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Composites Part B 163 (2019) 175–184

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Composites Part B
journal homepage: www.elsevier.com/locate/compositesb

Interlaminar fracture toughness of GLARE laminates based on asymmetric T


double cantilever beam (ADCB)
Xiaoge Huaa, Huaguan Lia,b,∗∗, Yi Lua, Yujie Chena, Liangsheng Qiua, Jie Taoa,∗
a
College of Material Science & Technology, Nanjing University of Aeronautics and Astronautics, Nanjing, 211100, PR China
b
Jiangsu Key Laboratory of Advanced Structural Materials and Application Technology, Nanjing Institute of Technology, Nanjing, 211167, China

A R T I C LE I N FO A B S T R A C T

Keywords: Interlaminar fracture toughness of GLARE laminates (Glass reinforced aluminum laminates) with different fiber
GLARE laminates orientation, such as cross-plies/0° and unidirectional-plies/0°, were investigated by the combination of experi-
Interlaminar fracture toughness ments and finite element analyses. The Beam Theory and Fracture mechanics theory were used to calculate the
Finite element analysis proportion of Mode I and Mode II and further to predict the interlaminar fracture toughness of GLARE laminates.
Theoretical calculation
Also, the effect of loading rates (1 mm/min, 5 mm/min and 10 mm/min) on the interlaminar fracture properties
was studied. Finite element analyses were carried out based on cohesive zone model (CZM) to numerically
simulate delamination propagation by using the above experimental GIC. The results showed that the inter-
laminar fracture toughness in cross-plies/0° laminates(0.248 kJ/m2) was higher than that in unidirectional-
plies/0° laminates(0.093 kJ/m2), and the interlaminar fracture toughness was increased with the growth of the
loading rates. The numerical results agreed well with the experiments at crack initiation and furthermore
supported the absence of mode mixity. The deviation between theoretical calculations and experimental results
gradually increased with the crack propagation. Meanwhile, they were conformed to the linear function for
unidirectional-plies/0° and cross-plies/0° laminates, respectively. Besides, the experimental data are highly
consistent with both theoretical calculation and numerical simulation results.

1. Introduction GLARE in practical applications [12]. Therefore, the inquiry of inter-


laminar property of GLARE laminates is meaningful. Practically, the
In recent years, many scientists have been involved in developing basic mode of damage caused by low interlaminar strength and high
new materials which maintain good mechanical performance and low interlaminar stress is the separation between layers, ie, interlaminar
density [1]. Fiber metal laminates (FMLs), based on alternating layers fracture [13].
of thin metal sheets and fiber reinforced composite plies, are novel la- In recent years, fracture mechanics has been applied to evaluate the
minated composites. The hybrid composite combines the advantages of interlaminar fracture toughness. It is also known as strain energy re-
metallic materials and fiber reinforced matrix systems [2–5]. GLARE lease rate, which means the crack will propagates unsteadily when the
laminates (Glass reinforced aluminum laminates), consisting of uni- deformation energy released by crack propagation is equal to or greater
directional glass fiber reinforced prepregs and high strength aluminum than the energy required for crack growth [14,15]. Interlaminar frac-
alloy sheets, is the best known example of FMLs owing to its significant ture is divided into Mode I (peel), Mode II (shear) and Mode III (tear), of
weight reduction in structural design, high tensile and compressive which Mode I and II are the main ones and often occur in practical
strengths, good fatigue and corrosion resistance property [6–8]. applications. Therefore, we mainly focus on Mode I/Mode II fractures
GLARE laminates are applied to aircraft fuselage, wing skin, cabin and mode mixity for research. Generally, the testing of Mode I inter-
floor and other critical components in particular [9,10]. Aircrafts are laminar fracture is time-consuming and complicated. So the inter-
always subjected to aerodynamic force and air resistance, which cause laminar fracture toughness can be preliminarily estimated by theore-
serious invisible delamination damage inside the laminates [11]. The tical calculation. In general, the symmetrical and homogeneous
most prominent feature of GLARE is multi-layer interface. Meanwhile, composite laminates in Mode I and Mode II load condition are tested by
the existence of multi-layer interface can result in the delamination of Double Cantilever Beam (DCB) and End Notched Flexure (ENF)


