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Malaysian Institute of Aviation Technology

Malaysian Institute of Aviation Technology

PISTON ENGINE

OPERATING PRINCIPLES
Malaysian Institute of Aviation Technology

ENERGY TRANSFORMATION
 AN ENGINE IS A DEVICE THAT CONVERT
CHEMICAL ENERGY OF THE FUEL INTO HEAT
ENERGY

 ONCE CONVETED, THE HEAT CAUSES AN


INCREASE OF GAS PRESSURE IN THE CYLINDER
THAT CONVERT IT INTO MECHANICAL ENERGY
Malaysian Institute of Aviation Technology

SEQUENCE AND EVENT

Intake Compression Ignition Power Exhaust


Malaysian Institute of Aviation Technology

SEQUENCE AND EVENT


IGNITION

THE FOUR STROKES OF


OTTO CYCLE
Malaysian Institute of Aviation Technology

TERMS
 TDC: HIGHEST POINT
PISTON CAN GO
OUTWARD TDC
CRANKSHAFT
MAIN BDC
 BDC: LOWEST POINT JOURNAL

PISTON CAN GO
INWARD

 STROKE: DISTANCE
BETWEEN BDC TO CRANK PIN CRANKSHAFT
TDC BIG END TURNS
180°
Malaysian Institute of Aviation Technology

TERMS
ONE STROKE IS
EQUIVALENT TO THE
DISTANCE A PISTON
TRAVELS BETWEEN BDC
AND TDC

IN ALL PISTON ENGINE, ONE


COMPLETE STROKE
OCCURS WITH EACH 180º OF
CRANKSHAFT ROTATION
TERMS
Malaysian Institute of Aviation Technology

INTAKE STROKE

• PISTON MOVES FRON


TDC TO BDC

• INTAKE VALVE OPEN

• PRESSURE INSIDE THE


CYLINDER REDUCES
Malaysian Institute of Aviation Technology

INTAKE STROKE
AIR UNDER ATMOSPEREIC
PRESSURE FLOWS INTO THE
CYLINDER THROUGH
CARBURETOR & MIXED WITH
CORRECT AMOUNT OF FUEL
BY WEIGHT

AMOUNT OF FUEL/AIR
MIXTURE ENTERS CYLINDER
ISA DETERMINED BY
THROTTLE POSTION
Malaysian Institute of Aviation Technology

COMPRESSION STROKE
o INTAKE VALVE
TYPICALLY CLOSES 50º
TO 70º PAST BDC AND
WITH MOMENTUM
ALLOWS MORE
FUEL/AIR MIXTURE TO
ENTER CYLINDER

o INTAKE VALVE CLOSE

o PISTON MOVES FROM


BDC TO TDC
Malaysian Institute of Aviation Technology

COMPRESSION STROKE
o UPWARD MOVEMENT
COMPRESS FUEL/AIR
MIXTURE

o JUST BEFORE THE END


OF THIS STROKE,
TYPICALLY 20º TO 35º,
MIXTURE IS IGNITEDBY
SPARK PLUG TO
ENSURED THE MIXTURE
IS COMPLETELY PISTON MOVES

COMBUST AND BEGIN FROM


BDC TO TDC

THE POWER STROKE


Malaysian Institute of Aviation Technology

POWER STROKE
 BOTH VALVES CLOSE

 EXPANDING GAS PUSHES


THE PISTON FROM TDC TO
BDC AT 3000ºF AND 15
TONS FORCE

 LINEAR MOTION OF
PISTON IS CONVERTED TO
ROTARY MOTION OF
CRANKSHAFT
Malaysian Institute of Aviation Technology

POWER STROKE
 EXHAUST VALVE OPEN
WELL BEFORE THE BDC TO
AID IN SCAVENGING OF
EXHAUST GAS BY UTILISING
REMAINED GAS PRESSURE

 EARLY EXIT OF EXHAUST


HELP IN CYLINDER
COOLING AND NOT DILUTE
FRESH FUEL AIR MIXTURE
COMING IN DURING INTAKE PISTON MOVES
FROM

STROKE TDC TO BDC


Malaysian Institute of Aviation Technology

EXHAUST STROKE

 EXHAUST VALVE OPEN

 PISTON MOVES FROM


BDC TO TDC TO
SCAVENGE THE
EXHAUST GAS OUT OF
THE CYLINDER
Malaysian Institute of Aviation Technology

EXHAUST STROKE
 THE SPEED OF THE
EXHAUST GAS LEAVING THE
CYLINDER CAUSE A
PRESSURE DROP LEAVING
AN AREA OF LOW
PRESSURE, SPEEDS UP THE
INTAKE OF FUEL/AIR
MIXTURE

 INTAKE VALVE TYPICALLY


OPEN EARLY AT 8º TO 55º PISTON MOVES
FROM

BEFORE TDC ON EXHAUST BDC TO TDC

STROKE
Malaysian Institute of Aviation Technology

VALVE TIMING
 TERM USED TO
DESCRIBES THE POINT AT
WHICH THE INTAKE AND
EXHAUST BEGIN TO OPEN
AND CLOSED DURING THE
FOUR STROKES CYCLE

 PROPER TIMING IS
CRUCIAL FOR EFFICIENT
ENGINE PERFORMANCE DIAGRAM FOR VALVE TIMING
Malaysian Institute of Aviation Technology

VALVE LEAD

• THE NUMBER OF CRANKSHAFT DEGREE THAT


THE INTAKE VALVE OPEN BEFORE THE PISTON
REACH TOP DEAD CENTER ON THE EXHAUST
STROKE AND CLOSED FEW DEGREE AFTER
PISTON PAST TDC ON THE COMPRESSION
STROKE

• THIS ALLOWS GREATER QUANTITY OF FUEL/AIR


MIXTURE INTO THE CYLINDER
Malaysian Institute of Aviation Technology

VALVE LAG

• THE NUMBER OF DEGREE THE EXHAUST VALVE


OPEN PAST TDC BEFORE PISTON REACHES BDC
ON THE POWER STROKE

• CLOSED FEW DEGREE AFTER THE PISTON PAST


TDC ON THE INTAKE STROKE
Malaysian Institute of Aviation Technology

VALVE OVERLAP

• THE NUMBER OF DEGREE BOTH VALVE REMAIN


OPEN

• THIS IS THE COMBINATION OF VALVE LEAD AND


VALVE LAG
Malaysian Institute of Aviation Technology

POWER ‘ W ’

• POWER “W” TDC

BDC

INTAKE VALVE

EXHAUST VALVE

SPARK PLUG IGNITES


Malaysian Institute of Aviation Technology

PISTON MOVEMENT
• WHEN PISTON IS AT OR NEAR TOP CENTER IT
MOVE MORE PER DEGREE OF CRANKSHAFT
ROTATION THAN THE PISTON AT BOTTOM
CENTER

• PISTON VELOCITY IS HIGHEST AT 90 DEGREE


POINT AND LOWEST AT TOP AND BOTTOM
CENTER POSITION

• FOR THIS REASON VALVE LEAD AND LAG IS


GREATER NEAR BDC THAN AT TDC
Malaysian Institute of Aviation Technology

PISTON MOVEMENT

NOTE THAT PISTON


MOVES MORE PER
DEGREE OF TRAVEL
WHEN THE PISTON IS
NEAR THE TOP CENTER
THAN WHEN IT IS NEAR
BOTTOM CENTER
Malaysian Institute of Aviation Technology

FIRING ORDER

 DEFINE AS THE
SEQUENCE IN WHICH
IGNITION OCCURS IN
DIFFERENT CYLINDER

 EACH ENGINE IS
DESIGN WITH A
SPECIFIC FIRING
ORDER TO MAINTAIN
BALANCE AND REDUCE
VIBRATION
Malaysian Institute of Aviation Technology

FIRING ORDER

EXAMPLE:

CONTINENTAL 0-200A=
1,3,2,4

LYCOMING O-320-E3D =
SAME ORDER BUT
CYLINDER ARE NUMBERED
DIFFERNTLY FOR THIS
REASON EXERCISE
CAUTION AND REFER TO TYPICAL FIRING ORDER OF
ENGINE MM OPPOSED ENGINES
Malaysian Institute of Aviation Technology

FIRING ORDER ON RADIAL ENGINE


• THE ODD CYLINDER FIRE
FIRST FOLLOWED BY THE
EVEN NO. CYLINDER

• EXAMPLE 1:

• 14 CYLINDER = +9 -5, MEANS


IF NO. 1 IS FIRING THE NEXT
CYLINDER TO FIRE IS 1 + 9 =
NO. 10 CYLINDER, THE NEXT
CLINDER TO FIRE IS 10 – 5 = 5
AND SO ON RADIAL ENGINE 14
cylinders
Malaysian Institute of Aviation Technology

FIRING ORDER ON RADIAL ENGINE

EXAMPLE 2:

18 CYLINDER = +11 – 7, IF
NO. 1 CYLINDER IS FIRING
THE NEXT CYLINDER TO
FIRE IS 1 + 11= 12 NEXT WILL
BE 12 – 7 = 5

Radial Engine 18 Cylinders


Malaysian Institute of Aviation Technology

FIRING ORDER ON RADIAL ENGINE


1

5 4

7
2

3
6

FIRING ORDER

CYLINDER NUMBER

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