Internship Report Content

VISVESVARAYA TECHNOLOGICAL UNIVERSITY
Jnana Sangama, Belgaum-590018
INTERNSHIP REPORT
Submitted in Partial fulfillment of the Requirements for the VIII Semester of the Degree
Of
BACHELOR OF ENGINEERING IN
CIVIL ENGINEERING
By
JANARDHANA CHARI N (1CR18CV416)
Under the Guidance of

Mr. Shivakumara M J
Assistant Professor, Dept. of Civil Engineering
DEPARTMENT OF CIVIL ENGINEERING
CMR INSTITUTE OF TECHNOLOGY

#132, AECS LAYOUT, IT PARK ROAD, KUNDALAHALLI
C.M.R. INSTITUTE OF TECHNOLOGY
(#32, AECS Layout, IT Park Road, Bengaluru-560 037)
Department of Civil Engineering
Certificate
This is to certify that JANARDHANA CHARI N (1CR18CV416), student of
CMR Institute of Technology has undergone internship in the partial fulfillment
for the award of Bachelor of Engineering in Civil Engineering of the
CMR Institute of Technology during the year 2020 -2021. It is certified that all
corrections/suggestions indicated for Internal Assessment have been incorporated
in the Report. This Internship Report has been approved as it satisfies the
academic requirements in respect of project work prescribed for the said degree.
Signature of Guide Signature of HOD

Mr. Shivakumara M J Dr. Asha M Nair
Assistant Professor Professor & Head of the Department
Dept. of Civil Engineering Dept. of Civil Engineering
CMRIT CMRIT
External Viva
Name of the examiners Signature with date
1.
2.
ACKNOWLEDGEMENT
The internship opportunity I had with “SOWMYA Builders and Developers” at their project,
“Sowmya shailam”, was a great chance for learning and professional development. I am
grateful I was provided with such opportunities to be a part of it and for having a chance to
meet so many wonderful people and professionals who led me through this internship period.
Bearing in mind previous, I am taking this opportunity to express my deepest gratitude and
special thanks to the Managing Director, Mr. E. Venkat Reddy and to the Senior Project
Manager, Mr.R.N. Madhu Vamsi, who despite being extraordinarily busy with their duties,
took time out to hear, guide and keep me on the correct path and allowing me to carry out my
project at their esteemed organizations and extending during the training.
It is my radiant sentiment to place on record my best regards and deepest sense of gratitude to
all the site engineers and different workers for their careful and precious guidance which were
extremely valuable for my study both theoretically and practically.
I would like to thank our Principal, Dr. Sanjay Jain for his constant support and
encouragement throughout the entire course of Internship. I express my deepest sense of
gratitude to our HOD, Dr. Asha M Nair for her valuable guidance and constant help in every
possible way.
I perceive these opportunities as a big milestone in my career development. I will strive to use
gained skills and knowledge in the best possible way, and I will continue to work on their
improvement, to attain desired career objectives.
CONTENTS
SL.N PAGE
TOPICS
O NO.
1. About the Organization 1-5
2. About the Department 6-20
3. Tasks Performed 21-34
4. General Notes 35-41
5. Conclusion 42
LIST OF FIGURES
PAGE
SL.NO TOPICS
NO.
1.1 Company Logo 1
1.2 Vision 2
2.1 Location of Project 6
2.2 Master Plan 9
2.3 Aerial View 9
2.4 Tower Crane 14
2.5 JCB Skid Steers 15
2.6 Steel Bar Cutting 15
2.7 Steel Bar Bending 15
2.8 Quality assurance Quality control room 16
2.9 Concrete Cubes 17
2.10 Curing of Concrete Cubes 17
2.11 Compression Testing Machine 17
2.12 Bracket Fixing 19
2.13 Net Covering 19
2.14 Safety Barricades 19
2.15 Steel Yard 20

3.1 Landscape Area 21
3.1 Water Proofing 22
3.3 Screed Concreting 22
3.4 Current Status 22
3.5 Column Shuttering and Reinforcement 23
3.6 Beam and Slab Shuttering 24
3.7 Concreting 25
3.8 Curing Period 26
3.9 Block Work 26
3.10 Bull Mark Placed on Flooring 27
3.11 Bull Mark 27
3.12 Plastered Surface 28
3.13 Porotherm Blocks 30
3.14 Cutting Porotherm Blocks 30
3.15 Wall Panel and Rockers 32
3.16 Mivan Shuttering 34

LIST OF TABLES
PAGE
SL.NO TOPICS
NO.
1.1 Company Details 2
2.1 Access to Project 7
2.2 Unit Matrix 7
2.3 Parking Details 8
2.4 Contract Companies Assigned 8
2.5 Plant and Machinery at Site 14
4.1 Min Cement Contents 37
4.2 Grade of Concrete 38
4.3 Concrete Cover 38
4.4 Deshuttering Periods 40

Residential Building Construction Practices at Salarpuria Sattva Misty Charm
ABOUT THE ORGANIZATION

