Cambodia Leader Energy 1x150MW CFB Plant

1.0 Design Criteria

The following conditions have been considered in the Plant design to meet the
performance requirements.

1.1 Site Conditions

Parameter Unit Minimum Guarantee Maximum

Point
Ambient Air Temperature °C 21 28 40

Ambient Air Pressure mbar 970 1013 1030

Power Factor (Lagging) - 0.85

Relative Humidity % 76 80 98

Annual Rainfall (mean) mm - 3200

24 Hours Rainfall mm - 136.4

Site Grade Elevation (above m - - 10

mean sea level)

Wind Speed Average m/s - 3~6

Seismic Design Condition - U.B.C. Zone 1

according to US Uniform
Building Code (UBC 1997)

Cooling water temperature degC 28 30 32

(Sea water)

1.2 Fuel Analysis (Coal)

Following Coal Analysis has been considered for the Plant Design (the fuel
analysis is same as being fired in the existing Plant):

Unit Minimum Maximum

Proximate Analysis
Total Moisture (% a.r) 7.5 35
Calorific value (HHV) Kcal/kg 4975 6900
(a.d)
Ash (% a.d) 4 15
Volatile Matter (% a.d) 25.5 47

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Fixed Carbon (% a.d) 30 57

Inherent Moisture (% a.d) 2.5 25
Sulphur (S) (% a.d) 0.05 1.2
Hardgrove Index (HGI) 38

Ultimate Analysis
Carbon (C) (%d.a.f 60 88.5
)
Hydrogen (H) (%d.a.f 3 10
)
Nitrogen (N) (%d.a.f 0.5 2.0
)
Oxygen (O) (%d.a.f 5.0 27.5
)

Ash Analysis (dry basis)

SiO2 % 42.0 71.5
Al2O3 % 21.0 18.2
Fe2O3 % 16.0 2.8
CaO % 7.0 1.50
MgO % 3.0 0.50
Na2O % 0.30 0.60
K2O % 1.0 1.80
SO3 % 8.0 0.70
Mn3O4 % 0.30 0.4
TiO2 % 0.5 1.1
P2O5 % 0.08 0.11

Ash Fusion Temperatures

(reducing atmosphere)
Initial deformation temp degC 1100 1555
Hemispherical degC 1130 1625
Fluid degC 1170 1625

The following Fuel Analysis considered for Plant Guarantees:

Description Unit For

Guarantee
Proximate Analysis
Total Moisture (% a.r) 20.6
Calorific value (HHV) Kcal/kg 5193
(a.r)
Ash (% a.d) 8.16
Volatile Matter (% a.d) 38.17
Fixed Carbon (% a.d) 41.26

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Inherent Moisture (% a.d) 12.4

Sulphur (S) (% a.d) 0.375
Hardgrove Index (HGI) 46

Ultimate Analysis (as received)

Carbon (C) % 54.07
Hydrogen (H) % 3.96
Nitrogen (N) % 1.07
Sulphur (S) % 0.34
Oxygen (O) % 12.56
Total Moisture % 20.6
Ash % 7.4

Calorific value (HHV) Kcal/kg 5193

Calorific value (LHV) Kcal/kg 4867
Ash Analysis (dry basis)
SiO2 % 54.72
Al2O3 % 22.47
Fe2O3 % 7.65
CaO % 3.51
MgO % 2.01
Na2O % 1.30
K2O % 1.55
SO3 % 5.04
Mn3O4 % 0.05
TiO2 % 0.89
P2O5 % 0.37

Ash Fusion Temperatures

(reducing atmosphere)
Initial deformation temp degC 1180
Hemispherical degC 1270
Fluid degC 1320

Note: We refer to the Ash Analysis provided in Exhibit A of the Term Sheet.
While the individual constituents “minimum” and “maximum” limits are specified,
this does not provide the actual “Ash Composition” with the total leading upto
100%. In order to understand the ash characteristics and the corresponding coal
behaviour, it is necessary to have the correct ash composition totalling to 100%. As
the basis of our proposal, we have provided in this Design Criteria the typical “Ash
Composition” considered for the boiler design.

Fuel Sizing - Coal

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For Boiler performance 100% less

than 6 mm.
Less than
1mm
around 30%
For Boiler operation 100% less
than 6 mm.
Less than
1mm
around 40%

Start up Fuel Analysis – LDO

Ultimate Analysis (as received)

Carbon (C) % 85.50
Hydrogen (H) % 11.50
Nitrogen (N) % 0
Sulphur (S) % 3.00
Oxygen (O) % 0
Total Moisture % 0
Ash % 0
Calorific Value (HHV) Kcal/kg 10700

Limestone composition % by wt

Calcium carbonate % 95
Magnesium carbonate % 1.5
Inert / SiO2 % 3.25
Moisture % 0.25

Limestone properties

Reactivity >3.3
Attrition Index <2.6
Nature Soft,
powdery
Bulk Density Kg/m3 1100 - 1300

Limestone size (Indicative, to be confirmed)

US Mesh Microns % passing
18 1000 100
20 840 96 – 100
30 590 85 – 95
50 300 65 – 85
70 210 25 – 55
100 150 10 – 30

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140 100 10 – 15
200 75 0

Bed Material composition

Analysis Unit Range

Silica % 68
Al2O3 % 28
FeO % 1.05
TiO2 % 1.67
MnO % Traces
CaO % 0.54
MgO % 0.23
P2O5 % 0.08
Na2O % 0.22
K2O % 0.45

Bed material physical properties

Bulk Density Kg/m3 1000 - 1100

Fusion temperature degC >1250
Nature and condition Dry
Hardness mohs 6.8 – 7.2
Sphericity 0.75 – 0.9

During normal operation, considering low ash fuel, continuous addition of bed
material / limestone is required to maintain the bed inventory.

