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Summary et al. 1997; Yang 2002; Yang et al. 2015). The first generation of
This paper details the study of a new fracturing fluid that is based VES fluids was based on cationic surfactant (Chase et al. 1997).
on a supramolecular complex between associative polymer and The second generation of VES fluids for higher-temperature
viscoelastic surfactant (VES). The crosslinked complex gel was applications was based on zwitterionic surfactant (Dahayanake
based on weak physical attractive forces, such as van der Waals, and Yang 2004; Yang 2002). VES fluids were used at much
hydrogen bonding, and electrostatic interaction between associa- higher concentrations than those of crosslinked-guar fluids.
tive polymer and wormlike micelles of VES. The concentration of Hence, the cost of VES fluid is usually three to five times more
surfactant in the new fluid is 10 times less than that of VES frac- than that of guar, which prevented it from widespread application
turing fluid. The combination of VES and associative polymer and replacement of guar in the industry.
synergistically enhances the viscosity to several times more than Synthetic polymer was also used as a fracturing fluid for
that of the individual components alone. The fluid system was high-temperature applications, even though it required special
optimized by experimental design. The microstructure of worm- mixing (hydration) and logistics to deploy (Funkhouser et al.
like micelles and complex formation was verified by electron mi- 2010). It is high-pH fluid, crosslinked with zirconium. Addition-
croscopy. The fluid is shear stable at high temperature for 1 hour. ally, associative polymer combined with conventional surfac-
The dynamic rheological properties of the supramoleulcar fluid tant-forming spherical micelles has been used as fracturing fluid
show high viscoelasticity, in which the elastic moduli are higher (Gupta and Carman 2011; Gaillard et al. 2013). In a spherical-
than the loss moduli below an angular frequency of 0.1 rad/s. The micelle system, it must have a sufficiently large number of poly-
proppant-transport test in a large-scale fracture simulator showed mer hydrophobes per spherical micelle to crosslink the polymer.
good proppant-suspension ability. The fluid has 50% lower forma- At higher surfactant concentrations, there will be only one poly-
tion damage than conventional guar. The fluid was prepared with mer hydrophobe in a spherical micelle and all crosslinking
fewer additives, formed gel instantly, and can be mixed on the fly effects are lost. Therefore, the conventional surfactant-forming
in the field. The gel can be completely broken with almost no resi- spherical micelle has a narrow range in enhancing the viscosity
due. Field application of the new fracturing fluid in a gas well and is not very efficient in enhancing the fluid viscoelasticity.
showed the enhancement of gas production by more than 100%. We hereby studied the complex structure on the basis of a supra-
The fluid has 20% lower friction pressure than guar fluid. Hence, molecule of wormlike micelle in VES and associative polymer.
the new supramolecular fluid is an effective fracturing fluid. The supramolecular structure is a well-defined complex of mole-
cules held together by noncovalent bonds, including hydrogen
bonding, metal coordination, hydrophobic forces, van der Waals
Introduction
forces, pi/pi interactions, and electrostatic effects. The complex
Guar has been widely used as a thickener for fracturing fluid; fluid structure with cationic surfactant and associative polymer
however, it leaves insoluble residue behind in the formation (Bar- has been studied by Panmai et al. (1999) and Couillet et al.
ati and Liang 2014). These insoluble materials plug pore throats, (2005). The elongated wormlike micelles and polymer entangled
leading to impaired leakoff and causing formation damage. In and merged with each other more strongly, and the viscosity was
addition, the use of guar can significantly increase cost and have a enhanced significantly. However, there is no systemically stud-
strong economic effect on the fracturing operation. Hence, differ- ied application reported on the supramolecular fluid of VES and
ent fracturing fluids have been developed in recent years (Al- associative polymer as a fracturing fluid. This paper details the
Muntasheri 2014). VES fracturing fluids have been used in the study of a supramolecular fluid that is based on a mixed VES
stimulation of low-permeability oil and gas reservoirs. VES frac- and associative polymer system. The supramolecular fluid was
turing fluid is based on the association of small molecules. The field tested to fracture gas wells in the Sulige basin, China. Liq-
physical association and entanglement of wormlike micelles in uid nitrogen was coinjected along with the fracturing fluid to
VES provide excellent suspension properties. VES fracturing flu- increase the flowback of the fluid. The fracturing operation
ids contain virtually no insoluble residue and leak off very effi- was very successful, with low friction pressure and high produc-
ciently to the formation once mixed with hydrocarbon. Thus, they tion rate.
