Professional Documents
Culture Documents
Part : 3
Drilling Engineering
By
Petroleum Engineer
Abbas Radhi Abbas
Iraq / Missan / 2020
1
Contents
1.Rig Personnel
2.Rig Components
6.Cement evaluation
2
(1) Rig Personnel
3
1-Rig Personnel
1-Rig personnel
4
1-Rig Personnel
5
Drilling Rig Organization chart
6
(2) Rig Components
7
2-Rig Components
2-Rig Components
8
2-Rig Components
9
Drilling Rigs systems
10
Drilling Rigs systems
11
Drilling Rigs systems
12
Drilling Rigs systems
13
Drilling Rigs systems
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Rig Components : (The mast or derrick and the substructure)
15
Rig Components : (The hook)
The hook
16
Rig Components : (draw works )
18
Rig Components : (The travelling block and Kelly)
19
Rig Components : (Top drive)
20
(3) Rig Floor Equipment
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3-Rig Floor Equipment
22
3-Rig Floor Equipment
1- Slips
2- Tongs
3- Spinning Wrench
4- Power Tongs
5- Kelly Spinner
6- Power Slips
7- Air Hoist
7- Lifting Subs
9- Pipe Washer
10- Mud Box
11- Protectors
23
Connection tools in rig floor
24
Rig Floor Equipment
1-Slips
Slips for handling drill pipe Slips for handling drill colar Slips for handling casing
25
Rig Floor Equipment
2-Tongs
Tongs are used for tightening
and loosening drill pipe and drill
collars. Two sets of
tongs are used, one to hold the
drill string and the other to
tighten the joint. They are
called the “make-up” and
“breakout” tongs. The “make-
up” tongs are located on the
driller’s side. The “ breakout”
tongs are located opposite the
driller.
26
Rig Floor Equipment
3-Spinning Wrench
The spinning wrench is used for
rapidly spinning out or spinning in
the drill pipe or
drill collar when breaking out or
making up the pipe. It is
suspended from a wireline
anchored in the derrick. Some are
operated by air pressure while
some are
hydraulically powered. It is swung
onto the pipe above the tool joint.
The final torque,
however, is applied using the
“normal” tongs.
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Rig Floor Equipment
4- Power Tongs
Power tongs like the spinning
wrench are either air or hydraulically
powered. In
breaking a connection power tongs
are used to loosen the pin from the
box before the
spinning wrench is used. In making
up a connection, the spinning
wrench is first used
to initially tighten the connection.
The power tongs are then used to
torque up the joint
or stand.
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Rig Floor Equipment
5-Kelly Spinner
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Rig Floor Equipment
6-Power Slips
power slips are used:
• Reduces crew fatigue
• Increases safety for personnel
• Provides protection against
damage to the drill pipe: They
are more accurate
than manual slips and thereby
reduces damage to the drill
pipe.
30
Rig Floor Equipment
7-Air Hoist
The air hoist or automatic
winch is used to load and
unload pipe, tubing and
equipment. Compressed
air is used to run the air
hoist. Air hoists may lift
objects from
1000 to 10000 pounds.
31
Rig Floor Equipment
8-Lifting Subs
Lifting subs are short pieces of
pipe with a pronounced upset,
or shoulder, on the
upper end. They are not part of
the drill stem but they screwed
into drill pipe, drill
collars and casing to provide a
positive grip for the elevators.
They are also called as
lifting nipples or hoisting subs.
32
Rig Floor Equipment
9-Pipe Washer
A pipe washer is a rubber ring
that fits around the pipe and
cleans mud off as the
pipe comes out of the hole. It
also keeps junk from falling into
the hole while tripping
in.
33
Rig Floor Equipment
10-Mud Box
The mud box is a case that
closes around a stand of wet
pipe coming out of the hole.
It helps keep the mud from
spewing all over the crew and
the rig floor by directing the
mud back into the mud pits.
34
Rig Floor Equipment
11-Protectors
Thread protectors are used on drill
pipes and drill collars to protect
threads and
shoulders from damage.
36
Casing Functions
37
API Grade of casing
The API grade of casing denotes the steel properties of the casing
38
Casing Range
39
Casing Color Coding
40
Type Of Casing
1. Stove pipe
2. Conductor pipe
3. Surface Casing
4. Intermediate casing
5. Production casing
6. Liner string
41
Type Of Casing
* size (26 in to 42 in )
2. Conductor pipe
* Run from surface to some shallow depth to protect
near surface unconsolidated formation
42
Type Of Casing
43
Type Of Casing
6. Liner casing
* A string of casing that does not
reach to the surface
* Hang on the intermediate casing,
by use of suitable packer
and slips called liner hanger
44
Type Of Casing
45
Type Of Casing
Types of liner
1. Production liner
- Run instead of full production casing
- Provide isolation across the producing or injecting zones
2. Tie-back liner
- A section of casing extending upwards from top of an
existing liner to the surface
3. Scab liner
- A section of casing that does not reach the surface
- Used to repair existing damaged casing sealed from to and
bottom by packers
4. Scab-tie-back liner
- A section of casing extending from the top of an existing liner
but does not reach the surface.
46
Actual casing design for vertical well
47
Actual casing design for Horizontal well
48
(5) Cementing
49
5. Cementing
Headline …..
1.Functions of Cement
2. Type and composition of cement
3. Properties of cement
4. Cement Additives
5. Cementing equipment
6. Primary Cementing
7. Evaluation of Cement
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1.Functions of oil well cement
Types :
• Shallow Well Cement
• Retarded Cement
• General Purpose Cement
• Pozmix
• Gypsum
• Diesel Oil
Composition :
• Portland Cement
• Mixwater
The properties of a specific cement slurry will depend on the particular reason
for
using the cement,. However, there are fundamental properties which must be
considered when designing any cement slurry.
53
4. Cement Additives
54
4. Cement Additives
55
4. Cement Additives
• Accelerators:
– Accelerators generally work to decrease the thickening time and build
early compressive strength, reduce WOC. (e.g. CaCl2).
• Retarders:
– These are chemicals used to delay cement setting time, in order to
allow enough time for proper slurry placement, (e.g.
Lignosulfonates).
• Dispersants:
– These help maintain a uniform distribution of components in a slurry
and result in maintaining flow properties.
56
4. Cement Additives
• Extenders:
– They are used to decrease the density and increase the volume, to
prevent fractures. (e.g. Bentonite)
• Weighting Agents:
– These are chemicals used to increase the cement slurry density, to
prevent kicks. (e.g. Barite)
• Lost Circulation Materials (LCM):
– They help to combat fluid loss, formation damage and to prevent
losing water to prevent unwanted setting or no setting at all.
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5. Cementing equipment
1-Surface equipment
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5. Cementing equipment
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5. Cementing equipment
2.Float collar
3.Centralizers
3.Top plug
5.Bottom plug
6.DV Basket
Basket
60
6. Primary Cementing
-Leave the well shut in for a time to allow the cement to harden before
completion work or drilling out.
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Through Drill-pipe Cementing
• STAB-IN CEMENTING
1.Common to cement large casings
2.Casing run with a Stab-in float shoe
3.Drillpipe made up with a Stab-in
stinger is then run in the casing
• Advantages:
1.Optimize cement slurry volume
2. Reduce cement slurry
contamination
3. Channeling inside the casing
4. Displacement
5. Pump until cement to surface
6. Hole Volume independent
Top-Up Cementing
• Purpose
• Bring cement to surface
• Small diameter tubing used
Tubing moved
• Max. depth 250-300 ft during job
• High friction pressures
• Non-standard connections
• May have to be repeated
1. circulate the casing and annulus clean with mud (one casing volume
pumped)
2. release wiper plug
3. pump spacer
4. pump cement
5. release shut-off plug
6. displace with displacing fluid (generally mud) until the shut-off plug lands
on the float collar
7. Pressure test the casing
Single Stage Cementing Operation
65
Multiple- Stage Cementing
Reasons:
1. Downhole formations unable to support hydrostatic pressure.
2. Upper zone to be cemented with uncontaminated cement.
3. Cement not required between widely separated intervals.
Techniques:
1-Regular two-stage.
2-Continue two-stage.
3-Three-stage Cementing.
66
Two-Stage Cementing
Purpose 2nd
Stage
1.Separation and isolation of zones
2.Reduces hydrostatic
3. Can leave zone in the annulus Stag
uncemented (cement at TD and e
surface) Coll
Openin
ar
g bomb
1st
Stage
top
plug
Two-Stage Cementing
First stage
The procedure for the first stage of the operation is similar to that described
in Section above, except that a wiper plug is not used and only a liquid
spacer is pumped ahead of the cement slurry. The conventional shut-off
plug is replaced by a plug with flexible blades. This type of shut-off plug is
used because it has to pass through the stage cementing collar which will
be discussed below. It is worth noting that a smaller volume of cement
slurry is used, since only the lower part of the annulus is to be cemented.
The height of this cemented part of the annulus will depend on the fracture
gradient of the formations which are exposed in the annulus (a height of
3000' - 4000' above the shoe is common).
Two-Stage Cementing
second stage
The normal procedure for the second stage of a two stage operation is as
follows:
70
Three Stage Cementing
CLOSING PLUG
STG 2
OPENING BOMB
STG 2
FIRST STAGE
FLEXIBLE
PLUG
71
Liner Cementing
Liner cementing
Liners are run on drillpipe and therefore the
conventional cementing techniques cannot be
used for cementing a liner. Special equipment
must be used for cementing these liners.
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Liner cementing procedure
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Tieback Liner Cementing
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Tieback Liner Cementing
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6.Cement Evaluation
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Type of cement log
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Logging Operation
Logging operation
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Before Logging Operation
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Before Logging Operation
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After Logging Operation
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Example for three case cement CBL ( poor – medium – good)
0 to 100
GR CBL
CCL VDL
Evaluation Criterion:
• V.Good Cement CBL≤5%
• Good Cement 5%< CBL≤15%;
• Medium Cement 15%< CBL≤25%
• Poor Cement CBL>25%.
86
(CBL) Cases
87
SBT : Segmented Bond Tool
Attenuation Array
VDL
Variable
Attenuation Variable
Map Density Log Casing wave
Bad cement
Medium cement
Bad cement
Medium cement
Bad cement
88
Ultra sonic redial scanner(URS)
89
Radius Incremented Bond
RIB-for AWLCO
90
RBT (Radial Bond Tool)
For Halliburton
91
SCMT (Slim Cement Mapping Tool)
SCMT Applications
92
(USI) Ultrasonic Image
Applications
• Determination of casing condition
• Evaluation of cement bond to casing
• Identification of channeling
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(USI) Ultrasonic Image
94
(USI) Ultrasonic Image
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(7) Drilling fluids and Mud System
96
functions of the drilling
97
Classification of drilling fluids
98
Composition of typical water -based mud
99
Composition of typical Oil -based mud
100
Composition of Oil -based mud ,water based mud and aynthetic
101
Common mud-addtives
102
Field tests on drilling fluids
1. Mud density
2. Viscosity
3. Gel Strength
4. Filtration
5. Sand Content
6. Liquid and Solid Content
7. pH Determination
8. Alkalinity
9. Chloride content
10. Cation Exchange Capacity
103
Properties and The Importance
104
Mud density
105
Mud Viscosity
106
Plastic Viscosity, Yield Point, Apparent Viscosity
After running the PV and YP, stir mud at 600 rpm for 10
seconds. • Put viscometer in the 3 rpm position. • Wait
10 seconds, and then manually turn the knurled hand
wheel (on top of viscometer) very slowly to produce a
positive reading. As the rotary sleeve is being moved
very slowly, a reading will produced on dial. Once the
reading records its maximum measurement, it will begin
to decline. The highest reading will be the initial gel
strength and this is the reading at should be recorded.
Fann V-G meter
Again stir sample at 600 rpm for 10 seconds, go to the
3 rpm setting, and turn off viscometer. • Set timer and
keep mud in static state for 10 minutes. • Repeat
procedure in step 3. Record the highest reading as the
10-minute gel strength. • The initial and 10 minute gel
strength will both be recorded in lb/100 ft 2. • NOTE: A
30 minute gel strength can be run as well. Repeat from
step 4, allowing sample to set for 30 minutes before
checking and recording deflection at 3 rpm.
108
Filtration & Cake Thickness
110
Retort-Liquid and Solid Content
pH Dispensers
112
Class Electrode pH Meter
113
Alkalinity of mud (Pm)
114
Chloride Determination (Salt Content)
115
Cation Exchange Capacity (MBT)
116
Drilling fluids circulation System
117
Drilling fluids circulation System
118
(8) Introduction to directional Drilling
119
1.Introduction to Directional drilling
1. Introduction :
Directional drilling has become a very important tool in the
development of oil and gas deposits. Current expenditures for
hydrocarbon production have dictated the necessity of controlled
directional drilling to a much larger extent than previously.
120
2.Definition of Directional Drilling
121
3.Historical Development of Directional Drilling
122
4.Directional Well Applications
1. Sidetracking
2. Inaccessible Locations
3. Salt Dome Drilling
4. Fault Controlling
5. Multiple Exploration Wells from A Single Wellbore
6. Onshore Drilling to Offshore Locations
7. Offshore Multi-well Drilling
8. Relief Wells
9. Horizontal Wells
10. Extended Reach Wells
11. Multilateral Wells
12. Short, Medium, and Long Radius wells
123
4.Directional Well Applications
2. Inaccessible Locations
:Inaccessible locations such as targets
located beneath cities, rivers or
environmentally sensitive areas make
it necessary to locate the drilling rig
some distance away from the target.
124
4.Directional Well Applications
125
4.Directional Well Applications
127
4.Directional Well Applications
131
5.Directional Well Profile
1.Surface Location :
A directional well profile is the
planned well trajectory from the
surface to the final drilling depth by
projecting the wellbore onto two
plotted planes. In order to determine
the best geometric well profile from
the surface to the bottom hole target,
the following information must be
known the position of the surface
location, the position of the target
location, and the true vertical depth
(TVD).
132
5.Directional Well Profile
3.Well Inclination :
The well inclination is the angle by
which the wellbore deviates from
the vertical.
133
5.Directional Well Profile
5 .Hold Angle :
The hold angle occurs where the
inclination of the borehole is held
constant.
134
5.Directional Well Profile
6. Tangent Section :
The tangent section (hold section)
occurs after a buildup where the
inclination of the borehole is held
constant for a certain distance. There
could be an additional build or drop
before reaching the target.
7. Start of Drop :
The start of drop is the location where
the wellbore starts dropping
inclination.
135
5.Directional Well Profile
9. Target Displacement :
The target displacement is the lateral
distance from the surface location to
the target.
136
5.Directional Well Profile
137
5.Directional Well Profile
138
5.Directional Well Profile
140
5.Directional Well Profile
18.Azimuth :
The azimuth is the angle in the
horizontal plane measured from a fixed
reference direction (such as True
North), usually measured clockwise.
19. Quadrant :
The quadrant bearing of a well is the
angle in the horizontal plane measured
from either a North or South reference
direction towards the East or West,
defining the direction of the wellbore.
141
5.Directional Well Profile
20 .Polar Coordinate :
The polar coordinate of a point is the
distance projected in a horizontal
plane from a fixed reference point and
the angle of this line from a reference
direction (usually True North).
143
Finally
Drilling Engineering should :
1. How do the drilling program
2. How do the daily Drilling report
3. IWCF
4. Drilling data handbook
5. Drilling software
144
Reference
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About Authorized
Gender: Male
Education Background:
Certificates of Appreciation
15 Certificates of Appreciation from difrent international companies such as (Schlumberger- waetherford , CNOOC , COSL ,
BHDC )
146
Thank You!
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