Professional Documents
Culture Documents
Page 1 of 26
Assessment Report.
Table of contents
Executive Summary ...................................................................................................................................................3
Changes in the organization since last assessment ..............................................................................................4
NCR summary graphs ................................................................................................................................................7
Your next steps ..........................................................................................................................................................9
NCR close out process ..........................................................................................................................................9
Assessment objective, scope and criteria ............................................................................................................10
Statutory and regulatory requirements ...............................................................................................................10
Assessment Participants .........................................................................................................................................11
Assessment conclusion ...........................................................................................................................................12
Findings from previous assessments ....................................................................................................................13
Findings from this assessment ...............................................................................................................................15
Site tour: ...............................................................................................................................................................15
Leadership: ...........................................................................................................................................................15
Management System Functions:.......................................................................................................................16
Production & Quality: .........................................................................................................................................16
Maintenance: .......................................................................................................................................................17
Customer related Process: .................................................................................................................................17
Human Resource: ................................................................................................................................................18
Next visit objectives, scope and criteria ...............................................................................................................19
Next Visit Plan ..........................................................................................................................................................21
Appendix: Your certification structure & ongoing assessment programme ...................................................22
Scope of Certification .........................................................................................................................................22
Assessed location(s) ............................................................................................................................................22
Certification assessment program ....................................................................................................................23
Expected outcomes for accredited certification. ............................................................................................23
Definitions of findings: .......................................................................................................................................24
How to contact BSI ..............................................................................................................................................25
Notes .....................................................................................................................................................................25
Regulatory compliance .......................................................................................................................................25
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Assessment Report.
Executive Summary
To Conduct a continuous assessment on a remote basis, through the MS Teams/ Skype and E-mail,
Whats app video call, as per BSI Procedure GP158 (Business Continuity- managing extraordinary events)
using BSI procedure GP145 (Information and communication technology- use in audits to determine the
effectiveness of the implementation of the ISO 9001:2015 standard applicable within the proposed
scope of registration, in accordance with the Hyber Plastics objectives, policies and procedures,
applicable requirements of the Quality management systems, other applicable regulatory requirements
from relevant regulatory authorities & BSI Conditions of contract. This Assessment has been done to
verify that all the requirements of ISO 9001:2015 are effectively implemented within the Hyber Plastics
Quality management system.
Audit was performed through skype and E-mail, whats app video call. All staffs, Operators found
wearing PPE's. Clear Instructions has been given by the Top management to the employees of Social
Distancing.
Audit objectives were fulfilled that to conform with the requirements of ISO 9001:2015 Standard and
evaluation of the implementation of the implemented Hyber Plastics Quality management system and
also the management system. Linkages between the policy, performance objectives and targets,
responsibilities, competence of personal, operations, internal audit findings and conclusions are verified
and found with compliance, henceforth determined that Remote audit objectives were fulfilled.
Overall Implementation of ISO 9001:2015 Standard requirements against the business process found
satisfactory which was evident through- Customer satisfaction, No Customer Disruptions (Line
stoppages) etc.
There are no Non conformities identified in this assessment, however there are some OFI identified
which are described below in this report.
Audit notes are recorded in A7 by the audit team. It is ensured through out the remote audit, recording
of videos not done by the client and BSI audit team which is clearly communicated in the opening
meeting.
This Assessment was done by 100% Remote audit due to impact of pandemic Covid-19.
Risk & opportunities has been identified for Use of ICT on audits and ensured effective network system
available in the client location and hence no interruption was occurred in the remote audit. Testing of
ICT has been conducted in advance to ensure the compliance.
The client was happy to proceed with remote audit. Methodology of remote audit conducted as per
derived audit plan, which was communicated to the client well in advance.
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Assessment Report.
Improvement Continuum
BSI did business with 80,000 clients in the last 12 months across 172 countries and with over 200,000
clients in the last 6 years – all of the learning’s from those client interactions were incorporated into the
Excellence Framework. The improvement continuum graph is the status of your organization viz a viz
where you want to be
Embraced
Grass Roots
Grass Roots (Operationally Supported)
A step beyond necessary evil – individual contact
may be interested in additional benefits from
management systems. However they are really still
trying understand and senior management not
supportive, typically budget constrained. Not
Necessary Evil culturally important or key leadership topic.
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Assessment Report.
Now Future
4.1 Our business strategy and operational processes are aligned to
respond to internal / external issues
3 4
4.2 Our senior management team understands their role within
the management system 4 4
4.3 We evaluate risks and opportunities to develop actions to
meet our objectives
4 4
4.4 We actively plan and maintain the core competencies in our
business
3 4
Total score: 33 40
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Assessment Report.
No change in relation to the audited organization’s activities, products or services covered by the scope
of certification was identified.
