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Solar Energy 105 (2014) 71–81
www.elsevier.com/locate/solener
Received 21 August 2013; received in revised form 18 February 2014; accepted 28 March 2014
Available online 4 May 2014
Abstract
With an extended lumped capacitance method applied to account for the internal heat conduction resistance in a solid (for Biot num-
ber larger than 0.1), a general model of thermal energy storage with various solid–fluid structural combinations is presented and verified
using numerical results. The thermal energy storage system has a heat transfer fluid (HTF) flowing through a packed bed of solid mate-
rials structured in different configurations, such as in the form of solid pebbles, parallel plates, solid rod-bundles, or solids with fluid
tubes imbedded through them. The model of energy conservation in the liquid and solid is transient, one-dimensional in nature, due
to the introduction of a modified lumped capacitance method that counts for the effect of three-dimensional heat conduction in the solid
structures. The computational workload using this modified model is significantly less compared to that of a comprehensive CFD anal-
ysis. Numerical results obtained from a CFD analysis of the thermal energy storage in the solid and liquid are used to verify the model.
The CFD simulated results of temperatures of HTF are compared with the 1D model results, and they show excellent agreement. In
conclusion, the 1D model is recommended as a convenient and accurate tool for general analysis and sizing of thermal energy storage
containers that have various solid–fluid structural combinations.
Ó 2014 Published by Elsevier Ltd.
Keywords: Thermal energy storage; Extended lumped capacitance; Effective heat transfer coefficient; CFD results; Verification
http://dx.doi.org/10.1016/j.solener.2014.03.038
0038-092X/Ó 2014 Published by Elsevier Ltd.
72 P. Li et al. / Solar Energy 105 (2014) 71–81
by Li et al. (2011a,b) and Van Lew et al. (2009) who devel- 2Δx
oped a numerical model to solve a group of simplified 1D (b) Packed solid flat plates with HTF passing through
transient energy equations proposed by Schumann (1929), the channels in a tank
describing the heat transfer and energy storage/extraction
between the HTF and the packed-bed solid material. The z r
numerical model is robust and efficient in carrying out a
great number of calculations (for a large number of charg-
ing and discharging cycles) for sizing the thermal storage
tanks of various levels of energy storage demand. The
Schumann equations were constructed without considering R
H
the internal heat conduction resistance in the solid thermal
storage material, which is commonly known as the lumped
capacitance assumption, and are only accurate when the
Biot number is sufficiently small, typically less than 0.1. r
In practical applications, where the characteristic scale
of the solid thermal storage material is large, the internal (c) Packed solid cylinders with HTF passing along in a tank
thermal resistance becomes significant. If one still wants
to take the advantage of the 1D model represented by
z
the Schumann equations and the corresponding numerical
method of solution as mentioned above, a correction to the
lumped capacitance method is inevitable.
Earlier in the 1970s, Bradshaw et al. (1970) and Jeffreson
(1972) conducted a pioneering work to extend the use of
the lumped capacitance method for spherical solid material H
to accommodate the circumstances when the temperature
distribution within the solid material cannot be ignored
(at Biot number larger than 0.1). The key idea of their work
is the introduction of a corrected, or an effective heat trans- r
fer coefficient, heff, to replace the intrinsic heat transfer
a b
coefficient h between the solid material and the HTF. A
very important extension of this method has been con- (d) Solid thermal storage material with HTF tubes
ducted by Xu et al. (2012) for solid objects like flat plates, passing through in a tank
infinite long cylinders, and infinite long tubes for Biot Fig. 1. Four typical solid–fluid structural combinations of thermal storage
numbers up to 100 with sufficient accuracy. Combining systems ( solid thermal storage material; HTF).
P. Li et al. / Solar Energy 105 (2014) 71–81 73
Table 1
The effective heat transfer coefficient of solid filler material of different structures (Xu et al., 2012).