1.1 SALARPURIA SATTVA GROUP:
The Salarpuria Sattva group established in 1986 in Kolkata, India, is a commercial and
residential property development consultancy, later expanded to Bangalore in 1992. Now
headquartered in Bangalore, it operates in Kolkata, Hyderabad, Pune, Jaipur, Goa, and
Coimbatore.
Fig No 1.1: Company Logo
Beginning in Bangalore India in 1993, acquiring a small plot that offered just 20000 sq.ft. of
construction, today the Salarpuria Sattva group has taken giant steps to became a builder of
immense magnitude. With 3 decades of unwavering commitment to quality constructions across
7 cities in India, the group has completed 48 million sq. ft of construction with 36 million sq. ft
in the pipeline. An arduous journey marked by a steely resolve to deliver to the highest
standards of international quality be it commercial or residential spaces.
1.2 VISION:
Built on trust, innovation and knowledge-leadership, the Salarpuria Sattva group is
one of India’s leading property development, management and consulting organizations. The
excellence in our quality of delivery is achieved by our people – through insight, strategic
planning, a passion for excellence and a commitment to execute without compromise.
Dept. of Civil, CMRIT Page 8

Fig No 1.2: Vision
Table No 1.1: Company Details

Type Public Company
Certified As A CRISIL ‘A’ Stable Rated Company
An ICRA ‘A’ Stable Rated Company
ISO 9001, 14001, 18001 Certified.
Founding Member of Indian Green building Council (IGBC)
Industry Real estate development, Construction, civil engineering.
Founder & Founded year M.R. Bijay Agarwal , 1986
Head Quarters Bangalore, Karnataka, India.
Area Served India
Key People M.R. Bijay Agarwal (chairman & Managing Director)
Board of Directors: -
Mr. Mahesh Khaitan, Mr. Niru Agarwal, Mr. PK Mishra,
Mr. Jagannath Subbarao, Mr. Ishwar Chandra narayan Melmani,
Mrs. Shakunthala Devi,
M.R. Manikanth Melmani (vice President)
M.R. Pradeep Dhandania ( Finance)
Website www.sattvagroup.in
1.3 INTRODUCTION:

In 2006 the Sattva Group was established to diversify into non-core businesses such
as education (Greenwood High International School), Aero Accessories for Defense, Facilities
Management and warehousing.
1.3.1 REAL ESTATE

Under the leadership of Bijay Agarwal, who follows the dictums of timely deliveries
and financial stability, the Salarpuria sattva Groups has emerged as one of the leading Real
Estate developers in south India. With a major presence in Bangalore, Hyderabad and 5 other
cities, the company has more than 120 projects (commercial and residential) under its belt, with
approximately 35 million square feet of development across Bangalore, Hyderabad, and Kolkata.
With the economy growing at a faster pace in the last few years, the company’s focus shifted to
commercial spaces and IT tech parks.
The organization’s real estate efforts are focused on residential and commercial projects.
Currently, Salapuriya Sattva has completed developing about 15 million sq.ft. and 30 million
more remain in the development or planning stages. The company currently has 40 million sq.ft.
of development under construction, of which more than 60% is commercial development to be
completed over the next 4 years.
1.3.2 AEROSPACE
Sattva aerospace accessories and systems pt. ltd. (Sattva AASPL), is a landmark
achievement in the groups journey of excellence. A venture that came to fruition during early
2011, Sattva AASPL has steadily but strongly, flourished into one of the country’s leading name
in the aerospace sector. It caters to the prime requirements of the defense and aerospace industry
and includes Design & Development, Production, Testing, Life Cycle support and MRO
(maintenance, Repair & Overhaul) services for accessories & systems.
1.3.3 EDUCATION

Salarpuria Sattva has made impressive inroads into Education, with the vision of making
international standards of education a reality for Indian students. With an emphasis on world
class education right from pre-school to high school, the group’s education model paves the way
for higher education in international avenues. A hands-on, practical approach to learning,
practical applications of theories taught in class and revolutionary teaching methods that marry
traditional knowledge with modern techniques, ensure a child’s all round development in his
formative years.
1.3.4 FACILITIES MANAGEMENT

Salarpuria sattva follows an integrated approach to facilities management. Adopting the
most advanced intelligence and technology, ensures increased productivity at minimal cost and
risk. Our proven ability to customize every model to suit the dynamic needs and requirements of
individuals and business sets us apart. Our expertise encompasses everything covering design,
construction, commissioning maintenance and replacement of physical plant, equipment and
facilities.

CHAPTER 2
ABOUT THE DEPARTMENT

2.1 PROJECT DETAILS – SALARPURIA SATTVA MISTY
CHARM
The project is a residential building and has latest premium
apartment offering in a fast growing location – off Kanakapura main
road.
It is setting in a naturally undulating valley – like landscapes, these
premium 1, 2, and 3 BHK homes are located just 16 km from MG road,
on holiday village Road, off Kanakapura Main road. Offering a glimpse
of the old Bangalore, that is set in pristine nature.
Misty Charm offers 1 BHK SBA starting 551 sq. ft., 2 BHK SBA starting 945 sq. ft.,
3BHK 2-T SBA starting 1281 sq. ft. and 3 BHK 3-T SBA starting 1432 sq. ft. units that are
perfectly planned to offer indoors comfort and outdoor open spaces. With almost 90,000 sq. ft.
open landscape area, Misty Charm project in a total land area of 9.5 acres offers a serene and
green nesting place that reminds one of the charms of a bygone era. Total built up area of the
projects is 87415 sq.m
2.2 LOCATION OF THE PROJECT:

ADDRESS: Salarpuria Sattva Misty Charm, Sy No. 11/1, 11/2 & 10/3, Mallasandra Village,
Kanakapura Rd, Uttarahalli Hobli, Bengaluru, Karnataka 560061
Fig No 2.1: Location of Project

2.3 ACCESS TO PROJECT:

Table No 2.1: Access to Project
MG Road 16 Kms
Vajarahalli Metro Station 1 Km
Upcoming Forum Mall 15 Minutes
Nice road 2 Kms
City Railway station 15 Kms
Fortis Hospital 9 Kms
Apollo Hospital 7 Kms
Kumarans International School 2 Kms
Delhi Public School 3 Kms
2.4 TOWER DETAILS:

Total height of each tower is 50.15 and each tower having 2 basement and G+13 floors.
Terrace connectivity has been provided to tower 3 and 4, tower 7 and 8. Tower 1 and 2 has 4
flats per floor, tower 3 and 4 has 5 flats per floor and tower 5 to tower 11 has 6 flats per floor.
Each tower consists 2 lifts and one is service lift and another is passenger lift. Lift cars capacity
around 1350 kg (8 persons only).
2.5 UNIT MATRIX:

Table No 2.2: Unit Matrix
Unit type Number of flats
1 BHK 86
2 BHK 344
3 BHK – 2 TOILETS 180
4 BHK – 3 TOILETS 187
Total 797

2.6 PARKING DETAILS:

Table No 2.3: Parking details
LOWER BASEMENT 450
UPPER BASEMENT 377
VALET 40
TOTAL 867
2.7 COMPANIES ASSIGNED:

Table No 2.4: Contract Companies Assigned
Client Salarpuria Sattva Group
Structural Consultant ISA Structural Studio
Architecture Consultant Zachariah Consultants
PHE & Fire Consultant ESVE Design Solutions Pt. Ltd.
MEP Consultant M/s. Synergy Property Development Services
Pt. Ltd.
Landscape Consultant SITE Concept International
Survey Contractor M/s. Asian Survey
Excavation Contractor M/s. Sri Triveni Earth Movers
Soil Nailing Contractor M/s. Geo Structural Engineerings
Civil & Finishing Contractor M/s. Simplex Infra Structures
Water Proofing Contractor M/s. CS Water Proofing Solutions Pt. Ltd.
Plumbing – Sub Soil Work Contractor M/s. Patra Associates
Electrical Works Contractor M/s. SK Enterprises

2.8 MASTER PLAN:
Fig No 2.2: Master Plan
2.9 AERIAL VIEW:
Fig No 2.3: Aerial View

2.10 AMENITIES:
2.10.1 INDOOR AMENITIES:
 Multipurpose Hall
 Squash Court with viewing gallery
 Table Tennis
 Pool Table
 Gym
 Indoor Games / cards Room
 Library/Reading room
 Yoga/Meditation/Aerobics
 Sauna/Steam
 Department store
 Swimming pool
2.10.2 OUTDOOR AMENITIES:
 Open Green Leisure Park With Benches
 Tot Lot Area
 Reading Corner
 Seating Courtyard
 Intractive Dry Fountain
 Skating Rink
 Outdoor Fitness Station
 Seniors' Corner With Reflexology Path
 Half Basketball Court
 Kids' Playground
 Amphitheater

 Activity Lawn
 Tennis Court
 Cricket Pitch
 Meditation Garden
2.11 SPECIFICATIONS:
2.11.1 STRUCTURE:
R.C.C. framed structure with Porotherm / cement blocks walls.
2.11.2 FLOORING:
Common area
 Ground floor with Vitrified tiles/Marble/Granite flooring.
 Typical Lift Lobby: Granite Flooring/Vitrified tiles flooring.
 Staircase: Tandoor /Kota stone/Step tiles.
 Corridors: Vitrified tile flooring.
Apartment
 Foyer: Vitrified Tiles.
 Living & Dining: Vitrified Tiles.
 Master bedroom: Vitrified Tiles.
 Bedrooms and Kitchen: Vitrified Tiles.
 Balcony: Antiskid Ceramic Tiles.
Toilets
 Antiskid Ceramic tiles flooring.
 Glazed/Ceramic tile dado up to 7’ height.
2.11.3 TOILETS:
 CP fittings
 Single lever mixer for all toilets and wash basin.

 Health Faucet for all the Toilets.

 Granite counter with counter top washbasin in master toilets and pedestal was basin in all
other toilets.
 Wall mounted EWC for all toilets.
2.11.4 KITCHEN:
 Provision for water purifier.
 Hot and cold wall mixer.
 Centralized Gas Distribution (at Extra cost).
 Cladding with Glazed Tiles 2’0” above the Kitchen Platform (kitchen platform and sink
will not be provided).
2.11.5 UTILITY:
Inlet & Outlet for washing machine.
2.11.6 DOORS:
 Main door of woodenised wooden frame.
 Main door shutter with one side veneer with melamine polish and other side paint finish.
 Internal doors of wooden frame/stone frame.
 Internal shutters flush doors with paint finish.
 Toilet – same as internal doors.
2.11.7 WINDOWS:
 Two/Three track anodized UPVC/aluminium windows with mosquito mesh.
 Balconies for living, dining and bedroom are glazed full windows with aluminium/UPVC
frames with sliding/hinged shutters and mosquito mesh.

