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DB elettronica telecomunicazioni S.p.A.

KN 1000

1 kW VHF FM Power Amplifier

User’s Manual
Release 2.0

DB ELETTRONICA TELECOMUNICAZIONI S.p.A.


via Lisbona, 38 - 35020 Z.I.SUD CAMIN - PADOVA
TEL. (049) 870-0588 FAX. (049) 870-0747

KN 1000 - USER’S MANUAL


DB elettronica telecomunicazioni s.p.a.
SAFETY NOTICES

WARNING
To avoid risks of electrical shock or fire, only technical trained personnel should attempt procedures specified in this
manual.

WARNING
When the protective covers of any device or component connected to a 110 ÷ 240 Vac source by a power cord are
removed, voltages and currents dangerous to life may be exposed.

WARNING
Contact with 110 ÷ 240 Volts of alternating current and associated direct current and voltages can be fatal.

1 DANGEROUS 1
RISK OF ELECTRICAL SHOCK
DO NOT OPEN COVERS

CAUTION
To reduce the risk of electrical shock, do not remove the cover (or the back). Refer to trained personnel.
This installation shall be done by a qualified person and shall conform to all the local codes.

NOTICE : ALL THE SPECIFICATIONS AND TECHNICAL INFORMATION IN THIS MANUAL ARE SUBJECT TO CHANGE WITHOUT
NOTICE.

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CONTENTS
1 KW VHF FM POWER AMPLIFIER ..................................................................................................................... 4
1.1 GENERAL DESCRIPTION ............................................................................................................................... 4
1.2 MECHANICAL CONSTRUCTION .................................................................................................................. 5
1.3 FRONT PANEL ................................................................................................................................................. 6
1.4 GENERAL BLOCK DIAGRAM ....................................................................................................................... 7
1.5 BLOCK DIAGRAM DESCRIPTION............................................................................................................................ 8
2 TECHNICAL SPECIFICATIONS ......................................................................................................................... 9
2.1 ELECTRICAL CHARACTERISTICS ............................................................................................................... 9
2.2 POWER REQUIREMENTS ............................................................................................................................... 9
2.3 OTHER CHARACTERISTICS .......................................................................................................................... 9
2.4 MECHANICAL CHARACTERISTICS............................................................................................................. 9
3 KN500 AMPLIFIER UNIT ................................................................................................................................... 10
3.1 GENERAL DESCRIPTION ............................................................................................................................. 10
4 100W PREAMPLIFIER STAGE .......................................................................................................................... 11
4.1 GENERAL DESCRIPTION ............................................................................................................................. 11
4.2 GENERAL ELECTRICAL SCHEMATIC ....................................................................................................... 12
4.3 COMPONENT LAYOUT ................................................................................................................................ 13
4.4 COMPONENTS PART LIST ........................................................................................................................... 14
5 250 W FM AMPLIFIER STAGE .......................................................................................................................... 15
5.1 GENERAL DESCRIPTION ............................................................................................................................. 15
5.2 GENERAL ELECTRICAL SCHEMATIC ....................................................................................................... 16
5.3 COMPONENT LAYOUT ................................................................................................................................ 17
5.4 COMPONENTS PART LIST ........................................................................................................................... 18
6 POWER SUPPLY CIRCUITS .............................................................................................................................. 19
6.1 GENERAL DESCRIPTION ............................................................................................................................. 19
6.2 GENERAL ELECTRICAL SCHEMATIC (CONTINUOS OPERATING MODULE) ................................... 20
6.3 GERAL ELECTRICAL SCHEMATIC (VOLTAGE VARIABLE MODULE) ............................................... 21
6.4 COMPONENTS LAYOUT .............................................................................................................................. 22
6.5 COMPONENTS PART LIST ........................................................................................................................... 23
6.6 SWITCHING MODULE (DB 9610-002): GENERAL ELECTRICAL SCHEMATIC.................................... 24
6.7 SWITCHING MODULE (DB 9610-002): COMPONENTS LAYOUT ........................................................... 25
6.8 SWITCHING MODULE (DB 9610-002): COMPONENTS PARTS LIST ...................................................... 26
6.9 POWER SUPPLY UNIT GENERAL SCHEMATIC ...................................................................................... 27
6.10 POWER SUPPLY UNIT LAYOUT ............................................................................................................................ 28
7 THE ALC PROTECTION BOARD ..................................................................................................................... 29
7.1 GENERAL DESCRIPTION ............................................................................................................................. 29
7.2 GENERAL ELECTRICAL SCHEMATIC ....................................................................................................... 31
7.3 COMPONENTS LAYOUT .............................................................................................................................. 32
7.4 COMPONENTS PART LIST ........................................................................................................................... 33
8 CONTROL UNIT ................................................................................................................................................... 35
8.1 GENERAL DESCRIPTION ............................................................................................................................. 35
8.2 GENERAL ELECTRICAL SCHEMATIC ....................................................................................................... 36
8.3 COMPONENTS PART LIST ........................................................................................................................... 37
8.4 CONTROL UNIT LAYOUT..................................................................................................................................... 38
9 INPUT SPLITTER AND OUTPUT COMBINER............................................................................................... 39
9.1 GENERAL DESCRIPTION ............................................................................................................................. 39
9.2 GENERAL ELECTRICAL SCHEMATIC ....................................................................................................... 40
9.3 PHISICAL REALIZATION ............................................................................................................................. 41

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10 INSTALLATION................................................................................................................................................ 42
10.1 SYSTEM LAYING .......................................................................................................................................... 42
10.2 REAR CONNECTION SCHEMATIC ............................................................................................................. 43
11 TROUBLESHOOTING ..................................................................................................................................... 44

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1 KW VHF FM POWER AMPLIFIER


1.1 GENERAL DESCRIPTION

KN1000 power amplifiers have been designed to operate in the whole FM


frequency range (87- 108 MHz), they can deliver 1000 W of rated output power when
they are fed with 10÷12 W input power.
This unit is factory calibrated, therefore it requires no adjustment or calibration in
place before starting its operation.
The amplifiers are fully solid state, widely utilized in the industrial field and
easily available at low cost.
On the other hand its solid state structure guarantees high reliability in any
operating conditions;
A low pass output filter guarantees a clean signal spectrum at any selected
operating frequency.
In case of fault of the amplifier or antenna system, a special protections board
lowers automatically the output power, in order to bring back the operating conditions
to a safe area without causing a total system shut down.
This proportional logic adjustment reduces the output power in case of:
-W.S.V.R. rise
-excessive room temperature or cooling stop (overheat)
-excessive drive input signal (dummy load)
-stage failure (unbalance)
The same circuit maintains, in normal operating conditions, a constant output
level, making KN1000 suitable as a driver for power amplifiers.
Its switch-mode power supply is largely oversized and guarantees a regular
operation even in presence of wide mains voltage fluctuations, on the same time, it
improves the whole system efficiency (total power drag less than 2100 VA at maximum
output power).
A front panel meters, on the control unit, combined with LED indicators on the
RF unit, enables the quick checking of the most important conditions of the equipment,
for this purpose, the final stage includes metering directional couplers.

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The system cooling is performed by heat sinks and powerful blowers, in order to
guarantee a safe operation even in hard climatic conditions.
The global amplifier consists of two 500W amplifiers stage whose outputs are
combined by means of -3 dB directional couplers.

1.2 MECHANICAL CONSTRUCTION

The cabinet includes:


-2 KN 500 RF unit;

-2 power supply modules;

-power control unit

-RF driver (optional)

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1.3 FRONT PANEL

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1.4 GENERAL BLOCK DIAGRAM

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1.5 Block diagram description

The general electrical diagram consists of the following blocks:


A) KN 500W Amplifier Stage;
every 500W amplifier is composed of:
1) Switching circuit in series with RF input; this circuit shunts on a dummy load if
the signal comes from the exciter, before this, it reaches a dangerous level
2) 100W preamplifier (DB 8207-05) for driving a power stage
3) 250W amplifier ( 2 modules DB 9106-133)
4) 90° hybrid coupler (2 modules DB 9106-132) the first splits the signal that
comes from the preamplifier in order to drive 250W rated modules, the second
combines the 250W stage outputs obtaining the full output power
5) Directional coupler (PRE500 9106-128) for checking forward and reflected
signal and low pass filter to dump high harmonic components
B) Input power splitter
Supplies the RF input signal (5W rms rated) which is amplified up to about
40÷45W by 100W preamplifier.
C) Output power combiner
combines the 500W amplifier output obtaining the full output power
D) ALC Protection Board
has the task of control the preamplifier supply voltage, so its power is reduced in
case of problems
E) KN 500 Power Supply Stage
there are three switch modules for 250W amplifier power supply and one switch
module for drive stage power supply.

Each block units is described detailly below.

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2 TECHNICAL SPECIFICATIONS
2.1 ELECTRICAL CHARACTERISTICS

- Frequency range .......................................................................... 87÷108MHz


- Maximum Output power ...................................................................... 1000W
- Input power .......................................................................................... 0÷15W
- Input/output impedance ............................................................................ 50Ω
- Input connector ..................................................................................... N type
- Output connectors ....................... DIN 7/16" OR EIA 7/8" (other by request)

2.2 POWER REQUIREMENTS


- Mains ................................................................... 220V 50/60Hz(±15%),10 A
................................................................................(110V 50/60 Hz on request)

2.3 OTHER CHARACTERISTICS


- Operating temperature ................................................................... 0°C ÷45°C
- Storage temperature ................................................................... -30°C ÷70°C
- Relative humidity............................................................................. max 90%

2.4 MECHANICAL CHARACTERISTICS


External dimensions of our 19” rack for KN1000
- Depth .................................................................................................. mm 610
- Height ................................................................................................. mm 700
- Width ................................................................................................. mm 540

Minimum internal dimensions required for an existing 19”rack:


- Depth .................................................................................................. mm 580
- Height ................................................................................................. mm 540
- Width ................................................................................................. mm 485

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3 KN500 AMPLIFIER UNIT
3.1 GENERAL DESCRIPTION

KN500 UNIT is briefly described in the block diagram description (see 1.5); in
particular the RF signal coming from the power splitter (located in the control unit)
drives a 100 W FM amplifier; in the input of this amplifier there is a switching circuit
that shunts on a dummy load if the sudden RF signal reaches a dangerous level.
This protection is realised using the ALC (Automatic Level Control) board.
The 100 W output signal is splitted by a 90° hybrid coupler and sent to the two
250 W FM amplifiers input.
The final amplified signal, obtained combining 250 W amplifiers output is filtered
by a low pass filter:
Note a control on the 250 W amplifier with a NTC temperature that constitutes
one ALC protection board input.
Moreover there is a directional coupler that checks forward and reflected signal.

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4 100W PREAMPLIFIER STAGE
4.1 GENERAL DESCRIPTION

100W FM amplifier has a switching type power supply, controlled by the ALC
(Automatic Level Control) board.
In fact Q1 MRF 317 transistor supply is realised to achieve an eventual power
output reduction, in case of troubles; this reduction is possible thanks to a switching
module with its output voltage controlled by the protection board; moreover, the
amplifier can be interdicted by the direct polarization of D1 and D2; the interdiction
voltage comes always from ALC Board 9106-134.
The amplifier is class “C” polarized, for high efficiency.
The MRF 317 technical data are the following:
- 30÷200 Mhz frequency range
- 24 Vdc voltage supply
- 100W Output power with 9 dB Minimum gain
- 60% efficiency (typical)
The general electrical scheme contains a 90° Hybrid divider (9106-132) for 250
W stages drive signals generation; this hybrid divider is external to the 100 W amplifier
board.
. WARNING: DO NOT TOUCH THE 90° HYBRID DIVIDER, IT IS
FACTORY REALISED AND CALIBRATED.

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4.2 GENERAL ELECTRICAL SCHEMATIC

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4.3 COMPONENT LAYOUT

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4.4 COMPONENTS PART LIST

ITEM QUANTITY REFERENCE TYPE PART

1 6 C1,C2,C4,C12, Ceramic capacitor 1n


C15,C16
2 1 C3 Ceramic capacitor 33p
3 1 C6 Mica capacitor 100p
4 2 C7,C8 Chip capacitor 1n
5 2 C9 Mica capacitor 1n
6 1 C10 Polyester capacitor 47n
7 1 C11 Electrolytic capacitor 50V 470u
8 1 C13 Mica capacitor 150p
9 1 C14 Mica capacitor 33p
9 1 C14 Mica capacitor 33p
10 1 C17 Chip capacitor 330p
10 2 D1,D2 Diode 1N4007
11 1 L9 Inductor 10uH
12 1 L10 Inductor 9 turns ∅6mm 1 mm copper
13 2 L11,L12 Inductor VK200
14 1 Q1 Transistor MRF317
15 1 R1 Resistor ½ W 10R
16 1 R2 Resistor 250 W (external) 50R

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5 250 W FM AMPLIFIER STAGE
5.1 GENERAL DESCRIPTION
The amplifier is driven by the signal coming from 90° hybrid divider, using
balloon transformer T1.
Q1 and Q2 (SD 1460 or equivalent) are components at solid state with low cost
and high reliability.
These transistors are push-pull coupled.
The output is realised with an adequate connection of 25/50 Ω coaxial cable to
obtain a balanced/unbalanced output signal transformer.
The SD 1460 technical data are the following:
- 108 Mhz
- 28 Vdc Voltage supply
- 75% efficiency (typical)
- 150 W Output Power with 9.2 dB gain

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5.2 GENERAL ELECTRICAL SCHEMATIC

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5.3 COMPONENT LAYOUT

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5.4 COMPONENTS PART LIST

ITEM QUANTITY REFERENCE TYPE PART

1 1 C1 Ceramic capacitor 6.8p


2 1 C2 Ceramic capacitor 120p
3 1 C3 Ceramic capacitor 220p
4 1 C4 Ceramic capacitor 680p
5 4 C5,C6,C9,C10, Ceramic capacitor 1n
6 1 C15 Mica capacitor 1n
7 2 C7,C11 Ceramic capacitor 10n
8 2 C8,C12 Electrolytic capacitor 50V 47u
9 3 C13,C14,C18 Mica capacitor 82p
10 1 C16 Ceramic capacitor 470p
11 1 C17 Ceramic capacitor 10p
12 1 C19 Ceramic capacitor 39p
13 1 C20 Ceramic capacitor 68p
14 1 L1,L2,L3,L4,L5,L6 Stripline inductor
L12,L13,L14,L18
15 1 L7 Silver plated copper jumper ∅ 1.5 mm
16 2 L8,L10 5 turns ∅ 6 mm 1 mm copper
17 2 L9,L11 1 turn 1.5mm enameled copper 1.5mm ferrite core
18 2 L16,L17 coaxial cable 25 Ω
19 1 L18 coaxial cable 50 Ω
20 1 R1 Resistor 1/4 W 15R
21 2 R2,R3 Resistor ½ W 100R
22 2 R4,R5 Resistor ½ W 10R

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6 POWER SUPPLY CIRCUITS
6.1 GENERAL DESCRIPTION

Looking at the general block diagram of chap. 1.4 (drawn also on the front panel),
each KN500 unit power supply consists of three switching modules, each delivering
28V 12A in continuous operation, and one switching modules with a variable voltage in
the range 0÷24V; these devices have a permanent current protection .
The first three are connected in parallel to supply final stages, the fourth,
controlled by ALC, supplies the preamplifier stage with a variable voltage in the range
0÷24V, this facility allows to reduce automatically the output power when this is
required.
NOTE: on the next pages two switching modules are described. Functionally they
are equal and you can find either one or the other.

WARNING: WHEN YOU SUBSTITUTE ONE O MORE


BROKEN SWITCHING MODULE:
DISCONNECT THEIR OUTPUT AND TUNE THE OUTPUT
VOLTAGE AT THE SAME VALUE, WITH HIGH PRECISION ( ±
2% NOMINAL VALUE) THEN RECONNECT THE SWITCHING
MODULE OUTPUT

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6.2 GENERAL ELECTRICAL SCHEMATIC (CONTINUOS


OPERATING MODULE)

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6.3 GERAL ELECTRICAL SCHEMATIC (VOLTAGE


VARIABLE MODULE)

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6.4 COMPONENTS LAYOUT

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6.5 COMPONENTS PART LIST

ITEM QUANTITY REFERENCE TYPE PART

1 1 C1 Electrolytic capacitor 50V 2200u


2 1 C3 Electrolytic capacitor 50V 10u 50V
3 4 C4 Electrolytic capacitor 50V 4x1000u
4 1 C7 Ceramic capacitor 50V 10u
5 1 Q1 Integrated circuit SI8023
6 1 L1 Inductor BSN0510
7 2 J2,J3 Jumper ∅3mm
8 1 Q2 Integrated circuit STR7103
9 1 R1 Trimmer mul. . 10k
10 1 R2 Resistor 1/4W 80R
11 2 R3,R6 Resistor 0R012 6A
12 1 R4 Resistor 1/4W 1M

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6.6 SWITCHING MODULE (DB 9610-002): GENERAL
ELECTRICAL SCHEMATIC

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6.7 SWITCHING MODULE (DB 9610-002): COMPONENTS
LAYOUT

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6.8 SWITCHING MODULE (DB 9610-002): COMPONENTS
PARTS LIST
ITEM QUANTITY REFERENCE TYPE PART

1 1 C1 Electrolytic capacitor 50V 2200u


2 1 C3 Electrolytic capacitor 50V 47u 50V
3 2 C4 Electrolytic capacitor 50V 2x1000u
4 1 C7 Ceramic capacitor 50V 1 nF
5 1 Q1 Integrated circuit SI8023
6 1 L1 Inductor BSN0510
7 2 J2,J3 Jumper ∅3mm
8 1 Q2 Integrated circuit STR7103
9 1 R1 Trimmer mul. . 10k
10 1 R2 Resistor 1/4W 680R
11 1 R3 Resistor 0R012 6A
12 1 R4 Resistor 1/4W 1MΩ
13 1 C2 Electrolytic capacitor 50V 2x 10000u
14 1 T1 Toroidal Transformer 350 VA 220/29 Vac
15 1 D1 Bridge rectifier KBPC 3504
16 3 C8,C9,C10 polyest. capacitor 100n

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6.9 POWER SUPPLY UNIT GENERAL SCHEMATIC

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6.10 Power supply unit layout

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7 THE ALC PROTECTION BOARD

7.1 GENERAL DESCRIPTION

The ALC protection board has to control the preamplifier supply voltage and its
output power following the priorities listed above:
A) In the starting turning on phase, the ALC protection board introduces a delay
time, factory set calibrated; this delay avoids initial too high level output power supply.
The LED “VSWR” with LED “50Ω“ lights at the beginning, indicating the
proper working of this delay circuit.
B) In normal working conditions the output power is maintained at a constant
level (factory set) even in presence of mains voltage fluctuations; when we approach to
the maximum output power the “PWR” green LED lights. This shows the proper
working of the equipment.
In practice this LED lights 50 W before the maximum output power level.
C) in presence of impedance mismatch on the antenna circuit, the output level is
reduced gradually in order to maintain the power reflected by load at a value lower than
60 W (“VSWR” red LED); in case of sudden mismatch (short circuit or cable break) an
instantaneous shut down of RFD exciter occurs for about 10 seconds, in order to allow a
gradual automatic protection intervention, this guards the power transistor safety.
The power regulation circuit, in fact, has a relative long response time; it cannot
ensures by itself a prompt intervention in case of sudden variations of reflected power.
D) If there is an excessive driven signal, the input switch activates, and this
condition is signalised by 50 Ω LED lighting; during the driver power shut down, there
is no risk of damage for the exciter because, as we described above, it is connected to a
dummy load.
E) If a fault in a 250 W module (included a total power down) occurred, AL
would reduce the output power, in order to limit the dissipation on the termination
resistor in the second hybrid coupler at about 80W, signalling this fault lighting the
“UNBAL” red LED. Although in this condition there isn’t a total service interruption
that allows a safe reduced power transmission, IT IS BETTER TO CONTACT DB
SERVICE AS SOON AS POSSIBLE.

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F) The unit is top by a thermal protection circuit, specifically a NTC resistor on
the upper radiator; when the heat sink temperature raises to an excessive value, upper
65°C (149 °F), the NTC, using ALC board, reduces the output power at 100W (factory
set level).
When the heat sink temperature decreases below 65°C automatically the ALC
resets the system to the normal power level.
In any case a reduced output power without transmission break is guaranteed.

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7.2 GENERAL ELECTRICAL SCHEMATIC

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7.3 COMPONENTS LAYOUT

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7.4 COMPONENTS PART LIST
Item Quantity Reference Part

1 1 AMP 100W BNC


2 3 C1,C3,C6 100u
3 30 C2,C4,C8,C9,C10,C11,C12, 10n
C13,C14,C18,C23,C24,C26,
C36,C39,C40,C43,C48,C50,
C53,C54,C55,C56,C57,C58,
C61,C62,C70,C72,C73
4 3 C5,C27,C52 10u
5 2 C7,C19 1u
6 56 C15,C16,C17,C20,C28,C29, 1n
C30,C31,C32,C33,C37,C38,
C41,C42,C44,C45,C46,C47,
C49,C51,C63,C64,C65,C66,
C67,C68,C69,C71,C74,C75,
C76,C77,C78,C79,C80,C81,
C82,C83,C84,C85,C86,C87,
C88,C89,C90,C91,C92,C93,
C94,C95,C96,C97,C98,C99,
C100,C101
7 1 C21 2p2
8 1 C22 220p
9 1 C25 2u2
10 14 D1,D4,D6,D7,D8,D9,D10, 1N4148
D11,D12,D13,D18,D20,D22,
D24
11 5 D3,D5,D19,D23,D25 LED
12 1 D21 AA119
13 1 JP1 CONN. 8x2
14 1 L1 10uH
15 4 Q1,Q2,Q4,Q5 2N1711
16 1 Q3 BC107
17 1 RF IN
18 2 RL1,RL2 DL22

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19 5 R1,R9,R39,R53,R62 820
20 2 R4,R2 22k
21 4 R3,R40,R52,R61 2k2
22 1 R5 2k
23 2 R6,R13 1k8
24 5 R7,R19,R20,R37,R64 1k
25 2 R8,R23 100
26 1 R10 150
27 16 R11,R18,R27,R30,R34,R41, 100k
R43,R44,R45,R46,R47,R49,
R54,R56,R57,R58
28 1 R12 18K
29 1 R14 470k
30 1 R15 270k
31 4 R16,R35,R42,R48 47k
32 1 R17 4K7
33 4 R21d,R21c,R21b,R21a 47
34 1 R22 1K5
35 5 R24,R26,R29,R31,R32 10k
36 1 R25 2M2
37 1 R28 1k2
38 1 R33 20k
39 1 R36 12k
40 1 R38 680
41 1 R50 68k
42 1 R51 390k
43 3 R55,R59,R60 220k
44 1 SW1 NC
45 1 TP1 FWD.
46 1 TP2 REF.
47 3 U1,U2,U3 TL084
48 1 U4 LM7812
49 1 U5 ICL7662
50 1 U6 NE555

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8 CONTROL UNIT
8.1 GENERAL DESCRIPTION

This rack contains an automatic switch that controls the whole system power
supply.
For avoiding that turning on the general switch causes a release of the mains
contactors, there are NTC resistors, that allows a soft start in every conditions; this NTC
limits the inrush current flowing trough the filter capacitor during the first moments.
Moreover the rack contains a meter to read forward and reflected power; this
signal is taken from a temperature compensated directional coupler by means of
connection using “FWD” and “REF” plugs, selected by the user.
On the front panel there are ON/OFF indicator and power on push-button.

