{as niversily assim Universi Q w ‘Student Name: Unayzah College of Engineering ME340 MECHANICAL DESIGN 157 Mid Term Exam seeeoucerncunrrcen EERE Semester 382(1438-1439) H Time: 90 minutes TOTAL MARK Tuesday 18/6/1439 H (6/3/2018) 08:00-09:30 am Important 1) Read all problems first, then start with the ‘one you think is clearer and requires less time to solve, 2). Solve the following questions.Question 14 (10 Marks) The cold-drawn AISI 1040 steel bar shown below is subjected to a fluctuating axial» P load P that fluctuates from 12 KN to 28 KN. The bar is notched with notch radius of 2 mm, Determine the minimum thickness t to prevent failure if 6, = 490 MPa, ce = 208 MPa, 04 = 590 MPa. the fatigue factor of safety is $ =2 2 3 [2410 (> Ce mee = 22 “pe Zot 3 dee thas BO : ieee gx hee (1D fia . dba = ge t Did 2 BF bas rom Pig. 3 Mee 22 (® iy oa 1 my ae sities 3 i ao a 4H! es ae. esta eee tune ee 13 mm.Question 2# (10 Marks) ‘The cast iron cylinder shown in Figure carries an axial compressive p load of 75 000 Ib and torque T = 20000. Compute the design factor if area: it is made from gray cast iron. Grade 40, having a yield strength of 70 ksi and a compressive ultimate strength of 140 ksi, a> Me From fig. = Dida Bewes Fined surface we. 192 U a Wesco. soneslihe (9 )2 g Ks! ** Fat 1.524% Zoo _ = 2345 esi a Wee ok Ca) ae ove {ast isis) 2 \4o a ate a(2375) Ge \4y SaQuestion 34 (15 Marks) Cantilever bar system shown below is loaded at D with a 400 N force in the x direction and a 200 N force in the y direction. It is assumed that bar BD is strong enough and will not fail due to the applied load. Bar AB is more likely to fail. a) Draw the stress distribution yielded from each force. b) Based on the maximum shear stress theory (Tresca), calculate the equivalent stress on the four comers points. = Yoow 2m — y _ a Bar Trans, & Huot Lae es ae a id Mpe Hoox 22° “L Ta 2eo Cy) weet ag: ot yp hone Be < M222 R- =is Oe" <1 \ eat. lof Bye! , [oo Mfr Pw? Ti ce? AA x (ep 29 AP. xo, asf 2 ol Cae be. = 1.27 MPa 4 22 Garson Saco A 202, 0/88 : Come ~ 3 Teast@ Point & CL. Pa oo - 1-27-9853 Me Te ws r0B5= 2585 MPa D ove [aay 4 (2595) - 140 MPa Pont @ P= — teen bate jo124 MA Ts 25 MPa 2 eve [iaenep? 2 _ W294 Ja @ Point @ oe - 10> PS Ma Ca aS 7 See els ce Pa dee for @ fit @ pene L2pe 9R.73 MPs ze 25:85 mPa (2 . Ove M4.44 MeaQuestion 4 # (15 Marks) This problem illustrates that the factor of safety for a machine element depends on the particular point selected for analysis. Here you are to compute factors of safety, based upon the distortion energy theory, for stress elements at weakest point (A or B) of the member shown in the figure. This bar is made of AISI 1006 cold-drawn steel and is loaded by the forces F = 500: 600 N, P = 2000: 6000 N, and T = 20: 30 Nm. (ay = 280 MPa, 6. = 180 MPa, 0, = 330 MPa) a. Analytically, b. Graphically mnt PPE BY © eo ERIE Al es eres booe 34MPy oe i} ie ae y es'on Street sn | yN & Jems zy \ 335 MPa 22.665 MPa Oy, oe oem + ene, ee MY don = Toe? “WO oot, 1aa'" P Bomin = “1 Cish A pans m 62-75 M WY dbme | enn Cee ae MA Zor 44. 4a HELV) fe z Cimex= “2.2 L95)® i on = (or boxe . 29.62 Mfa VY a2 OFaccording to Ven mises Bin = (22.6654 162-95)» 3032) = 196 ad) Ht Bua z (335 449) + 3(z4) "= 2.) = eee an Kon STR % ay 196.56 i 294) a 2Bo 180 Sa S158 ae Ses 29. (0 Bree a4, We 1963614 ce 12 uo f= eee eee = ° obs oS SO FIGURE E-4 el K, 2 0 os ols ons FIGURE €-3 ns