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PISTON ENGINE
OPERATING PRINCIPLES
Malaysian Institute of Aviation Technology
ENERGY TRANSFORMATION
AN ENGINE IS A DEVICE THAT CONVERT
CHEMICAL ENERGY OF THE FUEL INTO HEAT
ENERGY
TERMS
TDC: HIGHEST POINT
PISTON CAN GO
OUTWARD TDC
CRANKSHAFT
MAIN BDC
BDC: LOWEST POINT JOURNAL
PISTON CAN GO
INWARD
STROKE: DISTANCE
BETWEEN BDC TO CRANK PIN CRANKSHAFT
TDC BIG END TURNS
180°
Malaysian Institute of Aviation Technology
TERMS
ONE STROKE IS
EQUIVALENT TO THE
DISTANCE A PISTON
TRAVELS BETWEEN BDC
AND TDC
INTAKE STROKE
INTAKE STROKE
AIR UNDER ATMOSPEREIC
PRESSURE FLOWS INTO THE
CYLINDER THROUGH
CARBURETOR & MIXED WITH
CORRECT AMOUNT OF FUEL
BY WEIGHT
AMOUNT OF FUEL/AIR
MIXTURE ENTERS CYLINDER
ISA DETERMINED BY
THROTTLE POSTION
Malaysian Institute of Aviation Technology
COMPRESSION STROKE
o INTAKE VALVE
TYPICALLY CLOSES 50º
TO 70º PAST BDC AND
WITH MOMENTUM
ALLOWS MORE
FUEL/AIR MIXTURE TO
ENTER CYLINDER
COMPRESSION STROKE
o UPWARD MOVEMENT
COMPRESS FUEL/AIR
MIXTURE
POWER STROKE
BOTH VALVES CLOSE
LINEAR MOTION OF
PISTON IS CONVERTED TO
ROTARY MOTION OF
CRANKSHAFT
Malaysian Institute of Aviation Technology
POWER STROKE
EXHAUST VALVE OPEN
WELL BEFORE THE BDC TO
AID IN SCAVENGING OF
EXHAUST GAS BY UTILISING
REMAINED GAS PRESSURE
EXHAUST STROKE
EXHAUST STROKE
THE SPEED OF THE
EXHAUST GAS LEAVING THE
CYLINDER CAUSE A
PRESSURE DROP LEAVING
AN AREA OF LOW
PRESSURE, SPEEDS UP THE
INTAKE OF FUEL/AIR
MIXTURE
STROKE
Malaysian Institute of Aviation Technology
VALVE TIMING
TERM USED TO
DESCRIBES THE POINT AT
WHICH THE INTAKE AND
EXHAUST BEGIN TO OPEN
AND CLOSED DURING THE
FOUR STROKES CYCLE
PROPER TIMING IS
CRUCIAL FOR EFFICIENT
ENGINE PERFORMANCE DIAGRAM FOR VALVE TIMING
Malaysian Institute of Aviation Technology
VALVE LEAD
VALVE LAG
VALVE OVERLAP
POWER ‘ W ’
BDC
INTAKE VALVE
EXHAUST VALVE
PISTON MOVEMENT
• WHEN PISTON IS AT OR NEAR TOP CENTER IT
MOVE MORE PER DEGREE OF CRANKSHAFT
ROTATION THAN THE PISTON AT BOTTOM
CENTER
PISTON MOVEMENT
FIRING ORDER
DEFINE AS THE
SEQUENCE IN WHICH
IGNITION OCCURS IN
DIFFERENT CYLINDER
EACH ENGINE IS
DESIGN WITH A
SPECIFIC FIRING
ORDER TO MAINTAIN
BALANCE AND REDUCE
VIBRATION
Malaysian Institute of Aviation Technology
FIRING ORDER
EXAMPLE:
CONTINENTAL 0-200A=
1,3,2,4
LYCOMING O-320-E3D =
SAME ORDER BUT
CYLINDER ARE NUMBERED
DIFFERNTLY FOR THIS
REASON EXERCISE
CAUTION AND REFER TO TYPICAL FIRING ORDER OF
ENGINE MM OPPOSED ENGINES
Malaysian Institute of Aviation Technology
• EXAMPLE 1:
EXAMPLE 2:
18 CYLINDER = +11 – 7, IF
NO. 1 CYLINDER IS FIRING
THE NEXT CYLINDER TO
FIRE IS 1 + 11= 12 NEXT WILL
BE 12 – 7 = 5
5 4
7
2
3
6
FIRING ORDER
CYLINDER NUMBER