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Operations Manual of the PSHSWVC MakerSpace Center

by
ALBERTO G. TANOY

A. Rationale The design and make community is considered as


the Center’s stakeholders termed as “Makers”.
Digital fabrication capabilities can be integrated Safety is considered as the principal goal in every
into STEM courses using equipment found in low- activity at the Center vis-a-vis the development of
tech and hi-tech workshops. In most cases, teachers positive attitudes and work values. Everyone
working with students on special projects or utilizing the Center facilities must take an active
researches identifies a need for access to role in initiating preventive measures to control
workshops/laboratory that are stand-alone entities these hazards as safety is an integral part of all
not tied to any department or institutional units. For programs in which there is a risk of injury or health
this reason, access to this facilities help facilitates in the academic, research and service areas. The
applied learning with students working in cooperation and support of all is highly encouraged
interdisciplinary teams and fast turn-around times. to attain success of the program.
Easy access fits with agile production principles and
removes barriers needed to implement goals to B. The Center's Mission
“expand early and ongoing experiential learning
including applied research and entrepreneurship” The Center will promote collaboration in conducting
(UW-Stout, 2009). The data on students' use of this research studies utilizing fabrication tools and open
“spaces” (workshops) may be correlated with software applications to facilitate the exchange of
recruitment and retention data to examine the ideas and of designs. Specifically, the PSHSWV
impact these innovation hub had in attracting and MakerSpace Center shall:
keeping students interested in STEM related
careers.  B.1 facilitate locally-driven innovative
solutions among STEM institutions through
In line with this, research is part of the core product design and development;
program of the K-12 curriculum at PSHS-WV. The
program develops the investigative skills of the  B.2 utilize government institutions, as well
scholars. Scholars are given research opportunities as K-12 partners in conjunction with other
in the science, technology, engineering and math makerspaces to create experiences and
(STEM). Scholars are introduced to research exposure to integrated STEM curriculum;
principles during their Grade 10 year and
culminates in writing a scientific paper in their  B.3 facilitate the best practices in creating
senior high years. Successful researches are education pipelines to STEM careers and
competed in the national science fair and even in other related experiential learning; and
the International Science and Engineering Fair.
Also, by targeting the needs of the local  B.4 develop and fabricate product
communities and K-12 schools, the MakerSpace prototypes;
Center has the potential to provide an avenue for
economic development and serve as a showcase for The Center will be located on the ground floor of the
individuals interested in accessing science, Academic Building and is a design and technology
technology, engineering and mathematics (STEM) workshop support, and research facility in the
within their communities. Other institutions that design, exploration and investigation of material
lack design and technology resources can bring research including wood, metals, plastics and other
their personnel and/or students to the Center to engineering materials. It will play an integral role in
expose them to such activities. Integrating these the STEM research work supporting
experiences into product design and pre- experimentation with materials, fabrication and
engineering courses allows K-12 students to use embedded systems.
digital fabrication equipment that they might not be
able to afford. Additionally, the Center could provide The Center will be equipped with state of the art
the design communities with implementation CNC rapid prototyping machines, including a laser
guidelines and consulting help enabling them to cutter, 3-axis router, mill, 3D scanner, vinyl cutter
create their own “MakerSpaces” and spur economic and 3D printer. It will be manage by the Center
development. Officer, and is staffed by the Coordinator and
Technicians, who instruct and guide stakeholders in
the use of the equipment. The MakerSpace contains

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potential safety hazards. With proper control, C.2.5- Ensure that good housekeeping standards
however, these hazards can be eliminated. This (5S/5C) are developed and maintained in the
manual is intended to outline the operation and areas under their control;
basic safety requirements of the Center. C.2.6- Ensure that users and stakeholders under
their supervision use safety equipment provided
C. Management Responsibilities in a correct manner;
C.2.7- Ensure that all incidents, hazards and 'near
C.1 Center Officer (CO) miss' incidents that occur are reported using
the incident report form.
The responsibility for implementation of these
procedures rests with the Center Officer. The CO D. Users and Stakeholders
has overall responsibility for ensuring that
occupational health and safety standards and All users and stakeholders who undertake work
practices are implemented and maintained in the in the Center must take reasonable care of
facility. To achieve compliance, the CO should: their own health and safety and the health and
safety of others by:
C.1.1- Ensure that users and stakeholders receive
the appropriate information, instruction and D.1- Taking action to avoid, eliminate or minimize
training necessary for them to use the equipment hazards of which they are aware;
safely; D.2- Complying with all occupational health and
C.1.2- Ensure that all users and stakeholders safety instructions, policies, and procedures;
receive an induction that includes information D.3- Making proper use of all safety devices and
pertaining to emergency response procedures personal protective equipment;
and personnel; D.4- Complying with the instructions given by the
C.1.3- Ensure that the facilities and equipment CC;
provided for participants are safe and suitable D.5- Not willfully placing at risk the health and
for the types of work to be carried out; safety of any other person;
C.1.4- Ensure that adequate financial provisions are D.6- Seeking information or advice where necessary
made for occupational health and safety before carrying out new or unfamiliar work;
equipment and materials and the maintenance of D.7- Maintaining dress standards appropriate for
occupational health and safety standards; the work being done.
C.1.5- Ensure that hazard identification and risk D.8- Wearing of appropriate protective clothing and
assessment procedures are developed, footwear at all times;
documented and maintained for the use, D.9- Consuming or storing food and drink in
handling, storage, transport and disposal of designated areas. Food is strictly forbidden in
equipment, materials and substances and that the Center.
appropriate risk controls are implemented and D.10- Being familiar with emergency and evacuation
maintained; procedures and the location of, and if
C.1.6- Ensure that a properly trained person is appropriately trained, in the use of, emergency
present in the facility at all times when equipment;
equipment is to be used by participants. D.11- Reporting all incidents, hazards and “near
miss” incidents that occur using the incident
C.2 Center Coordinator (CC) report form.

As the person responsible for the running of E. Special Personal Conditions


MakerSpace Center and its safe use by participants,
the CC is expected to: The Center requires any user and stakeholder
with a medical condition to consult with their
C.2.1- Actively practice and develop among users personal physician prior to using the Center.
and stakeholders the proper attitudes towards The PSHSWVC does not assume responsibility
occupational health and safety matters; for any harm that might occur to anyone as a
C.2.2- Control the risks associated with the work result of prior medical condition. Should such a
that they supervise using a documented risk medical condition be present, a doctor’s
management process; approval in writing must be provided to the
C.2.3- Ensure that safe work practices are Center.
developed and maintained at all times;
C.2.4- Arrange for users to be instructed about safe Note: You may sign your name/initial next to each
and healthy work procedures, and ensure that condition that may apply to you after reading
they are fully informed about particular hazards, this information. Inform the Coordinator
and how to avoid, eliminate or minimize them; immediately if you are sensitive to the
following or have issues with any of the

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following. It will be your responsibility to F.14- Keep all fire-escape routes and access to
inform the CC each time you enter the Center. firefighting equipment completely clear at all
times.
E.1- Dust allergies. F.15- Label all safety equipment and maintain it in
E.2- Latex allergies good operating condition.
E.3- Any other allergies that may be present. F.16- Check and inspect safety equipment for
E.4- Working improperly. (If the Coordinator notices correct operation in accordance with the
you working improperly, they may physically manufacturer’s instructions and report to the
move you for guidance or safety purposes.) CC any requirement for maintenance. First aid
E.5- Loud background noises and/or commotion kits are available near the wash areas.
caused by machines. F.17- Ensure that all safety equipment remains
E.6- Any other need that may require special accessible to the FabLab personnel at all times.
attention.
G. Housekeeping
F. Safe Conduct
Housekeeping is an important component in
The following recommendations detail the the Center to ensure that risks of injury from
standard behavior for all personnel working potential hazards in the environment are
within the Center: controlled. All users must adhere to the
standards of 5S/5C in good housekeeping. The
F.1- Never adopt a casual attitude in the Center and following precautions are to be taken to ensure
always be conscious of the potential hazards. the safety of personnel within workshop:
F.2- Ensure that personal clothing is suitable to the
workshop conditions, e.g. enclosed footwear. G.1- Floors are to be kept tidy and dry.
Sandals, tsinelas or open footwear should not G.2- Benches are to be kept clean and free from
be worn in the workshop area. Singlets, tank chemicals and apparatus that are not being
tops or similar clothing are not suitable for used.
wearing in the workshop. G.3- Aisles and exits are to be kept free from
F.3- Always wear eye protection when using power obstructions. Bottles and glassware are to be
operated hand or machine tools, or while kept off the floor.
performing physical tests that could lead to eye G.4- Access to all emergency equipment (fire
damage. extinguishers, first aid kits) is to be kept free
F.4- Use protective clothing and devices appropriate from obstruction.
to the type of operation being carried out, G.5- Work areas and equipment are to be thoroughly
giving due consideration to the work being cleaned after use. If last to leave the workshop,
carried out in the vicinity. make sure all equipment is turned off.
F.5- Never run in the workshop or any part of the
Center. H. Emergency Procedures
F.6- Never indulge in reckless behavior in the
workshop. In the event of fire or other emergency that
F.7- Always exercise care when opening and closing may endanger MakerSpace users the following
doors and entering or leaving the Center. procedures apply in the event of a fire:
F.8- Do not carry out any work in isolation in the
Center; ensure that at least a second person is H.1- Alert others in the immediate area;
within call. H.2- Call security and inform them of the fire and its
F.9- Do not handle, store or consume food or drink location;
in the workshop. H.3- When an alarm is raised proceed quickly to the
F.10- Do not smoke within any campus building. nearest exit;
F.11- Regard all substances as hazardous unless H.4- After leaving the building proceed as directed
there is definite information to the contrary. to the assembly area (open court area). Do not
F.12- Before any work is carried out in the Center, return to the building until the "All Clear" is
permission must be obtained from the CO or given by the authorities.
CC. Never undertake any work unless the
potential hazards of the operation are known I. Fire Extinguishers
as precisely as possible, and the appropriate
safety precautions are adopted. I.1- Fire extinguishers are provided in the Center to
F.13- Take additional care when carrying or moving extinguish minor fires only.
any potentially hazardous material or I.2- If there is any risk from the fire, the building
substance. should be evacuated.

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I.3- Before using a fire extinguisher read the L.4- Users can take the test a maximum of two times
instructions ensuring that it is appropriate to before they have to re-take training.
the type of fire. L.5- The Safety Training schedule will be made
I.4- Familiarize yourself with the types of fire available by the CC. Individuals must receive
extinguishers in the Center and have a additional training for machines not included in
preformed idea of which should be used in the standard orientation.
likely situations. L.6- Certification is good for three years from date
I.5- The Carbon Dioxide Extinguisher [CO2] is color of signed Safety Agreement Form.
coded red with a black band. It is for use on
electrical- and flammable-liquids fire. It should
be noted that this extinguisher can be safely
used on all types of fires, however when gas
dissipates reignition can take place. M. Center’s Occupancy Limit

J. Center’s Guests and Visitors M.1 -In order to maintain a safe work environment,
strict user limits will be enforced. Faculty need
J.1- Any individual who has completed the to be aware of this limit when planning to use
requirements for access may accompany the facilities and should utilize some type of
Center guests and visitors. They are rotation or other strategy to avoid exceeding
responsible for that guest. the occupancy limit.
J.2- Guests and visitors are not permitted to use any M.2 -The maximum number of individuals allowed to
machines or tools and are not allowed in the work in the workshop at any given time is 15
machine use areas. students per staff.
J.3- Visits must be scheduled and approved by the
CO and/or CC. Visits should be as brief as N. Reserving the Center for Class Use
possible.
N.1 -At least one weeks’ notice must be given to
K. Center’s Use and Safety Training reserve the workshop for class use and should
include a brief proposal. This includes
K.1- In order to use the workshop, users and demonstrations and student use.
stakeholders must attend Safety Use and N.2 -In order to ensure that there are sufficient
Orientation Training, sign and enroll the policy open workhop hours for all users, only one
form, and pass all testing requirements. Upon class per day may reserve the facilities.
completion, users will gain entry pass access to N.3 -A trained monitor must be present at all times
the Center. while students are working.
K.2- Any student entering the workshop will be N.4 -When the workshop is reserved for a class, it is
required to verify that they have completed all closed to other students.
required safety training. Access to the Center N.5 - Open workshop hours will be posted on the
can be revoked if a “maker” is found breaking bulletin board on a quarterly basis.
any of the rules or not following the Center N.6 -If the workshop is reserved for a class, there
protocols. are no open hours during that time.
K.3- To facilitate the smooth flow of workshop use, N.7 - At the discretion of the CC, the workshop may
stakeholders will be requested to book their be closed.
intention to use the facilities in advance. A N.8 - If the School is closed, so is the Center. Staff
request form will be available at the counter or absence may cause closure of the Center.
they may log their request online. N.9 -The priority users for the Open Hours are
STEM individuals coming from Grades 10-12
L. Test Requirements Senior high years.

L.1- All users must complete the Use and Safety O. After Hours Access
Training module to gain access to the Center
facilities and become certified. O.1 -There is no opportunity for after-hours access
L.2- The Center certification consists of: to the Center. This includes working late after
L.2.1 -attending the Use and Safety session; the Center is due to close.
L.2.2 -reading and completing the Safety O.2 - Any jobs on either a 3D printer or laser cutter
policy; must not commence unless there is time for it
L.2.3 -successfully completing the written test; to complete prior to the Center closing time.
L.2.4 -demonstrating safe practices during the O.3 - Any jobs still running at closing time must be
skills tests on selected pieces of equipment. terminated and commenced again when there
L.3- Test scores must be 80% or greater to gain is time enough available. The Center staff are
access. not authorized to extend this time schedule.

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Q.8 - Center access is open to all PSHSWVC
P. Sustainability constituents (scholars, faculty and staff) during
open workshop hours or by appointment to
P.1 - The Center's capacity to maintain its facilities work on research related projects.
lies heavily on the MOOE that the school is Q.9 - Faculty and staff members and students from
receiving or may generate. other institutions like State Universities and
P.2 - The recurring costs will be sustained through Colleges may use the Center upon written
savings based upon the materials used while request and written approval of the Center
replacement costs will be based upon expected Officer. The use is limited to research and
lifespan of equipment, annual maintenance and development of course related material only.
repairs. Q.10 - All users must attend a Safety Training
P.3 - A projection and estimate of Center’s workshop session, pass the safety test and perform and
usage will be based upon the statistics derive pass skills tests on selected digital fabrication
from the stakeholders. Initial projection of 300 tools to become certified.
jobs per quarter for the machines is estimated Q.11 - Under no circumstances will anyone be
to be booked once the Center will be ready. For allowed to have extended usage outside of
instance, it is assumed that in a three-year standard operating hours. Center access may
lifespan, the annual maintenance costs for a 3D be limited during peak times. Those who use
printer is PhP10,000 with inclusion of the the facilities must fill out a record of use form
current prices of using plastic. The Center at time of use. The Record of Use form will be
needs to charge P10.00 per gram and/or available at the Center.
PhP300.00 per cubic inch to sustain the 3D Q.12 - Do not experiment with the tools or try to
printers. So, a standard 1/4”X2”X2” product figure out how to use a machine on your own.
will cost P300 for a higher resolution print. Severe injury could result if you do not use a
P.4 - All charges will be evaluated every six months tool or machine exactly how you have been
in order to address fluctuation in material and shown or neglect to follow all safety rules.
power costs. Q.13 - Safety glasses must be worn on any machine
or power tool for which they are provided – in
Q. General Safety Guidelines, Policies and particular, the belt and disk sander, hand held
Procedures: electric drill, Dremel tool, etc.
Q.14 - Enclosed footwear must be worn in the
Q.1 - All users and stakeholders are advised to learn workshop. Thongs, sandals etc. are not
to follow practices and procedures that will permitted
prevent injuries to yourselves and others. Q.15 - Ask workshop supervisor before using
Q.2 - Develop a good attitude toward safety. This equipment.
means that you have a strong feeling toward Q.16 - Long hair must be tied back.
the importance of safety and are willing to give Q.17 - Clean machines and benches after use.
time and attention to learning the safest way to Q.18 - Place any leftover scraps in the appropriate
perform your work. It means that you will be containers.
certain to work carefully and follow the rules– Q.19 - Working alone is not permitted.
even when no one is directly watching you.
Q.3 - Carefully study the safety rules which follow. R. Schedule of Fees for the Use of Center Facilities
The Center Coordinator may also recommend
some additional rules. If you follow the rules The use of facilities require a certain amount to
and directions carefully, many of them will soon cover for the maintenance and operating
become safety habits that you will perform expenses of the Center. This will help the School in
automatically. securing the cost of energy/electricity
Q.4 - Please note that experience in a workshop consumption, materials consumed, and
does not equal good safety awareness. Many improvement out of its annual budget. It is
accidents occur not to beginners but from proposed that the following schedule of fees be
experienced workers that feel more adopted and collected from the users as long
comfortable in the workshop and therefore as:
become more casual in their approach to safety
guidelines. R.1 - All usage is appropriately booked into the
Q.5 - NEVER be afraid to ask a supervisor for help. system.
Q.6 - NEVER use a new machine without first asking R.2 - All users must have completed a certification
for assistance from a supervisor. program before starting work in the Center.
Q.7 - All tools must remain in the FabLab at all times R.3 - All Center users are governed by the same
and may NOT be checked out. At no point will protocols and codes of practice, without
tools will be allowed outside of the Center and exception. Priority bookings will be given to
its adjacent support areas. PSHSWVC Scholars, Faculty and Staff and its

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partner Agency. No fees and costs will be
charged from them.
R.4 - For Non-priority bookings, any modeling, tool
path creation, or file manipulation required or
requested with the Center will cost P3,000.00
per hour.
R.5 - Any fabrication requested will cost P3,000.00
per hour for labor.
R.6 - Fees covers the consumables such as blades,
glue, sandpaper and other materials necessary
to operate machines in the Center.
R.7 - A fabrication schedule must be presented to
the CO or CC for prior approval. A billing Index
will be required prior to work completed.
Payment is required at time of services
rendered.
R.8 - The Center will include a reasonable volume of
materials in the cost of using equipment, and
additional charges will need to be made for the
use of more expensive components and
materials. Users are asked to give reasonable
notice of their material needs so that provision
can be made and, should charges be made for
some of these, then adequate notice can be
given.
R.9 - No Charges for Annual Membership but
Membership to the Center is highly
recommended as to have an easy, adequate
access to its facilities. Among the benefits of
being a member includes: Bookable access to
the Center for use as workspace; Bookable
machine time; Free certification program and
training workshops.

S. Program Review

As part of a continuous improvement system, this


operations manual shall be reviewed on a
regular basis.

Submitted by:

ALBERTO G. TANOY
SST III

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