J.K.

CEMENT WORKS, JHARLI

BALL MILL CHECK LIST FOR PREVENTIVE MAINTENACE - 521MD225

Inspection Item

Check that Gear box lubrication system for proper functioning

Cleaning of oil filters and filter elements

Check lubrication pipes for leaks
General inspection for cracks and damage.
Check the lining for wear, damage and cracks.
Monthly Check
Check the slotted plates for wear, damage and cracks
List
Check the inlet and discharge device for leaks and wear

Check the mill bearing arrangement

Check the fittings of the water injection

Loosness of bearing, gear box & coupling fitting bolts
Every 6 months
Loosness of scoops for damage and wear
check list

GIRTH GEAR WITH PINION CHECK LIST FOR PREVENTIVE MAINTENACE -

521MD225

Genral inspection for cracks, leaks and damage

General visual check of tooth flank condition and tooth bearing pattern, check for
Monthly Check abnormal noises
list
Check for Girth gear lubrication spray pattern, indicators, for tightness, for cleanliness.

Every 03 Months
Check the felt seals of the girth gear guard
Check list
 J.K.CEMENT WORKS, JHARLI
DEEP BUCKET CONVEYOR CHECK LIST FOR PREVENTIVE MAINTENANCE
Inspection Item
Interference by foreign matter
Adhesion of material on buckets
Monthly Check List
Loosness of Buckets fitting bolts
Loosness of bearing, gear box & coupling fitting bolts
Wear of tooth bottom of sprocket
Loosness of fitting bolt & nut
Loosness of setbolts
Every two months Wear of feed & discharge opening
Chain tension
Roller wear
Link plate wear
 J.K.CEMENT WORKS, JHARLI

MAHINDRA CHAIN BUCKET ELEVATOR CHECK LIST FOR PREVENTIVE MAINTENACE

Inspection Item

Monthly Check List

Every two months

 J.K.CEMENT WORKS, JHARLI

HINDRA CHAIN BUCKET ELEVATOR CHECK LIST FOR PREVENTIVE MAINTENACE

Inspection Item
Interference by foreign matter
Material collected inside tail casing
Deformation (bend) of attachment [bend of chain link bolts]
Adhesion of material on buckets
Loosness of Buckets fitting bolts
Deformation & odd fall bucket
Loosness of bearing, gear box & coupling fitting bolts
Wear of tooth bottom of sprocket
Looseness of fixing key of sprocket
Centering through
Loosness of fitting bolt & nut
Loosness of setbolts
Wear of feed & discharge opening
Looseness of casing bolts
Chain tension
 J.K.CEMENT WORKS, JHARLI
BEUMER BELT BUCKET ELEVATOR CHECK LIST FOR PREVENTIVE MAINTENANCE
Inspection Item
Interference by foreign matter
Material collected inside tail casing
Monthly Check Greasing of take-up screws
List Adhesion of material on buckets
Deformation & odd fall bucket
Loosness of bearing, gear box & coupling fitting bolts
wear and tear of coupling {wear & tear must not exceed 2/3 of thickness}
Wear of feed & discharge opening
Every three
Looseness of casing bolts
months
belt tightness
Loosness of Buckets fitting bolts
belt slip
take-up station movement
visual inspection of head and tail drum
Every six months
visual inspection of belt like belt edges or the surfaces damaged, belt run in
straight and centeral way, belt clamping connection
looseness of belt clamping bolts
visual check :signs of corrosion, deformation of subassemblies, welding seams of
Annually
cracks
 J.K.CEMENT WORKS, JHARLI
SEPARATOR FAN CHECK LIST FOR PREVENTIVE MAINTENANCE
Inspection Item

Monthly Check List (Shut down

maintenance)

Every six months (Shut down maintenance)

 J.K.CEMENT WORKS, JHARLI
FAN CHECK LIST FOR PREVENTIVE MAINTENANCE
Inspection Item
open inspection door and clean the impeller blades
erosion of impeller

overlap and cone gap

inlet damper flaps movement

 J.K.CEMENT WORKS, JHARLI
RUBBER BELT CONVEYOR CHECK LIST FOR PREVENTIVE MAINTENANCE
Inspection Item
Bearing conditions (checked acc to CM data)
visual inspection of belt like belt edges or the surfaces damaged, belt run in straight and
centeral way
Monthly Belt running off at head pulley and tail pulley/bend pulley
Check Excessive wear on bottom side/carrying side of belt
List Loosness of bearing, gear box & coupling fitting bolts
Belt tension
Wear of feed & discharge opening
Pulley conditions
 J.K.CEMENT WORKS, JHARLI
CHECK LIST FOR PREVENTIVE MAINTENANCE
Inspection Item

Every 4 Weeks Check List

Every 6 months check list

 J.K.CEMENT WORKS, JHARLI
CHECK LIST FOR PREVENTIVE MAINTENANCE
Inspection Item
Check that Gear box lubrication system for proper functioning
Check that the antifriction (bottom) bearing and the labyrinth seals are reciving sufficient lubricant
Check lubrication pipes for leaks
General inspection of the separator for cracks and leaks
Check for wear of grit cylinder, grit cone and guide vanes
Check for wear at sealing
Check for wear at the protective pipes for the tension rods and lubrication piping
Check for wear at the rotor blades
Check for wear at the wear protection lining
Check for wear at the distributing plate and at material feed system
Loosness of bearing, gear box & coupling fitting bolts
Loosness of bolts
 J.K.CEMENT WORKS, JHARLI
WEIGH FEEDER CHECK LIST FOR PREVENTIVE MAINTENANCE
Inspection Item
Monthly Check
List
 J.K.CEMENT WORKS, JHARLI
WEIGH FEEDER CHECK LIST FOR PREVENTIVE MAINTENANCE
Inspection Item
metallic abrasion of the pulley bearing spacer rings
inspect the threaded connection to the shaft (clamping ring) to see whether it has loosened.