 Ventilator – UPVC/aluminium frames with glazed, louvered/hinged/fixed shutters and

provision for exhaust fan.
2.11.8 PAINTING:
 Internal with plastic emulsion paint.
 Ceiling with oil bound distemper.
 External with cement paint/and texture finish as per design.
2.11.9 ELECTRICAL:
 One TV point in the living room & master bedroom.
 Fire resistant electrical wires of reputed make.
 One earth leakage circuit breaker for each apartment.
 Electrical modular switches of Reputed make.
 Split AC point in Master Bedroom and Living room.
 Individual apartment to have BESCOM power of 3KVA, 4KVA and 5KVA for 1BHK,
2BHK and 2.5BHK & 3BHK respectively.
 Video door phone conduit provision.
2.11.10 CABLE TV:
An exclusive network of cable TV will be provided with a centralized control room at a
convenient location (users to pay the operator on a monthly basis).
2.11.11 TELEPHONE/ INTERCOM FACILITY:
 Telephone points in living room.
 Intercom facility from each apartment to the security room and other apartments.
2.11.12 LIFT:
Automatic passenger lifts of reputed make.

2.11.13 POWER BACK UP:

 Stand by generator for lights in common areas, lifts & pumps.
 Individual apartment to have a back up of 1KVA, 1.5KVA, and 2KVA for 1BHK, 2 &
2.5 BHK and 3BHK respectively.
2.11.14 SECURITY SYSTEMS:
 Round the clock security
 Trained security personnel
 A CCTV camera installed in the Lobby/ security room/ Periphery Vital Points.
Reticulated gas piping connection has to be at extra cost.
2.12 PLANTS AND MACHINERY AT SITE:

Table No 2.5: Plant and Machinery at site
DESCRIPTION NUMBERS
TOWER CRANE 3
MOBILE CRANE 2
CONCRETE PUMP 3
VIBRATORS 5
STEEL BENDING MACHINE 4
STEEL CUTTING MACHINE 3
WELDING MACHINE 3
ROLLER COMPACTOR 1
PLATE COMPACTOR 1
BOB CAT 2
JCB 1
TRACTOR 2
DGs 6
ROTARY SOIL SIEVER 3

Fig No 2.4: Tower Crane

Fig No 2.5: JCB Skid Steers Fig No 2.6: Steel Bar Cutting
Fig No 2.7: Steel Bar Bending

2.13 QUALITY ASSURANCE & QUALITY CONTROL:

The test and inspection of incoming materials & ongoing construction activities to ensure
that, everything is conforming to the respective codes/BOQ/Drawings. Meeting about the safety
and the quality problems are to coordinated. Report to QA/QC manager and monitor all activities
related to quality. Responsible for Quality and workmanship of every activity issue of non
conformance report (NCR). There is a checklist for each & everything from excavation to
concrete thing, where it consists of PRE-POST and execution test.
The test has to be conducted by QC department like,
 For concrete slump test, compression test of concrete cubes.
 For steel Rolling Margin test.
 For back filling core cutter test has to be conducted.
Every 3 month they need to test and check materials like M-sand, cement blocks, porotherm
blocks etc.
Fig No 2.8: Quality assurance Quality control room

Fig No 2.9: Concrete Cubes
Fig No 2.10: Curing of concrete cubes Fig No 2.11: Compression test Machine

2.14 QUANTITY SURVEYOR:

To get the quantity of each and every item of work on site based on drawings and field
measurements. They prepare BBS and other quantity sheets. Measure the value of the work done
on site. Prepare and submit the bills to the HOD. Estimation of cost for entire project.
2.15 PLANNING:
Money, manpower, methods, materials and machineries are under them. Taking care of
all project related documents and drawings. Preparing project completion schedule using MS
project. Preparation of monthly and daily work plans. Communicating with all the contractors
and subcontractors. Creation of purchase requisition (PR) for sub-contractors.
2.16 EXECUTION:
Execution surveyor is to be in site for checking and updating daily working progress.
Checking of the reinforcements for beams, slabs, columns and also for foundation. Level
checking for slab and staircase. Layout checking has to be done for block works. Checking for
plastering and determination of undulations.
2.17 EHS:
Responsible for monitoring all maintenance and safety policies. Inspect the construction
site to ensure that everything is safe. Conducting safety meeting with the contractor. Regular
awareness program for the labours in safe working practices. Wearing of safety belts at height.
Helmet and Shoes are to be worn at workplace. Before starting of any works in site, work
permits to be followed. Hospital tie up should be done by company with the nearest hospital.
Training for labours as per work schedule. Barricades should be provided at the edges. Fire point
at designated places and where ever required. For higher levels bracket fixing and net should be
cover to the outer sides.
Labour welfare facilities:
 RO plant should be installed for drinking water
 Periodically health check up for labours
 Labour camp
 Canteen

Fig No 2.12: Bracket Fixing Fig No 2.13: Net covering
Fig No 2.14: Safety Barricades

2.18 STEEL YARD:

In steel yard, stirrups, chairs, spacer bars, binding wires etc are to be made here. All types of
cutting the reinforcement and wastage steel are place there.
Fig No 2.15: Steel Yard

CHAPTER 3
TASK PERFORMED
3.1 CURRENT STATUS:

LANDSCAPE – Construction of paths
CLUB HOUSE- Screed Concreting, Tile working
TOWER 1 - Screed Concreting, Tile working, water proofing at terrace
TOWER 2- Block Work at FL 10
TOWER 3 & 4– Column, Beam and Slab Shuttering of FL 2
TOWER 5 & 6- Plastering, Tile works, windows fixing
TOWER 7- Curing of concrete structure at FL 2
TOWER 8- Plastering, Tile works, windows fixing
TOWER 9- Column casting, Block works
TOWER 10 & 11- Plastering, Tile works, windows fixing
Fig No 3.1: Landscape Area

Fig No 3.2: Water proofing Fig No 3.3: Screed Concreting
Fig No 3.4: Current Status
3.2 COLUMN CASTING:

Starter has casted for support the column shuttering. Then the reinforcement is done by
the bar bending team. The vertical bars are present up to a certain height and are extended by
lapping. The vertical ties are provided as per the drawing. The sheer key provided for better
bonding and column terminates in size as level increases. The next step is shuttering which
carried out based on the framing. Type of shuttering used for columns is MIVAN
SHUTTERING. With the help of jacks, runners, channels and plywood the shuttering
adjustments are done. The shuttering is done and plumb is checked and proper cover blocks are
provided. Concrete is poured using proper vibrations and de-shuttering is done on next day. Any
repair work is done to close any honeycombs present. Columns are marked with date of casting
and column number. The levels are checked of the using auto level and the layout dimensions are
noted.
Fig No 3.5: Column shuttering & Reinforcement
3.3 BEAM AND SLAB SHUTTER:

The shuttering is carried out based on drawings. Levels are the most important thing to be
carried out perfectly. The upper surface of shuttering is inspected for any undulations before tie
up the steel. After beam reinforcement checking bottom mat for the slab is made. Electrical team
and plumbing team will place pipes on bottom mat and then again bar bending will make top
mat.
Fig No 3.6: Beam and Slab shuttering
3.4 CONCRETING:

After the reinforcement is done quantity surveyor will check and give the volume of concrete
needed to cast the slab, concrete, beams. The quality controller will check the slab reinforcement
and also the electrical conduit. After checklist is approved then the contractor can cast the slab.
Concreting starts with the columns since it requires higher grade of concrete. Then slabs and
beams are casted. The thickness of the slab needs to be checked regularly. At last the level is
checked using auto-level. Curing is done for 7 days. Nitobond is the chemical applied at
construction joints. Shalitex board is applied at expansion joints.
Fig No 3.7: Concreting

Fig No 3.8: Curing period
3.5 BLOCKWORK:
After completion of RCC frame structure the block work is done as per the architecture
drawing. The block work is done by 3-4-5 method. 1st course having solid cement blocks. The
plumb is checked from the beam and first line of block work is laid. The internal dimension of
the room is checked and then proceeds to the next course. From second course is porotherm
block in towers area and in sides of openings have solid blocks. The care should be taken in the
last course and door jamb. The pointing is done and the lintel is laid wherever there is an opening
like doors and windows. The porotherm and the concrete block of 200, 150 and 100mm is used
and wherever 100mm is used for every 1m there should be a 100mm thickness concrete is
provided where the block work and the RCC framework meets for better to avoid cracks and also
done at every electrical conduit. Fig No 3.9: Block work

3.6 BULL MARKING:

It is also called Button marking. The bull marks is placed to achieve the required
thickness of concrete floor, plastering and tiling works for accurate level. It is also used in
landscape areas for uniform leveling.
Fig No 3.10: Bull mark placed on flooring
Fig No 3.11: Bull mark
3.7 PLASTERING:
Before plastering the surface should be clean and rough

3.7.1 EXTERNAL PLASTERING:
ROUGH COAT:
Cement mortar ratio is 1:6 and plastering having a thickness of 12mm. 0.2% conplast
chemical is mixed to per cement bag, which is 100ml.
FINAL COAT:
Cement mortar ratio is 1:4 and plastering having thickness of 8mm. Conplast and recron
fibers are mixed 125 gm per cement bag.
3.7.2 INTERNAL PLASTERING:

Cement mortar ratio is 1:6 and plastering having a thickness of 12mm. 0.2% Cubex 100
chemical is mixed to per cement bag. Lime coat is done to reduce the dehydration of cement.
Fig No 3.12: Plastered Surface
3.8 POROTHERM BLOCK:

Porotherm smart bricks are new age advanced clay bricks used for both load bearing and
non load bearing construction. These bricks are environmental-friendly, cost-effective and easy
to use resulting in faster construction. Porotherm is manufactured by Wiener Berger in its state of
the art factory at Bangalore. Wiener Berger is a 193 years old Australia based company with 226
plants worldwide. Porotherm blocks are certified by IGBC rating. The clay is made from de-
silting of dead water tanks and only natural additives like coal ash, rice husk and saw dust.
Porotherm blocks are in two types,

 Porotherm Horizontally perforated clay Bricks.
 Porotherm Vertical Perforated Clay Blocks.
3.8.1 ADVANTAGES:
 Light weight, that is, it has 60% less weight than conventional walling material.
 Strong and durable-high compressive strength.
 Excellent Thermal and Sound Insulation.
 Low water absorption (15%), thus minimal risk of dampness, cracks or shrinkage of
walls.
 Non-susceptible to carbonation.
 Unlimited life and maximum fire protection, because it is already burnt at 1000 degrees.
3.8.2 LIMITATION:
 It cannot be used in the construction of huge structures due to its density which is about
694 to 783 kg/m3.
 It may could be exposed to salt attacks due to its water absorption which is about 15%
and hence the strength of the structure would be decreased.
 It may not able to withstand the negative pressure of water and capillary action.

