Baw - Zhanqi 4x4 QSJ Parts Book

Technical Manual 2018
Parts Catalog of Traditional Series of Models
Beijing Automobile Works Co., Ltd.

Foreword
1. This parts catalog is applicable to the traditional series of models produced by Beijing Automobile Works Co., Ltd. It is convenient for users to query the required part number, part name and quantity
when repairing and replacing the auto parts, as an ordering reference.
2. The quantities in the text tables indicate the ones used on a single vehicle.
3. The company`s products are continuously improved. Any design can be changed without previous notice.
This parts catalog is copyrighted by the company and cannot be reprinted or published without permission.
List of applicable traditional series of models
No. Model Model number Engine Emission standard
1 Traditional cars Juedoushi BJ2023CDB2 4G20C Gasoline GB18352.5-2013 China V
2 Traditional cars Zhanqi CK BJ2033CHB2 4G20C Gasoline GB18352.5-2013 China V
3 Traditional cars 212/23S BJ2023CHB3 4G20C Gasoline GB18352.5-2013 China V
4 Traditional cars Zhanqi BJ2024CJB3 4G20C Gasoline GB18352.5-2013 China V
5 Traditional cars 212 BJ2023CHT3 JE493ZLQ5D Diesel GB18352.5-2013 China V
6 Traditional cars Zhanqi BJ2024CJT1 JE493ZQ5C Diesel GB14762-2002 China II

Contents
I. Engine assembly ................................................................................................................................................................................................................................................... 1
1 4G20C engine assembly ............................................................................................................................................................................................................................... 1
1.1 Cylinder head assembly ..................................................................................................................................................................................................................... 1
1.2 Cylinder block assembly.................................................................................................................................................................................................................... 3
1.3 Timing gear chamber assembly ......................................................................................................................................................................................................... 5
1.4 Engine support component ................................................................................................................................................................................................................ 6
1.5 PCV valve assembly and crankcase ventilation tube ......................................................................................................................................................................... 7
1.6 Piston rod and crankshaft flywheel assembly .................................................................................................................................................................................... 8
1.7 Air distribution mechanism.............................................................................................................................................................................................................. 10
1.8 Oil pump and strainer component .................................................................................................................................................................................................... 12
1.9 Oil filter assembly............................................................................................................................................................................................................................ 13
1.10 Cooling system .............................................................................................................................................................................................................................. 14
1.11 Intake and exhaust manifold assembly .......................................................................................................................................................................................... 15
1.12 Generator and starter motor assembly ........................................................................................................................................................................................... 17
1.13 Oil supply system .......................................................................................................................................................................................................................... 19
1.14 Clutch system................................................................................................................................................................................................................................. 21
2 JE493ZQ5C engine..................................................................................................................................................................................................................................... 23
2.1 Cylinder block devices..................................................................................................................................................................................................................... 23
2.2 Piston linkage devices...................................................................................................................................................................................................................... 31
2.3 Crankshaft flywheel devices ............................................................................................................................................................................................................ 33
2.4 Camshaft devices ............................................................................................................................................................................................................................. 35
2.5 Air distribution mechanism devices ................................................................................................................................................................................................. 37
2.6 Intake and exhaust manifold devices ............................................................................................................................................................................................... 39
2.7 Oil pan devices ................................................................................................................................................................................................................................ 41
2.8 Oil pump devices ............................................................................................................................................................................................................................. 43
2.9 Oil filter devices .............................................................................................................................................................................................................................. 45
2.10 Turbocharger devices ..................................................................................................................................................................................................................... 47
2.11 High-pressure oil circuit devices.................................................................................................................................................................................................... 50
2.12 Thermostat devices ........................................................................................................................................................................................................................ 52
2.13 Water pump devices ....................................................................................................................................................................................................................... 54
2.14 Starter and generator devices ......................................................................................................................................................................................................... 56
2.15 Clutch devices................................................................................................................................................................................................................................ 60
3 JE493ZLQ5D engine .................................................................................................................................................................................................................................. 62
3.1 Suspension devices .......................................................................................................................................................................................................................... 62
3.2 Cylinder block devices..................................................................................................................................................................................................................... 64
3.3 Cylinder head devices ...................................................................................................................................................................................................................... 66
3.4 Piston linkage devices...................................................................................................................................................................................................................... 68
3.5 Crankshaft flywheel ......................................................................................................................................................................................................................... 70
3.6 Camshaft devices ............................................................................................................................................................................................................................. 72
3.7 Air distribution mechanism.............................................................................................................................................................................................................. 74
3.8 Intake and exhaust manifold devices ............................................................................................................................................................................................... 76
3.9 Crankcase oil pan devices ................................................................................................................................................................................................................ 78
3.10 Oil pump devices ........................................................................................................................................................................................................................... 80
3.11 Oil filter devices............................................................................................................................................................................................................................. 82
3.12 Cylinder head cover ventilation devices ........................................................................................................................................................................................ 84
3.13 Oil pipeline devices ....................................................................................................................................................................................................................... 86
3.14 Timing drive device ....................................................................................................................................................................................................................... 88
3.15 Engine lifting hook ........................................................................................................................................................................................................................ 90
3.16 Adjustment mechanism and belt devices ....................................................................................................................................................................................... 92
3.17 low pressure fuel pipe devices ....................................................................................................................................................................................................... 94
3.18 Fuel injection pump devices .......................................................................................................................................................................................................... 96
3.19 Fuel injector devices ...................................................................................................................................................................................................................... 98
3.20 Turbocharger devices ................................................................................................................................................................................................................... 100
3.21 High pressure fuel pipe and fuel rail ............................................................................................................................................................................................ 103
3.22 Exhaust gas re-circulation devices ............................................................................................................................................................................................... 105
3.23 Radiator pipe................................................................................................................................................................................................................................ 107
3.24 Thermostat devices ...................................................................................................................................................................................................................... 109
3.25 Water pump devices ..................................................................................................................................................................................................................... 111
3.26 Fan devices .................................................................................................................................................................................................................................. 113
3.27 Clutch devices.............................................................................................................................................................................................................................. 115
3.28 Sensor devices ............................................................................................................................................................................................................................. 117
3.29 Generator and vacuum pump devices .......................................................................................................................................................................................... 119
3.30 Starter devices.............................................................................................................................................................................................................................. 121
3.31 Glow plug devices ....................................................................................................................................................................................................................... 123
3.32 Nameplate devices ....................................................................................................................................................................................................................... 125
3.33 Engine wiring harness.................................................................................................................................................................................................................. 127
3.34 Air conditioning compressor........................................................................................................................................................................................................ 129
3.35 Purchasing parts ........................................................................................................................................................................................................................... 131
II. Supply system ................................................................................................................................................................................................................................................. 133
1 Fuel tank ................................................................................................................................................................................................................................................... 133
2 Fuel pipeline ............................................................................................................................................................................................................................................. 135
3 Fuel filter .................................................................................................................................................................................................................................................. 140
4 Oil-water separator (diesel models only) .................................................................................................................................................................................................. 142
5 Accelerator parts ....................................................................................................................................................................................................................................... 144
III. Intake and exhaust systems ............................................................................................................................................................................................................................ 146
1 Intake system ............................................................................................................................................................................................................................................ 146
2 Exhaust system ......................................................................................................................................................................................................................................... 148
IV. Cooling system............................................................................................................................................................................................................................................... 150
V. Clutch .............................................................................................................................................................................................................................................................. 154
1 Clutch........................................................................................................................................................................................................................................................ 154
2 Clutch pedal and transmission devices ..................................................................................................................................................................................................... 156
3 Clutch control pipe, clutch master cylinder and clutch slaver pump ........................................................................................................................................................ 158
VI. Transmission .................................................................................................................................................................................................................................................. 160
1 7BM4 transmission assembly ................................................................................................................................................................................................................... 161
1.1 Transmission assembly .................................................................................................................................................................................................................. 161
1.2 Rear body sub-assembly ................................................................................................................................................................................................................ 163
1.3 Gear control parts .......................................................................................................................................................................................................................... 165
1.4 Gear transmission parts.................................................................................................................................................................................................................. 167
2 5DYM39 transmission .............................................................................................................................................................................................................................. 170
2.1 Housing parts, manipulating parts and external connections ......................................................................................................................................................... 171
2.2 Middle connecting plate component .............................................................................................................................................................................................. 174
2.3 Middle connecting plate component transmission part.................................................................................................................................................................. 177
2.4 Front cover component .................................................................................................................................................................................................................. 181
2.5 Rear body sub-assembly ................................................................................................................................................................................................................ 183
2.6 Manipulating cover sub-assembly ................................................................................................................................................................................................. 185
3 6F8B5 transmission .................................................................................................................................................................................................................................. 187
VII. Transfer case ................................................................................................................................................................................................................................................ 188
VIII. Drive shaft .................................................................................................................................................................................................................................................. 194
1 Front drive shaft........................................................................................................................................................................................................................................ 194
2 Rear drive shaft ......................................................................................................................................................................................................................................... 199
IX. Axle assembly................................................................................................................................................................................................................................................ 204
1 Front axle assembly .................................................................................................................................................................................................................................. 204
X. Frame .............................................................................................................................................................................................................................................................. 227
1 2023CHB2-2800000 frame assembly ....................................................................................................................................................................................................... 227
2 2024CJB2-2801000 frame assembly ........................................................................................................................................................................................................ 228
3 2023CHT3-2800010 frame assembly ....................................................................................................................................................................................................... 229
4 Traction devices ........................................................................................................................................................................................................................................ 230
5 Rear beam ................................................................................................................................................................................................................................................. 232
6 Anti-collision bar ...................................................................................................................................................................................................................................... 234
XI. Suspension ..................................................................................................................................................................................................................................................... 236
1 Front leaf spring ........................................................................................................................................................................................................................................ 236
2 Shock absorber ......................................................................................................................................................................................................................................... 239
3 Front suspension stabilizer ....................................................................................................................................................................................................................... 241
4 Rear leaf spring ......................................................................................................................................................................................................................................... 243
XII. Steering system ............................................................................................................................................................................................................................................ 248
1 Steering tie rod.......................................................................................................................................................................................................................................... 248
2 Steering gear parts and steering wheel assembly ...................................................................................................................................................................................... 252
3 Power steering pipeline and power steering pump ................................................................................................................................................................................... 254
XIII. Wheel assembly .......................................................................................................................................................................................................................................... 257
1 Wheel assembly ........................................................................................................................................................................................................................................ 257
2 Spare wheel mounting parts...................................................................................................................................................................................................................... 259
XIV. Braking system ............................................................................................................................................................................................................................................ 265
1 Front brake ................................................................................................................................................................................................................................................ 265
2 Rear brake ................................................................................................................................................................................................................................................. 267
3 Brake pedal ............................................................................................................................................................................................................................................... 270
4 Brake master cylinder and vacuum booster .............................................................................................................................................................................................. 272
5 Brake pipeline ........................................................................................................................................................................................................................................... 275
6 Parking brake manipulating device........................................................................................................................................................................................................... 278
XV. Electrical devices .......................................................................................................................................................................................................................................... 280
1 Battery ...................................................................................................................................................................................................................................................... 280
2 Headlight .................................................................................................................................................................................................................................................. 282
3 License plate light ..................................................................................................................................................................................................................................... 286
4 Brake light and switch .............................................................................................................................................................................................................................. 288
5 Horn assembly .......................................................................................................................................................................................................................................... 290
6 Side turn signal ......................................................................................................................................................................................................................................... 292
7 Fog lamp assembly ................................................................................................................................................................................................................................... 294
8 Rear combination light ............................................................................................................................................................................................................................. 296
9 Combination switch .................................................................................................................................................................................................................................. 298
10 Combination instrument ......................................................................................................................................................................................................................... 300
11 Cassette player ........................................................................................................................................................................................................................................ 302
16. Body and interior and exterior trim assembly................................................................................................................................................................................................ 304
1 Body fixing device .................................................................................................................................................................................................................................... 304
2 Body floor ................................................................................................................................................................................................................................................. 306
3 Front sheet metal parts .............................................................................................................................................................................................................................. 312
4 Engine hood lock hook ............................................................................................................................................................................................................................. 316
5 Wiper assembly......................................................................................................................................................................................................................................... 319
6 Windshield scrubber ................................................................................................................................................................................................................................. 322
7 Instrument panel assembly ....................................................................................................................................................................................................................... 324
8 Front board heat insulation layer .............................................................................................................................................................................................................. 326
9 Door lock assembly .................................................................................................................................................................................................................................. 328
10 Seat assembly ......................................................................................................................................................................................................................................... 330
11 Interior rearview mirror .......................................................................................................................................................................................................................... 332
12 Exterior rearview mirror ......................................................................................................................................................................................................................... 334
13 Retro reflector ......................................................................................................................................................................................................................................... 336
I. Engine assembly
1. 4G20C engine assembly
1.1 Cylinder head assembly
Front cover
Block
1
486Q-1007021
(intake)
486Q-1007030 Each 4
(exhaust)
2
1.2 Cylinder block assembly
3
4
1.3 Timing gear chamber assembly
Note: Z301-808030 M8×30 bolts are used on “○1 ” position; Z301-808016 M8×16 bolts are used
on “○2 ” position; Z311-806020 M6×20 bolts are used on “○3 ” position; Z311-806025 M6×25
bolts are used on “○4 ” position; Z311-806025 M6×25 bolts are used on “○5 ” position.
5
1.4 Engine support component
6
1.5 PCV valve assembly and crankcase ventilation tube
7
1.6 Piston rod and crankshaft flywheel assembly
Optional
1st air
ring
2nd air
ring
Oil ring
lining spring
Oil scrapping
ring
8
Upper spindle
bushing
Lower spindle
bushing
Upper thrust
piece
Lower thrust
piece
9
1.7 Air distribution mechanism
10
11
1.8 Oil pump and strainer component
12
1.9 Oil filter assembly
13
1.10 Cooling system
14
1.11 Intake and exhaust manifold assembly
15
16
1.12 Generator and starter motor assembly
1st cylinder
2nd and 3rd