Corresponding author.
∗∗
Corresponding author. College of Material Science & Technology, Nanjing University of Aeronautics and Astronautics, Nanjing, 211100, PR China.
E-mail addresses: lihuaguan@njit.edu.cn (H. Li), taojie@nuaa.edu.cn (J. Tao).

https://doi.org/10.1016/j.compositesb.2018.11.040
Received 29 August 2018; Received in revised form 24 October 2018; Accepted 6 November 2018
Available online 08 November 2018
1359-8368/ © 2018 Elsevier Ltd. All rights reserved.
X. Hua et al. Composites Part B 163 (2019) 175–184

methods, respectively [16]. Nevertheless, the structural asymmetry and the interface(Fig. 1). Finally, the vacuum bagged laminates were placed
material heterogeneity cause FMLs, such as GLARE, testing by the DCB in an autoclave to cure the resin system and bond the layers by hot
or ENF method resulting in Mode I/II mixing at the crack tip [17,18]. pressing process [1].
Thus the exploration of Mode I/II mixing in DCB test of GLARE lami- The specimens were cut by milling and attached with 1-inch hinges
nates has more significance. by modified acrylate adhesive. Then, solidified the specimens at room
Except for theoretical calculation, the values of interlaminar frac- temperature for 12 h (Fig. 2).
ture toughness for specific interfaces are further frequently studied in
definition of adhesive joint mechanical behavior in numerical simula- 2.2. DCB test
tions. Huiming Ning et al. [19] once discovered that the effect of var-
ious toughening mechanisms on the Mode I interlaminar fracture DCB tests of GLARE laminates were conducted by CMT-5105 uni-
toughness of Al/CFRP laminates with finite element analysis. However, versal electronic testing machine (Fig. 3) at a displacement rate of
there was a certain difference between experimental and simulation of 1 mm/min, 5 mm/min and 10 mm/min, respectively. Fig. 3 is the
the load-displacement curve, becasuse of the 2D finite element model schematic diagram of experimental installation. The specimen was
[20]. Therefore, it is important to establish appropriate 3D finite ele- loaded until the crack grew about 3–5 mm or until significant drop in
ment model in DCB test for GLARE laminates. loading was observed. The location of the crack tip was recorded and
Generally, it is known that the experiments are used to verify the then the specimen was unloaded before the next loading. The process
results of theoretical calculations and numerical simulations [21]. was repeated until the crack propagates to the end of the scaling label
However, there are relatively few studies for the GLARE laminates by or until the specimen fails.
comparison with DCB tests and theoretical calculations. Meanwhile, the Mode-I interlaminar fracture toughness can be calculated by the
influence of loading rate on the interlaminar fracture toughness of fiber following Eq. (1), referring to ASTM D5528-2013.
metal laminates was investigated from 1 mm/min directly to 3 m/s.
mPδ
Hence, it is important to explore the relationship between theoretical GIC =
2ba (1)
calculations and experimental results in DCB test for GLARE laminates.
Moreover, the exploration of reasonable loading rate used in DCB test Here, P is the critical load at the crack growth, N; δ is displacement
and the consideration of shortening the experimental period for the corresponds to the loading point of P, mm; b is the sample width, mm. a
GLARE laminates have more significance [22–24]. is the crack length, mm; The m is coefficient, can be calculated by Eq.
Herein, DCB tests and 3D numerical simulations were used to study (2).
the effect of fiber orientation and loading rates on interlaminar fracture k 1 k k
property systematically. Besides, theoretical calculation was used to ∑i = 1 lgai lgQi − k (∑i = 1 lgai )(∑i = 1 lgQi )
m= k k 2
obtain the proportion of Mode I and Mode II and further to predict the 1
∑i = 1 (lgQi )2 − k (∑i = 1 lgai ) (2)
interlaminar fracture toughness of GLARE laminates. This study could
provide a complete set of evaluation methods based on rational theo- Where K is the number of points measured for a single sample; ai is
retical calculations-numerical simulations-experiments for GLARE la- crack length before i loading, mm; δi is displacement corresponds to the
minates. loading point of Pi, mm; Qi = δi/Pi, N/mm.

