Traditional Crane Parts Manual: This Manual Has Been Prepared For and Is Considered Part of

TRADITIONAL CRANE
PARTS MANUAL
This manual has been prepared for and is considered part of
4000W
Model
40382
Serial Number
GROUP A = Rotating Structure (Includes rotating bed, operator’s cab, cases, fuel tanks,
transfer pump, counterweights, guards, platforms, catwalks, machinery enclosure,
horn)
GROUP B = Upperworks Machinery (Includes front, rear, and auxiliary drums, boom hoist,
swing and drive shafts, hand levers, foot pedals, control linkage, rotation indicators,
upperworks hydraulic components, hydraulic piping, hydraulic oil reservoir,
lubrication pump and piping, blowers)
GROUP C = Air Components & Electrical (Includes control console, air piping, electric wiring,
auxiliary light plant and lighting, TV monitoring, compressor and air tank)
GROUP D = Power Components - Upperworks (Includes engine or motor, radiator, auxiliary

power plant, take off converters and piping, controls, VICON power lowering,
torque limiter, hydraulic pumps and piping, fuel piping, battery box)
GROUP E = Lower Structure & Control (Includes carbody, crawlers, travel shafts and control,
steering travel locks, hydraulic travel, travel power outriggers, carrier, pedestal,
lowerworks hydraulic piping, RINGER components, barge mounting and
machinery, spud drums)
GROUP F = Attachments (Includes booms, jibs, masts, tower, wire rope guides, equalizer,
gantry, fairlead, timber guards, boom angle indicator, block-up limit, tag line, hook
block, weight ball, upper and lower boom point, wind speed indicator, crowd and
retract dipper sticks, dippers, )
O-NUMBER SECTION = (Includes lacing drawings and purchased component parts drawings
referenced in sections A through F)
This manual is arranged in sections as listed above. Sections A through F are arranged by
group numerical order with an index after each section tab. An alphabetical index for groups
A Through F combined is located after the O-number Section. The O-number section is
arranged in numerical order by O-number. Following this cover page are the Basic
Specifications, Warranty Information, Tool List (if applicable) Outline Dimensions, Weights,
and Dealer Listing.
MANITOWOC CRANES, INC.

2401 South 30th Street • PO Box 70
Manitowoc, WI 54221-0070
Phone: 920-684-6621 • Fax: 920-683-6278
01/31/05
MANITOWOC CRANES, INC.
MANITOWOC, WISCONSIN
NEW PARTS
WARRANTY
Manitowoc Cranes, Inc. (“Manitowoc”) warrants parts manufactured by Manitowoc, to be
free from defects in materials and workmanship under normal use and service for the
applicable warranty period. The applicable general warranty period for each new part is
six (6) months from date of installation or 1,200 hours of operation, whichever occurs
first. The applicable extended warranty period for weldments identified by Manitowoc on
its drawings as “boom and jib sections, strut, mast, backhitch, gantry, rotating bed, car-
body and crawler side frames” is three (3) years from date of shipment by Manitowoc;
provided, however, that the machine is used solely for liftcrane applications. No claims
under this warranty shall be valid unless Customer notifies Manitowoc or its authorized
dealer in writing of the defect within sixty (60) days following its discovery, but in no
event later than the expiration of the applicable warranty period and Customer processes
its claim using proper warranty claim procedures.
Manitowoc’s sole obligation to Customer under this warranty is to repair or replace with
re-manufactured or new part or parts, at Manitowoc’s option, F.O.B. original point of ship-
ment, any part or parts which Manitowoc, in its sole discretion, determines to be defective
in materials or workmanship. Manitowoc may require the return of parts, freight charges
prepaid, to Manitowoc’s designated facility for inspection and analysis. Reasonable
freight charges and reasonable labor expenses incurred for approved warranty repairs dur-
ing the applicable general warranty period for each new machine will be reimbursed by
Manitowoc.
This warranty shall not apply to ordinary wear and tear; vandalism; abuse; misuse;
neglect; accident; overloading; altered, modified or changed equipment; equipment or
parts which have not been properly installed, operated or maintained or which have been
improperly adjusted; or damages caused by failure to follow the maintenance procedures
outlined in the applicable owner’s manual or in technical bulletins issued by Manitowoc’s
technical publications department.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER
WARRANTIES WHETHER WRITTEN, ORAL OR IMPLIED, INCLUDING ANY
WARRANTY OF MERCHANTABILITY OR FITNESS FOR PURPOSE. The liability of
Manitowoc arising out of the sale, use or operation of Manitowoc machines or parts,
whether in warranty, contract or tort, including claims for special, indirect or consequen-
tial damages shall not in any event exceed the cost of furnishing a replacement for a defec-
tive part or equipment as hereinabove provided. Upon the expiration of the warranty
period, as hereinabove provided, any such liability shall terminate. The foregoing war-
ranty shall constitute the sole and exclusive liability of Manitowoc.
Rev. 08-18-97 Form No. 1-8506
MANITOWOC DISTRIBUTORS
To locate the Manitowoc Approved Distributor nearest you:

1. Go to www.manitowoccranes.com.
2. Click on Manitowoc logo.
3. Click on Dealers.
4. Follow on-screen instructions to locate distributor.
When calling a distributor with parts or service questions, you need to know the
model and serial number of your crane. This information is located on the Crane
Identification Decal on the crane cab.
© 2003 Manitowoc Cranes, Inc.

Rev. 09-10-2003 DistList
ORDERING BOOM AND JIB LACINGS
All Models
Table of Contents
Purpose ............................................................................ 1 B. Ordering Lacings without Lacing Drawings............ 3
Boom or Jib Identification.................................................. 1 Assistance ........................................................................ 3
A. Ordering Lacings from Lacing Drawings................ 2 Welding Instructions.......................................................... 3
PURPOSE • Past Production (View A):
This folio is divided into two sections: Boom or jib number, component part number, and man-
ufacturing code stamped into two connectors (diago-
A. Ordering boom or jib lacings from LACING DRAWINGS nally opposite) on both ends of each insert and on end
contained in Section F of the parts manual furnished of top and butt.
with the crane.
• Current Production (View B):
B. Ordering boom or jib lacings when LACING
DRAWINGS ARE NOT AVAILABLE. Boom or jib number, component part number, and man-
ufacturing code stamped into a plate mounted on all
four chords of each section.
BOOM OR JIB IDENTIFICATION
All parts orders for lacings must contain the boom or jib
identification number and the component part number:
A524
Boom or Jib
Number Component Component
View B
Part Number CURRENT PRODUCTION Part Number
Boom or Manufacturing
#YY ZZZZZZ-Z XXXXXX
Jib Number #YY Z-ZZ-ZZ
Code
X-X-XX
A524
View A
PAST PRODUCTION Manufacturing
Code Chord
FIGURE 1
© 2002 Manitowoc Cranes, Inc.

Rev. 04-08-2002 Folio 823-1
A. Ordering Lacings from Lacing Drawings .
The parts order must contain the following information to EXAMPLE: Assume you have a number 22 boom and the
ensure that Manitowoc provides you with the correct lacings: lacings with circled letters in Figure2 are damaged. Your
parts order should be similar to the following example:
1. Crane serial number (can be found on builders plate in
operator's cab.) Crane Serial Number: 00000 (from builders plate).
2. Boom or jib identification number. Boom Identification Number: #22 Boom
3. Quantity of lacings. Required:
4. Component part number and lacing identification 1 each 48153-9 (N) for 30 ft Butt
number (from lacing drawing in Section F of Pa rts 1 each 33426-3 (B) for 20 ft Insert
Manual).
1 each 33426-3 (D) for 20 ft Insert
5. Component name
1 each 50453-2 (C) for 40 ft Top
Quantity Component Lacing Component

Part Number Identification Name
Number
A924
MM A
V KK LL EE
(Diagonal) II E
GG JJ BE
HH 40 ft Top EB
EE FF E
CC DD E D (Diagonal)
O E
AA BB A
N
X Y UZ M
A
W L
K SAMPLE ONLY B B
DO NOT USE J LETTERS ON THIS SAMPLE WHEN ORDERING LACINGS. USE B
LETTERS R (DIAGONAL)
I ON LACING DRAWINGS M IN PARTS
X MANUAL FOR YOUR CRANE. C
T H W Y (DIAGONAL) A 20 ft Insert
C
S Q
G LV B
B
P K D B
U
EF T (Diagonal) A
D S
NN R
B C Q
(Diagonal) A P
O
N
I J
30 ft Butt GH
F
D E
C
AB
FIGURE 2
Folio 823-2
B. Ordering Lacings without Lacing

Drawings EXAMPLE: Assume you have a number 22 boom and the
lacings with circled numbers in Figure 3 are damaged.
The parts order must contain the following information to
Your par ts order should be similar to the following
ensure that Manitowoc provides you with the correct lacings:
example:
1. Crane serial number (can be found on builders plate in
Crane Serial Number: 00000 (from builders plate).
operator's cab.)
Boom Identification Number: #22 Boom
2. Boom or jib identification number.
Required:
3. Quantity, lacing location, and lacing number.
1 each Top Side Lacing (1) for 30 ft Butt 48153-9
4. Boom or jib component name (butt, insert, or top) and
part number. 1 each Right Side Lacing (5) for 30 ft Butt 48153-9
NOTE: To obtain the lacing location and number, view the 1 each Bottom Side Lacing (3) for 20 ft Insert 33426-3
boom or the jib from the butt end looking forward.
1 each Bottom Side Lacing (6) for 20 ft Insert 33426-3
Identify the side on which the damaged lacing is
located: left side, top side, right side, or bottom 1 each Top Side Lacing (2) for 40 ft Top 50453-2
side. Count each lacing up to and including the
damaged lacing, starting with first lacing nearest
butt end of the component as shown in Figur e3. Quantity Lacing Lacing Component
Location Identification Name and Part
Do not count a diagonal lacing as the first lacing. Number Number
Identify diagonal lacing separately; lower end
diagonal lacing or upper end diagonal lacing.
WELDING INSTRUCTIONS
ASSISTANCE Each lacing order is shipped with welding instructions and a
If you are in doubt as to which lacings to order, DO NOT copy of Form 00SPFM006 which identifies the chord and
GUESS. Contact your nearest Manitowoc distributor for lacing material.
assistance; doing so may prevent the wrong parts from being
shipped.
A924
40 ft Top
Top Side
Top Side
2
1
Right Side Upper End
Left Diagonal
Side Lacing
Diagonal
Left Side Right Side Lacing
Diagonal
Lacing Lower End Top Side
20 ft Insert Left Side
Bottom Diagonal
6
Side Lacing 5 Right Side
4
Bottom Side 3 Bottom Side
1 2 3
2
1
30 ft Butt
5
3 4
12
FIGURE 3
Folio 823-3
MANITOWOC ENGINEERING CO.
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MANITOW0 C ENGINEERING, CO.
Division of The Manitowoc Company, Inc. Manitowoc, Wisconsin 54220
WEIGHTS
" 4000W
DESCRIPTION APPROXIMATE WEIGHT