cylinder
4th cylinder
17
Preferred
486Q-3708010
A2
18
1.13 Oil supply system
19
20
1.14 Clutch system
21
With standard
spring washer
22
2. JE493ZQ5C engine
2.1 Cylinder block devices
23
No. Code Name Qty. Remarks
1 JE1002100SC Cylinder block mechanical assembly 1
2 JE1002108BB Main bearing bolt 10
3 Q5221032 Cylindrical pin 1
4 JE1002906BB With positioning pin hexagon bolt 1
5 JE1002760SC Fuel injection pipe welding assembly 1
6 JE1002750AA Control valve assembly 1
7 JE1002911BB Copper gasket 16 1
8 JE1002014BB Crankshaft thrust plate 2
9 JE1002015AD Upper spindle bushing 5
10 JE1002016AD Lower spindle bushing 5
11 JE1002080BB Oil pressure sensing head 1
12 JE1002035BB Oil pressure sensing plug holder 1
14 JE1002912BB Water drain plug 1
15 JE1002908BB Positioning stud 22
16 JE1002904BB Elastic cylindrical positioning cotter pin 2
24
25
1 JE1002011BB Gear chamber 1
2 JE1002012BB Gear chamber gasket 1
3 Q1420820 Bolt assembly 6
6 JE1002401BB Gear chamber cover 1
7 JE1002405TCB1 Gear chamber cover gasket 1
8 JE1002406BB Hexagon socket bolt 1
11 JE1002404BB Cover gasket 2
12 JE1002403BB Manhole cover 2
14 JE1002033BB Soundproof foam rubber 1
15 JE1002501BB Soundproof cover 1
17 JE1002502BB Rubber bushing 4
18 JE1002503BB Bushing 4
19 JE1002450TCB1 Front oil seal 1
20 JE1002070TCB1 Rear crankshaft oil seal 1
26
21 JE1002017TW Rear jointing plate 1
22 JE1002907BBA1 Rear jointing plate bolt 3
23 JE1002027BB Left reinforcing plate 1
23 JE1002028BB Right reinforcing plate 1
24 JE1002801BB Fuel injection pipe joint bolt 1
25 JE1002850BB Oil injection pipe welding assembly 1
27
28
1 JE1003240DD-B1 Cylinder head cover assembly 1
2 JE1003080BB Nut holder assembly 3
3 JE1003021BB Nut head 3
4 JE1003222BB Oil filler cap seal 1
5 JE1003221BB Oil filler cap 1
6 JE1003207DL-B1 Nameplate 1
7 JE1003209BB Label 1
8 Q2320408 Cross-recessed pan-head screw assembly 4
9 JE1003250BB Diaphragm valve assembly 1
10 JE1003205TCB1 Cylinder head cover gasket 1
11 JE1003100SZ Cylinder head mechanical assembly 1
12 JE1003104BB Valve guide tube 8
13 JE1003102SZ Intake valve holder 4
14 JE1003103SZ Exhaust valve holder 4
15 8103013JNZ Air conditioning bracket 1
17 JE1003901BB Fuel injector fastening bolt 4
18 JE1003014DL Cylinder head bolt 14
19 JE1003023DL Cylinder head long-bolt 4
20 JE1003022CAT Rear engine lifting ring 1
29
22 JE3770100SC Glow plug 4
23 JE3770011BB Glow plug jointing plate 1
24 JE3770012BB Wiring tab 1
25 JE1002060SCB1 Cylinder head gasket jointing part 1
30
2.2 Piston linkage devices
31
1 JE1004100BBA1 linkage part 4
2 JE1004050SCB1 Oil ring assembly 4
3 JE1004015CAT 2nd air ring 4
4 JE1004014CAT 1st air ring 4
5 JE1004011TK Piston pin 4
6 JE1004012BB Piston pin snap ring 8
7 JE1004060SCB1 Piston part 4
8 JE1004018AD Linkage bushing 8
32
2.3 Crankshaft flywheel devices
33
1 JE1005014BB Flywheel bolt 8
2 JE1005015BB Flywheel bolt gasket 1
3 JE1005903BB Flywheel cylindrical pin 2
4 JE1005060TV Flywheel assembly 1
5 80203-GB278 Rolling bearing 1
6 JE1005011BBA1 Crankshaft 1
7 JE1005901BB Crankshaft flat key 1
8 JE1005012SC Crankshaft timing gear 1
9 JE1005050SA Damping pulley assembly 1
10 JE1005902SC Crankshaft pulley bolt 1
34
2.4 Camshaft devices
35
1 JE1006011BB Camshaft 1
2 JE1006901BB Camshaft flat key 1
3 JE1006013BB Camshaft thrust plate 1
5 JE1006012BA Camshaft gear 1
6 JE1006014BB Gear pressure plate 2
7 JE1006015BB Camshaft gear bolt 1
8 JE1002250SC Idler gear A assembly 1
9 JE1002201BB Idler gear A axis 1
10 JE1002202BB Idle gear A pressure plate 1
12 JE1002301SC Idler gear B 1
13 JE1002350BB Idler gear B bearing 2
14 JE1002306BB Shaft retainer 2
15 JE1002302BB Idler gear B axis 1
16 JE1002305BB Bolt 1
36
2.5 Air distribution mechanism devices
37
1 JE1007100AA Rocker arm assembly 1
2 JE1007160BB Rocker shaft assembly 1
3 JE1007103BB Rocker shaft spring 3
4 JE1007150BB Rocker assembly 8
5 JE1007102BB Rocker shaft support 4
6 Q43119F3 Shaft spring retainer 2
7 Q72212 Bowl plug 2
8 JE1007105BB Hexagon stud 3
9 Q40010 Small washer 4
10 JE1007108BB Valve adjustment nut 8
11 JE1007107BB Valve adjustment screw 8
12 JE1007106BB Rocker shaft bearing bolt 1
13 JE1007050BBB1 Push rod welding assembly 8
14 JE1007011BB Tappet 8
15 JE1003011BBB1 Intake valve 4
16 JE1003012BB Exhaust valve 4
17 JE1003018BBB1 Valve lock tab 16
18 JE1003017BBB1 Valve spring holder 8
19 JE1003013BB Valve spring 8
20 JE1003060BBB1 Valve guide tube oil seal assembly 8
21 JE1003019BB Valve spring lower washer 8
38
2.6 Intake and exhaust manifold devices
39
1 1207020JNZ Exhaust gas circulation pipe assembly 1
2 1207100JNJ EGR valve assembly 1
4 1207018JNZ Vacuum hose III 1
5 Q218B0820 Hex-socket round-head screw 2
6 1207013JNZ EGR gasket 1
7 1008013JPA Exhaust manifold 1
8 JE1207901TE Exhaust gas circulation pipe stud 2
9 JE1118902AD Exhaust manifold outlet nut 2
10 Q40308 Spring washer 2
40
2.7 Oil pan devices
41
1 JE1002600BB Dipstick assembly 1
2 JE1002600BB Dipstick assembly 1
3 JE1002013TCB1 Dipstick O-ring 1
4 JE1009013TCC1 Oil pan gasket 1
5 JE1009050YAL Oil pan welding assembly 1
7 JE1009903BB Hexagon flange nut 22
8 JE1009901BB Oil drain copper gasket 1
9 JE1009012BB Oil drain plug 1
42
2.8 Oil pump devices
43
1 JE1011100AD Oil pump assembly 1
3 JE1018050BB Oil pump outlet pipe assembly 1
4 JE1002601BB O-ring 2
5 JE1011109AD Oil pump O-ring A 1
6 JE1011111AD Oil pump O-ring B 1
44
2.9 Oil filter devices
45
1 1012050JOA Oil cooling water pipe welding assembly 1
3 1012100JOA Oil filter assembly 1
4 JE1306902BB Heating pipe clamp 4
5 1012012JOA Oil cooler inlet pipe 1
6 1012013JOA Oil cooler outlet pipe 1
46
2.10 Turbocharger devices
47
1 JE1118012DLB1 Air compressor outlet pipe 2
2 1008022JNZ Intake transition tube (Huanghai status) 1
3 1008912JNZ Air transition tube 1
4 Q67570 A-type worm drive hose hoop 6
5 1008019JNZ Air filter inlet hose 1
6 1118150JNJ Turbocharger inlet pipe welding assembly 1
7 1118114JNJ Oil inlet pipe bolt A 1
9 1118070JPA Turbocharger exhaust elbow assembly 1
10 1008901JNZ Stud 4
11 1118300JNZ Turbocharger assembly 1
12 JE1118113SD Turbocharger return pipe flange gasket 1
13 JE1118160CVB1 Turbocharger return pipe welding assembly 1
15 1118111JNJ Oil return hose 1
16 1118060JPA Turbocharger exhaust elbow gasket 1
17 JE1118115DL Oil inlet pipe bolt B 1
19 JE3701312BB Vacuum pump bolt washer 2
20 JE1207901TE Exhaust gas circulation pipe stud 4
48
22 1008012JNJ Intake manifold 1
23 JE1008014BB Intake manifold gasket 1
25 JE1008902BB Intake and exhaust manifold nut 4 2 intake manifolds and 2 exhaust manifolds
26 Q1200825F3 Stud 2
49
2.11 High-pressure oil circuit devices
50
1 1111300JNZ Fuel injection pump assembly 1
2 JE1111200TC Rear bracket B welding assembly 1
6 JE1111013TK Rear bracket A 1
7 1129200JNZ 1st cylinder high pressure oil pipe assembly 1
8 1129300JNZ 2nd cylinder high pressure oil pipe assembly 1
9 JE1129100BB High pressure oil pipe clamp 2
10 1129400JNZ 3rd cylinder high pressure oil pipe assembly 1
11 1129500JNZ 4th cylinder high pressure oil pipe assembly 1
12 1112100JNZ Fuel injector assembly 4
13 JE1112012BB Fuel injector O-ring 4
14 JE1112011BB Fuel injector gasket 4
15 JE1003901BB Fuel injector fastening bolt 4
16 JE1003015BB Fuel injector pressure block 4
17 JE1112202BB Oil return hose 3
18 JE1112902BB Return pipe elastic hoop 9
19 JE1112203BB Return pipe end cap 1
20 JE1112250BB Return hose assembly 1
51
2.12 Thermostat devices
52
1 1306330JNZ Water temperature switch 1
2 JE1306012BB Upper housing gasket 1
3 JE1306013BB Lower housing gasket 1
4 1306019JNZ Temperature sensor 1
5 JE1306350DL Water temperature sensor 1
7 1306360JNJ Lower thermostat housing assembly 1
8 JE1306201CV Upper thermostat housing 1
10 JECP1-9446-AA EGR inlet hose 2
12 JE1306015BB Outlet pipe dust cover 1
14 1303011JNZ Small circulation hose 1
15 JE1303013BB Inlet dust cover 1
18 1303050JNJ Inlet pipe welding assembly 1
19 JE1303012BB Inlet pipe gasket 1
53
2.13 Water pump devices
54
1 JE1307011BB Water pump pulley 1
2 JE1307100AA Water pump assembly 1
3 JE1307013TCC1 Water pump seal 1
55
2.14 Starter and generator devices
56
1 Oil return pipe elastic hoop 18 JE3701904BB 2
2 Oil path pipe joint bolt JE3701313BB 1
3 Oil path hexagon pipe joint JE3701314BB 1
4 Oil inlet pipe bushing JE3701316BB 1
5 Oil inlet pipe elastic hoop 17 JE3701903BB 1
6 Vacuum pump bolt washer JE3701312BB 2
7 Vacuum pump pipe joint bolt JE3701311BB 1
8 Generator assembly JE3701100SAW 1
9 Generator bolt JE3701901BBB1 1
10 Generator nut JE3701902BB 1
11 Oil return pipe JE3701361CA 1
12 heat shield hose JE3701362BBB1 1
13 Adjustment bracket JE3701250CAT 1
14 Bolt assembly Q1420825 1
15 Oil inlet pipe assembly JE3701350CA 1
16 Copper gasket 8 JE1002802BB 2
17 Big washer Q40208 1
18 Spring washer Q40310 1
19 Flat washer Q40110 2
57
58
1 JE3708100AA Starter assembly 1
2 Q151B1270 Bolt 2
3 Q361B12 Hexagon nut 2
4 JE3701100SAW Generator assembly 1
59
2.15 Clutch devices
60
1 JECN1C15 7563 AA Clutch pressure plate assembly 1
2 JECN1C15 7550 AA Clutch driven plate assembly 1
3 Q150B0822 Hexagon bolt 6
61
3. JE493ZLQ5D engine
3.1 Suspension devices
62
Label Spare part code Spare part name Qty.
1 JE1001011AA Right buffer block 1
2 JE1001012YAL Right bracket 1
3 JE1001030CATC1 Left bracket buffer block 1
4 JE1001040CATC1 Right bracket buffer block 1
5 JE1001050AA Left bracket welding assembly 1
6 JE1001060AA Left buffer block protection shield 1
8 Q361C10 Hexagon nut 4
9 Q151C1022 Hexagon bolt 6
63
3.2 Cylinder block devices
64
2 JE1002760SC Fuel injection pipe welding assembly 1
3 JE1002750AA Control valve assembly 1
6 JE1002912BB Water drain plug 1
7 JE1002114BB Bowl plug 36 3
8 1002100JQF Cylinder block mechanical assembly 1
11 JE1002904BB Elastic cylindrical positioning cotter pin 2
13 Q61901 Hexagon socket taper screw plug 2
16 JE1002027BB Left reinforcing plate 1
17 JE1002028YAF Right reinforcing plate 1
65
3.3 Cylinder head devices
66
1 JE1003012BB Exhaust valve 4
2 JE1003011BBB1 Intake valve 4
3 JE1003060BBB1 Valve guide tube oil seal assembly 8
4 JE1003019BB Valve spring lower washer 8
5 JE1003013BB Valve spring 8
6 JE1003014DL Cylinder head bolt 14
7 JE1003017BBB1 Valve spring holder 8
8 JE1003018BBC1 Valve lock tab 16
9 Q1200835F36 Stud 2
10 Q1200825F36 Stud 2
11 JE1003100VAD Cylinder head mechanical assembly 1
12 1003023TARB1 Cylinder head bolt 4
13 1002060SCB1-B1 Cylinder head gasket jointing part 1
67
3.4 Piston linkage devices
68
1 1004014JUD 1st air ring 4
2 1004015JUD 2nd air ring 4
3 1004050JUD Oil ring assembly 4
4 JE1004011TAR Piston pin 4
5 JE1004012BB Piston pin snap ring 8
6 1004060VAD Piston part 4
7 JE1004100BBA1 linkage part 4
8 JE1004018AD Linkage bushing 8
69
3.5 Crankshaft flywheel
70
1 JE1005011TAR Crankshaft 1
2 JE1005012SC Crankshaft timing gear 1
3 JE1005013TAR Flywheel bolt M14 1
4 JE1005014TAR Flywheel bolt M13 7
5 JE1005015TAR Flywheel bolt gasket 1
6 JE1005050SA Crankshaft damping pulley assembly 1
7 1005060JQK Flywheel assembly 1
8 JE1005901BB Crankshaft flat key 1
9 JE1005902SC Crankshaft pulley bolt 1
10 JE1005903BB Flywheel cylindrical pin 3
11 JE80203-GB278 Rolling bearing 1
12 JE1002450TCB1 Front crankshaft oil seal 1
13 JE1002070BBB1 Rear crankshaft oil seal 1
14 JE1002015AD Upper spindle bushing 5
15 JE1002016AD Lower spindle bushing 5
16 JE1002907BBA1 Rear connection plate bolt 3
17 JE1002017TW Rear jointing plate 1
18 JE1002014BB Crankshaft thrust plate 2
20 JE1005904SC Crankshaft pulley bolt washer 1
21 1002915JSY With positioning pin hexagon bolt 1
71
3.6 Camshaft devices
72
1 JE1006015BB Camshaft gear bolt 1
2 JE1006014BB Gear pressure plate 1
3 JE1006011TAR Camshaft 1
4 1006012JQFD1 Camshaft gear 1
6 JE1006013BB Camshaft thrust plate 1
7 JE1006901BB Camshaft flat key 1
73
3.7 Air distribution mechanism
74
1 JE1007100BB Rocker arm assembly 1
1-1 JE1007105BB Hexagon stud 3
1-2 JE1007160BB Rocker shaft assembly 1
1-3 JE1007103BB Rocker shaft spring 3
1-4 JE1007102BB Rocker shaft support 4
1-5 JE1007150BB Rocker assembly 8
1-6 Q43119F3 Shaft spring retainer 2
1-7 Q40010 Small washer 4
1-8 JE1007106BB Rocker shaft bearing bolt 1
1-9 JE1007104BB Washer 6
1-10 JE1007107BB Valve adjustment screw 8
1-11 JE1007108BB Valve adjustment nut 8
2 JE1007050BBB1 Push rod welding assembly 8
3 JE1007011BB Tappet 8
75
3.8 Intake and exhaust manifold devices
76
1 JE1008014BBB1 Intake manifold gasket 1
2 1008012VAD Intake manifold 1
3 JECN1-9465-AB Intake connection pipe gasket 1
4 Q1421030F36 Bolt assembly 2
5 1008011VAD Intake connection pipe 1
6 1008017ANA Throttle gasket 1
7 Q1840645F36 Hexagon flange nut 4
9 1008100VAD Electronic throttle assembly 1
10 JE1008902BB Intake and exhaust manifold nut 2
11 Q40308F36 Spring washer 10
12 JECN1-9448-AA Exhaust manifold gasket assembly 1
13 JECN1-9439-AC Right exhaust manifold heat shield 1
14 JE1008901AD Heat shield bolt 3
15 JEDP1-9430-BB Exhaust manifold 1
16 JE1008907TAR All-metal hexagon flange lock nut 2
17 JECN1-9438-AB Left exhaust manifold heat shield 1
18 JE1008901TC Exhaust manifold bolt 6
77
3.9 Crankcase oil pan devices
78
1 JE1009060BB Oil pan sound insulation sponge gluing assembly 1
3 1009011BBB1 Oil pan gasket 1
4 JE1009903BB Hexagon flange nut 22
5 JE1009016BB Oil pan sound insulation sponge support plate 1
6 JE1009050YALB1 Oil pan welding assembly 1
79
3.10 Oil pump devices
80
1 JE1011100AD Oil pump assembly 1
2 JE1011109AD Oil pump O-ring A 1
3 JE1011111AD Oil pump O-ring B 1
81
3.11 Oil filter devices
82
2 JE1012011TCD1 Oil filter rubber seal 1
3 1012012JWL Oil filter water inlet hose 1
4 1012013VAA Oil filter water outlet hose 1
6 1012100VBD Oil filter assembly 1
6-1 1012160TA Oil filter cartridge assembly 1
8 JECN1-8025-AA EGR inlet hose clamp 1
83
3.12 Cylinder head cover ventilation devices
84
1 1003240CATBI-C1 Cylinder head cover assembly 1
2 Q2320408F36 Cross-recessed pan-head screw assembly 4
3 JE1003250SBJB1 Diaphragm valve assembly 1
4 JE1003080BBB1 Nut holder assembly 3
5 JE1003021BBB1 Nut head 3
6 JE1014901BB Vent hose clamp 1
7 1014052VBU Oil-gas separator air inlet hose 1
9 1014110VBU Oil-gas separator bracket welding assembly 1
10 Q676B29F36 C-shaped worm drive hoop 2
11 1014100VBU Oil-gas separator 1
12 1014053VBUB1 Oil-gas separator outlet hose 1
13 JECP1-8026-AA Return hose clamp 2
14 JE1003220BB Oil filler cap assembly 1
15 Q1840616F36 Flange bolt 1
16 Q1840625F36 Flange bolt 2
17 JE1003205TCD1 Cylinder head cover seal 1
18 Q673B165F61 Clamp 1
19 1014080VBU Oil-gas separator return pipe assembly 1
85
3.13 Oil pipeline devices
86
1 1018600VBU Dipstick assembly 1
2 JE1002013TCB1 O-ring 2
3 JE1018050BB Oil pump outlet pipe assembly 1
87
3.14 Timing drive device
88
1 JE1002011BB Gear chamber 1
2 1002012JQF Gear chamber gasket 1
4 JE1002300SCB1 Idler gear B assembly 1
5 JE1002800BB Idler gear oil pipe assembly 1
6 1002200JQF Idler gear A assembly 1
9 1002401JQF Gear chamber cover 1
10 JE1002406BBB1 Hexagon socket bolt 1
13 1002408JQFC1 Phase sensor mounting flange 1
14 1002404JQFB1 Cover gasket 2
17 JE1002403BB Manhole cover 1
18 JE1002405TCB1 Gear chamber cover seal 1
20 1002033JQF Soundproof foam rubber 1
21 1002500JQF Sound insulation cover assembly 1
89
3.15 Engine lifting hook
90
1 JE1003022BB Rear engine lifting ring 1
91
3.16 Adjustment mechanism and belt devices
92
1 JE1307012CAT Belt 1
2 JE3701013AA Generator bracket 1
3 JE3701201AA Adjustment bolt 1
4 JE3701202AA Adjustment slider 1
5 JE3701250CAT adjustment bracket welding assembly 1
6 Q151C1035 I-shaped hexagon bolt 1
12 Q40108 Flat washer 1
93
3.17 low pressure fuel pipe devices
94
1 1112250VAD Fuel return pipe assembly 1
95
3.18 Fuel injection pump devices
96
1 Q1200830F36 Stud 3
2 1111011VAD High pressure oil pump flange 1
4 1111300VADB1 Fuel injection pump assembly 1
5 JE1111017ABY Oil pump inlet pipe welding assembly 1
6 1111100JQFB1 High pressure oil pump gear assembly 1
7 JE1111015DZ Oil pump flange O-ring 1
97
3.19 Fuel injector devices
98
1 1112100VAD Fuel injector assembly 4
2 JE1003015TARB1 Fuel injector pressure block 4
3 1003901TARB1 Fuel injector pressure block fastening bolt 4
4 JE1112101CAT Fuel injector gasket 4
99
3.20 Turbocharger devices
100
1 1002019RAA Copper gasket 2
2 1118020RAAA Turbocharger inlet pipe bolt 1
3 1118300VAD Turbocharger assembly 1
4 JE1008070ABYB1 Turbocharger heat shield assembly 1
5 JE1118050SC Exhaust manifold outlet gasket 1
7 JE1118902SC Exhaust manifold outlet nut 3
8 JE1118901SC Exhaust manifold outlet stud 3
10 JEDP1-6K679-BA Turbocharger inlet pipe welding assembly 1
12 JE1118115DLB1 Oil inlet pipe bolt B 1
13 1118111VBD Turbocharger return hose 1
14 JEDP1-6627-BA Turbocharger support 1
16 1118040VBD Turbocharger return pipe welding assembly 1
18 JE1118113SDC1 Turbocharger return pipe flange gasket 1
101
20 1118901VBD Stud 4
21 1118060ABYB1 Turbocharger exhaust elbow gasket 1
23 1118011RAA Self-locking nut 4
102
3.21 High pressure fuel pipe and fuel rail
103
2 1129700VAD High pressure fuel rail assembly 1
3 1129800VAD High pressure fuel pipe from the fuel pump to the fuel rail 2 1
4 1129600VAD High pressure fuel pipe from the fuel pump to the fuel rail 1 1
5 1129200VAD 1st cylinder high pressure fuel pipe 1
6 1129100JNK High pressure oil pipe clamp 1
8 1129300VAD 2nd cylinder high pressure oil pipe 1
9 1129050VAD High pressure fuel rail bracket 1
10 1129500VAD 4th cylinder high pressure oil pipe 1
11 1129400VAD 3rd cylinder high pressure oil pipe 1
104
3.22 Exhaust gas re-circulation devices
105
1 JECN1-9H454-AB EGR cooler gasket 1
4 JE1118901AD Exhaust manifold outlet stud 2
6 JECN1-9475-AB EGR cooler heat shield 1
7 JECN1-9F464-AE EGR cooler 1
8 1207014RAA Gasket 1
9 JECN1-9464-AB EGR cooler fixing bracket 1
11 1207017VADB1 Exhaust gas intake manifold assembly 1
13 1207015VAD EGR auxiliary bracket 1
14 1207081VAD EGR gasket 1
16 1207034VBU EGR auxiliary bracket II 1
17 1207200VADB1 EGR valve assembly 1
106
3.23 Radiator pipe
107
1 1013020JVG Heater pipe welding assembly 1
2 1013019JRY EGR return hose 1
5 1013025JRY Heater welding part outlet hose 2
7 1013022JRY Heater water pipe transition welding assembly 1
9 1013023JRY Heater water inlet hose 1
10 1013024JRY Heater water outlet hose 1
11 JE1303050AAB1 Inlet pipe welding assembly 1
12 JE1303012BBB1 Inlet pipe gasket 1
15 1303011JQK Small circulation hose 1
108
3.24 Thermostat devices
109
2 JE1306012BBB1 Upper housing gasket 1
3 JE1306013BBB1 Lower housing gasket 1
4 JE1306015BB Outlet pipe dust cover 1
5 JE1306050BB Thermostat 1
6 1306201JQS Upper thermostat housing assembly 1
7 JE1306340CATB1 Lower thermostat housing assembly 1
8 1306901JTB Stud 1
110
3.25 Water pump devices
111
1 JE1307011BB Water pump pulley 1
2 JE1008902BB Intake and exhaust manifold nut 2
4 Q1200825F3 Stud 2
5 1307100JQF Water pump assembly 1
6 JE1307013TCC1 Water pump seal 1
112
3.26 Fan devices
113
114
3.27 Clutch devices
115
1 JECN6C15 7550 BA Driven disk assembly 1
2 JECN3C15 7563 AB Platen assembly 1
4 CN11840001A Hexagon bolt 6
116
3.28 Sensor devices
117
1 3611040RAA Camshaft sensor 1
2 3611060AAA Temperature and pressure sensor 1
3 JE100191111 Crankshaft position sensor 1
4 3611050RAA Coolant temperature sensor 1
5 JE1002035BB Oil pressure sensing plug 1
7 JE1002080BB Oil pressure sensing head 1
8 110940010JMT Air flow sensor 1
118
3.29 Generator and vacuum pump devices
119
1 3701100VAD Generator assembly 1
2 JE3701901BBB1 Generator bolt 1
3 JE3701902BB Generator nut 1
5 Q40110F36 Flat washer 1
6 JE3701361CA Oil return pipe 1
7 JE3701904BB Oil return pipe elastic hoop 18 2
8 JE3701314BB Oil path hexagon pipe joint 1
10 JE3701313BB Oil path pipe joint bolt 1
11 3701350JNZ Oil inlet pipe assembly 1
12 JE3701312BB Vacuum pump bolt washer 2
13 JE3701311BB Vacuum pump pipe joint bolt 1
120
3.30 Starter devices
121
1 JE3708100SBJB1 Starter assembly 1
3 Q361B12 Hexagon nut 2
122
3.31 Glow plug devices
123
1 3770100VAD Glow plug 4
2 JE3770011TARC1 Glow plug jointing plate 1
124
3.32 Nameplate devices
125
1 JE1003206SBJ Nameplate 1
2 1003207VAD Nameplate 1
3 JE1003209BB Engine nameplate 1
126
3.33 Engine wiring harness
127
1 JE1306902SC Wiring harness clip 3
3 JE1306901BB Wiring harness clip 1
128
3.34 Air conditioning compressor
129
1 JE8103013D Air conditioning bracket 1
2 Q150B0860TF3 Hexagon bolt 2
3 Q151C1060TF3 Hexagon bolt 2
130
3.35 Purchasing parts
131
1 8702200GAB Electronic accelerator pedal 1
2 8702300VAD Fuel filter 1
7 Q341C10F36 Nut 2
8 Q341B12F36 Nut 2
9 Q151C1095TF2 Hexagon bolt 4
10 Q151B1240F36 Hexagon bolt 2
14 JE1002903BB Wiring harness clip 1
132
II. Supply system
1 Fuel tank
BJ2024CJB3 Zhanqi series
133
Fuel tank installation assembly 2024CJB2-1101100ZC (gasoline)/2024CJT2-1101100ZC (diesel)
Quantity used on
No. Part number Name Applicable models Remarks
single vehicle
1 007B4-1101100 Fuel tank assembly 2 212, 23S, CK, Juedoushi, Zhanqi
2 2024CJB2-1101140 Fuel tank tray assembly 1 212, 23S, CK, Juedoushi, Zhanqi
Fuel tank mounting belt assembly -

