Professional Documents
Culture Documents
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Lesson 14
Competence:
Course Outcome/s:
Learning Outcomes:
Overview
Cargo is loaded onto a ship when she is floating steadily in the water, upright, or
with a practical trim astern. When the ship sails out to sea, it encounters external forces
resulting in six forms of motions acting on the ship. These motions are a threat, especially
for those ships which require cargo lashing and securing it on the open deck.
If the cargo storage is not secure enough, then there is no escape from the seas and
the wind's behavior once they show their rage. This result takes a toll on the loaded cargo,
causing damage to other cargo in the vicinity of the vessel‘s structures and fittings and even
throwing the cargo overboard. Improper cargo lashing and failure to adhere to the
procedures required for cargo stowage on ships are dangerous to property, life, and the sea
environment. This section will discuss the different type of lashing arrangement, lashing
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Discussion
1. Key Concept
Fundamental Securing Procedures
Shifting cargo presents hazards such as damage to the vessel or explosions. All precautions
must be taken to protect cargo from shock, fire, high temperature, moisture, or any other
hazards that could lead to a catastrophe. In transit, repairs to dunnage or re-securing
shifted cargo is difficult and dangerous. The term securing describes the procedures by
which military explosives are effectively blocked, braced and tome aboard merchant-type
ships.
Securing is done to resist forces generated by vessel response to sea conditions and
includes various wooden structures. It also includes any straps or webs used to restrain
cargo stowed in the holds and on the weather deck. The terms blocking and bracing
describe, more specifically, the securing process.
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Deck cargo due to the high KG is especially vulnerable to lateral shifting, and the lashings
work loose and part lashing. Especially since the transverse momentum gained by such
cargo during the rolling of a ship is liable to part lashings. Thus, all deck cargo has to be
definitely shored and then also lashed to deny the cargo from gaining any momentum.
This prevents the individual pipes from sliding, and since, as mentioned, the
transverse momentum is quite considerable when the ship is rolling. The pipes are thus
prevented from damaging the sidewalls of the hold. This is severe since repeated banging
has resulted in tearing holes in the shipside plates below the waterline and the ship
capsizing due to water's inflow.
Cargo liable to slide during rolling, such as steel rails, should be Stowed fore and
aft
All long cargoes such as steel rails, pipes, long steel plates, and steel coils are
stowed with their ends in the fore and aft. This again is necessary because most of these
cargos cannot be individually lashed. They are instead grouped into bundles, and the
bundles are lashed to make many small bundles of pipes or rails as the case may be.
This prevents the individual pipes from sliding, and since, as mentioned, the
transverse momentum is quite considerable when the ship is rolling. The pipes are thus
prevented from damaging the sidewalls of the hold. This is severe since repeated banging
has resulted in tearing holes in the shipside plates below the waterline and the ship
capsizing due to water's inflow.
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Lashing
Lashing is the securing of cargo for transportation to minimize shifting. Items used for
lashing include ropes, cables, wires, chains, strapping, and nets. These items are anchored
to the container and tensioned against the cargo. Another form of lashing used four devices
attached to the top of each corner of a container. Lashing is products and methods are
governed by various authorities such as the Association of American Railroads (AAR) for rail
transportation in North America, the International Maritime Organization (IMO) for ocean
transportation, and the National Motor Freight Traffic Association (NMFTA).
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Choking
The process of securing cargo inside a container. This includes strapping, dunnage,
or using air cushions to stabilize the cargo. Proper choking of cargo reduces the risk of
damage during transport of both the cargo and the container.
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Locking
This means that the cargo is mechanically locked to the load bearer. One example is
twist lock for containers.
Filling: Use of airbags, empty pallets, old tires, etc. to fill the voids and broken
stowage between items of cargo and
between cargo and ship’s structures
Web lashings
Use web lashing or textile lashing is one of the most common ways of securing cargo. One
method that is often used is top-over lashing (friction lashing). When using a top-over
lashing, the cargo is pressed down against the load carrier by the tensioning force built up in
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Passenger operations
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DEFINITIONS:
Stowage Factor (SF) - Indicates how many cubic meters of space one metric ton
(or cubic feet of space one long ton) of a particular type of cargo occupies in a hold
of a cargo ship.
SF = volume / weight
Broken Stowage - The loss of space caused by irregularity in the shape of packages. Any
void or space in a vessel or container not occupied by cargo.
Obstructions in holds, such as pillars, ladders, stanchions, large-angle brackets, and beams,
will promote broken stowage through modern construction has minimized this.
Calculation of the weight that the hold will contain if the hold and
stowage factor's capacity is given.
Ex. How many tons of maize cargo with SF of 1.32 m3/MT would fit into a hold with a grain
capacity of 5712 m3?
Weight = volume / SF
= 5712m3 / 1.32m3/MT
Weight = 4327 MT
Calculation of the space required if the weight and the stowage factor of
one or more cargoes are given.
Ex. A vessel with a total grain capacity of 31,958.8 m3 shall load 20,000MT bulk cargo with
SF = 1.19 m3/MT. Determine if she can take the cargo using all her holds.
Volume = weight x SF
= 20000 MT x 1.19 m3/MT
Volume = 23800 m3
The vessel can load the given Cargo.
Ex. A tween deck's dimensions gave a bale capacity of 780 m³are 13mx 10 m x 6m. this
space is filled with 220t of cotton bales (SF 2.34m³/t and BS 7.5%) and a carpet roll. (4 m
in length and 0.85m in diameter). What is the maximum number of carpet rolls you can
carry and show how you will fit them in with a plan view of the tween deck?
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Remaining volume for carpet rolls = Total volume – Volume occupied by cotton blades
= 780m³ - 553.41m³ = 226.59 m³
Case 1
60 + 12 = 72
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Balance Space =2
Total = 74
References
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Checkpoint
Activity 1: Enumeration:
A. 5 Ways of securing cargoes.
B. 3 Hazards in the actual securing procedure to be taken to protect the cargo.
C. 2 Kinds of lashing.
Do this
9. Lashing is the securing of cargo for transportation with the goal of minimizing
shifting. Items used for lashing include ropes, cables, wires, chains.
10. The terms blocking and bracing describe, more specifically, the securing process.
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Assessment
1. Blocking
2. Choking
3. Structural modification
4. Lashing
5. Binding
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Lesson 15
Competence:
Course Outcome/s:
Learning Outcomes:
1. Describe how to deck cargo should be placed so as not to obstruct the view
from the navigating bridge or over-side at the bow.
Overview
Commodities or any items loaded on open deck, expose to sunlight, wind, snow or
and any form of weather or even secured above the hatch cover are consider to be a
Deck cargo. On this section will discuss different type cargoes that can be loaded on
open deck, the dangers of open cargo, Stowage and Lashing of Timber deck cargoes as
laid down by IMO code of Safe Practice for Ships Carrying Timber Deck Cargoes, also
Chapter V on Regulation 22 ―Navigation Bridge Visibility‖: On the last part students will
perform the checkpoints.
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The phrase ‗deck cargoes‘ refers to items and commodities carried on the weather deck
and hatch covers of a ship and thereon exposed to sun, wind, rain, snow, ice, and sea, so
that the packaging must be fully resistant to or the commodities themselves not be
denatured by such exposure.
Deck cargoes, because of their exact location and how they are secured, will be subjected to
velocity and acceleration stresses greater, in most instances, than cargo stowed below
decks.
Therefore, the stowage, lashing, and securing of cargoes require special attention as to
method and to detail if unnecessary risks are to be avoided.
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Discussion
Deck Cargo
Cargo typically carried on deck includes the following but is not limited to these and
many exceptional cargoes may be carried and have been carried in the past.
Dangerous cargo – IMDG cargo not permitted on deck
Large packages, which due to any size restriction, may have to be loaded on to
the deck
The above includes engineering or construction equipment
Odd size package
The bulk volume far exceeds the cargo's weight – knocked down bridges, port
equipment – not skillfully liable to weather damage.
Occasionally livestock in limited numbers
Onions or other perishables – short voyages with the weather holding
Yachts – luxury boats.
Cast iron goods – manhole covers – pipes.
The list is endless, and it all depends on the routes, the trading pattern, and the weather.
Deck Cargo
Whether on the deck or under deck stow, the cargo has to be stowed well, and the cargo
should be prevented from moving and gaining enough momentum to part lashings and
damage the ship structure.
Deck cargo is liable to damage itself – fall overboard and thus be lost. However, the misery
does not stop here in the act of parting, lashing, and going overboard the deck cargo
unleashes considerable damage to the ship structure as well as the crewmembers.
Small, apparently insignificant items such as sounding pipes and air pipes are often torn out,
and this may endanger the ship from the resulting chances of flooding lower down
compartments. Crewmembers ordered to lash cargo where the lashings have parted have
The point is to have an excellent solid stow – prevent the cargo from shifting and gaining
momentum with the shift since this would part any strong lashing. The lashing undertaken
should be for the worst sea condition that may be experienced.
Deck cargo loading on top of hatch covers should be carefully planned. All loading of under
deck spaces should have been completed – lashing may continue with portable lights.
The hatch covers should be closed and battened down – all side wedges, as well as cross
wedges (center wedges), should have been fitted. With the hatch cover sealed for the sea,
space should then be given out to load deck cargo.
The hatch covers' permissible load density should be checked, and timbers laid to spread the
cargo's weight. The load density of the hatch covers is given for a new vessel, and as the
ship ages, the load density would reduce due to fatigue of the metal and wear and tear.
Thus, the utmost need to spread the weight using timber.
Shoring and toming of the hatch cover from below deck are practically useless since the
hatch cover moves/ slides somewhat with the ship's motion.
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The ice's weight may be more than a hundred tons, thus the danger of a ship regarding
stability.
As with the above, any deck cargo, for that matter, would have a very high KG. As such, the
GM (F) would be relatively small. Especially in the case of GC vessels, which do not have a
huge GM (F), deck cargo loading is bound to lead to further loss of GM (F). If the shiploads
the deck cargo with her gear, then the ship would, during the loading operation, have still
further low GM (F) due to the KG of the load being at the top of the derrick/crane for part of
the loading sequence.
The bulk volume far exceeds the cargo's weight – knocked down bridges, port equipment –
not skillfully liable to weather damage.
Containers on deck
When they are loaded on the deck, Containers are subject to the following consideration –
barring stability, which would have been planned for.
The load density of the deck
Spreading the load of the container evenly
Chocking the container base to prevent shifting due to rolling or pitching
Lashing the container for the above as well to prevent the container from being
bodily lifted.
Placing the containers in as close a group as possible
Safeguarding the sounding pipes and the air pipes within the periphery of the
container space.
Keeping the fire hose boxes clear and the passage leading to them, the fire hydrants
should similarly be kept clear.
No lashing should be taken, which would damage or cause to be damaged the fire
lines.
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In general, the close stow is difficult on GC vessels where the container is usually loaded
between the hatch coaming and the bulwark. The container should be loaded as close as
possible to the hatch coaming and close to the Mast House structure. If few containers
are being loaded, the Mast House structure's shelter should be kept in mind.
The load is spread by having the container loaded onto timbers at least 4‖ x 4‖. The
timbers should be extended well beyond the container's shoe in all directions to spread the
load. Once this is done, the chocking of the container is started. Heavy timbers are used,
and the container is first secured to prevent any lateral and transverse shifting. While
selecting choking points, all heavy frameworks should be selected. Bulwark stays are not
strengthened enough to be used as choke points.
Hatch coamings may be used and as a last resort bulwark stay. After the choking is
completed, the container is lashed. The lashing is further to prevent the longitudinal as well
as the transverse shifting. For this, the base shoes offer the best lashing points. To prevent
the container from being bodily shifted out, the lashings are continued to the top shoes.
All lashing should be separate in the sense that a single lashing wire should not be
passed over a few shoes and then lashed at the final point. Each lashing should have a
turnbuckle or bottle screw incorporated, and there should be at least 60% free thread in
them after the completion of lashing.
The bottom lashing and the top lashing should not be counted together to assess the
total number of lashings taken for the container. The top lashings are for the bodily rise and,
as such, should be counted separately.
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Stowage and Lashing of Timber deck cargoes as laid down by IMO code of Safe
Practice for Ships Carrying Timber Deck Cargoes
The purpose of the Code is to make recommendations on stowage, securing, and
other operational safety measures designed to ensure the safe transport of mainly timber
deck cargoes.
This Code applies to all ships of 24 m or more in length engaged in timber deck
cargoes' carriage. Ships that are provided with and using their timber load line should also
comply with the requirements of the Load Line Convention's applicable regulations.
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Ships carrying timber deck cargoes should operate, as far as possible, with a safe margin of
stability and with a metacentric height that is consistent with safety requirements. Still, such
metacentric height should not be allowed to fall below the recommended minimum.
Visibility from Navigation Bridge must conform with the IMO requirements and additionally
to special needs like those for Panama Canal, etc., as applicable. Reducing the vessels Trim
or changing the Deck Cargo Stowage may be required to reduce the blind sector within
limits.
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References
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Checkpoint
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Do this
Activity 2: Enumeration
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Assessment:
1. ______ refers to items and commodities carried on the weather deck and hatch
covers of a ship.
2. ______ may be used and as a last resort bulwark stay.
3. The purpose of the ______ Code is to make recommendations on stowage,
securing, and other operational safety measures.
4. _____ is a particular load line assigned to ships complying with certain conditions
related to their construction and used when the cargo complies with the stowage
and securing conditions.
5. The ship‘s side shall be visible from the _____.
True or false
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Lesson 16
Competence:
Course Outcome/s:
Learning Outcomes:
Overview
Containers and chassis are available in numerous configurations to meet customer needs.
Equipment can be selected by length and height; closed, open-top, or flap track; dry or
liquid cargo suitable; refrigerated or ambient; fixed wheelbase or slider, tandem or tri-axle;
straight frame or drop frame, or other specifications to meet cargo needs.
The efficiency of containerization for transporting consumer goods and certain raw materials
has facilitated international trade growth. Significant efficiencies in packaging and handling
have increased productivity and reduced damage that has resulted in significant growth in
volumes. Every Container and chassis have a unique alphanumeric identity linked to the
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Discussion
2. Key Concept
The inside bottom has a wooden ceiling. There are weather-insulted vents provided to
facilitate venting.
The weights marked on the containers are TARE weight and LADEN weight. TARE weight is
the empty container's weight and is usually 2200KGS for a TEU, while the LADEN weight
may be anything from 20000KGS to 32000KGS (strengthened steel construction).
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The container shoes fitted at the corners are hollow with five oval slots to facilitate container
fittings and lift the container – either by using conventional wire slings or by spreaders.
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The containers are loaded onto a container ship in a specified manner. The ship is divided
into BAYS or ROWS. Looking from the side, the bays are marked from forward to aft. The
containers are stacked in tiers and are, in general, called the stacks.
This ensures that any container can be located very quickly – knowing the bay
number and the row number isolates the location, and the stack height gives the container's
exact position.
The containers are lowered onto slots inside the holds on container ships, the bottom
of the hold is provided with recessed shoes, twist locks/ stackers are fitted onto these, and
the container is lowered onto them.
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Dry Containers
Dry Containers are the most commonly used
containers in the world. They can be used to
transport most of the products. Dry
containers are available in sizes of 10 feet,
20 feet, and 40 feet.
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TUNNEL CONTAINER
CONTAINER STORAGE UNITS PROVIDED WITH
DOORS ON BOTH ENDS OF THE CONTAINER, THEY
ARE EXTREMELY HELPFUL IN QUICK LOADING AND
UNLOADING OF MATERIALS.
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TRANSPORTATION OF PRODUCTS .
TANKS
CONTAINER STORAGE UNITS USED MOSTLY FOR
TRANSPORTATION OF LIQUID MATERIALS; THEY ARE
USED BY A HUGE PROPORTION OF ENTIRE SHIPPING
INDUSTRY. THEY ARE MOSTLY MADE OF STRONG STEEL
OR OTHER ANTI CORROSIVE MATERIALS PROVIDING
THEM WITH LONG LIFE AND PROTECTION TO THE
MATERIALS.
MORE CHEERFUL .
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CAR CARRIERS
CAR CARRIERS ARE CONTAINER STORAGE UNITS
MADE ESPECIALLY FOR SHIPMENT OF CARS OVER
LONG DISTANCES. THEY COME WITH
COLLAPSIBLE SIDES THAT HELP A CAR FIT
SNUGLY INSIDE THE CONTAINERS WITHOUT THE
RISK OF BEING DAMAGED OR MOVING FROM THE
SPOT.
DRUMS
AS THE NAME SUGGESTS, CIRCULAR SHIPPING
CONTAINERS, MADE FROM A CHOICE OF
MATERIALS LIKE STEEL, LIGHT WEIGHT METALS,
FIBER, HARD PLASTIC ETC. THEY ARE MOST
SUITABLE FOR BULK TRANSPORT OF LIQUID
MATERIALS. THEY ARE SMALLER IN SIZE BUT DUE
TO THEIR SHAPE, MAY NEED EXTRA SPACE.
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SWAP BODIES
THEY ARE A SPECIAL KIND OF CONTAINERS USED
MOSTLY IN EUROPE. NOT MADE ACCORDING TO
THE ISO STANDARDS, THEY ARE NOT
STANDARDIZED SHIPPING CONTAINER UNITS BUT
EXTREMELY USEFUL ALL THE SAME. THEY ARE
PROVIDED WITH A STRONG BOTTOM AND A
CONVERTIBLE TOP MAKING THEM SUITABLE FOR
SHIPPING OF MANY TYPES OF PRODUCTS.
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Trim
The shape and design of the ship are very important
to ensure the same stability. The ship trim is the
difference between the forward draft and the aft
draft. This ensures that the ship is stable no matter
what the situation is. However, the calculation is not
as simple as it looks like. Many technicalities are
involved in the calculation.
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List
The list's angle is the degree to which a vessel heels (leans or tilts) to either port or
starboard. A listing vessel is stable and at equilibrium, but the distribution of weight aboard
(often caused by uneven loading or flooding) causes it to heel to one side.
List. A ship is said to be listed when forces incline her within the ship. For example, when
the ship is inclined by shifting weight transversely within the ship. This is a fixed angle of the
heel.
LIST is a measure of the ships leaning to port or starboard measured in degrees. TRIM is a
measure of the ship's fore and aft departure from level.
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loading and
unloading procedure container cargo - Google Search.mkv
Principles of Stowage:
When stowing and securing containers, the following points should be borne in mind:
1. a deck stack of containers is only as strong as the weakest component in that stack.
Premature failure of a component can cause the loss of an entire stack. During
loading, containers should be inspected for damage and, if damaged, they should be
rejected
2. twist locks limit vertical and transverse movement. Diagonally crossed lashing rods,
placed at the ends of a container, can withstand large tensile loads
3. outside lashings are sometimes used. These are lashings that lead away from a
container. However, although this arrangement provides a more rigid stow than a
combination of crossed lashings and twist locks, less common
4. containers exposed to wind loading need additional or more substantial lashings.
When carried in block stowage, it is the outer stacks that are exposed to wind
loading. However, when carried on a partially loaded deck, isolated stacks and
inboard containers can also be exposed to wind, in which case, additional lashings
need to be applied
5. if containers of non-standard length, that is, 45, 48, or 53 feet are carried, the ship
arrangement will need to be specially adapted
6. 45-foot containers fitted with
additional corner posts at 40-foot spacing
can be stowed on top of 40-foot containers.
Lashings can be applied in the usual way.
However, it should be noted that the new
corner posts may not be suitable for carrying
the required loads, either from the container
or from those stowed above. Lashings should
not be applied to the overhang. The
container specification and the Cargo
Securing Manual should be consulted
7. 40-foot containers may be stowed on
top of 45-foot containers. However, this
stowage arrangement will present difficulties
in fastening/unfastening twist locks. It will
not be possible to apply lashings to the 40-
foot containers
8. when carrying over-width containers;
for example, 45-foot or 53-foot containers
with width 8' -6", adaptor platforms may be
used. These must be certified by a class
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The ship's officers and crew members' aim should be to prevent damage or deterioration.
Simultaneously, the cargo is under their care and to deliver it, as far as possible, in as good
condition and order as it was when received aboard.
Therefore, during stowage, the first consideration must be given to safety. The cargo must
be stowed so that the ship will be stable and seaworthy, and it must be secured in such a
manner that it cannot shift if the vessel encounters terrible weather.
Finally, the Chief Officer must bear in mind the various destinations of the goods the ship
carries to see that the cargo for a specific place can be lifted without disturbing the other
cargo. He must watch the ship's stability closely.
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Bay-tier-row system
A numbering system for the arrangement of containers on a vessel allows the bay to be
specified first, then the tier (vertical layer), and finally, the container row runs the ship's
length. According to this principle, bays are the container blocks in the transverse direction;
rows are the lengthwise rows, and tiers are the vertical layers.
Cargo information
Goods can be rendered fit for
container transport by
considering individual
transport information relating
to lose prevention. Fitness for
container transport may
depend on the season or the
route the cargo will take over
land or sea. It must be
adapted to the conditions of
the transport route. The cargo
information may also help
consider how best to utilize a
standard container or the
possible use of other container
types.
Transport requirement
Individual packages are known as general cargo, which
may be divided, depending on atmosphere requirements
(natural, partially air-conditioned, or temperature-
controlled atmosphere), into general cargo, general
cargo requiring ventilation and refrigerated cargo, which
place corresponding requirements on containers
(general-purpose container, ventilated container,
refrigerated container), or indeed into further sub-
categories.
Compatibility characteristics
Suppose goods are to be stowed together when packing
a container. In that case, the interrelationships between the transport properties of products
must be considered since disregarding them may result in quality degradation and damage.
Goods may react with one another and possibly with their environment.
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Example: Bay 53-55 is for 20 feet containers, bay 54 is for 40 feet containers
Bay-Row-Tier stowage system for container ships. Six-digit code represents a precise
volume of the ship. In the example image, the position coordinates of the containers are:
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Vessel route
Ports of call
Vessel schedule
Current cargo in the vessel, in an EDI format called
BAPLIE
Expected cargo to load
Each container is marked with a series of numbers and codes
to identify the container's operator, specifications, and what
kind of cargo it may hold. The parameters are:
Refrigerated cargo units – Container vessels are
equipped with a power source for specific places to
plug in the refrigerated containers known as "reefers";
hence, the reefer containers are known and usually the
first type of containers to consider in the stowage plan.
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Container stack load – Hatch covers for Panamax ships have stack weights up to 90
tons/20ft units and 120 tons/40ft units. Post-Panamax vessel could have 100 tons/20ft and
140 tons/40ft units.
It is essential to avoid heavy loading containers over light or at the top of a stack in a deck
stow unless explicitly in the Cargo Securing Manual.
If any stacks are exceeding the allowable stack weights, the Terminal planner / Central
planner is to be informed and the cargo stow plan appropriately modified.
According to ISO standard ISO 1496-1, fully loaded containers must be capable of nine high
stacking. This is a stacking weight of 192,000kg on the bottom container, equivalent to eight
containers – each of 24,000 kg and an acceleration force of 1.8G - stacked on top of the
container
Stack weight is the maximum weight that can be borne by the deck, hatch covers, or tank
top at the corners of a bottom slot near the cell guide. A container's weight is distributed
over the four corner fittings and the entire area occupied by the container.
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The standard 40ft containers (FEU) are stowed in cell guides without any lashing devices. If
there is also a certain number of 20ft units (TEU) available at all times, the creation of hold
with 20ft guides may be considered. In most cases, 40ft cell guides are installed exclusively,
and TEUs are stowed in the 40ft bays.
1. Side support stowage system. The containers are connected with double stacking
cones in a transverse direction. You have either a fixable installed guide rail or
foundations for buttresses that take up the load at the longitudinal bulkhead. This is
the most conventional system. The containers can be loaded/removed only tier-wise.
2. Stowage with anti-rack spacers. The containers are connected longitudinally with so-
called ―anti-racking spacers,‖ creating out of two 20ft containers one 40ft-unit. This
system avoids side supporting, which means a 20ft stack can neighbor a 40ft stack,
and there are no foundations or rails in the longitudinal bulkhead. The disadvantage
is that the containers have to be loaded/ removed also tier-wise.
3. Mixed stowage. The third system becomes more and more popular about the a.m.
disadvantages: the mixed stowage. Starting from the tank top, you can stow from
one to four tiers 20ft containers (secured only by single stacking cones) and top
them up with at least one FEU. This system allows stack-wise loading/discharge. The
only disadvantage is that the TEUs' stack weight is reduced a bit to about 60 tons.
The new size containers make another problem. Most easily, they can be stowed on
deck, installing other foundations on hatch covers.
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The 40ft ends have a lashing gap of a minimum of 700mm so that lashing can be applied. If
two 20ft containers are positioned on one 40ft place, the gap is 76mm wide, and it is not
possible to use lashing, and the stack weight is limited to 50t.
Generally, container stacks do not depend on each other for support. However, they protect
each other from wind and waves, so stowage in isolated stacks, primarily in outboard
locations, should be avoided.
Procedures and guidelines for stowage and segregation of dangerous cargo shall adhere to:
1. Every hazardous cargo shipment shall be made in line with IMO policy and be
accompanied by required documentation. DG cargo with restricted/prohibited UN
numbers shall not be accepted for shipment unless under exceptional circumstances
express permission is obtained from the company.
2. All DG containers must be checked for proper label/placard as required by the IMDG
code. A stock of spare labels/placards must be kept on board.
3. DG containers must be checked for condition before loading, and leaking or damaged
containers posing a hazard shall be rejected.
4. It must be ensured that all DG containers are loaded in the planned stow position.
Any discrepancies shall be brought to the Terminal planner / Central planner and
local agent's notice as required. The final condition may be accepted only if meeting
all stowage and segregation requirements; else, it must be corrected by
discharging/shifting concerned container(s).
5. The requisite day/night signals for vessels carrying / loading / discharging dangerous
cargo shall be displayed.
6. When handling/carrying dangerous cargo on board, smoking shall not be allowed
other than in designated smoking areas. Signs/placards shall be appropriately
displayed at the gangway and on deck.
7. Location and properties of dangerous cargo shall be considered when carrying out
any particular work onboard, such as hot work, etc.
8. Obtain container packing certificate: Certificate indicating correct loading of a
dangerous goods container and the observance of the regulations set out in the
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10. Further guidance for handling D.G cargo is contained in IMDG Code vol 1, 2 &
supplement.
DG stowage:
Segregation
The most excellent care should be taken to ensure that incompatible substances are never
stowed together in the same compartment or container. The IMDG Code classifies such
substances according to the principal hazard. Still, not all particular class substances are
necessarily compatible (e.g., Class 8, where a violent reaction may occur between acids and
alkalis).
DG Stowage on Deck
Dangerous Goods stowed on deck must be secured appropriately, regarding the nature of
the packages and the weather conditions liable to be experienced. Adequate security can be
obtained employing temporary structures made by using bulwarks, hatch coamings, and
bridge bulkhead, the structure being closed utilizing portable angles bolted to bulwarks and
hatch stiffeners. The cargo so stowed should be further secured through overall lashings or
nets.
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Dangerous goods classes – Classes of dangerous goods according to SOLAS (Chapter VII,
Part A), the IMSBC-Code, and the IMDG-Code, are as follows:
CLASS 1 – Explosives
Division 1.1 Substances and articles which have a mass explosion hazard.
Division 1.2 Substances and articles have a projection hazard but not a mass explosion
hazard.
Division 1.3 Substances and articles with a fire hazard and either a minor blast hazard or a
minor projection hazard or both, but not a mass explosion hazard.
Division 1.4 Substances and articles which present no significant hazard.
Subdivision 1.4S contains substances and articles so packaged or designed that any
hazardous effects arising from accidental functioning are confined within the package unless
the package has been degraded by fire, in which case all blast or projection effects are
limited to the extent that they do not significantly hinder fire-fighting or other emergency
response efforts near the package.
Division 1.5 Very insensitive substances which have a mass explosion hazard.
Division 1.6 Extremely insensitive articles which do not have a mass explosion hazard.
CLASS 2 – Gases, compressed, liquefied, or dissolved under pressure
Class 2.1 Flammable gases
Class 2.2 Non-flammable, non-toxic gases
Class 2.3 Toxic (poisonous) gases
CLASS 3 – Flammable liquids
Flammable liquids are grouped for packing purposes according to their flashpoint, boiling
point, and their viscosity.
CLASS 4 – Flammable solids; substances liable to spontaneous combustion; substances
which, in contact with water, emit flammable gases
Class 4.1 Solids have the properties of being easily ignited by external sources, such as
spark and flames, and being readily combustible or liable to cause or contribute to a fire or
cause one through friction.
Class 4.2 Solids or liquids possess the common property of being liable spontaneously to
heat and ignite.
Class 4.3 Substances which, in contact with water, emit flammable gases.
CLASS 5 – Oxidizing substances (agents) and organic peroxides
Class 5.1 Substances that, although themselves, are not necessarily combustible, but may,
either by yielding oxygen or by similar processes, increase the fire's risk and intensity in
other materials that they come into contact with.
Class 5.2 Organic peroxides
CLASS 6 – Toxic and infectious substances
Class 6.1 Toxic substances liable either to cause death or severe injury or to harm health if
swallowed or inhaled, or by skin contact.
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References
Checkpoint
Activity 1
Match type: match column A to column B.
A B
1. a. space stacker
2. b. twist lock
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4. d. bridge
5. e. double stacker
6. f. car carriers
7. g. dry containers
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10. j. drums
Do this
Activity 2
1. ______ is the weight of the empty container and is usually 2200KGS for a TEU.
2. ______ may be anything from 20000KGS to 32000KGS (strengthened steel
construction).
3. ______ are the most commonly used containers in the world. They can be used to
transport most of the products.
4. ______ are used to load over-sized items, construction equipment, building supplies,
or heavy machinery.
5. ______ is the ability of a ship to float in an upright position and if inclined under an
external force's action.
6. ______ deals with the stability of a surface ship when the intactness of its hull is
maintained.
7. The ship ______ is the difference between the forward draft and the aft draft.
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Assessment
True or false
1. Containers come in two basic sizes – 20-Footer and 40-Footer and are commonly known as
TEU (Twenty Equivalent Units) and FEU (Forty Equivalent Units).
2. The container's external body is made of corrugated sheet metal and is capable of taking any
load.
3. The ship is divided into BAYS or ROWS.
4. Swap bodies are a special kind of container used mostly in Europe.
5. The trim of the ship ensures that the ship remains stable and it does not move a lot.
Multiple Choice
1. These are specialized storage shipping containers made solely for intermediate
shipping of goods.
a. Dry Containers
b. Double doors container
c. Intermediate bulk shift containers
d. Tunnel container
2. Not the ordinary containers; these are the container units, custom made for
specialized purposes.
a. Car carriers
b. Insulated or thermal containers
c. Drums
d. Special purpose containers
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4. Container storage units are provided with doors on both ends of the container; they
accommodate the quick loading and unloading of materials.
a. Cargo storage roll container
b. Flat rack shipping containers
c. Swap bodies
d. Tunnel container
5. These are the shipping storage containers with a regulated temperature control
allowing them to maintain a higher temperature.
a. Car carriers
b. Insulated or thermal containers
c. Special purpose containers
d. Tanks
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Lesson 17
Competence:
Course Outcome/s:
Learning Outcomes:
Overview
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Discussion
Key Concept
The Baltic Exchange is based in London and provides a range of indices benchmarking the
cost of moving bulk commodities, dry and wet, along popular routes around the seas. Some
of these indices are also used to settle Freight Futures, known as FFA's. The most famous of
the Baltic indices is the Baltic Dry Indices, commonly called the BDI. This is a derived
function of the Baltic Capsize index (BCI), Baltic Panamax index (BPI), Baltic Supermax
index (BSI), and the Baltic Handysize index (BHSI). The BDI has been used as a bellwether
for the global economy as it can be interpreted as an indicator of an increase or decrease in
the number of raw commodities countries are importing/exporting
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Measurement
The equation for calculating the angle of repose is tan-1(2h/d). Using your scientific
calculator, multiply the height by two and divide this value by the distance. Then, hit the
inverse tan key (or tan-1), and the answer was just calculated.
CARGO LIQUEFACTION
The general definition of liquefaction is converting a substance from its solid or gas state
into its liquid state. In more scientific terms, the concentration particles are held together by
friction in their solid-state. Certain cargoes, particularly nickel ore and iron ore fines, initially
look dry, and their characteristics are stable during loading on the ship. But during the
voyage, concentrate cargoes like nickel ore or iron ore fines are exposed to agitation under
certain conditions, including the ship‘s rolling, wave impact, and engine vibration, resulting
in the cargo's compaction. Due to sufficient moisture in the cargo, external agitation can
increase water pressure inherent within the concentrate, pushing particles apart, as shown
in figure 1. The material suddenly starts to transition; friction is lost. The cargo begins to
behave like a liquid with a free surface effect and creates sudden and major stability
problems for the vessel. The cargo starts to shift in one direction with the ship‘s rolling and
does not return to the center. Further rolling causes listing. This situation may lead to loss of
ship stability and potentially capsizing.
There have been a series of total losses and serious incidents caused by cargo
liquefaction. This may result in serious stability problems as loss of lives and total loses of
the ship,
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Cargoes like nickel ore and iron ore fines are known to suffer the risk of liquefaction if the
cargo's moisture content exceeds the transportable moisture limit (TML) when loaded.
Liquefaction is a consequence of excessive moisture in the cargo. One of the leading
causes of the casualties and near misses is poor compliance of some shippers with the
testing and certification requirements concerning the moisture test of cargoes required
under SOLAS and the IMSBC Code. If the cargo is loaded and the moisture content is more
than its transportable moisture limit, it reaches its flow moisture point and turns into a fluid
state. Liquefaction reduces a ship‘s positive stability, and metacentric height (GM) may
cause the ship's possible loss.
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What is Liquefaction?
In a fine-grained, moisture-laden cargo, the spaces between cargo grains are filled with air
and water. While at sea, the cargo is subject to forces due to the vessel's vibration and
rolling. These forces cause the inter-grain spaces to contract. The water in the spaces
between grains is subject to a compressive force, but it cannot be compressed as it is a
liquid. This has the effect of reducing the inter-grain frictional force that holds the cargo in a
solid-state. Where enough moisture is present, the reduction in inter-grain friction due to
the ship‘s motion and vibration can be sufficient to cause the cargo flow like a liquid, i.e.,
liquefy.
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The most significant consequence for the vessel resulting from liquefaction is cargo shift
leading to loss of stability. This may produce dangerous angles of the list, and in some
instances, the resulting loss of stability can be such that the vessel and the lives of those on
board are lost. Therefore, seafarers must be aware of cargo types and conditions that may
give rise to liquefaction.
The FMP is the point at which a granular bulk material becomes fluid. A Flow Table Test
(FTT) is conducted to find the FMP, with the TML calculated to be 90% of this figure. This is
the maximum moisture level at which it is safe to ship the material; if the cargo is found to
have a higher moisture content than the TML, it is strongly recommended that the cargo be
transported (unless the vessel is specially built for this).
According to IMSBC Code, Regulation 4, the shipper has to provide the master, or his
representative, with appropriate information about the cargo. The shipper should provide
adequate and appropriate information in advance. The ship will take any necessary
precautions for proper stowage and safe carriage of the cargo on board by providing this
information. This information should be presented to the Master before loading and
confirmed by officially prepared documents.
The most important subject for the ship operators and master is the laboratory's
actual TML value. SOLAS requires that a Group A cargo's average moisture content in any
cargo space must not be higher than the TML. To find the TML using the Flow Table Test,
FMP should be determined by laboratory tests. Loading a cargo above, at or near its FMP,
represents an unacceptably high risk for vessels. The cargo is safe to load when the
moisture content of the cargo sampled is below the TML.
The master should ensure that the moisture content of the cargo is not more than
the TML. As per the IMSBC Code, the shipper's moisture content certificate must be declared
to the master. The interval between testing moisture content and loading current moisture
content should not be more than seven days.
Masters and officers should check and inspect the cargo moisture content visually
before the commencement of loading by undertaking a visual inspection of the cargo before
loading. If the Master believes in the necessity, additional testing should be done to
determine moisture content. Suppose there is any doubt about the validity of the signed
certificate of average moisture content, or the cargo moisture content has excessively high
moisture. In that case, the master should stop or refuse to load the cargo until he is
satisfied that the cargo is safe for carriage. Also, an independent surveyor should take
samples of the cargo to test the actual moisture content.
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SOLAS
Requiremen
ts
The
International
Convention
for the Safety
of Life at Sea
(SOLAS)
Chapter VI –
Carriage of
Cargoes -
provides the
general framework for all cargoes' carriage.
Masters Duties
SOLAS Chapter VI Part B, Regulation 6.2, states that ―Concentrates or other cargoes which
may liquefy shall only be accepted for loading when the actual moisture content of the cargo
is less than its TML.‖ Therefore, a master should not accept such cargo for loading without
first receiving the appropriate documentation certifying the moisture content and TML of the
cargo with the moisture content shown to be less than the TML.
SOLAS Chapter VI Part B, Regulation 7 deals with the loading, unloading, and stowage of
bulk cargoes and introduces the Code of Practice for the Safe Loading and Unloading of Bulk
Carriers (BLU Code). The BLU Code is included as a supplement to the IMSBC Code. The
BLU Code, although primarily concerned with arrangements between the terminal and the
ship to ensure safe and efficient cargo operations in the port, does under section 3.3.3 state
that: ―The terminal representative should be satisfied that the ship has been advised as
early as possible of the information contained in the cargo declaration as required by
chapter VI of SOLAS 1974 as amended.‖ A question confirming that the cargo information
has been received is also included in the recommended ship shore safety checklist at
Appendix 3 - question 12 - of the BLU Code.
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"Concentrates or other cargoes which may liquefy shall only be accepted for loading when
the actual moisture content of the cargo is less than its transportable moisture limit.
However, such concentrates and other cargoes may be accepted for loading even when
their moisture content exceeds the above limit, provided that safety arrangements are to the
satisfaction of the Administration..."
IMSBC Code Group A cargoes are susceptible to liquefaction during a voyage, even if they
are trimmed. Compaction of the cargo can reduce the space between the cargo particles
and increase the water pressure. The water rises to the surface while reducing the friction
between the particles and generating a free-flow state. This free flow state does not develop
if:
The cargo contains small enough particles that restrict the movement of cargo by
cohesion
the cargo particles are large enough to allow free passage of water between empty
spaces between the particles
the moisture content is so low that even compaction does not cause a flow of liquid.
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Bauxite
Bulk minerals (sand & gravel, copper, limestone, salt, etc.)
Cement
Chemicals (fertilizer, plastic granules & pellets, resin powder, synthetic fiber, etc.)
Coals and cokes
Agricultural products such as dry edibles (for animals or humans: alfalfa pellets, citrus
pellets, livestock feed, flour, peanuts, raw or refined sugar, seeds, starches, etc.)
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Hazardous chemicals
Petroleum
Gasoline
Liquefied natural gas (LNG)
Liquid nitrogen
Liquid edibles and non-dangerous liquids
Cooking oil
Fruit juices
Rubber
Vegetable oil
Zinc ash
Bulk cargo is a shipping term for shipped items loosely and unpackaged instead of being
shipped in packages or containers.
An item may be classified as bulk cargo if it is not containerized and easily secured on a
vessel. Items such as oil, grain, or coal are all examples of bulk cargo.
Bulk cargo is classified as either free-flowing, a liquid, or a dry item. This type of cargo is
typically dropped or poured as a liquid or solid into a merchant ship, railway car, or tanker
truck.
Items may also be referred to as breakbulk cargo, which is cargo that is packaged but non-
containerized. Some breakbulk examples include drummed fuel, bagged cement, vehicles,
and large parts to build an airplane. Items described as breakbulk cargo can be transported
in bags, barrels, and pallets.
Use the following diagram to determine if your product classifies as bulk cargo:
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These constructional developments have ensured that the bulk carrier vessels remain an
indispensable and integral cog in the maritime merchant domain. These developments also
enhanced the safety of bulk carriers.
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Many dry bulk cargoes are also classified as ‗dangerous goods‘ requiring special attention
during loading, transportation, and discharging. The carriage of solid bulk cargoes possesses
potential hazards and thus requires efficient and safe stowage and shipment.
1. Cargo shift: Cargo shift has always remained one of the greatest dangers on bulk
carriers. This problem is more significant for ships carrying grain cargoes. Grain settles by
about 2% of its volume. Because of this settling, small void spaces exist on the top of the
grain surface. These void spaces permit the grain to shift. The free-flowing characteristics of
grain reduce the stability of any ship carrying it. Trimming is undertaken to reduce the
danger of cargo shifting. Rolling can also cause the shifting of cargo from one side to the
other and reduce her positive stability resulting in the vessel capsize.
2. Cargo falling from height: Cargoes like iron ore, quartz, and steel scraps are high-
density cargo. There is a possibility of cargo falling from height during cargo operations.
Cargo may fall from the ship loader's conveyor belt or the discharging grab onto the ship's
deck. People working on deck can get poorly injured if hit by the sizeable lumps of the bulk
cargo. It can be as bad as death. Responsible officers and care should always monitor cargo
operation should be taken that no unwanted personnel is present on the working area of the
deck. Persons involved in the cargo operation should wear protective clothing, including
hard hats, safety shoes, and highly visible vests.
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Liquefaction results in a flow state to develop. This permits the cargo to slide and shift in
one direction, thus creating a free surface effect and reducing the GM, thereby reducing
stability. The chief officer should thoroughly examine the shipper's declaration before
loading any bulk cargo. He must ensure that the cargo's moisture content to be loaded
should not exceed the transportable moisture limit to avoid liquefaction during the voyage.
Often shipper‘s declaration turns out to be faulty. Spot checks can also be carried on board
ships to check the moisture content.
5. Structural damage: Heavy cargoes place high loads on the structure, and structural
failure is probable. High-density cargoes occupy a small area for a considerable weight. That
is, they have a low stowage factor. Therefore, the tank top must have sufficient strength to
carry heavy cargoes like iron ore, nickel ore, bauxite, etc. The load density of the tank top
should never be exceeded. Tank top strength is provided in the ship‘s stability booklet. They
exceed the maximum permissible cargo load in any of the holds of a ship that will overstress
local structure. Overloading will induce more significant stresses in the double bottom,
transverse bulkheads, hatch coamings, hatch covers, mainframes, and associated brackets
of individual cargo holds. Poor distribution of and inadequate trimming of certain cargoes
can result in excessive bending and sheer forces.
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7. Corrosion: Some cargoes like coal and sulfur can cause severe damage due to
corrosion. Cargoes of sulfur in bulk are generally subjected to exposed storage and are thus
subjected to inclement weather, thereby increasing the cargo's moisture content. Wet sulfur
is potentially highly corrosive. When sulfur is loaded, any retained free water filters to the
bottom of the holds during the voyage, from where it is pumped out via the bilges. Some
water remains on the tank top and reacts with sulfur. This leads to the release of sulphuric
acid resulting in the corrosion of the ship‘s holds. Pond coal reclaimed after having been
abandoned and dumped in freshwater ponds usually has high moisture content and sulfur
content. This type of coal may be liable to react with water and produce acids that may
corrode parts of the ship.
8. Contamination: Preparation of cargo holds for the next intended carriage is a critical
element of bulk carrier operations. A lack of proper preparation can lead to cargo quality
claims such as contamination, water ingress, or cargo loss. Residues and dust of previous
cargo can contaminate the presently loaded bulk cargo and cause cargo stains that are not
acceptable. Cement, when contaminated by residues of previous cargo, reduces its binding
capacity. Unrefined sugar, if stored near or above dry, refined sugar can damage it by
draining syrup. Water ingress may result from leaking hatch covers, backflow through bilge
systems, leaking manhole lids, and inadequate monitoring. Cargoes like salt can absorb
moisture and dissolve into a liquid. Sugar can ferment in the presence of moisture. The
bilges should be pumped out regularly during the voyage.
9. Fire: Bulk cargoes are deemed to present a lot of fire hazards. Many bulk cargoes tend to
heat due to the oxidation process taking place during the voyage. Common cargoes like
coal, sulfur, cotton, fishmeal are liable to spontaneous heating. Coal also emits methane
which is a flammable gas. When mixed with air, it can form an explosive mixture. Dust
created by certain cargoes may constitute an explosion hazard. Sulfur dust can readily
ignite, causing an explosion. Friction between cotton bales can cause spontaneous
combustion and produce heat. Fire precautions should be strictly observed on bulk carriers.
The ship, as the carrier, is obliged to care for the cargo expertly to ensure it is discharged in
the same state in which it was loaded. The IMSBC code should be consulted for the safe
stowage and shipment of solid bulk cargoes. Suitable precautions and good seamanship
should be adopted to minimize and overcome the hazards of bulk cargoes.
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References
Checkpoint
Activity 1
True or False
1. The angle of repose of a granular material is the steepest angle of descent or dip relative
to the horizontal plan.
2. The angle of repose cannot be affected by additions of solvents.
3. Cargo compaction can result in liquefication.
4. Cargoes like nickel ore and iron ore fines are known to suffer the risk of liquefaction.
5. Liquefaction reduces a ship‘s positive stability and metacentric height (GM) and may
cause its possible loss.
6. The most significant consequence for the vessel resulting from liquefaction is cargo shift
leading to loss of stability.
7. A Flow Table Test (FTT) is conducted to find the FMP, with the TML calculated to be
70%.
8. According to IMSBC Code, Regulation 4, the master has to provide the shipper, or his
representative, with appropriate information about the cargo.
9. The master should ensure that the moisture content of the cargo is not more than the
TML.
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Do this
Activity 2
Assessment
True or false
1. Bulk cargo is classified as liquid materials only.
2. The BLU Code primarily concerned with arrangements between the terminal and the
ship
3. Items such as oil, grain, or coal are all examples of bulk cargo.
4. Items as breakbulk cargo cannot be transported in bags, barrels, and pallets.
5. A conical pile will form when bulk granular materials are poured onto a horizontal
surface called a repose angle.
6. Fire precautions should be strictly observed on bulk carriers.
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Multiple Choice
1. It has always remained one of the greatest dangers on bulk carriers and is a greater
problem for ships carrying grain cargoes.
a. Cargo shift
b. Contamination
c. Corrosion
d. Dust from working cargo
2. Is it a phenomenon in which solid bulk cargoes are abruptly transformed from a solid
dry state to an almost fluid state?
a. Cargo shift
b. Cargo liquefaction
c. Corrosion
d. Fire
3. States that ―Concentrates or other cargoes which may liquefy shall only be accepted
for loading when the actual moisture content of the cargo is less than its TML.‖
a. SOLAS Chapter VI Part B, Regulation 6.2
b. SOLAS Chapter VI Part B, Regulation 7
c. SOLAS Chapter VI Regulation 6
d. SOLAS Chapter VI Regulation 8
4. Deals with the loading, unloading, and stowage of bulk cargoes and introduces the
Code of Practice for the Safe Loading and Unloading of Bulk Carriers.
a. SOLAS Chapter VI Part B, Regulation 6.2
b. SOLAS Chapter VI Part B, Regulation 7
c. SOLAS Chapter VI Regulation 6
d. SOLAS Chapter VI Regulation 8
5. Cargoes that are known to suffer the risk of liquefaction.
a. Agricultural products
b. Grains
c. Nickel ore and iron ore fines
d. Livestock and animal products
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Lesson 18
Competence:
Course Outcome/s:
Learning Outcomes:
2. Describe the cleaning and preparation of cargo hold for the carriage of grain
cargoes.
Overview
Carrying Grain: One of the most challenging and dangerous cargoes to carry in bulk are
grain cargoes. Most grains have an angle of repose (slip
angle) of about 20° from the horizontal, which means that
the cargo will shift if the ship rolls more than 20°. Then this
happens, the ship will develop an extensive list, lying on her
side and still rolling will cause a more significant shift of
cargo, which will capsize the vessel.
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Discussion
Key Concept:
The stowage factor for a particular grain may vary considerably for several reasons,
including the quality or the density of grain, pea, bean, or seed which can vary according to
grade, crop, season, and country of origin as well as whether it is shipped early or late in
the season. Thus, the factors quoted for grains under the individual entries are
approximations only, as no figure can be relied upon to express the actual space to be
occupied by any grain or seed in all seasons and from all ports.
Stowage factors of bagged grain also vary according to whether the compartment is large or
small, deep or shallow, square or pointed, the presence of obstructions, and whether the
bags are well-or slack-filled.
While the quoted stowage factors will be sufficient to estimate a ship's capacity or
compartment within a reasonable margin, the stowage factor required to be provided by the
shipper will provide a more accurate estimate before loading.
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Loading preparation
Preparation of a cargo hold before grain loading is not just a question of sweeping, cleaning,
or washing down the hold. There are several matters to consider, and failing to adhere to
good practice can fail to pass cargo hold inspection.
Cargo Holds must be thoroughly cleaned and dry and trace previous cargo in frames,
beams, girders, and other structures.
There should not be any loose rust and or paint scale anywhere in the Cargo Holds,
Bulkheads, upper and lower hopper spaces, underneath Hatch Covers, and a tank top.
While the IGC is not concerned with cleanliness, it is evident that a high standard is required
for handling and carriage of grain. Before loading, the ship will be subject to inspection by
an independent surveyor, who will require details of at least the previous three cargoes.
Holds will be inspected for cleanliness and infestation and the presence of any material that
might cause an infestation.
Holds, bilges, and hatch covers must be clean and dry, free of previous cargoes and rust
scale, free of shame and infestation. Previous cargo residues must be removed from
between frames, stringers, deck beams, and hatch cover beams by washing or sweeping.
Cargo residues are easily dislodged by the ship's motion and vibration to fall onto the new
cargo, thus causing it to be contaminated. Any signs of insect infestation must be dealt with
by spraying with appropriate insecticides or sealing the holds and treating with an approved
fumigant. Any timber or dunnage remaining in the holds must be removed. All bilge suctions
must be thoroughly clean, free from previous cargoes, and dry.
In the dry bulk trades, there are essentially five grades of hold cleanliness:
Hospital clean is the most stringent, requiring the holds to have 100% intact paint coatings
on all surfaces, including the tank top, all ladder rungs, and undersides of hatches.
The standard of hospital clean is a requirement for individual cargoes, for example,
kaolin/china clay, mineral sands including zircon, barytes, rutile sand, ilmenite, fluorspar,
chrome ore, soda ash, rice in bulk, and high grades of wood pulp. Generally, these high
standards of cleanliness will only be met by vessels trading exclusively with such cargoes. It
will rarely be required in the tramp trades.
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Normal clean means that the holds are swept clean, with no residues of the previous cargo,
and washed down (or not, depending on the charterer‘s requirements), cleaned sufficiently
for taking cargoes similar to or compatible with the last shipment.
Shovel clean means that all previous cargo can be removed with a ‗Bobcat‘ or a rough
sweep and clean with shovels by the stevedores or crew. The master should clarify what
standard is expected.
Load on top means precisely what it says – the cargo is loaded on top of existing cargo
residues. Usually, this means ‗grab cleaned.‘ This standard will commonly be required where
a ship is trading continuously with the same commodity and grade of that commodity. This
will typically occur when a ship is employed under a Contract of Affreightment to carry, for
example, a single grade of coal over a period. There is no commercial need for holds to be
cleaned with such trade between successive cargoes, and each cargo is loaded on top of
any remaining residues from the previous cargo. With the load on top, guidance may be
necessary for the master on any cleaning requirements, including the use of bulldozers and
cleaning gangs.
It is essential to differentiate such scale from oxidation rust (i.e., light atmospheric rusting).
The loose scale will break away when struck with a fist or when light pressure is applied
with a knife blade or scraper under the scale's edge. Oxidation rust will typically form on
bare metal surfaces but will not flake off when struck or when light pressure from a knife is
applied.
Countries apply different standards to what constitutes an acceptable amount of loose scale
or loose paint. While in some countries, no such material is permitted, the United States
Department of Agriculture permits a single area of loose paint or loose scale of 2.32 sq. m,
or several patches that in total do not exceed 9.26 sq. m, before a hold is deemed to be
unfit.
The industry-accepted definition of grain clean is provided by the National Cargo Bureau
(NCB).
―Compartments are to be completely clean, dry, odor-free, and gas-free. All loose scale is to
be removed.‖
all past cargo residues and any lashing materials are to be removed from the hold
any loose paint or rust scale must be removed
if it is necessary to wash the hold, as it generally will be, the holds must be dried
after washing
the hold must be well ventilated to ensure that it is odor-free and gas-free
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Part A of the IGC lays down specific requirements relating to stability information, stability
requirements, the stowage of bulk grain, grain fittings, divisions (i.e., shifting boards), and
their associated equipment together with strict regulations if a saucer, bundling, over
stowing, strapping or lashing, or wire mesh is being used as a means to eliminate heeling
moments in a partially filled compartment.
The following definitions are from the IMO International Grain Code
A partly filled compartment refers to any cargo space wherein the bulk grain is not
loaded in the manner prescribed in A 2.2 or A 2.3.
The angle of flooding (1) means the angle of heel at which openings in the hull,
superstructures, or deckhouses cannot be closed weathertight, immerse. In applying this
definition, small openings through which progressive flooding cannot occur need not be
considered open.
Stowage factor, to calculate the grain heeling moment caused by a shift of grain, means
the volume per unit weight of the cargo as attested by the loading facility, i.e., no allowance
shall be made for lost space the cargo space is nominally filled.
A mainly suitable compartment refers to a cargo space constructed with at least two
vertical or sloping, longitudinal, grain-tight divisions that are coincident with the hatch side
girders or are so positioned to limit the effect of any transverse shift of grain. If sloping, the
divisions shall incline not less than 30° to the horizontal.
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Fig: Hold of a bulk carrier that is grain clean and ready to load
SOLAS regulation VI/9.1 (Requirements for cargo ships carrying grain) provides that a cargo
ship carrying grain must hold a Document of Authorization as required by the International
Grain Code. For regulation 9, the requirements of the Code should be treated as mandatory.
A ship without a Document of Authorization must not load grain until the master satisfies the
flag State Administration, or the SOLAS Contracting Government of the port of loading on
behalf of the Administration, that the ship will comply with the requirements of the
International Grain Code in its proposed loaded condition (regulation 9.2).
The International Code for the Safe Carriage of Grain in Bulk is commonly called the
―International Grain Code,‖
which the IMO Maritime
Safety Committee adopted by
resolution MSC.23(59). It
applies to ships regardless of
size, including those of less
than 500gt, engaged in the
carriage of grain in bulk, to
which part C of chapter VI of
the 1974 SOLAS Convention,
as amended, applies (A 1.1).
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Inadequate cleaning can cause cargo contamination, leading to cargo damage claims from
the receivers. For instance, if contaminated by residues, cement loses its binding capacity,
salt becomes liquid, and sugar can ferment.
The free-flowing characteristics of grain reduce the stability of any ship carrying it. Trimming
is undertaken to reduce the danger of cargo shifting. Rolling can also cause the shifting
of cargo from one side to the other and reduce her positive stability resulting in the vessel
capsize.
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References
Checkpoint
1. Cargoes of bulk grain typically consist of bulk cereals, oilseeds and the value-added
products and by-products yielded from the processing of both cereals and oilseeds.
2. Preparation of a cargo hold before grain loading is just a question of sweeping,
cleaning, or washing down the hold.
3. Stowage factor refers to a cargo space constructed with at least two vertical or
sloping, longitudinal, grain-tight divisions.
4. A filled compartment, trimmed, refers to a cargo space filled to the maximum extent
possible.
5. A partly filled compartment refers to any cargo space wherein the bulk grain is not
loaded in the manner prescribed in A 2.2 or A 2.3.
6. SOLAS regulation VI/9.1 (Requirements for cargo ships carrying grain) provides that
a cargo ship carrying grain must hold a Document of Authorization.
7. International Grain Code applies to ships regarding size, including those of less than
500gt, engaged in the carriage of grain in bulk.
8. The free-flowing characteristics of grain reduce the stability of any ship carrying it.
9. All past cargo residues and any lashing materials should not be removed from
the hold.
10. The International Code for the Safe Carriage of Grain in Bulk is commonly called the
―International Grain Code.‖
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Do this
A B
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Assessment
True or False
1. Cargo Holds must be thoroughly cleaned and dry and trace previous cargo in frames,
beams, girders, and other structures.
2. There should be loose rust and or paint scale anywhere in the Cargo Holds, Bulkheads,
upper and lower hopper spaces, underneath Hatch Covers, and tank top.
3. Load on top means the cargo is loaded on top of existing cargo residues.
4. The hold must be well ventilated to ensure that it is odor-free and gas-free.
5. Grain cargoes carried in bags are not considered bulk cargo.
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1. This is the most stringent in the dry bulk trades and requires all hold surfaces to have
100% intact paint coating on all surfaces.
a. Grain Clean
b. Hospital Clean
c. Normal Clean
d. Shovel Clean
2. Cargoes typically consist of bulk oilseeds, cereals, cereal grains such as rice, wheat,
maize, oats, barley, millet, sorghum, and rye.
a. Break Bulk Cargo
b. Bulk Grain Cargo
c. Container Cargo
d. Deck Cargo
3. Refers to a cargo space that is filled to the maximum extent possible in the hatch
opening by the provisions of A 10.3.1 for all ships.
a. Partly filled compartment
b. Trimmed filled compartment
c. Especially suitable compartment
d. Untrimmed filled compartment
4. It means the angle of heel at which openings in the hull, superstructures, or
deckhouses cannot be closed weathertight, immerse.
a. Angle of Flooding
b. Angle of Repose
c. Flow State
d. Stowage Factor
5. In hold cleanliness, it is the most common requirement for the majority of bulk and
break-bulk cargoes.
a. Grain Clean
b. Hospital Clean
c. Normal Clean
d. Shovel Clean
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A) ORAL COMPONENT:
Lesson 15 ”Deck Cargo‖
Activity 2. Enumerations
Instructions:
1) Students will enumerate in activity 2 of lesson 15 as an Oral Presentation
correspond for Oral grades on Final Period.
2) Computation of grades will be based on the given Rubrics.
Rubrics
2. Comprehensive
Coverage of topic
3. Bearing
/Delivery
4. Deadline/Time
TOTAL = 20 pts
Transmutation Value
Pts. Grades (%)
1 = 50
20 = 98
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1. Introduction
2. Comprehensive
Topics
3. Neatness
4. Grammar &
other Mechanics
5. Summary &
Deadline
TOTAL = 25 points
C) OUTPUT COMPONENT:
Lesson 9: Bulk Grain Cargoes
Activity 1&2: True or False/ Multiple Choice
Instructions : Accumulated score will be transmuted equivalent to as Output
grades on Final period.
Score :
1 POINT = 50 %
`
20 points = 98