(POUNDS)
L i f t c r a n e - - w i t h T 0 feet of N u m b e r 22 b o o m ; 104,400 p o u n d c r a n e c o u n t e r w e i g h t , u n i v e r s a l g a n t r y
w i t h l i n k t y p e b a c k h i t c h , s p l i t f r o n t d r u m w i t h 21" d i a m e t e r l a g g i n g on l e f t d r u m ,
i n d e p e n d e n t s w i n g , i n d e p e n d e n t b o o m h o i s t w i t h b o o m h o i s t w i r e rope, C u m m i n s
N T - 8 5 5 - C 3 1 0 e n g i n e w i t h V I C O N ® c o n t r o l l e d c o n v e r t e r s , 24' c r a w l e r s w i t h 4 8 " t r e a d s ,
t e l e s c o p i c a i r c u s h i o n e d b o o m stops, s i n g l e s h e a v e u p p e r b o o m p o i n t , l o w e r a n d u p p e r
w i r e r o p e g u i d e s , 15 t o n s w i v e l h o o k and w e i g h t ball, and 155 t o n l o a d b l o c k : . . . . . . . . 312,135 *
Upperworks - - w i t h s p l i t f r o n t d r u m w i t h 2 1 " d i a m e t e r l a g g i n g on left d r u m , i n d e p e n d e n t s w i n g ,
i n d e p e n d e n t b o o m hoist, C u m m i n s N T - 8 5 5 - C 3 1 0 e n g i n e w i t h V I C O N c o n t r o l l e d c o n v e r -
ters; LESS c r a n e c o u n t e r w e i g h t s , g a n t r y a n d b a c k h i t c h , b o o m , e q u a l i z e r , b o o m h o i s t
w i r e rope, t e l e s c o p i c a i r c u s h i o n e d b o o m s t o p s , w i r e r o p e g u i d e s , s w i v e l h o o k and. ' "
w e i g h t ball, a n d l o a d b l o c k . . . . . . . . . . . . . . . . . . . . . i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64,930 *
Upperworks - - as a b o v e w i t h g a n t r y a n d b a c k h i t c h , e q u a l i z e r , !boom h o i s t w i r e r o p e , a n d c a r b o d y ;
LESS c r a w l e r s . . . . . . . . ......................... !. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113,975 ;
• W e i g h t s d o n o t i n c l u d e h o i s t line, w h i p line, fuel. For o p t i o n a l :engines A D D t h e f o l l o w i n g w e i g h t s :
C a t e r p i l l a r D-343T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . :. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 800
Caterpillar D-343TA ................ -. . . . . . . . . . . . . . . . . . . . . . '. . . . . . . . . . . . . . .................... 1,130
Caterpillar 3406DIT ............. -. . . . . . . . . . . . . . . . . . . . . . . . . ,. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
Caterpillar 3406DITA ..................................... ~. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... • 285
D e t r o i t Diesel 12V-71N . . . . . . . . . . •. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,050.
Cummins NTA-855-C360 .......................... . . . . . . ..~. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . 145
Carbody - - w i t h r o l l e r path, r i n g gear, and k i n g pin; LESS c r a w l e r s . . . . . . . . . . . . . . . . .............. 40,605
C r a w l e r s - - 24 feet w i t h 48 i n c h t r e a d s . . . . . . . . . . . . . . . . . . . '. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34,440
Counterweight
Inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i . . . . . . . . . . . . 40,100
Middle .................................................................................... 35,800
Outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ................................ .. ....... 28,500
No. 22 Open Throat Boom Top
B o o m T o p - - 40' ( w i t h l o w e r b o o m p o i n t a s s e m b l y ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8,350
B a s i c P e n d a n t - - 40' 9 - 3 / 4 " (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240 each
Upper Boom Point (single sheave). ....................................................... .. 1,180
(double sheave) .................................... ..................... 1,260
Jib Adapter ................................................................................ 545
O f f s e t L i n k (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 each
No. 22 Light Tapered Boom Top
T a p e r e d B o o m T o p - - 50' ( w i t h b o o m p o i n t a s s e m b l y ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5,980
T a p e r e d I n s e r t - - 30 ~ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,610
B a s i c P e n d a n t - - 40' 9 - 3 / 4 " (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . :. ; ................ . .... 240 e a c h
No. 22 Hammerhead Boom Top
B o o m T o p - - 10' ( w i t h b o o m p o i n t and w i r e rope g u i d e a s s e m b l y ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5,440
Tapered Insert -- 30'. .............. . ....................................................... 3,610
Upper Boom Point ............................ i .......................................... .. 275
B a s i c P e n d a n t - - 3 7 ' 1 1 " (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215 each
@Manitowoc 1983 (Continued)

10-7-74 (Rev. 5-25-84) V~/EIGHTS FOLIO 835-1
.,,:.
'~:!:Manitowoc Engineering Co.
DESCRIPTION APPROXIMATE WEIGHT

(POUNDS)
No. 22 Boom Butt, Inserts.and Pendants

Boom Butt-- 30' . .................... ...................................................... 6,170
I n s e r t - - 4 0 ' ( w i t h j i b b a c k s t a y l u g s ) . . . . . . •. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4,540
Insert -- 40' . ......... . .................................................................... 4,470
Insert -- 20' . ..................... :. ......................................................... 2,475
Insert-- 10' . ............................................................................... 1,455
P e n d a n t - - 4 0 ' (4) . . . . . . . . . . . . . , .................................................. , ......... 210 each
P e n d a n t - - 2 0 ' (4) . . . . . . . . . . . . . . . . . . . . ". . . . , . . . . . . . . . . . . . . . . . . . . . . ........................... 145 each
Pendant- 1 0 ' (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 each
Pendant Spreader ............................. .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 440
Wire Rope Guide Assembly (lower) ... ...................................................... 340
Wire Rope Guide Assembly (Upper) ......................................................... 300
Wire Rope Roller Guide Assembly .......................................... ................. 55
Equalizer with PendantLinks .... ; .......................................................... 1 ,90~
Platform for Butt ............................................................................ 100
Removable Equalizer Rail (2) ................................ ............. .................. 50 each
Pendant Attachment Lug for Boom Handling (2) ....... ; ........... . .......................... 165 each
W i r e R o p e A n c h o r J o i n t ( O p e n T h r o a t T o p ) :. . . . . . . . . . . . . . . . . . , ............... . ............... 290
"1
Wire Rope Anchor Joint (Light Tapered Top) ................................................ 140
Jib No. 123

Jib Top -- 15' (with sheaves in point) . .... ............ . ..................................... 695
Jib Butt-- 15' .... .......... . ................ .................................. ;.. ........... 600
Jib Insert -- 10'. ............................ ............................................... 340
Basic Pendant -- 33' 3-3/4" (2) .................................... ......................... 115 each
Pendant-- 10' (2)...; ..................... . ................................................ 65 each
Jib Backstay Pendant -- 50' 4" (2) .......................................................... 90 each
Jib Strut -- 12' 6". .......................................................................... 390
Components
Hook Rollers with Pins (6) ....... : ............................................. ............. 110 each .
Light Plant with Mounting Platform ........................................... . ....... ~. . . . . . 1,175
Catwalk -- Left and Right Sides with Rails ................................................... 1,300
Lagging m 21" Diameter (Plain) ........... ................. ................................ 340
12-Part Gantry with Link Type Backstay ........ ; ............................................ 5,815
Boom Hoist Wire Rope -- 12 Part, 685' of 7/8" 6 x 26 ....................... ; ................. 970
H o i s t L i n e - - i - 1 / 8 , 6 x 31 . . . . . . . . . . . . . . . . . . . . . . ............................................ 2.3 Ibs./ft.
W h i p L i n e - - 1 - 1 / 8 " 6 x 31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3 Ibs./ft.
15 T o n S w i v e l H o o k a n d W e i g h t B a l l . . . . . . . . . . . , ............. : .............................. 650
155 Ton Hook Block Assembly .......... . . . . . . '. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,300
Telescopic Boom Stop ........................ i .................... ................ ......... 630
Dragline Fairlead -- Revolving ............................................. . ................ 1,910
Dragline Fairlead -- Hinged ................... . ............................................ 5,250
NOTE W e i g h t s m a y f l u c t u a t e +_5% d u e t o m a n u f a c t u r i n g
tolerances. Also, weights of various small com-
ponents have been omitted from this weight
sheet.
FOLIO 835-2
..
A Division ~ the 14oni~,va( C o m p o n y , / n o . Manito~,oc. Wisconsin ,,
: MATERIAL LIST O N BACK

IREV. I MOOEL
0-480-1 I B 3900, 3900T, 3900W, 4000W, 4i00W
TOOL LIST
REF. PART QUANTITY VENDORS

NO. NUMBER REQUIRED DESCRIPTION OF PART PART NO.
1 722493 WRENCH, Thin (1-I/2") (All) .5#

2 167596 WRENCH, Drum Brake (1-7/8") (Towers) 4.0#
3 722246 WRENCH, Drum Brake (I-7/8") (All) 4.0#
4 13404 WRENCH, Tension Rod (2-I/4") (Models 3900, 3900T, 3900W,
4100W) 8.0#
5 139624 WRENCH, Hook Roller Pin Locking Plate (5-3/4" Hole Centers)
(Models 3900, 3900T, 3900W, 4000W) 5.2#
6 138092 WRENCH, Hook Roller Pin (4-1/2") (Model 4100W) 6.8#
7 21804 WRENCH, 12 Point Socket Type (2-13/16")
(Models 3900, 3900W, 4000W, 4100W) 15.0#
20976 2 WRENCH, 12 Point Socket Type (3") (Model 4000W) 15.0#
20977 1 WRENCH, 12 Point Socket Type (3-5/32")
(Models 3900, 3900T, 3900W) 15.0#
8 13775 WRENCH, Clutch Shaft (2-1/4") (Model 3900T) 10.0#
9 974 WRENCH, Crawler Tread (3-3/16")(Models 3900, 3900W) 17.0#
i0 975 WRENCH, Travel Shaft (3-13/16")(Models 3900, 3900T, 3900W) 15.0#
II 11466 WRENCH, 1-3/4" Nut (All) 10.0#
TOOLS NOT SHOWN
722423 1 WRENCH, Crescent (12")

722463 1 HANDLE, Socket (3/4")
416739 1 EXTENSION, Handle
646449 1 SOCKET (1-1/16")
646450 1 SOCKET (1-1/8")
646451 1 SOCKET (1-3/16")
646452 1 SOCKET (1-1/4")
646453 1 SOCKET (1-5/16")
646454 1 SOCKET (1-7/16")
646455 1 SOCKET (1-1/2")
646456 1 SOCKET (1-5/8")
646457 1 SOCKET (1-3/4")
646458 1 SOCKET (1-7/8")
646459 1 SOCKET (2")
646437 1 SOCKET (2-1/4") (Model 3900)
722515 1 WRENCH, Combination (7/16")
722525 1 WRENCH, Combination (I")
PLEASE GIVE MACHINE SIN W/ORDER

I
REV-B 0-480-1
GROUP A - Rotating Structure
PARTS MANUAL ALPHABETICAL INDEX
GROUP A - Rotating Structure
DESCRIPTION PUBLICATION REV START DATE END DATE GROUP

"A" Frame 42959 - 10/15/62 05/06/77 A0101
Cab 33760 A2 07/18/66 03/24/82 A0201
Cab 33760 S1 07/18/66 08/13/81 A0201
Cab Heater/Air Conditioner 48762 - 06/16/70 04/07/75 A0209
Chain & Gear Case 43331 E1 07/22/64 10/06/81 A0401
Chain & Gear Case 43331 F2 07/22/64 07/30/93 A0401
Counterweight & Cab Rear 43904 L1 07/15/66 04/21/86 A0301
Guards 42329 I1 01/20/62 03/28/72 A0501
Insulated Door 32696 D1 10/31/62 03/01/77 A0204
Platform 42880 I1 02/21/62 08/24/76 A0701
Rotating Bed/Hoist Frame/Transporter Platform 42163 F2 01/29/68 10/17/79 A0102
Rotating Bed/Hoist Frame/Transporter Platform 42163 T1 04/23/63 10/17/79 A0102
01/31/05
MANITOWOC ENGINEERING CO
6 5
I
3a
MATERIALUST ON BACK m
-A2.4-
I MODE[
32696 - 1 IR~D VICON 3000~ 3000W t 3400, 3600, 3900, 4000W
INSULATED DOOR
REF PART QUANTITY VENDORS

