Parking Brake and Actuation

206-05-1 206-05-1

Section 206-05 Parking Brake and Actuation

Applicable Model: Boomday

CONTENTS PAGE
Specifications
Specifications...............................................................................................................................206-05-2
Descriptions and Operations
Parking Brake and Actuation........................................................................................................206-05-3
Diagnosis and Testing
Parking Brake and Actuation.........................................................................................................206-05-5
General Procedures
Parking Brake Handle Stroke Adjustment .......................................................................................206-05-7
Removal and Installation
Parking Brake Control.....................................................................................................................206-05-8
Parking Brake Cable.....................................................................................................................206-05-9

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Specifications

Material Specifications

Item Specification
Grease -

Parameter-specification

Item Specification
Parking Brake Handle Stroke 6 ~ 8 gears

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Descriptions and Operations

Parking Brake and Actuation

Parking brake is a drum system installed on
flange of the rear axle and shares a system with
the rear brake. Parking brake is controlled by
parking brake handle installed on the console.
Parking brake system starts when the parking
brake handle is switched on. Parking brake force
is exerted on the brake cables on both sides
through the central adjustment rod, and then
transferred to the respective rear brake.
If the parking brake is not fully released, the
parking brake switch will light up the brake
indicator lamp.
The parking brake switch is installed on the
parking brake control.
Parking Brake Indicator Lamp
● It is located in the Speedgear.
● It is lighted up to inform driver of the status of
exerted parking brake or of low-level brake fluid.

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Descriptions and Operations

Parking Brake Control - Parts Illustration

Items Description Items Description

1 Parking Brake Control 6 Cable Joint Clamp
2 Bolts (4pcs) 7 Left Rear Brake Cable
3 Parking Brake Switch 8 Clamp
4 Adjustment Rod 9 Right Rear Brake Cable
5 Balance Stand 10 Adjustment Nut

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Diagnosis and Testing

Parking Brake and Control

Inspection and Confirmation
1. Verify
 the customer concern.
2. Visually
 inspect for obvious signs of mechanical
damage.
3. When
 the vehicle is on the lift and the parking
brake is fully released, examine the running
status of the parking brake system. Check for
damage of the cable and install a new cable
as necessary. Then examine the interval of the
rear brake.
4. Pull
 the parking brake handle and examine the
parking brake.
5. If
 an obvious cause for an observed or
reported concern is found, correct the cause (if
possible) before proceeding to the next step.
6. If
 the concern is not visually evident, verify the
symptom and refer to the Symptom Chart.
Symptom List

Symptoms Possible Causes Measures

The parking brake will not apply
The parking brake will not release
● Parking brake cable GO to "Accuracy Test A".
● Parking brake control
● Parking brake
● Parking brake cable GO to "Accuracy Test B".
● Parking brake control
● Parking brake

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Diagnosis and Testing

Accuracy Tests
Accuracy Test A: The parking brake will not apply

Test Conditions Details / Results / Measures

A1: Check for misadjusted parking brake cables

Operate the parking brake handle several times

to adjust the cable.Does the parking brake now
engage correctly?
Yes
Vehicle OK.
No
Go to A2.

A2: Check for worn brake shoes or pads.

Are the brake shoe linings or brake pads OK?

Yes
GO to A3.
No
Install new brake shoes or pads.

A3: Check for damaged parking brake cables.

Are the parking brake cables and conduits OK?

Yes
CHECK for other causes such as incorrect installation
of parking brake or brake control components.
No
Repair or install cables or conduit as necessary.

Accuracy Test B: The parking brake will not release.

Test Condistions Details / Results / Measures

B1: Check parking brake cables.
●  isconnect the parking brake cable from the Did the parking brake release?
D
parking brake control rod.
Yes
REPAIR the parking brake cable or the sticky
status of the parking brake control. TEST the
system for normal operation.
No
Repair parking brake components.

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General Procedures

Parking Brake Handle Stroke Adjustment

Items Description
1 Adjustment Nut.
2 Pulling Rod
3 Parking Brake Cable

1. Release
 the parking brake handle.
2. Loosen
 the adjustment nut until the parking
brake cable is fully released.
3. Depress
 and release the brake pedal times
until the rear brake finishes the automatic
adjustment.
4. Tighten the adjustment nut to adjust the stroke
of the pulling rod.
5. Place
 294 N force on the brake handle and
verify its stroke at 6~8 gears.
6. Verify
 the rear brake is free from resistance
afte the brake handle is fully released.

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Removal and Installation

Parking Brake Control

Removal and Installation 2 Detach the parking brake control.

1. Remove the console. Refer to section 501-

12 for more information.
2. Release the parking brake.
3. Disconnect the parking brake switch joint.

6. For installation, reverse the removal pro-

4. Remove the adjustment nuts. cedure.
● Remove the adjustment nuts to fasten the nuts. 7. Adjust the parking brake cable.

5. Remove the parking brake control.

1 Remove four bolts.

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Removal and Installation

Parking Brake Cable

Material 6. Remove the parking brake cable clamp and
disconnect the parking brake cable from
Item Specification the chassis.
Grease -

Removal and Installation

1. Release
 the parking brake.
2. Loosen
 the adjustment nut to the end of the
adjustment pulling rod.

7. Remove the joint clamp of the parking

brake cable.
3. Raise
 and support the vehicle. Refer to ● Remove one bolt.
section 100-02 for more information.
4. Remove
 the brake shoes. Refer to section
206-02 for more information.
5. Remove
 the rear joint of the parking brake
cables.

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Removal and Installation

8. Remove the front joint of the parking brake

cable from the balance stand.

9. Remove the parking brake cable from the

bracket.

 TTENTION: Blue bushing is installed on

A
the left side of the parking brake cable
and black on the right side.

10. For installation, reverse the removal pro-

cedure.

2009.06 Boomday