Characteristic length for Biot number Effective heat transfer coefficient heff
1
Sphere r/3 1 r
hþ5k r
1
Plate Dx = x2 x1 1 Dz
hþ3k r
See Fig. 1 (b) for definition of x1, x2
1
Cylinder r/2 1þ r
h 4k r
2 2 1
Tube with HTF inside, and outer boundary insulated (b a )/2a 2 4
1 1 a3 ð4b a2 Þþab ½4Lnðb=aÞ3
hþk r
See Fig. 1(d) for definition of a, b 4ðb2 a2 Þ
2
the corrections by Bradshaw et al. (1970) and Jeffreson for cases in Fig. 1(b–d), defined as the ratio of the volume
(1972), as well as by Xu et al. (2012), the heat transfer of of fluid over the total volume of the storage tank. For the
all typical shaped solid objects (as shown in Fig. 1) with case of packed spherical pebbles shown in Fig. 1(a), Van
heat transfer fluid can be considered. For convenient refer- Lew et al. (2011) gave the governing equations of the
ence, Table 1 lists the formulas of the effective heat transfer energy balance for the fluid and solid as
coefficient heff, on the basis of the intrinsic heat transfer
@T f @T f hS filler
coefficients h, for the four fluid–solid structural combina- þU ¼ ðT LM T f Þ ð1Þ
tions shown in Fig. 1. @t @z qf C f epR2
It is important to note that the four typical configura- @T LM hS filler
tions of dual-media thermal energy storage system illus- ¼ ðT LM T f Þ ð2Þ
@t qr C r ð1 eÞpR2
trated in Fig. 1 can be generally described as a system of
HTF flowing through a porous medium, where the physical where Tf denotes the fluid temperature; TLM denotes a
relationship between HTF and the porous thermal storage lumped temperature of the solid particles; h is the intrinsic
material becomes a general phenomenon. In fact, the so- heat transfer coefficient between the solid filler material and
called solid medium can also be another fluid for energy HTF; qf and Cf are the density and specific heat of HTF,
storage, as long as it is separated from the HTF. In practi- respectively; qr and Cr are the density and specific heat
cal application, a large-sized solid material structure can for solid (typically rocks) filler material; R is the radius
make the Biot number for the heat conduction in the solid of the storage tank; and e is the porosity. The hot HTF
material above 0.1. Therefore, one has to consider inclu- flows downward through the packed bed during heat
sion of the effective heat transfer coefficient heff, so that charging, and the cold HTF flows upward during heat dis-
the Schumann equations still might be used to obtain accu- charging. The fluid inlet (at the top during charging and at
rate solutions to the problem. the bottom during discharging) always has z = 0. The flow
Before recommending incorporation of the effective heat velocities are assumed to have a uniform radial distribu-
transfer coefficient heff into the 1D transient model tion, which Yang and Garimella (2010) have proven to
(described by Schumann equations) for general and accu- be reasonable for packed beds. Other assumptions include:
rate analysis of the four types of thermal energy storage no heat conduction between the spheres/particles, negligent
scenarios, a validation by experimental data or verification axial heat conduction in HTF, and no heat loss from the
using data from a comprehensive numerical analysis has to walls of the tank.
be conducted (ASME V&V, 2009; Oberkampf and In cases where the solid material is not in the form of
Trucano, 2002). For thermal storage with solid spherical spheres packed as shown in Fig. 1(a) but in a form such
pebbles, the 1D transient model with the effective heat as those shown in Fig. 1(b–d), equivalent porosity must
transfer coefficient heff has been compared to and validated be used. With equivalent porosity, the same governing
by Valmiki et al. (2012) with experimental data. In the cur- equations can be used, however, an effective heat transfer
rent work, a comprehensive CFD-based analysis of the coefficient heff, as given in Table 1, must be used to replace
heat transfer and energy storage of the other three solid– the original (or intrinsic) heat transfer coefficient h in Eqs.
fluid structural combinations will be conducted and the (1) and (2). This treatment is an innovative approach pro-
numerical results will be used to verify the 1D transient posed by the authors and will be verified in the following
model in which the Schumann equations and effective heat work.