NO NUMBER REQUIRED DESCRIPTION OF PART PART NO
1 207332 2 CLIP (Quantity 3 W/air assist on Drum Brakes)
2 73669-2 1 HEAnER W/self tap screws, mach. screws, hex nuts and lockwashers
73669-9 HEADER W/self tap screws, roach, screws, hex nuts and lockwashers
(Mach. W/Rear Aux. Drum)
3 95453 i PANEL W/capscrews, hex nuts and lockwashers
4 245798 i BOLT, Barrel (5")
5 24874 2 DOOR W/hinges, pulls and self tap screws
6 32691 1 PANEL'W/self tap screws, capscrews and lockwashers
6 33506 i PANEL (Mach. W/rear aux. drum) W/self tap screws, capscrews
and lockwashers
7 79505 i BRACKET W/capscrew and Icckwashers (W/out air assist brakes)
8 78564 i PAD (W/out air assist brakes)
9 71188 I CLIP 043900 W~Magnet Tagllne on Power Lowering)
i0 350320 i CLOSURE, Knockout (W/out Cab Hot Water Heater)
492120 As Req INSULATION (Specify sq. feet)
512817. 3 PEGBOARD (1/8" x 9 5/8" x 69¼")
512818 i PEGBOARD (1/8" x 5-3/4" x 29")
3a 24875 1
MACH. PRIOR TO DESIGN CHANGE OF FEB. 5, 1975
(Delete Ref. No. 3)
PANEL W/capscrews, hex nuts and lockwashers

%
REV
D I 32696 - 1
PLEASEGIVE MACHINE S/N W/ORDER
MANITOWOC INOINIEIE|INO CO.
)./.-
r.
Right Front Upper Window Latch 7/
.r
.,.,..
See Cab Assembly__~.,~., ~_ , ~J
12 c~
t 10~_.'-..~" 0
0
ILLUST.No..alzLe.-.A..--..21
~v. A JMoufl
33760 - 2
l 4000
CAB DOOR MECHANISM

(QUANTITIES FOR BOTH DOORS)
ell
4 17869 BOLT, Eye W/elastlc stop nut
5 1204 SPRING
6 17868 HANDLE, Inside W/capscrew and elastic stop nut
7 17867 LATCH W/mach. screws, capscrews and Jam nuts
8 17865 HANDLE, Outside W/capscrews and elastic stop nuts
9 631350 SIIEAVE, Roller
10 19060 PIN W/cotter pin
11 17866 CLIP W/capscrews, hex nuts and lockwashers
12 647410 SPACER (Right Side Cab)
12 647410 SPACER (Left Side Cab)
12 647432 SPACER (Left Side Cab)
RIGHT FRONT UPPER WINDOW LATCH
1 72024 CATCH, Window W/elastic stop nut
3 250370 BOLT, Mach.
2 70680 SPRING
REV.
A 33760 - 2
PLEASE GIVE MACHINE S/N W/ORDER
A,Dlvistono//he/~,~nilow~ Company./no. Monir~ro~ W~cod~n
=v~ ~' ~ / ~ =
U~
GO
• =L
A
kJ
M A T E R I A L LIST O N BACK ~
-A2. i-
,,,,,
~o
' 33760- 1
REV. S
I IMOOEL 4000T-4000W ] to
o~
CAB
(SLOPING ROOF)
REF. P4RT OUANTITY l VENDORS

NO. NUMBER REOUIRED DESCRIPTION OF PART PARTNO.
1 43905 1 ROOF W/rivets, capscrew, mach. screw, hex nut, elast c stop nut
and lockwasher
2 257253 20 BOLT, Coupling (See Note 2)
4 633254 1 PANEL, Front
72023 1 LATCH, Door
I 48185 i ROOF W/rivets, capscrews, mach. screw, hex nuts, elastic stop
nuts and lockwashers (Mach. W/Rear Aux. Drum)
2 257253 20 BOLT, Coupling (See Note 2)
4 633255 i PANEL, F r o n t
720231 1 L A T C H , Door
3 78106 2 BOLT
3 14306 2 BOLT W/elastic nut (Math, N/Rear Aux. Drum) ~,
5 75210 i AWNING W/stovebolts, hex nuts and lockwashers
6 93331 i DOOR, Sliding
7 93330 1 GUARD
8 138687 2 BAR W/capscrews, hex nuts and iockwashers
9 92579 1 COVER
9 93122 1 COVER (Mach. W/Rear Aux. Drum)
i0 24198 1 COVER, Right W/mach. screws, hex nuts and lockwashers
ii 24152 1 COVER, Center W/roach. screws, hex nuts and lockwashers
12 24901 1 COVER, Left W/roach. screws, hex nuts and lockwashers
32076-6 1 PANEL, Left Side (Mach. W/outside light plant) W/flyers,
capscrews, mach. screws, hex nuts and lockwashers
13 632694 i PANEL, Rear
15 632818 1 PANEL, Top
17 ~632819 I GUIDE, Door
18 632817 1' PANEL, Center
19 632816 i PANEL, Center
20 587071 1 RAIL, Door GO
21 32076-2 1 PANEL, Front
t~
32076-7 1 PANEL, Left Side (Mach. W/out outside light plant) W/rlvets, ~J
capscrew, mach. screw, hex nut and lockwasher
O
13 632694 1 PANEL, Rear
15 632818 1 PANEL, Top
17 632819 1 GUIDE, Door ~J
18 632817 1 PANEL, Center o
19 632827 1 PANEL, Center (See option for inside mounted generator)
20 587701 I RAIL, Door
21 32076-2 1 PANEL, Front (See option for inside mounted generator)
14 24038 i SHEET, Left Closing W/stovebolts, hex nuts and lockwashers
16 31563 l DOOR, Left (See Sheet #2)
23 90302 1 SHEET, Left Front Closing W/stovebolts, hem nut and lockwasher
4177O-7 1 FRONT (Complete) W/mach. screws, stovebolts, rivets, hex nuts
and lockwashers
24 97997 1 SHEET, Upper Left
25 184147 i DOOR, Left Front W/hlnges
27 180160-7 i FRAME, Right Front
26 97028 1 SHEET, Right Top Front (See Note i)
28 71351 i SHEET, Right Front Lower Closing W/stovebolts, hex nut and
lockwasher (Use W/Front step only)
PLEASEGIVEMACHINE S/N W/ORDER V I

S-. 33760-1 Cont°
-A2. i- '.!
I 33760_i Cont. IREVs IM°°a 4000T-4006W 1

CAB
(SLOPING ROOF)

28 138440 1 SHEET, Right Front Lower Closing W/stovebolts, hex nut and
lockwasher (Use W/Catwalk only)
31 73227 GLASS, Window
30 605301 CHANNEL, Rubber (ii'0" - 3.353 m)
32 97029" SASH, Front Window W/hinges (See Note I)
33 18972 GLASS, Window
o 30 605301 CHANNEL, Rubber (6'3" - 1.905 m)
42313-6 PANEL, Right Side (Complete) W/mach. screw, capscrew, stove-
bolts, hex nuts and lockwasher
34 632652 PANEL, Front
37 632653 PANEL, Upper
43 587072 i RAIL, Door
44 207247 1 STOP, Door
45 632651 i PANEL, Center
46 31590 1 CABINET, Tool
47 632656 I GUIDE, Door
48 42313-2 1 PANEL, Rear
35 17864 2 RAIL, Hand W/hex nuts
36 17834 i GLASS, Window
30 605301 i CHANNEL, Rubber (7'4" - 2.236 m)
38 16031 1 AWNING, Door W/stovebolts, hex nuts and lockwashers
39 17836 1 GLASS, Window
30 605301 i CHANNEL, Rubber (9'5" - 2.870 m)
40 31631 i DOOR, Right (See Sheet #2)
41 70876 1 BAR, Filler (not used W/catwalk)
93557 1 CLOSING SHEET ASSEMBLY, Right Rear W/capscrews, elastic stop
nuts and chain
42 140175 i DOOR
68 482058 3 HINGE, Concealed
49 94012 i SHEET, Closing
67 510183 i LOCK
51 32807 i EXTENSION, Cab W/mach. screws and lockwashers
50 32823 i SHUTTER, Radiator W/pins, cotter pins, capscrews, hex nuts
I and lockwashers
52---7-7-1-58 i ~ A N E L T R i g h t ~ e a r - W / m a c h ~ s c r e w v - h e x - n u t and--lockwasher......
40
53 91878 i CLOSING SHEET, Bottom Right Front W/capscrew, hex nut and
o
lockwasher (W/out catwalk)
%0 53 71299 1 CLOSING SHEET, Bottom Right Front W/capscrews, hex nuts and
U3 lockwashers (W/catwalk)
fD
54 91877 1 CLOSING SHEET, Bottom Right Rear W/capscrew, hex nut and
~D lockwasher
F--
CO
cO
55 91879 1 CLOSING SHEET, Vertical W/capscrew, hex nut and lockwasher
180160-6 1 PANEL, Inner Right W/mach. screws, capscrews, stovebolts, hex
nut and lockwasher
57 632693 i SHEET, Lower
58 632692 I SHEET, Front
59 180160-2 i SHEET, Front
56 i DOOR W/hlnge
60 633214 i FRAME, Window
62 633213 i SHEET, Upper
R~.
S 33760-1 Cont.
REV. JMOOEL
I
" 33760-I Cont. S ~4000~T-4000W
iiCAB
(SLOPING ROOF)
REF. PART QUANTI~ VENDORS

NO. NUMBER REQUIRED D E S C R I P T I O N O F PART PART NO.
I
61 17833 1 GLASS, Window

30 605301 1 CHANNEL, Rubber (8'6" - 2.590 m)
32074-2 1 PANEL, Inner Left W/capscrew, mach. screw, hex nut and lockwashl
22 208116 1 SUPPORT, Angle
63 632690 1 SHEET, Rear
64 32074-2 1 SHEET, Front o
65 92115 1 SHEET, Closing W/stovebolts, hex nuts and lockwashers
66 71607 SHEET, Closing W/stovebolts, hex nuts and lockwashers
(Mach. W/catwalk) o
69 138764 1 CLIP
70 183794 1 LADDER (2 7 " wide) (supersedes previous 17½" wide ladder 93898) ~2
94017 1 HOLDER ASSEMBLY, Chart and Manual I
71 93994 1 HOLDER ASSEMBLY, Chart
72 181503 1 PLATE, Builder's .' ~ . . . .
73 139932 1 FRAME, Manual Holder