3. Calculation of interlaminar fracture toughness


2. Experimental
The values of interlaminar fracture toughness were determined for
2.1. Fabrication of specimens interface between aluminium layer and composite in GLARE. The cal-
culations of interlaminar fracture toughness derived in this study were
The GLARE laminates were fabricated with layers of aluminum based on Beam Theory and compared with the closed-form solution
alloy sheets (2024-T3, 0.3 mm thickness per sheet) and S4-glass/epoxy proposed by Williams [25] which can distinguish Mode I and Mode II
prepregs (0.125 mm thickness per layer) by hand layup technique interlaminar fracture toughness contribution in asymmetric configura-
(Table 1). Thereinto, 3/2 refers that the stackings are composed of 3 tions.
aluminum alloy sheets and 2 S4-glass fiber reinforced epoxy prepregs.
Unidirectional-plies and cross-plies laminates have been fabricated 3.1. The analytical solution based on beam theory approach
to systematically investigate the effects of the different fiber stacking
sequences of GLARE. Firstly, surface treatment for the aluminum alloy The following theoretical derivation is based on the asymmetric
sheets was conducted to achieve a better bonding with the fiber re- double cantilever beam(ADCB) with 3/2 structure as shown in Fig. 4.
inforced composites [26,27]. Generally, the sheets were anodized in the The reaction forces at the loading point P1 and P2 were assumed to be
solution of 130 g/L phosphoric acid solution at 20 °C for 20 min with a the same. However, the displacements associated with the upper arm
voltage 10 V [28,29]. After anodizing, the specimens were rinsed and lower arm may not be the same with the asymmetric structure.
thoroughly with distilled water and dried in the desiccator. Secondly, Therefore, the structure was divided into upper beam and lower beam
the adhesive was sprayed on the surface within 24 h. Then four fiber/ of asymmetric double cantilever beam. Furthermore, let the upper arm
epoxy prepreg layers were inserted into three aluminum alloy sheets to be (1) and the lower arm be (2) and assume displacement in each arm
fabricate GLARE-3/2 during the lay-up process. A folded aluminum foil δ1and δ2, respectively.
with a length of 50 mm, acted as a starter defect, was incorporated at According to the beam theory, the upper beam(Fig. 5) loading point
displacement can be expressed as Eq. (3) [30].
Table 1
Details of stacking configuration and thickness of laminates. P1 a3
δ1 =
Structure Stacking configuration Thickness
3E1 I1 (3)

Experiment Numerical simulation


3δ1 E1 I1
Thus P1 =
a3 (4)
3/2 Al/[0/0]/Al/[0/0]/Al 1.54 ± 0.02 1.404
Al/[90/0]/Al/[0/90]/Al Moreover, the bending stiffness of GLARE laminates in this work is
calculated by following equation:

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X. Hua et al. Composites Part B 163 (2019) 175–184

Fig. 1. Schematic illustration of specimen fabrication process.

Fig. 2. DCB samples: (a) samples; (b) sample geo-


metry, unit: mm.

Fig. 3. DCB test.

Fig. 5. Schematic of cross-section of GLARE and location of its neutral axis: (a)
top arm; (b) bottom arm.

P2 a3
δ2 =
3E2 I2 (7)

Where for unidirectional-plies/0°, E2 I2 = EGFRP IGFPRbottom + EAl IAlbottom

Fig. 4. Schematic of ADCB for cross − plies/0°, E2 I2 = E1GFRP I1GFPRbottom + E2GFRP I2GFPRbottom
+ EAl IAlbottom (8)
Where for unidirectional − plies/0°, E1 I1 = EGFRP IGFPRtop + EAl IAltop;
The strain energy of the two arms during loading can be calculated
(5) by Eq. (9) and Eq. (10) [30].
for cross − plies/0°, E1 I1 = E1GFRP I1GFPRtop + E2GFRP I2GFPRtop + EAl IAltop; 1 2 M12
(6)
U1 =
2
∫0 E1 I1
dx
(9)
With IGFRPtop and IAltop are, respectively, the second moments of M22
1 2
area of the GFRP and Al layers with respect to the top arm's neutral axis. U2 =
2
∫0 E2 I2
dx
(10)
Similarly, the deflection of the lower beam can be expressed as Eq.
(7). Where M1 and M2 are bending moments due to forces P1 and P2. So the

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X. Hua et al. Composites Part B 163 (2019) 175–184

total interlaminar fracture toughness can be defined as Eq. (11).


1 ∂U 1 ∂U ∂U2 ⎤
G=− =− ⎡ 1 +
B ∂a B ⎣ ∂a ∂a ⎦ (11)
Therefore, the interlaminar fracture toughness can be expressed as
Eq. (12).
Where for unidirectional-plies/0°,
1 9
G= [δ12 (EGFRP IGFRPtop + EAl IAltop) + δ22 (EGFRP IGFRPbottom
B 2a4 Fig. 7. Discrete 3D model and applied boundary conditions of DCB test con-
+ EAl IAlbottom)] figuration.

for cross-plies/0°,
node linear brick solid elements. The basic mechanical properties are
1 9 shown in Table 2 [32].
G= [δ12 (E1GFRP I1GFRPtop + E2GFRP I2GFRPtop
B 2a4 Fiber layers were considered as orthotropic linear elastic material
+ EAl IAltop) + δ22 (E1GFRP I1GFRPbottom + E2GFRP I2GFRPbottom + EAl IAlbottom)] and meshed by eight-node quadrilateral continuum elements. The me-
chanical properties of GFRP/epoxy resin prepregs are listed in Table 3
(12)
[32]. The modulus and strength parameters were provided by the ma-
terial supplier.
3.2. Fracture mechanics theory Besides, the cohesive zone model [33] was beneficial to the analysis
of delamination initiation and propagation. The material properties for
There may be a mixed-mode fracture of double cantilever beam cohesive layers are listed in Table 4 [32]. Normally, the Quadratic
structure in view of the geometric asymmetry of structures around nominal strain criterion (Quade damage) was used for the failure in-
cracks. Williams proposed a solution to calculate the interlaminar itiation of the interface layers. The damage evolution was according to
fracture toughness of Model I and Model II under mixed-mode fracture the power law based on fracture energy.
[25]. 2 2 2
In the Williams model, GIC and GIIC are expressed as Eq. (13) and Eq. ⎧ (εn ) ⎫ + ⎧ (εs ) ⎫ + ⎧ (εt ) ⎫ = 1
⎨ f f f
(14). ⎩ εn ⎬ ⎭ ⎨
⎩ εs ⎬ ⎭ ⎨
⎩ εt ⎬ ⎭ (16)
a11 MI2 1+ψ a11 (M2 − ψM1)2 G
η
GI = = GIC + (GIIC − GIC ) ⎛ IIC ⎞ = GC
BI 16(1 − ξ )3 BI 16(1 − ξ )3 (1 + ψ) (13) ⎜ ⎟

⎝ GT ⎠ (17)
a11 M 2 Here εn is the normal strain, εs and εt are the shear strains (direction s is
∐ 3 1−ξ a 3(1 − ξ )(M2 + M1)2
GII = (1 + ψ) = 11 parallel to 0° fiber direction while direction t is perpendicular to 0° fiber
BI 16 ξ 2 BI 16ξ 3 (1 + ψ) (14)
direction), εnf is the allowable normal strain, εsf and εt f are the maximum
1 1
With G = GI + GII Where I0 = 12
B (2h)3 = 8I , I= 12
Bh3, shear strains. GIC and GIIC represent the fracture toughness for Mode I
1 1
I1 = 12
Bh13 = ξ 3I , I2 = 12
Bh23 = (1 − ξ )3I and Mode II. GT is the shear fracture energy.
3
I2 1 − ξ⎞ EI
ψ= = ⎜⎛ ⎟ , ξ3 = 1 1 5. Results and discussion
I1 ⎝ ξ ⎠ EI (15)
5.1. Computational analysis
4. Finite element model
The values of interlaminar fracture toughness and GIIC/GIC for cross-
The geometry model of GLARE laminates used in numerical simu- plies/0° and unidirectional-plies/0° laminates are calculated by fracture
lation is the same as DCB specimen, which is shown in Fig. 6. The model mechanics and beam theory approach, individually. The calculation
was loaded by displacement control. Normally, the laminate was sub- results are presented in Table 5.
jected to uniaxial tension in the longitudinal direction and the crack Fig. 8a and (b) present comparisons between the predictions ob-
propagated from the tip of the initial crack. tained from both analytical solutions and experimental data calculated
The finite element model used an independent mesh technique for at crack length of 50 mm for cross-plies/0° and unidirectional-plies/0°
each layer to appraise interfacial fracture property of laminates [31]. laminates. The results show that the analytical solution derived in this
The stacking configuration and thickness of laminates used in numer- study agrees well with the total interlaminar fracture toughness cal-
ical simulation are shown in Table 1. Fig. 7 illustrates discrete model of culated from fracture mechanics solution proposed by Williams, as well
ADCB specimen. as the experiment and both theoretical data. In Fig. 8, the Exp, FM, BT,
Aluminum alloy layers were meshed by three-dimensional eight- stands for the G values as calculated from the DCB tests, the Fracture
mechanics theory and Beam Theory, respectively. The models predict
the crack initiation fracture toughness very well as shown in Fig. 8.
Obviously, the theoretical calculation and the experimental value have
little deviation at the displacement rates of 1 mm/min and 5 mm/min.
The deviation between theoretical and experimental values increases
gradually with the growth of loading rate, and the results reveal that
the least difference is at 1 mm/min. Moreover, the average deviation is
between 0.615% and 2.47% of the unidirectional-plies/0° laminates.
The maximum deviation could be achieved to 24.86% with the loading
rate increasing. Similarly, for cross-plies/0° laminates, the average de-
viation is between 3.38% and 4.56%, while the maximum deviation
could reach 11.53% with the growth of loading rate.
Fig. 6. Geometry model of GLARE laminate: (a) top view; (b) front view. The interlaminar fracture toughness of unidirectional-plies/0°

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Table 2
Mechanical properties of 2024-T3 Al.
Material Elastic Modulus/GPa Yield Strength/MPa Tensile Strength/MPa Poisson's ratio Fracture strain

2024-T3 Aluminum 72 305 450 0.33 0.19

Table 3 laminates calculated by beam theory is 0.095 kJ/m2 at a = 50 mm.


Mechanical properties of GFRP/epoxy resin composites. Meanwhile, for cross-plies/0° laminates, the value of interlaminar
Material Performance Direction Parameter
fracture toughness calculated by beam theory is 0.259 kJ/m2. Thus, the
theoretical calculation values are a little deviant from experimental
GFRP/epoxy resin Elastic Modulus/GPa E11 55 dates. It is considered that the Mode II accounts for a large proportion
composites E22 9.5 in this experiment, and the effect of Mode II can not be neglected be-
Ultimate strength/MPa XT 1900.95
XC 2000
cause the fracture behavior is different. Hence, the presence of Mode II
YT 50 in the fracture process can significantly increase interlaminar fracture
YC 150 toughness.
S 50 The deviations between theoretical calculations and experimental
Poisson's ratio ν12 0.33
results gradually increase with the growth of crack length. And they are
ν13 0.45
Fracture Gf 12.5 conformed to the linear function and the curves are presented in Fig. 9.
toughness/kJ·m−2 Gm 1 The unidirectional-plies/0° laminates are in line with y = 0.948X-
50.21168, the fitting coefficient R2 is 0.971. The cross-plies/0° lami-
nates are in line with y = 4.67453X-231.40975, the fitting coefficient
Table 4 R2 is 0.970. In the initial stage of crack propagation, the Mode II
Mechanical properties of cohesive layers. fracture has little influence on the DCB tests, and the energy release rate
Material Performance Direction Parameter is close to the pure Mode I fracture toughness. Hence, the theoretical
values are larger than the experimental results. However, with the crack
0
Cohesive layers between Initial normal Kn 1.0 × 106 propagation, the experimental results are greater than the theoretical
Al and fiber stiffness/(N/mm) Ks 0 1.0 × 106
values and the deviation increases. It is considered that the increasing
Kt0 1.0 × 106
Interfacial strength/ τn0 6.57/5.56/ proportion of Mode II can greatly affect the value of energy release rate.
(MPa) 5.37 Meanwhile, the energy release rate obtained by the experiments is not
τs0 36.62 pure Mode I fracture toughness.
τt0 36.62
Experimentally determined characteristics of the interlaminar frac-
Mixed mode index η 1.75
ture toughness and the mode mixity ratios for 3/2 GLARE laminates are
shown in Fig. 10. The Mode I contribution in mode mixity ratio is
Table 5 changed with altering of fiber lay-up orientation for asymmetrical and
Values obtained from analytical solutions for total strain energy release rates nonhomogeneous GLARE laminates. Similar observation was reported
and GIIC/GIC. by Jarosław Bienias et al. [17] in interlaminar fracture toughness tests
of glass and carbon reinforced multidirectional fiber metal laminates.
Structure Stacking configuration GC/(kJ/m2)
The values of the ratio GIIC/GIC between pure Mode I and pure Mode II
GC-Beam Theory GC-Fracture Mechanics are 4.407and 3.072 for cross-plies/0° and unidirectional-plies/0° lami-
nates. It can be mainly attributes to the state of the bonding interface
GIIC GIC GIIC/GIC between metal and composites layers. Therefore, we can understand
GLARE 3/2 Unidirectional-plies/0° 0.095 0.070 0.022 3.072 that the asymmetric geometry could create mode-mixity complications
Cross-plies/0° 0.259 0.209 0.047 4.407 and influence the interlaminar fracture toughness value.

The original manuscript is replace GC-Beam Theory with GC-BT, replace GC-Fracture
5.2. Interlaminar fracture toughness
Mechanicswith GC-FM.
GC-BT: total strain energy release rates from beam theory; GC-FM: total strain
energy release rates from fracture mechanics.
Load-displacement curves of ADCB specimens for different fiber
orientation and loading rates of GLARE laminates are shown in Fig. 11.

Fig. 8. Values obtained from experiment and both analytical solutions for total strain energy release rates at crack length of 50 mm: (a) unidirectional-plies/0°; (b)
cross-plies/0°.

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Fig. 9. Fitting curves of experimental minus theoretical results and crack length for interlaminar fracture toughness: (a) unidirectional-plies/0°; (b) cross-plies/0°.

for GLARE laminates is shown in Fig. 12, which shows that the energy
release rate increases with the growth of crack length. It is clear that the
delamination is at interfaces between the two glass fiber prepregs near
the middle aluminum plates. The results present that the energy release
rate of laminates with cross-plies/0° (0.248 kJ/m2) is much higher than
that with unidirectional-plies/0° (0.093 kJ/m2). This value compares
favorably with previously-published data on a novel GLARE laminate
[35]. Generally, energy release rate in cross-plies/0° laminates is higher
than that in unidirectional-plies/0° laminates. Because the outer pre-
preg layer (90° for cross-plies/0°) of GLARE laminates near the middle
aluminum sheet hindering the crack propagation. In addition, the ef-
fects of mechanical interlock hindering the crack propagation are
smaller under Mode I loading conditions than that under Mode II, and
the interlaminar cracks propagate easily in the Mode I than in the Mode
II [14]. Furthermore, the proportion of Mode II fracture in cross-plies/
Fig. 10. The ratio of GII to GI for unidirectional-plies/0° and cross-plies/0°. 0° laminate is larger than that in Mode I, which also verifies the theo-
retical results.
It is evident that the load increases rapidly in a linear manner before The energy release rate and crital load increase slightly in loading
reaching a peak load, and then gradually deceases. This drop in peak rates from 1 mm/min to 10 mm/min. For unidirectional-plies/0° lami-
load corresponds with the crack initiation and propagation in inter- nates(Fig. 12a), the maximum load and energy release rate are 15.91 N
layer. In addition, the load-displacement curve is very smooth, in- and 0.092 kJ/m2 at loading rate of 1 mm/min, respectively. And when
dicating that the crack propagation is stable [34]. the loading rate increases to 10 mm/min, the crital load and energy
The load-displacement curves of GLARE laminates indicate that the release rate increase to 16.98 N and 0.110 kJ/m2. Similar situations can
critical load changes accordingly with different fiber orientation, and be seen in cross-plies/0° laminates(Fig. 12b). In addition, an increase in
the experimental curves are in a good agreement with the calculated the load required for fracture at higher rates would also suggest a vis-
curves, as present in Fig. 11. The DCB tests demonstrate that the critical coelastic response. The conclusion of few loading rate effect, based on
loading increases when the fiber orientation changes from unidirec- energy release rate results, is consistent with similar studies on the
tional-plies/0° to cross-plies/0°. Moreover, Fig. 11 indicates that the interlaminar fracture of polyamide-based fiber-metal laminate, as re-
critical load increases with the growth of the loading rate from 1 mm/ viewed by W. J. Cantwell and N. Jones [36].
min to 10 mm/min. The critical load obtained by numerical simulation It is observed that the overall angles (θ) of ADCB specimen are al-
is essentially in accordance with the experimental results at the loading tered during the DCB tests. These angles are obtained by image pro-
rates of 1 mm/min and 5 mm/min. cessing analyses, and are depicted as curves in Fig. 13. The angle curve
The variation of the energy release rate, with crack length (R-curve) of cross-plies/0° laminates is higher than that of unidirectional-plies/0°

Fig. 11. Load-displacement curve: (a) unidirectional-plies/0°; (b) cross-plies/0°.

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Fig. 12. R curves: (a) unidirectional-plies/0°; (b) cross-plies/0°.

Fig. 13. Variations of θ angle for ADCB specimens during testing: (a) unidirectional-plies/0°; (b) cross-plies/0°.

laminates and increases quickly at the initial stage of crack propagation.


Referring to Fig. 12, the Mode II component of the specimen increases
with the growth of the θ angle owing to the higher interface bonding
behavior. This also verifies that the critical fracture toughness of the
cross-plies/0° laminate is higher than that of the unidirectional-plies/0°
laminates, which is related to the overall angle(θ) of the specimens.

5.3. Numerical analysis

The load-displacement curves of unidirectional, cross-ply GLARE of


numerical results compare to DCB tests are described in Fig. 11a and
Fig. 14. Overall displacement of the model. (b), respectively. The numerical results agree well with the experiments
for critical load-displacement curves. Fig. 14 shows that the example of
the displacement result. This simulation results represent an ideal case
of the bonding between metal and composite parts.
Equivalent stress distribution of GLARE3/2 laminates for Al layers is

Fig. 15. Equivalent stress distribution for the Al layers: (a) Initial loading moment; (b) The crack propagates at some moment; (c) Ultimate loading moments.

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Fig. 16. The normal stress cloud and in-plane shear stress cloud of prepreg layers in the ADCB GLARE laminates at ultimate loading moments: (a) unidirectional-
plies/0°; (b) cross-plies/0°.

shown in Fig. 15. Take unidirectional-plies/0° as an example. It is seen layer are shown in Fig. 16. The maximum normal stress occurs at fiber
that the stress concentration region begins at the hinge loading point by layer near the pre-crack. During maximum loading, the ultimate
initial loading, and propagates until the maximum load. Here, no stresses of 0°/0°and 0°/90° laminates are 108 MPa and 279 MPa and are
fracture can be seen in aluminum layers. much less than the bending strength of glass/epoxy prepreg
For two layups of GLARE 3/2 laminates, the distributions of normal (1620.23 MPa). Thus no damage forms in the laminates. Moreover, the
stress and in-plane shear stress at the ultimate loading of each prepreg maximum in-plane shear stresses of fiber layer of 0°/0°and 0°/90°

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Fig. 17. Predicted damage of cohesive layers in the ADCB GLARE laminates: (a) unidirectional-plies/0°; (b) cross-plies/0°.

laminates are 1.414 MPa and 2.210 MPa, respectively. It is clearly lower References
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