1800018 Remove & install complete exhaust system PRELIMINARY WORK 1—Remove the ores ‘support from the tunnel ‘+ Remove scrows (arrows) + Ifinstalled: Loosen clamp (1). + Loosen screws (2). ‘+ Guide out and remove connecting support (3) on the tunnel MAIN WORK 2.Remove complete exhaust system Hot surfaces. Risk of burning! + Perform all work only on components that have cooled down, Component with heavy weight. Danger of injury! | + Note component's centre of gravity. 1 | + Support component using a jack. L Secure component against faling offthe jack. J Heavy component. Heavy components can lead to injury or damage. Remove and install heavy components with the aid of another person/other persons,‘+ Equipment specification 1 (ribbon clamp) Detach the ribbon clamp (1). + Equipment specification 2 (V-clips) Unfasten clamp (1), + Loosen nut (1) ‘+ Rolease nut (1) on the rear axle support. ‘* Unlock plug connection (1) and disconnect + Loosen nuts (2). + Lower and remove the exhaust system (3) with the assistance of a second person. 3 Installing the complete exhaust systemComponent with heavy weight. Danger of injury! Note component's centro of gravity | + Support component using a jack 1 t Secure component against fang off the jack. J Heavy component. Heavy components can lead to injury or damage. Remove and install heavy components with the aid of another person/other persons. ‘Swarf resulting from sawing or grinding components. Danger of injury! Conduct all work in appropriate personal protective equipment only Wear safety goggles and protective gloves. + Equipment specification 1 (ribbon clamp) (Open the weld seam (1) with a conventional ool + Remove ribbon clamp (2). ‘+ Renew the (2) ribbon clamp. Parts: Ribbon cable clamp + Feodin and instal the exhaust system (3) wth a second person. + Renew nuts (2). Parts: Nuts + Tighten nuts (2) Rear silencer to body / Bumper support Me. Replace nuts. attening 19m jorque + Connect connectors (1) and lock, The connector (1) must engage auciby.+ Renew nut (1) Parts: Nut + Tighten the bolt (1) om the rear axle support. <<, Exhaust system to rear axle carrier Nut Me Renewnut Tightening 19Nm torque + Renew nut (1). Parts: Nut Front silencer / petrol particulate filter on transmission bracket Me Renewnut Tightening 19Nm torque + Tighten the flobon clamp (1). Exhaust system to catalytic converter Ribbon cable Renew flat band clip. Tightening 26Nm ‘clamp torque + Equipment specification 2 (V-clips) ¥ Renew V-band clamp. t Parts: V-band clamp ® Unscrew the nut (1) and remove the sealing ring (2). + Bend all sheet metal tabs over with a suitable tool, except those in the marked areas.‘+ Mount the V-clp (1) on the seating ring (2). + Make sure that the V-clip (1) is positioned correctly on the seating ring (2). ‘+ Ensure that the V-clp rests against the sheet metal tabs in the marked areas after mounting. + Connect the exhaust system (1) wit the catalytic converter (2) and positon t correctly (arrow). ‘+ Make sure that V-clp (1) is fitted correctly ‘+ Tighten down screw (2), \V-clip to catalytic converter V-band clamp Renew V-band clamp. Tightening 22Nm torquePOSTPROCESSES 4- Install the connecting supports on the tunnel ‘+ Guide in and install connecting support (3) on the tunnel. + Tighten the screws (2). Connecting support to tunnel MBx25 screw: Tightening 20Nm torque Screw Tightening 3Nm torque + Tighten screws (arrows). Festa78 Connecting support to tunnel Max2s screw Tightening 20Nm torque Screw Tightening 3Nm torque + Iinstalled: Secure clamps (1) Additional Information Overview of Tightening Torques Rear silencer to body / bumper support Usodinsep_3 Me Replace nuts Tightening torque 19m Exhaust system to rear axle carrier Usesinsep 3 ‘Nut Ma Renew nut Tightening torque 19Nm Front silencer / petrol particulate fiter on transmission bracket Usodin sep _3 Me Renew nut Tightening torque 49m Exhaust system to catalytic convertor Usedinsep 3 Ribbon cable clamp Renew fat band cip. Tightening torque 26Nm Veclip to catalytic converter Usodinsee 3 V-band clamp Renew V-band clamp, Tightening torque 22NmConnecting support to tunnel sed atop 4 (Max25 screw Tightening torque 20Nm Screw Tightening torque 3Nm1810085 Replacing all exhaust covers Hot surfaces. Risk of burning! + Perform all work only on components that have cooled down, NOTICE Description is for lett component only. Procedure on the right side is identical 11—Remove exhaust cover Hot exhaust system. Risk of burning! ‘+ Any work must exclusively be carried out with an exhaust system that has cooled down. ‘+ Pulloff exhaust cover (1) to the rear with increased etfor, thereby pressing retaining tabs (2) beyond the point of resistance. 2 Install exhaust cover ‘+ Renew the exhaust cover (1), a) ‘+ Slide the exhaust cover(1) with increased effort onto the exhaust system Upto the limit position(2). eva oe1812046 Replacing front silencer 1 Rear silencer 2 Front silencer / petrol particulate filter PRELIMINARY WORK 1—Remove the connecting support from the tunnel + Remove screws (arrows). + Hfinstalled: Loosen clamp (1) + Loosen screws (2). + Guide out and remove connecting support (3) on the tunnel MAIN WORK 2—Remave front silencer ———————Ee Hot surfaces. Risk of burning! * Perform all work only on components that have cooled down,Heavy component. Heavy components can lead to injury or damage. Fomove and install heavy components with the aid of another person/other persons. ‘Swarf resulting from sawing or grinding components. Dangor of injury! Conduct all work in appropriate personal protective equipment only. Wear safety goggles and protective gloves. Detach the ribbon clamp (1). I"the separation point is not marked by a punch mark in the pipe, determine the separation point by means of the pipe length on the new front silencer @), ‘Transferthe separation point to the component to be replaced and mark, Protect the front silencer (2) and rear silencer (1) from faling own, ‘Cut through the component to be renewed at the marked point with a suitable tool, ‘+ Equipment specification 1 (ribbon clamp)‘+ Equipment specification 2 (V-clips) Unfasten clamp (1) + Unfasten nut (1) ‘+ Guide out the front silencer (1) with a second person and remove. ‘+ Renew the front silencer (1) Parts: Front silencer + Feed in and install ront silencer (1) with an auxiliary person. + Equipment specification 1 (ribbon clamp) Parts: Ribbon cable clamp Tighten the risbon clamp (1), Exhaust system to catalytic converter Ribbon cable Renew flat band cip. Tightening 26Nm ‘damp torque+ Renew nut (1) Parts: Nut + Tighten nut (1). Front silencer / petrol particulate fter on transmission bracket Me Renewnut Tightening 19Nm torque + Equipment specification 2 (V-clips) Renew V-band clamp. Parts: V-band clamp Unscrew the nut (1) and remove the sealing ing (2. + Bend all sheet metal tabs over with a suitable tool, except those in the f) mmaked aves, ‘+ Mount the V-clp (1) on the seating ring (2) + Make sure that the V-clip (1) is positioned correctly on the seating ring (2). ‘+ Make sure that the V-clip rests against the sheet metal tabs after mounting (marks).POSTPROCESSES + Connect the exhaust systam (1) to the catalytic converter (2) (arrow) and position it correctly, ‘+ Make sure that V-clp (1) is fitted correctly. + Tighten down screw (2) V-clip to catalytic converter \V-band clamp Renew V-band clamp. Tightening 22Nm torque ‘+ Connect the front silencer (3) using a clamp (2) to the rear silencer (1) ‘Clamp Tightening 45Nm torque 4- Install the connecting supports on the tunnel Additional Information + Guide in and install connecting support (8) on the tunnel + Tighton the scrows (2) Cont ipport to tunnel MBx25 screw Tightening 20Nm torque Serew Tightening 3Nm torque ‘+ Tighten screws (arrows). Connecting support to tunnel Max25 screw Tightening 20Nm torque Screw Tightening 3Nm torque : Secure clamps (1)..Ove w of Tightening Torques Exhaust system to catalytic converter Used nstep 3 Ribbon cable clamp Renew flat band cip. Front silencer / petrol particulate filter on transmission bracket Tightening torque 26Nm Used stop _3 Me Renewnut, \V.clip to catalytic converter Tightening torque 19Nm Used in step_3 \V-band clam Renew V-band clamp. Tightening torque 22Nm Clamp with partial replacement of exhaust system Used stop _3 Clamp Tightening torque 45Nm Connecting support to tunnel sed instep 4 Max25 screw Tightening torque 20Nm Screw Tightening torque 3Nm18 12 081 Replacing the controller drive for exhaust flap 1—Remove controller drive for exhaust flap eae Hot surface: Risk of burning! + Perform all work only on components that have cooled down, Pons [Be Etoctostatc discharge, Damage to or destruction of electrical components. Leave electrical components in original packaging untljust before they are installed. Use the original packaging ‘only for any retum shipments. Aways package removed components straight away lead and comply with user information on using the associated special tool 12 7 060. Only touch the housings of electrical components, Do not touch pins or mult-pin connectors directly, Wear electrically conductive clothing and antistatic shoes (with ESD symbol). For addtional information see: 61 35 Information on electrostatic discharge (ESD) protection, ‘+ Unlock connector (1) and pull of. + Remove screws (arrows). ‘+ Feed the controler drive for exhaust fap (2) out and remove. ‘+ Feed in and install controller dive for exhaust flap (2) + Tighten scrows (arrows). Controller drive exhaust flap to exhaust system Mex16 Tightening 8,5Nm torque ‘+ Connect and lock the connector (1) ‘The connector (1) must engage audibly. Additional Information Overview of Tightening TorquesController drive exhaust flap to exhaust system Used stop 2 Maxt6 Links Repair instructions Tightening torque 8.5Nm Used in step 61 35 ... Notes on ESD protection (Electro Static Discharge) 118 12 031 Replacing the rear silencer a 1 Rear silencer 2 Front silencer / petrol particulate filter 1—Removing the rear silencer | Hot surfaces. Risk of burning! + Perform all work only on components that have cooled down, | Component with heavy weight. Danger of injury! “+ Note component's centre of gravity. ‘+ Support component using a jack ‘+ Secure component against fang offthe jack.Heavy component. Heavy components can lead to injury or damage. Fomove and install heavy components with the aid of another person/other persons. ‘Swarf resulting from sawing or grinding components. Dangor of injury! Conduct all work in appropriate personal protective equipment only. Wear safety goggles and protective gloves. + Ifthe separation point is not marked by a punch mark in the pipe: Determine the separation point using the lenath of the pipe on the new component. \ + Transfer the separation point to the component to be replaced and mark < * Cut through the component to be renewed at the marked point using a suitable tool + Release the nut (1) on the rear axle support‘+ Unlock plug connection (1) and disconnect. + Loosen nuts (2). ‘+ Lower the rear silancer (3) withthe assistance of another person and remove it, + Renew the rear silencer (3) Parts: Rear silencer ‘+ Feed in and install rear siencer (8) with a second person. + Renew nuts (2). Parts: Nuts ‘+ Tighten nuts (2). Rear silencer to body / bumper support Me Replace nuts. Tightening 19Nm torque + Connect connectors (1) and lock. ‘The connector (1) must engage auaibly. + Renew nut (1) Parts: Nut + Tighten the bolt (1) on the rear axle support. =, Exhaust system to rear axle carrier Nut Me Renewnut Tightening 19Nm torque + Connect the rear siencer(1) with a clamp (2) 0 the font pipe (3) EB contre the camp (2) and tighten the nuts (4). (2) —— ctamp with partial replacement of exhaust system ‘Clamp Tightening 45Nm torque Additional Information Overview of Tighte 9 Torques Rear silencer to body / bumper support sed hotep 2 Ma Replace nuts Tightening torque 19NmExhaust system to rear axle carrier Used stop 2 Nut MB: Renew nut Tightening torque 19Nm Clamp with partial replacement of exhaust system Used nstop_2 Clamp Tightening torque 45Nm18 32 005 Removing and installing/replacing catalytic converter Hot surfaces. Risk of burning! + Perform all work only on components that have cooled down, PRELIMINARY WORK 11—Remove the seal for the rear bonnet, + Feed the cable (1) out of the brackets toward the front. ‘+ Remove the rear bonnet seal (2) from the guide toward the inside. 2—Removing the acoustic cover Hot surfaces. Risk of burning! + Perform all work only on components that have cooled down, Boas Damage to the acoustic cover. Jerky movements during disassembly and excessive application of force during installation may result in breakage of the acoustic cover. Disassemble or mount the acoustic cover caretully. Disassemble or mount snap-lock couplings of the ball pots one after the other. Disassemble or mount acoustic cover only at temperatures >20 °C. Use only distiled water as an auxilary material during installation, no lubricants‘+ Unclip the acoustic cover (1) trom the holders in the marked the top. towards ‘+ Unclip the acoustic cover (1) in the marked areas and remove ito the top. 4—Remove the control sensor Da Hot surfaces. Risk of burning! ‘+ Perform all work only on components that have cooled down. ‘+ Unlock connector (1) with screwdriver (2) and remove trom the carrior plate. ‘+ Unlock and loosen connector (1) + Unlock and loosen connector (1).Unlock the locks (1). Guide the connector (2) out ofthe bracket (3)in the direction of the arrow: and sett aside, Release the cable (4) from the clamp (6). Remove positive battery cable (1) trom clamps (2), Detach the positive battery cable (8) from the bracket (4). Remove screws (arows). Feed out the bracket (5) of the positive battery cable and set it aside Release the cable (1) from the clamps (arrows). Feed out and remove the bracket (2) of the positive battery cable, Unfasten cable strap (1). Feed out the heat shield (2) in direction of arrow and sot it aside. Release and remove the control sensor (1) with the special tool 0.491 074 (11 7 020) 5 —Remove the connecting support from the tunnel+ Remove screws (arrows). + Ifinstalled: Loosen clamp (1). + Loosen screws (2). ‘+ Guide out and remove connecting support (3) on the tunnel 6 Remove complete exhaust system 5 Hot surfaces. Risk of burning! ++ Perform all work only on components that have cooled down. Component with heavy weight. Danger of injury! | + Note component's centre of gravity. 1 | + Support component using a jack L Secure component against fang offthe jack. J Heavy component. Heavy components can lead to injury or damage. Remove and install heavy components with the aid of another person/other persons, ‘+ Equipment specification 1 (ribbon clamp) Detach the ribbon clamp (1).‘+ Equipment specification 2 (V-clips) Unfasten clamp (1) + Loosen nut (1) + Release nut (1) on the rear axle support. mene ‘+ Unlock plug connection (1) and disconnect + Loosen nuts (2). ‘+ Lowerand remove the exhaust system (3) with the assistance of a second person. 7 —Removing the centre underbody protection ‘+ Version with rearavheel drive: Loosen screws (1), Remove centre underbody protection (2)+ Version with allwwheel drive: Remove screws (arrows). Feed out and remove the centre underbody protection (1). MAIN WORK ‘8 Remove catalytic converter Fg Hot surfaces. Risk of burning! + Perform all work only on components that have cooled down. Heavy component. Heavy components can lead to injury or damage. Remove and install heavy components with the aid of another personvother persons. Component with heavy weight. Dangor of injury! Note component's centre of gravity. ‘Support component using a jack Secure component against fang off the jack. + Loosen screw (1), + Loosen nut (2)+ Loosen screw (1), + Feed out V-clp (2) on catalytic converter (3) and remove. + Guide out catalytic converter (1) in direction of arrow and remove. 3 + Ensure that monitoring oxygen sensor (2) isnot damaged. ‘+ Rolease the monitoring oxygen sensor (1) using special tool ‘+ Remove the monitoring oxygen sensor (1) > Preparing oxygen sensor TECHNICAL INFORMATION New oxygen sensors are to be greased lightly and evenly on the thread, For oxygen sensors that are reused, the following should be observed: Lightly and evenly grease the oxygen sensor only on the thread. Do not clean and grease that part of the oxygen sensor which protrudes in the exhaust branch (sensor ceramics), For additional information see: 11 00 ... Overview of consumables in Electronic Parts CatalogueEcc iene Formore information see: 11 00 .. Overview of consumables in Electronic Parts Catalogue \ SS + Propare the oxygen sensor. 2) Do not damage the sensor ceramics. (1)= Thread (2) =Sensor ceramics ‘+ Feed in the monitoring oxygen sensor (1) and install + Tighten the moritoring oxygen sensor (1) with specialtool 0.491 074 (11 7020) Monitoring sensor Miaxt 5 50Nm 10 — Install catalytic converter + Renew the V-clip (1) &- Pars: V-band clamp + Renew the gasket (1) Parts: GasketHeavy component. Heavy components can lead to injury or damage. Romove and install heavy components withthe aid of another person/other persons. Guide in and installthe catalytic converter (1) in the direction of arrow. ‘Make sure thal the monitoring oxygen sensor (2) is not damaged, Renew the V-clp (2). Parts: V-band clamp Fe in and install V-clp (2) on the catalytic converter (3). Position the bolt (1) Renewthe screw (1) Parts: Screw Position the bolt (1). Renew nut (2) Parts: Nut Position the nut (2). + Position the catalytic converter (3) + Position V-cfp (2) Note: Ensure correct mounting orientation ofthe V-clp, + Tighten down screw (1). Catalytic converter / petrol particulate fiter to exhaust turbocharger \V-band clamp Renew V-band clamp. Tightening 13Nm torque + Tighten down screw (1). Catalytic convertor to hold Me Renew scrw. Tightening 19Nm torque + Tighten nut (2). Catalytic converter to holder * ve Renewnut Tightening 19m torque‘+ Check the pressure hose (1) for damage and renew hardened pressure hose (1) necessary. ‘+ Connect the pressure hose (1) in direction of arrow to the limit position. POSTPROCESSES 11 — Installing the complete exhaust system Component with heavy weight. Danger of injury! Note component's contre of gravy "+ Support component using a jack t Secure component against fang off the jack. j Heavy component. Heavy components can lead to injury or damage. L Remove and install heavy components with the aid of another person/other persons. Jj ‘Swarf resulting from sawing or grinding components. Danger of injury! Conduct all work in appropriate personal protective equipment only Wear safety goggles and protective gloves. ‘+ Equipment specification 1 (ribbon clamp) (pen the weld seam (1) with a conventional tool. ‘+ Remove ribbon clamp (2). + Renew the (2) ribbon clamp. Parts: Ribbon cable clampxthaust system (3) wth a second person + Renew nuts (2). Parts: Nuts + Tighton nuts (2) Rear silencer to body / bumper support Me Replace nuts. Tightening 19Nm torque ‘+ Connect connectors (1) and lock, ‘The connector (1) must engage auaibly. + Renew nut (1). Parts: Nut + Tighten the bolt (1) on the rear axle support. Exhaust system to rear axle carrier Nut me Renewnut Tightening 19Nm torque + Renew nut (1). Parts: Nut B + Tighten nut (1) Front silencer / petrol particulate fter on transmission bracket Me Renewnut Tightening 19Nm torque + Tighten the ribbon clamp (1). EEE, Exhaust system to catalytic converter EE ravancato Farowtavanich. Tharkg «Wn a Ea + Equipment specification 2 (V-clips) Renew V-band clamp, Parts: V-band clamp Unscrew the nut (1) and remove the sealing ring (2.‘+ Bend all sheet metal tabs over with a suitable tool, except those in the C ) marked areas, ‘+ Mount the V-clip (1) on the seating ring (2) + Make sure that the V-clp (1) is positioned correctly on the sealing ring (2). + Ensure that the V-clip rests against the sheet metal tabs in the marked areas after mounting. + Connect the exhaust system (1) with the catalytic converter (2) and position it correctly (arrow). + Make sure that V-cp (1) ted conti + Thien down serew (2), a) | Veclip to catalytic converter 'Vébandciamp ||Renew V-band darpliy |Tahtenna 2m torque ® 12 Install the connecting supports on the tunnel‘+ Guide in and install connecting support (3) on the tunnel. + Tighten the screws (2). Connecting support to tunnel Max25 screw Tightening torque Sorew Tightening torque + Tighten screws (arrows). Se=1078 Connecting support to tunnel Max25 screw. Sorew Tightening torque + Iinstalled: Secure clamps (1). 13 — Installing the centre underbody protection ‘+ Version with rear-wheel drive Position central underbody protection (2), Tighten the screws (1) Underbody protection Hexagon Tightening screw torque + Version with allwwhee! drive: Guide in and installthe centre of underbody protection (1) Tighten screws (arrows) Underbody protection Hexagon Tightening screw torque 14~ Install the control sensor TECHNICAL INFORMATION New oxygen sensors are to be greased lightly and evenly on the thread, For oxygen sensors that are reused, the following should be observed: Lightly and evenly grease the oxygen sensor only on the thread. Do not clean and grease that part of the oxygen sensor which protrudes in the exhaust branch (sensor ceramics) For additional information see: 11 00 ... Overview of consumables in Electronic Parts Catalogue 20Nm 3Nm 20Nm 3Nm 3Nm 3NmEcc iene Electronic Parts Catalogue @ Formore information see: 11 00 .. Overview of consumables in ‘+ Propare the oxygen sensor. (2) Do not damage the sensor ceramics. (1)= Thread ‘+ Screw the contro! sensor(1) in and tighten i wth the specialtool 0.491 074 (11 7020), Control sensor Miaxts Tightening 50Nm torque ‘+ Guide in the heat protection (2) in the direction of arrow and install. ‘+ Ensure that the heat protection (2) is touching the limit postion (3). + Renew the cable straps (1). Parts: Cable strap H+ Guide in and installthe cable strap (1). ‘+ Insert and position the bracket (2) ofthe positive battery cable. + Secure the cable (1) inthe clamos (arrows).Improper routing of the positive battery cable. Risk of short circuits! Route the positive battery cable without abrasions and do not trap. *+ Insert and position the bracket (5) of the positive battery cable. ‘+ Tighten screws (arrows). Holder, positive battery cable to cylinder head cover 6x8 Tightening 6Nm torque + Secure the positive battery cable (1) atthe clamps (2). + Secure the positive battery cable (3) at the clamps (4). Guide in the connector (2) in the direction of arrow atthe carrer plate (3) and instal, Locks (1) must engage audibly Secure cable (4) to the clamp (6) Connect and lock the connector (1). Make sure the connector (1) engages audibly. Connect and lock the connector (1). Guide the connector (1) into the carrier plate in the direction of arrow. Ensure the connector (1) audibly engages with the carrier plate. 15 Installing acoustic cover at rear‘+ Make sure the acoustic cover (1) is correctly positioned on the rear side of the engine. + Instal!the acoustic cover (1) rom the top and clip iin into the marked 16 — Install acoustic cover Pees Damage to the acoustic cover. Jerky movements during disassembly and excessive application of force during installation may result in breakage of the acoustic cover. Disassemble or mount the acoustic cover care‘ully. Disassemble or mount snap-lock couplings of the ball pivots one after the other. Disassemble or mount acoustic cover only at temperatures >20 °C. Use only distild water as an auxilary material during installation, no lubricants. ‘+ Check allrubber mounts (1) of acoustic cover (2) for correct seating, ‘+ Clipin the acoustic cover (1) into the holders in the marked areas. Tho acoustic cover (1) must audibly engage into place.17 — Install the seal for the bonnet Additional Information Overview of Tightening Torques Monitoring sensor Miext.5 Catalytic converter / petrol particulate filter to exhaust turbocharger ‘+ Pross the rear bonnet seal (2) into the guide. + Feed in cable (1) into the brackets, ‘+ Check that the rear bonnet seal (2) and the cable (1) are seated correctly. Use howp 9 50Nm Used n stop 10 \V-band clamp Renew V-band clamp. Tightening torque 13Nm Catalytic converter to holder Used n stop 10 Ma Renew screw. Tightening torque 19Nm Catalytic converter to holder Used n stop 10 Me Renewrnut, Tightening torque 19Nm Rear silencer to body / bumper support Ma Replace nuts, Exhaust system to rear axle carrier ‘Nut MB Renewnut, Front silencer / petrol particulate filter on transmission bracket Ma Renew nut Exhaust system to catalytic converter Tightening torque Tightening torque Tightening torque Used stop 11 19Nm Used a stop 11 19Nm Used n stop 11 19Nm Used a stop 11 Ribbon cable clamp Renew flat band clip. Tightening torque 26Nm \Vaclip to catalytic converter Used n stop 11 \V-band clamp Renew V-band clamp. Tightening torque 22Nm Connecting support to tunnel Used stop 12 Max25 screw Tightening torque 20Nm Screw Tightening torque 3Nm Underbody protection Used n stop 13 Hexagon screw Tightening torque 3NmControl sensor Used n stop 14 Miext.s Holder, positive battery cable to cylinder head cover Tightening torque 50Nm Used n stop 14 6X18 Overview of Special Tools 0.491 074 (11 7 020) Socket wrench insert common Usage Included in the tool ‘orwork Storage lecation Replaced by Inconnection with SiNumber Tightening torque 6Nm Used nsiop 4914 (Socket wrench insert 22 mm) For loosening and tightening the oxygen sensor A Links General repair instructions Used in step 11 00 ... Overview of consumables (Electronic Parts Catalogue) 91418 32 200 Replacing the petrol particulate filter 1 Rear silencer 2 Front silencer / petrol particulate filter PRELIMINARY WORK 1—Remove the connecting support from the tunnel + Remove screws (arrows). + Hfinstalled: Loosen clamp (1) + Loosen screws (2). + Guide out and remove connecting support (3) on the tunnel MAIN WORK 2~ Removing the petrol particulate filter ———————Ee Hot surfaces. Risk of burning! * Perform all work only on components that have cooled down,Heavy component. Heavy components can lead to injury or damage. ‘+ Remove and install heavy components with the aid of another person/other persons. ‘Swarf resulting from sawing or grinding components. Dangor of injury! ‘+ Conduct all work in appropriate personal protective equipment only. + Wear safety goggles and protective gloves. Goes Damage to the petrol particulate filter. Forcibly removing, installing or dropping the petrol particulate filter down will damage it. Remove and install the petrol particulate fiter without damaging it and without applying external force. ‘Avoid impactsiknocks to the petrol particulate titer (e.g. by tools, falling down, hard contact with base). + Ifthe separation point is not marked by a punch matk in the pipe, determine the separation point by means of the pipe lenath on the new front silencer @. * Transfer the separation point to the component to be replaced and mark, + Secure petrol particulate fiter (2) and the rear silencer (1) against faling down, * Cut through the component to be renewed at the marked point with a sutable tool.‘+ Equipment specification 1 (ribbon clamp) Detach the ribbon clamp (1). + Equipment specification 2 (V-clips) Unfasten clamp (1), + Unfasten nut (1) ‘+ Guide out the potrol particulate fiter (1) with the assistance of a second person and remove it ‘3 Installing the petrol particulate filter + Renew petrol particulate fiter (1). Parts: Petrol particulate fiter + Guide in and installthe petrol particulate ‘iter (1) withthe assistance of a second person.‘+ Equipment specification 1 (ribbon clamp) Parts: Ribbon cable clamp Tighten the ribbon clamp (1), Exhaust system to catalytic converter Ribbon cable Renew flat band clp. Tightening 26Nm ‘clamp torque ‘+ Equipment specification 2 (V-clips) Y Renew V-band clamo, Parts: V-band clamp ® Unscrew the nut (1) and remove the sealing ing (2. + Bend all sheet metal tabs over with a suitable tool, except those in the f) mmaked aves, ‘+ Mount the V-clp (1) on the seating ring (2) + Make sure that the V-clip (1) is positioned correctly on the seating ring (2). ‘+ Make sure that the V-clip rests against the sheet metal tabs after mounting (marks).+ Connect the exhaust systam (1) to the catalytic converter (2) (arrow) and ~ © corm om ‘+ Make sure that V-clp (1) is fitted correctly. + Tighten down screw (2) V-clip to catalytic converter \V-band clamp Renew V-band clamp. Tightening 22Nm torque + Renew nut (1). Parts: Nut B+ Tohten nut (1). Front silencer / petrol particulate fer on transmission bracket Me Renewnut Tightening 19Nm torque + Connect the petrol particulate fiter (3) tothe rear silencer 1) with a clamp @. FE + Centre the clamp (2) and tighten the nuts (4) Clamp with partial replacement of exhaust system Clamp Tightening 45Nm torquePOSTPROCESSES 4- Install the connecting supports on the tunnel ‘+ Guide in and install connecting support (3) on the tunnel. + Tighten the screws (2). Connecting support to tunnel Mex25 screw Tightening 20Nm torque Sorew Tightening 3Nm torque + Tighten screws (arrows). Se510728 Connecting support to tunnel MBx25 screw Tightening 20Nm torque Screw Tightening 3Nm torque stalled: Secure clamps (1). 5 —When replacing the petro! particulate filter: Register the petro! particulate filter Lice amon ‘After exchanging the petrol particulate fiter, and before delivering the vehicle to the customer, the registration of the petrol particulate fiter must be carried out! ‘+ Register the petrol particulate fiter with the diagnosis system. Registering the petrol particulate fiters only possible with the diagnosis system. Service functions + Powertrain Engine electronics + Register the petrol particulate fiter exchange Additional Information Overview of Tightening TorquesExhaust system to catalytic converter Used nsep 3 Ribbon cable clamp Renew flat band clip. \V.clip to catalytic converter Tightening torque 26Nm Used stop 3 \V-band clamp Renew V-band clamp. Front silencer / petrol particulate filter on transmission bracket Tightening torque 22Nm Used in stop_3 Me Renew nut Clamp with partial replacement of exhaust system Tightening torque 19Nm Used nswep 3 Clamp Tightening torque 45Nm Connecting support to tunnel Used nswp_ 4 (Max25 screw Tightening torque 20Nm Sorew Tightening torque 3Nm2211011 Replacing left engine mount Working on 12 V vehicle electrical systom. Risk of short circuits! Risk of fire! + Detach battery earth lead trom battery. + For additional batteries: Detach all battery earth leads from additionalbatteries. Pees Damage to battery terminal, the safety battery terminal or the intelligent battery sensor (IBS). Damaged battery terminals can lead to malfunctions or vehicle electrical system faults. Pulloff battery terminal fom battery pole by carefully moving to and fro. Do not pry off using a tool PRELIMINARY WORK ‘1—Bring front compartment lid in the service position Prerequisite Engine compartment lid is open. Shutting bonnet or tailgate. ger of injury! ‘Support bonnetailgate in fully open position with the aid ofa suitable devies ‘+ Lit clamp (3) slightly using a screwdriver, in the direction of the arrow. + Litoff ball socket (1) from ball pin (2), ‘+ Repeat the operation on the other side of vehicle.