72 181503 1 PLATE, Builder's
MACH. W/FRONT AUX. DRUM AND WINCHHEAD
25 24069 DOOR, Left Front W/hinges
MACH. W/FRONT AUX. DRUM AND LIGHT PLANT
25 91041 1 DOOR, Left Front W/hinges and rivets
MACH. W/CATWALK W/FRONT RAILING
25 91575 DOOR, Left Front
MACH. W/OUTSIDE LIGHT PLANT - IOKW KOHLER
25a 94264 DOOR, Upper
25b 94266 DOOR, Lower
MACH. W/3KW ONAN LIGHT PLANT, delete Ref. Nos. 19 and 21 0,)
and a d d t h e following:
19 95412 1 PANEL, Center o
95413 1 PANEL ASSEMBLY, Front
21 95411 i PANEL, Front
142849 1 DOOR r;
o
510183 1 LOCK, Paddle Handle rt
PREVIOUS INSTALLATION - CLOSING SHEETS
49a 23937 1 CLOSING SHEET, Right Rear W/stovebolts, hex nuts and lockwasher~
~n
42a 632840 1 SHEET, Front
o
53a 24967 1 CLOSING SHEET, Bottom Right Front W/capscrews, hex nuts and
lockwashers
54a 90303 1 CLOSING SHEET, Bottom Right Front W/capscrews, hex nuts and
lockwashers
55a 24968 1 CLOSING SHEET, Vertical W/capscrews, hex nuts and lockwashers !
NOTE 1 : "j
Per design M a n g e of F ~ . 3, !978, parts #97028
~ d 97029 supersede parts #90370 ~ d 24714
respectively. ~ the n e w p a r t s the padlock clip
is 8¼" off centerline of front window. On the
old parts the clip is 6¼" off centerline.
NOTE 2 : Prior to design ~ a n g e of Oct. 2, 1979, q u ~ t i t y of
Ref. #2 was 12. C ~ rear (see page ~ . i ) changed to
correspond.
S 33760 - i
~EASE GIVE MACHINE ~N ~ORDER
A D i v ; s r o n o l r h e Mon~fow~ Compony, t ~ Monifo~, W,$(ons; n
~ l~- ~.~ I
.. "__.. ~ is
o
r~
~o
L--
MATERIAL LIST O N BACK

-AI. 2-
I 42163 -2
REV. F JMODEL 4000W
J
ROTATING BED ROLLERS
(QUANTITIES FOR BOTH SIDES)
REF. PART @UANTITYI VENDORS

NO. NUMBER REQUIREDI DESCRIPTION O F PART PART NO.
i 19404 2 LOCK, Shaft W/capscrews and lockwashers

2 79527 2 PIN, Hanger
3 42121 2 HANGER, Double Hook W/gr. fitting
4 70681 2 BUSHING
5 79503 2 WASHER
6 79506 4 RETAINER, Bearing W/capscrews
7 225185 4 BEA~ING, Roller
8 79532 2 SPACER
9 79509 2 SPACER
i0 92050 2 ROLLER, Rear House'
Ii 11906-4 6 ROLLER, Hook
12 11907 6 BUSHING
13 10095 6 THRUST, Washer
14 11904 6 PIN, Hook Roller W/gr. fitting
15 11905 6 PLATE, Locking W/capscrews and lockwashers
17 94420-4 4 ROLLER, House
16 70693 8 BUSHING
18 12913 4 THRUST, Washer
19 71167 4 SHAFT, Front Roller W/gr. fitting
20 31980 2 EQUALIZER, Front Roller
21 71166 4 PIN, Front Roller Shaft W/cotter pin
22 71165 2 SPACER
23 71127 2 PIN, Equalizer W/gr' fitting
24 11412 2 PLATE, Locking W/capscrews and lockwashers
25 142846 6 PIN, Ringer Spacer (Added Feb. 28, 1975)
OPTIONAL ALUMINUM - BRONZE BUSHINGS

(Delete Ref. Nos. 2, 5, 6, 7, 8, 9, i0, Ii, 12, 14,
16, 17, 19 and add:)
2 141052 2 PIN, Hanger
5 12913 2 WASHER
i0 94420-5 2 ROLLER, Rear House
16 141054 4 BUSHING, Aluminum Bronze
ii 11906-9 6 ROLLER, Hook
14 77735 6 SHAFT~ Hook Roller
17 94420-5 4 ROLLER, Front House
19 141053 4 SHAFT, Front House Roller
REV.
F 42163 - 2
•. .., •
/
MANITOWOC ENGINEERING CO. i
!
• 0~1~ o//~e/uZa~,'lr,...~ C o , ' w ~ ¢ , E'.,c. A4a~,,,oc, W l = . c ~ ' l ~ . ,
1
2 3
0-- oi 15
i~ 4z "'i " ~82°

FUEL GAUGE AND FILTER
Design Change of Mar. 21, L973
54 ~
52
,.23
45
28
44 56
I
I\
58
~0~ 58
59
00Q
~ 31
c~
ILl
c~
O
Z
F..-
I--..
O
MATERIAL LIST 0/"4 BACK
-AI. 2-
t MODEt
42163-1
REV. T
4000, 4000W
1 1",,3
I--'
C~
ROTATING BED
REF. PART QUANTI[Y VENDORS

NO. NUMBER REQUIRED D E S C R I P T I O N O F PART PARr NO.
1 20165 2 RING, Seal W/capscrews, hex nuts and lockwashers

2 10489 2 GASKET
4 20166 1 COVER W/capscrews and lockwashers
3 10497 1 PLATE, Cover W/capscrew and pin
5 14082 1 PLATE, Instruction
6 10490 2 GASKET, Housing Cover
7 41924 1 HOUSING, Bevel Gear W/capscrews, hex nuts, lockwashers, two
dowels 17575 (Ref. No. 26), pipe plug, Loctite solvent (Manitow~
#622296), Locquic primer (Man itowoc #580133), Loctite (Manitowoc
#622291) and Manitowoc Service Bulletin #236 (See Note 3)
i0 10492 1 GASKET : '
' i"
ii 97966 i COVER W/capscrews, lockwashers~and grease fitting
12 10624 2 ;PLATE, Keeper W/capscrews and lockwashers
13 14482 2 PIN, Brake Dead End
14 32236 1 COVER (3 parts) W/capscrews, hex nuts, lockwasNers and truss
head stove bolts (See Note 2)
8 71636 1 GASKET
18 1 COVER (item 4 - drawing #32236)
19 17584 i GASKET "-'1
20 17582 i GASKET m
42 17583 1 GASKET
15 596524 i RING "0"
16 71638 1 RETAINER, "O" RING W/socket fiat head machine screws and
countersunk washers
17 71639 1 iGASKET
21 10494 1 GASKET
22 71236 i0 WASHER, Steel
23 7117'6 2 KEEPER, Pin W/capscrews and lockwashers I C
24 43059 1 BED, Rotating O~
rD
25 72983 2 COVER, Plate (before 10/14/63 revision right side cover only on
~o
machine W/out swing brake)
26 17575 4 DOWEL LJ
27 71332 i COVER W/capscrews and lockwashers (machine W/out swing brake) >q
29 42199 1 TANK, Fuel W/pipe plugs, pipe cap, capscrews and lockwashers
33 456258 1 GASKET 0
34 1 r"t
COVER (1/2" x 9" Dia. - Item 21 on drawing #42199)
44 23673 i FILTER, Fuel (See Note i)
30 10017 1 BusHING W/brass screw dowels (only machines before 4/28/66
revision to rotating bed and rotating bed assembly) (as shown -
without flange on bottom)
30 91303 BUSHING W/brass scKew dowels ~machlnes after 4/28/66 revision)
(Not shown - with i" high x 10.751" Dia. flange at bottom)
31 622546 SEAL, Oil (split)
31 622508 SEAL, Oil (solid)
32 11959 RETAINER, Oil Seal W/capscrews and lockwashers
35 70913 GASKET
IREV"T I 42163-1 Cont°

[ 42i63_i Cont. IREv T ]MOOEL 4000, 4000W
i
ROTATING BED
PART QUANTITY VENDORS

NUMBER REQUIRED DESCRIPTION OF PART PART NO.
70912 i COVER, W/capscrews and lockwashers

O
r.
141409 2 PIN, Boom Hinge W/grease fitting
17578 i COVER, Rear Housing W/capscrews and lockwashers
O3
c3 71203 1 STICK, D i p
17579 GASKET
10493 GASKET (See Note 3)
71349 GASKET (Machine W/out swing brake)
72260 COVER W/capscrews and lockwashers
72263 COVER (One shown) W/capscrews and lockwashers (Delete
after 1/6/70 revision)
72264 COVER W/capscrews and lockwashers
74887 PLATE, Cover
72985 PLATE, Cover
74925 LUG, Load Block Hold Back (Optional)
505803 LEVEL (Tower crane before and all mach. after 11/30/72 rev.)
289564 BUSHING (2.012 x 2.254 x i")
289568 BUSHING (On right side of rotating bed) (3.261 x 3.502 x 1½")
289565 BUSHING (On left side of rotating bed and in line with
bushing Ref. #57) (2.509 x 2.754 x 1½")
289594 BUSHING (1.512 x 1.754 x i~") (These 3 bushings are in
line) (Quantity had been 4 before 1/6/70 revision but this
fourth had not been in line with the three)
289563 BUSHING (1.268 x 1.503 x i") (Quantity of 3 before 11/30/72
revision and quantity of 4 before 1/6/70 revision)
NOTE I: For machines with Fuel Gauge and Filter after 3/21/73
design change (delete Ref. No. 44)
460324 GAUGE, Fuel
94738 FILTER, Fuel
304449 CAP, Filler
.-q NOTE 2: Machine W/collector ring for "Hazardous Locations"

delete Ref. No. 14 and add
~J
181881 COVER (3 parts) W/gaskets 17584 (Ref. #19), 17582 (Ref. #20),
©
L3 141134 (Ref. #42) and capscrews, hex nuts and lockwashers
71636 GASKET
c~
)

[R~ T I 42163-1 Cont.
-A2. I-
42163-1 . T 4oo0,14ooow
i
ROTATING BED
REF. PART !QUANTITY VENDORS

NO. NUMBER REQUIRED • D E S C R I P T I O N O F PART PART NO.
NOTE 3: BEVEL GEAR HOUSING DESIGN CHANGES
After bevel gear housing revision of 5/23/79, twenty

national coarse (NC) grade 5 hex head capscrews and tw(
NE socket head capscrews going into twenty two NC
tapped holes are used to hold housing to rotating bed.
Torque these grade 5 NC hex head capscrews to 300 ft.
Ibs. using NevergSeez on threads and under heads.
After bevel gear housing revision of 3/9/81 the mountir

flange thickness was changed which eliminates the use
of gasket 10493 and uses Loctite instead. This revised
housing is identified as 41924-9 and has this num-
ber stamped on it. (Gasket 10493 remains avallabie
for use with old housings).
Replacement housings will be 41924-9. Socket head

capscrews, grade 5 hex head capscrews, Loctite and
Loctite primers are included to accommodate all pre-
vious methods of installation. M.E.C. Service Bulletin !
#236 must be referred to for installation instructions.
C
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C
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PLEASE GIVE MACHINE SIN W/ORDER T 42163-i

15
c~
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¢/9 / 12
ering
,~}/la
r
4
.--- 13 3
MATERIAL LIST ON BACK

?,
-~5. I-
I 42329 - I IREv'I IM°OEL 4000-4000W
GUARDS

NO. NUMBER REQUIRED DESCRIPTION OF PART PART NO. &-.
I I
~O
L~
1 23879 GUARD, Left Boom Hoist Drum W/capscrews, lockwashers and roll
%0
dowels (Ind. Boom Hoist) (See Note)
2 92558 GUARD, Right Boom Hoist Drum (i0 3/16" wide) W/capscrews, H
lockwashers and roll dowels (Ind. Boom Hoist) (See Note)
3 78246 2 PAD, Mounting
4 79271 i BRACKET, Left Guard W/capscrews and lockwashers
5 180118 i GUARD, Left Drum Brake W/capscrews, lockwashers, rivets and
hex nuts
6 180119 GUARD, Right Drum Brake W/capscrews, lockwashers, rivets and
; hex nuts
7 I, 24732 1 GUARD, Dirt:W/capscrews; heX nuts and ibckwa~hers (Dragline) !
7 24731 1 GUARD, Dirt W/capscrews, hex nuts and iockwashers (Dragline)
W/5000# Third Drum)
8 24'733 1 GUARD, Right Cable W/capscrews and lockwashers (W/Wide Drum or
Single Drum)
8 24883 I GUARD, Right Cable W/capscrews and lockwashers (W/Equal Drums)
9 23811 1 GUARD, Left Cable W/capscrews and lockwashers (W/Narrow Drum)
9 24884 i GUARD, Left Cable W/capscrews and lockwashers (W/Equal Drums
or Single Drum)
I0 23880 GUARD, Right Clutch W/capscrews, hex nuts and lockwashers (Ind.
Boom Hoist and Ind. Swing)
ii 23306 GUARD, Left Clutch W/capscrews, hex nuts and lockwashers (Ind.
Boom Hoist Only)
12 24482 1 GUARD, Power Lowering Clutch m
13 i79272 i BRACKET, Right Guard W/capscrews and lockwashers mm
i4 136147 i BRACKET, W/capscrews and lockwashers (W/Power Lowering)
15 136148 1 SPACER (W/Power Lowering)
NOTE: On machine W/Boom Hoist lines running under the roof,

delete Ref. #I and #2, and add the following:
la 137345 1 BRACKET
L~
I',3
INSTALLATION PRIOR TO DESIGN CHAN_GE OF 10-16-67 %0
6a 31380 1 GUARD, Right Drum Brake W/capscrews, rivets, hex nuts and &D
lockwashers (shown)
6a 31379 1 GUARD, Left Drum Brake W/capscrews, rivets, hex nuts and
lockwashers O
13a 78244 2 BRACKET, Guard W/capscrews and lockwashers
IRFV.
|
I I 42329 -- i
\
f
\
,.,) \
:6:
\
oo
O0
I'1
cr)
\ \
oo
W--1
LLI
MATERIAL LIST ON BACK U

-A4.1- " "
IR~. IMODEL
43331- i E 3000~-3600-3900-3900W-4000W ..
CHAIN CASE

1 275451 1 BREATHER (See Note 3)

2 288745 1 BUSHING, Reducln 8 (3½" x I")
3 43322 1 CASE, Chat, (Front Half[- Gear Driven Ind. Boom Hoist)
W/capscrews, pipe ,plugs, lockwashers, hex nuts, copper washers,
elbow, nipples, pipe strap, and pipe cap
7 1 PLATE, Front
27 15078 1 STICK, Dip (See Note I)
3 50371 1 CASE, Chain (Front Half - Chain Driven Ind. Boom Hoist) W/pipe
E
strap, pipe cap, pipe plugs, nipples, elbow, capscrews, hex
nuts, lockwashers and copper washers
1 PLATE, Front
2,7 15078 .! STICK, Dip (See Note i)
4 73292 i' GASKET (Gear Driven Ind. Boom Hoist)
4 75944 i GASKET (Chain Driven Ind. Boom Hoist)
5 73295 2 GASKET
6 73293 . I GASKET
8 73396 1 SUPPORT
9 139751 1 SUPPORT (Weld to chain case)
i0 24759 1 SEAL, Oil (Inside of Case)
12 73353 1 RING, Retaining (Inside of_Case) W/capscrews
13 72612 1 GASKET
14 72611 i PLATE, Cover W/capscrews
15 73232 1 PLATE, Cover W/capscrews (Std. Swing)
15 71937 1 RING, Retaining W/capscrews (Ind. Swlng)
16 73233 1 GASKET (Std. Swing)
16 24313 i SEAL, Rubber (Ind. Swing)
17 75618 I GASKET LO
18 243131 2 SEAL, Rubber

19 71937 2 RING, Retaining W/capscrews
20 139752 1 SUPPORT
21 75620 1 GASKET o
22 75619 1 GASKET
23 43323 1 CASE, Chain (Rear Half) W/capscrews, hex nuts, lockwashers and
copper washers
24 1 PLATE, Back :"
25 73596 1 GASKET (See Note 2)

(n
26 73595 1 PLATE, Cover W/capscrews and lockwashers (See Note 2) m
28 139754 1 SUPPORT W/capscrews and lockwashers (M3600) ~
28 139817 1 SUPPORT W/Capscrews and lockwashers (M3000W-3900-3900W-4000W)
30 138701 1 PAD, Mounting %:
31 460162 1 GAUGE, Sight (See Note i) ~ :..:..
32 539887 1 NAMEPLATE (See Note i)
NOTE i: Ref. Nos. 31, 32 added, Ref. No. 27 deleted per

design change of July 30, 1979.
NOTE 2: Ref. Nos. 25, 26 deleted per design change of 8-20-80.
NOTE 3: Ma=h. w/Hyd. System foT pile ~ I V i n g - u s e Cap #275450
for Ref. #1,
E . 43331 - 1

A Oh*|Sk~'~ O/~te Monltowo¢ C oml ~ ny , Ja~. Mcnl~owoc, W I K o ~ m
j M3900W Location only

(See Note ~3)
18
r~,w°.
16
15
~~~U I,
1
14 j ,'I
S 3
!
2 5
4
12
• 11
7
J
2~
....%
-A4.1 -
43331-2 I MODELVICON 3000W, 3600, 3900, 3900W, 4000W

PC
D R U M GEAR CASE
REF. PART QTY'.

DESCRIPTION OF PART VENDORS
NO. NUMBER REQ. PART NO.
1 42907 1 CASE, Gear w/capscrews and copper washers (shown)

3 1 PLATE, Cover
4 456253 1 GASKET
18 456254 1 GASKET
19 1 PLATE, Cover (see Note 2)
1 48304 1 CASE, Gear w/capscrews and copper washers (M3900W only)
3 1 PLATE, Cover
4 456253 1 GASKET
18 456254 1 GASKET
19 1 PLATE, Cover
2 73423 4 LUG
5 17227 1 GASKET (Std Boom Hoist Only) (see Note 1) (not used on Case #48304)
6 17228 1 PLATE, Cover w/capscrews (Std. BoOm Hoist Only) (not used on Case #48304)
7 73422 3 LUG
8 17152 SPACER
9 71562 1 SUPPORT
10 73428 1 SPACER, Rubber
11 24759 2 SEAL Oil
12 73353 2 RING, Retaining w/capscrews
13 73424 1 LUG
14 139753 1 SUPPORT (Weld to Gear Case)
15 137754 1 SPACER (Weld to Chain Case)
16 18798 1 GASKET (not used on Case #48304)
17 18797 1 PLATE, Cover w/capscrews (not used on Case #48304)
20 288787 1 BUSHING, Reducing (21/2'' x 1") (see Notes 2 & 3)
21 275451 1 CAP, Breather (see Notes 2 & 3)
456351 GASKET, Neoprene (1/o" x 1/2")(specify 14'0")
Note 1: See "Ind. Boom Hoist Shaft" on machine with Ind, Boom Hoist for seal
, and ring.
,Note 2: Machines with hydraulic systems for pile drivers or with customer
supplied optional equip (Ref Asm #175183), delete 1 ea. Ref No. 19, 20,
& 21 and add the following:
571733 PLUG (replaces #275451)
275450 CAP, Breather
288772 BUSHING. Reducing C
ol
(1)
406933 ELBOW, 45 ° Strut
C,3
b,)
Note 3: Breather can be in a different location on 3900W machines depending ,_,k
on date of manufacture.
1"1
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER 143331-2

9-10-93
h--. "W"
c~
-- \ 7" o °
, ~ alJ
L
-A3 i-
REvL IMODEL
43904 - i
I 4000W
CAB REAR AND COUNTERWEIGHT

(LIFTCRANE OR TOWER)

1 43893 i COUNTERWEIGHT, Rear

2 11929 8 BOLT, Coupling W/elastic stop nut
3 74640 8 BOLT o
546824 8 NUT, Hex
4 43892 1 COUNTERWEIGHT, Center
5 190403 1 COUNTERWEIGHT, Front
6 12360 4 PIN, Counterweight W/cotter pins
7 191074 1 REAR, Cab (See Note I)
8 161456 2 PIN, Backhitch Bracket W/gr fitting
9 10624 2 PLATE, Lock W/capscrew
i0 138889 2 BRACKET, Backhitch W/gr. fitting
15 612833 12 CAPSCREW
16 11887 i0 BOLT, Coupling W/hex nut and lockwasher
17 143622 6 BOLT, Coupling
546823 6 NUT, Hex
18 77824 2 PIN, Backstay W/cotter pin
19 136579 4 BOLT (For Tower)
546281 4 NUT, Jam
MACH W/BOOM HOIST LINE UNDER ROOF
ii 147667 2 PIN, Sheave

12 15596 2 PLATE, Lock W/capscrews and lockwashers rn
14 141562 2 SHEAVE (17¼" O D ) W/gr fitting (3/4" or 7/8" wire rope)
13 137219 2 BUSHING W/mach screw dowel
14 77633 2 SHEAVE (17½" O D ) W/gr fitting (i" rope - Speclal for
machines W/10 part Boom Hoist Line only)
13 137219 2 BUSHING W/mach screw dowel
MACH W/#22 TO #24 TRANSITION BOOM

(Drwg #419239)
o
20 48885 1 COUNTERWEIGHT, Fourth
21 138418 c~
k~
2 PIN W/cotter pin
22 138419 2 PIN W/cotter pin
o
NOTE i Prior to deslgn change of Oct 2, 1979, Ref #7, Cab rt
Rear was #43890 Rear #191074 bolts to cab roof w/20
bolts Rear #43890 was bolted to roof w/12 bolts
(See Cab, Page A2 i).
L 43904 - 1
GROUP B - Upperworks Machinery
Group B - Upperworks Machinery

Boom Hoist Auxiliary Brake 33403 B1 10/19/66 02/01/73 B0210
Boom Hoist Control, Independent 42392 I1 08/20/69 11/01/71 B0204
Boom Hoist Drive Shaft, Independent 42197 D1 09/19/58 06/09/80 B0207
Boom Hoist Drive Shaft, Independent 42197 I2 10/24/60 11/14/89 B0207
Boom Hoist, Independent 43923 E1 09/10/66 09/15/72 B0202
Drum Brake - Front 191022 - 04/05/79 04/26/79 B0603
Drum Brake - Front 42183 H1 10/16/67 04/01/77 B0603
Drum Brake Booster/Parking Brake 183083 A1 02/09/77 01/29/86 B0604
Drum Brake Booster/Parking Brake 23194 - 03/17/55 12/02/83 B0604
Drum Brake Booster/Parking Brake 42404 F1 05/26/59 02/21/72 B0604
Drum Rotation Indicator - Front and Rear 33135 F1 09/02/64 03/10/76 B0607
Drum Shaft - Front 22596 A 09/03/52 10/08/81 B0601
Drum Shaft - Front 31359 - 09/23/52 05/06/86 B0601
Drum Shaft - Front 49401 A2 05/10/71 06/14/84 B0601
Drum Shaft - Front 49401 B1 05/10/71 06/14/84 B0601
Front Auxiliary Drum and/or Power Lowering Control 181195 K1 04/16/70 B0902
Hand Levers 32739 A1 02/06/63 B1201
Hand Levers 32739 B1 B1201
Independent Swing Control 24911 - 02/18/64 11/17/71 B0403
Independent Swing Control 42372 C1 05/13/63 09/21/72 B0403
Independent Swing Guards & Lubrication Piping 31574 C1 04/16/54 11/03/72 B0405
Independent Swing Outboard Bearing 23806 A1 06/18/58 05/23/85 B0406
Independent Swing Shaft, Horizontal 48085 E2 05/05/67 04/29/85 B0401
Independent Swing Shaft, Horizontal 48085 G1 05/05/67 11/14/89 B0401
Independent Swing Shaft, Vertical 23439 D1 07/11/56 04/12/85 B0402
Lubrication Pump & Piping (Sump) 33242 D1 04/05/65 05/20/77 B1401
Lubrication Pump & Piping (Sump) 50841 C1 03/29/71 05/20/77 B1401
Main Drive Shaft 43132 C3 08/09/63 07/13/78 B1301
Main Drive Shaft 43132 F1 08/19/63 09/17/76 B1301
Main Drive Shaft Control 32340 D1 08/15/60 03/02/84 B1302
Main Drive Shaft Control 42565 C1 06/28/60 02/18/75 B1302
Slide Pinion Control 42164 B1 06/12/58 08/31/71 B1602
Slide Pinion Shaft (Intermediate Travel or Swing Shaft) 90467 C1 04/22/64 04/18/72 B1601
Swing Brake Control 42394 F1 05/11/59 02/21/79 B1802
Swing Lock Control 40341 G1 11/20/40 12/26/69 B1701
Swing Shaft 23688 C1 05/12/58 06/19/81 B1901
01/31/05
.. "*
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ILLUST. No. 2.3.43..9.~.A..-.!.1
M A T E R I A l . LIST O N BACK
-B4.2-
MODEL
23439-1 I
REV. D
3000--4000~ Incl.
IN]). SWTNG VERTICAL DRIVE SHAFT

i
~EF. PART QUANTITY VENDORS

~0. NUMBER REQUIRED DESCRIPTION OF PART PART NO.
1 22847 1 DRUM, Brake (Mack. W/Swing Brake)
2 31850 1 SUPPORT, Center Bearing W/capscrews, hex nuts and lockwashers
3 31536 I GEAR, Bevel
4 18658 1 PLATE, End W/capserews
5 622542 1 SEAL, Oil , J
6 18477 I COVER, Bearing W/capscrews, hex nuts and lockwashers
17 : 224909 1 BKAR!NG, Roller
8 18655 2 sets SHIM, (i/16" Set)
9 622487 ' 1 SEAL, Oil
i0 18662 I SPACER, (Mech. W/Out Swing Brake - Replaces Ref. #l)
Ii 31542 i SUPPORT, Bearing (M3000-3900 Incl.) W/hex nuts and lockwashers
612727 7 CAPSCREW (314" x 2)
'rg
i
257290 II BOLT, Coupling (3/4" x 2½") q i~ C
[I
ii 161764 I SUPPORT, Bearing (M4000-4000W) W/lockwashers and pipe plug
L~
17575 2 DOWEL I
I-
613469 12 CAPSCREW (3/4" x 3)
I'l
0
II 33535 I SUPPORT, Bearing (M3900W-3950W) W/hex nuts and lockwashers I'1
612727 7 CAPSCREW (3/4" x 3)
257290 6 BOLT, Coupling (3/4" x 2½")
° 257260 5 BOLT, Coupling (3/4" x 3-3/4")
12 18480 1 SHAFT, Vertical Drive
13 224119 i BEARING, Roller
14 18481 i SLING, Oil
REV.
D 23439-1
PLEASE GIVE MACHINE S/N W/ORDER J
,~ D~v~km 04 The M o n i ~ Company, Inc. M onito~o~ W / ~ o n i Itl
F'--
C~
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~ 7 10
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][LUST.NO..2..3.6.8.8.
-..A.:-.!]
MATERIAL LIST OH BACK
-B19.1-
O%
IMooea.
I
OO
R~" C 4000-4000W OO
23688-1
SWING SHAFT

i 14002 i CAP, Dust W/capscrews, lockwashers and gr. fittings

2 11746 i PLATE, Locking
3 1925 i PLATE W/capscrews and lockwashers
4 224095 i BEARING, Ball
5 70674 1 SPACER
6 23692 i GEAR, Swing
7 70673 i WASHER, Thrust
8 23687 i SHAFT, Swing
9 17945 i SPACER
i0 225276 i BEARIN@,RolIer
ii 12273 I GUARD, Dirt W/capscrews and lockwashers (9/16" thick) (See Note i
12 24914 i PINION, Swing
13 18922 RETAINER, Pinion (5" O.D.) (See Note i)
14 18923 SCREW, Cap (5/8" NF x 1-1/4" long) (See Note i)
PINIONS FOR MACH. PRIOR TO DESIGN

CHANGE OF FEB. 25 m 1965
12 23012 PINION, :SwSng-(Standard Size)

12 23017 PINION, Swing (3/'.16"Undersize)
12 23027 PINION, Swing (1/8" Oversize)
12 23018 IPINION, Swing (1/4" Oversize)
12 23028 IPINION, Swing (3/8" Oversize)
~O
Lo
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OO
OO
>
0
NOTE 1 : Machines after design change of 6/19/81 have a shrink
rt
fit of the Pinion (Ref. No. 12) on the shaft (Ref. No.
8). These machines can be identified by the 6" overall
diameter of the Pinion Retainer (Ref. No. 13). For ma-
chines with a pinion which has been shrunk fit delete
above Ref. Nos. ii, 1 3 , 1 4 and replace with Dirt Guard
147348 (1/2" thick), Pinion Retainer 143795 (6" o.D.)
and capscrews 621730 (5/8" NF x 1-3/4" long) respectivel:
Use Never-Seez or equivalent under heads and on threads

of capscrews 621730 and torque to 135 ft. ibs. while m
p i n l o n i s s t i l l hot
REV.C I 23688-1
..¢
t.L4
c~
]tLUST ,o 2..-A-11 O
MATERIAL LISTON BACK
-B4 6-
I 23806 - I
I REV
A I
MODEL
3000-4000 Incl
OUTBOARD BEARING
(FOR IND SWING HORIZONTAL DRIVE SHAFT)

1 70859 1 BEARING, Outboard g/gr fitting and elastic stop nuts
2 71322 1 BUSHING
3 14962 i GASKET
4 1606 1 COVER W/mach screws
5 70870 6 SHIM
U
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REV
A 23806 -| 1
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77V M001~ '1 306£ '06£ 7300W
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i MATERIAL UST ON BACK

-B4 5 -
I REV C I MODEL
31574 - i 3000-4000W Incl Ln
4~
C~
IND SWING GUARDS

i
I 12348 1 PLATFORM W/hex nuts, lockwashers
2 569684 1 PLATE, Cover
3 72083 1 GUARD, Clutch W/capscrews, hex nuts and lockwashers
4 12351 1 SUPPORT, Grease Fitting W/capscrews, hex nuts and lockwashers

i
5 112349 2 CLIP W/capscrews, hex nuts and lockwashers
6 12350 1 STEP W/capscrews, hex nuts and lockwashers
7 18844 1 GUARD, Clutch W/capscrews, hex nuts and lockwashers
8 12904 1 GUARD, Shaft W/capscrews, hex nuts and lockwashers
>
REV C 31574 - i
AD~,b~t ~/IlkeMmtam~C~q:m~, k~ ~ Wb~sk~
\
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See Guard~
J t t ~r~
I J
\' II
, C.JJ
2~
3
See Ind Swing Dr~ve
I/
.••L
~ .~ .
See SwingShafl
~~l~~~~See/Rotateng
t
Bed
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p
!
MATERIAL UST O N BACK
-B4 5-
31574 - 2 3000-4000W Incl

Ln
INn SWING LUB PIPING

i SWING SHAFT LUB LINE
429010 i FITTING, Grease (1/4")
429367 2 CONNECTOR (3/8" x 1/4")
696216 1 TUBE, Copper (specify length)
429366 I CONNECTOR (3/8" x 1/8")
i INDEPENDENT SWING DRIVE SHAFT LUB LINE

429010 1 FITTING, Grease (1/4")
429367 1 CONNECTOR, (3/8" x 1/4")
696216 i TUBE, Copper (specify length)
429373 i ELBOW, Tube (3/8" x 1/8")
I UPPER VERTICAL DRIVE SHAFT LUB LINE

429367 1 CONNECTOR, Tube (3/8" x 1/4")
696216 i TUBE, Copper (specify length)
429373 i ELBOW, Tube (3/8" x 1/8")
LOWER VERTICAL DRIVE SHAFT LUB LINE

429010 FITTING, Grease (1/4")
429367 CONNECTOR, Tube (3/8" x 1/4")
696216 TUBE, Copper (specify length)
429366 CONNECTOR, Tube (3/8" x 1/8") LO
Fa
406950 ELBOW (I/8") ka
"-4
543491 NIPPLE (1/8" x 9-1/4")
~0
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CO
m
#0-147 IRev
31574 - 2
PLEASE GIVE MACHINE S/N W/ORDER '
A O i v i s i o n o f T~le M o n i t o ~ o c Compony, In¢ Monitowc~, Wl$consi n
~Q...-20
.0...-.-27
12 ~ lla
30
/-"\ \ 3
4~
MACH. W/DEADMAN CONTROL
7 i~- 8 /
,
18 /
I
77 / " -.._i i i l .S..'57

y~'cJj/.,.~ t.~J
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- See Platform
UI'" See Platform
2,
L
-BI2.1-
eer. I MODEL
l
A
32739 - i Vicon 3000-4000W Incl.
HAND LEVERS

I
22479-5 i LEVER ASSEMBLY, Slide Pinion Control
i 22479-2 1 LEVER, Hand W/gr. fitting
2 2820 1 LATCH, Lever
4 2885 i END, Rod
5 17569 1 ROD, Reach
6 2882 1 SPRING
7 723619 1 END, Rod
8 563807 i PIN, Yoke
9 17567 1 LATCH
I0 17568 I SPACER
24911 1 LEVER ASSEMBLY, Ind. Swing Control
ii 24851 1 LEVER, Hand W/gr. fitting
21 10756 I BUSHING
ii 93268 i LEVER, Hand W/gr. fitting (M4000W in lower house W/Elevated
Operator's station)
21 10756 1 BUSHING
12 ~73694 LATCH, Lever
4 2885 END, Rod
13 73693 ROD, Reach
7 723619 END, Rod
8 563807 PIN, Yoke
14 73692 LEVER, Valve Operating
15 714686 VALVE, Converter Control (i00# Spring - Color "Yellow")
1-7 24842 BRACKET, Valve W/mach. screws, capscrew, hex nuts and
lockwashers
18 620358 1 SCREW, Set
19 546052 i NUT, Hex
91962 1 LEVER ASSEMBLY, Ind. Swing Control (Dead Man Control)
4 2885 i END, Rod
7 ! 723619 i END, Rod
8 563807 I PIN, Yoke
lla 91961 i LEVER, Hand W/gr. fitting
21 10756 I BUSHING
12 73694 i LATCH, Lever
13 73693 i ROD, Reach W/hex nuts
14 73692 1 LEVER, Valve Operating
15 714686 I VALVE, Converter Control (I00# Spring - Color 'Yellow")
16 73870 i PIN W/cotter pin
17 24842 1 BRACKET, Valve W/mach. screws, hex nuts and lockwashers
18 620358 I SCREW, Set
19 546052 i NUT, Hex
26 75942 i BUTTON, Control W/set screw
27 75941 i ROD, Push W/roll pin
28 652118 i SPRING
29 75940 i SLEEVE
30 673211 1 MICROSWITCH
A 32739-1 Cont.
-BI2.1-
I REV" 1MODEL
I 32739-1 Cont. A Vicon 3000-4000W Incl.
HAND LEVERS
4~
0 NO. NUMBER REQUIRED DESCRIPTION OF PART PART NO. "
CD 20 358128 5 COLLAR, Set W/set screw
22 24933 I CRANK, Bell W/capscrews, hex nuts and lockwashers
23 73896 I SHAFT, Lever W/woodruff keys
24 20485 i CRANK, Bell W/capscrews, hex nuts and lockwashers
25 73677 i PLATE, End W/capscrew and lockwasher
r~
j--
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<
0-243 REV.
A 32739 - 1
PLEASE GIVEMACHINE SIN W/ORDER
A 0 ~ , i ~ d / h e Mm,,Itovec~ V , fro, ~ W/mc~
~-28
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MACH. W/DEADMAN CONTROI

-13
!7
\ 23
~!!)'~ See Platform

I~/ ...%-~x..a: j
~
(. "
~.."" ~See Platform
L
MATERIAL UST ON BACK
-BI2.1-
i 32739 - I ]MODEL' 3000W, 3600, 3900, 3900W, 4000W VICON
m~ LEVERS
' REF.
NO.
PART
NUMBER
O UA NT117
REQUIRED DESCRIPTION OF PART
[ .... VENDORS
PARTNO.
22479-5 I , LEVER ASSEMBLY, Slide Pinion Control
1 22479-2 1 LEVER, Hand W/gr. fitting
2 2820 LATCH, Lever
4 2885 i END, Rod
5 17569 i ROD, Reach W/jam n u t s
6 2882 2 SPRING
7 723619 i END, Rod
8 563807 ! PIN W/cotter p i n
9 17567. LATCH
10 17568 i SPACER
91921 i LEVER ASSEMBLY, Ind i Swing Control
11 919'20, 1 LEVER, Hand W/gr,. f i t t i n g
23 10756 i BUSHING
12 73694 1 LATCH, Lever
13 79202 1 ROD, Reach W/lJam nuts
14 11564 1 END, Rod
16 79201 I LEVER
17 11927 I PIN W/cotter pin
19 225397 ! BEARING
20 79634 i BRACKET W/capscrews and lockwashers
21 702582 I VALVE, A i r .
92087 LEVER ASSEMBLY, Ind, Swing (Mach. W/Deadman Control)
3 563833 2 PIN W/cotter Pin
lls 93736 'i1 LEVER, Hand W/gr. fitting
23 10756 ,1 BUSHING" • " "
!2 73694 t LATCH, Lever

13 79202 ROD, Reach W/jam nuts "
14 11564 1 END, ROd
15 11565 1 P I N W/cotter pin
16 79201 1 LEVER
17 I1927 1 PIN W/cotter pins ., >
18 77711 1 PIN W/cotter pins Ln
19 225397 1 BEARING
20 79634 • 1 BRACKET
21 702582 1 VALVE, A i r
28 75942 1 BUTTON, C o n t r o l
29 ,'75941 1 ROD, Push
3O 652118 1 SPRING
31 75940 1 SLEEVE
32 673211 1 MICROSWITCH
22 358128 4 COLLAR, Set W/set screw
24 24933 BELLCRANK W/capscrews, hex nuts and lockwashers
25 73896 .1 SHAFT, Lever W/woodruff keys
26 20485 1 BELLCRANK W/capscrews, hex nuts and lockwashers
27 73677 t PLATE, End W/capscrew and lockwasher
USE SHEET O-247

PLEASE GIVE MACHINES/N W/ORDER r I
B 32739 - 1
21
lOa J 4
6.
12
18
L.+.~ J
/'(~ 15
16
0
15
ill
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!
-BI4.1-
33242 - 1 [
~Ev. D i,oo., 3ooo-41odw Incl.
LUB. OIL PUMP

NO. NUMBER REQUIRED DESCRIPTION, O F PART PART NO.
1 74970 1 SPACER (4½" high) (M3000-3900 Incl.)
i 75303 1 S P A C E R ( 1 ½ " high) (M3900-4000-4000W-3900T-4100W)
1 136890 1 SPACER (5½" high) (M3900 W/Electrlc Motor)
2 77098 1 SUPPORT, Pump W/capscrews, hex nuts and lockwashers
2 77174 1 SUPPORT, Pump W/eapscrews, hex nuts and lockwashers (Field
Conversion)
3 77099 1 BRACKET W/capscrews, hex nuts and lock-washers
4 90420 1 GUARD, Belt (Also Shown on "Converter Cooling and Mounting")
5 33019 1 PUMP, Oil (Supersedes Pump #33252 per design change of 12-16-69)
5 33252 PUMP, Oil W / k e y
6 6"~202 1 SHEAVE, Pump " "
7 227241 i_ BELT, Vee
8 288756 1 BUSHING, Reducing (i" x ½")
9 543404 1 NIPPLE, Clo~e (½")
I0 406953 1 ELBOW (90 ° (½")
ii 485756 1 HOSE, Flex (6'2") (Also Shown on Piping Assembly)
ii 485617 1 HOSE, Flex (3'8") (M3900T) (Also Shown on Piping Assembly)
12 543406 1 NIPPLE, Close (i")
13 406899 1 ELBOW, 90 ° (1¼" x i")
14 543407 1 NIPPLE, Close (1%")
15 406689 2 ELBOW, 45 ° (1¼")
16 543539 2 NIPPLE (1%" x 5½")
17 679364 1 TEE (1¼" x 1¼" x'l")
18 486066 1 HOSE, Flex (1¼" x 6'6")
19 571850 1 PLUG, Magnetic
L/
SENDING UNIT INSTALLATION (DELETE REF. NO. i0 ABOVE)
lOa 679303 1 TEE, Pipe ( % " )
20 288750 1 BUSHING, Reducing (½" x 1/8")
21 701017 1 SENDING UNIT, Pressure
FOR FIELD CONVERSIONS FROM VERTICAL INSTALLATION W/ONE INCH

SUPPLY LINE
13 406956 1 ELBOW, '900 (i")
15 406688 2 ELBOW, 45 ° (I")
16 543812 1 NIPPLE (I" x 5")
17 679305 1 TEE (i" x i" x i")
18 16298 1 HOSE, Flex (i" x 3'8")
Use Sheet #0-340

PLEASE GIVE MACHINE S/N W/ORDER . I
~Ev. D
I 33242 -.:i
c,,,I
~ 7 ~ ~_ ~
e,)
t :;.ATERIAL LIST O N BACK
33403 - 1
R
I EV.
B MODEL
-B2.10-
4000W
IND. BOOM HOIST AUXILIARY BRAKE

F
NO. NUMBER REQUIRED DESCRIPTION O F PART PART NO.
1 239 i CLIP
2 1657 i SPRING
3 90931 i LEVER, Hand W/capscrew, hex nuts and lockwashers LO
O
~o
4 77995 i SHAFT W/woodruff keys
5 71079 I BRACKET W/gr. fitting, capscrews and lockwashers
6 77998 i LEVER W/capscrews, h e x nut and lockwashers
7 77999 i SHIM (22 ga.)
8 77996 i BRACKET W/capscrews, hex nuts and lockwashers
9 358139 i COLLAR, Set (1¼")
11 18345 i END, Rod
12 647705 i SPACER
13 77997 i ROD, Reach W/locknut and elastic stop nuts
14 31148 i BAND, Brake
15 31148-9 LINING, Brake
16 613477 1 CAPSCREW (3/4" - 16 x 3")
17 2864 2 SPRING
REV.
B 33403 - 1
MANIIOWOC ENGINEERING' ¢o.
II
--4
Y (
°~~
/
°
., g 0
I-,.
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[. . . . . . . . . . . . - - I~TERIAL LIST OH SAC

-BIT. 1-
I-
I REV. G IMOOEL 3000-4000W Incl.
I 40341 - i I-
SWING LOCK CONTROL

(MANUAL OR AIR)

NO. NUMBER REQUIRED DESCRIPTION OF PART PARTNO.
2 70850 1 BRACKET W/capscrews and lockwashems (M3900T-4000-4000W only)
3 12308 1 LEVER W/capscrews, hex nut and 10ckwasher
4 .140197' 4 PIN W/cotter pin
5 70868 I SHAFT W/woodruff keys (Manual or Air W/out Swing Brake)
I 358139 2 COLLAR, Set
5 77574 i SHAFT W/woodruff keys (Air ControlW/Swing ~ Brake)
i 358139 2 COLLAR, Set
5 12309 1 SHAFT W/woodruff keys (Cast. Rot. Bed) ~
i 358139 2 COLLAR, Set
5 72353 i SHAFT W/~oodruff k e y s ( M 4 0 0 0 W/Hyd. Swing)
1 358139 2 COLLAR, Set
6 12310 'i SUPPORT, Shaft W/capscrews, hex nuts and lockwashers (Manual
