FORMAT NO: FP-010/1

DAILY CHECK LIST

SECTION :GRINDING PLANT DATE FROM : DATE TO:
SL NO. EQUIPMENT TAG/NAME CHECK POINTS DAY-1 DAY-2 DAY-3 DAY-4 DAY-5 DAY-6 DAY-7 REMARKS
gear box oil level
abnormal sound if any
511WF150/CLINKER
1 belt condition
WEIGHFEEDER
belt running position
scrappercondition
gear box oil level
abnormal sound if any
511WF250/GYPSUM
2 belt condition
WEIGHFEEDER
belt running position
scrappercondition
gear box oil level
belt joint condition
side skirt
511BC600/BELT idler condition
3
CONVEYOR pulley lagging
chutes
any abnormal sound
ducts
gear box oil level
belt joint condition
side skirt
511BC605/BELT idler condition
4
CONVEYOR pulley lagging
chutes
any abnormal sound
ducts
belt condition
511MS601/MAGNETIC
5 oil level
SEPERATOR
abnormal sound if any
gear box oil level
belt joint condition
side skirt
521BC380/BELT idler condition
6
CONVEYOR pulley lagging
chutes
any abnormal sound
ducts
gear box oil level
belt joint condition
side skirt
idler condition
7 521BC40/BELT CONVEYOR
pulley lagging
chutes
any abnormal sound
ducts
belt condition
511MS043/MAGNETIC
8 oil level
SEPERATOR
abnormal sound if any
gear box oil level
belt joint condition
side skirt
idler condition
9 521BC44/BELT CONVEYOR
pulley lagging
chutes
any abnormal sound
ducts
abnormal sound if any
521BE030/CHAIN BUCKET gear box oil level
10
ELEVATOR fluid coupling oil leakage
tension rod movement
abnormal sound if any
521BE220/BUCKET
11 ELEVATOR (ball
mill outlet)
Page 1 of 17
 FORMAT NO: FP-010/1
DAILY CHECK LIST
SECTION :GRINDING PLANT DATE FROM : DATE TO:
SL NO. EQUIPMENT TAG/NAME CHECK POINTS DAY-1 DAY-2 DAY-3 DAY-4 DAY-5 DAY-6 DAY-7 REMARKS
521BE220/BUCKET gear box oil level
11 ELEVATOR (ball
mill outlet) fluid coupling oil leakage
tension rod movement
abnormal sound if any
200BE1/FLYASH gear box oil level
12
ELEVATOR fluid coupling oil leakage
tension rod movement
abnormal sound if any
597BE1/BUCKET gear box oil level
13
ELEVATOR fluid coupling oil leakage
tension rod movement
housing vibration
bearing temperature
511BF620/BAG FILTER & any abnormal sound
14 FAN(511FN622), ROTORY
AIRLOCK(511RF621) fan outlet dust if any
rotary airlock
coupling & spider
housing vibration
bearing temperature
521BF620/BAG FILTER & any abnormal sound
15 FAN(521FN622), ROTORY
AIRLOCK(521RF621) fan outlet dust if any
rotary airlock
coupling & spider
housing vibration
bearing temperature
521BF605/BAG FILTER & any abnormal sound
16 FAN(521FN607), ROTORY
AIRLOCK(521RF605, 521RF606) fan outlet dust if any
rotary airlock
coupling & spider
housing vibration
bearing temperature
521BF160/BAG FILTER & any abnormal sound
17 FAN(521FN162), ROTORY
AIRLOCK(521RF161) fan outlet dust if any
rotary airlock
coupling & spider
vibration of the system
bearing temperature
521BF500/BAG FILTER &
FAN(521FN520), ROTORY any abnormal sound
18
AIRLOCK(521RF510, coupling & spider
521RF511 )
any leakage
gland rope of the housing
vibration of the system
bearing temperature
19 521RF510/ROTORY FEEDER any abnormal sound
coupling & spider
gland rope of the housing
vibration of the system
bearing temperature
20 521RF511/ROTORY FEEDER any abnormal sound
coupling & spider
gland rope of the housing
vibration of the system
bearing temperature
any abnormal sound
coupling
21 521FN520/ BAG FILTER FAN
gland rope of the housing
housing grease nipple
impeller case
foundatin bolt
22 521CN550,521CN555/ CYLONE any leakage

vibration of the system

521RF615,521RF616/
23
ROTORY FEEDER
Page 2 of 17
 FORMAT NO: FP-010/1
DAILY CHECK LIST
SECTION :GRINDING PLANT DATE FROM : DATE TO:
SL NO. EQUIPMENT TAG/NAME CHECK POINTS DAY-1 DAY-2 DAY-3 DAY-4 DAY-5 DAY-6 DAY-7 REMARKS
bearing temperature
521RF615,521RF616/
23 any abnormal sound
ROTORY FEEDER
coupling & spider
gland rope of the housing
vibration of the system
bearing temperature
any abnormal sound
coupling
521FN390/ CYCLONE
24 gland rope of the housing
SUCTION FAN (seperator fan)
housing grease nipple
bearing oil level
impeller case
foundatin bolt
521SR310/GRID any type of leakages
25
SEPARATOR any abnormal sound
521SR300/DYNAMIC any type of leakages
26
SEPERATOR any abnormal sound
any type of leakages
any abnormal sound
gear box oil level
521MD302/DYNAMIC
27 coupling condition
SEPERATOR MAIN DRIVE
bearing vibration
cooling water flow
bearing temperature
any type of leakages
521LQ303/ SEPERATOR
28 any abnormal sound
LUBRICATION PUMP
oil level
531LQ110(M03)/PRE- any type of leakages
29 JACKING PUMP (ball any abnormal sound
mill inlet) oil level
any type of leakages
531LQ110(M01&M02)/ any abnormal sound
30 LUBRICATION PUMP
(ball mill inlet) coupling/spider
oil level
girth gear grease lub pump
pressure
all housing
531BM100/ BALL MILL all foundation bolts
grease pump
all air lines
grease drum level
any type of leakages
521HY110(M02)/ROLLER any abnormal sound
31
PRESS HYDRAULIC PUMP coupling/spider
oil level
any type of leakages
521HY110(M01)/ROLLER any abnormal sound
32 PRESS CONDITIONER
PUMP coupling/spider
oil level
any type of leakages
521LQ120(M02,M03)/ any abnormal sound
33
ROLLER PRESS FEED PUMP coupling/spider
oil level
any type of leakages
521LQ145(M01,M02)/ any abnormal sound
34 ROLLER PRESS FIXED END
(gear box lub. Pump) coupling/spider
oil level
any type of leakages
521LQ145(M03,M04)/ any abnormal sound
35 ROLLER PRESS MOVABLE
END (gear box lub. Pump) coupling/spider
oil level
safeset coupling

36 521RP100/ROLLER PRESS
Page 3 of 17

SECTION :GRINDING PLANT
SL NO. EQUIPMENT TAG/NAME
36 521RP100/ROLLER PRESS
FORMAT NO: FP-010/1
DAILY CHECK LIST
DATE FROM : DATE TO:
CHECK POINTS DAY-1 DAY-2 DAY-3 DAY-4 DAY-5 DAY-6 DAY-7 REMARKS
shear pin
gear box oil level
shaft seal
hydraulic cylindre
any type of leakages
GEAR BOX OIL LEVEL

ABNORMAL SOUND IF ANY

BELT CONDITION
BELT RUNNING POSITION
TAIL PULLEY LAGGING
HEAD PULLEY LAGGING
SNUB PULLEY

COUNTER WEIGHT PULLEY

CARRYING IDLERS@10*
CARRYING IDLERS@20*
37 100BC1/BELT CONVEYOR
CARRYING IDLERS@35*
SELF ALINGNING IDLERS
RETURN IDLERS

GAURD/HAOUSING/BAERING

BELT TENSION
DISCHARGE CHUTE
PIN GATE
SCRAPPER CONDITION
BELT JOINTS
SIDE SKIRT
VIBRATION
BEARING TEMPERATURE

ABNORMAL SOUND IF ANY

38 100BF1/BAG FILTER FAN OUTLET DUST IF ANY

ROTARY AIRLOCK
COUPLING AND SPIDER
PURGING
VIBRATION

ABNORMAL SOUND IF ANY

39 100FN1/BAG FILTER FAN
COUPLING AND BUSH
IMPLLER
vibration of the system
bearing temperature
any abnormal sound
40 100RA1/ROTARY AIRLOCL
coupling & spider
gland rope of the housing
any type of leakages
GEAR BOX OIL LEVEL

ABNORMAL SOUND IF ANY

BELT CONDITION
BELT RUNNING POSITION
TAIL PULLEY LAGGING
HEAD PULLEY LAGGING
SNUB PULLEY

COUNTER WEIGHT PULLEY

CARRYING IDLERS@10*
41 100BC2/BELT CONVEYOR CARRYING IDLERS@20*
CARRYING IDLERS@35*
SELF ALINGNING IDLERS
RETURN IDLERS
GAURD/HAOUSING/BAERING

BELT TENSION

Page 4 of 17
 41 100BC2/BELT CONVEYOR

FORMAT NO: FP-010/1

DAILY CHECK LIST
SECTION :GRINDING PLANT DATE FROM : DATE TO:
SL NO. EQUIPMENT TAG/NAME CHECK POINTS DAY-1 DAY-2 DAY-3 DAY-4 DAY-5 DAY-6 DAY-7 REMARKS
DISCHARGE CHUTE
PIN GATE
SCRAPPER CONDITION
BELT JOINTS
SIDE SKIRT
VIBRATION
BEARING TEMPERATURE

ABNORMAL SOUND IF ANY

42 100BF2/BAG FILTER FAN OUTLET DUST IF ANY

ROTARY AIRLOCK
COUPLING AND SPIDER
PURGING
VIBRATION

ABNORMAL SOUND IF ANY

43 100FN2/BAG FILTER FAN
COUPLING AND BUSH
IMPLLER
vibration of the system
bearing temperature
any abnormal sound
44 100RA2/ROTARY AIRLOCL
coupling & spider
gland rope of the housing
any type of leakages
any type of leakages
45 100DG1/DIVERTING GATE smooth operation
proper open/close limit
GEAR BOX OIL LEVEL

ABNORMAL SOUND IF ANY

BELT CONDITION
BELT RUNNING POSITION
TAIL PULLEY LAGGING
HEAD PULLEY LAGGING
SNUB PULLEY

COUNTER WEIGHT PULLEY

CARRYING IDLERS@10*
46 100BC3/BELT CONVEYOR CARRYING IDLERS@20*
CARRYING IDLERS@35*
SELF ALINGNING IDLERS
RETURN IDLERS
GAURD/HAOUSING/BAERING

BELT TENSION
DISCHARGE CHUTE
PIN GATE
SCRAPPER CONDITION
BELT JOINTS
SIDE SKIRT
VIBRATION
BEARING TEMPERATURE

ABNORMAL SOUND IF ANY

47 100BF3/BAG FILTER FAN OUTLET DUST IF ANY

ROTARY AIRLOCK
COUPLING AND SPIDER
PURGING
VIBRATION

ABNORMAL SOUND IF ANY

48 100FN3/BAG FILTER FAN
COUPLING AND BUSH
IMPLLER
vibration of the system

49 100RA3/ROTARY AIRLOCL Page 5 of 17

 FORMAT NO: FP-010/1
DAILY CHECK LIST
SECTION :GRINDING PLANT DATE FROM : DATE TO:
SL NO. EQUIPMENT TAG/NAME CHECK POINTS DAY-1 DAY-2 DAY-3 DAY-4 DAY-5 DAY-6 DAY-7 REMARKS
bearing temperature
any abnormal sound
49 100RA3/ROTARY AIRLOCL coupling & spider

gland rope of the housing

any type of leakages

GEAR BOX OIL LEVEL

ABNORMAL SOUND IF ANY

BELT CONDITION
BELT RUNNING POSITION
TAIL PULLEY LAGGING
HEAD PULLEY LAGGING
SNUB PULLEY

COUNTER WEIGHT PULLEY

CARRYING IDLERS@10*
50 100BC4/BELT CONVEYOR CARRYING IDLERS@20*
CARRYING IDLERS@35*
SELF ALINGNING IDLERS
RETURN IDLERS
GAURD/HAOUSING/BAERING
BELT TENSION
DISCHARGE CHUTE
PIN GATE
SCRAPPER CONDITION
BELT JOINTS
SIDE SKIRT
VIBRATION
BEARING TEMPERATURE

ABNORMAL SOUND IF ANY

51 100BF4/BAG FILTER FAN OUTLET DUST IF ANY

ROTARY AIRLOCK
COUPLING AND SPIDER
PURGING
VIBRATION

ABNORMAL SOUND IF ANY

52 100FN4/BAG FILTER FAN
COUPLING AND BUSH
IMPLLER
vibration of the system
bearing temperature
any abnormal sound
53 100RA4/ROTARY AIRLOCL
coupling & spider
gland rope of the housing
any type of leakages
GEAR BOX OIL LEVEL

ABNORMAL SOUND IF ANY

BELT CONDITION
BELT RUNNING POSITION
TAIL PULLEY LAGGING
HEAD PULLEY LAGGING
SNUB PULLEY

COUNTER WEIGHT PULLEY

CARRYING IDLERS@10*
54 100BC5/BELT CONVEYOR CARRYING IDLERS@20*
CARRYING IDLERS@35*
SELF ALINGNING IDLERS
RETURN IDLERS
GAURD/HAOUSING/BAERING

BELT TENSION

Page 6 of 17
 54 100BC5/BELT CONVEYOR

FORMAT NO: FP-010/1

DAILY CHECK LIST
SECTION :GRINDING PLANT DATE FROM : DATE TO:
SL NO. EQUIPMENT TAG/NAME CHECK POINTS DAY-1 DAY-2 DAY-3 DAY-4 DAY-5 DAY-6 DAY-7 REMARKS
DISCHARGE CHUTE
PIN GATE
SCRAPPER CONDITION
BELT JOINTS
SIDE SKIRT
VIBRATION
BEARING TEMPERATURE

ABNORMAL SOUND IF ANY

55 100BF5/BAG FILTER FAN OUTLET DUST IF ANY

ROTARY AIRLOCK
COUPLING AND SPIDER
PURGING
VIBRATION

ABNORMAL SOUND IF ANY

56 100FN5/BAG FILTER FAN
COUPLING AND BUSH
IMPLLER
vibration of the system
bearing temperature
any abnormal sound
57 100RA5/ROTARY AIRLOCL
coupling & spider
gland rope of the housing
any type of leakages
GEAR BOX OIL LEVEL

ABNORMAL SOUND IF ANY

BELT CONDITION
BELT RUNNING POSITION
TAIL PULLEY LAGGING
HEAD PULLEY LAGGING
SNUB PULLEY

COUNTER WEIGHT PULLEY

CARRYING IDLERS@10*
58 100BC6/BELT CONVEYOR CARRYING IDLERS@20*
CARRYING IDLERS@35*
SELF ALINGNING IDLERS
RETURN IDLERS
GAURD/HAOUSING/BAERING

BELT TENSION
DISCHARGE CHUTE
PIN GATE
SCRAPPER CONDITION
BELT JOINTS
SIDE SKIRT
VIBRATION
BEARING TEMPERATURE

ABNORMAL SOUND IF ANY

59 100BF6/BAG FILTER FAN OUTLET DUST IF ANY

ROTARY AIRLOCK
COUPLING AND SPIDER
PURGING
VIBRATION

ABNORMAL SOUND IF ANY

60 100FN6/BAG FILTER FAN
COUPLING AND BUSH
IMPLLER
vibration of the system
bearing temperature
any abnormal sound
61 100RA6/ROTARY AIRLOCL
coupling & spider

Page 7 of 17
 FORMAT NO: FP-010/1
DAILY CHECK LIST
SECTION :GRINDING PLANT DATE FROM : DATE TO:
61 100RA6/ROTARY AIRLOCL
SL NO. EQUIPMENT TAG/NAME CHECK POINTS DAY-1 DAY-2 DAY-3 DAY-4 DAY-5 DAY-6 DAY-7 REMARKS
gland rope of the housing
any type of leakages
GEAR BOX OIL LEVEL

ABNORMAL SOUND IF ANY

BELT CONDITION
BELT RUNNING POSITION
TAIL PULLEY LAGGING
HEAD PULLEY LAGGING
SNUB PULLEY

COUNTER WEIGHT PULLEY

CARRYING IDLERS@10*
62 100BC7/BELT CONVEYOR CARRYING IDLERS@20*
CARRYING IDLERS@35*
SELF ALINGNING IDLERS
RETURN IDLERS
GAURD/HAOUSING/BAERING

BELT TENSION
DISCHARGE CHUTE
PIN GATE
SCRAPPER CONDITION
BELT JOINTS
SIDE SKIRT
VIBRATION
BEARING TEMPERATURE

ABNORMAL SOUND IF ANY

63 100BF7/BAG FILTER FAN OUTLET DUST IF ANY

ROTARY AIRLOCK
COUPLING AND SPIDER
PURGING
VIBRATION

ABNORMAL SOUND IF ANY

64 100FN7/BAG FILTER FAN
COUPLING AND BUSH
IMPLLER
vibration of the system
bearing temperature
any abnormal sound
65 100RA7/ROTARY AIRLOCL
coupling & spider
gland rope of the housing
any type of leakages
100TT1/TRIPLER coupling & spider
66
PLATFORM any type of leakages
coupling & spider
67 100HP1/HYDRAULIC PUMP any type of leakages
oil level
100TT2/TRIPLER coupling & spider
68
PLATFORM any type of leakages
coupling & spider
69 100HP2/HYDRAULIC PUMP any type of leakages
oil level

SITE INCHARGE SECTION INCHARGE HOD

Page 8 of 17
 DESCRIPTION OF STATUS PENDING SIGNATURE OF SITE
S.NO. TARGET DATE ACTION TAKEN
ABNORMALITY /COMPLETE INCHARGE

SECTION INCHARGE HOD

 WEEKLY CHECK LIST DOCUMENT NO. FP-010/2
SECTION:- GRINDING SECTION
SL NO. EQUI. TAG NO/NAME CHECK POINT ACTION TAKEN STATUS REMARKS
gear box oil level
511WF150/CLINKER
1 bearing lubrication,condition
WEIGHFEEDER
check nut tension & belt tension
gear box oil level
511WF250/GYPSUM
2 bearing lubrication,condition
WEIGHFEEDER
check nut tension & belt tension
idler, belt ,bearing, coupling bush
3 511BC600/BELT CONVEYOR tail drum, head drum, drum lagging
gear box gear condition
idler, belt ,bearing, coupling bush
4 511BC605/BELT CONVEYOR tail drum, head drum, drum lagging
gear box gear condition
511MS601/MAGNETIC coupling, bearing
5
SEPERATOR gear box gear condition
idler, belt ,bearing, coupling bush
6 521BC380/BELT CONVEYOR tail drum, head drum, drum lagging
gear box gear condition
idler, belt ,bearing, coupling bush
7 521BC40/BELT CONVEYOR tail drum, head drum, drum lagging
gear box gear condition
coupling, bearing
511MS043/MAGNETIC
8 gear box gear condition
SEPERATOR
abnormal sound if any
idler, belt ,bearing, coupling bush
9 521BC44/BELT CONVEYOR tail drum, head drum, drum lagging
gear box gear condition
belt ,tail drum ,tie rod
521BE030/CHAIN BUCKET
10 bucket,head drum lagging
ELEVATOR
chain,sprocket
521BE220/BUCKET belt ,tail drum ,tie rod
11 ELEVATOR
(ball mill outlet) bucket,head drum lagging
belt ,tail drum ,tie rod
12 200BE1/FLYASH ELEVATOR
bucket,head drum lagging
597BE1/BUCKET ELEVATOR belt ,tail drum ,tie rod
13
bucket,head drum lagging
impeller condition and balancing
511BF620/BAG FILTER & fan foundation bolt
14 FAN(511FN622), ROTORY bearing base bolt and housing bolt
AIRLOCK(511RF621)
bearing and coupling,rotory air brg
bag filter air line and purzing
impeller condition and balancing
521BF620/BAG FILTER & fan foundation bolt
15 FAN(521FN622), ROTORY bearing base bolt and housing bolt
AIRLOCK(521RF621) bearing and coupling,rotory air brg
bag filter air line and purzing
impeller condition and balancing
521BF605/BAG FILTER & fan foundation bolt
16 FAN(521FN607), ROTORY bearing base bolt and housing bolt
AIRLOCK(521RF605, 521RF606)
bearing and coupling,rotory air brg
bag filter air line and purzing
impeller condition and balancing
fan foundation bolt
521BF160/BAG FILTER &
17 FAN(521FN162), ROTORY bearing base bolt and housing bolt
AIRLOCK(521RF161)
bearing and coupling,rotory air brg
bag filter air line and purzing
impeller condition and balancing
521BF500/BAG FILTER & fan foundation bolt
FAN(521FN520), ROTORY
18 bearing base bolt and housing bolt
AIRLOCK(521RF510,
521RF511 ) bearing and coupling,rotory air brg
bag filter air line and purzing
22 521CN550,521CN555/ CYLONE any leakage

521RF615,521RF616/ bearing base bolt and housing bolt

23
ROTORY FEEDER bearing and coupling,rotory air brg
impeller condition and balancing
521FN390/ CYCLONE
24
SUCTION FAN (seperator fan) fan foundation bolt
 531LQ110(M03)/PRE- any type of leakages
29 JACKING PUMP (ball any abnormal sound
mill inlet) oil level
pump assembly bolts
531LQ110(M01&M02)/ heat exchanger
30 LUBRICATION PUMP
(ball mill inlet/outlet) oil filter cleaning
coupling/spider
girth gear grease lub pump
all housing
all foundation bolts, bellow
pinion & gear teeth
531BM100
nozzle spray profile
grease pump
all air lines
grease drum level
pump assembly bolts
521HY110(M02)/ROLLER heat exchanger
31
PRESS HYDRAULIC PUMP oil filter
coupling/spider
pump assembly bolts
521HY110(M01)/ROLLER heat exchanger
32
PRESS CONDITIONER PUMP oil filter
coupling/spider
pump assembly bolts
521LQ120(M02,M03)/ heat exchanger
33
ROLLER PRESS FEED PUMP oil filter
coupling/spider
pump assembly bolts
521LQ145(M01,M02)/ heat exchanger
34 ROLLER PRESS FIXED END
(gear box lub. Pump) oil filter
coupling/spider
pump assembly bolts
521LQ145(M03,M04)/ heat exchanger
35 ROLLER PRESS MOVABLE
END (gear box lub. Pump) oil filter
coupling/spider
safeset coupling
shear pin
hydraulic gate & motorised gate
36 521RP100/ROLLER PRESS
shaft seal
hydraulic cylindre
all foundation bolts, bellow
idler, belt ,bearing, coupling bush
37 100BC1/BELT CONVEYOR
head drum, tail drum, laggings
impeller condition and balancing
fan foundation bolt
39 100FN1/BAG FILTER FAN
bearing base bolt and housing bolt
bearing and coupling,rotory air brg
bearing
40 100RA1/ROTARY AIRLOCL
rotor blades
idler, belt ,bearing, coupling bush
41 100BC2/BELT CONVEYOR
head drum, tail drum, laggings
impeller condition and balancing
fan foundation bolt
42 100BF2/BAG FILTER
bearing base bolt and housing bolt
bearing and coupling,rotory air brg
bearing
44 100RA2/ROTARY AIRLOCLK
rotor blades
any type of leakages
45 100DG1/DIVERTING GATE smooth operation
proper open/close limit
idler, belt ,bearing, coupling bush
46 100BC3/BELT CONVEYOR
head drum, tail drum, laggings
impeller condition and balancing
fan foundation bolt
48 100FN3/BAG FILTER FAN
bearing base bolt and housing bolt
bearing and coupling,rotory air brg
bearing
49 100RA3/ROTARY AIRLOCK
rotor blades
idler, belt ,bearing, coupling bush
50 100BC4/BELT CONVEYOR
head drum, tail drum, laggings
impeller condition and balancing

52 100FN4/BAG FILTER FAN

 fan foundation bolt
52 100FN4/BAG FILTER FAN
bearing base bolt and housing bolt
bearing and coupling,rotory air brg
bearing
53 100RA4/ROTARY AIRLOCL
rotor blades
idler, belt ,bearing, coupling bush
54 100BC5/BELT CONVEYOR
head drum, tail drum, laggings
impeller condition and balancing
fan foundation bolt
55 100BF5/BAG FILTER
bearing base bolt and housing bolt
bearing and coupling,rotory air brg
impeller condition and balancing
fan foundation bolt
56 100FN5/BAG FILTER FAN
bearing base bolt and housing bolt
bearing and coupling,rotory air brg
bearing
57 100RA5/ROTARY AIRLOCL
rotor blades
idler, belt ,bearing, coupling bush
58 100BC6/BELT CONVEYOR
head drum, tail drum, laggings
impeller condition and balancing
fan foundation bolt
60 100FN6/BAG FILTER FAN
bearing base bolt and housing bolt
bearing and coupling,rotory air brg
bearing
61 100RA6/ROTARY AIRLOCL
rotor blades
idler, belt ,bearing, coupling bush
62 100BC7/BELT CONVEYOR
head drum, tail drum, laggings
impeller condition and balancing
fan foundation bolt
64 100FN7/BAG FILTER FAN
bearing base bolt and housing bolt
bearing and coupling,rotory air brg
bearing
65 100RA7/ROTARY AIRLOCL
rotor blades
100TT1/TRIPLER coupling & spider
66
PLATFORM any type of leakages
coupling & spider
67 100HP1/HYDRAULIC PUMP any type of leakages
oil level
100TT2/TRIPLER coupling & spider
68
PLATFORM any type of leakages
coupling & spider
69 100HP2/HYDRAULIC PUMP any type of leakages
oil level

SITE INCHARGE SECTION INCHARGE HOD

 SECTION:- GRINDING PLANT LUBRICATION SCHEDULE DOCUMENT No.FP-505/1

OIL QTY OF OIL

S NO. EQUIPMENT TAG NO. EQU. PART FREQUENCY DONE DATE DUE DATE REMARKS
GRADE/TYPE IN LTR

511WF150/CLINKER
1 gear box servo iso vg 68 1.5 1-year
WEIGHFEEDER (Gear box)

511WF250/GYPSUM
2 gear box servo iso vg 68 1.2 1-year
WEIGHFEEDER
511BC600/BELT
3 gear box servo mesh-320 3.1 1-year
CONVEYOR
511BC605/BELT
4 gear box servo mesh-320 3.1 1-year
CONVEYOR
511MS601/MAGNETIC
5 gear box servo mesh-320 1.5 1-year
SEPERATOR
521BC380/BELT Servo Mesh SP
6 gear box 460 17 1-year
CONVEYOR
521BC40/BELT Servo Mesh SP
7 gear box 460 20 1-year
CONVEYOR
511MS043/MAGNETIC gear box servo mesh-320 1.5 1-year
8
SEPERATOR
521BC44/BELT
9 gear box servo mesh-320 16 1-year
CONVEYOR
521BE030/CHAIN
10 gear box servo mesh-320 90 1-year
BUCKET ELEVATOR
521BE220/BUCKET
11 ELEVATOR gear box servo mesh-320 50 1-year
(ball mill outlet)
200BE1/FLYASH
12 gear box servo mesh-320 75 1-year
ELEVATOR
597BE1/BUCKET gear box servo mesh-320 75 1-year
13
ELEVATOR
511BF620/BAG FILTER
14 ROTORY gear box servo mesh-320 1 1-year
AIRLOCK(511RF621)
521BF620/BAG FILTER
15 ROTORY gear box servo mesh-320 1 1-year
AIRLOCK(521RF621)
521BF605/BAG FILTER
ROTORY gear box servo mesh-320 1 1-year
16
AIRLOCK(521RF605,
521RF606)
521BF160/BAG FILTER
17 ROTORY gear box servo mesh-320 1 1-year
AIRLOCK(521RF161)
521BF500/BAG FILTER
ROTORY gear box servo mesh-320 1 1-year
18
AIRLOCK(521RF510,
521RF511 )
521RF615,521RF616/
19 gear box servo mesh-320 2 1-year
ROTORY FEEDER
521FN390/ CYCLONE
20 SUCTION FAN (seperator bearing servo iso vg 68 1.5 1-year
fan)
521MD302/DYNAMIC
21 SEPERATOR MAIN gear box servo mesh-320 90 1-year
DRIVE
 521LQ303/ SEPERATOR
22 bearing servo iso vg 68 4.2 1-year
LUBRICATION PUMP
531BM100/BALL MILL
23 tunion bearing servo mesh-320 210 1-year
INLET
24 531BM100/BALL MILL tunion bearing servo mesh-320 210 1-year
531BM100/BALL MILL gear box servo mesh-320 340 1-year
25
MAIN DRIVE
521HY110(M02)/ROLLER
mobile dte 25 iso
26 PRESS HYDRAULIC tank capacity vg-46 550 1-year
PUMP
mobile dte 25 iso
27 521RP100/ROLLER PRESS Hydraulic gate vg-68 350 1-year

521LQ120(M02,M03)/ SHC 636, iso vg-

28 ROLLER PRESS bearing 600 1-year
680
LUBRICATION PUMP
521RP100/ROLLER PRESS gear box Mobile 600 XP
29 560 1-year
(both end) 320 ISO VG 320
100BC1/BELT
30 gear box servo mesh-320 90 1-year
CONVEYOR
100RA1/ROTARY gear box servo mesh-320 1.5 1-year
31
AIRLOCL
100BC2/BELT gear box servo mesh-320 90 1-year
32
CONVEYOR
100RA2/ROTARY gear box servo mesh-320 1.5 1-year
33
AIRLOCL
100BC3/BELT
34 gear box servo mesh-320 90 1-year
CONVEYOR
100RA3/ROTARY
35 gear box servo mesh-320 1.5 1-year
AIRLOCL
100BC4/BELT
36 gear box servo mesh-320 90 1-year
CONVEYOR
100RA4/ROTARY gear box servo mesh-320 1.5 1-year
37
AIRLOCL
100BC5/BELT gear box servo mesh-320 90 1-year
38
CONVEYOR
100RA5/ROTARY gear box servo mesh-320 1.5 1-year
39
AIRLOCL
100BC6/BELT gear box servo mesh-320 90 1-year
40
CONVEYOR
100RA6/ROTARY
41 gear box servo mesh-320 1.5 1-year
AIRLOCL
100BC7/BELT gear box servo mesh-320 90 1-year
42
CONVEYOR
100RA7/ROTARY gear box servo mesh-320 1.5 1-year
43
AIRLOCL
3918.1

SITE INCHARGE SECTION INCHARGE HOD

 SECTION : GRINDING PLANT LUBRICATION SCHEDULE DOCUMENT NO. FP-505/1

EQUIPMENT TAG EQPT. TYPE OF REQUIRED QTY

SL NO. FREQ. DONE DATE DUE DATE REMARKS
NO. PART GREASE IN KG
511WF150/CLINKER
1 all bearing SERVO GEM EP-2 0.3 1-Month
WEIGHFEEDER
511WF250/GYPSUM
2 all bearing SERVO GEM EP-2 0.3 1-Month
WEIGHFEEDER
511BC600/BELT
3 all bearing SERVO GEM EP-2 1.2 1-Month
CONVEYOR
511BC605/BELT
4 all bearing SERVO GEM EP-2 1.2 1-Month
CONVEYOR
511MS601/
5 MAGNETIC all bearing SERVO GEM EP-2 0.3 1-Month
SEPERATOR
521BC380/BELT
6 all bearing SERVO GEM EP-2 1.5 1-Month
CONVEYOR
521BC40/BELT
7 all bearing SERVO GEM EP-2 1.2 1-Month
CONVEYOR
511MS043/
8 MAGNETIC all bearing SERVO GEM EP-2 0.3 1-Month
SEPERATOR
521BC44/BELT
9 all bearing SERVO GEM EP-2 1.5 1-Month
CONVEYOR

521BE030/CHAIN
10 all bearing SERVO GEM EP-2 1.5 1-Month
BUCKET ELEVATOR

521BE220/BUCKET
11 ELEVATOR all bearing SERVO GEM EP-2 1.5 1-Month
(ball mill outlet)
200BE1/FLYASH
12 all bearing SERVO GEM EP-2 1.5 1-Month
ELEVATOR
597BE1/BUCKET
13 all bearing SERVO GEM EP-2 1.5 1-Month
ELEVATOR
511BF620/BAG
14 FILTER ROTORY all bearing SERVO GEM EP-2 0.2 1-Month
AIRLOCK(511RF621)
521BF620/BAG
15 FILTER ROTORY all bearing SERVO GEM EP-2 0.2 1-Month
AIRLOCK(521RF621)
521BF605/BAG
16 FILTER ROTORY all bearing SERVO GEM EP-2 0.2 1-Month
AIRLOCK(521RF605,
521RF606)
521BF160/BAG
17 FILTER ROTORY all bearing SERVO GEM EP-2 0.2 1-Month
AIRLOCK(521RF161)
521BF500/BAG
FILTER ROTORY
18 all bearing SERVO GEM EP-2 0.2 1-Month
AIRLOCK(521RF510,
521RF511 )
521RF615,521RF616/
19 all bearing SERVO GEM EP-2 0.2 1-Month
ROTORY FEEDER
521MD302/ MOBIL SHC 432
20 all bearing 0.8 1-Month
SEPERATOR GREASE

531BM100/BALL
21 all bearing SERVO GEM EP-2 1.8 1-Month
MILL
531BM100/BALL GIRTH BECHEM BERULIT
22 16 1-Month
MILL GIRTH GEAR GEAR GA2500

100BC1/BELT
23 all bearing SERVO GEM EP-2 2.5 1-Month
CONVEYOR
100RA1/ROTARY
24 all bearing SERVO GEM EP-2 0.3 1-Month
AIRLOCL
100BC2/BELT
25 all bearing SERVO GEM EP-2 2.5 1-Month
CONVEYOR
100RA2/ROTARY
26 all bearing SERVO GEM EP-2 0.3 1-Month
AIRLOCL
100BC3/BELT
27 all bearing SERVO GEM EP-2 2.5 1-Month
CONVEYOR
100RA3/ROTARY
28 all bearing SERVO GEM EP-2 0.3 1-Month
AIRLOCL
100BC4/BELT
29 all bearing SERVO GEM EP-2 2.5 1-Month
CONVEYOR
100RA4/ROTARY
30 all bearing SERVO GEM EP-2 0.3 1-Month
AIRLOCL
100BC5/BELT
31 all bearing SERVO GEM EP-2 2.5 1-Month
CONVEYOR
 100RA5/ROTARY
32 all bearing SERVO GEM EP-2 0.3 1-Month
AIRLOCL
100BC6/BELT
33 all bearing SERVO GEM EP-2 2.5 1-Month
CONVEYOR
100RA6/ROTARY
34 all bearing SERVO GEM EP-2 0.3 1-Month
AIRLOCL
100BC7/BELT
35 all bearing SERVO GEM EP-2 1.2 1-Month
CONVEYOR
100RA7/ROTARY
36 bearing SERVO GEM EP-2 0.3 1-Month
AIRLOCL
511BF620/BAG
FILTER
37 FAN(511FN622), bearing SERVO GEM EP-2 0.8 1-Month
ROTORY
AIRLOCK(511RF621)
521BF620/BAG
FILTER &
38 FAN(521FN622), bearing SERVO GEM EP-2 0.8 1-Month
ROTORY
AIRLOCK(521RF621)
521BF605/BAG
FILTER &
39 FAN(521FN607), bearing SERVO GEM EP-2 1 1-Month
ROTORY
AIRLOCK(521RF605,
521RF606)

521BF160/BAG
FILTER &
40 FAN(521FN162), bearing SERVO GEM EP-2 1 1-Month
ROTORY
AIRLOCK(521RF161)

521BF500/BAG
FILTER &
FAN(521FN520),
41 bearing SERVO GEM EP-2 1 1-Month
ROTORY
AIRLOCK(521RF510,
521RF511 )

100FN1/BAG FILTER
42 bearing SERVO GEM EP-2 0.6 1-Month
FAN
100RA1/ROTARY
43 bearing SERVO GEM EP-2 0.2 1-Month
AIRLOCL
100FN2/BAG FILTER
44 bearing SERVO GEM EP-2 0.6 1-Month
FAN
100RA2/ROTARY
45 bearing SERVO GEM EP-2 0.2 1-Month
AIRLOCL
100DG1/DIVERTING
46 bearing SERVO GEM EP-2 0.2 1-Month
GATE
100FN3/BAG FILTER
47 bearing SERVO GEM EP-2 0.6 1-Month
FAN
100RA3/ROTARY
48 bearing SERVO GEM EP-2 0.2 1-Month
AIRLOCL

100BC4/BELT
49 all bearing SERVO GEM EP-2 1.2 1-Month
CONVEYOR
100FN4/BAG FILTER
50 all bearing SERVO GEM EP-2 0.8 1-Month
FAN
100RA4/ROTARY
51 bearing SERVO GEM EP-2 0.2 1-Month
AIRLOCL
100BC5/BELT
52 all bearing SERVO GEM EP-2 1.2 1-Month
CONVEYOR
100FN5/BAG FILTER
53 bearing SERVO GEM EP-2 0.6 1-Month
FAN
100RA5/ROTARY
54 bearing SERVO GEM EP-2 0.2 1-Month
AIRLOCL
100BC6/BELT
55 all bearing SERVO GEM EP-2 0.8 1-Month
CONVEYOR
100FN6/BAG FILTER
56 bearing SERVO GEM EP-2 0.6 1-Month
FAN
100RA6/ROTARY
57 bearing SERVO GEM EP-2 0.2 1-Month
AIRLOCL
100BC7/BELT
58 all bearing SERVO GEM EP-2 0.8 1-Month
CONVEYOR
100FN7/BAG FILTER
59 all bearing SERVO GEM EP-2 0.5 1-Month
FAN
100RA7/ROTARY
60 bearing SERVO GEM EP-2 0.2 1-Month
AIRLOCL
66.4

SITE INCHARGE SECTION INCHARGE HOD