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8.2 GENERAL ELECTRICAL SCHEMATIC

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8.3 COMPONENTS PART LIST

ITEM QUANTITY REFERENCE TYPE PART

1 1 RL1 Relays Dsl 9-10/220V


or Dsl 23-10/220V
1 1 D1 Diode 1N4007
1 1 D2 Led diode 8161
1 1 R1 Resistor 2 W 22R
1 4 R2,R3,R3,R4 Ntc resistor 4.7 Ω/5A
1 1 T1 Main switch C and K 8161
1 2 F1,F2 Fusible 8A

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8.4 Control unit layout

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9 INPUT SPLITTER AND OUTPUT COMBINER


9.1 GENERAL DESCRIPTION

These components are included in the rack of the unit control.


The input power divider has to divide the driver RF signal to supply both the
500W units constituting KN1000.
As seen in the point 8.2 schematic, the power divider is constituted by a line
stretch in λ/4, realized by means of two 75 Ω coaxial cables suitably coupled with two
47 Ω 2W resistors.
In a similar way the output combiner provides the full output power combining
500W stage output signal.
The realization of the output power combiner is shown in point 8.2 and more
detailly in point 8.3; notice the 50 Ω 250W resistor is used like dummy load in presence
of impedance mismatch.

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9.2 GENERAL ELECTRICAL SCHEMATIC

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DB elettronica telecomunicazioni s.p.a.
9.3 PHISICAL REALIZATION

RF IN 1, RF IN 2, 50 Ω DUMMY LOAD........................................... N Type


RF OUT ........................................................................................... 7/8 o 7/16
L4,L5,L6,L3 ............................................................ 53 cm /75Ω coaxial cable
L8,L9 ........................................................................ 27 cm/50Ω coaxial cable
L7 ............................................................................. 30 cm/50Ω coaxial cable

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DB elettronica telecomunicazioni s.p.a.

10 INSTALLATION
10.1 SYSTEM LAYING

A) Connect a load (50Ω antenna or dummy) to the connector located on the rear
control unit panel
B) Make sure the general switch is in on “0” position.
C) Connect an FM exciter (Pout<20W RMS) to the RF input located on the front
panel of the power control unit.
D) Check forward and reflected power for each amplifier using power control unit
meter: connect “MEAS. PLUG IN” socket to “FWD” or “REF” sockets on the amplifier
rack using the pin terminated cable; the values in Watt units can be read on the abacus
printed on the front panel of the power control unit.

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DB elettronica telecomunicazioni s.p.a.

10.2 REAR CONNECTION SCHEMATIC

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DB elettronica telecomunicazioni s.p.a.
11 TROUBLESHOOTING

In the following table the principal troubles system , the anomalies associated and
the possible solutions are listed.

ANOMALY TROUBLES POSSIBLE


SOLUTIONS
Turning on the general switch High sensibility main contactors Proceed like follows:
a release of the main 1) Release the mains contactors
contactors happens 2)turn on the general switch
3)turn on the main contactors
-The green “PWR” LED does The exciter signal is too weak Tune the input RF signal at a
not light to guarantee a full power higher value.
driving in this condition KN1000 can
operate with no risk even if it
cannot maintain its output
power constant and high
-The “50Ω“ LED lights There is an excessive RF If an adjustment is possible,
driving power reduce the exciter power level
until the indicator turns off,
then increase it again slightly
beyond the point at which
“PWR” indicator lights

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DB elettronica telecomunicazioni s.p.a.

-The “UNBAL“ LED lights Malfunction in one power stage Contact as soon as possible DB
service; meanwhile the
amplifier can keep on working
at reduced power

-The “VSWR“ LED lights Antenna malfunction If the indication of the forward
power doesn’t move far from
the rated value (i.e. 600W
instead of 1000W), there is an
impedance mismatch; if, instead
forward power is very low,
equalling in practice reflected
power, it is likely a break or a
short circuit in the output
coaxial cables. Though KN1000
in any case a safe operation is
assured, the radiated power will
result very low, suggesting a
maintenance intervention on the
antenna system
-The “OVERHEAT“ LED The blower does not work or The ALC board reduces
lights the room temperature exceeds automatically the output power
the maximum ratings level;
verify the blower functionality
and the room temperature; if
they are regular contact as soon
as possible DB service

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