Fig No 3.13: Porotherm Blocks
Fig No 3.14: Cutting of Porotherm Blocks
3.9 MIVAN SHUTTERING:

Pre-designed and pre-fabricated aluminium alloy components, customized to the

buildings’ requirements. Beams, columns, shear walls, slabs, external walls, balconies, Staircases
and façade/ Patio beams are cast in a monolithic manner. Services Ducts, Doors & window
openings and provisions for services are integrated in to the formwork too. Aluminum
components are placed in position as per the formwork layouts; assembled easily using pins and
wedges and specially designed concrete mix is poured monolithically both vertical and
horizontal elements to give a complete floor structure in one go.
3.9.1 COMPONENTS:
 The aluminum components are of high-strength, light in weight and with excellent
stiffness-to-weight ratio, yielding minimal deflections.
 All the elements are named based on their location in the formwork assembly, viz. as
wall, deck and beam components for walls, slabs and beams respectively.
 High strength wall ties hold the wall panels together.
 Beams and props hold the deck components.
 A simple ‘pin and wedge arrangement’ / ‘Stub Pins’ is used to lock the components
together.
 Bracing and tie rods are not required in general, only wall ties are used at desired
intervals to keep the shuttering intact.
 However uniquely for our Brigade Exotica special wailers are designed to take care of
400 thick oblique walls to shape the patios.
 At times, if any panel is out of line (owing to repetitive usage), it is fastened to a panel on
the opposite side by means of a turn buckle.

3.9.2 WALL COMPONENTS:

WALL PANELS:
 They are used for the faces of all the external walls and shear walls, having holes all
around on the ribs for stub pins to hold them.
ROCKERS:
 These are L-shaped panels supporting the walls, placed between the end of wall panels
and the floor levels.
Fig No 3.15: Wall panel & Rockers
3.9.3 WORK CYCLE – 8 to 10 DAYS:

 Day 1 & 2: Layout and marking with the help of total station, erection of reinforcement
for vertical members. Removal of top outer panels for fixing Safety Brackets and making
platforms, fixing of safety nets. Transferring components to upper floor, checking of
kickers.
 Day 3 & 4: De- shuttering on previous floor, fixing of vertical panels, Electrical Box
fixing and conduiting, Provision for Plumbing cutouts, formwork for the slabs and
beams, striking out of slab skin of previous floor leaving the drop panels in place after
getting the 3 days cube test result.
 Day 5 & 6: Formwork continues reinforcement of beam starts.
 Day 7 & 8: Checking of slab level, Reinforcement work for slab and outer side shuttering
work.
 Day 9 & 10: Slab electrical conduiting, checking of alignment, Pouring concrete.
3.9.4 ADVANTAGES:
 Good speed of construction, because:
 Not much time and skilled workmanship required for assembly on site.
 Simple and quick inter – connections using pins and wedges.
 Provision of kicker pieces avoids starters compared to conventional practices.
 Lifting & Shifting becomes easier because it is lighter in weight.
 Total system forms the complete floor with all components includes staircases,
balconies, parapets etc. in one go.
 Excellent degree of pre-engineering includes minor detailing, sleeves for electrical main
lines, etc.
 Accurate dimensions and right angles, good finishes.
 External plaster is avoided.
 Precision in maintaining verticality of a tall structure like Exotica.
 System is well designed keeping in view of the utmost safety precautions of the workers.
 Durability of the structure is more because the entire envelop of structure is made with
RCC.
 Finish activities are safer because the entire envelop is done in structure.
 Standard Panels can be re-used for more than 100 times.
 Nails are not required, hence, injuries are avoided.
3.9.5 DISADVANTAGES:
 Huge number of components are used, more chances of miss out which impacts badly on
finish surface.
 Modifications are not easily possible as all members are cast in RCC.
 Minimum No. of repetition should be maintain to make it cost effective.

Fig No 3.16: Mivan shuttering

CHAPTER 4
GENERAL NOTES
4.1 GENERAL
 All dimensions are in mm & levels are in meters
 For centerline dimensions read with Relevant architect drawing.
 The drawings shall be correlated with relevant architecture drawings, sanitary &
plumbing drawings. Dowels for drops if any shall be provided as per the respective
drawings.
 All the reinforcement bars and spacing of bars are in mm
 All levels are read from architectural drawings.
 BBS for reinforcing steel and concrete pour schedule shall be submitted to the architects
representative and a stamped approval received before fabrication can proceed.
 Toilet sunk slabs if provided shall be filled with foam concrete, after relevant water
proofing treatment.
 Drawing should not be scaled. Only written dimensions shall be followed.
 All dimensions shall be cross checked with relevant arch. drawings
 Details marked as “Hold” on drawings shall not be taken for construction till the “Hold”
is removed.
 Any discrepancy in the drawings should be brought to the notice of the architects or
consultants before commencement of the work.
 Load considered based on IS 875 are as follows:
Dead load
Partition wall = 1 KN/sq.m
Floor finish = 1.5 KN/sq.m
100/150/200mm thick light weight block wall loads considered on the beams.
Live load = 2 KN/sq.m
Fire tender = 15 KN/sq.m

