Owner’s handbook.

Warranty & Service

From the world’s leading commercial

vehicle diesel engine manufacturer.
 Change of
ownership
or address.
To enable you to receive the full benefits of our award winning
Isuzu Customer Care Service, should you move premises at
any time please contact our Customer Service team on
01707 282930 and we will amend our records accordingly.
If you have purchased an Isuzu Vehicle second-hand please
also contact us on the above number to ensure that you too
can benefit from our unique Customer Care Service.

01707 282930

2
Truck Details. Delivery Certificate.

Dealer: Name:

Address:

Type:

Chassis Nº: Telephone Nº:

Engine: Fax Nº:

Trans: Delivery Date:

Axle: Reg. Nº:

Delivery Date: Type:

Registration Nº: Chassis Nº:

Body Type: Key Nº:

Colour: Radio Code:

Dealer Code:

This sheet must not be

detached from the booklet.

3
 I N T R O D U C T I O N / 5

W A R R A N T Y D E T A I L S / 6

T E R M S & C O N D I T I O N S /7

CONDITIONS OF WARRANTY /8

S P E C I F I C A L LY E X C L U D E D I T E M S /9

PROCEDURE IN THE EVENT OF

A W A R R A N T Y C L A I M /10

O V E R S E A S W A R R A N T Y /11

P A R T S W A R R A N T Y / 1 1

WARRANTY DISAGREEMENT /12

W A R R A N T Y S E R V I C I N G /13

S E R V I C E H I S T O R Y / 1 4

D P D R E G E N E R AT I O N
I N S T R U C T I O N S / 2 1

V E H I C L E D E T A I L S / 3 1

4
I N T R O D U C T I O N
Introduction.
Thank you for purchasing your Isuzu truck.
Properly used and maintained it should give you good
fuel economy and great reliability.
Regular maintenance, in accordance with the
manufacturer’s recommendations, is essential to ensure
the safe, economical and environmentally acceptable
operation of your vehicle.
You have a legal responsibility to ensure that the vehicle
is kept in a roadworthy condition at all times. In particular,
holders of “Operator’s Licences” must honour the
declaration, which they give to the Traffic Commissioner,
that their vehicle will be operated in a sound mechanical
condition.
Everyday routine checks as listed in the owners handbook,
e.g. oil & coolant levels, are important but you must
also arrange regular services in accordance with Isuzu
Truck UK’s service recommendations. The schedule and
recommended intervals of time and mileages have been
devised to ensure that preventative maintenance reduces
costs of repair or replacement, whilst the benefits and
economy can be significant.
We recommend that an Isuzu truck service dealer is
appointed to be responsible for the maintenance of your
vehicle. Our dealers have fully trained staff who will service
and repair your vehicle using only genuine Isuzu parts.
5
 WA R R A N T Y D E TA I L S
Warranty details.
All Isuzu Truck UK dealers operate to high standards to
ensure customer satisfaction.
Should a mechanical failure or breakdown occur on your
vehicle during the warranty period, which is due to faulty
materials or manufacture, we will deal with it with the minimum
of inconvenience to yourself within our dealer network.
Prior to delivery, your vehicle will have been given an inspection
to ensure it reaches you in fully operational condition. Finally,
may we ask you to read our Warranty carefully to make sure
that you are familiar with its terms.
SERVICE INTERVALS
4JJ1 & RZ4E engine:
12,500 miles (20,000km) or annually
4HK1 Engine:
30,000km or annually.
6
ROADSIDE ASSISTANCE
Our Isuzu Truck Assistance provides repair & recovery in
Mainland UK, the Channel Islands and the Isle of Man 24 hours
a day, every day of the year, for the duration of the warranty
period of your vehicle.
Wherever possible, repairs will be completed by Isuzu Assist
at the roadside. This will allow you to continue with minimum
delay. Where this is not possible your vehicle will be recovered
to the nearest Isuzu Truck UK Service dealer.
You are even covered for those mishaps that don’t often
happen but cause considerable inconvenience when they do,
for example, running out of fuel. Isuzu Truck Assistance will
help & attend the vehicle free of charge, however you will be
expected to pay for any fuel supplied.
0800 008 7210
T E R M S & C O N D I T I O N S

Terms & conditions.

Isuzu Truck (UK) Limited warrants that all vehicles sold This warranty applies only to components that form
in Mainland UK, the Channel Islands and the Isle of Man, part of the original vehicle chassis, cab and driveline
the chassis, cab and driveline shall be free from defects in specifications as manufactured and supplied by Isuzu
materials and workmanship for the duration of the warranty, Motors Limited, Japan.
valid from the date of registration. The duration of warranty
Any part or component replaced under warranty is also
(chassis cab) is 36 months from the date of registration.
warranted to be free from any defects in material and/or
If you would like confirmation please ask your local Isuzu
workmanship until the original vehicle warranty period or
dealer or contact us and we will be happy to help.
mileage limitation has expired.
If a defect occurs during the period of warranty
The benefits of other manufacturers/suppliers warranties
covered, the failed parts will be repaired or replaced by
who supply components, bodywork or ancillary equipment
any Isuzu truck dealer free of charge (subject to our
to the completed/sold Isuzu vehicle, are the responsibility
warranty conditions and exclusions). Any parts displaced
of that particular manufacturer or supplier. Please read
during warranty will become the property of Isuzu Truck
carefully the ‘Specifically Excluded Items’ section.
(UK) Limited.

7
 C O N D I T I O N S O F WA R R A N T Y
Conditions of warranty.
No liability is accepted for any economical loss of any
nature (direct or indirect) or any consequential losses
howsoever arising.
Nothing in this warranty shall exclude or limit Isuzu’s liability
for death or personal injury caused by Isuzu’s negligence or
fraudulent misrepresentations.
The warranty transfers automatically on the sale of the vehicle
to any new owner provided the vehicle remains within the
UK (excluding Northern Ireland) – see point 10 overleaf. The
warranty is in addition to and does not affect any customer’s
rights as a consumer.
8
1. The vehicle must be regularly maintained in accordance with the
manufacturer’s recommendations, using genuine Isuzu parts or parts of
matching quality.
2. The defect must not be caused by the use of non-genuine Isuzu parts or
parts not of matching quality fitted to the vehicle.
3. The defect must not be caused by overloading.
4. The defect is not due to normal wear-and-tear or deterioration and
corrosion which can occur during normal usage.
5. The defect is not a result of an accident.
6. The defect is not due to abuse, neglect, vandalism or modification that is
not approved by Isuzu Truck (UK) Limited.
7. The defect is not due to participating in racing, competitions trials or in
circumstances exposing the vehicle to undue risk or operating conditions.
8. The defect is not due to acts of God, riots, civil commotion, earthquakes or
abnormal weather conditions.
9. Fuel used has to be of suitable quality to match EN590.
10. The vehicle must be purchased, serviced and maintained by companies
or individuals based within the UK (excluding Northern Ireland). Whilst a
vehicle may travel abroad in its normal work/operation its base or operating
centre must be located in the UK (excluding Northern Ireland) in order to
qualify for Isuzu Truck (UK) Limited’s warranty cover.
S P E C I F I C A L LY E X C L U D E D I T E M S
Specifically excluded items.
1. Any part which is not a genuine Isuzu part - including bodywork, power
take-offs or ancillary equipment.
2. The replacement of normal service items such as oils, filters, wiper-blades
and top-up fluids.
3. Wear items such as, but not limited to, brake linings, brake pads, brake
drums, brake discs plus clutch components including plate/disc, cover
and release bearing.
4. Routine adjustment or replacement made necessary by fair wear-and-tear
and/or normal usage.
5. The breakage or scratching of any glass after delivery to the customer.
6. Tyres – these are covered but by the individual tyre company’s own
warranty terms and conditions.
7. Replacement vehicles.
8. Hotels or any consequential travel or subsistence costs.
9. Use of unauthorized fuels or incorrect specification oils and/or fluids.
10. Failure through contamination of fuels, fluids and/or foreign matter ingress.
11. Wheel alignment, balancing or geometry.
12. Adjustments of headlamps, any cables and/or brakes etc.
13. Auxiliary/ancillary equipment supplied but not manufactured by
Isuzu Motors Japan Limited or Isuzu Truck (UK) Limited, where that
manufacturer’s own warranty will apply, E.g. Power take-off units, tipping
equipment, hydraulics, tail-lifts or accessories.
14. Bodywork – where bodywork is supplied by a bodybuilder, the customer
will be subject to that bodybuilder’s own warranty terms and conditions.
Any claims against that bodybuilder will not be submitted or administered
by Isuzu Truck (UK) Limited. In the case of the warranty cover on pre-
bodied vehicles supplied by Isuzu Truck (UK) Limited, any warranty repairs
should be carried out by the contracted bodybuilder, as per their own terms
and conditions.
15. Paint – surface corrosion on cab panels caused from defective materials
or workmanship is covered for 2 years unlimited mileage as supplied from
Isuzu Motors Japan. Any corrosion due to impact damage, chips, surface
abrasion etc is not covered. No warranty is provided for the paint applied to
the chassis or chassis components.
9
 P R O C E D U R E I N T H E E V E N T O F A WA R R A N T Y
Procedure in the event
of a warranty claim.
Please adopt the following procedure in the event that you should wish to make
a claim under the Vehicle Manufacturer’s Warranty.
1. Report the failure to your local Isuzu Truck UK dealer as soon as possible
after a defect has occurred. (Failure to report on a timely basis may result in
rejection of the claim.)
2. Should a roadside failure occur within Mainland UK, the Channel Islands
and the Isle of Man, telephone 0800 008 7210 where Isuzu Commercial
Assistance will arrange for Assistance or recovery to attend the vehicle.
3. Give your name and details of your vehicle (e.g. type, registration number),
fault / breakdown, your location, telephone number.
4. You will be asked a series of questions over the telephone. Please answer
precisely and clearly.
5. If your vehicle is drivable you will be advised of your nearest Isuzu Truck UK
dealer. If your vehicle is immobile Isuzu Commercial Assistance will manage
your breakdown and attend at roadside.
10
C L A I M
6. On arrival at the Isuzu truck dealer please:-
a) Confirm in detail the work to be completed and discuss any other needs.
b)
 Sign any paperwork requested by them by way of authorisation to
commence the work.
7. They will keep you advised of the progress of the work and whether
any additional work is required which is not covered by the warranty.
Authorisation will be requested to carry out this additional work.
8. Once the repair has been completed you will be advised the vehicle is
available for collection.
9. On collection of the vehicle you will be asked to sign a satisfaction note to
the effect that the repair has been carried out correctly.
10. All Non Warrantable or Rejected Warranty repairs will be expected to be
paid for at time of collection.
0800 008 7210
O V E R S E A S & PA R T S WA R R A N T Y
Overseas
warranty.
If your vehicle fails due to a warrantable defect whilst outside of Mainland UK,
the Channel Islands and the Isle of Man, you will be required to authorize all
work to be carried out to the vehicle. When repairs are completed, please
ensure that all invoices are collected from the repairer. If circumstances require
you to pay for the cost of repairs, where possible retain any displaced parts
for viewing when you return to your base to aid the submission of the claim to
Isuzu Truck (UK) Ltd.
Upon return to Mainland UK, the Channel Islands or the Isle of Man, discuss
the failure with your local Isuzu Truck UK dealer and they will arrange for a claim
form to be forwarded to you so that you may claim for reimbursement against a
valid warranty claim from Isuzu Truck (UK) Ltd.
Parts
warranty.
Should any Isuzu genuine parts, purchased and fitted by an Isuzu Truck UK
dealer require repair or replacement as a result of material or workmanship
defects, the parts will be replaced or repaired free of charge by any Isuzu truck
dealer. Where the work has been/is being carried out by a non authorised Isuzu
truck repairer, Isuzu will not be responsible for the labour costs arising. The
duration of this parts warranty is 24 months from the date of purchase with no
mileage limitation.
The standard Terms and Conditions apply to Parts Warranty and claims will
be rejected for non compliance. Proof of purchase or supply will be required
to substantiate your claim, as will record of the mileage at which the part was
originally fitted.
11
 WA R R A N T Y D I S A G R E E M E N T

Warranty disagreement.
Customer satisfaction procedure.
We at Isuzu Truck (UK) Ltd are committed to the highest standards of Customer Customer Care Manager
Care. Your satisfaction and continued support are of paramount importance to Isuzu Truck (UK) Ltd
our business. There may be however, occasionally, situations where you
Isuzu House
are not fully satisfied with the standard of repairs, the levels of service or
Warranty decisions. 164 Great North Road
Hatfield
Despite all best intentions of those concerned, misunderstandings can occur
and we want the opportunity to resolve any problems you might have as quickly Hertfordshire
and efficiently as possible. AL9 5JN
We sincerely hope you will never have cause to complain but we would advise
that should your concern not have been resolved to your satisfaction then the Email: care@isuzutruck.co.uk
following steps should be adopted:- Telephone: 01707 28 29 30
1. Service repair or Warranty work that is not to the standard you would
require should initially be discussed with the repairing Isuzu Truck UK dealer.
2. If they are unable to resolve your concern then contact the Customer Care
Team of Isuzu Truck (UK) Ltd. Please address the matter in writing, stating
dates, times, contact names and the concern to:

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WA R R A N T Y S E R V I C I N G

Warranty servicing.
Regular and effective servicing of your vehicle is the best guarantee of reliability. We recommend that you arrange your services with your local Isuzu truck
The Isuzu servicing program has the following objectives: dealer. They will advise the servicing needs in line with your own specific
1. Keeping the vehicle on the road, safe and fully operational operation. They have the equipment, tools, Isuzu trained staff who with
reducing downtime. their experience and technical back up will ensure your vehicle is thoroughly
maintained in accordance with Isuzu recommendations, keeping up with the
2. Maintaining exhaust emission controls reducing the effects on the latest technology.
environment and to give you optimum fuel economy.
The manufacturer cannot be held responsible for damage caused by driver
3. Maintaining higher residual trade-in values. errors or failure to adhere to the Isuzu recommendations made in the driver’s
4. Freedom from breakdowns. handbook, particularly regarding the usage of oils that do not conform to the
5. Assuring your satisfaction that your Isuzu vehicle is maintained to the specifications advised therein.
highest standards.
The inspection and services are given as a guide for vehicles operating under
normal conditions. Severe or arduous conditions will result in shorter service
and inspection periods. In some conditions it may be necessary to consider
services and inspections to be carried out on a time basis rather than the
conventional mileage interval.

13
 S E R V I C E H I S T O RY
Service history.
We recommend that your Isuzu vehicle is serviced by your
local Isuzu Truck UK dealer. However, if you decide to get
your vehicle serviced elsewhere, in order to validate the
warranty you must ensure you follow the guidance provided
in this booklet.
Following a service of your Isuzu vehicle, confirmation of the
work carried out must be entered in the service panels of
this booklet.
14
ALWAYS ENSURE THE CONFIRMATION HAS BEEN
ENTERED AND THE PERSON UNDERTAKING THE
SERVICE HAS STAMPED/ENDORSED THE PANEL
AND DETAILS.
You will need the vehicle history to be presented should
a Warranty claim arise as evidence that your vehicle has
been serviced in accordance with the manufacturer’s
recommendations. This includes both a Validation Form
(overleaf) and one of the full service sheets at the end of
this booklet.
Failure to comply could result in delay or possible rejection
of Warranty claims.
Validation Form. Validation Form.

Date: Mileage: Date: Mileage:

Company Name: Company Name:

Company Address: Company Address:

Postcode: Postcode:

Service Schedule (tick box): Service Schedule (tick box):

A C I A C I

Next service due: Next service due:

Signature: Signature:

To be completed by the person undertaking To be completed by the person undertaking

the service. We certify that the correct the service. We certify that the correct
manufacturers service has been completed. manufacturers service has been completed.

15
 Validation Form. Validation Form.

Date: Mileage: Date: Mileage:

Company Name: Company Name:

Company Address: Company Address:

Postcode: Postcode:

Service Schedule (tick box): Service Schedule (tick box):

A C I A C I

Next service due: Next service due:

Signature: Signature:

To be completed by the person undertaking To be completed by the person undertaking

the service. We certify that the correct the service. We certify that the correct
manufacturers service has been completed. manufacturers service has been completed.

16
Validation Form. Validation Form.

Date: Mileage: Date: Mileage:

Company Name: Company Name:

Company Address: Company Address:

Postcode: Postcode:

Service Schedule (tick box): Service Schedule (tick box):

A C I A C I

Next service due: Next service due:

Signature: Signature:

To be completed by the person undertaking To be completed by the person undertaking

the service. We certify that the correct the service. We certify that the correct
manufacturers service has been completed. manufacturers service has been completed.

17
 Validation Form. Validation Form.

Date: Mileage: Date: Mileage:

Company Name: Company Name:

Company Address: Company Address:

Postcode: Postcode:

Service Schedule (tick box): Service Schedule (tick box):

A C I A C I

Next service due: Next service due:

Signature: Signature:

To be completed by the person undertaking To be completed by the person undertaking

the service. We certify that the correct the service. We certify that the correct
manufacturers service has been completed. manufacturers service has been completed.

18
Validation Form. Validation Form.

Date: Mileage: Date: Mileage:

Company Name: Company Name:

Company Address: Company Address:

Postcode: Postcode:

Service Schedule (tick box): Service Schedule (tick box):

A C I A C I

Next service due: Next service due:

Signature: Signature:

To be completed by the person undertaking To be completed by the person undertaking

the service. We certify that the correct the service. We certify that the correct
manufacturers service has been completed. manufacturers service has been completed.

19
 Record of manufacturers recall actions.

Mileage Recall No. Description Repairer

20
D P D R E G E N E R AT I O N I N S T R U C T I O N S

DPD Regeneration
Instructions.
PLEASE READ THESE INSTRUCTIONS BEFORE DRIVING OFF.

THE DPD REGENERATE

OPERATION
• The DPD purifies particulate matter
(PM) in exhaust gases.
• The DPD collects PM in the DPD
filter and when PM is collected in
the filter to the predetermined level,
the DPD automatically burns PM
(regenerates the filter).
• The operating condition of the DPD
appears on the multi-information
display, as shown on the left.

21
 D P D M A N U A L R E G E N E R AT I O N P R O C E D U R E

DPD Manual
Regeneration Procedure
DPD MANUAL REGENERATE PROCEDURE
• When the ‘PUSH DPD SWITCH’ (amber) message is
3. Run the engine at idle.
• Return the idling control knob fully counterclockwise to decrease the engine
flashing, the DPD needs to be manually regenerated. speed when the engine speed has been increased using the knob.
• Perform manual regeneration of the DPD while parking the • Turn off the PTO switch.
vehicle after the day’s operation, for example...

4. Press the DPD switch.

1. Stop the vehicle • The engine speed is automatically increased to start regeneration.
The ‘PUSH DPD SWITCH’ message (amber) will stop flashing and change
at a safe place free of flammable materials such as dead
to a steady ‘MANUAL REGEN’ message (amber).
grass or wastepaper.
• When the ‘MANUAL REGEN’ message (amber) goes out, regeneration is
completed. Normal driving is then possible.

2. Place gearshift lever into The shape and location of the switch may differ

the ‘N’ position depending on the specification (steering wheel

location) of your vehicle.
and firmly engage the parking brake. For details on the method of use, refer to the
owner’s and driver’s manual.

22
23
 Reg No: Job No: Customer: Dealer Stamp
Mileage: Kms Date in Service:
Make/Model: F Series Euro VI
Full Chassis No: JAAN _ _ _ _ _ _ _ _ _ _ _ _ _ Service Sheet
Circle requirement below MOT Exp: Tacho exp: Tel No:
30/60/90/120/150/180

Kilometers (after 180,000 restart at 30,000)

30,000
60,000
90,000
120,000
150,000
180,000
Tick as necessary ITEM Action / Record
Lubricate
th
Grease all grease points including King Pins, Propshafts, & 5 wheel (if fitted)
Renew
Engine oil & filter – Reset Dil Trip
Fuel filter element & clean canister
Gearbox oil
Easyshift oil
Rear Axle oil
AdBlue Filter
Air Dryer Canister
After any Maintenance Operation, reset M.I.D. counters, as applicable
Check / top up
Screen washer
Battery electrolyte, check terminal conditions, clean & treat
Coolant level - check antifreeze specific gravity & record
Clutch & Brake Fluid - Check moisture content & record
PAS fluid level
Check
Air filter
PAS fluid strainer cleanliness
Check / adjust
Check / adjust Fan belts / auxiliary drive belts
DPD pressure differential sensor 0 point
Transmission brake free travel / operation / wear / adjustment - Record Lining Thickness
Tyre pressures
DPD Ash Check and record measurement
Check for leaks
All Cooling, Brake, Vacuum, PAS pipes & wiring
Air Intake Ducts & Hoses
Fuel cap and lines
Gearbox, Axle, Breathers
Check
Engine operating condition
Exhaust brake operation / security
Brake & Clutch system free play & pedal travel
Propshaft & bearings for wear and tightness
Wheel nut/sleeve tightness - Loosen and Retorque wheel nuts & sleeves
ADDITIONAL: When required - (at extra cost)
Replace radiator coolant
Replace Clutch & Brake fluid
Replace air filter
Replace DPD Filter
OUSTANDING RECALLS / REWORKS (list as necessary)

SIGNED (Technician) PRINT NAME (Technician) DATE

Service Carried out By:

Ref No: 18-004 Edit 5.12.17 One copy to be passed to Customer, One copy to be retained in vehicle history file
THIS SERVICE SHEET IS TO BE USED IN CONJUCTION WITH ISUZU TRUCK D.o.T SAFETY INSPECTION FORM
 Reg No: Job No: Customer: Dealer Stamp
Mileage: Miles Date in Service:
Make/Model: N35 Euro 5b+ Euro VI
Full Chassis No: JAAN _ _ _ _ _ _ _ _ _ _ _ _ _ Service Sheet
Circle requirement below MOT Exp: Tacho exp: Tel No:
12.5 / 25 / 37.5 / 50 / 62.5 / 75

Miles ( after 75,000 restart at 12,500)

12,500
25,000
37,500
50,000
62,500
75,000
Tick as necessary ITEM Action / Record
Lubricate
th
Grease all grease points including King Pins, Propshafts, & 5 wheel (if fitted)
Renew
Engine oil & filter – Reset Dil Trip
Fuel filter element & clean canister
Gearbox oil
Easyshift oil
Rear Axle oil
AdBlue Filter (125,000 miles)
After any Maintenance Operation, reset M.I.D. counters, as applicable
Check / top up
Screen washer
Battery electrolyte, check terminal conditions, clean & treat
Coolant level - check antifreeze specific gravity & record
Clutch & Brake Fluid - Check moisture content & record
PAS fluid level
Check
Air filter
PAS fluid strainer cleanliness
Check / adjust
Check / adjust Fan belts / auxiliary drive belts
DPD pressure differential sensor 0 point
Transmission brake free travel / operation / wear / adjustment - Record Lining Thickness
Tyre pressures
DPD Ash Check and record measurement
Check for leaks
All Cooling, Brake, Vacuum, PAS pipes & wiring
Air Intake Ducts & Hoses
Fuel cap and lines
Gearbox, Axle, Breathers
Check
Engine operating condition
Exhaust brake operation / security
Brake & Clutch system free play & pedal travel
Propshaft & bearings for wear and tightness
Wheel nut/sleeve tightness - Loosen and Retorque wheel nuts & sleeves
ADDITIONAL: When required - (at extra cost)
Replace radiator coolant
Replace Clutch & Brake fluid
Replace air filter
Replace DPD Filter
Tyre & Brake Condition Report ANY OUTSTANDING RECALLS / REWORKS (list as necessary)
Tread Brake Wear Park Brake Lining Thickness
D th C diti
N/S O/S N/S O/S
Axle 1
Axle 2 - Inner
Axle 2 - Outer
SIGNED (Technician) PRINT NAME (Technician) DATE
Service Carried out By:

Ref No: 18-001 Edit 01.01.18 One copy to be passed to Customer, One copy to be retained in vehicle history file
 Reg No: Job No: Customer: Dealer Stamp
Mileage: Kms Date in Service:
Make/Model: N55, N65, N75.150
Full Chassis No: JAAN _ _ _ _ _ _ _ _ _ _ _ _ _ Euro VI Service Sheet
Circle requirement below MOT Exp: Tacho exp: Tel No:
30/60/90/120/150/180

Kilometers (after 120,000 restart at 20,000)

20,000
40,000
60,000
80,000
100,000
120,000
Tick as necessary ITEM Action / Record
Lubricate
Grease all grease points including King Pins, Propshafts, & 5th wheel (if fitted)
Renew
Engine oil & filter – Reset Dil Trip
Fuel filter element & clean canister
Gearbox oil
Easyshift oil
Rear Axle oil
AdBlue Filter (At 200,000km)
After any Maintenance Operation, reset M.I.D. counters, as applicable
Check / top up
Screen washer
Battery electrolyte, check terminal conditions, clean & treat
Coolant level - check antifreeze specific gravity & record
Clutch & Brake Fluid - Check moisture content & record
PAS fluid level
Check
Air filter
PAS fluid strainer cleanliness
Check / adjust
Check / adjust Fan belts / auxiliary drive belts
DPD pressure differential sensor 0 point
Transmission brake free travel / operation / wear / adjustment - Record Lining Thickness
Tyre pressures
DPD Ash Check and record measurement
Check for leaks
All Cooling, Brake, Vacuum, PAS pipes & wiring
Air Intake Ducts & Hoses
Fuel cap and lines
Gearbox, Axle, Breathers
Check
Engine operating condition
Exhaust brake operation / security
Brake & Clutch system free play & pedal travel
Propshaft & bearings for wear and tightness
Wheel nut/sleeve tightness - Loosen and Retorque wheel nuts & sleeves
ADDITIONAL: When required - (at extra cost)
Replace radiator coolant
Replace Clutch & Brake fluid
Replace air filter
Replace DPD Filter
OUSTANDING RECALLS / REWORKS (list as necessary)

SIGNED (Technician) PRINT NAME (Technician) DATE

Service Carried out By:

Ref No: 18-002 Edit 5.12.17 One copy to be passed to Customer, One copy to be retained in vehicle history file
THIS SERVICE SHEET IS TO BE USED IN CONJUCTION WITH ISUZU TRUCK D.o.T SAFETY INSPECTION FORM
 Reg No: Job No: Customer: Dealer Stamp
Mileage: Kms Date in Service:
Make/Model:
N75.190 Euro VI Service Sheet
Full Chassis No: JAAN _ _ _ _ _ _ _ _ _ _ _ _ _
Circle requirement below MOT Exp: Tacho exp: Tel No:
30/60/90/120/150/180

Kilometers (after 180,000 restart at 30,000)

30,000
60,000
90,000
120,000
150,000
180,000
Tick as necessary ITEM Action / Record
Lubricate
Grease all grease points including King Pins, Propshafts, & 5th wheel (if fitted)
Renew
Engine oil & filter – Reset Dil Trip
Fuel filter element & clean canister
Gearbox oil
Easyshift oil
Rear Axle oil
AdBlue Filter
After any Maintenance Operation, reset M.I.D. counters, as applicable
Check / top up
Screen washer
Battery electrolyte, check terminal conditions, clean & treat
Coolant level - check antifreeze specific gravity & record
Clutch & Brake Fluid - Check moisture content & record
PAS fluid level
Check
Air filter
PAS fluid strainer cleanliness
Check / adjust
Check / adjust Fan belts / auxiliary drive belts
DPD pressure differential sensor 0 point
Transmission brake free travel / operation / wear / adjustment - Record Lining Thickness
Tyre pressures
DPD Ash Check and record measurement
Check for leaks
All Cooling, Brake, Vacuum, PAS pipes & wiring
Air Intake Ducts & Hoses
Fuel cap and lines
Gearbox, Axle, Breathers
Check
Engine operating condition
Exhaust brake operation / security
Brake & Clutch system free play & pedal travel
Propshaft & bearings for wear and tightness
Wheel nut/sleeve tightness - Loosen and Retorque wheel nuts & sleeves
ADDITIONAL: When required - (at extra cost)
Replace radiator coolant
Replace Clutch & Brake fluid
Replace air filter
Replace DPD Filter
OUSTANDING RECALLS / REWORKS (list as necessary)

SIGNED (Technician) PRINT NAME (Technician) DATE

Service Carried out By:

Ref No: 18-003 Edit 5.12.17 One copy to be passed to Customer, One copy to be retained in vehicle history file
THIS SERVICE SHEET IS TO BE USED IN CONJUCTION WITH ISUZU TRUCK D.o.T SAFETY INSPECTION FORM
 Notes.

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Vehicle Details.
To be completed by your Isuzu Truck UK Dealer.

Model: Year:

Vin Nº:

This vehicle is supplied with: Years /KM Warranty

Engine Nº:

Delivery Date:

Registration Nº:

Supplied by Dealer:

Pre deliver inspection carried out by:

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PLEASE KEEP THIS BOOK WITH YOUR VEHICLE AT ALL TIMES

Isuzu Truck (UK) Limited, Isuzu House, 164 Great North Road, Hatfield, Hertfordshire AL9 5JN
Tel: 01707 282930 · FAX: 01707 282931

www.isuzutruck.co.uk