There was no change to the reference or normative documents which is related to the scope of
certification.
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Assessment Report.
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Assessment Report.
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Assessment Report.
Corrective actions with respect to nonconformities raised at the last assessment have been reviewed
and found to be effectively implemented.
No new nonconformities were identified during the assessment. Enhanced detail relating to the overall
assessment findings is contained within subsequent sections of the report.
Please refer to Assessment Conclusion and Recommendation section for the required submission and
the defined timeline.
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Assessment Report.
The scope of the assessment is the documented management system with relation to the requirements
of ISO 9001:2015 and the defined assessment plan provided in terms of locations and areas of the
system and organisation to be assessed.
Page 10 of 26
Assessment Report.
Assessment Participants
Opening Closing
Name Position Interviewed(processes)
Meeting Meeting
Mr. R.N. Kannan Plant Head X X X
Mr. R. Senior Manager
X X X
Thirukumaran & MR Quality
Engineer-
Mr. A. Sivakumar Quality & X X X
Coordinator
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Assessment Report.
Assessment conclusion
BSI assessment team
Name Position
Dhanashekar Vasudevan Team Leader
The audit objectives have been achieved and the certificate scope remains appropriate. The audit team
concludes based on the results of this audit that the organization does fulfil the standards and audit
criteria identified within the audit report and it is deemed that the management system continues to
achieve its intended outcomes.
RECOMMENDED – Hyber Plastic and Rubber Products India Pvt Ltd recommended for continued
certification to the ISO 9001:2015 standard, and has been found in general compliance with the audit
criteria as stated in the remote audit plan and was circulated well in advance
Page 12 of 26
Assessment Report.
Finding Certificate
2034864-202103-N1 FM 745809
Reference Reference
Certificate
ISO 9001:2015 Clause 8.2.3.1
Standard
Location
0047807944-000
reference
Category Minor
Area/Process: Requirements for Products and Services
Contract order requirements related to the product not evidenced in
Details:
sample case.
Objective Contract Review records not evidenced for Stophen Plug component for
Evidence: the PO- 003 received from customer M/s Wuxi Hyber Plastics – China
Cause
Contract review only done for Local customers and not done for others due to un awareness
Correction/containment
Contract Review done on 16.03.2021 for Stopfen Plug component for the PO- 003 received
from M/s Wuxi Hyber Plastics – China
Corrective action
Contract review will be done for all the customers. Contract review report will be approved by
Top Management.
Awareness will be given to concern.
Closed?:
Yes
Finding Certificate
2034864-202103-N2 FM 745809
Reference Reference
Certificate
ISO 9001:2015 Clause 8.5.4
Standard
Location
0047807944-000
reference
Category Minor
Area/Process: Control of Externally provided processes and Stores
Details: Material Preservation is not effective in sample case.
Objective
Shelf Life monitoring records not evidenced for MCA 2000 Release spray.
Evidence:
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Assessment Report.
Cause
Missed to update in Shelf life monitoring record.
Correction/containment
1.Shelf Life updated in shelf life monitoring sheet for MCA 2000 release spray on 15.03.2021.
2.Department KPI revised and updated as Rev.01
Corrective action
Shelf life monitoring sheet reviewed and updated for all chemicals.
Shelf life monitoring status updated in KPI sheet (Department Objective sheet)
Shelf life monitoring status will be reviewed in weekly meeting
Closed?:
Yes
Finding Certificate
2034864-202103-N3 FM 745809
Reference Reference
Certificate
ISO 9001:2015 Clause 7.2
Standard
Location
0047807944-000
reference
Category Minor
Area/Process: Competence and Awareness
Details: Skill matrix records not evidenced in sample case
Objective Skill matrix records not evidenced for Mr J.Boobalan of Production
Evidence: Department.
Cause
It is in the process of comparing with available competence matrix and missed to update in
skill matrix record.
Correction/containment
Skill matrix updated for Mr J. Boobalan of Production Department on 16.03.2021.
Corrective action
Skill Matrix reviewed and updated for all the employees.
Skill matrix review criteria updated in Quality system Procedure – Once in 6 Month, unless
otherwise within 1 week after joining of Employee.
Closed?:
Yes
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Assessment Report.
Site tour:
Site tour has been done through whats app video call. Site operates in Ground floor with 1st floor & 2nd
floor with overall Land capacity of 1 acre. 5S has been maintained in the site. All staffs/ workers who are
involved in Production, House keeping, maintenance activities are properly trained about social
distancing. PPE such as Face mask, hand gloves found wearing by the employees. No outsiders allowed
in the company expect of emergencies/ vehicles for transportation of materials from customer. Fire
extinguishers & First aid box are available. Environment found suitable for the operation of process.