Parking = 5 KN/sq.m
 Seismic loads, based on IS 1893 Zone 2

Basic horizontal seismic coefficient = 0.1
Response reduction factor = 3.0
Importance factor = 1.0
 SBC of soil as per report at a depth of 1.6m furnished by geo engineering company
private limited consultants Bangalore.
4.2 EXCAVATION AND FILLING

 Earth work excavation for basement more than 3m below natural ground level shall in
stepped form.
 Dewatering if required, shall be done by providing sumps deeper than the general
excavation for footing/raft, but beyond the building lines. Dewatering shall be continuous
such that the excavation shall be free from water at any time of work.
 Relevant levels to be marked before commencement of excavation.
 Any back filling to the plinth shall be compacted to 95% of dry density at the optimum.
 Refilling in foundation trenches shall be done only after specified period of curing in
completed.
 If soling is specified the soling stones shall be laid at 45 to 60 degree inclination with
interstices filled with sand or moorum.
4.3 CONCRETE – PLAIN AND REINFORCED

Structural concrete shall be as per approved RMC
4.3.1 REINFORCEMENT
 # Represents TOR steel conforming to IS:1786 grade of steel used shall be of Fe500 for
bar diameters.
 All reinforcement shall be, free from loose mill scales, rust & coats of paints, oil or any
other Substances

 By providing proper cover blocks, spacers, chairs etc. all reinforcement shall be placed
and maintained in position as shown in structural drawings.
4.3.2 CEMENT
Cement used shall be as specified
 43 grade PPC conforming to IS:8112
 53 grade PPC conforming to IS:12269-1987
 Cement shall be stored in dry places on a raised platform about 200mm above floor level
300mm away from wall. Bags to be stacked not more than 10 bags high in such a manner
that it is adequately protected from moisture and contamination.
 Water used for both mixing and curing shall be clean and free from injurious amounts of
oils, acids, alkalis, salts, sugar and organic materials or other substances that may be
deleterious to concrete pH shall generally be b/w 6 & 8.
 Minimum cement content, maximum water cement ratio and minimum grade of concrete
for different exposures with normal weight aggregates of 20mm nominal maximum size.
Table No 4.1: Min cement contents
sl/no Min cement content kg/cum Max free w/c ratio Min grade of cement
1 300 0.55 M20
2 300 0.5 M25
3 320 0.45 M30
4 340 0.45 M35
5 360 0.4 M40
 Cement shall be tested for its setting

 The initial setting time shall not be less than 30min
 The final setting time shall not be more than 24 hours
4.3.3 CUBE TEST
 Samples from fresh concrete shall be taken and at least 6 cubes of 150mm shall be
prepared and cured. 3 cubes for 7 day & 3 cubes for 28 day shall be tested for
compressive strength.
4.3.4 GRADE OF CONCRETE AND CONCRETE COVER

 Minimum grade of concrete for plain concrete shall be M-15 (1:2:4)
 Grade of concrete for RC wall shall be M-25

Table No 4.2: Grade of concrete
Structural level Column Beam Slab
Plinth level M-30 M-20 M-20
Basement level M-30 M-25 M-25/M-35
Ground floor level M-30 M-35 M35
(podium)
Ground floor level M-30 M-25 M-25
(tower)
Typical floor level Reflect column M-20 M-20
curtailment
Ramp M-30 M-25 M-25
Table No 4.3: Concrete cover

Structural element Clear cover
Footings (at bottom) 50mm
Footings (at sides) 75mm
Raft foundations top mat 50mm
Raft foundation bottom mat 50mm
Raft slab 50mm
Lintels 20mm
Column 40mm
Shear wall 40mm
Beams 30mm
Slabs 20mm

Stair case 20mm

RC wall 30mm
Water retaining structures 40mm
4.4 FOOTINGS AND FOUNDATIONS

4.4.1 GROUND PREPARATION
 All loose pockets and soft spots are to be filled in mass concrete of grade M-15
 Membrane water proofing shall be provided outside the retaining wall with 150mm
minimum lap and with 100mm thick protection Block work.
4.4.2 STEPPED FOUNDATION
 Continuous wall foundation shall be stepped in a ratio of 1 vertical to 2 horizontal
wherever level changes.
4.4.3 SURFACE FINISHING
 Sloped portion to be finished smooth with trowel and without using mortar. Column
portion to be finished smooth with concrete, extra aggregates shall be placed for column
bond.
4.5 SUPER STRUCTURE

 Centering of a cantilever beam and slab projections shall not be removed unless roof slab
above is cost and cured and sufficient balancing load is attained.
 Concrete in toilets, kitchens, water body areas shall be mixed with approved waterproof
compound and waterproofing over the slabs and sides of walls shall be done as per BOQ
and specifications.
 The secondary beam bars shall be placed over main beam bars when the depths of beams
are same at junctions.
 Short span steel shall be at bottom layer in two way slab system.
 For splices of reinforcement, full bond length shall be used.
Compression bars – 40D, Tension bars – 50D, D- diameter of bars

 Not more than 1/3rd of main reinforcement shall be lapped at any section.