3 007B4-1101150 1 212, 23S, CK, Juedoushi, Zhanqi
left
Fuel tank mounting belt assembly -

4 007B4-1101160 1 212, 23S, CK, Juedoushi, Zhanqi
right
Cross-recessed pad-head bolt

5 Q2360510 8 212, 23S, CK, Juedoushi, Zhanqi
assembly
6 007B4-1101141 Fuel pump mounting cover 1 212, 23S, CK, Juedoushi, Zhanqi
7 009B-1123100/009BRD-1123100 Fuel pump assembly 1 212, 23S, CK, Juedoushi, Zhanqi
8 007B4-1101158 Oil pump seal 1 212, 23S, CK, Juedoushi, Zhanqi
9 Q32008 Hexagon flange nut 1 212, 23S, CK, Juedoushi, Zhanqi
Fuel tank tray assembly 2024CJB2-1101140
Quantity used
No. Part number Name Applicable models Remarks
on single vehicle
1 007B4-1101131 Fuel tank tray 1 212, 23S, CK, Juedoushi, Zhanqi
2 2024CJB2-1101133 Tray bracket - left 1 212, 23S, CK, Juedoushi, Zhanqi
3 2024CJB2-1101134 Tray bracket - right 1 212, 23S, CK, Juedoushi, Zhanqi
4 007B4-1101136 Fuel resistant rubber plate 2 212, 23S, CK, Juedoushi, Zhanqi
134
2 Fuel pipeline
Front 2300 wheelbase 212 23S CK Juedoushi
Wheel Wheel
Engine Fuel tank
Master pump Carbon

canister
Air filter
Wheel Wheel
Left
135
2018 version traditional models Wheelbase 2300 212 23S Juedoushi CK
2023-3506000-B
No. Drawing number Name Qty. Remarks
1 2023-3506000-B All pipe assembly 1
1.1 2023-3506110 ABS - front left hose - brake pipe assembly 1
1.2 2023-3506120 ABS - front right hose - brake pipe assembly 1
1.3 2023-3506270 Master cylinder front cavity - ABS brake pipe assembly 1
1.4 2023-3506280 Master cylinder rear cavity - ABS brake pipe assembly 1
1.5 2023-3506080 Rear brake pipe - left 1
1.5 2020SA-3506080 Rear brake pipe - left 1 Suitable for JE493ZLQ5D model
1.6 2023-3506090 Rear brake pipe - right 1
1.6 2020SA-3506090 Rear brake pipe - right 1 Suitable for JE493ZLQ5D model
1.7 2023C-3506033 Rear brake oil pipe Tee-joint 1
1.8 2023-1104111 Front section of oil inlet pipe 1
1.8 2023C-1104110 Front section of oil inlet pipe 1 Suitable for JE493ZLQ5D model
1.9 2023-1104112 Rear section of oil inlet pipe 1
1.9 2023C-1104111 Rear section of oil inlet pipe 1 Suitable for JE493ZLQ5D model
1.10 2023-1104123 Oil return pipe assembly 1
1.10 2023C-1104123 Oil return pipe assembly 1 Suitable for JE493ZLQ5D model
1.11 2023-1130114 Adsorption pipe assembly 1
136
1.12 2023-3506250 ABS - rear axle hose - brake pipe assembly 1
1.12 2023C-3506250 ABS - rear axle hose - brake pipe assembly 1 Suitable for JE493ZLQ5D model
1.13 GJA4-AZ2 Four-hole fixing clamp assembly II 5
1.13 GJA4-AZ3 Four-hole fixing clamp assembly III 5 Suitable for JE493ZLQ5D model
1.14 GJB4W-4668 Four-hole wide insulation clip 2
1.15 2023-1602010 Clutch connecting pipe 1
1.15 2023C-1602010 Clutch connecting pipe 1 Suitable for JE493ZLQ5D model
137
Front
2500 wheelbase Zhanqi
Wheel Wheel
Engine Fuel tank
Master pump Carbon

canister
Air filter
Wheel Wheel
Left
138
2018 version traditional models Wheelbase 2500 Zhanqi
2025-3506000-B
No. Drawing number Name Qty. Remarks
1 2023-3506000-B All pipe assembly 1
1.1 2023-3506110 ABS - front left hose - brake pipe assembly 1
1.2 2023-3506120 ABS - front right hose - brake pipe assembly 1
1.3 2023-3506270 Master cylinder front cavity - ABS brake pipe assembly 1
1.4 2023-3506280 Master cylinder rear cavity - ABS brake pipe assembly 1
1.5 2023-3506080 Rear brake pipe - left 1
1.6 2023-3506090 Rear brake pipe - right 1
1.7 2023C-3506033 Rear brake oil pipe Tee-joint 1
1.8 2023-1104111 Front section of oil inlet pipe 1
1.9 2025-1104112 Rear section of oil inlet pipe 1
1.10 2025-1104123 Oil return pipe assembly 1
1.11 2025-1130114 Adsorption pipe assembly 1
1.12 2025-3506250 ABS - rear axle hose - brake pipe assembly 1
1.13 GJA4-AZ2 Four-hole fixing clamp assembly II 5
1.14 GJB4W-4668 Four-hole wide insulation clip 2
1.15 2023-1602010 Clutch connecting pipe 1
139
3 Fuel filter
140
No. Part number Part name Qty. Applicable models
1 2032SA-1105021 Fuel filter assembly 1
2 2032SE-1105020 Fuel filter mounting bracket assembly 1
3 Fuel filter clip assembly 1
141
4 Oil-water separator (diesel models only)
142
1 2032SE-1125020 Diesel filter assembly 1 4JB1
2 YS4JB1-1125010 Oil-water separator bracket 1 4JB1
143
5 Accelerator parts
144
No. Part number Part name Qty.
1 2023CDB1-1108040 Accelerator control cable assembly 1
2 2023CDB1-1108010 Accelerator pedal bracket and lever assembly 1
145
III. Intake and exhaust systems
1 Intake system
146
1 CA488 Air filter assembly 1 212, 23S, CK, Juedoushi, Zhanqi
1 2024CJT3-1109010-A Air filter assembly 1 Diesel China V
147
2 Exhaust system
148
No. Part number Part name Qty. Remarks
Exhaust system
1 2023CDB2-1205010 Front section of exhaust manifold 1
2 2023CDB2-1201010 Middle section of exhaust manifold 1
3 2023CDB1-1201011 Exhaust manifold fixing bracket assembly 1
4 2023CDB2-1204010 Silencer assembly 1
5 2023CDB2-1202010 23 rear section of exhaust manifold 1
6 2023CDB2-1202000 Exhaust manifold assembly 1 Suitable for JE493ZLQ5D model
149
IV. Cooling system
150
1 2024CJB2-3749010 Radiator fan and wind shield assembly 1
2 2032SA-1303030 Clamp 4
3 2032SE-1303025 Radiator inlet hose 1
4 2032SE-1303015 Radiator outlet hose 1
5 2032SA-1311001 Coolant recovery tank fixing plate component 1
6 2032SE-1302031 Radiator tie rod component 1
7 2032SA-1305010 Drain switch assembly 1
8 2032SA-1302002 Radiator mounting component 2
151
2 3
152
1 BSRQ3-001 Traditional water tank assembly (4JB1, China V, left inlet) 1 4JB1
2 2023F-1303016 Water tank supply pipe 1 4JB1
3 2023F-1303026 Water tank drain pipe 1 4JB1
153
V. Clutch
1 Clutch
154
1 2020SCJ-1601075 Release bearing assembly 1
2 2032SA-1601855 Return spring 1
3 2032SA-1601555 Release fork 1
155
2 Clutch pedal and transmission devices
156
1 11502811 All-metal hexagon flange lock nut
2 1053007884 Clutch master cylinder bracket assembly
3 Q1400820 Hexagon bolt and flat washer assembly
4 B9300410AA Brake pedal and clutch pedal and bracket assembly
5 Q1861025TF2 Hexagon flange bolt - enlarged series
6 1006035334 Brake master cylinder lifter clip
7 1052002750 Pedal lining
157
3 Clutch control pipe, clutch master cylinder and clutch slaver pump
158
1 2023CDB1-1608030 Clutch pipe assembly 1
2 J4006723 Self-king pin 1
3 2023CDB1-1608010 Clutch master cylinder assembly 1
4 11502811 All-metal hexagon flange lock nut 2
5 Q351B16 Hexagon thin nut - fine thread 1
6 BQ41216 External serrated locking washer 1
7 2032Z2CKE-1607150 Clutch hose assembly 1
8 2032Z2CKE-1602510 Clutch slaver pump assembly 1
9 Z301-808030 Bolt M8×30 2
159
VI. Transmission
Transmission configuration table
No. Model Model number Engine Transmission assembly
1 Traditional Juedoushi cars BJ2023CDB2 4G20C 7BM4
2 Traditional Zhanqi cars CK BJ2033CHB2 4G20C 7BM4
3 Traditional cars 212/23S BJ2023CHB3 4G20C 7BM4
4 Traditional Zhanqi cars BJ2024CJB3 4G20C 7BM4
5 Traditional cars 212 BJ2023CHT3 JE493ZLQ5D 6F8B5
6 Traditional Zhanqi cars BJ2024CJT1 JE493ZQ5C 5DYM39
160
1 7BM4 transmission assembly
1.1 Transmission assembly
161
Label Spare part name Spare part number Qty. Remarks Label Spare part name Spare part number Qty. Remarks
1 Dust cover 7B-1601013 1 18 Middle connecting plate component 1
2 Clutch housing 7B-1601011 1 19 Rear body sub-assembly 1
3 Hexagon bolt and washer assembly 8A-1701025 8 20 Shift shaft 7B-1702057 1
4 Front cover 7B-1701021 1 21 Shift block positioning screw 7A-1702059 1
5 Front cover seal assembly 7A-1701022 1 22 Shift block 7B-1702058 1
6 Reverse switch assembly 8A-1701060 1 23 Ventilation plug assembly 7B7-1701055 1
Intermediate shaft front bearing snap

7 7A-1701304 1 24 Wiring clip 7A-1701064 2
ring
8 Input shaft bearing snap ring 7A-1701115 1 25 Hexagon bolt and washer assembly 8A-1701017 6 M10X1.25X78
9 Transmission housing 7B-1701011 1 26 Hexagon bolt and washer assembly 7B2-1701601 1 M10X1.25X130
10 Hexagon bolt and washer assembly 7A-1701016 9 27 Manipulating cover deflector 7A-1702027 1
11 Release fork support 7B-1601012 1 28 Manipulating cover component 7W-1702011 1
12 Bowl plug Q72214 4 29 Hexagon bolt and washer assembly 8A-1701025N 4
13 Cylindrical pin 8A-1701016 4 30 Shift lever sub-assembly 7BM4-1702021 1
14 Magnetic hexagon screw plug 8A-1701070 1 31 Stud Q129B1070 1
15 Seal gasket Q72318 3 32 Spring washer Q40310F9 1
16 Hexagon screw plug 8A-1701071 1 33 I-shaped hexagon nut Q340B10 1
17 Hollow positioning pin 8A-1701032 2
162
1.2 Rear body sub-assembly
163
Right positioning mechanism

1 Oil guide nozzle 7B-1701046 1 6 8A-1701062 1 Yellow
component
2 Limit mechanism component 7B-1701035 1 7 Screw plug 7W-1701048 1
3 Positioning spring screw plug 8A-1702076 1 8 Rear body oil seal assembly 8A1-1701049 1
4 Elastic cylindrical pin Q5280522 1 9 Rear body 7BM4-1701042 1
Left positioning mechanism

5 8A-1701061 1 Black
component
164
1.3 Gear control parts
165
1 Fork positioning screw 8A-1702048 3 15 Elastic cylindrical pin Q5280522 2
2 3rd - 4th gear shift fork 7A-1702042 1 16 5th - reverse gear guide block 7B-1702068 1
3 1st - 2nd gear shift fork 7A-1702033 1 17 5th - reverse gear shift fork shaft 7B-1702067 1
5th - reverse gear shift fork shaft

4 Reverse lever 7B-1702065 1 18 7B-1702077 1
positioning spring
5 Reverse rocker 7B-1702063 1 19 3rd - 4th gear fork shaft 7B-1702041 1
6 Open retaining ring Q43690 2 20 5th gear shift fork 7B-1702053 1
7 Reverse rocker bracket component 7B-1702060 1 21 Clamping retaining ring 8A-1702077 3
8 Reverse gear block 7B-1702064 1 22 1st - 2nd gear fork shaft 7B-1702031 1
9 Steel ball 9.525GB308-89 7 23 Reverse fork shaft 7B-1702066 1
10 Short interlocking pin 8A-1702073 1 24 5th gear fork shaft 7B-1702051 1
11 Interlocking guide column 8A-1702072 2 25 Small hollow positioning pin 7B-1702029 2
12 Interlocking pin 7A-1702071 1 26 Hexagon bolt and washer assembly 7B-1701605 2
5th gear fork shaft positioning

13 Positioning spring screw plug 8A-1702076 5 27 7B-1702075 1
spring
14 Fork shaft positioning spring 7A-1702074 3 28 Middle connecting plate 7B-1701031 1
166
1.4 Gear transmission parts
167
1 Input shaft retaining ring 7A-1701113 1 ☆ 26 Output shaft bearing 7B-1701247 1
2 Input shaft bearing 7A-1701114 1 27 Output shaft bearing snap ring 7A-1701261 1
3 Input shaft component 7B-1701110-3 1 28 Output shaft rear bearing baffle 7B-1701032 1
Hex-socket flower-shaped
4 Input shaft needle roller bearing 7A-1701116 13 29 8A-1701268 4
countersunk-head screw
3rd - 4th gear hub shaft retaining

5 7A-1701249 1 ☆ 30 5th gear 7B-1701245-4 1
ring
6 3rd - 4th - 5th synchronizer ring 7A-1701244 3 31 5th gear shaft retaining ring 7B-1701246 1 ☆
Intermediate shaft front retaining

7 3rd - 4th gear synchronizer sleeve 7A-1701252 1 32 8A-1701305 1 ☆
ring
3rd - 4th - 5th synchronizer spring

8 7A-1701253 4 33 Intermediate shaft front bearing 7A-1701302 1
retaining ring
9 3rd - 4th gear synchronizer slider 7A-1701254 3 34 Intermediate shaft coupling gear 7B-1701301-4 1
10 3rd - 4th gear synchronizer hub 7A-1701251 1 35 Steel ball 6.35GB308-89 1
11 3rd gear component 7B-1701240-4 1 36 Intermediate shaft middle bearing 7A-1701306 1
12 3rd gear needle roller bearing 7A-1701243 1 37 5th gear thrust pad 7B-1701316 1
Intermediate shaft 5th gear needle

13 Output shaft 7BM4-1701201 1 38 7B-1701319 1
roller bearing
14 Steel ball 4 GB308 1 39 5th gear synchronizer slider 7B-1701315 3
Intermediate shaft 5th gear

15 1st - 2nd gear needle roller bearing 7A-1701233 1 40 7B-1701309-4 1
component
168
16 2nd gear component 7B-1701230-4 1 41 5th gear synchronizer sleeve 7B-1701314 1
17 1st - 2nd synchronizer ring 7B-1701213 2 42 5th coupling gear 7B-1701317 1
1st - 2nd synchronizer spring Intermediate shaft rear shaft

18 7A-1701224 2 43 7B-1701318 1 ☆
retaining ring retaining ring
19 1st - 2nd gear synchronizer slider 7A-1701223 3 44 Reverse idler gear component 7B-1701400 1
20 1st - 2nd gear synchronizer hub 7B-1701221 1 45 Reverse idler gear shaft 7B-1701403 1
Reverse idler gear shaft pressure

21 1st - 2nd gear sleeve 7B-1701222 1 46 7B-1701404 1
plate
22 1st gear component 7B-1701210-3 1 47 Hexagon bolt and washer assembly 8A-1701035 1
Intermediate shaft rear bearing snap

23 1st gear needle roller bearing 7B-1701215 2 48 7A-1701307 1
ring
24 1st gear shaft sleeve 7B-1701214A 1
25 1st gear spacer 7B-1701214A1 1
Note: 1. ☆ indicates that the appropriate thickness is selected to ensure the axial clearance is within the allowable range of 0~0.1mm.
169
2 5DYM39 transmission
170
2.1 Housing parts, manipulating parts and external connections
171
No. Part number Part name Qty. Applicable models Remarks
1 5DYL24-1601011 Clutch housing 1 5DYM39
2 035-1701016 Hexagon bolt and washer assembly 9 5DYM39
3 5DYL-1601012 Clutch fork support 1 5DYM39
4 5DYL20-1601308 Release bearing sub-assembly 1 5DYM39
5 5DYL1-1601015 Release fork 1 5DYM39
6 5DYL1-1601018 Release fork spring 1 5DYM39
7 5DYL-1601013 Clutch fork guard 1 5DYM39
9 5DYL20-1701020 Front cover component 1 5DYM39
10 5RYA-1701070 Magnetic hexagon head screw plug 1 5DYM39
11 5RYA-1701071 Hexagon screw plug 1 5DYM39
12 Q72318 Seal gasket 3 5DYM39
13 5RYA-1701090 Bowl plug 4 5DYM39
14 5DYA-1701011 Transmission housing 1 5DYM39
15 5RYA-1701062 Cylindrical pin 4 5DYM39
16 5RYA-1701063 Hollow positioning pin 2 5DYM39
17 038A2-1701061 Reverse switch sub-assembly 1 5DYM39
18 5DYC-1701067 Hexagon bolt 1 5DYM39
19 Q129B1070 Stud 1 5DYM39
20 Y-1701602 Bolt and washer assembly 1 5DYM39
172
22 Q40310 Spring washer 1 5DYM39
23 Q340B10 I-shaped hexagon nut 1 5DYM39
24 5DYC-1701080-1 Positioning mechanism component 1 5DYM39
25 5DYC-1701080-2 Positioning mechanism component 1 5DYM39
26 5DYM1-1702058 Shift block 1 5DYM39
27 035A-1702059 Shift block positioning screw 1 5DYM39
28 5RYA-1701071 Hexagon screw plug 1 5DYM39
29 Q72318 Seal gasket 1 5DYM39
30 5DYC-1701064 Wiring clip 2 5DYM39
31 5DYC-1702057 Shift shaft 1 5DYM39
32 5RYA-1701080 Ventilation plug assembly 1 5DYM39
Manipulating cover deflector

34 5DYC-1702025 1 5DYM39
component
173
2.2 Middle connecting plate component
174
1 Q43690F3 Open retaining ring 1 5DYM39
2 5RYA-1702063 Reverse rocker 1 5DYM39
3 5RYA-1702064 Reverse shift block 1 5DYM39
4 5GA-1702065 Reverse lever 1 5DYM39
5 5RYA-1702060 Reverse rocker bracket component 1 5DYM39
6 Q5280522 Elastic cylindrical pin 2 5DYM39
7 5GA-1702042 3rd - 4th gear shift fork 1 5DYM39
8 5RYA-1702034 1st - 2nd gear shift fork positioning screw 3 5DYM39
9 5GA-1702033 1st - 2nd gear shift fork 1 5DYM39
10 5RYA-1702076 Positioning spring screw plug 5 5DYM39
1st - 2nd, 3rd - 4th, and reverse fork shaft positioning

11 5RYA-1702074 3 5DYM39
spring
12 90095250 Steel ball SΦ9.525 7 5DYM39
13 Y-1701605 Hexagon bolt and washer assembly 2 5DYM39
14 5GA-1702031 1st - 2nd gear shift fork shaft 1 5DYM39
15 5GA-1702041 3rd - 4th gear shift fork shaft 1 5DYM39
16 5RYA-1702077 Clamping retaining ring 3 5DYM39
17 5GA-1702066 Reverse shift fork shaft 1 5DYM39
18 5GA-1702051 5th gear shift fork shaft 1 5DYM39
19 5RYA-1702075 5th gear fork shaft positioning spring 2 5DYM39
175
20 5RYA-1702071 Interlocking guide column 2 5DYM39
21 5RYA-1702072 Interlocking pin 1 5DYM39
22 5RYA-1702073 Short interlocking pin 1 5DYM39
23 5GA-1702067 5th - reverse shift fork shaft 1 5DYM39
24 5GA-1702068 5th - reverse shift guide block 1 5DYM39
25 5GA-1702053 5th gear shift fork 1 5DYM39
26 96160-01000 E-shaped retaining ring 1 5DYM39
27 5RYA-1701031 Middle connecting plate 1 5DYM39
28 5RYA-1702029 Small hollow positioning pin 2 5DYM39
176
2.3 Middle connecting plate component transmission part
177
1 5RYA-1701113 Input shaft retaining ring 1 5DYM39
2 035H-1701115 Input shaft bearing snap ring 1 5DYM39
3 035H-1701114 Input shaft bearing 1 5DYM39
4 5DYL-1701110-A-2 Input shaft component 1 5DYM39
5 5RYA-1701116 Input shaft needle roller bearing 13 5DYM39
6 5RYA-1701249 3rd - 4th gear hub shaft retaining ring 1 5DYM39
7 5GA-1701244 3rd - 4th - 5th synchronizer ring 3 5DYM39
8 5GA-1701252 3rd - 4th gear synchronizer sleeve 1 5DYM39
9 5GA-1701253 3rd - 4th - 5th synchronizer spring retaining ring 4 5DYM39
10 333366-35020 3rd - 4th gear synchronizer slider 3 5DYM39
11 5GA-1701251 3rd - 4th gear synchronizer hub 1 5DYM39
12 5RYA-1701243 3rd gear needle roller bearing 1 5DYM39
13 5RYA-1701240-A-1 3rd gear component 1 5DYM39
14 5DYM1-1701201-A Output shaft 1 5DYM39
15 90063500 Steel ball SΦ6.35 2 5DYM39
16 5GA1-1701230 2nd gear component 1 5DYM39
17 5RYA-1701232 2nd gear needle roller bearing 1 5DYM39
18 5GA-1701213 1st - 2nd synchronizer ring 2 5DYM39
19 333365-35010 1st - 2nd gear synchronizer slider 3 5DYM39
20 5GA-1701221 1st - 2nd gear synchronizer hub 1 5DYM39
178
21 5GA-1701222 1st - 2nd gear sleeve 1 5DYM39
22 5RYA-1701215 1st gear needle roller bearing 2 5DYM39
23 5GA1-1701210 1st gear component 1 5DYM39
24 5RYA-1701214 1st gear shaft sleeve 1 5DYM39
25 5RYA-1701247 Output shaft rear bearing 1 5DYM39
26 5RYA-1701248 Output shaft rear bearing snap ring 1 5DYM39
27 5RYA-1701032 Output shaft rear bearing baffle 1 5DYM39
28 Q2580820 Hex-socket flower-shaped countersunk-head screw 4 5DYM39
29 5GA-1701245 5th gear 1 5DYM39
30 5RYA-1701246 5th gear shaft retaining ring 1 5DYM39
31 5RYA-1701305 Intermediate shaft front retaining ring 1 5DYM39
32 5RYA-1701304 Intermediate shaft front bearing snap ring 1 5DYM39
33 5RYA-1701302 Intermediate shaft front bearing 1 5DYM39
34 5RYA-1701301-A-2 Intermediate shaft coupling gear 1 5DYM39
35 5RYA-1701306 Intermediate shaft rear bearing 1 5DYM39
36 5RYA-1701307 Intermediate shaft rear bearing snap ring 1 5DYM39
37 5RYA-1701316 5th gear thrust gasket 1 5DYM39
38 5RYA-1701319 Intermediate shaft 5th gear needle roller bearing 1 5DYM39
39 5GA-1701309 5th gear hub assembly 1 5DYM39
40 333394-35010 5th gear synchronizer slider 3 5DYM39
41 5GA-1701314 5th gear synchronizer sleeve 1 5DYM39
179
42 5GA-1701317 5th speed coupling gear 1 5DYM39
43 5RYA-1701318 Intermediate shaft rear shaft retaining ring 1 5DYM39
44 5GA-1701400 Reverse idler gear component 1 5DYM39
45 5RYA-1701403 Reverse idler gear shaft 1 5DYM39
46 5RYA-1701404 Reverse idler gear shaft pressure plate 1 5DYM39
48 5GA-1701224 1st - 2nd synchronizer spring retaining ring 2 5DYM39
49 5RYA-1701313 5th synchronizer gear hub retaining ring 1 5DYM39
180
2.4 Front cover component
181
1 5DYL20-1701021 Front cover 1 5DYM39
2 5RYA-1701022 Front cover seal assembly 1 5DYM39
182
2.5 Rear body sub-assembly
183
1 5RYA-1701046 Oil guide nozzle 1 5DYM39
2 5RYA-1702076 Positioning spring screw plug 1 5DYM39
3 Q5280522 Elastic cylindrical pin 1 5DYM39
4 5DYA-1701035 Limit mechanism component 1 5DYM39
5 5DYM1-1701044 Rear body oil seal assembly 1 5DYM39
6 5DYM11-1701041-L Rear body component 1 5DYM39
7 5DYM1-1701048 Block cover 1 5DYM39
184
2.6 Manipulating cover sub-assembly
185
1 5DYC-1702012 Manipulating cover 1 5DYM39
2 5DYC-1702013 Cylindrical pin 2 5DYM39
3 5DYC-1702015 Rubber flat gasket 1 5DYM39
4 5DYC-1702016 Spherical gasket 1 5DYM39
5 5DYM11-1702017-L Shift lever sub-assembly 1 5DYM39
186
3 6F8B5 transmission
Number of modulus 1
Input shaft Number of teeth 24
spline Pressure angle 30°

parameter Big diameter ∅24.70−0.2
Small diameter ∅22.10−0.2
Number of modulus 1.0583/0.79375
Output Number of teeth 25
shaft spline Pressure angle 30°

parameter Big diameter ∅27.640−0.33
Small diameter ∅24.260−0.26
Gear position Drive ratio
1st gear 4.313
2nd gear 2.33

Remove the clutch housing part 3rd gear 1.436
Reverse switch
4th gear 1
5th gear 0.838
6th gear 0.696
Reverse gear 4.22
Lubricating oil (GL-4) 75W/90
Use Oil quantity 3.6L

conditions Maximum speed 5,600rpm
Rated torque 320N.m
187
VII. Transfer case
188
1 19-00-072-005 Ventilation nozzle 1
2 19-00-183-038 Bolt 6
3 19-00-044-009 Oil seal 1
4 10-00-043-017 Positioning pin 1
5 47-54-172-001 Front cover 1
6 10-00-139-039 Snap ring 1
7 10-00-139-040 Snap ring 1
8 47-60-130-002 Bearing 1
9 13-50-193-001 thrust gasket 1
10 10-00-139-043 Snap ring 1
11 13-50-014-001 Thrust plate 1
12 47-60-165-001 Solar gear 1
13 13-54-659-002 Planetary gear sub-assembly 1
14 13-54-189-001 Input shaft 1
15 19-00-132-013 Bearing 1
16 13-45-127-002 Bushing 1
189
17 13-54-162-001 齿圈 1
18 19-00-044-009 Oil seal 1
19 47-54-065-004 Front housing 1
20 19-00-043-008 Hollow elastic pin 2
21 47-60-130-001 Bearing 1
22 19-00-139-063 Bearing snap ring 1
23 13-54-089-002 Reducer gear shift sleeve 1
24 19-00-043-004 Flexible pin 1
25 47-54-171-001 Rear output shaft 1
26 44-00-508-001 Oil pump component 1
27 13-45-056-005 Elastic clamp 1
28 13-50-034-002 Oil pump 1
29 13-45-238-001 Oil filter component 1
30 13-54-144-002 Drive sprocket 1
31 13-50-055-002 Shift gear sleeve 1
32 13-50-156-001 Return spring 1
190
33 13-50-089-003 Shift gear hub 1
34 10-00-139-041 Snap ring 1
35 13-50-090-001 Combined outer gear sleeve 1
36 19-00-139-063 Snap ring 1
37 47-60-130-001 Bearing 1
38 10-00-132-039 Needle roller bearing 1
39 47-54-039-004 Rear housing 1
40 47-54-110-025 Odometer drive gear 1
41 19-00-044-009 Oil seal 1
42 47-54-031-001 Flange 1
43 10-00-044-012 O-ring 1
44 19-00-047-007 Washer 1
45 19-00-149-014 Nut 1
46 13-54-596-001 Deceleration shift fork component 1
47 13-54-096-004 4WD shift fork 1
48 44-00-156-001 Return spring 1
191
49 13-50-100-001 Shift guide shaft 1
50 19-00-052-008 Oil plug 1
51 47-26-199-008 Nameplate 1
52 19-00-183-038 Bolt 9
53 13-50-108-002 Shift lock pin 1
54 13-50-156-003 Shift lock pin spring 1
55 13-50-183-002 Limiting screw 2
56 13-45-056-002 Snap ring 1
57 13-50-099-006 Shift lug plate 1
58 13-00-127-001 Shift shaft sleeve 1
59 13-50-156-005 Return spring 1
60 13-54-122-003 Shift shaft 1
61 T89B-108-A O-ring 1
62 47-54-012-001 Magnet 1
63 10-00-139-038 Snap ring 1
64 13-50-193-003 Washer 1
192
65 13-50-143-001 Chain 1
66 13-54-144-004 Driven sprocket 1
67 13-54-171-004 Front output shaft 1
68 19-00-053-002 Washer 1
69 45-54-531-001 Flange 1
70 10-00-044-012 O-ring 1
71 19-00-047-007 Washer 1
72 19-00-149-014 Nut 1
73 47-54-110-013 Odometer driven gear 1
74 19-00-141-115 O-ring 1
75 47-54-110-002 Odometer driven gear shaft sleeve 1
76 47-54-056-001 Odometer shaft sleeve pressure plate 1
77 47-54-183-015 Screw 1
193
VIII. Drive shaft
1 Front drive shaft
194
2023CDB1-2202010 Front drive shaft assembly 1
1 212-2201025 Universal joint cross shaft and needle roller bearing assembly 2
2 212-2201029 Universal joint cross shaft 2
3 212-2201023-A Universal joint flange 2
4 760-2201024 Universal joint flange paper gasket 2
5 Q40410 Washer 8
6 Q341B10 Nut 8
7 Q151B1030 Bolt 8
8 Q700B06 Oil nozzle 3
9 760-2201043 Universal joint cross shaft needle roller bearing retaining ring 3
10 212-2201032 Universal joint cross shaft oil seal holder 8
11 212-2201033 Cross shaft oil seal 8
12 212-2201036 Universal joint cross shaft needle roller bearing assembly 2
13 W50512200 Steel wire 1
14 212-2201090 Universal joint spline shaft fork dust cover 2
15 212-2201087-A Universal joint spline shaft fork oil seal cover 2
16 212-2201089-B Universal joint spline shaft fork oil seal gasket 2
195
17 212-2201088-B Universal joint spline shaft fork oil seal rubber ring 1
18 212-2201047-B1 Universal joint spline shaft fork assembly 1
19 2023CDB1-2203015 Drive spline shaft and shaft tube assembly (front) 1
196
197
1 S51S1T-2203010 Front drive shaft assembly 1 4JB1 model
198
2 Rear drive shaft
199
2023CDB1-2201010 Rear drive shaft assembly 1
1 2023CDB1-2201015 Drive spline shaft and shaft tube assembly (rear) 1
2 212-2201029 Universal joint cross shaft 2
3 Q151B1020 Bolt 4
4 212-2201023-A Universal joint flange 2
5 760-2201024 Universal joint flange paper gasket 2
6 Q40410 Washer 8
7 Q341B10 Nut 4
9 760-2201043 Universal joint cross shaft needle roller bearing retaining ring 8
10 212-2201032 Universal joint cross shaft oil seal holder 8
11 212-2201033 Cross shaft oil seal 8
12 212-2201036 Universal joint cross shaft needle roller bearing assembly 8
13 Q50512200 Steel wire 2
14 212-2201090 Universal joint spline shaft fork dust cover 1
15 212-2201087-A Universal joint spline shaft fork oil seal cover 1
16 212-2201089-B Universal joint spline shaft fork oil seal gasket 2
200
17 212-2201088-B Universal joint spline shaft fork oil seal rubber ring 1
18 212-02201047-B1 Universal joint spline shaft fork assembly 1
19 Q151B1030 Bolt 4
20 212-2201025 Universal joint cross shaft and needle roller bearing assembly 2
201
202
1 2032HFT32-2201020 Rear drive shaft assembly 1 4JB1 model
203
IX. Axle assembly
1 Front axle assembly
204
205
206
2023CDB1-2300010 front axle assembly
1 2023C-2401070 Axle vent hose outlet 1
2 2023C-2401071 Rear axle vent hose 1
3 2023C-2401072 Vent hose connector 1
4 2023S-2303031 Differential housing 1
5 2020S-2302054 Differential bearing inner ring and roller 2
6 2020S-2302053 Differential bearing outer ring 2
7 Drive gear ratio 4.55 1
8 2020S-2302161 Drive gear rear bearing adjustment washer AR
2020S-2302162 Drive gear rear bearing adjustment washer AR
207
9 2020S-2302051 Main gear rear bearing outer ring 1
10 2020S-2302052 Driver gear rear bearing inner ring and roller 1
11 2020S-2402231 Compressible spacer 1
12 2020S-2301060 Front axle half-shaft oil seal assembly 2
13 2020S-2402227 Drive gear front bearing inner ring and roller 1
14 2020S-2402226 Drive gear front bearing outer ring 1
208
15 2020S-2402152 Oil seal assembly - drive gear 1
16 2020S-2402182 Drive gear flange 1
17 2020S-24022164 Washer - drive gear flange 1
18 2020S-2402165 Nut 1
19 2020S-2302057 adjustment ring lock tab 2
20 2020S-2403151 Screw and washer assembly 2
21 2020S-2302056 Adjustment ring 2
22 2020S-2302014 Bushing cover 2
23 2020S-2302017 Screw - bushing cover 4
24 2020S-2303051 Half-shaft gear gasket AR
2020S-2303052 Half-shaft gear gasket AR
25 2020S-2303034 Half-shaft gear 2
26 2020S-2303036 Planetary gear 2
27 10041370024 Planetary gear gasket 2
28 2020S-2303061 Screw - pin 1
29 2020S-2303038 Planetary gear pin 1
209
30 1006033316 Screw - driven gear 10
31 1004137401 RTV glue AR
32 2020S-2302035 Axle housing cover 1
33 2020S-2302036 Oil plug 1
34 1006033043 Screw - rear axle housing cover 10
35 2020S-2303041 Driven gear 1
36 Q150B0821 Bolt 4
37 Q350B08 Nut 4
38 212-2304090 Front hub flange assembly 2
39 212-2403048 Half-shaft paper gasket 2
40 212-2401052 Wheel hub bearing nut 4
41 212-2401050 Hub bearing thrust gasket 2
43 212-2404080 Knuckle sleeve assembly 2
212-2404081 Knuckle sleeve assembly 2
212-2404083-A Knuckle sleeve bushing 2
212-2401035 Knuckle oil seal bushing 2
212-2404024 Steering ball joint thrust gasket 2
210
44 212-2304084 Knuckle gasket 2
45 212-2304040 Knuckle housing 2
46 212-2304028 Adjustment gasket (upper) AR
212-2304029 Adjustment gasket (upper) AR
212-2304030 Adjustment gasket (upper) AR
47 212-2304112 Knuckle stud 8
48 212-2304019 Knuckle kingpin 4
49 212-2304021 Knuckle kingpin snap pin 4
50 2020S-2304105 Knuckle arm (left) 1
51 2020S-2304104 Knuckle arm (right) 1
52 212-2304113 Knuckle arm bolt taper sleeve 8
53 Q40510 Washer 8
54 Q341B10 Nut 8
56 212-2304020 Knuckle kingpin holder assembly 4
212-2304022 Knuckle kingpin holder 4
212-2304023-A Knuckle kingpin bushing 4
57 212-2304057 Knuckle oil seal gasket 4
211
58 212-2304051 Knuckle oil seal inner race 2
59 212-2304053 Knuckle oil seal 2
60 212-2304052 Knuckle oil seal inner ring 2
61 212-2304054-B Knuckle oil seal spacer (I) 2
212-2304050 Knuckle oil seal spacer (II) 2
62 212-2304055 Knuckle oil seal outer ring 2
63 Q151B0820-DA Bolt - knuckle oil seal 2
64 Q151B0825 Bolt - knuckle limiting plate 2
65 Q151B0614-DA Bolt - knuckle oil seal 16
66 Q341B08 Nut 2
67 212-2304056-B Knuckle oil seal outer ring (I) 2
212-2304059 Knuckle oil seal outer ring (II) 2
68 212-2304024 Knuckle ball joint thrust gasket 2
2020S-2304067 Front axle half-shaft assembly (left) 1
2020S-2304066 Front axle half-shaft assembly (right) 1
69 2020S-2304062 External knuckle shaft 1
70 2020S-2304075 Inner half-shaft (left) 1
2020S-2304074 Inner half-shaft (right) 1
71 2020S-2304072 Cross shaft and bearing assembly 1
72 212-2304032 Adjustment gasket (lower) AR
212-2304033 Adjustment gasket (lower) AR
212
212-2304034 Adjustment gasket (lower) AR
73 212-2304115 Knuckle kingpin lower cover 2
74 Q40512 Washer 4
75 Q150B1230 Bolt 4
A9172015AA Hub assembly (left) 1
A9172014AA Hub assembly (right) 1
76 212-3103015 Hub bearing assembly 4
77 212-3103024 Wheel bearing thrust ring 4
78 212L-3103015 Hub 2
79 212-3103038 Hub oil seal and spring assembly 2
80 212-3103008 Hub bolt (left) 5
212-3103008 Hub bolt (right) 5
81 281556-F8 Stud 12
82 Q40510 Washer 12
83 Q341B10 Nut 12
84 Q2540814 Screw 6
213
214
No. Part number Part name Qty. Applicable model Remarks
S52X-2300010-B 4JB1 model
1 212-2304090A Shaft-end clutch 2 S52X-2300010-B
2 212-2403048 Half-shaft paper gasket 2 S52X-2300010-B
3 403-3103010A Front hub and brake disc assembly - right 2 S52X-2300010-B
4 403-2304080B Knuckle sleeve assembly 2 S52X-2300010-B
5 212-2304084 Knuckle gasket 2 S52X-2300010-B
6 Q341B10 I-shaped hexagon nut - fine thread 8 S52X-2300010-B
7 Q40310 Spring washer φ10 20 S52X-2300010-B
8 212-2304112 Knuckle stud 8 S52X-2300010-B
9 212-2304113 Knuckle arm bolt taper sleeve 8 S52X-2300010-B
10 2024-2304105 Knuckle arm (left) 1 S52X-2300010-B
As
11 212-2304028 Adjustment gasket (upper) S52X-2300010-B
required
212-2304054-B Knuckle oil seal spacer (I) 2 S52X-2300010-B

12
212-2304050 Knuckle oil seal spacer (II) 2 S52X-2300010-B
13 212-2304055 Knuckle oil seal outer ring 2 S52X-2300010-B
212-2304056-B Knuckle oil seal outer ring (I) 2 S52X-2300010-B

14
212-2304059 Knuckle oil seal outer ring (II) 2 S52X-2300010-B
15 6007E-RS Front axle half-shaft bearing 2 S52X-2300010-B
16 S52-2400015 Half-shaft inner oil seal 2 S52X-2300010-B
215
17 Q900B Normally closed vent plug 1 S52X-2300010-B
18 2024-2304104 Knuckle arm (right) 1 S52X-2300010-B
403-2304040 Knuckle housing - right 1 S52X-2300010-B

19
403-2304041 Knuckle housing - left 1 S52X-2300010-B
20 Q150B1230 Hexagon bolt 4 S52X-2300010-B
21 Q40512 Heavy-duty spring washer 8 S52X-2300010-B
22 Q701B45 Gooseneck grease nipple 4 S52X-2300010-B
23 007B4-2400014 Oil drain plug (with magnetic feature) 1 S52X-2300010-B
24 Q72318 Seal gasket 2 S52X-2300010-B
25 009B-2301000D Front axle housing assembly 1 S52X-2300010-B
27 Q40314 Heavy-duty spring washer 12 S52X-2300010-B
S52-2304011B Ball support welding assembly - left 1 S52X-2300010-B

28
212-2304010B Ball support welding assembly - right 1 S52X-2300010-B
29 Q151B1450 Transition plate bolt 12 S52X-2300010-B
31 212-2304019 Knuckle kingpin 4 S52X-2300010-B
32 212-2304021 Knuckle kingpin snap pin 4 S52X-2300010-B
As
33 212-2304032 Adjustment gasket (lower) S52X-2300010-B
required
34 212-2304115 Knuckle kingpin lower cover 2 S52X-2300010-B
216
2032-2304060C Cross shaft front half-shaft - right 1 S52X-2300010-B
35
2032-2304061C Cross shaft front half-shaft - left 1 S52X-2300010-B
36 Q40510 Heavy-duty spring washer φ10 12 S52X-2300010-B
37 212-3501201 Front axle - brake bottom plate fixing bolt 12 S52X-2300010-B
38 212-2401052 Wheel hub bearing nut 4 S52X-2300010-B
39 212-2401055 Hub nut lock washer 2 S52X-2300010-B
40 212-2401050 Hub bearing thrust gasket 2 S52X-2300010-B
41 2032-3504001A Hexagon bolt 12 S52X-2300010-B
43 007B4-2400013 Oil filler plug 1 S52X-2300010-B
44 Q40308 Spring washer 12 S52X-2300010-B
45 007B4-2400011A Main reducer connecting bolt 10 S52X-2300010-B
46 2032-2302010 Front main reducer assembly 1 S52X-2300010-B Speed ratio 4.1
49 403-3501201 Brake caliper bolt 4 S52X-2300010-B
SY6480-3502010 Brake caliper - right 1 S52X-2300010-B

50
SY6480-3502011 Brake caliper - left 1 S52X-2300010-B
51 212L-3003015 Steering trap rod 1 S52X-2300010-B
52 212L-3003010A Steering tie rod 1 S52X-2300010-B
53 Q500340 Cotter pin 3 S52X-2300010-B
217
54 3550-2122F02 212 fire truck front sensor bracket 2 S52X-2300010-B
55 P10653550013 Elastic bushing 2 S52X-2300010-B
56 S52G1X-ST1001 ABS wheel speed sensor 2 S52X-2300010-B
58 Q40306 Spring washer 4 S52X-2300010-B
218
2 Rear axle
219
2023CDB1-2400010 rear axle assembly
5 212-2401036 half-shaft oil seal cover 2
6 212-2401060 Rear axle half-shaft oil seal assembly 2
32 2023C-2401010 Rear axle housing and right half-shaft bushing assembly 1
33 Q61804 Screw plug 2
41 2023C-2401013 Axle housing cover and left half-shaft bushing assembly 1
42 Q1501022 Bolt 3
43 Q40310 Washer 8
44 281451-F8 Bolt 5
45 760-2401040 Rear axle housing cover paper gasket 1
47 Q34110 Nut 5
48 2023C-2401070 Axle vent hose outlet 1
49 2023C-2401071 Rear axle vent hose 1
50 2023C-2401072 Vent hose connector 1
64 212-2401055 Bearing nut lock washer 2
32 401-2401010 Rear axle housing and axle tube assembly 1
220
33 Q61804 Screw plug 1
41 401-2401100 Rear axle housing cover 1
42 401-2401040 Rear axle housing cover paper gasket 1
43 401-2403020 Bolt 1
44 401-2401014 Differential bearing housing upper cover 1
45 1022S-2402142 Bolt 1
Rear axle main reducer
760-2402020 Drive and driven gears of main reducer, grounded and matched (4.55:1) 1
14 2023SC-2402017 Rear axle drive cone gear 1
15 760-2402046 Drive gear Adjustment gasket (with thickness of 1.48mm) AR
23 760-2402076 Drive gear Adjustment gasket (with thickness of 1.43mm)
24 760-2402077 Drive gear Adjustment gasket (with thickness of 0.5mm)
221
25 760-2402041 Drive gear rear bearing assembly 1
26 760-2402029 Drive gear rear bearing thrust ring 1
27 760-2402031 Drive gear front bearing adjustment washer (with thickness of 0.10mm) AR
31 760-2402025 Drive gear front bearing assembly 1
34 760-2402037 Oil retaining ring 1
35 760-2402038-A Rear axle oil return ring assembly 1
36 760-2402052 Drive gear outer oil seal and elastic gasket assembly 1
37 760-2201100 Drive gear flange assembly 1
38 760-2402064 Washer - drive gear flange 1
39 284190-F8 Nut 1
40 Q5002030 Cotter pin 1
60 2023SC-2402060 Rear axle driven cone gear 1
14 401-2402017 Rear axle drive cone gear 1
60 401-2402060 Rear axle driven cone gear 1
Rear axle differential
760-2403010 Differential and driven gear assembly 1
222
1 Q1500820 Bolt 4
2 Q35008 Nut 4
4 212-2403070 Rear axle right half-shaft 1
7 760-2403030 Half-shaft gear thrust gasket (with thickness of 1.0mm) AR
10 760-2403050 Half-shaft gear 2
11 760-2403055 Planetary gear 2
12 760-2403058 Planetary gear thrust gasket 2
13 760-2403060 Planetary gear shaft 1
46 212-2403071 Rear axle left half-shaft 1
51 760-2403036 Differential bearing assembly 2
52 401-2403090 Differential bearing Adjustment gasket AR
85B-57 401-2403020 Bolt 10
85B-58 401-2403018 Bolt 2
223
224
No. Part number Part name Qty. Applicable model Remarks
S52-2400010-B rear axle assembly 4JB1 model
1 S52-2401000-ABS Rear axle housing assembly 1
2 2032-2402010 Main reducer assembly 1 Speed ratio 4.1
3 Q900B Vent valve 1
4 401-3502011-ABS Rear brake assembly (left) 1
5 401-3502010-ABS Rear brake assembly (right) 1
6 212-3103010 Hub and brake drum assembly (right) 1
7 Q40510 Heavy-duty spring washer 12
8 212-3501201 Front axle - brake bottom plate fixing bolt 12
9 Q340B10 I-shaped hexagon nut 12
11 212-2401050A Hub bearing thrust gasket 2
13 212-2401055A Hub nut lock washer 2
14 212-2401052A Wheel hub bearing nut II 2
15 S52M1Y-2403071C Rear axle right half-shaft 2
16 007B4-2400015A Half-shaft inner oil seal 2
17 007B4-2400014 Drain plug 1
18 Q72318 Seal gasket 2
225
19 007B4-2400013 Oil filler plug 1
20 007B4-2400011A Hexagon bolt 10
22 2032-3501001 Hexagon bolt 12
25 Q340B08 I-shaped hexagon nut - fine thread 4
26 2023CDB1-350505 Parking brake cable assembly 2
27 BJ5042-3550040 ABS wheel speed sensor (left rear) 1
28 BJ5042-3550050 ABS wheel speed sensor (right rear) 1
226
X. Frame
1 2023CHB2-2800000 frame assembly
2023CHB2-2800000 frame assembly (212 2300, front panel and rear panel, 4G20C, 2 sections
(Front frame section assembly)

(Rear frame section assembly)
(Front bumper footrest 2.1)

(Front bumper footrest 1.1)
(Stringer reinforcement plate 1)
(Wiring clip 1)
212, 2300 wheelbase, front panel and rear panel, 4G20C
(Wiring clip 2)
(5th beam assembly)

(Left radiator bracket assembly 1)
(Right radiator bracket assembly 1)
(Right body bracket assembly)

(Exhaust manifold hook)
Part 1 (Part 1.1)
Left engine bracket (2023CHB2-2801613, 26mm)

Right engine bracket (2023CHB2-2801612, 26mm)
(Body second bracket assembly 1)

(Wheel cover first bracket 1)
227
2 2024CJB2-2801000 frame assembly
2024CJB2-2801000 frame assembly (Zhanqi, 2500 wheelbase, front panel and rear panel, 4JB1, 2 sections)
(Front frame section assembly)
(Stringer outer panel - middle section)
(Stringer connection reinforcement plate)
(Stringer connection reinforcement plate 1)
Zhanqi, 2500 wheelbase, front panel and rear panel, 4JB1 (Stringer reinforcement plate 1)
Part 1 (Part 1.1)
(5th beam assembly)
(Left engine bracket assembly 1)
(4th beam assembly)
(Wiring clip 13)
(Exhaust manifold hook 2)

(Exhaust manifold hook 1.1)
(Left stringer outer panel - rear section)

(Stringer outer panel - inner connecting reinforcing plate)
(Body third bracket assembly)

(Engine bracket - left 1)
(Engine mounting plate 1)
(Engine bracket - right 1)
Part 1 (Copy (1) of Part 1.1)

(Wheel cover first bracket 1)
(Body bracket assembly 2 1)
228
3 2023CHT3-2800010 frame assembly
2023CHT3-2800010 (212/CK, front panel and rear panel, 2300, 4JB1 China V)
(Stringer inner panel - middle section 1)
(Stringer connection reinforcement plate)
(Stringer reinforcement plate 1)

Bumper bracket assembly (bumper bracket assembly 1)
(Wiring clip 1)
212/CK, front panel and rear panel, 2300 wheelbase, 4JB1, China V (Wiring clip 2)
(Left radiator bracket assembly 1)
(Wiring clip 1.1)

(5th beam assembly)

(Engine bracket - right 1)
(4th beam assembly 1)
(Engine bracket reinforcement plate - left 1)
(Engine bracket reinforcement plate - right 1)
(Wheel cover bracket 1)

Part 1 (Part 1.1)
(Brake oil tubing bracket 1)

(Body bracket assembly 2)
(Body bracket - left 2)

(Right stringer outer panel -rear section 1)
Product 3 (product 3.1)

(Left stringer outer panel - rear section 1)
(Body bracket 2)
229
4 Traction devices
230
212-2805010-B Traction device assembly 1
1 212-2805015 Traction hook lock pin 1
2 212-2805014 Traction hook bucket pin 1
3 212-2805020-B Traction hook lock clip 1
4 212-2805013 Traction hook lock clip spring 1
5 212-2805030-B Traction hook lock bucket 1
6 212-2805011 Traction hook 1
7 Q40110 Washer 2
9 Q40310 Washer 4
10 Q150B1070 Bolt 4
231
5 Rear beam
232
1-1 2024CJB2-2801091 Rear beam assembly (CK) 1 CK
1-2 2023CDB2-2801091 Rear beam assembly (Juedoushi) 1 Juedoushi
1-3 2023CHB2-2801091 Rear beam assembly (212) 1 212
2 Q340B12 Nut 6
5 Q40212 Washer 2
6 Q150B1250 Bolt 6
7 212-2806013-A Front traction hook (left) 1
8 Q1501230 Bolt 2
9 212-2806012-A Front traction hook (right) 1
233
6 Anti-collision bar
234
Drawing number - No. Part number Part name Qty.
1 2023CBD-2809010-ZB Anti-collision bar assembly 1
1 Q150B1035 Bolt 4
1 Q40110 Washer 4
235
XI. Suspension
1 Front leaf spring
236
1 2023S-2902010 Front leaf spring assembly 2
1 2023S-2902010-B Front leaf spring assembly 2 4JB1 China V
2 11502813 High-strength hexagon flange lock nut 8
3 2020VAJ-2902408 Leaf spring riding bolt 2
5 212–2902478–C Leaf spring pin 4
6 Q40514 Washer 4
7 Q341B14 Nut 4
9 212–2902028 Leaf spring lug rubber bushing 4
10 212–2902030 Leaf spring long lug rubber bushing 4
12 212–2902465 Front leaf spring lug inner panel assembly 2
13 212–2902467 Leaf spring lug outer panel 2
15 1021C–2902620 Front leaf spring buffer block 2
16 Q151B0822 Bolt 2
17 Q40508 Washer 2
20 Q341B18 Nut 2
21 Q40518 Washer 2
237
22 Q40118 Washer 2
23 212–2902480–B Front leaf spring rear lug shaft 2
24 212–2902491 Gasket (inner) 2
25 212–2902492 Gasket (outer) 2
27 Q381B14 Nut 2
29 212–2902029 Front leaf spring lug rubber bushing 2
30 212–2902031 Front leaf spring long lug rubber bushing 2
35 1052004009 Rear leaf spring U-bolt cover 2
36 212–2902120–B Front leaf spring cover gasket 4
37 212–2902418 Riding bolt liner 2
238
2 Shock absorber
239
1 2020SAT–2905000 Shock absorber assembly 2
1 212-2905000-A Shock absorber assembly 2 BJ2023CHT3
2 760–2915432–C Shock absorber fixing pin rubber bushing 8
3 Q40212 Washer 4
4 Q40512 Washer 4
5 Q341B12 Nut 4
240
3 Front suspension stabilizer
241
1 2020VAJ-2906016 Stabilizer 1
2 Q340B08 Nut 4
3 121-2906079 Front stabilizer column flat cushion 8
4 121-2906080 Front stabilizer column cushion 8
5 121-2906061 Column bushing 2
6 121-2906060 Stabilizer column 2
7 1021C-2906034 Stabilizer cushion 2
7 2032Z3C1U1-2906034 Stabilizer cushion 2 BJ2023CHT3
8 Q151B0820 Bolt 4
9 121-2906032 Front stabilizer bracket 2
10 Q40108 Washer 4
11 Q40508 Washer 4
12 Q341B08 Nut 2
242
4 Rear leaf spring
243
1 212A–2912010 Rear leaf spring assembly 2
1 2024-2912010-A Rear leaf spring assembly 2 BJ2023CHT3
2 2020VAJ-2902800 Leaf spring riding bolt 2
3 1052004009 Rear leaf spring U-bolt cover 2
3 S51S1X-2912023 Rear leaf spring U-bolt cover 2 BJ2023CHT3
4 11502813 High-strength hexagon flange lock nut 8
5 Q40514 Washer 6
7 212–2902028 Leaf spring lug rubber bushing 3
8 212–2902030 Leaf spring lug long rubber bushing 3
10 212–2912490 Washer 2
11 284480–F Washer 2
13 212–2902478–C Leaf spring pin 6
14 Q341B14 Nut 6
16 212–2902465 Front leaf spring lug inner panel 2
17 212–2902467 Leaf spring lug outer panel 2
19 Q341B10 Nut 2
244
20 Q40510 Washer 2
21 212–2912622 Rear leaf spring buffer block assembly 2
22 212–2902120–B Front leaf spring cover gasket 4
245
246
1 2020SAJ–2905000 Shock absorber assembly 2
1 S51S1X-2915010 Shock absorber assembly 2 BJ2023CHT3
2 760–2915432–C Shock absorber fixing pin rubber bushing 8
3 Q40212 Washer 4
4 Q40512 Washer 4
5 Q341B12 Nut 4
247
XII. Steering system
1 Steering tie rod
30-1A 2020VAJ-3003015 Steering trap tie rod and joint assembly 1
30-1A-1 212-3003057-A Steering trap tie rod left joint assembly 1
212-3003065-D Steering trap tie rod left joint 1
212-3003070-D Snap ring 1
212-3003066-D Ball holder 1
212-3003069-D Spring 1
212-3003074-D1 Steering tie rod ball pin dust cover 1
212-3003032-D Ball pin 1
212-3003068-D Spring holder 1
212-3003067-D Bottom cover 1
Q700B06 Oil nozzle 1
Q38714 Nut 1
Q5003030 Cotter pin 1
30-1A-2 2020VAJ-3003016 Steering trap rod
30-1A-3 2023SC-3003078 Steering tie rod joint table 5
248
Q150B0840TF2 Bolt 5
Q33208T13F2 Nut 5
30-1A-4 212-3003039-B Steering trap tie rod adjustment tube 1
30-1A-5 222-3003027 Steering trap tie rod right joint assembly 1
222-3003028 Steering trap tie rod right joint assembly 1
212-3003070-D Snap ring 1
212-3003069-D Spring 1
212-3003032-D Ball pin 1
Q38714 Nut 1
30-1B 2020VAJ-3003010 Steering tie rod and joint assembly 1
30-1B-6 2023C-3003055 Steering tie rod left joint assembly 1
2023SC-3003063 Steering tie rod left joint 1
249
212-3003070-D Snap ring 1
212-3003069-D Spring 1
212-3003032-D Ball pin 1
Q38714 Nut 1
30-1B-7 2020VAJ-3003011 Steering tie rod 1
30-1B-8 2023SC-3003054 Steering tie rod right joint assembly 1
2023SC-3003062 Steering tie rod right joint 1
212-3003070-D Snap ring 1
212-3003069-D Spring 1
250
212-3003032-D Ball pin 1
Q38714 Nut 1
251
2 Steering gear parts and steering wheel assembly
252
1 2033CHB1-3402010 Steering wheel assembly 1
4 2023CDB1-3404020 Steering column assembly 1
5 Q32008 Hexagon flange nut 2
7 2023CDB1-3404010 Steering intermediate shaft assembly 1
253
3 Power steering pipeline and power steering pump
254
1 2020VAJ-3406010 Power steering oil supply pipe 1
2 2032SE-3406030R Power steering pressure pipe assembly 1
3 2032SE-3406020R Power steering oil return pipe assembly 1
4 1003180579 Oil pipe clamp 3
6 B6272020AA Power steering pump assembly 1
5 2020VAJ-3408010 Power steering oil tank assembly 1
6 2032SE-3407010R Power steering pump assembly 1
7 2032SE-3407040R Steering booster pump belt 1
8 2020SC-3401100 Power steering gear assembly 1
9 B6262012AA Power steering rocker 1
10 B6262014AA Washer 1
11 B6262013AA Nut 1
12 B6272080AA Bolt 3
13 B6272090AA Bolt 1
14 J4003926 Washer 4
16 2020VAJ-3408015 Power steering oil tank cover assembly 1
255
21 Q40308 Washer 6
22 Q40208 Big washer 6
256
XIII. Wheel assembly
1 Wheel assembly
257
1 2023SC-3101010-C3 Wheel assembly 5
1 2023SC-3101015-C3 Wheel rim and stroke assembly (16×17JJ) 5
2 2023S-3103030-B Tire and air valve assembly (P215/80R16) 5
3 212-3101040 Wheel hub nut (right) 10
3 212-3101041 Wheel hub nut (left) 10
2023S-3101051-A Steel wheel balance block AR
2023S-3101050-A Steel wheel balance block, 10g AR

4
258
2 Spare wheel mounting parts
259
1 2023S1-3105020 Spare wheel carrier swing rod assembly 1
2 2023S1-3105779 Backup wheel bracket bearing bolt 2
3 Q2540830 Screw 2
4 Q41408 Washer 2
5 2023S1-3105041 Upper bracket 1
6 2023S1-3105686 Spare wheel - upper bearing cushion plate 1
7 Q1210820 Stud 2
8 212-8401020 Washer 2
9 Q40508 Washer 10
10 Q341B08 Nut 2
11 Q340B08 Nut 2
12 2023S1-3105021 Spare wheel carrier limiting bolt 1
13 2023S1-3105061 Buffer block assembly 1
14 Q4005 Washer 2
15 Q40505 Washer 2
16 Q340B05 Nut 2
17 2023S1-315044 Lock plate cushion 4
18 2023S1-3105343 Spare wheel carrier lock plate 1
260
19 Q40108 Washer 8
20 Q151B0855 Bolt 4
21 2023S1-3105632 Spare wheel carrier lock guide rod 1
22 2023S1-3105344 Spare wheel carrier lock pin 1
23 2023S1-3105027 Washer 1
24 2023S1-3105636 Spare wheel carrier lock bushing 1
25 2023S1-3105633 Spare wheel carrier lock return spring 1
26 2023S1-3105927 Spare wheel carrier lock spacer 1
27 2023S1-3105635 Spare wheel carrier lock manipulating lever 1
28 Q350B10 Nut 1
29 2023S1-3105634 Spare wheel carrier lock spacer 1
30 2023S1-3105926 Spare wheel carrier lock fixing nut 1
31 2023S1-3105051 Spare wheel carrier cable assembly 1
32 2023S1-3105055 Cable bushing 1
33 Q150B01055 Bolt 1
34 Q40510 Washer 1
35 Q40110 Washer 1
36 2023S1-3105072 Spare wheel lock nut 1
37 2023S1-3105071 Spare wheel nut 2
38 2023S1-3105042 Lower bracket 1
261
39 Q151B0845 Bolt 4
40 2020SM-3105010 Spare wheel carrier assembly 1
40 212-3105010-ZB-G Spare wheel carrier assembly 1 BJ2023CHT3
41 Q40108 Washer 2
42 Q40308 Washer 2
43 Q150B0820 Bolt 2
262
263
1 2032S1-3105020 Spare wheel carrier assembly
2 Q40116 Washer
3 Q40316 Washer
4 Q150B1655 Bolt
5 212A-3105021 Spare wheel pressure plate
6 2020SA-3105050 Spare wheel guard assembly 1
264
XIV. Braking system
1 Front brake
265
1 2020S-3501510 Front brake caliper bracket 2
2 2020S-3501501 Fixing bracket screw 12
3 2020S-3501500 Brake disc 2
4 2020S-3501544 Front brake caliper assembly - left 1
4 2020S-3501545 Front brake caliper assembly - right 1
5 Piston component 2
6 Vent screw 2
7 Vent screw cap 2
8 Sliding pin 4
9 Shaft bushing 4
10 Casing 4
11 Oil seal component 2
12 Brake shoe component 4
13 Shockproof clip 2
266
2 Rear brake
267
1 2020S-3502013 Rear brake bottom plate assembly 2
2 2020S-3502090 Rear brake - front brake shoe and friction lining assembly 2
3 2020S-3502091 Rear brake - rear brake shoe and friction lining assembly 2
4 2020S-3502040 Rear brake slave cylinder assembly 2
5 2020S-3502038 Eccentric wheel bolt 4
6 Q40112 Washer 4
7 212-3501037 Eccentric wheel bolt spring 4
8 2020S-3502119 Washer 4
9 2020S-3502116 Washer 4
10 212-3501036 Brake shoe adjustment eccentric wheel 4
11 Q341B06 Nut 4
12 Q341B16 Nut 4
13 212-3502031 Brake shoe support 4
14 760-3501035 Brake shoe return spring 4
15 2020S-352112 Drive rod 2
16 2020S-3502104 Spring 2
17 212-3502021 Brake shoe tension spring disc rod 4
268
18 760-3501032 Brake shoe tension spring disc 4
19 760-3501033 Brake shoe tension spring 4
20 Q4721221 Rivet 4
21 2020-3502117 Brake bottom plate reinforcement plate 2
22 2020-3502101 Rear support plate 2
23 2020-3502102 Rear cover 2
24 Q5100818 Pin 2
25 2020-3502114 Parking brake rocker arm - left 1
25 2020-3502115 Parking brake rocker arm - right 1
26 Q41808 Washer 2
27 Q40108 Washer 2
269
3 Brake pedal
270
1 11502811 All-metal hexagon flange lock nut 5
2 1053007884 Clutch master cylinder bracket assembly 1
3 Q1400820 Hexagon bolt and flat washer assembly 1
4 B9300410AA Brake pedal and clutch pedal and bracket assembly 1
5 Q1861025TF2 Hexagon flange bolt - enlarged series 2
6 1006035334 Brake master cylinder lifter clip 1
7 1052002750 Pedal lining 2
271
4 Brake master cylinder and vacuum booster
272
1 2020SA-3505112 Oil storage chamber 1
2 2020SA-3505113 Oil storage chamber cover bowl seal 1
3 2020SA-3505114 Oil storage chamber cover 1
4 2020SA-3503115 Oil chamber cover seal plug 2
5 2020SA-3505011-B Master cylinder body 1
6 121-3505074 Front return spring 1
7 121-3505075 Thrust seat 2
8 121-3505079 Piston rubber ring 2
9 121-3505076 Piston gasket 2
10 121-3505077 Front piston 1
11 121-3505078 Front piston rubber ring 2
12 121-3505095 Spring holder connecting bolt 1
13 121-3505093 Spring holder 1
14 121-3505094 Rear return spring 1
15 2020SA-3505096 Rear piston 1
16 2020SA-3505097 Rear piston seal 1
17 Q43026 Retaining ring 1
273
18 2020SA-3505010 Vacuum booster assembly 1
19 Q351B10 Nut 6
Q40510 Washer 6
20 2020SA-3510078 Transition bracket and seal assembly 1
21 2020SA-3510053 Shield 1
22 2020VAJ-3510068 Vacuum brake hose 1
23 2020SA-3510030 Vacuum hose clamp 1
24 2020S-3510066 Vacuum connector 1
25 121-3505085 Limiting screw 1
26 121-3505086 Limiting screw washer 1
27 121-3505057 Liquid supply valve gasket 2
28 2023C-3505056 Liquid supply valve valve holder 2
29 121-3505055 Plug (for transportation) 2
274
5 Brake pipeline
275
1 B9302170AA Master cylinder front cavity - combination valve oil pipe assembly 1
2 B9302180AA Master cylinder rear cavity - combination valve oil pipe assembly 1
3 B9302130AA Combination valve - front right wheel oil hose assembly (power steering) 1
4 B9302140AA Combination valve - front right wheel oil hose assembly (non-power steering) 1
5 B9302150AA Combination valve - left front wheel oil hose assembly 1
6 B9302160AA Combination valve - rear oil hose assembly 1
6 2032VJ-3506030 Combination valve - rear oil hose assembly
7 2032C-3506033 Rear brake oil pipe Tee-joint 1
8 760-3506013 Brake master cylinder joint gasket 4
9 2023C-3506005 Brake master cylinder joint 2
10 2020S-3506234 Rear brake oil pipe assembly (right) 1
11 2020S-3506235 Rear brake oil pipe assembly (left) 1
12 2020S-3506025 Front brake hose assembly 2
13 2023C-3506050 Rear brake hose assembly 1
14 2023C-3506056 Brake oil hose clamp 1
15 Q40406 Washer 2
16 Q150B0612 Bolt 2
276
17 BQ41216 Washer 2
18 Q351B16 Nut 2
19 2023S-3506123 Single-tube clamp 2
20 J4006700 Bolt 2
21 1003237672 Washer 4
277
6 Parking brake manipulating device
278
1 B9310260AA Parking brake lever assembly 1
2 Q1840630 Hexagon flange nut 3
3 2023CDB1-3508200 Parking brake cable front section assembly 1
4 B9310140AA Connection box 1
5 11502628 Hexagon flange nut 2
6 Q40408 Light spring washer 2
8 B9310150AA Bearing assembly 1
9 B9310180AA Adjustment screw 1
10 B9310160AA Rear brake cable balancer 1
11 S12B-3508012 Parking brake balancer adjustment nut flat washer 1
12 B9310170AA Adjustment nut 1
14 B9310210AA Fixing spring 1
16 B9310200AA Fixing spring 2
279
XV. Electrical devices
1 Battery
280
1 2023S-3703010 Battery 1
2 2020VAJ-3703020 Battery bracket assembly 1
2 2023S-3703200 Battery bracket assembly 1 4JB1 China V
3 Q150B1020 Bolt 4
4 Q40306 Washer 4
5 Q40116 Washer 4
6 Q39008 Nut 2
7 Q40208 Washer 2
8 2020VAJ-3703040 Battery fixing bolt assembly 2
9 2023S-3703070 Push-in bolt retainer 1
10 2020VAJ-3703030 Battery tray 1
11 Q40108 Washer 4
12 Q40408 Washer 4
13 Q150B0830 Bolt 4
14 2023S-3703050 Upper battery mounting bracket assembly 1
281
2 Headlight
282
1 2023s-3711010 Headlight assembly 2
2 212-3711801 Mounting mat 2
3 Q2140516 Screw 8
4 11500656 Nut 8
12V-50/55W Headlight bulb 2
283
284
1 2023S-3712010-B Front small light assembly 2
2 Q2713525 Screw ST3.5 4
285
3 License plate light
286
1 Q2140540 Screw 2
2 Q41205 Washer 2
3 1021S-3717021 Rubber gasket 1
4 2020SAJ-3717010 License plate light and wire assembly 1
287
4 Brake light and switch
288
1 212-3720011 Brake light switch assembly 1
2 12V-21W Bulb 2
289
5 Horn assembly
290
1 2023S1-3721010 Horn assembly 1
2 Q40108 Washer 2
3 Q40408 Washer 2
4 Q150B0835 Screw 2
5 BQ2740308 Self-tapping screw 3
6 121-3721072 Horn contact ring 1
7 121-3721030 Horn button 2
8 121-3721010 Steering wheel cover and horn button assembly 1
9 121-3721060 Opening cover assembly 1
10 Q2140520 Screw 2
11 Q40305 Washer 2
12 Q40105 Washer 2
212-3721012 Nut 4
212-3721073 Fixing belt 1
291
6 Side turn signal
292
1 2023S-3726010 Front side turn signal assembly 2
2 Q2710416 Screw 2
293
7 Fog lamp assembly
294
1 2023s-3732010 fog lamp assembly 2
2 Q40108 Washer 5
3 Q40308 Washer 5
4 Q310B08 Nut 3
5 2020SAJ-3732010 Air defense fog lamp assembly 1
6 Q150B0816 Bolt 3
7 2020VAJ-3732010 Rear fog lamp assembly 1
8 Q2714225 Screw 2
9 2023S-3712013 Plastic nut 2
295
8 Rear combination light
296
1 2020VAJ-3773010 Rear combination light assembly (left) 2
2020VAJ-3773020 Rear combination light assembly (right) 2
2 Q41206 Washer 1
3 Q40306 Washer 6
4 Q340B06 Nut 6
297
9 Combination switch
298
1 2031HMD2-3774010 Combination switch 1
2 2023CDB1-3774020 Combination rocker switch 1
299
10 Combination instrument
300
1 2023CHB2-3802020 Speed sensor 1
2 2024CJB2-3820012 Combination instrument 1
3 2023CHB2-3612020 Water temperature sensor 1
4 Fuel sensor 1
301
11 Cassette player
302
1 2027CJE1-7901010 Cassette player assembly 1
2 D5680290AA Speaker assembly 2
3 BQ271041 Screw 14
303
16. Body and interior and exterior trim assembly
1 Body fixing device
304
1 Q105B1050 Bolt 2
2 Q40310 Washer 10
3 212-5001040 Rubber gasket (I) 10
4 Q40210 Washer 10
5 Q34010 Nut 2
6 Q150B1070 Bolt 2
7 Q40110 Washer 2
8 Q150B1070 Bolt 6
305
2 Body floor
306
1 2023S-5301090 Shutter cable opening plug 10
307
1
308
1 2023CDB1-5110010 Front floor rubber cushion 1
1 2032HKD33-5110020 Rear floor rubber cushion 1
309
310
Floor insulation cushion
1 2023CDB1-5033031 Front left fender 1
2 2023CDB1-5033032 Front right fender 1
3 2023CDB1-5033033 Front floor rubber fender - left middle 1
4 2023CDB1-5033034 Front floor rubber fender - right middle 1
5 2023CDB1-5033035 Front floor rubber fender - left rear 1
6 2023CDB1-5033036 Front floor rubber fender - right rear 1
7 2023CDB1-5033037 Rear floor rubber fender - left front 1
8 2023CDB1-5033038 Rear floor rubber fender - right front 1
9 2023CDB1-5033039 Rear floor rubber fender - left rear 1
10 2023CDB1-5033040 Rear floor rubber fender - right rear 1
311
3 Front sheet metal parts
312
Radiator cover
1 2024Q -8401010 Radiator cover assembly 1
1 2024Q-8401011 Radiator cover 1
2 2024Z2Q1-8401012 Radiator cover middle grid plate 1
3 Q151B0825 Bolt 2
4 121-8401020 Washer 2
5 212-5001040 Rubber gasket 2
Engine hood parts
19 2023S-8402026 Support rod fixing clip (I) 1
20 BQ41006 Washer 1
21 2023S-8402028 Support rod fixing clip (II) 1
22 Q150B0616 Bolt 2
23 212-8402032-A Support rod holder 1
24 Q41106 Washer 2
7 Q40210 Washer 2
25 212-1310670-B Shutter cable bushing 1
30 212-8402034-B Engine hood cushion 4
313
36 212-8402021-A Engine hood support rod 1
37 212-8402070-A Engine hood seal strip 1
38 2024Q-8402010 Engine hood assembly 1
39 2023S-8407010 Engine hood hinge 2
Front fender
2 2023CBD-8403010-Z Front fender assembly 1
6 2024Q-8403011 Front left fender assembly 1
7 Q40210 Washer 16
8 Q40510 Washer 16
9 Q150B0820 Bolt 16
10 Q340B08 Nut 4
11 Q40508 Washer 4
12 212-8401020 Washer 4
13 760-8403044 Front fender retaining block assembly 4
14 Q40506 Washer 14
15 Q40206 Washer 8
314
17 Q150B060 Bolt 39
18 212-8403120 Seal gasket 6
31 Q340B06 Nut 6
32 Q40106 Washer 6
24 Q41106 Washer 31
34 2024Q-8403010 Front right fender assembly 1
315
4 Engine hood lock hook
316
Lock hook
2024CJD3-8402810 CK cover lock and cable assembly 1
2023CK-8402850 CK cover lock and cable assembly 1
1 2020SAJ-8406040 Inner opening handle cable assembly 1
2 Q40106 Washer 2
3 Q40406 Washer 2
4 Q150B0620 Bolt 2
5 2020SAJ-8406020 Engine hood lock bolt assembly - right 1
6 2020SAJ-8406021 Engine hood lock bolt assembly - left 1
7 Q340B06 Nut 6
8 Q40106 Washer 6
9 Q40406 Washer 6
10 Q2140620 Screw 6
11 2020SAJ-8406030 Engine hood safety hook assembly 1
12 Q40106 Washer 2
13 Q40406 Washer 2
14 Q2140620 Screw 2
317
15 2020SAJ-8406050 Lock hook mounting plate 1
16 2020SAJ-8406010 Lock body assembly 1
17 Q150B0620 Bolt 2
18 Q40106 Washer 2
19 Q40406 Washer 2
Engine hood hinge
16 Q150B0840 Bolt 4
39 2020SAJ-8407010 Engine hood hinge assembly 2
40 2032S-8407012 Engine hood hinge (I) 2
41 2023S-840716 Hinge shaft 2
42 2023S-840714 Engine hood cover hinge (II) 2
43 Q40208 Washer 14
44 Q40308 Washer 14
45 Q150B0822 Bolt 10
BQ39208 Nut 14
318
5 Wiper assembly
319
1 2023S-5205020 Wiper motor assembly 1
2 2023S-5205110 Right pull rod mechanism assembly 1
3 2023S-5205030 Left pull rod assembly 1
5 2023S-5205060 Wiper brush assembly 2
6 2023S-5205040 Wiper brush holder assembly 2
7 2023S-5205045 Washer 4
8 2023S-5205044 Rubber gasket 4
9 Q351B16 Nut 2
10 2023S-5205046 Waterproof cover 2
11 Q350B08 Nut 2
12 2023S-5205055 Brush holder cover 2
13 2023S-5205050 Wiper arm assembly 2
14 2023S-5205131 Retaining ring 2
15 Q150B0616 Bolt 3
16 Q40506 Washer 3
2023S-5205090 Wiper and scrubber switch 1
320
Windshield and seal strip
1 2023-8402020-367 Front windshield sealing strip - 3.67m 1
2 2023S-5206010-367 Front sandwich windshield seal strip - 3.67m 1
321
6 Windshield scrubber
322
1 2023S-5207024 Water tank cap 1
2 2023S-5207020-A Water tank 1
3 1056000593 Filter nut 1
4 1056000592 Filter nut seal 1
5 1036001132 Scrubber electric pump 1
6 2023S-5207040-B Bracket 1
7 2023S-5207050 Pipeline assembly 1
8 2023S-5207052 Pipe clamp 3
9 Q340B10 Nut 1
10 BQ40110 Washer 1
11 2023S-5207060 Nozzle assembly 1
12 BQ40106 Washer 2
13 Q40306 Washer 2
14 Q150B0614 Bolt 2
323
7 Instrument panel assembly
324
1 2033CHB1-5306100 Instrument panel assembly 1
1 S51S1X-3801020-M Instrument panel body assembly 1
2 2033CHB1-5306010 Handrail assembly 1
325
8 Front board heat insulation layer
326
1 2033CHB1-5310050 Front board heat insulation cushion 1
2 2023CDB1-8402020 Buckle 8
327
9 Door lock assembly
328
1 2023CDB1-6106011 Left front door lock assembly 1
2 2023CDB1-6106012 Right front door lock assembly 1
329
10 Seat assembly
330
Left front seat assembly
1 2033CHB1-6800010 Driver seat assembly 1
1 2023CHB2-6800100 Driver seat assembly 1 BJ2023CHT3
2 Q150B1030 Bolt 4
3 Q40210 Washer 4
5 Q340B10 Nut 2
Right front seat assembly
1 2033CHB1-6800030 Co-driver seat assembly 1
1 2023CHB2-6900100 Co-driver seat assembly 1 BJ2023CHT3
2 Q150B1030 Bolt 2
5 Q340B10 Nut
331
11 Interior rearview mirror
332
1 2023S-8201010 Interior rearview mirror assembly 1
2 Q2400620 Screw 2
333
12 Exterior rearview mirror
334
1 2023-5202010H-ZB Exterior rearview mirror assembly 2 212 basic type
2 Exterior rearview mirror assembly 2
335
13 Retro reflector
336
1 121-8208010 Rear retro reflector assembly 2
337

Baw - Zhanqi 4x4 QSJ Parts Book

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Baw - Zhanqi 4x4 QSJ Parts Book

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Technical Manual 2018

Parts Catalog of Traditional Series of Models

Beijing Automobile Works Co., Ltd.

List of applicable traditional series of models

No. Model Model number Engine Emission standard

1 Traditional cars Juedoushi BJ2023CDB2 4G20C Gasoline GB18352.5-2013 China V

2 Traditional cars Zhanqi CK BJ2033CHB2 4G20C Gasoline GB18352.5-2013 China V

3 Traditional cars 212/23S BJ2023CHB3 4G20C Gasoline GB18352.5-2013 China V

4 Traditional cars Zhanqi BJ2024CJB3 4G20C Gasoline GB18352.5-2013 China V

5 Traditional cars 212 BJ2023CHT3 JE493ZLQ5D Diesel GB18352.5-2013 China V

6 Traditional cars Zhanqi BJ2024CJT1 JE493ZQ5C Diesel GB14762-2002 China II

2nd and 3rd

1 JE1002100SC Cylinder block mechanical assembly 1

2 JE1002108BB Main bearing bolt 10

3 Q5221032 Cylindrical pin 1

4 JE1002906BB With positioning pin hexagon bolt 1

5 JE1002760SC Fuel injection pipe welding assembly 1

6 JE1002750AA Control valve assembly 1

7 JE1002911BB Copper gasket 16 1

8 JE1002014BB Crankshaft thrust plate 2

9 JE1002015AD Upper spindle bushing 5

10 JE1002016AD Lower spindle bushing 5

11 JE1002080BB Oil pressure sensing head 1

12 JE1002035BB Oil pressure sensing plug holder 1

13 JE1002909BB Copper gasket 8 1

14 JE1002912BB Water drain plug 1

15 JE1002908BB Positioning stud 22

16 JE1002904BB Elastic cylindrical positioning cotter pin 2

1 JE1002011BB Gear chamber 1

2 JE1002012BB Gear chamber gasket 1

3 Q1420820 Bolt assembly 6

4 Q1420845 Bolt assembly 2

5 Q5221020 Cylindrical pin 4

6 JE1002401BB Gear chamber cover 1

7 JE1002405TCB1 Gear chamber cover gasket 1

8 JE1002406BB Hexagon socket bolt 1

9 Q1420860 Bolt assembly 1

10 Q1420835 Bolt assembly 8

11 JE1002404BB Cover gasket 2

12 JE1002403BB Manhole cover 2

13 Q1420612 Bolt assembly 4

14 JE1002033BB Soundproof foam rubber 1

15 JE1002501BB Soundproof cover 1

16 Q1460618 Bolt assembly 4

17 JE1002502BB Rubber bushing 4

19 JE1002450TCB1 Front oil seal 1

20 JE1002070TCB1 Rear crankshaft oil seal 1

21 JE1002017TW Rear jointing plate 1

22 JE1002907BBA1 Rear jointing plate bolt 3

23 JE1002027BB Left reinforcing plate 1

23 JE1002028BB Right reinforcing plate 1

24 JE1002801BB Fuel injection pipe joint bolt 1

24 JE1002802BB Copper gasket 8 1

25 JE1002850BB Oil injection pipe welding assembly 1

1 JE1003240DD-B1 Cylinder head cover assembly 1

2 JE1003080BB Nut holder assembly 3

3 JE1003021BB Nut head 3

4 JE1003222BB Oil filler cap seal 1

5 JE1003221BB Oil filler cap 1

8 Q2320408 Cross-recessed pan-head screw assembly 4

9 JE1003250BB Diaphragm valve assembly 1

10 JE1003205TCB1 Cylinder head cover gasket 1

11 JE1003100SZ Cylinder head mechanical assembly 1