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Article history: This paper presents the fresh and hardened properties of self-compacting mortar (SCM) incorporating
Received 4 March 2015 nano-CuO (NC) and fly ash (FA). CuO nanoparticles at the rates of 1%, 2%, 3% and 4%, and low-calcium
Received in revised form 18 May 2015 fly ash at the rates of 20%, 25%, and 30% of the binder by weight were considered. Mini slump flow diam-
Accepted 12 July 2015
eter and mini V-funnel flow time tests were conducted to determine the rheological properties of SCMs
Available online 18 July 2015
incorporating fly ash and nano-CuO. Compressive strength was determined at the ages of 7 days as an
early age, 28 days as the standard age and 90 days as a late age. Water absorption, electrical resistivity
Keywords:
and rapid chloride permeability tests (RCPT) were also performed to determine the durability properties.
Compressive strength
CuO nanoparticles
The results showed significant improvement in the mechanical properties of the samples incorporating
Durability the replacement of cement with a combination of 3% CuO nanoparticles and 25% FA. Chloride permeabil-
Fly ash ity and electrical resistivity of the FA blended mixtures improved with the increase of nano-CuO content
Self-compacting mortar up to 4%. The SEM micrographs indicated more packed pore structure of the SCMs containing nanopar-
Workability ticles which could lead to increasing the strength and durability of specimens.
RCPT Ó 2015 Elsevier Ltd. All rights reserved.
Electrical resistivity
1. Introduction brings the coarse aggregates close to each other by its high viscid-
ity and then the mortar in between will be exposed to normal
Traditionally vibrated concrete has some drawbacks such as stress and act as a pressure conveyor [4]. Moreover, the mortar
producing differential mechanical and durability properties phase has the similar properties of concrete [5–8] and it contains
because of non-uniform compaction and the noise associated with all the ingredients of SCC except the coarse aggregate. Due to the
the vibration. This has encouraged researchers to develop a above mentioned benefits which mortar offers, this study aims to
groundbreaking type of concrete, namely self-compacting concrete investigate the properties of self-compacting mortars (SCM)
(SCC) [1–3]. The mortar components play a very important role in instead of SCC. The workability of the fresh mortars, and the
the performance of SCC. First and foremost, the lubricating role of strength development and durability properties of the hardened
mortar in SCC is crucial since it gives SCC its fluidity, and let the mortar specimens were studied.
concrete mixture get compacted under its own weight. It also However, the strength characteristics of SCMs are largely
affected by the physical properties of solid particles in mortar.
⇑ Corresponding author at: School of Naval architecture, Ocean and Civil So, it becomes necessary to put importance on the characteristics
engineering, Shanghai Jiao Tong University, Shanghai, China. of materials used in SCMs.
E-mail address: m.a.yazdi@sjtu.edu.cn (M.A. Yazdi).
http://dx.doi.org/10.1016/j.conbuildmat.2015.07.063
0950-0618/Ó 2015 Elsevier Ltd. All rights reserved.
M.M. Khotbehsara et al. / Construction and Building Materials 94 (2015) 758–766 759
Fig. 1. Nano-CuO particles of uniform distribution observed using transmission electron micrographs (TEM) (of size 50 nm).
Table 2 table that the slump flow values for different mortar groups were
The properties of Cuo nanoparticles. in the range of 240–260 mm, while V-funnel flow time ranges from
Nanoparticles Diameter (nm) Specific surface area (m2/g) Purity (%) 7 to 11 s. The flow diameter generally increased with the addition
Nano-CuO 15 ± 3 200 >99
of fly ash as compared to that of the control mixture. In other
words, less amount of superplasticizer was required to maintain
the same flow as the amount of fly ash increased (Table 3). This
is due to the lower internal friction associated with replacing angu-
where, p is the resistivity (kO cm), R is the resistance (O), A is the area of sample
(cm2) and L is the length of the sample (cm). lar cement particles with the fly ash of a relatively smooth surface
Rapid chloride permeability test was conducted on standard cylindrical samples and spherical shape. The trend seen in the flow diameter to
with diameter and thickness of 100 mm and 50 mm, respectively, in accordance decrease the workability of specimens containing nanoparticles
with ASTM C-1202 [30]. Then the transmission charge was recorded with a PC for was also observed for the V-funnel flow time test. Instead,
6 h. The specimens were subjected to RCPT by impressing 60 V. It should be noted
that the obtained results indicate the strength of specimens against chloride perme-
FA-containing specimens had the lowest mini V-funnel time in
ability but do not determine the permeability of samples. comparison with the other mixtures, apart from the mixtures con-
taining 25% fly ash which obtained the lowest time with the high-
est CuO content. The improving effect of fly ash on the workability
3. Results and discussion
is due to its spherical shape which tends to reduce friction at the
interface of aggregate and paste and producing ‘‘ball-bearing
3.1. Properties of fresh self-compacting mortar
effect’’ at the contact point [31,32]. The effect of fly ash on
The slump flow diameter and V-funnel flow time values mea-
sured for each mixture are given in Table 4. It can be seen from this
Table 3
Mixture proportions of nano-CuO particles blended concretes.
microstructure of the reaction product with a low pore water solu- microstructure and the interfacial transition zone (ITZ), thereby,
tion and less interconnectivity among the pores. leading to a reduced porosity.
However, it is evident from Fig. 5b that some of the CuO There are a couple of studies about relationships between tests
nanoparticles did not react and acted only as filler in mortar mix- in recent publications [42]. In order to understand the interdepen-
tures at the age of 7 days. However, rapid formation of C–S–H gel dence between the properties of mortars containing nanoparticles
in the presence of CuO nanoparticles was resulted after adequate and fly ash, the water absorption values of specimens are plotted
curing (Fig. 6). So denser microstructure or lower porosity results against compressive strength in Fig. 8. It can be seen in the figure
were obtained which improved the durability of mortar as that water absorption tends to decrease linearly with the increase
described in the next section. One of the most important properties of compressive strength. The explanation of this is that the produc-
affecting pozzolanic activity is the fineness of fly ash. As shown in tion of a more compact hydration product with a lower amount of
Fig. 6, the spherical shape of FA particles allowing them to flow and porosity increases the compressive strength and decreases the
blend freely in mortar mixtures. This phenomenon is more signif- water absorption.
icant at 28 days as the nanoparticles react with water in alkali
environment and then with calcium hydroxide to accelerate the 3.2.3. Electrical resistivity
formation of extra C–S–H gel and to reduce the content of The electrical resistivity values which indicate the level of prob-
Ca(OH)2 crystals in the paste and slow down the strength develop- ability of corrosion through the mortars, were compared with the
ment at late age. limits suggested by ACI Committee 222 [43], and are plotted in
Fig. 9. The results show that electrical resistance of mortars
increased significantly with the increase of CuO nanoparticles
3.2.2. Water absorption and fly ash in the binder. It can be seen that the electrical resistivity
The results of water absorption tests are plotted in Fig. 7. It can of the control mixture is between 5 and 10, which indicates a high
be seen that the percentage of water absorption of specimens probability of corrosion of steel bars embedded in the mixture. The
reduced with the increase of nano-CuO particles from 1% to 4% resistivity values of the mixtures F20NC4, F25NC3, F25NC4 and
for all specimens during the hardening process of the mortar. F30NC4 are above 20 indicating a very low probability of corrosion
Cement replacement by fly ash decreased water absorption in in these mixtures. In contrast, other mixtures had the resistivity
the mixtures F20 and F25 as compared to that of the control mix- between 10 and 20 are in a low to moderate range of corrosion.
ture. FA particles improve the durability of concrete through con- Therefore, a low probability of corrosion was observed in the mix-
trol of high thermal gradients, pore refinement, and continued tures containing 20–30% fly ash and 4% nano-CuO. In fact, the
micro structural development through pozzolanic reaction and a higher nano-CuO content, the higher resistivity will be. This is
long-term hydration. However, the replacement of cement with due to the fact that the inclusion of fly ash and CuO nanoparticles
30% fly ash slightly increased the water absorption, which is about gives rise to a lower porosity and hence a lower pore water solu-
3% higher than that of the control sample. This is similar to the tion in the specimens (Fig. 6b). It is known that the pore water acts
observation by Jalal et al. (2013) that water absorption value as an electrolyte for the current, resulting in a reduction in the pore
decreased with the increase of fly ash content [39]. Similarly, water solution by the inclusion of fly ash and nano-CuO has
Naganathan and Linda (2013) reported a decrease in water absorp- resulted in reduced probability of corrosion.
tion with increased fly ash fineness [41]. It is the C–S–H gel forma-
tion in the presence of fly ash that reduces the water absorption of 3.2.4. Rapid chloride permeability test results
the blended mortar by reducing the porosity. This is in agreement Corrosion of embedded steel is caused by the penetration of
with the results obtained by Nazari et al. [19]. It is shown by the chloride ions in concrete. Corrosion of reinforcing steel is initiated
results that the addition of CuO nanoparticles decreased the water when its depassivation layer is destructed by the chloride trans-
absorption of the specimens. The decrease in water absorption ported through concrete. Thus, determining the chloride perme-
with the addition of CuO nanoparticles is resulted from the ability of mortars helps to investigate the durability of mortar
reduced amount of pores, which can be observed in Fig. 6. This is and concrete. Although the main mechanism of chloride transport
because CuO nanoparticles act as filler densifying the for the near-surface unsaturated hardened mortar is absorption,
4. Conclusion
Fig. 5. SEM micrograph of SCM (a) without CuO nanoparticles and (b) with CuO
nanoparticles at 7 days.
Fig. 9. Electrical resistivity levels of SCMs containing CuO nanoparticle and fly ash as Per ACI Committee 222.
compressive strength up to 90 days, water absorption, electrical Inclusion of CuO nanoparticles at 3 wt% of the binder increased
resistivity and chloride permeability tests. Based on the results, the compressive strength of mortars with 20 wt% and 25 wt% of FA
the following conclusions are drawn: contents. However, the proportion of 4 wt% CuO nanoparticles led
M.M. Khotbehsara et al. / Construction and Building Materials 94 (2015) 758–766 765
Fig. 10. Chloride permeability levels of SCMs containing CuO nanoparticles and fly ash as Per ASTM C1202-07.
Fig. 11. Statistical correlation between RCPT and electrical resistivity in 90 days.
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