is disproportional for exemplary reasons.
M4-4008
a b
fig. 24.5
24 - 4
4
Plate cylinder edge cleaning

When the wet cleaning module is engaged to the printing plate, set the allowance 1 mm between screws fig.
24.6-a and the stop fig. 24.6-b to secure that the wet cleaning module wipes the plate cylinder edge properly.
On turning the plate cylinder channel against the module, the wet cleaning module leans against the stops.
fig. 24.6
24 - 5
Brake power adjustment
The cleaning cloth may neither be too loosened or offer too much resistance against pulling out.
The brake stretching power is to be checked by pulling the cleaning cloth from the input shaft. If it is stretched,
then the stretching power is too high. If it could be pulled out freely or if it is rippled, then the stretching power
is too low.
The reel-off shaft is braked by the washer fig. 24.7-a. The force implied on adjusting tooth segment - see the fig.
24.7-c. The stretching power can be increased or reduced by turning the adjusting tooth segment after loosening
its safety screws fig. 24.7-b. Turn the adjusting tooth segment very slowly by ca. 30 degrees. The stretching
power is to be checked after each step. When the brake adjustment is completed, tighten the safety screws.
M4-4010
a c b
fig. 24.7
24 - 6
6
ASSEMBLY 48 - SHEET GUIDES
25 ASSEMBLY 48 - SHEET GUIDES
Set the monitor of sheet fallen out to such a position that the stops fig. 25.1-a are in the vertical position.
Turning the stops fig. 25.1-a must turn over the micro-switch fig. 25.1-SQ 12 a and stop the press.
fig. 25.1
25 - 1
ASSEMBLY 48 - SHEET GUIDES
25 - 2
2
ASSEMBLY 51, 71, 73 - HAND-OVER AND TAKE-OVER DRUMS
26 ASSEMBLY 51, 71, 73 - HAND-OVER AND TAKE-OVER DRUMS
Stops of the grippers fig. 26.1-a must be at the same level set at 90,275-0,02 distance from the drum axis. Set
the gripper springs fig. 26.1-c - with the help of the screws fig. 26.1-d - to the 15,5+0,5 distance. Accurate
setting of the grippers fig. 26.1-b must assure that all the grippers seat on the stops fig. 26.1-a simultaneously.
Set the lever fig. 26.1-e on the gripper shaft fig. 26.1-f to such a position that a 0,2 mm clearance is left between
the screw heads fig. 26.1-d and the gripper holders fig. 26.1-k when the roller fig. 26.1-g seats on the big
diameter of the cam fig. 26.1-h. Lock the set position by clamping the lever fig. 26.1-e with the screw fig. 26.1-
i.
Setting of the gripper cam, catch, and gear backlash taking-off are described in the chap. 34 „Setting the press
operating cycle“.
fig. 26.1
26 - 1
ASSEMBLY 51, 71, 73 - HAND-OVER AND TAKE-OVER DRUMS
26 - 2
2
ASSEMBLY 72 - TRANSFER DRUM
27 ASSEMBLY 72 - TRANSFER DRUM
27.1 Assembly and setting of the drum off the press
27.1.1 Gripper system

For setting, place the gripper bars fig. 27.1-a to the same level at a 180,61-0,02 distance from the center of the
drum fig. 27.1-b. Lock them in position with the pins fig. 27.1-c.
fig. 27.1
27.1.2 Setting the grippers

Set the grippers fig. 27.2-a to such positions that the seating of all of them on the bar fig. 27.2-b is simultaneous.
Set the gripper springs fig. 27.2-c - with the help of the screws fig. 27.2-d - to a 15,5+0,5 distance (when the
grippers are open).
fig. 27.2
27 - 1
27.1.3 Toothed wheel

Set the toothed segments fig. 27.3-b and fig. 27.3-c on the toothed wheel fig. 27.3-a to such positions that the
surface curves of the middle teeth of the segments fig. 27.3-b and fig. 27.3-c coincide with the surface curves
of the corresponding teeth of the toothed wheel fig. 27.3-a. Lock the positions with the screws fig. 27.3-d and
fig. 27.3-e.
fig. 27.3
27.2 Assembly of the transfer drum in the press

For the installment of the drum into the press, prepare the set of the control cams. Place the whole cam set to
such a position in the press that the technological hole of the cams is in the top.
Set the lever fig. 27.2-e at such a position on the shaft fig. 27.2-f that a 0,2 mm clearance appears between the
heads of the screws fig. 27.2-d and the holder fig. 27.2-k when the roller fig. 27.2-g is on the big diameter of the
cam fig. 27.2-h. Lock the position by clamping the lever fig. 27.2-e with the screw fig. 27.2-i.
Place the flange fig. 27.4-c on the shaft of the drum fig. 27.4-a and lock it with the screw fig. 27.4-b. Position of
the flange with respect to the drum is given with the tongue fig. 27.4-d. For the installment of the toothed wheel
fig. 27.4-e align the centers of the toothed segments fig. 27.4-g with the axis of the centering screws fig. 27.4-
h. With the help of the screws fig. 27.4-h center the toothed wheel to the maximum run-out within the 0,01 mm
tolerance. Lock the wheel in position with the screws fig. 27.4-f. Do not proceed to the pinning of the toothed
wheel with the pin fig. 27.4-i until the setting and the test printing with the press is performed.
The setting of the gripper cam, the catch and the toothed wheel backlash taking-off are described in the chap.
34 „Setting the press operating cycle“.
27 - 2
2
fig. 27.4
27 - 3
27 - 4
4
28 ASSEMBLY 52 - TRANSFER DRUM
28.1 Assembly and setting the subassemblies
28.1.1 Assembly and setting of the drum

Install the drum fig. 28.1-a on the shaft fig. 28.1-b with consulting the machining assembly drawing. For axial
setting moderately tighten the sliding bearing of the drum casing fig. 28.1-d with the nut fig. 28.1-c to the shaft
fig. 28.1-b shoulder with no play and lock the nut in place. Place the flange fig. 28.1-f on the cone of the shaft
with the central screw and the technological washer fig. 28.1-g.
After the joined machining, remove the flange fig. 28.1-f and carry out the axial setting of the segment fig. 28.2-
c carriers fig. 28.2-d to the dimensions given in the machining assembly drawing. Then perform the radial
setting with a 0,05 mm tolerance as shown in fig. 28.2. For the radial setting of the drums fig. 28.2-a and fig.
28.2-f to the respective positions turn them to each other within a 0,02 mm tolerance (to be measured with
inserting the check bar to the holes ø28 H7).
fig. 28.1
28 - 1
fig. 28.2
28.1.2 Installment and setting of the front gripper system

The shaft of the grippers fig. 28.3-a must rotate easily in its bearings fig. 28.3-b.
Set the springs fig. 28.3-e to the length 15,5+0,5 mm. The setting of all the grippers fig. 28.3-d - excepting the
two lateral ones must ensure that when seating on the bar fig. 28.3-c the grippers they do it with their whole
surface at the same time. Shift the two lateral grippers from the lock rings to the left by 15 mm for drilling the
bar fig. 28.3-c to the carriers and proceed to the setting when the bar has been pinned.
fig. 28.3
28 - 2
2
28.1.3 Installment and setting of the rear gripper system

The carriers fig. 28.4-a shall be set to such level that the bearing surfaces for the bar fig. 28.4-c are at the same
level within a 0,05 mm tolerance. The shaft of grippers fig. 28.4-d with the grippers fig. 28.4-e on must rotate
easily in the needle bearings of the carriers fig. 28.4-a. Before pinning the sleeves fig. 28.4-f on the gripper shaft
fig. 28.4-d, the sleeves fig. 28.4-f shall be put to the same level within a 0,2 mm tolerance. After the pinning, the
grippers on the shaft must turn freely without any axial play. Set the springs of the grippers fig. 28.4-g to the
length 16,5+0,5 mm. The vertical setting of the bar fig. 28.4-c shall be carried out provisionally to 90,2 mm.
Vertical setting of the gripper fig. 28.4-e shall also be done provisionally. The gripper fig. 28.4-e shall be lifted
the play of the attaching holes as much as possible over the bar fig. 28.4-c and shall be locked at that position
with the screws fig. 28.4-h.
g
c
f
a
h
fig. 28.4
28.1.4 Installment and setting of the readjusting unit

On the flange fig. 28.5-a, set the toothed wheel fig. 28.5-b provisionally on the bearings fig. 28.5-c with the help
of the eccentric journals fig. 28.5-d. The axial setting of the toothed gear with no play shall be got by pushing
the metallic sheet behind the shim fig. 28.5-e with the help of the regulating screws fig. 28.5-f that shall be
locked with a lock nut after the setting. The stops fig. 28.5-g shall be provisionally drawn to the flange fig. 28.5-
a in such position that their attaching screws are in the center of grooves. The pawl fig. 28.5-j shall lean with its
whole surface against the left stop fig. 28.5-g. That position shall be locked with leaning the corresponding stop
screw fig. 28.5-h against the stop pin fig. 28.5-i. (For getting the accurate rest of the pawl fig. 28.5-j against the
stop fig. 28.5-g, this stop shall be released and adapted to the pawl). In the same way, the right stop fig. 28.5-
g shall also be set. Position of the pawl as per fig. 28.5 correspond to the printing without turning-over.
28 - 3
fig. 28.5
28.1.5 Installment of the cam set

Set the control cams fig. 28.6-a and fig. 28.6-b to the position where the technological holes coincide. Set
these cams to the cam fig. 28.6-d in such a manner that the line on the cam fig. 28.6-d surface aims at the axis
of the technological holes. Lock the cam in position with the screws fig. 28.6-e. Attach the set of cams to the
cam flange fig. 28.6-f. The screws fig. 28.6-g shall be in the center of the setting grooves.
fig. 28.6
28 - 4
4
28.1.6 Setting the toothed segments of the driving gear

Set the toothed segments fig. 28.7-b and fig. 28.7-c to such a position on the gear fig. 28.7-a that the surface
curves of the middle teeth of the toothed segments fig. 28.7-b and fig. 28.7-c coincide with the surface curve of
the corresponding tooth of the gear fig. 28.7-a. Lock the toothed segments position with the screws fig. 28.7-
d.
fig. 28.7
28.2 Assembly and setting of the transfer drum before the installment into the machine
Before the pinning, therefore gripper systems fig. 28.8-a shall be set vertically on the carriers fig. 28.8-b to the
height 180,61-0,02 mm.
After the insertion of the rear gripper systems fig. 28.9-f into the drums fig. 28.9-g and fig. 28.9-h, the play of the
systems shall be taken off with the help of the shims fig. 28.9-b that shall be inserted between the carriers fig.
28.9-a and the bushing fig. 28.9-d. The systems of the rear grippers must rotate freely with no axial play. The
bar fig. 28.9-c shall be set to the measure 180,61-0,02 mm and shall be pinned with the pins fig. 28.9-e.
28 - 5
M 4 -40 0 2
fig. 28.8
f
c
c
e
a a
b
d
d
b
g
M 4-4003
fig. 28.9
28 - 6
6
Insert the 11 mm block between the bar fig. 28.10-c and the drum face fig. 28.10-a. Screw the screws fig.
28.10-b into the drum fig. 28.10-a to such a position that the screw heads touch the bar fig. 28.10-c slightly. In
that position, they shall be locked with the help of nuts fig. 28.10-d (11 mm block shall be removed).
fig. 28.10
With the help of the stop fig. 28.11-a set the length of the drum surface to 390±0,3 mm. (The length of the drum
surface shall be measured from the fore edge of the bar fig. 28.11-b up to the rear edge of the bar fig. 28.11-c).
The rear grippers fig. 28.11-d shall assure that the seating of the rollers on the bar fig. 28.11-c is rectilinear and
simultaneous.
28 - 7
fig. 28.11
28 - 8
8
ASSEMBLY 53 - TURN-OVER DRUM
29 ASSEMBLY 53 - TURN-OVER DRUM
29.1 Assembly and setting out of the press
1. The axial play of the shafts of the gripper system part No. 5357208 shall be finally set with the shims
BMC 5465 in the end assembly.
2. The setting of the grippers - both fixed and free ones - shall be done in the position on the tops of cams
(R.H. and L.H. sides) where a 0,2 mm clearance must be left under the rollers after the setting.
The turnover tangent shall be set with the help of the G-Emm 4522 gage and the a slip gage 1 mm thick by
means of which the plane of the fix gripper lengthens.
3. Setting the fix grippers

The setting is given by drilling the grippers in the jig. Evenness of all grippers fig. 29.1-a must be within a
0,05 mm tolerance.
With the help of the gage fig. 29.1-b execute the provisional setting of the stop fig. 29.4-h position with the
stop screw fig. 29.4-g screwed out to the measure 44-0,5 and lock the stop fig. 29.4-h with pinning. After the
accurate setting of grippers fig. 29.1-a with the gage fig. 29.1-b (G-Emm 4522) is made to the measure
90,275, lock the stop screw fig. 29.4-g with the lock nut.
fig. 29.1
29 - 1
4. Setting the free grippers

With the help of the screws fig. 29.3-a set a measure 20±0,2 between the carriers fig. 29.3-b and the
sleeves fig. 29.3-c and lock the screws fig. 29.3-a with lock nuts.
With the eccentric fig. 29.2-c set the maximum distance between the roller shaft and the roller fig. 29.2-a.
Push one by one each free gripper fig. 29.3-f to the respective fix gripper fig. 29.3-d and tighten the screw of
the carrier fig. 29.3-g with taking off the play so that all free carriers fig. 29.3-f leans against the fix gripper
fig. 29.3-d at the same time.
Turn the eccentric fig. 29.2-c to such a position that a 0,2 mm play is left between the screw head fig. 29.3-
a and the sleeve fig. 29.3-c.
fig. 29.2
fig. 29.3
29 - 2
2
5. Setting the segments of the fix grippers

With the eccentric fig. 29.4-c set the position of the roller fig. 29.4-a so that the distance id the roller fig.
29.4-a from the roller shaft is in the middle of the utilizable eccentricity of the eccentric fig. 29.4-c. In this
situation set the toothed segment fig. 29.4-e so that the backlash between the meshing pinion fig. 29.4-f is
as small as possible, and pin together the segments fig. 29.4-e and fig. 29.4-b.
6. Setting the segments of the free grippers

Set the toothed segment fig. 29.2-e to such a position that the backlash with the meshing pinion fig. 29.2-
f is as small as possible and, in that position pin together the segments fig. 29.2-e and fig. 29.2-b.
44 -0.5
0
fig. 29.4
29 - 3
29 - 4
4
ASSEMBLY 55 - AIR UNIT
30 ASSEMBLY 55 - AIR UNIT
To assure the air need in the press, the unit of the firm BECKER is supplied. Before starting the compressor,
the protecting cover of the air cooler must be removed (in accordance with the Compressor Operating Instructions).
After connecting the compressor to the mains, make sure that it rotates in the direction of arrow made on the
compressor body.
The setting of the unit consists in just setting the safety valves. The way of doing it is described in the chap. 20
- Air distribution system.
In case another source of air is used in the press, the manufacturer’s instructions have to be followed.
30 - 1
1
ASSEMBLY 55 - AIR UNIT
30 - 2
2
ASSEMBLY 57 - LUBRICATION SYSTEM
31 ASSEMBLY 57 - LUBRICATION SYSTEM
When assembling and installing the lubrication distribution system, maximum care must be taken with clean-
ness mainly when installing the distribution blocks and dosers. The hoses of the main distribution system have
to be sealed properly in the blocks.
Pay attention to the cleanness when filling the tank with grease and avoid infiltration of any impurities into the
tank contents. Fill the tank with liquid grease OPTIMOL LONGTIME PD 00.
Filling and at the same time bleeding of air shall be carried out in each side of the press apart. Loosen the plug
or doser on the last block. With depressing the button TL12 - figure 6.7 in the operating instructions on the
delivery unit control panel put the lubrication unit into operation. As soon as grease gets out from the loosened
point, release the button and tighten the loosened plug or doser.
For filling the hoses from dosers to the lubricating points, make use of a hand-operated gun to avoid that some
points are over-greased due to different lengths of the supply hoses.
After the filling, check the lubrication for proper function with depressing the button repeatedly.
31 - 1
ASSEMBLY 57 - LUBRICATION SYSTEM
31 - 2
2
ASSEMBLY 58 - PNEUMATIC DISTRIBUTION SYSTEM
32 ASSEMBLY 58 - PNEUMATIC DISTRIBUTION SYSTEM
The assembly of the pneumatic distribution system has to be carried out with maximum care, particularly as
for the tightness at all threaded joints. After the installment of the pneumatic system, carry out the test for air-
proofness. The distribution system has to be made in accordance with the diagram on the fig. 32.1.
As the source of pressure air oil compressor JUN-AIR (6-X MAXI) is used in the press. The compressor is rated
for 220V /50Hz or 115V /60Hz voltage.
Condensation defecation is carried out automatically.
32 - 1
Diagram of pneumatic distribution system - ADAST 557 DI
fig. 32.1
1 - Pressure air source

2 - Pressure regulator with air cleaner
3 - Pressure switch
4 - Electromagnetic three-way valve
5 - Pneumatic cylinder of the ink unit inking rollers
6 - Pneumatic cylinder of the ink unit transfer cylinder
7 - Pneumatic cylinder of printing pressures
8 - Pneumatic cylinder for belt conveyer engagement
9 - Pneumatic cylinder for washing device
10 - Pneumatic cylinder for printing plate rewinding
11 - Pneumatic cylinder for dry cleaning module
12 - Pneumatic cylinder for wet cleaning module
13 - Pneumatic bellows for wet cleaning module
14 - Press control valve
15 - Throttle cylinder
16 - Block of electromagnetic valves - 1st printing unit
17 - Block of electromagnetic valves - 2nd to 5th printing units
32 - 2
2
Before putting the compressor into operation carry out the following operations:
a) Replace the blending cap with intake air cleaner - fig. 32.2.
b) Check the oil contents for amount (the level must be visible in the glass sight hole) - fig. 32.3.
c) After the first pressurizing, evacuate the condensate and close tight the cock - fig. 32.4.
The switching ON/OFF pressure is set by the manufacturer and any alteration of that setting – particularly to
higher pressure - is not recommended. The compressor has to be kept in vertical position during the transport
and the operation. Should another source of air be used in the press, the manufacturer’s instructions must be
followed.
The operating pressure in the pneumatic distribution is 0,6 MPa, but the compressor supplies 0,8 MPa. The
pressure shall be reduced with regulating valve, which is a component of the air cleaner fig. 32.5.
fig. 32.2 fig. 32.3
fig. 32.4
32 - 3
ADJUSTING SCREW
fig. 32.5
32.1 Pneumatic cylinders
The installment of the pneumatic cylinders, inclusive the setting of their strokes shall be done together with the
assemblies whose functions are controlled with the pneumatic system i.e. ink unit, switching-on of printing
pressures, and pawl mechanism. In the pneumatic cylinders, damping of limit positions (ink unit, turning-on of
printing pressures) shall be set.
For damping the limit positions, unscrew the screw fig. 32.6-a to the level of the flange. Accurate setting shall
be carried out after the final installment when setting and checking the required functions controlled with
pneumatic cylinders during the printing tests.
32 - 4
4
fig. 32.6
After the installment, pressurize the air unit tank to a 4 to 4,5 bar pressure and set the pressure switch fig. 32.7
with the adjusting screw fig. 32.7-a so that the valve 3/2 - fig. 32.8 opens the air inlet to the whole circuit. Lock
the screw with the nut fig. 32.7-b. For setting the valve 3/2, tighten the adjusting screw fig. 32.8-a to the seat
and then loosen it through one turn. The valve serves for bleeding air from the air distribution system in case
need of manipulating the pneumatic cylinders arises. For bleeding, turn the yellow control lever fig. 32.8-b on
the valve or with depressing the button TL10 - figure 6.7 see the Press operation manual. This button is located
on the delivery control panel.
When installing of pneumatic distribution system, keep on the principle that hoses of black color are connected
to the outlet number 2 of the electromagnetic valve, while from the outlet number 1, the hoses should be blue.
32 - 5
fig. 32.7
fig. 32.8
32 - 6
6
ASSEMBLY 93 - IMAGING UNIT
33 ASSEMBLY 93 - IMAGING UNIT
The parts fig. 33.1-e, f are to be adjusted and pinned together so that on connecting the left and the right
imaging unit blocks fig. 33.1-a the parallelity between the imaging unit and the plate cylinder fig. 33.1-b in the
X-Z level and the parallelity of the both block contact surfaces fig. 33.1-e, f in the X-Z level is guaranteed.
The imaging unit fig. 33.1-a adjustment in relation to the plate cylinder fig. 33.1-b in the X-Y level is to be carried
out by means of two paired centring gauges fig. 33.1-c (ø11.176 mm, 0.440"). On pressing the imaging unit to
the plate cylinder and fastening the screws 4xM8-16 fig. 33.1-d to fix its position, the left and right centring
gauge must be moved in the vertical direction with the same effort.
B
@
>
A
@
M4-4057
fig. 33.1
After the imaging unit is installed in the press, connect the chilling unit to the imaging unit. The M-75 unit
supplied by Neslab connected to the imaging unit chilling system is to be filled with cooling liquid delivered
under the commercial name GLYKOL DECOTHERM P38.
To maintain the proper function of the imaging unit during direct imaging process in the press, it is necessary
to keep the constant temperature of all laser diodes. The temperature for the chilling unit is to be set to 26°C.
The Operating instructions for the M-75 unit is an integral part of the technical documentation delivered with the
press.
33 - 1
ASSEMBLY 93 - IMAGING UNIT
33 - 2
2
SETTING THE PRESS OPERATING CYCLE
34 SETTING THE PRESS OPERATING CYCLE
34.1 Leveling the press

The press must be embedded on a resistant floor in order to avoid vibration to the maximum extent. With the
help of column feet bolts, set the press to the leveled position. The press leveled in this way must be placed in
drip tubs supplied in the accessories of every press.
The bolts in the column feet must be unscrewed to 22 mm as maximum. For turning the bolts, the special
spanner G-Oca 2814 can be used.
34.2 Procedure of setting the paper pass

1. Incline the table of the side mark fig. 34.1-a to such a position that a 0,7 mm gap is left between the swing
gripper fig. 34.1-b bar. The slide metallic sheet fig. 34.1-c and the bar fig. 34.1-b must be set to the same
level with the maximum deviation +0,1 mm.
fig. 34.1
34 - 1
2. Set a 0,4 mm gap between the minimum shape of the cam of front mark fig. 34.2-f and the bearing fig.
34.2-g of the lever fig. 34.2-h. Between the block fig. 34.2-k and the lever fig. 34.2-l, set the 5 mm gap. This
setting is just informative and it will be changed during the further setting. The lever fig. 34.2-i seats on the
support screw fig. 34.2-j locked with a nut.
fig. 34.2
34 - 2
2
3. Check the conveyer table for level with bars of the side mark with the ruler fig. 34.3-a.
fig. 34.3
4. With the help of the setting screws fig. 34.2-n, set the front stops fig. 34.4-a (fig. 34.2-a) to the template
G-Emr 4800 and lock the bottom nuts of the setting screws. In this way the maximum catch is set. Shift
the front stops fig. 34.4-a (fig. 34.2-a) through 0,8 mm to the template G-Emr 4800 and lock the upper nuts
of setting screws. Due the that the minimum catch is set. For the next adjustment of the press, set the
maximum catch.
fig. 34.4
34 - 3
5. Check the pressure roller and the screws of stops fig. 34.5-a for the minimum 1mm clearance.
fig. 34.5
6. Set the stops fig. 34.6-a of the front mark over the rear bar fig. 34.6-b of the side mark to the measure
0,7mm.
fig. 34.6
7. Set the swing spring position with shifting the main bearing with collar fig. 34.7-a along the groove of the
lever fig. 34.7-b to the 5 mm catch. The pre-drilled holes for pins in the disc and the shim fig. 34.7-c have
to be at the axis of the swing gripper shaft.
34 - 4
4
fig. 34.7
8. Feed a sheet of paper to the swing gripper. The fore edge of the sheet must coincide with the rear bar of the
swing gripper fig. 34.8-a and therefore the maximum 5 mm catch on the swing gripper is checked. The
stops of the front mark have to be set to the maximum catch.
9. Remove the supporting cam fig. 34.7-d. Set the rear edge of the swing gripper fig. 34.8-a bar at the level of
the edge of stops fig. 34.8-b of the pressure roller. It should be set with the main cam fig. 34.7-e. Check for
proper setting with feeding a cardboard 0,4 mm thick. When turning back, the pressure roller grippers
must pass the sheet edge with clearance. The catch on the pressure roller shall be checked so that the
sheet edge must be at the same level with the edge of stops fig. 34.8-b, as maximum 0,2 mm over the stop
edge. The supporting cam shall be set within a ± 0,1 tolerance per revolution.
34 - 5
fig. 34.8
10. Set the rear edge of the swing gripper fig. 34.8-a bar to the end of the template G-Emr 4768 and – in that
position – set the scale to 450 30'. The further setting shall follow the flow chart of functions.
11. Check the swing gripper for standing at 3500 to 3600.
12. Set the swing gripper gripper.

Sheet take-over - closing of grippers with the help of the cam fig. 34.9-c.
Sheet hand-over – opening of grippers with the help of the cam fig. 34.9-b.
fig. 34.9
34 - 6
6
13. Set the pressure roller grippers of all printing units:

With turning the helical gear on the flange, set the catch so that the fore edge of the sheet is coincide with
the block edge or it overpasses it by 0,2 mm at maximum.
Sheet take-over - closing of grippers with the help of the cam fig. 34.10-a.
Sheet hand-over - opening of gripper with the help of the cam fig. 34.10-b.
fig. 34.10
34.2.1 Set the pass of the sheet through the transport drums 51, 71, 72, 73
Set the drums of the assemblies 51, 71, 73

With turning the helical gear on the flange, set the catch so that the sheet front edge coincides with the edge
of the block or is overpasses it by 0.2 mm at maximum.
The sheet take-over (closing of grippers) shall be set with the help of the cam fig. 34.11-a and the hand-over
(opening of grippers), with the help of the cam fig. 34.11-b.
fig. 34.11
34 - 7
Set the drum assembly 72

With turning the toothed wheel fig. 34.14-e with respect to the flange fig. 34.14-c via the adjusting screws fig.
34.14-h set the catch so that the fore edge of the sheet coincides with the edge of the bar or overpasses it by
0,2 mm at maximum. After the setting, check the toothed wheel for run-out (up to 0.01 mm).
After the sheet take-over (closing of grippers) set the hand-over (opening of grippers) with the cams fig. 34.12-
a and fig. 34.12-b respectively.
fig. 34.12
34.2.2 Transfer drum adjustment when installed in the press

Tooth wheels adjustment
When tooth wheels installation is completed, it is necessary to check their run in order to keep their run-out in
allowance of 0.01 mm. The changeable tooth wheel - see the Fig. 34.13-b - is to be centred in its bearings - see
the Fig. 34.13-c - by means of eccentric pins - see the Fig 34.13-d. The driven tooth wheel - see the Fig. 34.14-
e - is to be centred by screws - see the Fig. 34.14-h - on the flange - see the Fig. 34.14-c.
The turnover shutter - see the Fig. 34.13-j - must be in the position for straight printing.
fig. 34.13
34 - 8
8
fig. 34.14
34 - 9
Front gripper adjustment

The lever - see the Fig. 34.15-a - is to be fixed on the gripper shaft - see the Fig. 34.15-b - in order to be on the
great cam diameter - see the Fig. 34.15-d - between screw heads - see the Fig. 34.15-e - and holders - see the
Fig. 34.15-f - with the clearance of 0,2 mm, when the roll - see the Fig. 34.15-c touches the cam. The springs
leading - see the Fig. 34.15-h - bar - see the Fig. 34.15-g screw down to the distance of 41 mm. When the roll
- see the Fig. 34.15-c - is situated on the great cam diameter - see the Fig. 34.15-d - adjust the level position
- see the Fig. 34.15-i - in order to set the springs leading bar - see the Fig. 34.15-h - to the distance of 56 mm.
fig. 34.15
Gripper edge adjustment

Turn the tooth wheel - see the Fig. 34.14-e - against the flange - see the Fig. 34.14-c. By means of adjusting
screws - see the Fig. 34.14-h - set the front gripper edge, so that the front sheet edge is in the same position
or maximum by 0.2 mm bellow the bar edge. The front gripper edge is to be fine adjusted by using the groove
on the wheel with straight teeth, the assembly 51. Finally check the circumferential run-out of the tooth wheel
flange - see the Fig. 34.14-e (maximum 0.01 mm).
The same proceeding is to be applied for the second gripper system.
34 - 10
1
01
01
01
0
Sheet tension setting

Set the press position to the angle value necessary for perfecting plus 2500. In the angle position fix the tension
lever - see the Fig. 34.16-b - on the tension shaft - see the Fig. 34.16-c, so that the roll - see the Fig. 34.16-d
- is supported by the eccentric cam curve - see the Fig. 34.16-e.
Fix this position by the screw - see the Fig. 34.16-h. Set the press angle position to 1900 in the sheet transport
direction and by means of screws - see the Fig. 34.16-f. Adjust the position of the rear gripper system - see the
Fig. 34.16-a - so that the original drum circumferential length between the bars - see the Fig. 34.19-a and Fig.
34.19-b - (for maximum paper size of 381 mm) is longer by 2 mm, i.e. to 383 mm. The gap between the rear
gripper bars - see the Fig. 34.16-a - and the drum set by means of screws - see the Fig. 34.16-f - to the
measure of 13 mm. The difference between the both drum parts can equal maximum 0.2 mm.
The same proceeding is to be applied for the second gripper system.
fig. 34.16
34 - 11
Rear grippers adjustment

Turn the gripper shaft - see the Fig. 34.17-a - to the appropriate angle position, in order to set the distance
between the screw heads - see the Fig. 34.17-b - and washers - see the Fig. 34.17-c - to 0.2 mm. The adjusted
allowance is to be fixed by the stop - see the Fig. 34.17-d, which is located on the gripper shaft - see the Fig.
34.17-a. Carry out the fine gripper - see the Fig. 34.17-f adjustment by checking the moment, when the
grippers touch the bar - see the Fig.34.17-e. The gripper and sheet (paper weight of 30g/m2) contact must be
brought about in the same moment and the sheet must allow to be drawn smoothly from the grippers - see the
Fig. 34.17-f without being damaged.
Turn the drum in the position, when the roll - see the Fig. 34.18-a - is situated on the non-operating cam curve
- see the Fig. 34.18-b (great cam diameter - the grippers are closed). In this position fix the lever - see the Fig.
34.18-c - on the gripper shaft - see the Fig. 34.18-d - so that the roll - see the Fig. 34.18-a - is outside the inner
cam - see the Fig. 34.18-b - by 0.4 through 0.6 mm. The adjusted position is to be fixed by the screw - see the
Fig. 34.18-f - and check for the distance of 0.4+0.2 mm.
fig. 34.17
a b c f d
fig. 34.18
34 - 12
1
21
21
21
2
Rear gripper cam adjustment

Set the circumferential drum distance between the bars - see the Fig. 34.19-a and Fig. 34.19-b to the maximum
opening (390±0,3). Set the press to the angle position for perfecting and increase it by 2500. Turn the rear
gripper cam - see the Fig. 34.20-d - till the rear grippers - see the Fig. 34.19-c - touch down the bar - see the
Fig. 34.19-b. In this position fix the cam - see the Fig. 34.20-d - with screws - see the Fig. 34.20-g.
fig. 34.19
fig. 34.20
34 - 13
Front gripper double-cam adjustment

Adjust the sheet take over process (the grippers are closing) by the cam - see the Fig. 34.21-a - and hand over
process (the grippers are opening) by the cam - see the Fig. 34.21-b. The final adjustment is not to be carried
out till the rear grippers cam is properly adjusted.
fig. 34.21
Perfecting drum adjustment - assembly 53

Starting position for assembly 53 adjustment:
- No slotted links on cam flanges
- The cams are set for straight printing (there is a distance between the roll and firm gripper cam, the free
gripper toll is located on outer double cam - the free gripper cams are shifted to the drum).
- The double cams are not outstretched.
- All the adjusting works are to be performed with the hand crank (the press drive is off).
- The helical gear must be installed in such a way that during sheet take-over process from the assembly
52, the screws are in the middle of the grooves and the gripper edge is roughly set by 4.5 through 5.0 mm.
34 - 14
1
41
41
41
4
Free grippers setting

Set the transfer drum in the position, in which the free gripper roll - see the Fig. 34.22-a - is down on the great
double cam diameter and in the same time you have free access to the gripper system (the gripper system is
turned to the impression cylinder). The firm gripper cam with the firm gripper roll are shifted away from the
mesh.
Loosen the pivot nut of free gripper roll - see the Fig. 34.22-d - and turn the eccentric bush - see the Fig. 34.22-
c - so that the maximum allowance of 0,2 mm between screw heads - see the Fig. 34.23-a - and drive dogs -
see the Fig. 34.23-b- is established. In this position tighten up the nut - see the Fig. 34.22-d.
At the same time it is necessary to achieve the allowance of 0.2 mm between the roll - see the Fig. 34.22-a -
and the cam, when i course of the straight printing the press reaches the 10° position on the adjustment scale.
fig. 34.22
fig. 34.23
34 - 15
Firm grippers adjustment

Set the drum in the 5° through 20° - angle position before the sheet is delivered to the impression cylinder and
shift the firm gripper cam under the roll.
In this position between the roll - see the Fig. 34.24-a - and the cam the allowance of about 0.2 mm should be
established.
When no allowance is established, it is not possible to shift the cam beneath the roll. To reach the necessary
allowance, turn the eccentric - see the Fig. 34.24-c - in the proper position.
fig. 34.24
On adjusting the perfector drum cams set first the sheet hand-over to the
impression cylinder (assembly 07) according the specified angle position (see
the time chart).
34 - 16
1
61
61
61
6
Cam adjustment for straight printing

Set the cams in the straight printing position.
Turn the flange - see the Fig. 34.25-a - and set the angle position for sheet hand-over to the impression cylinder
by means of the cam - see the Fig. 34.25-b. Loosen both the screws - see the Fig. 34.25-c - outstretch the
double cam - see the Fig. 34.25-d - and set the angle position for sheet take-over from the transfer drum.
fig. 34.25
34 - 17
Gripper edge setting for straight printing

The rough gripper edge setting is carried out, when the gear set of the perfecting drum and changeable gear of
transfer drum are installed according the marks (the marks are made by the manufacturer). The fine gripper
edge adjustment is to be carried out by means of the stops - see the Fig. 34.26-g and Fig. 34.26-h - of the
changeover system on the transfer drum. The drums must be set for straight printing. When the sheet is taken
over from the transfer drum, measure the gripper edge value. If the gripper edge value is outside the range of 4,5
through 5 mm, loosen the stop - see the Fig. 34.26-g - and the stop screw - see the Fig. 34.26-h - and turn the
flange - see the Fig. 34.26-a - in required direction. Finally, it is necessary to check the angle sheet take-over
position from the assembly 52 according to the time chart and eventually perform another fine adjustment.
Gripper edge adjustment for perfecting
According to the Operation Manual change over the press for perfecting. The gripper edge adjustment is to be
carried out in the same way as for straight printing.
fig. 34.26
Rotate the cylinders and check, if:

- Perfector grippers follow the tangent direction to the transfer drum surface.
- The spring pressure is the same from the moment, when the grippers hit the gripper stops.
- On sheet transferring from the rear grippers of the transfer drum, no sheet deformation (sheet corrugation)
is visible.
When the sheet transferring process or the tangent sheet geometry is out of order, turn the both cams in the
same direction about the same angle distance. If the spring pressure is changing or the grippers flies open,
turn the cams against each other.
Check the shared holding of the both gripper systems - assembly 53 and assembly 07 (impression cylinder).
34 - 18
1
81
81
81
8
Operations following the register adjustment proceeding

Change the press over for straight printing and set the pointer - see the Fig. 34.27-a - by the screw - see the
Fig. 34.27-b - so that it is in the same position as the scale mark - see the Fig. 34.27-f. Tighten the screw - see
the Fig. 34.27-b - and fix it. The holder - see the Fig. 34.27-c - with the spring - see the Fig. 34.27-g - set to the
stop - see the Fig. 34.27-h. Change over the press from straight printing to perfecting and back again. Perform
the printing test and check the sheet passage from the assembly 53 to the assembly 07. The register accuracy
is to be checked by using the “FOGRA” register elements. When all right, secure this position by pins - see the
Fig. 34.27-e.
fig. 34.27
Finally check and in case of need adjust the allowance between the screw stop - see the Fig. 34.28-a - and the
shaft - see the Fig. 34.28-b - to maximum 0.1 mm.
fig. 34.28
34 - 19
34.2.3 Take-off the backlash in the driving gears
To get accurate register in the press, the backlash in the driving gears (assemblies 07, 51, 52, 53, 71, 72, 73)
shall be taken off with the help of the taking-off segments. In the chain of the gears, the segments are always
attached to the pressure roller (assembly 07) toothed wheels and the transfer drum (assemblies 52 and 72
respectively). The segments on the inner side of the gears (towards the press side plate) always take off the
backlash in the wheel of the taking-off drum (assemblies 51 and 71 respectively). The segments on the outer
side of the toothed wheels (outwards the press) do it in the wheel of the turning-over and the handing-over
drums (assemblies 53 and 73 respectively).
Pressure roller (07) - taking-over drum (51, 71)

The backlash shall be taken off in the position when the central tooth of the segment fig. 34.29-a is on the
connecting line of the pressure roller fig. 34.29-b and the taking-off drum fig. 34.29-c axes. The segments shall
be shifted towards fig. 34.29-d.
fig. 34.29
34 - 20
2
02
02
02
0
Pressure roller (07) - turning-over and taking-over drums (53, 73)
The backlash shall be taken off in the position where the segment central tooth fig. 34.30-a is on the connecting
line of the pressure roller fig. 34.30-b and the turning-over drum fig. 34.30-c axes. The segments shall be shifted
towards fig. 34.30-d.
fig. 34.30
34 - 21
Transfer drum (52, 72) - taking-over drum (51, 71)
The backlash shall be taken off with the segment fig. 34.31-b towards fig. 34.31-c with the help of the measuring
jig at the wheel of straight teeth marked as G-Emma 4208 and at the wheel of helical teeth G-Emma 4498.
Procedure of taking-off is detailed at the end of the chapter.
fig. 34.31
34 - 22
222222
Transfer drums (52, 72) - turning-over and handing-over drum (53, 73)
The backlash shall be taken off with the segment fig. 34.32-a towards fig. 34.32-b with the help of the measuring
jig at the wheel of straight teeth marked as G-Emma 4208 and at the wheel of helical teeth G-Emma 4498.
Procedure of taking-off is detailed at the end of the chapter.
fig.34.32
34 - 23
Procedure of taking off the backlash with the measuring jig.

The procedure is detailed in the item dealing with the way of taking-off the backlash between the transfer and
the turning-over toothed wheels and it holds in general for taking off the backlash with all the segments of the
transfer toothed wheel.
Measuring the gear backlash

Turn the press to the position shown in fig. 34.33 (segment off the mesh) and lock the driving wheel 34.33-a in
position with respect to the side plate with the jig G-Oca 2799.
Attach the magnetic holder with the dial indicator fig. 34.33-b to the front face of the wheel fig. 34.33-c to such
a position that the indicator tip seats on the tooth of the segment fig. 34.33-d approximately at the point of the
pitch circle. With turning the wheel fig. 34.33-c with respect to the wheel fig. 34.33-a find out the actual
backlash in the dial indicator.
fig. 34.33
34 - 24
2
42
42
42
4
Taking off the backlash

Attach the measuring jig to the press side plate to such a position that the backlash between the measuring
wheel fig. 34.34-a and the driving wheel fig. 34.35-a is by 0,03 mm bigger than the backlash taken up as per
the item „Measuring the gear backlash“. Reset the measuring jig. Place the measuring wheels fig. 34.34-a, fig.
34.34-b in front of the driving wheel fig. 34.35-a to such a position that the teeth are in mesh, and set the dial
indicator to zero. Shift the measuring wheels on the journal fig. 34.34-f so that the measuring wheel fig. 34.34-
a is in mesh with the wheel fig. 34.35-a and the measuring wheel fig. 34.34-b is in mesh with the central tooth
of the segment fig. 34.35-b. Loosen the screws fig. 34.35-c and shift the segment fig. 34.35-b in the direction
defined in the preceding item until the value of the backlash on the dial indicator fig. 34.35-e shows the
backlash taken up. Lock the set position with tightening the screws fig. 34.35-c. After tightening the screws,
check the segment fig. 34.35-b for setting.
fig. 34.34
Getting the register
Faults in taking-off the backlash between the transfer drums becomes evident as a systematic fault - regular
alternation of the maximum and minimum register deviation. In case this fault appears even after the segment
has been set in accordance with the items „Measuring the gear backlash“ and „Taking off the backlash“, it is
recommended to increase the taking-off interference in one segment or, if necessary, to release the backlash
taking-off. It is recommended to do the individual tests by 0,01 mm steps. In case a big interference is set in
one segment when taking off the backlash, danger of excessive wear-out of a portion of teeth of the driving
wheel in mesh arises.
The process of taking off the backlash mainly with the segments attached to the driving wheel assembies 52
and 72 is very sensitive. It is executed with the help of a special measuring jig.
34 - 25
Measuring jig description
The measuring jig is represented in fig. 34.34. The basic measuring wheel fig. 34.34-a is fitted with a hub.
Mounted movably on the hub, is the measuring toothed wheel fig. 34.34-b that cooperates, in the course of
measuring, with the taking-off segments fig. 34.35-b and is connected with the stop fig. 34.34-c that is in
contact with the measuring tip of the dial indicator fig. 34.34-d.
fig. 34.35
34 - 26
2
62
62
62
6
34.2.4 Setting the delivery unit grippers

Sheet take-over - close the grippers completely with the help of the cam fig. 34.36-a
Sheet release - opening the grippers is got with setting the cam fig. 34.37-a - at the low delivery unit.
opening the grippers is got with setting the cam fig. 34.38-a - at the high delivery unit
fig. 34.36
fig. 34.37
34 - 27
a
14-16
fig. 34.38
34 - 28
2
82
82
82
8
1. Checking the swing gripper grippers, pressure roller, and delivery unit for setting. Function in accordance
with the flow diagram. To check for setting the positions at opening and closing the grippers make use of
a strip of paper.
2. Set the retraction of the front mark with turning the cam fig. 34.39-b. The beginning of the stop fig. 34.39-a
swing has to take place before the beginning of the swing gripper move.
fig. 34.39
34 - 29
3. Stop the feeder at 115 degrees.
4. Set the minimum speed of the conveyer with turning the mark line on the connecting rod to the center
mark of the conveyer drive toothed wheel. Unscrew the screws on the camshaft chain wheel. Turn the
press to 215 degrees with keeping the mark line on the center mark. Then screw the screws back.
5. Set the perpendicularity of swinging stops fig. 2.1-b with respect to the feeder table with screwing together
the tie rod fig. 2.2-m. The swinging stops have to be parallel to the bars fig. 2.1-a.
6. Set the cycle of swinging stops fig. 2.1-b with turning the press to 325 degrees and turn the cam fig. 2.2-o
to such a position that the swinging stops fig. 2.1-b just starts to swing.
7. Set the conveyer bends fig. 34.4-c to the same level with the side mark fig. 34.4-b.
8. Set the taking-over rollers of the conveyer to the conveyer cylinder diameter. Set the other rollers on the
ribbons.
9. Set the sheet release from the suction cups with turning the feeding head drive chain wheel in the grooves.
If this does not solve the problem, change the feed head drive chain position on the chain wheel by one or
more teeth at the moment when the press overpasses by 1 mm the connecting line of the axes of the
taking-over rollers and the conveyer roller. This setting is provisional. The fine setting of the sheet release
in the conveyer taking-over rollers can be done by turning the valve fig. 34.40-a bushing in the valve body
fig. 34.40-b of the feed head within approximately ± 5 degrees limits. The bushing is in the basic position
when the groove in the flange is up and in vertical position.
10. Set the arrival of the sheet at the front mark to 175 degrees. For the final setting, turn the shaft fig. 34.41-b
after loosening the screws fig. 34.41-c. Check the sheets for arrival on the rear edge of several consecutive
sheets.
11. Set the working cycle of the feed head by turning the press through 30 degrees. Uncouple the chain fig.
34.41-d. Turn the drive shaft fig. 34.41-b to the right as far as the suction cups move the sheet between the
taking-over rollers and the conveyer cylinder. Then couple the chain again. This setting is preliminary.
For fine final setting of the sheet release in the conveyer taking-over rollers turn the bushing of the valve fig.
34.40-a in the feed head valve body fig. 34.40-b within approximately ± 5 degrees limits.
The bushing is in the basic position when the groove in the flange is up and in vertical position.
34 - 30
3
03
03
03
0
fig. 34.40
fig. 34.41
34 - 31
12. Set the side mark bar drive.

Screw the tie rod fig. 34.42-e to the measure 160 mm. Set the roller fig. 34.42-d to 7,5 mm form the
minimum shape of the cam fig. 34.42-a. Place the lever fig. 34.42-c parallel to the side plate. Set the lever
fig. 34.42-b perpendicular to the side plate.
~ 16
0
fig. 34.42
34 - 32
3
23
23
23
2
13. Set the side mark bar cycle.

Turn the press to 335 degrees. Turn the cam fig. 34.43-a with the top of the piling shape marked in white
color under the roller fig. 34.43-d. Set the end of the side mark bar shift to 335 degrees.
fig. 34.43
14. Set the tie rod fig. 34.44-a to the measure 202 mm. In the course of the press run, the supporting roller fig.
34.45-d must lean against the bar fig. 34.45-e continuously.
~ 202
fig. 34.44
34 - 33
15. Set the side mark cycle.

Check the pin fig. 34.45-c and the body boss fig. 34.44-a for 0,3 to 0,4 mm clearance. Turn the press to 320
degrees. Turn the cam fig. 34.44-b to such a position where the roller fig. 34.45-b just starts to lift. Then check
the rollers for the seating in accordance with the flow chart.
fig. 34.45
16. Set the electromagnetic brake

1. The value of the transmitted torque is most influenced with the width of the air gap between the armature
plate and the magnet body in the switched-on status. This is why the width of the gap must be checked
in the course of operation with a non-magnetic gage fig. 34.46-a 0,3 mm thick that should be inserted
to the cut-out of the adjusting nut.
2. Procedure of setting - Insert the gage into one of the three measuring grooves in the adjusting nut as
shown in fig. 34.46-b. Then switch the brake on. The magnet body attracts the armature plate and the
adjusting nut compresses a set of plates. When the setting is correct, the gage can be moved along
the air gap with sensible drag. In case the gage is moved easily or it cannot be moved at all, the brake
setting in incorrect and must be set better. Switch off the current, loosen the screw of the adjusting nut
fig. 34.47-a and then turn the nut to the right or to the left depending on the operation we want to do -
to increase or reduce the air gap. After turning the nut, tighten the screw and measure the corrected
gap again. Repeat this setting until you get a 0,3 mm gap or a bit smaller.
In the brake it is also necessary to protect the plate surfaces against greasing and contamination with
metallic powder.
34 - 34
3
43
43
43
4
a b
fig. 34.46
a
fig. 34.47
34 - 35
34.3 Setting the pressure mechanism

After installing the offset cylinders into the press, set the marking lines fig. 34.49-a,b and fig. 34.50-a,b on the
eccentric bushings and the mark lines fig. 34.49-c,d and fig. 34.50-c,d on the outer cover of the flange and on
the flange in front of the mark line on the side plates fig. 34.49-e, fig. 34.50-e to such position that all of these
lines coincide in the vertical position. In this position carry out the setting of the pneumatic cylinder:
1. By screwing the tie rods fig. 34.48-c,d into the piston rods of the pneumatic cylinder fig. 34.48-a,b set the
spacing between the journal in the lever fig. 34.48-h and the journal on the shim fig. 34.48-i so that all of the
marking lines aligned before keep the alignment. Lock the tie rods in position with the help of the nuts fig.
34.48-e.
2. With the pneumatic cylinder and all the mark lines fig. 34.49-a,b,c,d and fig. 34.50-a,b,c,d aligned, set the
lever fig. 34.50-m on the driving side of the press by tightening the clamping joint with the screw fig.
34.50-o.
This setting of pressure mechanism corresponds to the pressure position of the offset cylinder - it means the
press is under pressure.
34.4 Setting the printing pressures

To set the printing edge, turn the toothed wheel of the offset cylinder. The size of the printing edge is 9 mm at
maximum and it must be parallel to the front edge of the sheet. After the setting, lock the toothed wheel in
position with tightening the six screws. After the press printout, lock the toothed wheel in position with a pin.
After the setting of the pressure mechanism pneumatic cylinder, draw the offset cylinder to the pressure
position. The slip rings of the offset and forme cylinders roll on each other. If the rings do not touch each other,
put them in contact with turning the flanges fig. 34.49-p and fig. 34.50-p by means of the pinion fig. 34.49-f and
fig. 34.50-f. When turning the toothed segment on the flange downwards, the offset cylinder approaches the
forme one. Then tighten the screws fig. 34.49-h and fig. 34.50-h that fix the flanges fig. 34.49-p and fig. 34.50-
p to the side plate.
Then proceed to the setting of the basic gap between the offset and pressure cylinders to the 2,05 mm G-
Emma 4210 gage with the help of the knobs fig. 34.49-g and fig. 34.50-g. When turning the knob to the left the
gap increases, when turning to the right the gap reduces.
34 - 36
3
63
63
63
6
fig. 34.48
fig. 34.49
34 - 37
fig. 34.50
The set the stop screw fig. 34.49-m so that the lever fig. 34.49-n seats on this screw without clearance. Lock
the screw in position with the nut fig. 34.49-o. Such a setting corresponds to the printing on the paper 0,1 mm
thick. Therefore the 0,1 mm value shall be set on the indicator fig. 34.49-j and fig. 34.50-j scales - fig. 34.51 -
with turning the indicator around the center of the circular scale.
Insert the indicator set in this manner into the body of the knob fig. 34.49-g and fig. 34.50-g. Lock the indicator
position in the knob body with the screws fig. 34.49-t and fig. 34.50-t so that the connecting line of the values
0 and 0,3 on the circular scale is in the vertical position. Then take the measure of the gap between the forme
and the offset cylinders at nine points (3 measuring actions parallel and 3 transversal with respect to the
cylinders). Enter the minimum and maximum values in the accompanying card of the press. The gaps should
be measured and set with the help of the G-Emma 4302 gages.
fig. 34.51
34 - 38
3
83
83
83
8
LIQUID AND AIR DISTRIBUTION SYSTEMS FOR ADAST 557 DI PRESS
35 LIQUID AND AIR DISTRIBUTION SYSTEMS FOR ADAST 557 DI

PRESS
Assembly 26 - Cooling system for the inking unit (ADAST 557 DI)
fig. 35.1
35 - 1
Assembly 28 - Air distribution system (ADAST 557 DI)
fig. 35.2
35 - 2
2
Assembly 38 - Hose distribution system for washing device (ADAST 557 DI)
fig. 35.3
35 - 3
Assembly 39 - Exhaustion system from the blanket cylinder cleaning unit (ADAST
557 DI)
fig. 35.4
35 - 4
4
Assembly 93 - System cooling for DI-kit (ADAST 557 DI)
fig. 35.5
35 - 5
35 - 6
6
DI SYTEM ADJUSTMENT
36 DI SYSTEM ADJUSTMENT
After the system ”activation” it is possible to start the overall system adjustment according to following
steps:
36.1 Setting the print image origin position on the plate cylinder
The printed image should start in the distance 9 mm from sheet edge. The printing edge should be straight.
36.1.1 Material resources and printing conditions

Printing plates
Data for plate processing are stored on the CD No. 9057016 as bitmap in data file Zero_position.exe.
Printing plates: PEARLdry Plus (Presstek Inc.) winded up on coils.
Substrate
Art-printing paper: 100 ÷ 140 g/m2.
Paper size
Paper length ... max. Format, i.e. 381 mm
Paper width ... max. Format, i.e. 520 mm
Printing speed
Printing speed: 4 000 imp/h
Other utilities
CD-R labelled as 9057016.
90% Isopropyl alcohol for cleaning the imaging unit optics.
36.1.2 Data entry proceeding for plate imaging process

The test form Zero_position.zip is to be entered according following steps:
1. Insert the CD in the NSA PC drive.
2. Unzip the file Zero_position.exe in the directory C:\IMAGES.
3. From the remote control computer execute the imaging file Zero_position.blk.
36.1.3 Test proceeding

”Rough adjustment” (no print engaged):
1) Enter data for plate imaging process on all printing units.
2) When 5% of the printing plate area is imaged, push the button Cancel and stop the press.
3) Measure the distance between the image start point and plate cylinder front edge. The required distance
equals c. 7 mm. Define the ”sign” of demanded shift (the shift direction is the same as in case of plate
cylinder radial displacement). Observe these steps on all printing units.
4) In the DI control program select VarParms and in the chart Delta SOWA [mm] enter the measured
value for image shift - see the fig. 36.1.
36 - 1
DI SYTEM ADJUSTMENT
The absolute value of the SOWA parameter must be in the interval of [0,5000]. In
case that your measured value exceeds this interval, it is necessary to turn the
incremental sensor on the plate cylinder by 180°.
5) Observe these steps for all printing units.

6) Save the entered values.
7) Terminate the NSA program and activate it again.
8) Repeat the proceeding of the 1 ÷ 7 steps until the distance between the imaged area and plate cylinder
front edge equals c. 7 mm.
M4-4043
= >
fig. 36.1
a - Command for new data loading

b - Command for entered data saving
”Fine adjustment” (on printing):

9) Enter the plate imaging command.
10) When completed, clean the plate and start to print.
11) The test should prove that the distance between the ”print start point” and the sheet edge is 9+0.5 mm. In
so doing following conditions must be fulfilled: the front lay is set in the front position and no ink
remains on the printing plate. Set the imaging start point in the DI control program - Delta SOWA [mm]
parameter.
If the above-mentioned conditions are met, perform the correction according the step No. 4.
12) Repeat this proceeding for all printing units.
36 - 2
2
DI SYTEM ADJUSTMENT
36.2 DI system calibration

This test consists of three parts:
a) The ”DENSITY” test is applied for density correction (32 diodes). In case that the density of neighbouring
diodes is changed, it is possible to insert corrected values in the DI control program in order to guarantee
that all the diodes in particular printing unit are of the same density.
b) The ”X-OFFSET” test makes possible to perform the leading screw correction. When the diode offsetting
is not properly adjusted the image shows visible overlapping of neighbouring zones (dark line) or
interspace between them (light line).
c) The ”Y-OFFSET” test makes possible to adjust all the laser diodes in order to start the imaging
process in the same distance from the plate front edge.
The zones are imaged by laser modules. Each module consists of 4 laser diodes -
see the fig. 36.2.
fig. 36.2

Printing plates
Data for plate processing are stored on the CD No. 9057016 as bitmap in data files
Densita50_1.exe, Densita50_2.exe
Densita100_1.exe, Densita100_2.exe
Substrate
Paper size
Printing speed
100% solid tone on front printing edge:

- 1,2 ÷ 1,4 D. The solid tome must be the same within the complete printing area.
36 - 3
DI SYTEM ADJUSTMENT
Other utilities
CD-R labelled as 9057016; densitometr with accuracy of min. 0.01 D.
90% Isopropyl alcohol for cleaning the imaging unit optics, microscope with minimum 50x magnification
and lighting, cleaning tool for imaging unit optics, mechanical tool for optics adjustment.
36.2.2 Test form description

DENSITY evaluation:
Electric current value for each laser diode can be adjusted in order to set the image constant density in the
whole printing area. For the screen tone density see the example in the fig. 36.3. Due to the 4-diodes
configuration in each module it is not possible to find out by means of this form, which diode/s caused the
different density. This is the reason for using a special test form (DENSITY 1-3.blk) - see the fig. 36.4, which
is able to distinguish individual diodes, and thus makes possible to evaluate diode density and perform their
corrections by electric current changes.
fig. 36.3
fig. 36.4
Corrected values: a = –30

b = +30
36 - 4
4
DI SYTEM ADJUSTMENT
DENSITY 1-3 test form: see the fig. 36.4

The 100% image area stripe: This test field is applied to evaluate the capability to image 100% solid tone
area without any non-printed spots. It is designated for specified equipment calibration.
The 30% image area stripe: The test field is applied to evaluate 30% screen tone area imaging. It serves for
checking the density setting in all the zones in particular printing units.
The stripe labelled as Diode 1-32: In this test field each laser diode performs the imaging on a separate
location. It is designated for diode density evaluation.
The stripe labelled as X-OFFSET, and Y-OFFSET: The test field is applied for diode aligning and image
adjusting.
The DENSITY, X-OFFSET, and Y-OFFSET tests are to be performed in the same
time for single imaged copy.
X-OFFSET test evaluation:

Imaged lines of each zone in the X axis direction must start in the same point where the neighbouring zone
line ends, in order to eliminate any visible interspace or overlapping - see the fig. 36.5 and 36.6.
The fig. 36.5 shows four possible events:
A Satisfactory result.
B An interspace can be seen between all the zones. It is necessary to enter correction value in the DI
control program.
Example for correction value: +10.
C Overlapping can occur between all the zones. It is necessary to enter correction value in the DI control
program.
Example for correction value: -10.
D The zone No. 4 shows an interspace or overlapping. It is necessary to perform mechanical adjustment of
the optics for the 4th zone.
Optics mechanical adjustment:

The required axial shift of the optics is carried out by means of worm drive in following way: Should the zone
No. 4 (see the fig. 36.5) be shifted to the left, it is necessary to turn the worm drive for the 4th zone ”counter
clockwise” (for the shift to the right select the ”clockwise” direction). One worm drive revolution shifts the
zone optics by c. 20 µm (1/4 revolution corresponds to c. 5 µm).
M4-4047
= >
fig. 36.5
a - Printing edge
b - Printed sheet
36 - 5
DI SYTEM ADJUSTMENT
Correction values:
+10
-10
M4-4048
fig. 36.6
Y-OFFSET test evaluation:

The imaged lines of each zone in the X axis direction must start in the same height. The test field consists
of horizontal lines.
The line consists of c. 28 µm spots.
Each diode images a succession of lines, which must be tied together with the following lines – no overlapping
is permissible.
For the evaluation between individual diodes and individual zones see the fig. 36.7.
Correction value for

the zone No. 2:
+15
M4-4049
Zone 1 Zone 2
fig. 36.7
36 - 6
6
DI SYTEM ADJUSTMENT

Set the bellow mentioned parameters for the Density50 (1270 dpi) a Density100 (2540 dpi) printing form.
DENSITY setting:
1) Clean the optics glasses in the imaging unit (in all printing units).
Perform the diode density adjustment and apply the cyan ink to all inking units.
2) Image the plates, clean them, and imprint the imaged plate.
3) Visually check the density on the DIODE 1-32 test field. In case that any difference between the
imaged filed is visible, record the values which are necessary for the diode correction. Increase or
decrease the diode power in order to achieve the same density within the range of all the diodes. For
example of correction values setting see the fig. 36.4.
4) Insert the correction values in the Delta N50 column of the FactPwr chart - see the fig. 36.8.
The N50 is used for 1270 dpi resolution, the N100 for 2540 dpi resolution.
Maximum current for laser diode - 1550 mA.
Minimum current for laser diode - 800 mA.
Before entering new values load the current data.
Y-OFFSET setting:
5) After recording the density correction values for the individual diodes, evaluate the Y-OFFSET test by
means of 50x-magnifying microscope. Between individual zones (or diodes) check the spot of the
”altitudinal” connection of neighbouring lines. The fig. 36.7 shows an example of the ”altitudinal” failure
in the zone No. 2.
First, the correction values are to be entered for the zone (diode) No. 2 and
subsequently for other zones. The zone (diode) No. 1 must stay in the ”zero position”.
The line thickness equals 28 µm – this value can help on correcting the value setting.
6) The correction values insert in the FactPwr chart.
The Change column is reserved for corrections between individual zones.
For the appropriate zone enter the value for the first diode.
The Offset column is reserved for corrections between individual diodes.

X-OFFSET setting:
8) Evaluate the X-OFFSET test by means of 50x-magnifying microscope between individual zones (or
diodes), check the connection spot of neighbouring lines. The fig. 36.6 shows an example of line
interspace or overlapping.
The line thickness equals 28 µm – this value can help on correcting value setting.
36 - 7
DI SYTEM ADJUSTMENT
9) The correction values insert in the VarParms chart (LeadScrewComp parameter) - see the fig. 36.1.
The values measured on print-out add or subtract (according to the sign) to the current value.
Terminate the NSA program and activate it again.
11) Repeat the steps 2 ÷ 10, as long as the optimum result is not reached on all printing units.
For repeating DI calibration proceeding select the Density50_2.blk printing form.
The Densita50_1.blk and Densita50_2.blk forms are displaced to each other in order to place the both
printing forms on single printing plate.
M4-4050
fig. 36.8
36 - 8
8
DI SYTEM ADJUSTMENT
36.3 Print area register

Printing plates
Data for plate processing are stored on the CD No. 9057016 as bitmap in data file Grid.exe.
Substrate
Paper size
Printing speed
Other utilities
CD-R labelled as 9057016, microscope of 30x-magnifaction, calculator.

1) Set the zero position for the both radial and axial registers on all printing units.
In the Register chart set all the values to zero.
2) After imaging the plates and subsequent cleaning print the grid in all printing units in-line. Proceed as
follows:
- Set by means of remote controlled registers the ink coverage on the left bottom sheet area, record
the image shift values.
- Measure the deviation on the right sheet area in the Y axis direction only. This value serves for front
line skewing. The measured value is to be recorded.
3) The correction values enter in the Register chart - see the fig. 36.9.
Yoffset – for radial shift setting
Xoffset – for axial shift setting
Skew – for front line skewing
Grow/Shrink – for image lengthening or shrinking
The Xoffset, Yoffset, MechSkew, and GrowShrink values cannot on ”first” setting contain any negative
value.
5) After entering the correction values in the DI control program, set the zero position for the both radial
and axial registers on all printing units.
6) Repeat the steps 2 ÷ 5 as long as the defined front line ink coverage is reached for all printing units.
36 - 9
DI SYTEM ADJUSTMENT
If the imaged printing area is not symmetrically located between the plate cylinder
bearers, shit it in the X axis direction to fulfil this condition.
7) Image the Grid.blk file on all printing units.

8) On test copy measure deviation between the sheet upper and the middle part, in the Y axis direction
only. This value serves for image location setting - for its lengthening or shrinking. Record the measured
value.
9) The correction values (for image lengthening or shrinking) enter in the Register chart and save them.
Reset the remote controlled registers.
10) Repeat the steps 7 ÷ 9 as long as the defined front line ink coverage is reached for all printing units.
Within the test procedure the side lay should draw the sheet to 1 side only. Subsequently print out the
grid on all printing units in single sheet pass through the press.
M4-4051
fig. 36.9
36 - 10
1
01
01
01
0
PRINTING UNIT ADJUSTMENT
37 PRINTING UNIT ADJUSTMENT
Since the ADAST 507 DI is neither equipped with clamp bars which would enable diagonal plate skewing nor
with the software implementation for plate direct imaging, it is impossible to turn imaged picture sidelong, so it
is necessary to provide the skewing of particular printing units. This vertical printing unit correction is to be
carried out, when the parallelity of printed lines (perpendicular to the print direction) exceeds the permissible
allowance. The diagonal adjustment (skewing) is to be carried out before the radial adjustment is being performed,
because the diagonal adjustment effects the radial adjustment.
Procedure:
Cross line A position (see fig. 37.1): The printing unit, on which the cross line is printed out, is necessary to
shift down (the displacement value see tab. 37.1) in relation to the foregoing printing unit. For example, the
skewing of the printing unit No. 4 in relation to the printing unit No. 3 is to be carried out by means of screws
in press footings.
Cross line B position (see fig. 37.1): The printing unit, on which the cross line is printed out, is necessary to
shift up in relation to the foregoing printing unit.
The vertical displacement of any printing unit is possible on the press operating
side only.
Required correction of the cross line Vertical displacement of the printing unit
on upper sheet edge (mm) (mm)
0.05 0.07
0.10 0.15
0.15 0.20
0.20 0.25
tab. 37.1
The maximum vertical displacement of the printing unit equals 0.5 mm.
In this case it is necessary to realise that the adjustment of one printing unit effects the setting of subsequent
printing unit. This is why all the screws in the press footings must be checked for no clearance between the
screws and the floor supporting the printing unit. This check-up shall be performed for all printing units before
the printing process is started.
37 - 1
PRINTING UNIT ADJUSTMENT
Side wall connection ADAST 507 DI:

After completing printing tests at the manufacture site, the side walls must be joined together by ∅10 mm
cylindrical pins.
When installed at the customer site and when printing tests for press adjustment are completed, carry out the
side wall connection again, this time by ∅12 mm cylindrical pins.
fig. 37.1
a - Cross line A position

b - Cross line B position
c - Print edge
d - Printed sheet
37 - 2
2
FINAL OPERATIONS
38 FINAL OPERATIONS
I. After the press setting (in addition to the routine operations)
1. Check the delivery table stops at the top and the bottom.
2. Check the limit switches of the delivery table for proper function.
3. Check the delivery table for descent.
4. Check the speed 3 000 and 12 000 prints per hour under the load.
5. Mount the filling metallic sheets on the feeder.
6. Check the lubricating point for marking (in red) according to the lubrication chart.
7. Mount the drip metallic sheets of the ink ducts.
8. Check the pressure for switching-on, the feeder for stopping and the ink unit for retraction.
9. Check the feed head for readjustment and the vertical regulation for proper setting.
10. Check the registers for axial and radial range in accordance with the chapter dealing with forme cylinder.
11. Check the counter and the pre-selection for proper function.
12. See whether the ink addition coincides with the value on the display and whether the beginning of ink
dosing is simultaneous in all printing units.
13. Tighten the screws and nuts in the whole press.
II. After the running-in and printout periods of the press