transfer coefficient heff are generally applied. The parameter Sfiller in the governing equations, Eqs. (1)
and (2), is the total surface area of solid thermal storage
2. The 1D transient mathematical modeling for general material in contact with HTF per unit length of the thermal
thermal storage systems storage tank (see Li et al., 2011a for details on obtaining
this parameter). As a consequence, the heat transfer and
All four solid–fluid configurations in Fig. 1 are generally energy balance in the solid–fluid structural combinations
viewed as systems with HTF flowing through a porous in Fig. 1(b–d) can all be analyzed by only considering
medium, each should have porosity, or equivalent porosity one typical volume, which includes a typical solid and fluid
74 P. Li et al. / Solar Energy 105 (2014) 71–81
region as indicated on the right-side of each of the config- Under the assumption of no heat loss from the thermal
urations in Fig. 1. For the case of plates, the length in the storage tank, it is reasonable that the equilibrium tempera-
direction normal to the paper in Fig. 1(b) is chosen to be a ture between HTF and the solid filler material at the end of
unit length of L ¼ 1:0 m. As a result, the flow channel will one charge or discharge will necessarily be the initial condi-
have a ratio of L/Df > 20, where Df is the width of the flow tion of the next discharge or change process in the thermal
channel. Table 2 gives the obtained Sfiller for the other three storage cycle. This connects the discharge and charge pro-
cases in Fig. 1. cesses so that results of a number of periodic charges and
discharges can be obtained.
3. Incorporating the extended lumped capacitance method in For the initial condition of fluid and filler material in
the model any charging or discharging process, t* = 0; hr = hf, which
is the equilibrium state after settling down from the last
In this section, dimensionless governing equations will process.
be introduced in a standard format. The extended lumped For the inlet condition, z* = 0 and hf = 1 for a charging
capacitance method will also be incorporated. The solu- process; otherwise hf = 0 for a discharging process.
tions of the temperature distribution of a thermal storage The hr at the inlet boundary can be directly calculated
tank for different solid–fluid structural combinations will using Eq. (6) from the known inlet fluid temperature.
be provided in the following section.
3.3. Operation conditions for current simulations
3.1. Dimensionless governing equations introduced with
corrected heat transfer coefficient A pair of heat transfer fluid and thermal storage mate-
rial has been chosen for the 1D model as well as the
For the general situation, the heat transfer coefficient h CFD study for the purpose of comparison and verification.
in Schumann equations (Eqs. (1) and (2)) must be replaced The high temperature of fluid in charge process is 390 °C
by the corrected heat transfer coefficient heff. (663.15 K) and the low temperature of fluid flowing into
Considering the following dimensionless variables, the tank during a discharge is 310 °C (583.15 K). The heat
hf ¼ ðT f T L Þ=ðT H T L Þ ð3:aÞ transfer fluid is Hitec molten salt (Becker, 1980), having
properties of kinetic viscosity mf ¼ 1:17 106 m2 =s, heat
hr ¼ ðT LM T L Þ=ðT H T L Þ ð3:bÞ capacity Cpf = 1549.12 J/kg K, density qf = 1794.07 kg/
z ¼ z=H ð3:cÞ m3, and thermal conductivity kf = 0.57 W/m K. The
thermal storage material is another molten salt with
t ¼ t=ðH =U Þ ð3:dÞ
properties of qr ¼ 1680 kg=m3 , C r ¼ 1560 J=ðkg KÞ, and
the modified dimensionless Schumann equation for HTF is k r ¼ 0:61 W=ðm KÞ. The required time period for energy
obtained as charge and discharge is 4 h each.
The three cases of solid–fluid structural combinations,
@hf @hf 1
þ ¼ ðhr hf Þ ð4Þ as shown in Fig. 1(b–d), were calculated using the method
@t @z sr
of characteristics based on the 1D model. For the conve-
where nience of defining the dimensions of the solid and liquid
area, as well as the computational domain for CFD analy-
U qf C f epR2 sis, an equivalent control volume was defined. For the
sr ¼ ð5Þ
H heff S filler bundle of solid rods or the fluid tubes in Fig. 1(c) and
Furthermore, the modified dimensionless Schumann (d), we may consider that each rod or tube has a control
equation for filler material is in the form area enclosed by a hexagon as shown in Fig. 2. The outer
boundary surface is thermally insulated. In the CFD
@hr H CR analysis, the hexagon is equivalent to a circle in the same
¼ ðhr hf Þ ð6Þ
@t sr area. A comprehensive 3D simulation using the commer-
where cial software package ANSYS Fluent6.3@ proved that
the computational results of energy storage for the control
qf C f e volume in Fig. 2(a) agree with that from the equivalent
H CR ¼ ð7Þ
qr C r ð1 eÞ control volume in Fig. 2(b) (the results and comparison
P. Li et al. / Solar Energy 105 (2014) 71–81 75
Table 3
Dimensions of the fluid channels and solid thermal storage structure.
Equivalent Equivalent outer diameter Deq Diameter d Sr Fluid channela 2x1 Solid platea 2(x2 x1)
porosity e (mm) (mm) (mm) (mm)
Plate case 0.33 No No 2.0 4.56 9.25
Cylinder case 0.33 43.5 35.6 0.1118 No No
Tube case 0.33 43.5 25.0 0.0785 No No
a
See definition of x1, x2 in Fig. 1(b).
Table 4
Parameters in the simulation of 1D transient model.
Hydraulic diameter for Nu number (constant heat Intrinsic heat transfer coefficient Effective heat transfer coefficient sr HCR
Re and Nu flux) h(W/m2 K) heff(W/m2 K)
Plate case (Dh = 4x1) 8.24 305 221 0.0039 0.5223
Cylinder case 5.18 (inner wall) (outer wall 352 99 0.0087 0.5223
(Dh = Deq d) no heat flux)
Tube case (Dh = d) 4.36 94 64 0.0366 0.5223
76 P. Li et al. / Solar Energy 105 (2014) 71–81
@ V~ ~ ¼ 1 rp þ mr2 V~
þ ðV~ rÞV ð10Þ
@t q
@T
þ ðV~ rÞT ¼ kr2 T ð11Þ
@t
Because of the thermocline effect (hot fluid on top of
cold fluid) in thermal storage tanks, typically there is no
natural convection to consider. The computational
domains and boundary conditions of the three cases are
described in the following:
and @T
@r
¼ 0. At the outer boundary, in the r direction, 2D axisymmetric coordinate to study the flow and energy
ur = 0, @u z
¼ 0, and @T ¼ 0. At the solid walls of z = 0 storage.
@r @r
and z = H, uz = 0, ur = 0, and @T @z
¼ 0. At the outflow
5.3. Grid and time step independent study
boundary, fully developed boundary conditions are:
ur = 0, @u z @t
¼ 0, and @z ¼ 0.
@z A grid-independent study was conducted to choose a
(3) For the tubes surrounded by solid areas, as shown in grid number that ensured high accuracy of computational
Fig. 1(d), a tube and the equivalent circular solid area results at a reasonable computational load. The flow and
around the tube are included in the computational heat transfer fields were computed in 2D with cell numbers
uz
domain. At the centerline of the tube, ur = 0, @r ¼ 0, of 10000, 20,000, 40,000, 60,000, and 80,000. For this
@T
and @r ¼ 0. At the outer boundary, in the r direction, study, we also assume the initial condition that the thermal
uz = 0, ur = 0 and @T@r
¼ 0. At the solid walls of z = 0 storage tank is fully charged to a high temperature of
and z = H, uz = 0, ur = 0 and @T @z
¼ 0. At the outflow 663.15 K, and the cold HTF with constant temperature
boundary, fully developed boundary conditions are: 583.15 K flows into the tank with a constant velocity of
ur = 0, @u z
¼ 0, and @T ¼ 0. The fluid and solid inter- V inlet ¼ 1:36 103 m=s to extract the heat for 4 h. The
@z @z
faces inside the computational domain have conju- temperature of HTF at 1.0 m downstream of the inlet
gated heat transfer, which can be typically treated was examined for the transient process. It was found that
in the software package ANSYS Fluent@. the relative difference of the temperature at this location
and any time instance during 4 h has a variation of no
more than 10% when increasing the cell number from
10,000 to 20,000. The variation went down to 2.5% from
5.2. Computational procedures
20,000 to 40,000, and 0.86% from 40,000 to 60,000, and
0.33% from 60,000 to 80,000. Consequently, 60,000 cells
To verify the reasonable simplification of the hexagonal
were adopted for the computational domains in all the for-
control volume into a circular control volume as shown in
mal computations of the study.
Fig. 2, a 3D comprehensive CFD analysis for the heat
The time step for the transient flow field computation
transfer and thermal storage was conducted. For this anal-
was set as 2 s, based on the time-step independence analy-
ysis, the thermal storage tank is assumed to have been fully
sis. Time steps of 0.5 s, 1 s, 2 s, 4 s and 5 s were tested in the
charged to a high temperature of 663.15 K, and the cold
computations. It was found that the relative difference of
HTF with constant temperature 583.15 K flows into the
the temperature of HTF at the location of 1 m from the
tank with a constant velocity of V inlet ¼ 1:36 103 m=s
inlet had a variation of 0.16% when increasing the time step
to extract the heat for 4 h. The average temperature of
from 0.5 s to 1 s. The variation was 0.83% from 1 s to 2 s,
HTF at 1.0 m downstream of the inlet has been chosen
1.95% from 2 s to 4 s, and 3.67% from 4 s to 5 s.
for comparison between the two computational domains.
Consequently, a small time step of 2s was chosen for the
As shown in Fig. 4, the results of temperature versus time
computation of the transient process. At each time step
in the simulated period match very well between the two
of computation, convergence is checked to meet a conver-
cases. This firmly supports that the hexagonal domain
gence criterion.
can be simplified to an equivalent circular domain with suf-
ficient accuracy and, therefore, the CFD analysis can use a
5.4. Comparison of CFD results and the results from 1D
modeling
More numerical computations and 1D simulations were Comparing the results from Figs. 7 and 5, it can be seen
conducted for higher flow velocities of 2V inlet and 3V inlet . that the discharged fluid temperature decreases faster and
Comparison between CFD and 1D modeling for the tem- earlier at higher fluid velocities. This is because the greater
perature of HTF at the exit of the tank during a typical dis- fluid velocity results in a greater amount of heat being
charging process for cyclic steady state is given in Fig. 7. removed from the solid thermal storage material.
The 1D modeling results agree with the CFD results very Comparing the discharged HTF temperatures from the
well. plate, cylinder, and tube in Figs. 5 and 7, it is seen that
80 P. Li et al. / Solar Energy 105 (2014) 71–81
the plate retains higher temperatures for a longer time the China Scholarship Council for the financial support of
before degradation. This phenomenon can be explained his 15 months’ study at the University of Arizona.
by the plate’s relatively higher effective heat transfer coeffi-
cient as well as larger heat transfer area, as seen in Tables 3 References
and 4; therefore, the plate can store and withdraw more
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Acknowledgments 19.
Van Lew, J., Li, P.-W., Chan, C.-L., Karaki, W., Stephens, J., 2011.
Analysis of heat storage and delivery of a thermocline tank having
The authors are grateful for the support from the U.S.
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Department of Energy and National Renewable Energy Xu, B., Li, P.-W., Chan, C.-L., 2012. Extending the validity of lumped
Laboratory under DOE Award: DE-FC36-08GO18155. capacitance method for large Biot number in thermal storage
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