Bed Material size (Indicative, to be confirmed)

Size in Microns Unit % passing

< 500 % 100
< 400 % 90
< 300 % 60 – 80
< 250 % 10
< 140 % 0

1.3 Electric Power Supply

Volt Phase Frequency
Generator Terminal voltage 11,500 3 50 Hz
Medium high voltage 6,600 3 50 Hz
consumers (160kW & above)
Low voltage consumers 400 3 50Hz

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( below 160 kW)

Lighting 400/230 3/1 50 Hz

Instruments 230 1 50 z

1.4 Demineralized Water Quality (Outlet of Existing Demin Plant)

The following DM water quality shall be supplied from the existing Plant:

 Parameter Quality
pH 7.0 – 7.5
Dissolved Organic Carbon (DOC) 200 µg/kg max
Total Suspended Solids Nil
Hardness Nil
Conductivity @ 25degC 0.1 µS/cm max
Silica (SiO2) 0.01 mg/l max
Total Iron (Fe) 0.01 mg/l max
Total Copper (Cu) 0.003 mg/l max
Sodium (Na) 0.01 mg/l max
Oil Nil

The above quality of DM water meets the requirements of

Boiler and Steam Turbine manufacturers.

1.5 Filtered Water Quality (Outlet of Pre-treatment Plant)

The following filtered water quality is anticipated at the outlet of pre-treatment

Plant:

pH value 8 ~ 10
Turbidity, NTU 3 max
Hardness, mg/L as CaCO3 48 ~108
TDS, mg/L 100
Iron, Fe, mg/L <0.3
Residual Chlorine, mg/l <0.5
O&G, mg/l <2

The filtered water is stored in the existing Service water cum

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Fire water storage tank and this will be used for the following
applications:

1. To supply Service water to various user points

2. To supply fire water, for 2 hours, for any plant fire emergency

Filtered water quality shall meet industry service water quality

and the fire water quality as required and no additional treatment
is expected.

1.6 Instrument Air (from outlet of existing dryer)

Quality To meet Instrument air quality as per ISO

Pressure barg 9.0

Temperature C 50-55 Deg C
Pressure Dew point C -40 Deg C
Mechanical design pressure barg 12
Mechanical design temperature C 60

1.7 Plant Air (from existing Plant)

Pressure barg 8.0

Temperature C 50-55 Deg C
Dew point C saturated
Mechanical design pressure barg 12
Mechanical design temperature C 60

1.8 Environmental Considerations

1.8.1 Noise Emissions

The facility, under scope of supply, will be designed and constructed to meet the
noise emission limit of 85 dB (A) at normal, continuous and stable operating
conditions, under 100% base load operation, measured in accordance with DIN
45635 and ISO 3746, at a distance of 1 meter from each equipment / enclosure
surface, and height of 1.5 meter above the ground level. During abnormal
operation cases, such as opening of safety valves / start-up vent, turbine bypass
operation, start up and shut down, EDG and diesel fire pump operation, the noise

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levels will be higher (about 115dBA), but such operations are expected to be only
for a short duration.

The back ground noise level is assumed to be zero for such guarantees.

1.8.2 Air Emissions (Stack Emissions)

Emissions at 100% BMCR with HP Heater in service and while firing

performance fuel and corrected 1013 mbar a and 6% O2 (dry) will not exceed
the values specified below:

Dust (PM10) <50 mg/Nm3

SOx TBA
NOx TBA

Ambient air quality is clean and no contaminants shall be present.

Conditions for normal cubic meters (Nm3) are 0 degC and 760mm of Hga.
Conditions for standard cubic feet (SCF) are 15degC and 760mm of Hga

The SOx emissions will depend on the sulphur content in the fuel.

1.9 Codes and Standards

The Facility will be designed in accordance with the following list of codes and
standards. The Facility must also comply with Cambodia national standards as may be
approved by Ministry (or any other approved Governmental Authority) from time to time.
The codes and standards utilized will be the latest editions in effect on the date of
this proposal.

In the event these codes and standards are subsequently modified by their issuing
agency, and should such modifications be required to be incorporated into the
Facility, then any resulting additional cost, project delays, changes in
performance guarantees, etc., will be considered as a change in the work scope.

ACI American Concrete Institute

AISC American Institute of Steel Construction
AISI American Iron and Steel Institute
ANSI American National Standards Institute
API American Petroleum Institute
ASHRAE American Society of Heating, Refrigeration & Air Conditioning Engineers
ASME American Society of Mechanical Engineers
ASTM American Society for Testing and Materials
AWS American Welding Society
AWWA American Water Works Association
BS British Standards Institution

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CEN European Committee for Standardization

CENELEC European Committee for Electrotechnical Standardization
DIN German Standardization Institute
EHS World Bank EHS Guidelines
HEI Heat Exchange Institute
HIS Hydraulic Institute Standard
IBC I nternational Building Codes
IEC International Electrotechnical Commission
IEE Institute of Electrical Engineers
IEEE Institute of Electrical and Electronics Engineers
IETE Institution of Engineering and Technology in UK
IFC PS IFC Performance Standards
ISO International Standards Organization
JIS Japanese Industrial Standards
MSS Manufacturer’s Standardization Society
NEMA National Electrical Manufacturers Association
NFPA National Fire Protection Association
PIANC Permanent International Association of Navigation Congresses
SSPC Steel Structures Painting Council.
TEMA Tubular Exchanger Manufacturers Association
TRD Technical Rules for Steam Generators
VDI Association of German Engineers
VGB Society of large utility owners
UBC Uniform Building Codes

For packaged equipment supplies, the manufacturer’s codes and standards, as per
their standard engineering practices, will be followed. The surface preparation
and painting for such equipment shall follow their recommended procedures.

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