Leadership:
Hyber Plastics has established, Implemented, maintaining and continually improving the effectiveness of
the Quality management system. Internal and External issues has been identified, Needs & expectations
of Interested parties have been identified applicable to the scope of the QMS. Risk and opportunities
identified for all process- Customer oriented process, Management oriented process, Support oriented
process. Top management found demonstrated to support the strategic plan deployed in all levels of
QMS. The strategic direction of the Organization is getting reflected through its business plan and
deployed through quality and process objectives at various levels. To Progress towards the purpose and
strategic direction, Hyber Plastics has established, Implemented, maintaining and continually improving
the effectiveness of the Quality management system. Internal and External issues has been identified,
Needs & expectations of Interested parties have been identified applicable to the scope of the QMS. Risk
and opportunities identified for all process- Customer oriented process, Management oriented process,
Support oriented process. Top management found demonstrated to support the strategic plan deployed
in all levels of QMS. The strategic direction of the Organization is getting reflected through its business
plan and deployed through quality and process objectives at various levels. To Progress towards the
purpose and strategic direction, Hyber plastics strives to achieve the intended results of the
Implemented Quality management systems and also to ensure the business stability which was also
evident through the customer positive response.
5. Achievements/ awards during last year: Hyber India Operations is qualified as global supplier for
NOKIA NETWORK PRODUCTS
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Assessment Report.
Overall Top management commitment towards Quality management system found satisfactory
Last MRM conducted on 15.02.2022, total participants- 11 members. All points found discussed as per
the agenda. No major concerns found recorded.
Overall process found satisfactory. Risk effectively found managed in this process.
Records verified:
1. Production plan vs actual verified for the month of April’ 21 to Jan’ 21
2. Process control sheet verified for the following:
a. Rubber material cutting standard (MBI/PRD/F/22, rev no-01)
b. Rubber material mixing standard (MBI/PRD/F/07, rev no-01)
c. Connecter seal CAP LC optical extended, part no- 824858B, Doc ref no- HBI/PRD/DOC/18
3. Inspection plan verified: Part no- 824858b, part name- connector seal LC optical extended, all
parameters clearly identified
4. Incoming Inspection report: Material- Lupreox 10, Date of Inspection- 23.02.2022
5. In process Inspection report for Rubber (HB/QAD/F/08): Part no- 824858b, part name- Connector
seal cap LC optical extended, all parameters found with in the specification limits
6. In process Inspection report for plastic: part no- 10025460, part name- Axial Lkugellager, Date of
Inspection- 22.02.22, all parameters found with in the specification limits
7. Calibration report: Digital caliper, External Laboratory- Metric measurement technologies, NABL
accreditation no- CC-2363, Date of calibration- 07.02.2022 valid till one year.
Overall process found satisfactory. Risk effectively found managed in this process.
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Assessment Report.
Finding Certificate
2171106-202202-I1 FM 745809
Reference Reference
Certificate
ISO 9001:2015 Clause 8.7.1
Standard
Location
0047807944-000
reference
Assessment
3429822
Number
Category Opportunity for Improvement
Area/Process: Production & Quality
Non conforming parts location area could be in lock and key to avoid NG
Details
parts mix up. Currently with identification mark
Maintenance:
AMC record verified for Air compressor for the period from June’ 21 to May’ 22, Service provider- Altair,
Date of service done- 21.06.2021.
Overall Machine Breakdown record verified (HB/PRD/F/25, rev no-00): Oct’ 21- 3 no’s, Jan’
21- 1 no’s. Corrective action details verified and found ok.
Finding Certificate
2171106-202202-I2 FM 745809
Reference Reference
Certificate
ISO 9001:2015 Clause
Standard
Location
0047807944-000
reference
Assessment
3429822
Number
Category Opportunity for Improvement
Area/Process: Maintenance
Tracking of Quality objectives in maintenance process needs
Details
improvement
Target: 85%: May’ 21- 92.5%, Aug’ 21- 87.5%, Nov’ 21- 90%, Feb’ 22- 88%. New order enquiry
Page 17 of 26
Assessment Report.
register verified for the year 2021, total 12 new order enquires received and 12 converted into orders.
External communication with the customer regard to New product Development verified and found ok.
Customer PO verified: M/S Wuxi Hyber Precsion plastic & Rubber products Co. Ltd,
Date of PO- 29.11.2021, Description of the material, Quantity, price clearly identified. Details
of PO found matching with Invoice.
Customer complaint register verified for the year 2021-2022. Total 14 complaints, CAPA
taken for all the complaints in a timely manner, No repeated complaints found recorded.
Human Resource:
HR process well defined with objectives. Annual training plan verified for the year 2021.