1. Mark on the assembly 07 and 08 the position 0 degrees with drilling the center marks into the cam
assembly 08.
2. Drill in the center mark ø2 in front of the bushing assembly 16.
3. Check the feeding and delivering tables for proper function.
4. Check the controllers of double sheets at the swing grippers, in the delivery unit, below the transfer drum
and display for proper function.
5. Check the ink units for proper operation.
6. Execute the marking of toothed wheels on the printing cylinders and the transfer drums. Turn the press
to 300 degrees and mark mutual positions of all driving toothed wheels.
7. Drill in the intermediate gear holder assembly 08, the two cams assembly 08, journal of the driving roller
and the lever assembly 08.
8. Execute the pinning of all toothed wheels.
9. Drill in all holders of limit switches after the setting and checking of the positive protection of the covers
and function of the safety spacers.
10. Drill in the knobs.
11. Paint all marked together points in white color.
12. Check the sheets for proper pass in accordance with the diagram and proper setting according to the
gages.
13. Check the screws and nuts for proper tightening all over the press.
14. Clean the press, remove the drilling chips with sucking them off.
15. Check the central lubrication system for proper function, replenish the lubricant in the tank.
16. Check the pressure air distribution system and all pneumatic elements for tightness
17. Check all functions controlled with the control automatic unit from the control panels for proper operation.
18. Check the crane suspenders for proper attachment.
19. The side walls are to be dowel joined.
38 - 1
1
FINAL OPERATIONS
Data on setting the ADAST 547 DI functions
The values are given in degrees per press revolution. For setting, paper 0,1 mm thick should be used.
1. Arrival of the sheet to the front mark 175 1)

2. Minimum conveyer speed 215
3. Tilting stops, beginning of tilting 325
4. Entry of the sheet into the conveyer rollers 45 2)
5. Front mark, beginning of retraction 359
6. Traction of the side mark bar 240 ÷ 335
7. Side mark roller seating 255 ÷ 320
8. Beginning catching of the suction cups 225 2)
9. Conveyer stopping 115
10. Swing gripper start 0
Assembly Grippers Closing Opening
20 Swing gripper 356 46,5

07 Pressure cylinder - 1st printing unit 44,5 204,5
71 Take-over drum - 1st printing unit 202,5 64,5
72 Transfer drum - 1st printing unit 62,5 34,5
73 Turnover drum - 1st printing unit 32,5 214,5
07 Pressure cylinder - 2nd printing unit 212,5 89,5
51 Take-over drum - 2nd printing unit 87,5 309,5
52 Transfer drum - 2nd printing unit 307,5 279,5
53 Hand-over drum - 2nd printing unit 277,5 99,5
07 Pressure cylinder - 3rd printing unit 97,5 334,5
71 Take-over drum - 3rd printing unit 332,5 194,5
72 Transfer drum - 3rd printing unit 192,5 165
73 Hand-over drum - 3rd printing unit 163 345
07 Pressure cylinder - 4th printing unit 343 250,5
24 Delivery unit 248,5
1)
Setting at the mean pressure of the taking-over rollers (2nd ÷ 3rd hole in the thrust regulator).
2)
Checking values (depending on the arrival of the sheets to the front mark).
38 - 2
2
FINAL OPERATIONS
Data on setting ADAST 557 DI functions
The values are given in degrees per press revolution. For setting paper 0,1 mm should be used.
1. Arrival of the sheet to the front mark 175 1)
2. Minimum conveyer speed 215
3. Tilting stops, beginning of tilting 325
4. Entry of the sheet into the conveyer rollers 45 2)
5. Front mark, beginning of retraction 359
6. Traction of the side mark bar 240 ÷ 335
7. Side mark roller seating 255 ÷ 320
8. Beginning catching of the suction cups 225 2)
9. Conveyer stopping 115
10. Swing gripper start 0
Assembly Grippers Closing Opening
20 Swing gripper 356 46,5

07 Pressure cylinder - 1st printing unit 44,5 204,5
51 Take-over drum - 1st printing unit 202,5 64,5
52 Transfer drum - 1st printing unit 62,5 34,5
53 Turnover drum - 1st printing unit 32,5 214,5
07 Pressure cylinder - 2nd printing unit 212,5 89,5
71 Take-over drum - 2nd printing unit 87,5 309,5
72 Transfer drum - 2nd printing unit 307,5 279,5
73 Hand-over drum - 2nd printing unit 277,5 99,5
07 Pressure cylinder - 3rd printing unit 97,5 334,5
71 Take-over drum - 3rd printing unit 332,5 194,5
72 Transfer drum - 3rd printing unit 192,5 165
73 Hand-over drum - 3rd printing unit 163 345
07 Pressure cylinder - 4th printing unit 97,5 334,5
71 Take-over drum - 4th printing unit 343 220
72 Transfer drum - 4th printing unit 78 50
73 Hand-over drum - 4th printing unit 48 230
07 Pressure cylinder - 5th printing unit 228 136
24 Delivery unit 134
1)
Setting at the mean pressure of the take-over rollers (2nd ÷ 3rd hole on the thrust regulator).
2)
Checking values (dependent on the sheet arrival at the front mark).
38 - 3
3
38 - 4
FINAL OPERATIONS
Instructions for checking and adjusting of safety and security equipment for the ADAST 547 DI and ADAST 557 DI presses
fig. 38.1
4
FINAL OPERATIONS
Instructions for checking and adjusting of safety and security equipment for the ADAST 547 DI and
ADAST 557 DI presses
The safety functions are checked according to the data provided by diagnostic display tests – P. This Operation
manual is valid for all DI-presses modifications.
Yes No
Inching
Press Note
Position
stop
Forward Backward
Switch-out on specified distance

A Inching from the appropriate printing unit

B Inching from the appropriate printing unit

C Inching from the appropriate printing unit
D Inching from the last printing unit
E STOP - Buttons
F Inching from 1st printing unit only
G Feeder table STOP
I Deactivation on 30 mm distance
– side cover on the operational press side
K Hand crank
L Switch-out on specified distance
N Sheet transport STOP
P Diagnostic display
Y Switch-out on specified distance

Z Inching from the appropriate printing unit
tab. 38.1
38 - 5
5
FINAL OPERATIONS
38 - 6
6
Adress of the producer: ADAMOVSKÉ STROJÍRNY a.s.
Mírová 2
679 04 ADAMOV
Czech Republic
tel:**420 506 516340

fax:**420 506 516303
E-mail: service@adast.cz
Remarks to the Instructions: E-mail: manual@adast.cz
Adress of selling agent:

Instructions for adjustment of offset press

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Instructions for adjustment of offset press

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INSTRUCTIONS

Date of the update of the Manual: 29 - 03 - 2002

1 PREFACE ............................................................................................. 1-1

Example of marking mechanical components: 4.1-a Figure No. – 4.1

Example of marking electrical components: 4.3-BQ17 Figure No. – 4.3

Our contact address is: Adamovské strojírny a.s.

This symbol in the text means „Caution - danger imminent“.

This symbol in the text means a „Note“.

2.1 Setting the front bars

2.2 Setting the guide bars of the feeding table

2.3 Setting the brake

3 ASSEMBLY 06 - PAWL MECHANISM

4 ASSEMBLY 07 - PRESSURE CYLINDERS

4.1 Pressure cylinders of all printing units

4.2 Pressure cylinder behind the turn-over device

4.3 Function of monitoring the sheet presence on the printing roller

5 ASSEMBLY 08 - SWING GRIPPER DRIVE

7 ASSEMBLY 10 - SIDE FEEDING MARK

8 ASSEMBLY 12 - SHEET MONITORING

8.1 Detection of double sheet feeding

9 ASSEMBLY 13 - FEED HEAD DRIVE

10 ASSEMBLY 14 - CONVEYER DRIVE

12 ASSEMBLY 16 - FEED HEAD

13 ASSEMBLY 17 - FRONT FEEDING MARK

14 ASSEMBLY 18 - FORME CYLINDERS

14.1 Assembly and adjustment - outside the press

14.1.3 Plate cylinder bedding

14.2 Plate cylinder adjustment in the press

14.2.1 One-position jaw clutch setting

14.2.2 Setting of plate cylinder axial movement (axial register)

14.2.3 Setting of radial plate cylinder movement (radial register)

14.2.4 Thread clearance elimination

14.2.5 Register drive setting for plate cylinders (register setting)

14.2.6 Check-up of axial plate cylinder clearance

14.3 Winder adjustment

14.4 Plate cylinder drive adjustment

15 ASSEMBLY 20 - SWING GRIPPERS

Setting the swing gripper in the press

16 ASSEMBLY 21 - PRESSURE MECHANISM

17 ASSEMBLY 23 - OFFSET CYLINDERS

18 ASSEMBLY 24 - DELIVERY UNIT

18.1 High delivery unit

19 ASSEMBLY 26 - INK UNIT

19.1 Setting the inking rollers

fig. 19.1 Setting the inking rollers - control side

fig. 19.2 Setting the inking rollers - driving side

ASSEMBLY 26 - INK UNIT

19.4 Setting the position of the duct roller carrier

Setting the position of the duct roller carrier

19.5 Setting the position of the duct roller turning cam

19.6 Setting the spreading roller rocker levers

19.7 Setting the transfer roller

19.8 Setting the swinging of the transfer roller

19.9 Setting the hand-operated position of the transfer roller

19.10 Setting the ink unit pneumatic cylinder

19.11 Setting the ink duct

19.12 Printing faults

1. Streaks due to gears

2. Streaks due to the printing rollers - E

3. Streaks due to ink unit rollers - A, B, C, D

The streaks may have appeared due to:

Ways of remedying the streaks: