GOVERNMENT ENGINEERING

COLLEGE PALANPUR

NAME:- Prajapati Vijaykumar Devabhai

EN.Number :- 180610106052

Topic Name :-Construction of ROB with approaches in lieu of LC no.165,of

Ahmedabad – Palanpur (IR ch-650/2-3) between R/y station – Karjoda &
Palanpur on NH -58 on EPC mode under NH(O) in the state of gujrat.

INTERNAL GUIDE:- PROF. Yogesh Chauhan

EXTERNAL GUIDE:- Er.Vikasbhai Chaudhary
 INDEX

1. Introduction of project
2. Equipment used on site
3. Pile foundation
4. Analysis of pile
5. Analysis Pile cap
6. RMC plant
7. Different test on field
7.1)core cutter method forbulk density of soil
7.2)calcium carbide method for moisture content
7.3)compressive strength of cube using compression testing machine (IS:516)
Project information:

Construction of ROB with approaches in lieu of LC no.165 of Ahmadabad-palanpur(IR

Ch-650/2-3) between Rly station-Karjoda & palanpur on NH-58 on EPC mode under
NH(O) in the state of Gujarat
Authority: CE(NH) R &B, state of Gujarat.
Contractor:GPC infrastructure limited, palanpur
Tender cost: 98 cr.
Need of this project!!
Due to Traffic and DFCCIL railway project.
Salient features of this project:

The proposed ROB is consisting of bridge structures of 3 arms and a rotary.

Arm 1:Abu road arm(two lane carriage way)
Arm 2:palanpur arm(two lane carriage way)
Arm 3:Danta arm( four lane carriage way)
Common elevated rotary connecting 3 arms.
Key features:
Length of approach, rotary and ROB portion:
Palanpur Arm: 951.280m
Abu road Arm: 700.038m
Danta Arm: 682.276 m
Rotary portion: 212.0m
Railway portion: 56.0m
Total length: 2601.594m
Proposed clear carriage way width:
Palanpur Arm &
Abu road arm : 7.5 m
Danta Arm : 2×7.5 m
Railway portion: 2×7.5 m + footpath on one side
Rotary portion: 11.55 m
Initial expenditures for contractor:
RMC plant cost: 85 lakh &50 lakhs
Water bore cost: 5 lakhs
Electricity cost: 12 lakhs
Land rent: 1.5 lakhs/month
RMC plant:
Ready-mix concrete (RMC) is concrete that is manufactured in a batch plant,
according to each specific job requirement, then delivered to the job site “ready to
use”.
Typical RMC plant consists of silos and bins for the storage of cement and aggregates
respectively, weigh batchers for proportioning different ingredients of concrete, high
efficiency mixer for thorough mixing of ingredients, and a computerized system
controlling the entire production process.
Capacity of RMC plant on site:
60 CMT/hour
Capacity of cement silos:150 tonn.
Mixing is done by weight mixing
Various quipments use on site:
(1) Hydraulic excavator:
Excavators are heavy construction equipment consisting of a boom, dipper (or stick),
bucket and cab on a rotating platform known as the “house”.[1] The house sits atop
an undercarriage with tracks or wheels.

Uses:
-digging of holes, foundations.
-pile dismantling
-river dredging etc..
(2) Pile rig machine

Piling rigs are mainly used to drill/create piles in soil, clay, etc. It is widely used for
cast-in-place piles, diaphragm walls, and foundation reinforcement.
Price :3 crore
Rent:1200/m.
(3) Joseph Cyriln Benford (JCB)
Bucket Capacity : 0.3 m³
(4) Hydraulic hoister

(5) Transit mix

Capacity: 6 m³
 (6) Hydra crane:
Uses: to hoist reinforcement,
material etc
Capacity:12 ton

(7) Trime pipe:

Used for concreting in pile.
Outer Dia: 1.10m
Inner dia : 0.2m
Pile foundation:
How is a bored pile constructed??
The construction of the bored pile is divided into two phases: the drilling phase and
the construction phase. In the drilling phase, the soil is removed form a hole of the
required diameter and depth, while during the construction phase, the reinforced
concrete is poured in situ.
Why bentonite powder is used in pile foundation work??

bentonite slurry is used to prevent the collapse of the soil in the pile bore to a larger
extent.
Bentonite helps to maintain the quality of concrete in the pile foundation. If
bentonite is not used, the soil particles may get mixed with the poured concrete,
resulting in a lower grade of concrete.
Bearing capacity of soil in pile foundation!!!
Pile length=pile cutoff level -pile termination level
=212.327-192.327
=20.0m
Dia of pile =1 m

According to meyerhoff theory

Ultimate bearing capacity of soil in pile foundation= end bearing resistance+
skin friction resistance
= 9CAb + αCAs

C-cohesion of soil:
For medium stiff clay cohesion varies from 96 kN/m^2 to 198 kN/m^2,
So take average of its value the cohesion in medium stiff clay is 144 kN/m^2.

=9×144×π/4 ×(1)^2 + 0.80×144×π×1×20

=1018.28+7241.14
=8259.42 kN
Analysis of pile: (DP-11)
Total number of pile in one pier=6
Total depth of pile=21.3 m
Total depth below cut off level=20 m.
Concrete grade used :M-35
(C:S:A=1:0.5:1)
Cover :75 mm
Bars:20 nos. 25 mm dia
Analysis of pile drawing :

BAR LENGTH( DIA. SPACING TOTAL TOTAL WEIGHT

MARK MM) BAR(MM) /NOS NOS LENGTH(
M)
6 21125 25 20 NOS 20*6=120 2535 9768.03

7 3260 16 100C/C (30+40)*6 1369.20 2161.01

=420
8 3140 10 150 C/C (78+9)*6= 1639.08 1010.53
522
9 3260 16 1500C/C 14*6=84 273.84 432.20

10 1170 16 2 NOS 2*6=12 14.04 22.16

TOTAL RAINFORCEMENT USED IN 6 PILE=13393.39 KG

=13.393 TONN
Calculation of quantity of concrete used in pile:
After pile construction:
Excavation is done around the pile area to facilitate removal of the extra pile portion
by chipping.

Why chipping of pile or dismantling of pile is done??

Pile Chipping is the extra pile that is above the cutoff level, which provided for good
and sound concrete. The main purpose of chipping is to remove the surplus slushy
concrete (a mixture of concrete, slurry, and mud) over the cutoff level. When
concreting is going on, the black slush comes out from the borehole.
After chipping of pile pcc layer of 80 mm depth is constructed on cut
off level of pile and then construction of pile cap start.
 Pile cap :
Hight of pile cap = Top of pile cap – bottom of pile cap
= 214.027 – 212.327
= 1.7 m
Length of pile cap = 8.1 m
Width of pile cap = 4.7 m

Concret grade used : M-35

( C : S : A) = ( 1 : 0 : 5 : 1 )
Cover for reinforcement:75 mm
Drawing of pile cap:
Analysis of reinforcement in pilecap :
Analysis of pile cap drawing:

BAR LENGTH( DIA. SPACING( NOS TOTAL WEIGHT

MARK MM) BAR(mm) c/c) LENGTH (KG)
01 6150 20 100 81 498.15 1228.48

1a 6150 12 200 41 252.15 223.86

02 9150 25 90 53 484.95 1868.64

03 6150 12 200 41 252.15 223.86

04 9150 12 180 27 247.05 219.33

05 26400 12 200 09 237.60 210.94

5a 4040 12 300 5*27=135 545.40 484.20

Total weight of steel used in 1 pile cap=4459.31 kg

Calculation of quantity of concrete used in pile cap:
Different tests of soil on field:
(1)core cutter test:
Uses:to determine in situ density of soil.
This method is use in case of cohesive soil.
Test procedure:
Weight of empty cutter=895.5 gm
Next,press core cutter in to the soil mass using rammer and stop the process of
pressing when about 15 mm of the dolly protrudes above the soil surface.
Now, weight of cutter +soil=2841 gm
Bulk density=weight of soil per volume
=1945.5/1020
=1.90 gm/cm^3
(2) Calcium carbide test:
Use:to determine water content of soil.
It is a quick test but less accurate.
In this test, soil sample mixed with calcium carbide.
Dial guage gives corresponding water content with respect to pressure.
In laboratory,taken weight of soil sample =10 g
Derived water content corresponding to dial guage=12.35%
PIC OF CALCIUM CARBIDE TEST
3).compressive strength of cube using compression testing machine (IS:516):-

Grade Age of Cross sectional Mass of Maximum Compr

testing area(cm^2) cube(gm) load (kn) essive
strengt
h N/
mm^2
M35 7 225 8546.0 564 25
M35 28 225 8110.75 832 36.97
• DRAWING OF PIER
 • ANALYSIS OF PIER
• Total quantity of steel used in pier
=9171.73 kg
=9.171 tonn
• CONCRETING IN PIER
• Concrete used in one pier:

• Height of pier:10.553 m
• Width of pier:1.35 m
• Length of pier:4.8 m
• Total quantity of wet concrete =10.553×1.35×4.8
=68.38 m^3.
• Total quantity of dry concrete. =68.38+0.52×68.38
• quantity of dry concrete in one rectangular pier =103.9376
m^3.
• concrete grade used in pier =M35.
Drawing of piercap :
Analysis of reinforcement in pier cap :
• ANALYSIS OF PIER CAP
• PIER CAP
• Total quantity of steel used in one pier cap
=13655.39 kg
=13.655 tonm
Concrete used in piercap :
• Railway portion pier
• Danta portion piers were
rectangular in shape
comperatively the railway
portion contains circular shape.
• These piers contains one pile cap
as support for two pier.
• The height of main pile is 13.2m.
• The outer part of the main pier is
known “protection pier” and
inner pier is known as “main
pier”.
• Height of protection pier 8.8m.
 • P.C.C. in base plate of girder
• The soil surface will not be properly levelled
• The base plate will help the casting in
properly levelled surface.
• The pcc is done around 150mm depth.
 • Prestressed concrete girder
• M-45 grade of concrete is used.
• Height of girder = 2.5 meter.
• Reinforcement cover : 40 mm.
• Prestressing method used.
• There are 4 profiles in a single girder.
• Girder are I in shape.
• DRAWING OF GIRDER
• ANALYSIS OF GIRDER
 • Total quantity of steel used in one girder
=15247.49 kg
=15.2 tonn
• CONCRETING IN GIRDER
 • Concrete pump:
• A concrete pump is a machine
used for transferring liquid
concrete by pumping.
• Pumping rate=30 cubic meters/
hour
• Initial load test on piles:
• This test is performed for ensure the safe Load capacity of
piles.
• Load tests on piles are conducted on completion of 28 days
after casting of piles.
• Test is conducted as per IS 2911(part-IV) 1995.

• Application of load:
• The applied load on the piles is 2.5 times the vertical load
capacity of the pile.
• The test will be carried out by applying a series of vertical
displacement load each increment of about 20% of the
taste load on the pile.
• The load will be applied through the hydraulic Jack on the pile with
the use of the reaction frame girder.
• the maximum test loads shall be subjected to 24 hours.

• The safe load on a single pie should be the list of the following:
• (1)2/3rd of the final load at which the total displacement attains a
value of 18mm or Maximum Of 2% of pile dia, whichever is less.
• (2)50% of the final load at which the total displacement equals 10%
of the pile diameter in case of uniform diameter piles or 7.5% of the
bulb diameter in case of under reamed piles.
• The maximum settlement should not excced 18 mm.
• ultimate load at 18 mm settlement is=2010tonn.
• pile load capacity=2/3 of 2010=1340 tonn.
• cost of test=300rs/tonn.
• PILE LOAD TEST
 • Oven dry method for determination of water
content of soil:

• Instrument:oven, weight Balance, container.

• Weight of empty container (W1)=3.087kg
• Weight of container +soil (W2). =3.187kg
• Put that soil sample in oven for 24 hours at 105’C.
• Weight of dry soil+container (W3)=3.175 kg
• water content=weight of water/weight of dry soil.
=(W2-W3/W3-W1)×100
=(3.187-3.175/3.175-3.087)×100
=13.66%
• Slump test:
• This test is most commonly used for measurement of
workability .
• More the slump value more the workability of concrete.
• Slump cone(30cm hight) and temping rod is used for
measurement.
• •slump value measured at sight =120 mm.

Uses:. Slump value

For road construction. 20-40 mm
Mass concreting 25-50 mm
•Beams and slabs 50-100 mm
Normal rcc works. 80-150 mm