Report on Industrial Trials of Russian Kiyzassky MV PCI Coal at SAIL-ISP:

Coal Receipt at the plant

Country of Coal
Name of Coal Brand No. of Approximate quantity Remarks
origin Period of receipts
rakes (T)
Russian Kiyzassky PCI
Russia 3
Coal
1.0 Loadport Sampling & Analysis Results
Total
Inherent Ash Volatile Sulphur Gross Calorific
Parameter Moisture HGI
Moisture (%) (%) Matter (%) (%) Value(Kcal/Kg)
(%)
Value

Ash Fusion Temperature Size of Coal

Chlorine Phosphorous Alkali (Na2O+K2O)
Parameter (0C) (-25 mm) %
(%) (%) In Ash (%)
Initial Deformation Hemisphere Flow
Value
2.0 Trial report
2.1 Coal analysis at Plant end (if done)
Total
Inherent Ash Volatile Sulphur Gross Calorific
Parameter Moisture HGI
Moisture (%) (%) Matter(%) (%) Value(Kcal/Kg)
(%)
Value

Ash Fusion Temperature Size of

Volatile
Parameter
Chlorine Phosphorous Alkali (Na2O+K2O)
Matter (0C) Coal
(%) (%) In Ash (%) (-25 mm)
(%) Initial Deformation Hemisphere Flow %
Value
2.2 Data before Trials (Furnace-Wise Base Data):
S. Parameter/ Symbol of 16th Jan, 17th Jan, 18th Jan, 19th Jan, 20th Jan, Averag
No. Date Parameter 2024 2024 2024 2024 2024 e
1 Skip Coke A
Rate
(Kg/THM)
2 Nut Coke B
Rate
(Kg/THM)
3 PCI Rate C
(Kg/THM)
4 Fuel Rate D=A+B+C
(Kg/THM)
5 Average E
Ash in BF
Coke (%)
6 Average M- F
10 of BF
Coke (%)
7 Average G
Moisture in
BF Coke
(%)
8 Average H
Sinter in
burden (%)

9 Average Fe I
in burden
(%) sinter

10 Average Si J
in Hot Metal
(%)
11 Average K
HBT (oC)
12 Eta CO (%) L

13 Average
CSR of BF
Coke (%)
14 Average
M40 of BF
Coke (%)
15 Average
CRI of BF
Coke (%)
16 BF Coke
Mean Size
(mm)
17 Grinding
Rate in Mills
(T/Hour)

18 Grinding Mill
Power
Cons.
(KWH/T)
19 Granulometr
y of PCI
Coal
20 Sinter mean
Size (mm)

21 -5 mm in
burden
22 Hot Metal
Production
(T)
 23 BF
Productivity
(Working
Volume)
T/Cu.M/Day
24 Hot Blast
Pressure
(Kg/Cm2)
25 O2
Enrichment
(%)
26 Average
Top
Pressure
(Atm.)
27 Average
Top Gas
Temp. (0C)
28 Average S
in Hot Metal
(%)
29 Average Hot
Metal Temp.
(0C)
30 Slag Rate
(Kg/THM)
31 Alkali(K2O)
in Slag
32 LOI of Flue
Dust (%)

33 Down Time 0 0 0 0 0
(Hours)
34 Low Blast 0 00 0 00 0
Hours

2.3 Data during Trials (Furnace-Wise Trial Data) (Preferably Minimum 5 days)

S. Parameter/ Symbol of 1st Feb, 2nd Feb, 3rd Feb, 5th Feb, Average
4th Feb, 2024
No. Date Parameter 2024 2024 2024 2024
Skip Coke
1 Rate A1
(Kg/THM)
Nut Coke
2 Rate B1
(Kg/THM)
PCI Rate
3 C1
(Kg/THM)
Fuel Rate D1=A1+B1
4
(Kg/THM) +C1
 Average Ash
5 in BF Coke E1
(%)
Average M-
6 10 of BF F1
Coke (%)

Average
7 Moisture in G1
BF Coke (%)

Average
8 Sinter in H1
burden (%)

Average Fe
9 in ORE I1
burden (%)

Average Si
10 in Hot Metal J1
(%)
Average
11 K1
HBT (oC)

12 Eta CO (%) L1

Average
13 CSR of BF
Coke (%)
Average
14 M40 of BF
Coke (%)
Average CRI
15 of BF Coke
(%)
BF Coke
16 Mean Size
(mm)

Grinding
17 Rate in Mills
(T/Hour)

Grinding Mill
18 Power Cons.
(KWH/T)

Granulometr
19 y of PCI
Coal

Sinter mean
20
Size (mm)
 -5 mm in
21
burden
Hot Metal
22 Production
(T)
BF
Productivity
23 (Working
Volume)
T/Cu.M/Day
Hot Blast
24 Pressure
(Kg/Cm2)
O2
25 Enrichment
(%)

Average Top
26 Pressure
(Atm.)

Average Top
27 Gas Temp.
(0C)
Average S in
28 Hot Metal
(%)
Average Hot
29 Metal Temp.
(0C)
Slag Rate
30
(Kg/THM)
Alkali in
31
Slag(K2O)

LOI of Flue
32
Dust (%)

Down Time
33 0 0 0 0 0
(Hours)
Low Blast
34 0 0 0 0 0
Hours

2.4 Operational observations with usage of Trial PCI Coal w.r.t.

 Handling: No major issue was found during handling of the coal
 Grinding: No major issue was found during grinding of the coal
 BF Operations: No Major thermal fluctuation was observed during the trial of the
coal
 Any other comment: Nil.
3.0 Result of Industrial Trial:
The Trial Coal is suitable for injection in blast furnaces.