 Splices if un avoidable, must be located from face of the column at not closer than twice
the beam depth.
 Spacing of stirrups shall not exceed effective depth/300mm whichever is less.
4.6 COLUMN
 Lap length,
 M15 – 50D
 M20 – 46D
 M25 – 39D
 M30 – 37D
 M35 – 35D
 M40 – 33D
Note: Grade of M15 with 150mm minimum lap.
 If column casting is more than 2400mm high it shall be done in two lifts.
 Beam bottom levels are to be marked on column rods and column to be stopped at this
level to avoid extra shuttering of columns below beam bottom.
 All spacings shall be centre to centre of bars.
4.6 WATER PROOFING

 Water proofing shall be done for sump tanks, overhead tanks, basement walls, floors,
toilet slabs, and terraces as per specifications.
4.7 DESHUTTERING TIME:

Table No 4.4: Deshuttering periods
Type of formwork for Minimum period before striking
(excluding day of casting)
Slabs up to 4.5m 12 days

Slabs over 4.5m 16 days

Slabs up to 6m 20 days
Slabs over 6m 24 days
Wall/beam/column vertical faces 1 day
 Shuttering can be replaced earlier than specified above provided. The props are retained
at reasonable spacings and concrete attains the full strength at the time of deshuttering.
As per IS456-2000 deshuttering shall be done by providing dampening materials below
in order to reduce the impact at the lower level.
 Simply supported and continuous beams shall be deshuttered from mid span towards
supports.
 Slabs/beams shall be reopened until the next level slab is cost and deshuttered.
4.8 CONSTRUCTION JOINTS:

 Slabs : at middle one third of the span
 Beams : at middle one third of the span
 If any cross beams are located, then the joints shall be located two times the width
of the beam.
 Raft slab : at middle one third of the span
 Cantilever: no construction joint to be provided.
4.9 CURING:
 Curing by water shall be done for the other elements for a minimum period of 7 days.

CHAPTER 5
CONCLUSION
Some of the highlights of my internship are:
 I got familiarized with site execution work.
 It was a wonderful learning experience as a trainee engineer for the 4 weeks gained a lot
of insight regarding almost every aspect of site was given exposure in all most all
department of the site.
 The friendly welcome from all employees is appreciating, sharing their experience and
giving their pieces of wisdom which, they have gained in a long journey of work.
 Thoroughly study of relevant drawings helped me to how to read them and also helped in
understanding the nature of the project.
 This internships provide an overall look over site execution, planning, QS, QA & QC. It
demonstrates the steps to be followed to produce at the site work and also how the system
works at the site.
 I learnt the importance of work ethics.
 I am very much thankful to Salarpuriya Sattva Group for providing an opportunity to do
my internship & be associated with them. I hope, I have gained some knowledge which
will not only help in my future but also in shaping my carrier.
 The internship has helped me to find out my strength and weakness. It also helped me to
recognize the knowledge and professional skills that I need to improve upon.
 I never expected that it would be so satisfying and that I would be so fortunate to meet
such friendly and helpful colleagues after one-month completion of my internship.

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VISVESVARAYA TECHNOLOGICAL UNIVERSITY

Jnana Sangama, Belgaum-590018

Under the Guidance of

DEPARTMENT OF CIVIL ENGINEERING

CMR INSTITUTE OF TECHNOLOGY

Department of Civil Engineering

Signature of Guide Signature of HOD

1. About the Organization 1-5

2. About the Department 6-20

3. Tasks Performed 21-34

4. General Notes 35-41

1.1 Company Logo 1

2.1 Location of Project 6

2.2 Master Plan 9

2.3 Aerial View 9

2.4 Tower Crane 14

2.5 JCB Skid Steers 15

2.6 Steel Bar Cutting 15

2.7 Steel Bar Bending 15

2.8 Quality assurance Quality control room 16

2.9 Concrete Cubes 17

2.10 Curing of Concrete Cubes 17

2.11 Compression Testing Machine 17

2.12 Bracket Fixing 19

2.13 Net Covering 19

2.14 Safety Barricades 19

2.15 Steel Yard 20

3.1 Water Proofing 22

3.3 Screed Concreting 22

3.4 Current Status 22

3.5 Column Shuttering and Reinforcement 23

3.6 Beam and Slab Shuttering 24

3.8 Curing Period 26

3.9 Block Work 26

3.10 Bull Mark Placed on Flooring 27

3.11 Bull Mark 27

3.12 Plastered Surface 28

3.13 Porotherm Blocks 30

3.14 Cutting Porotherm Blocks 30

3.15 Wall Panel and Rockers 32

3.16 Mivan Shuttering 34

1.1 Company Details 2

2.1 Access to Project 7

2.2 Unit Matrix 7

2.3 Parking Details 8

2.4 Contract Companies Assigned 8

2.5 Plant and Machinery at Site 14

4.1 Min Cement Contents 37

4.2 Grade of Concrete 38

4.3 Concrete Cover 38

4.4 Deshuttering Periods 40

ABOUT THE ORGANIZATION

Fig No 1.1: Company Logo

Dept. of Civil, CMRIT Page 8

Fig No 1.2: Vision

Table No 1.1: Company Details

Dept. of Civil, CMRIT Page 9

1.3.1 REAL ESTATE

Dept. of Civil, CMRIT Page 10

1.3.4 FACILITIES MANAGEMENT

Dept. of Civil, CMRIT Page 11

ABOUT THE DEPARTMENT

2.2 LOCATION OF THE PROJECT: