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Control Eng Supply Chain - Summer 3eeff759
Control Eng Supply Chain - Summer 3eeff759
SU M M ER ED I TI ON
Contents
7 — Vision Detection
2
Four ways to unshackle the
supply chain Four ways to
unshackle the
supply chain
COVID-19 has caused many supply chain challenges, but being proactive and
Vision Detection
aggressive can help manufacturers reduce potential headaches.
Four Technologies driving
the future of Supply Chain
S ince the onset of the COVID-19 pandemic, the disrupted global supply chain has
resulted in an unwelcome purchasing experience, including empty store shelves,
delayed deliveries and unavailable merchandise. Given the worldwide scope of this
Traceability
Automated container
1. Early procurement terminal streamlines U.S.
supply chain
Supply chain issues lengthen lead times for when equipment and materials can be
delivered to a job site. Procuring equipment earlier in the design phase of a project
is one key to countering this challenge. This is accomplished by working closely with
our clients to establish early equipment specifications in advance of design document
completion.
3
Four ways to unshackle the supply chain
Four ways to
unshackle the
supply chain
Vision Detection
Project uses AI to
strengthen global supply
chains
Automated container
Henderson Building Solutions is uniquely suited to sup- Courtesy: Henderson Engineers terminal streamlines U.S.
port early procurement. Since Henderson Building Solu- supply chain
tions is a licensed contractor in most states, we’re often able to personally assist our
clients with advanced procurement of equipment before a general contractor or sub-
contractors even begin working on a project. Early procurement specifications also
give clients the same advantage of being able to acquire items in advance if they
prefer to purchase equipment independently, thus avoiding any supply chain issues
4
Four ways to unshackle the supply chain
that may arise at later stages. Through Henderson’s longstanding vendor relationships, Four ways to
we are also able to connect clients with high volume building projects to our National
unshackle the
supply chain
Account connections and assist them with establishing procurement provisions in their
agreements. Vision Detection
Automated container
terminal streamlines U.S.
supply chain
6
Vision Detection
Vision Detection
Four Technologies driving
the future of Supply Chain
Traceability
Project uses AI to
strengthen global supply
chains
7
Four Technologies How AI, Machine Vision, Smart devices, and
Optimized Pixel Density can reduce traceability
costs and manual labor expenses
driving the future
of Supply Chain R ecent world events, including the COVID-19 outbreak
and international political tensions, have highlighted
vulnerabilities in the global supply chain. In most cases
Traceability
these vulnerabilities manifested themselves as tighter
labor pools coupled with increased demand. This combi-
nation of increased work and decreased labor created the
perfect storm for many supply chains leaving them crip-
pled and unable to deliver for their customers.
Advancing Technologies
In the last two years, the pandemic has driven many of the
trends in supply chain, e-commerce, and the labor force.
In short, there has been an enormous increase in online
purchasing; likewise, the expectation for end-to-end and
last mile traceability has also increased enormously. Unfor-
tunately, the available labor force to meet these expecta-
Four Technologies driving the future of Supply Chain Traceability
Vision Detection
Four Technologies
driving the future
of Supply Chain
Traceability
Beef supply chain
vulnerable to COVID-19
pandemic
Project uses AI to
strengthen global supply
chains
• Machine Learning
“ Camera technology in traceability
devices provides plenty of images for
Automated container
terminal streamlines U.S.
supply chain
every Read and No Read. When a No
• Vision Detection Read event occurs, vision algorithms and
artificial intelligence can extract value
• Smart Scanning from these images. Using these tools, AI
can pinpoint the No Read root cause in an
• Optimized Aspect Ratio automated way.
” 9
Four Technologies driving the future of Supply Chain Traceability
Project uses AI to
Camera technology in strengthen global supply
traceability devices pro- chains
vides plenty of images for
Würth Knowing Series
every Read and No Read. Trailer
When a No Read event
Würth’s VMI Solutions and
occurs, vision algorithms Today’s Supply Chain
and artificial intelligence
Strategies for securing the
can extract value from supply chain
these images. Using
Automated container
these tools, AI can pin- terminal streamlines U.S.
point the No Read root supply chain
cause in an automated way. For example, the label Parcel with broken barcode classification
shown here should be recognized as a broken bar-
code classification.
AI can automatically do this classification along with aggregation and reporting. This
10
Four Technologies driving the future of Supply Chain Traceability
is the key to quickly helping understand major No Read causes and promptly define Four ways to unshackle the
supply chain
corrective action. One example of implementing AI to prevent No Read is the No Read
Classifier Engine. This is software Datalogic has added to the Web Sentinel™ Plus Vision Detection
platform. This engine automatically processes images related to No Read, classifying Four Technologies
them into different categories. Using this information, reports and queries can be run driving the future
on the database. For example, a trend report can show the hourly trend of No Reads of Supply Chain
on a certain day.
Traceability
Beef supply chain
vulnerable to COVID-19
Drilling down into the report could show several parcels of the same shape, from the
pandemic
same customer with labels placed across the seam. Rather than have this continue, a
corrective action with that customer can be issued. Without the automated classifica- Project uses AI to
strengthen global supply
tion, this issue may not have ever been identified and the manual work from No Reads chains
would have continued.
Würth Knowing Series
Trailer
There are many ways AI can be used to prevent No Reads. Corrective action, preventa-
Würth’s VMI Solutions and
tive maintenance and other activities can be done as the AI system sees No Reads and Today’s Supply Chain
categorizes them. All of this is done in real-time.
Strategies for securing the
supply chain
AI analysis makes improvements possible without spending large amounts of time to
Automated container
manually check parcel by parcel, image by image. Even at a very low throughput of 4,000 terminal streamlines U.S.
parcels per day, you would need to spend multiple hours per day for manual classifica- supply chain
tion to get to the root of a problem. This technology has a great benefit keeping auto-
mation running and workers focused on real high value tasks instead of manual rework.
Vision Detection
Supply chain applications have become more complex as items of varying shape,
11
Four Technologies driving the future of Supply Chain Traceability
” 12
determine if an image shows one irreg-
decipher items in 3D.
Four Technologies driving the future of Supply Chain Traceability
ularly shaped item or multiple parcels touching. The system provides volume data for Four ways to unshackle the
supply chain
each item, using advanced real-time image analysis to recognize and separate items.
Multiple scanners generate hundreds of images, which are stitched together to pro- Vision Detection
vide a high-resolution top view. Scanners collect barcode data from each item, and a Four Technologies
color camera takes a multi-sided view of each item running over the belt. The color driving the future
JPEG image is saved with a bounding box, created by 3D measurement data. The im- of Supply Chain
age and the bounding box provide proof of the object’s condition. All the data is ag-
Traceability
gregated creating a complete picture of the item’s physical characteristics (size, shape, Beef supply chain
vulnerable to COVID-19
weight), traceability data (barcode), and condition.
pandemic
The Mass Flow Detection System is revolutionary. The system eliminates the need for Project uses AI to
strengthen global supply
manual work that is currently performed to properly size items that do not fit or travel chains
on traditional conveyor systems. Moreover, its high accuracy certifies it for Legal for
Würth Knowing Series
Trade applications. In applications where clients provide dimensional data for their Trailer
non-conveyable shipments, the Mass Flow Detection System can audit shipments to
Würth’s VMI Solutions and
endure accuracy of the shipment and facilitate revenue recovery when shipment data is Today’s Supply Chain
incorrect.
Strategies for securing the
supply chain
Getting Smart with Barcode Detection Automated container
Technology advances are driving the creation of smarter devices. This is particularly terminal streamlines U.S.
true for data capture devices, specifically barcode imaging scanners. Most scanners are supply chain
considered dumb devices, they have one function which they are specifically designed
to do. To do this function they require other ancillary devices such as power supplies,
proximity sensors, cabling, switches, and programmable logic controllers (PLCs).
A new generation of Smart Scanners is emerging. One example is the AV900 from
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Four Technologies driving the future of Supply Chain Traceability
Vision Detection
ancillary devices traditional scanners First, their built-in intelligence reduces
Four Technologies
require. Smart Scanners reduce the the componentry required to operate. driving the future
system cost of traceability systems in Second, this same intelligence when of Supply Chain
two ways. First, their built-in intelligence coupled with higher resolution imagers Traceability
reduces the components required to reduces the number of scanners required Beef supply chain
vulnerable to COVID-19
operate. Second, this same intelligence and makes the solution more effective
”
pandemic
when coupled with higher resolution im- with enhanced features.
agers reduces the number of scanners Project uses AI to
strengthen global supply
required and makes the solution more effective with enhanced features. chains
• Fixed focus
• Dynamic focus
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Four Technologies driving the future of Supply Chain Traceability
codes are detected close to the starting edge of the field of the
view, meaning that many of the available pixels go unused, creating serious system in-
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Four Technologies driving the future of Supply Chain Traceability
the number of readable labels. Reducing barcode scan failures reduces labor costs. Four ways to unshackle the
supply chain
While aspect ratio might seem basic, optimizing it for better detection plays a critical
role in reducing labor costs and increasing traceability effectiveness. Vision Detection
Four Technologies
Technology to Stay Competitive driving the future
Optimizing aspect ratio, smart scanning, vision detection, and machine learning pro- of Supply Chain
Traceability
vide tangible, quantifiable advantages for traceability improvement. Moreover, they
deliver real business benefits that increase the enterprise bottom line. Companies not Beef supply chain
vulnerable to COVID-19
utilizing these technologies will find it increasingly difficult to stay competitive. Tech- pandemic
nology is not stagnant, improvements in traceability systems will continue to bring
Project uses AI to
benefits to enterprises willing to adapt while laggards fall farther behind. To see how strengthen global supply
these technologies can benefit your enterprise, contact your local Datalogic represen- chains
tative or visit: www.datalogic.com.
Würth Knowing Series
Trailer
Automated container
terminal streamlines U.S.
supply chain
17
HANDS-FREE Using both hands
TECHNOLOGY INCREASES increases productivity
PRODUCTIVITY over 30%
Vision Detection
Kansas State University researchers found multiple supply chain
Four Technologies driving
vulnerabilities for the beef industry, which are further heightened by the
the future of Supply Chain
COVID-19 pandemic. Traceability
“When we first started working on this project, there was a lot of emphasis on study-
ing critical infrastructures; especially ones that are interdependent, meaning that they
need to work together with other critical infrastructures,” Scoglio said. “The idea is if
there is a failure in one of the systems, it can propagate to the other system, increasing
the catastrophic effects.”
19
Beef supply chain vulnerable to COVID-19 pandemic
The study included a variety of viewpoints to create a realistic and integrated model Four ways to unshackle the
supply chain
of both systems. The researchers used the model to evaluate which supply chain com-
ponents were more robust and which were not. They determined that packing plants Vision Detection
are the most vulnerable. Scoglio said that recent events in the middle of the COVID-19 Four Technologies driving
pandemic raise important issues about how to safeguard the system. the future of Supply Chain
Traceability
“An important message is that after understanding the critical role of these packers, Beef supply chain
we need to decide how we could protect both them and the people who work there,” vulnerable to
COVID-19 pandemic
Scoglio said. “While the plants are a critical infrastructure and need to be protected,
taking care of the health of the workers is very important. How can we design a pro- Project uses AI to
strengthen global supply
duction process that can be flexible and adaptable in an epidemic?” chains
The project was supported by the National Science Foundation and focused on south-
west Kansas, but the researchers acknowledge that cattle come from outside the re-
gion and interruptions may have larger national effects.
Stephanie Jacques
Stephanie Jacques, Kansas State University 20
Project uses AI to strengthen
global supply chains Four ways to unshackle the
supply chain
Vision Detection
Cornell University researchers are developing machine learning and
Four Technologies driving
blockchain tools to better understand and support the global supply chain,
the future of Supply Chain
whose vulnerabilities were exposed by the COVID-19 pandemic. Traceability
C ornell University researchers are looking into developing machine learning and
blockchain tools to better understand and support the global supply chain, whose
vulnerabilities were exposed by the COVID-19 pandemic.
vulnerable to COVID-19
pandemic
Project uses AI to
strengthen global
Andreea Minca, associate professor of operations research and information engineer- supply chains
ing in the College of Engineering, was awarded a three-year, $250,000 grant by Axa,
Würth Knowing Series
the multinational insurance company based in France, for the research. Trailer
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Project uses AI to strengthen global supply chains
Vision Detection
Project uses AI to
strengthen global
supply chains
Würth Knowing Series
Trailer
Her team will also use mathematical tools to study the design of system insurance, in
which entities such as local governments are incentivized to contribute to a “rainy-day
fund” that could buffer supply chains in the event of disasters.
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Project uses AI to strengthen global supply chains
Thirdly, the project will design blockchain systems that use geographic information to Four ways to unshackle the
supply chain
verify maritime data, to ensure that this data is consistent and accurate across different
providers. Vision Detection
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Würth Knowing Series Trailer
Vision Detection
Project uses AI to
strengthen global supply
chains
Würth Knowing
Series Trailer
Würth’s VMI Solutions and
Today’s Supply Chain
24
Würth’s VMI
Solutions and
Today’s Supply
Chain
Automated container
We provide global reach, but local knowledge. terminal streamlines U.S.
supply chain
Family-owned and privately held since 1945, the Würth Group spans over 80 countries
and employs over 80,000 individuals. Our access to global knowledge and resources
provides us with a network of stability that is so important at this time, while our boots-
on-the-ground local teams has the personal relationship and understanding to ensure
that each individual customer’s needs are met.
26
Würth’s VMI Solutions and Today’s Supply Chain
Project uses AI to
Once implemented, our VMI programs are data-driven as opposed to the standard strengthen global supply
“set it and forget it” approach. Each time a bin is scanned or an MRO or PPE item is chains
dispensed from a vending machine, we obtain data. We then use this data, combined Würth Knowing Series
with our customers’ forecasts, to continuously improve and “right-size” the program. Trailer
This approach has been proven to drive costs out of our customer’s operations and Würth’s VMI
allows our customers to truly focus on core aspects of their business. Solutions and Today’s
Supply Chain
We have what it takes to move you forward and further, even during this difficult time. Strategies for securing the
Are you ready to partner? supply chain
Automated container
Wes Revercomb terminal streamlines U.S.
Wes Revercomb is based in Fort Worth, TX and on the WINA National Business Devel- supply chain
opment Team, specifically covering the South-Central region of the United States. His
focus in this role is identifying and pursuing strategic opportunities to implement our
programs with national-level prospects. Wes has been with Würth since 2017 where he
started his career as a regional sales rep with Wurth Snider Bolt & Screw in the Texas
market. Before coming to Würth, Wes was a professional fly-fishing and snowmobiling
guide in Jackson Hole, WY.
27
Strategies for securing the
supply chain Four ways to unshackle the
supply chain
Vision Detection
The National Institute of Standards and Technology (NIST) is working on a
Four Technologies driving
publication designed to reduce cybersecurity risks to the supply chain.
the future of Supply Chain
Traceability
R educing the cybersecurity risk to the global supply chain is the goal of a new pub-
lication by the National Institute of Standards and Technology (NIST). Key Practices
in Cyber Supply Chain Risk Management (Draft NISTIR 8276) provides a set of strate-
Beef supply chain
vulnerable to COVID-19
pandemic
gies to help businesses address the cybersecurity issues posed by modern information Project uses AI to
and communications technology products, which are commonly built using compo- strengthen global supply
nents and services supplied by third-party organizations. The composed nature of chains
these devices and systems makes them difficult to secure effectively against malware Würth Knowing Series
and other threats, placing manufacturers, service providers and end users at risk. Trailer
dations, and because each organization will have its own specific needs, the authors Four ways to unshackle the
supply chain
also include guidance on how to apply these recommendations.
Vision Detection
Acknowledging that companies in different economic sectors might manage supply Four Technologies driving
chain risk differently, the authors also offer a set of 24 case studies in risk management the future of Supply Chain
Traceability
that feature a variety of businesses ranging from aerospace and IT manufacturers to
consumer goods companies. Beef supply chain
vulnerable to COVID-19
pandemic
“Many companies share the same suppliers, but their overall supply chains are still very
Project uses AI to
different,” Boyens said. “To supplement our report you can look for the case studies strengthen global supply
that are relevant to your industry.” chains
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Automated container terminal
streamlines U.S. supply chain Four ways to unshackle the
supply chain
Vision Detection
The TraPac San Pedro Bay facility in Los Angeles is the first automated
Four Technologies driving
container terminal in North America, bringing more goods through the same
the future of Supply Chain
footprint, with faster truck turn times and a 90% reduction in emissions Traceability
C ontainer terminals are vital links in the U.S. supply chain between manufacturers
and consumers. The TraPac San Pedro Bay facility in Los Angeles shows how auto-
mation enabled terminal operators to move goods more quickly and efficiently, while
vulnerable to COVID-19
pandemic
Project uses AI to
doing more to protect the environment and workers. strengthen global supply
chains
The facility is the first automated container terminal in North America (see Figure 1). Würth Knowing Series
Automation bringing more goods through the same footprint than a manual facility, Trailer
with faster truck turn times and a 90% reduction in emissions. The company also oper- Würth’s VMI Solutions and
ates container terminals in Oakland, Calif., and Jacksonville, Fla. Today’s Supply Chain
Vision Detection
Project uses AI to
strengthen global supply
chains
Automated container
Containers at TraPac’s Los Angeles Figure 1: The TraPac San Pedro Bay facility in Los Angeles terminal streamlines
terminal now move in a highly choreo- was the first in California to implement many automated U.S. supply chain
systems, including truck handling, on-dock (intermodal) rail
graphed dance between ships, trains and customs scanning. Courtesy: PI North America
and trucks, using hybrid automated
straddle carriers (auto-strads) and electrical grid-powered automated stacking cranes
(see Figure 2). The terminal was the first in California to implement many automated
systems, including truck handling, on-dock (intermodal) rail and customs scanning.
32
Automated container terminal streamlines U.S. supply chain
By confining most container handling functions behind a secure fence, the operation Four ways to unshackle the
supply chain
is also safer, with many features designed to keep humans and machines separate,
such as kiosks to protect truck drivers as automated equipment moves to load or un- Vision Detection
load their trucks. If a driver steps off the pressure sensor pad in the booth, automated Four Technologies driving
equipment is immediately halted. These and other safety features were implemented the future of Supply Chain
Traceability
through secure collaboration to aid large-scale remote operations.
Beef supply chain
vulnerable to COVID-19
Linking efficiency, safety with Profinet pandemic
A Profinet Ethernet network links the automated stacking cranes at the terminal
Project uses AI to
and allows facility-wide programmable logic controller (PLC) monitoring of devices strengthen global supply
to maintain uptime and safety, while ProfiSafe is integrated into the access control chains
for the automation system (see Figure 3). (ProfiSafe is an additional software layer Würth Knowing Series
that provides functional safety over the bus on top of existing Profibus and Prof- Trailer
inet protocols.) The conveyor that moves containers through customs scanning also Würth’s VMI Solutions and
uses Profinet. Today’s Supply Chain
Vision Detection
Project uses AI to
strengthen global supply
chains
Automated container
mated cranes,” Jensen said, “while Profinet Figure 2: Containers at TraPac’s Los Angeles terminal streamlines
terminal now move in a highly choreographed
is used extensively over the crane itself with U.S. supply chain
dance between ships, trains and trucks, using
both copper and fiber physical layers. Profinet hybrid automated straddle carriers (auto-strads).
Courtesy: PI North America
also connects the automated stacking cranes,
access control and the centralized controller
PLCs. This across-facility communication to bring cranes and access control together
also relies on a combination of copper and fiber physical layers.
34
Automated container terminal streamlines U.S. supply chain
brands,” Jensen said. “Additionally, we maintain certain redundancies within our infra- Four ways to unshackle the
supply chain
structure to effectively manage scenarios that may create delays.”
Vision Detection
On-dock rail uses Profinet for remote desk connection for exception handling. “Our Four Technologies driving
intermodal yard cranes also interface with the infrastructure and systems through an the future of Supply Chain
Traceability
orchestrated automated arrangement,” Jensen said. “As a company, we are continu-
ing to improve and surpass challenges through equipment abilities and operational Beef supply chain
vulnerable to COVID-19
scenarios.” pandemic
Project uses AI to
Kalmar, a Finnish maker of material handling equipment for container and industrial strengthen global supply
applications, designed and manufactured the terminal’s automated systems. chains
Automated container
The first phase, which began in 2012, saw the installation of the first auto-strads and terminal streamlines
the first four automated stacking crane blocks. This was followed between 2014 and U.S. supply chain
2018 by 11 more crane blocks and an increase in the auto-strad fleet.
The automated stacking cranes, which can stack containers up to five high and lift
loads up to 41 tons, have enabled TraPac to stack containers more densely, freeing up
space for the intermodal rail system, which also was brought online during this period.
It’s the only fully automated, emissions-free on-dock U.S. rail yard.
36
Automated container terminal streamlines U.S. supply chain
The terminal now deploys 29 giant, rail-mounted gantry stacking cranes powered by Four ways to unshackle the
supply chain
grid electricity to move containers, replacing rubber-tired, diesel-powered cranes.
Truck handling is a sub-feature of the automated stacking cranes. Vision Detection
Automated container
There has also been a huge reduction in emissions from over-the-road truckers in the terminal streamlines
vicinity of the terminal, according to Jensen. This is important because an average of U.S. supply chain
1,000 trucks move through the terminal during each shift, with nine shifts every week.
“A key difference in our automated terminal area is that we get the truckers to an au-
tomation area where they wait (engine off) while we collect or bring the containers to
them as the case might be for either single or dual transactions. This way of working
significantly reduces the truckers ‘engine on’ time within our terminal,” he said.
37
Automated container terminal streamlines U.S. supply chain
Emission control measures even extend to the ships that call at the port, with 100% Four ways to unshackle the
supply chain
of the vessels using alternative maritime power (AMP) or an equivalent technology to
reduce pollutants and greenhouse gases. All of these advances have created a near-ze- Vision Detection
ro emissions ecosystem at the Los Angeles terminal, in keeping with California’s strict Four Technologies driving
environmental requirements and TraPac’s goals for achieving a more efficient, safer and the future of Supply Chain
Traceability
cleaner operation.
Beef supply chain
vulnerable to COVID-19
Nelly Ayllon pandemic
Technical marketing director, PI North America.
Project uses AI to
strengthen global supply
chains
Automated container
terminal streamlines
U.S. supply chain
38
Supply Chain