do not cause any formation damage. VES fluid can be used as
foam for treating ultralow-permeability reservoirs because of its
Experimental
low interfacial tension, and for reducing the amount of water and
surfactant used in the fracturing fluid (Cawiezel and Gupta 2010). Material. The VES fluid contained a mixture of zwitterionic and
VES is also used as a diverting agent in matrix acid stimulation to anionic surfactant, similar to the system studied previously by
reduce leakoff during acid fracturing (Lungwitz et al. 2007; Sulli- Yang et al. (2013). The surfactant was a 35% active solution. The
van et al. 2007). associative polymer used is a hydrophobically modified polymer
Compared with traditional polymer fluids, VES fluids use (HMP) of acrylamido-ter-propyl-sulfonate. The average molecu-
fewer additives and are easy to prepare at the wellsite (Samuel lar weight is approximately 5.0 105 g/mol, with the hydrophobic
monomer content below 2 mol%. Hydropropyl guar (JK101) was
produced by Jingkun Oilfield Chemical Company, China.
Copyright V
C 2016 Society of Petroleum Engineers
This paper (SPE 175762) was accepted for presentation at the SPE North Africa Technical Methods. Rheological properties at high temperature were meas-
Conference and Exhibition, Cairo, 14–16 September 2015, and revised for publication.
Original manuscript received for review 4 August 2015. Revised manuscript received for
ured on a Haake 6000 rheometer with a rotational cylinder in a
review 29 January 2016. Paper peer approved 15 February 2016. pressurized cell. The dynamic rheological properties were
160 300
10 s–1
10 s–1
140 100 s–1
100 s–1 250
120
200
Viscosity (cp)
100
Viscosity (cp)
80 150
60
100
40
20 50
0 0
0.0 1.0 2.0 3.0 4.0 5.0 6.0 0.00 0.10 0.20 0.30 0.40 0.50 0.60
VES (%) HMP (%)
Fig. 1—Viscosity of VES vs. concentration at 60 8C. Fig. 2—Viscosity of HMP vs. concentration at 60 8C.
measured with cone and plate geometry. The measurement errors experiment was performed at 80 C. The formation-damage base-
are within 5%. All percentages were represented in weight. line was established with saturated brine water by injection in the
Cryo-transmission electron microscopy (Cryo-TEM) observa- forward direction. Then, fracturing fluid, after breaking the gel
tion of surfactant solution was carried out in a controlled-environ- with oxidative breaker, was injected in the reverse direction for 2
ment vitrification system. Samples were prepared at 25 C and hours, and, finally, the saturated brine was injected in the forward
100% relative humidity on a Quantifoil holey carbon grid (Elec- direction again. The retained permeability was determined at a
tron Microscopy Sciences). The grid was quenched rapidly in liq- steady flow rate.
uid ethane at –180 C, and then transferred to liquid nitrogen The conductivity tests were performed by use of 4.9 kg/m2 of
(–196 C) for storage. Imaging of the samples was performed with 20/40-mesh ceramic proppants with medium density at 90 C and
a JEM2010 cryo-microscope with a Gatan 626 cryo-holder. The 4,000-psi closure stress. A baseline conductivity test was per-
acceleration voltage was 200 keV, and the working temperature formed with brine fluid for 20 hours. The new fluid and borate-
was kept below –170 C. Digital images were recorded by use of crosslinked guar were evaluated. Encapsulated breakers at a con-
a charge-coupled-device camera (Gatan 832). centration of 0.1 g/L were added to the fluid system. A post-flush
Scanning-electron-microscope (SEM) images of freeze-dried of 2% KCl solution was injected into the proppant pack at 3 mL/
aqueous solution were observed on a Zeiss EV0 MA15 SEM. min for 1 hour.
Proppant settling under static conditions was evaluated at
80 C, during which 20/40-mesh ceramic proppants with medium
density were used. The 20% proppant by volume was mixed well Results and Discussion
in the fluid initially. The settling time for 50 and 100% of prop- Rheology and Microstructure of Supramolecular Fluid. The
pant by volume in the fluid was recorded to compare the effective- rheology of VES and HMP at different concentrations is shown in
ness of the suspensing ability. Figs. 1 and 2, respectively. It can be seen that the viscosity
The formation damage was evaluated with a core-flow test. increased with increasing concentration. The fluids showed non-
The core obtained from the Sulige reservoir is 5.11 cm in length Newtonian behavior with high viscosity at low shear rate and low
and 2.49 cm in diameter with 9.7% porosity and 0.65-md perme- viscosity at high shear rate, which indicated that the fluid has an
ability. The core was first vacuumed and saturated with oil. The internal associative structure itself. However, the VES needs a
much higher concentration (>5%) to reach the desired value to
suspend proppant (>50 cp at 100 s1). A significant amount of
250 HMP was also needed to reach the desired viscosity. The viscosity
100 s–1
of the mixture of HMP and VES is shown in Fig. 3. The combina-
208 tion of VES and HMP enhances the viscosity synergistically eight
200 times more than that of the individual components alone. This
behavior indicates strong interaction and formation of new com-
plex structure between VES and HMP.
Viscosity (cp)
150 The mixture of VES and HMP also increases the viscosity at
high temperatures, as shown in Fig. 4. The VES and HMP at high
concentration have an upper limit of application temperature less
100 than 100 C, according to the viscosity requirement of at least 50
cp at 100 s1 for VES fluid (Samuel et al. 1997). In comparsion,
the mixture of VES and HMP at lower concentration increases the
50 upper limit of application temperature up to 110 C. This behavior
21 is caused by the synergistic interaction beween VES and HMP
5 molecules through the electrostatic and hydrophobic forces.
0 The effect of increasing concentration of VES at a fixed
0.2% HMP amount of HMP on viscosity is shown in Fig. 5. It can be seen
0.2% HMP 0.5% VES that viscosity continues to increase with the addition of VES,
+
0.5% VES which is quite different from the maximum viscosity within a nar-
row range for conventional surfactants (Gaillard et al. 2013). This
Fig. 3—Viscosity of VES, HMP, and their mixture at shear rate of wider VES-concentration range is easy to operate in the field. The
100 s21 and 60 8C. presence of a wormlike micelle structure in the surfactant studied
250 70
5% VES
0.5% HMP 60
200
30
100
20
50 10
0
0 0 1 2 3
20 40 60 80 100 120 140 VES (%)
Temperature (°C)
Fig. 5—The effect on viscosity of the addition of VES to 0.15%
Fig. 4—Viscosity of VES, HMP, and their mixture vs. tempera- HMP at 90 8C.
ture at shear rate of 100 s21.
100 nm 100 nm
(a) (b)
Fig. 6—Cryo-TEM micrographs of fluids: (a) 0.5% VES and (b) 0.25% HMP 1 0.5% VES.
is directly confirmed by Cryo-TEM observation, as shown in plex formation, SEM images were also studied, as shown in Fig.
Fig. 6. The Cryo-TEM method is based on ultrafast cooling and 7. The SEM images show the HMP structure, and the HMP-VES
coversion of a liquid sample to a vitrified (glassy) specimen that mixture showed a richer structure, which indicates the complex
can be examined in the TEM. Direct-imaging Cryo-TEM disclo- formation. The wormlike micelles entangled with themselves and
ses nanostructured self-assembly materials. It can be seen that the polymer, which formed a highly elastic gel. On the basis of the
threadlike micelle structure is approximately 10 nm in diameter rheological data and their microstructure, a model of the supra-
and >1 mm in length in the VES and its mixture with HMP. molcular complex was proposed, as shown in Fig. 8. The cross-
Because of the low contrast of the polymer, only the surfactant linked complex gel was based on a physical force, such as van der
micelles are visible in Cryo-TEM, which was also observed in the Waals, hydrogen bonding, or electrostatic interaction between
literature (Nilsson et al. 2000). To observe HMP and VES com- associative polymer and wormlike micelles in VES.
100 µm 100 µm
(a) (b)
Fig. 7—SEM micrographs of fluids: (a) HMP and (b) HMP 1 VES.
160 100
140 90
Temperature (°C)
Temperature
100 70
80 60
HMP VES Supramolecular complex of HMP/VES 60 50
40 40
Fig. 8—Model of supramolecular complex of HMP and VES.
20 30
10 0 20
0 20 40 60 80 100 120
Time (minutes)
1,000 80
Viscosity (cp)
60
100
40
10
20
1 0
1 10 100 1,000
Supramolecular fluid Borate-crosslinked guar
Shear Rate (s–1)
Fig. 12—Proppant suspension of supramolecular fluid (0.25%
Fig. 11—Viscosity of supramolecular and crosslinked guar vs. HMP and 0.5% VES) and borate-crosslinked guar at 80 8C (20%
shear rate at 25 and 90 8C. ceramic proppant with medium density).
Permeability (md)
Diameter Rate Viscosity Supramolecular Crosslinked- 1.2
Brine baseline
(in.) (s–1) (cp) Fluid Guar Fluid After passing supramolecular fluid
1
0.93 205 150 9.9 27.5
0.8
0.87 251 109 10.8 65.2
0.78 345 71 11.6 68.6 0.6
0.4
Table 1—Differential pressure of proppant fluids flow through pipe-
line at 80 º C. 0.2
0
0 1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000
Times (seconds)
Conductivity Retained
Fluid (md-ft) Conductivity (9%)
Brine 1450 –
Supramolecular fluid 1334 92%
Crosslinked guar 667 46%
º
Table 2—Conductivity at 90 C and 4,000-psi closure stress.
Relative Cost
Top
Fluid Fluid Composition of Fluid
Measured Height Porosity Permeability
Supramolecular fluid 0.25% AP + 0.5% VES 1.0 Zone Depth (m) (m) (%) (md)
VES 5% VES 5.4 H-8A 3104.3 7.3 10.2 0.81
Crosslinked guar Crosslinked guar 1.1 H-8B 3126.8 4.3 7.7 0.36
AP = associative polymer. S-2A 3197.2 7.6 9.7 0.53
to create the fracture, and then fluid with proppant. The small Conclusions
amount of prepad fluid was used to clean the wellbore. A typical The supramolecular fluid of associative polymer and VES for hy-
treatment fluid and proppant volume are shown in Table 5. The draulic fracturing has the following properties:
encapsulated oxidative breaker at 0.04% was added along with 1. The fluid has a lower differential pressure than crosslinked-
fracturing fluid. A specialty organic breaker at 0.03% was also guar fluid.
added in the prepad to assist breaking VES and facilitate cleanup. 2. The synergistic interaction enhances the viscoelastic properties
and upper limit of the application temperature.
Field-Application Results. The pumping operation was very suc- 3. The fluid results in lower formation damage and higher con-
cessful. The pumping pressure of the supramolecular fluid of VES ductivity than those given by crosslinked-guar fluid.
and associative polymer was 25% less than that of borate-cross- 4. The fluid is more cost-effective than VES fluid.
linked guar fracturing fluid. This lower differential pressure results
in fewer pieces of pump equipment used at the wellsite and
decreases the energy needed to inject the fluid into the wellbore. Acknowledgments
By entering the net pressure, pumping rate, and viscosity data The authors acknowledge the support of the project by National
into the commercial simulator, the fracture can be analyzed as Natural Science Foundation of China (Grant Nos. 51174163 and
shown in Fig. 15, where fracture height growth is 11.7 m and 51304159) and National Hi-Tech Development (863) Plan Project
length is 101.6 m within the target layer. The average concentra- (2013AA064801).
tion of proppant is 3.6 kg/m2. Hence, fracture height was well-
controlled within the pay zone in the designed treatment, while
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Nilsson, S., Goldraich, M., Lindman, B. et al. 2000. Novel Organized worked at Baker Hughes for 5 years. Yang’s research interests
include oilfield chemicals such as corrosion inhibitors, fractur-
Structures in Mixtures of a Hydrophobically Modified Polymer and
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Two Oppositely Charged Surfactants. Langmuir 16 (17): 6825–6832. coauthored more than 60 technical papers and holds 40 pat-
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Panmai, S., Prud’homme, R. K., and Peiffer, D. G. 1999. Rheology of of Missouri, Rolla.
Hydrophobically Modified Polymers With Spherical and Rod-like Sur-
Weixiang Cui is an engineer at the Fracturing and Acidizing
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Technical Service Center of RIPED-Langfang, PetroChina. She
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Hydraulic Fracturing. Presented at the SPE Annual Conference and Baoshan Guan is an associate director at the Fracturing and
Acidizing Technical Service Center of RIPED-Langfang, Petro-
Exhibition, San Antonio, Texas, USA, 5–8 October. SPE-38622-MS.
China. He holds a PhD degree in petroleum engineering from
http://dx.doi.org/10.2118/38622-MS. Chendu University of Technology.
Sullivan, P., Nelson, E. B., Anderson, V. et al. 2007. Oilfield Applications
of Giant Micelles. In Giant Micelles: Properties and Applications, eds. Yongjun Lu is a director at RIPED-Langfang, PetroChina. He
E. W. Kaler and R. Zana, Chapter 15, 453–472. CRC Press. http:// holds a PhD degree in chemical engineering from East China
University of Science and Technology.
dx.doi.org/10.1201/9781420007121.ch15.
Yang, J. 2002. Viscoelastic Wormlike Micelles and their Applications. Xiaohui Qiu is a group leader at the fracturing-fluid research
Current Opinion in Colloid & Surface Science 7 (5–6): 276–281. and development laboratory of RIPED-Langfang, PetroChina.
http://dx.doi.org/10.1016/S1359-0294(02)00071-7. She holds an MS degree in petroleum engineering from China
Yang, J., Cui, W., Lu, Y. et al. 2015. Instant Gel Formation of Viscoelastic University of Geosciences (Beijing).
Surfactant Fracturing Fluids by Diluting Through Lamellar Liquid Zhanwei Yang is an engineer at the Fracturing and Acidizing
Crystal. Journal of Petroleum Science and Engineering 125: 90–94. Technical Service Center of RIPED-Langfang, PetroChina. He
http://dx.doi.org/10.1016/j.petrol.2014.11.023. holds an MS degree in petroleum engineering from China Uni-
Yang, J., Yang, Z., Lu, Y. et al. 2013. Rheological Properties of Zwitter- versity of Petroleum (Beijing).
ionic Wormlike Micelle in Presence of Solvents and Cosurfactant at Wenlong Qin is an associate professor at Xi’an Petroleum Uni-
High Temperature. Journal of Dispersion Science and Technology 34 versity. He holds a PhD degree in petroleum geology from
(8): 1124–1129. http://dx.doi.org/10.1080/01932691.2012.738125. Northwest University, China.