Totally 17 trainings planned and trainings imparted as per the plan. Training record verified: Topic of
the training- Process study/ Injection Molding & Compressor molding, Date of training- 06.01.2022,
training conducted by Mr. J. Satish, total participants- 10 members. Training Feedback & evaluation
form verified and found ok (HBI/HRD/F/11, rev no-00)
Legal Documents identified and having mechanism to review and update if necessary.
All Legal Documents found with compliance such as GST certificate, Factory License, Consent order for
water & Air etc
Overall Support process found satisfactory. Risk effectively found managed in this process.
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Assessment Report.
Evaluator -QMS
Management
System functions
90%
80%
70% Design &
Maintenance
60% Development
50%
40%
30%
20%
10%
Human Resource 0% Production
Customer related
Quality Assurance
process
Control of
externally
provided process
& stores
✓ Design & Development not applicable to the scope of QMS, hence not rated
✓ Control of externally provided process & stores not planned in this
assessment, hence not rated
Page 19 of 26
Assessment Report.
The scope of the assessment is the documented management system with relation to the requirements
of SO 9001:2015 and the defined assessment plan provided in terms of locations and areas of the
system and organisation to be assessed.
Please note that BSI reserves the right to apply a charge equivalent to the full daily rate for cancellation
of the visit by the organisation within 30 days of an agreed visit date.
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Assessment Report.
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Assessment Report.
Scope of Certification
Assessed location(s)
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Assessment Report.
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Assessment Report.
Accredited management systems certification should provide confidence in the organization’s ability to
meet its objectives related to the intent of the management system standard. A management systems
audit is not a full legal compliance audit, and does not necessarily ensure ethical behaviour or that the
organization will always achieve 100% conformity and legal compliance, though this should of course be
a permanent goal.
Within its scope of certification, accredited management systems certification does not imply or ensure,
for example:
• that the organization is providing a superior product and service, or
• that the organization’s product and service itself is certified as meeting the requirements of an ISO (or
any other) standard or specification.
Definitions of findings:
Non-conformity:
Non-fulfilment of a requirement.
Major nonconformity:
Nonconformity that affects the capability of the management system to achieve the intended results.
Nonconformities could be classified as major in the following circumstances:
• If there is a significant doubt that effective process control is in place, or that products or services
will meet specified requirements;
• A number of minor nonconformities associated with the same requirement or issue could
demonstrate a systemic failure and thus constitute a major nonconformity.
Minor nonconformity:
Nonconformity that does not affect the capability of the management system to achieve the intended
results.
Observation:
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Assessment Report.
It is ONLY applicable for those schemes which prohibit the certification body to issue an opportunity for
improvement.
It is a statement of fact made by the assessor referring to a weakness or potential deficiency in a
management system which, if not improved, may lead to a nonconformity in the future.
Visit the BSI Connect Portal, our web-based self-service tool to access all your BSI assessment and
testing data at a time that's convenient to you. View future audit schedules, submit your corrective
action plans and download your reports and Mark of Trust logos to promote your achievement. Plus, you
can benchmark your performance using our dashboards to help with your continual improvement
journey.
Should you wish to speak with BSI in relation to your certification, please contact your local BSI office –
contact details available from the BSI website:
https://www.bsigroup.com/en-IN/Contact-us/
Notes
This report and related documents are prepared for and only for BSI’s client and for no other purpose.
As such, BSI does not accept or assume any responsibility (legal or otherwise) or accept any liability for
or in connection with any other purpose for which the Report may be used, or to any other person to
whom the Report is shown or in to whose hands it may come, and no other persons shall be entitled to
rely on the Report. If you wish to distribute copies of this report external to your organisation, then all
pages must be included.
BSI, its staff and agents shall keep confidential all information relating to your organisation and shall not
disclose any such information to any third party, except that in the public domain or required by law or
relevant accreditation bodies. BSI staff, agents and accreditation bodies have signed individual
confidentiality undertakings and will only receive confidential information on a 'need to know' basis.
This audit was conducted through document reviews, interviews and observation of activities. The audit
method used was based on sampling the organization's activities and it was aimed to evaluate the
fulfilment of the audited requirements of the relevant management system standard or other normative
document and confirm the conformity and effectiveness of the management system and its continued
relevance and applicability for the scope of certification.
As this audit was based on a sample of the organization’s activities, the findings reported do not imply
to include all issues within the system.
Regulatory compliance
BSI requires to be informed of all relevant regulatory non-compliance or incidents that require
notification to any regulatory authority. Acceptance of this report by the client signifies that all such
issues have been disclosed as part of the assessment process and agreement that any such non-
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Assessment Report.
compliance or incidents occurring after this visit will be notified to BSI as soon as practical after the
event.
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