W/Cast. Rot. Bed)
7 11950 1 SPACER (Cast. Rot. Bed)
7 3207 i SPACER (M4000 W/Hyd. Swing)
8 18212 1 LEVER W/capscrews, hex nut and lockwasher (Manual)
9 10227 2 END, Rod (Manual)
i0 14110 1 ROD, ReachW/hex nuts (M3000-3000W-3100) (Manual)
i0 71552 i ROD, Reach W/hex nuts (M3600-4000W Incl.) (Manual)
Ii 12313 1 STOP, Hand Lever W/capscrewsand lockwashers (M3000-3000WI3100)
(Manual)
Ii 71558 i STOP, Hand Lever W/capscrews and 10ckwashers (M3600-3000W Incl.)
(Manual)
12 20674 i LEVER, Hand W/capscreW, hex nut and lockwasher (Manual): C
13 12312 i SUPPORT, Lever W/capscrews , hex nuts and lockwashers (Manual) .4:-
14 17633 I PIN (Manual)
15 11754 i ROD, Reach W/hex nut
16 12306 1 NUT, Connecting •
0
17 2568 1 ROD, Reach W/hex nut m
t~
18 12305 1 LEVER W/capscrew, hex nut and lookwasher
19 11947 • I SPACER
20 20116 i LOCK, Swing W/capscrew and jam nut
21 10252 i LIFTER, Lock W/capscrews, hex nuts and lockwasher
22 1204 1 SPRING
23 10251 i SHAFT, Lifter W/woodruff keys
25 70690 1 SUPPORT, Shaft W/hex nuts .(M4000-4000W only)
24 257217 3 BOLT, Coupling >
26 71444 1 set SHIM (3/32" set) (M4000-4000W only) 09
27 70691 1 PLATE, Lock (M4000-4000W only) --4
28 201430 1 CHAMBER, Brake (Midland -Supersedes #714557) (Air) m
28 714557 CHAMBER, Brake (Westinghouse) (Air) ~
29 714586 1 PIN W/cotter pin (Air)
30 714643 i END, Rod (Air)
31 24041 1 SUPPORT W/capscrews, hex nuts and lockwashers (Air)
31 90581 1 sUPPORT W/capscrews, hex nuts and 10ckwashers(Air-M3900T only)
32 3645 1 SPACER (Air).
33 71429 i LEVER W/capscrews, hex nut and iockwasher (Air) ~
34 77575 i SUPPORT, Chamber (Air Control W/Swing Brake ) ..
REV.
Use Sheet #0-123-1, 0-71 (Air Control Onlyl
G 40341- i
PLEASEGIVEMACHINE S/N W/" ....
El l i t ~ i l i ~ llil lelll M l l l l l ~ , l l C , , l u i ~ V. El,. M,mah-~ w ~
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MATERIAL LIST O N IIACK J~
-BI6 L,.2-
I 42164 - i
I
REV" B I M°°E~
4000-4000W
SLIDE PINION CONTROL

NO. NUMBER IREQUIRED DESCRIPTION OF PART PART NO.
1 289594 BUSHING (In Rotating Bed) ~O

2 10246 LEVER W/capscrew, hex nut and lockwasher O~
3 70872 SHAFT, Fork Lever W/woodruff keys
=0
5 358129 COLLAR~! Set
4 11175 i LEVER, Fork W/capscrew, hex nut and lockwasher
6 10243 1 ROD, Connecting W/hex nuts
7 3359 2 SPACER, (Std. Swing)
7 18437 2 SPACER, (Ind. Swing)
7 12666 2 SPACER, (Ind. Swing W/air steering)
8 3352 2 SPACER, (Stdi Swing)
8 18436 2 SPACER, (Ind. Swing)
8 1814 2 SPACER, (Ind. Swing W/air Steering)
9 10242 1 QUADRANT
i0 257180 2 BOLT, Coupling
i0 257257 2 BOLT, Coupling (Ind. Swing W/air ~teering)
ii 10227 2 END, Rod
13 10244 i LEVER W/capscrew, hex nut and lockwasher
14 70897 i SHAFT, Swing Lock Lifter W/woodruff keys
15 1204 i SPRING, Swing Lock
16 10252 i LIFTER, Swing Lock W/hex nuts, lockwasher and capscrew
17 20116 i LOCK, Swing W/capscrews and Jam nuts
18 647572 1 SPACER
19 12305 i LEVER, Swing Lock W/capscrew, hex nut and lockwasher
28 70690 i SUPPORT, Shaft W/hex nuts
29 71444 i set SHIM
30 70691 i PLATE, Lock '
i 22578 I REACH ROD ASSEMBLY, Spring Loaded (Standard Swing Only)

21 17898 i ROD
22 10063 i SPRING
23 17901 i SLEEVE >
24 17899 i RING, Retaining (J
25 17900 1 ROD W/Jam nut
26 10052 1 END, Rod F
REV.
B 42164 - i
~6.3
• Div~slon ot D e Manitowm" Company. J~. Monltowoc~ W ; ~ o n l m
10,
53 9
12
14
13
28
27 "25
31 43
28
32 20
33 21
MATERIAL LIST ON BACI(

-B6.3-
IREV. IMOOEL
42183 - 1 H 4000-4000W
RIGHT DRUM BRAKE

(MANUAL)

1 17999 1 SUPPORT, Spring Guide W/capscrews, hex nuts and lockwashers

2 1720 2 SPRING
3 14863 2 BOLT, Eye W/jam nuts
5 14856 3 ANCHOR, pin W/mach. screws
6 31581 1 BAND ASSEMBLY, B r a k e
7 17979 2 WASHER, Conical
ii 70410 1 SPRING
15 71729 I BOLT, Adjusting W/jam nut
16 22662 8 LINING, Block
16 31581-9 1 LINING, Woven
6 32396 1 BAND, Brake (3 Piece) (Mach. W/Power Lowering)
ii 70410 1 SPRING
15 71729 1 BOLT, Adjusting W/jam nut
16 32396-9 LINING, Woven
8 18998 1 CUP, Spring
9 3891 4 WASHER
I0 304231 i CAP, Pipe
12 75141 1 GUIDE, Spring
13 13401 1 SPRING
14 79236 i BOLT, Eye W/hex nuts
17 140196 1 PIN, Live End
20 17990 1 SHAFT, Brake
21 289576 2 BUSHING (In Rotating Bed)
22 10314 I PEDAL, Foot
22 23194 i PEDAL, Foot (Mach. W/Air Booster)
24 2847 1 LATCH, Pedal
25 10316 1 BOLT, Adjusting W/elastic stop nuts
26 3329 1 BOLT, Spring Adjusting
27 3331 1 SPRING
28 10328 1 LINK
29 23939 1 LEVER, Pedal W/capscrew, hex nut and lockwasher
30 71112 1 SHAFT, Brake Lever
31 72183 1 LEVER W/capscrew, hex nut and lockwasher
32 70905 1 LINK, Operating
34 22598 i LEVER, Brake W/capscrew, hex nut and lockwasher
35 140198 i PIN W/cotter pins
36 70658 1 LINK, Live End
37 17985 1 LINK, Dead End (Band 31581 only)
40 70654 1 PIN (Band 31581 only)
41 70655 1 PLATE, Keeper (Band 31581 only)
43 358127 i COLLAR, Set
R~.
H 42183-i Cont
t PLEASE GIVE MACHINE S/N W/ORDER
-B6.3-
I 42183-i Cont ' I REv"

. H
[MOOEL 4000-4000W
RIGHT DRUM BRAKE

(MANUAL)

i
44 71670 1 LEVER
45 71671 I GUIDE
46 140199 2 PIN W/cotter pins
47 145659 i ROLLER
144434 As Req. WASHER) (To center band on brake flange) (Not shown)
144435 As Req. WASHER)
48 429071 2 ELBOW, Alemite (i/8" x 90 ° )
49 543400 i NIPPLE, Close (i/8")
50 377200 i COUPLING, Pipe (i/8")
51 3412 i HOSE, Flexible
52 70656 1 SUPPORT, Grease Line
53 429040 i FITTING, 30 ° Alemite (i/8")
NOTE i: Ref. Nos. 48 thru 53 moved to "Upperworks Lube"

per change of July 28, 1976. See page "AI.4"
H 42183-i
D;~s~o~ of r~e ~,4on~eowo~Company, Inc. ~4on~towo<, wiicon~in
~)~"- 9
C~
ILl
i--.-
03
/1 ~j4/--3
4
/10 "~,~,.12 13
45 ~ .~./4
/A4,
44
40
37.,
43 I
42
~.21 ' i

-B,6 .i!3-
[MODEL
'
REV.
I 42184 - 1 H 4000-4000W
LEFT DRUM BRAKE

(MANUAL)

i 17999 1 SUPPORT, Spring Guide

2 1720 2 SPRING
3 14863 2 BOLT, Eye W/Jam nuts
5 14856 3 ANCHOR, Pin W/capscrews and lockwashers
6 31581 i BAND, Drum Brake W/rivets (See Note 2)
i0 70410 i SPRING
14 71729 i BOLT, Adjusting
8 18'998 CUP, Spring
9 304231 CAP, Pipe
ii 75141 GUIDE, Spring
12 13401 SPRING
13 3891 WASHER
18 17990 SHAFT, Brake
19 289576 BUSHING (In Rotating Bed)
20 22599 BELLCRANK W/set screw and half nut
21 70905 LINK, Operating
22 140197 2 PIN, Yoke W/cotter pin
23 70904 1 SHAFT, Foot Brake Lever
24 71422 1 SPACER
25 20311 1 LEVER, Foot Brake
26 10314 i PEDAL, Foot
26 23194 i PEDAL, Foot (Mach. With Air Booster)
27 2847 i LATCH, Pedal W/capscrews, hex nuts and lockwashers
28 10316 i BOLT, Adjusting W/hex jam nuts
29 3329 1 BOLT, Spring Adjusting W/hex nuts
30 3331 1 SPRING
31 10328 i LINK, Spring
32 11328 i LEVER
33 140197 i PIN, Yoke W/cotter pin
34 3412 i HOSE, Flex (See note i)
35 70656 i SUPPORT, Grease Line (See Note i)
36 17985 1 LINK, Dead End W/gr. fitting
38 70658 I LINK, Live End W/gr. fitting
39 70654 i PIN
40 71670 1 LEVER
41 71672 i GUIDE
43 145659 1 ROLLER
44 70655 i PLATE, Locking
46 79236 i BOLT, Eye W/hex nuts
NOTE 1: Ref. Nos. 34-35 moved to "Upperworks Lub." per chan@~
of July 28, 1976. See "AI.4"
NOTE 2: Use washers #144434 and #144435 IR~. 1
to center band on brake flange. H 42184 - 1
PLEASE GIVE MACHINE ~NW/ORDER .....
A~ d l b . J s e ~ m , ~ CemmmS ~..- ~ tt~m~
ol /
r
oo /
/
/
/
/
/
/ •" \
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/
/
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~us'r. ,0.4.~!~.7.-.~.-!
l MATERIAL LIST~)N BACI(
-B2.7-
4>
42197 - 1
I
R~" D 3900-4000W
b~
~D
~4
IND. BOOM HOIST DRIVE SHAFT

...-

NO. NUMBER REQUIRED DESCR,PT,ON O F PARr i PART NO.

2 18271 1 GASKET
3 95123 1 PINION, Drive (See Note 3)
4 17339 1 GASKET (Std. Math.) (See Note I)
5 17340 1 RING, 011 Seal (Std. Math.)
6 596705 1 "0" Ring (Std. Mach.)
7 18939 1 RING, Retainer W/capscrews and lockwashers (Std. Math.)
8 96465 1 SUPPORT, Shaft W/gr. fitting (M4000 W) (See note 2)
8 96466 1 SUPPORT, Shaft .W/gr. fitting ~(M3900)• (See note 2)
9 18142 1 BOLT, Coupling W/elastic stop nut i
I0 224.119 1 BEARIN G, Roller :
ii 17330 SPACER
12 622499 3 SEAL, Oil I ,
13 17638 1 RETAINER W/capscrews and lockwashers
14 225120 1 WASHER, Lock.
15 225116 1 NUT, L o c k
16 18141 1 BOLT, Coup. W/elastlc stop nut
17 2 CLUTCH SPIDER ASSEMBLY (See Sheet #2)
18 225125 3 WASHER, Lock
20 17324 2 COLLAR, Thrust • -%5
21 622498 2 SEAL, Oil

22 17623 1 SPACER
23 224121 1 BEARING, Roller
24 32064 1 BRACKET W/gr. fitting, capscrews and lockwashers
24 31672 :.BRACKET W/gr. fitting, capscrews a n d lockwashers (M3900)
'(Prdor t o deslgn, change of .5-~7-64) ~, ,'
25 17575 2 DOWEL (Use W/support #32064) ~' :.
28 19780 1 GUARD, L.H.. W/capscrew~and lockwasher 4~
26 19779 1 GUARD, R.H. W/capscrew and lockwasher b-
27 18266 1 SUPPORT, Guard W/capscrews and lockwashers

29 18427 1 PLATE, Lub. Inst. W/self tap screws
30 . 23216 1 SHAFT, Drive
19 1814 7 3 NUT, Lock
O
¢,
j~ITEI:On Vicon machines Parts #17339, 17340, 18939 and
596705 are replaced b y o l l seal #24778 and retaining
ring #73388.
NOTE 2: Prior to design change of: May 6, 19,77 the following

were used:
8 23844 ! SUPPORT, Shaft W/gr. fitting (M4000W) ;m
8 22345 1 SUPPORT, Shaft W/gr. fitting (M3900)
NOTE 3: Pinion #95123 replaces pinion #17283 per design change
of Aug. 2, 1979. Pinion #95123 must Be used w/Drum gear
#182159 (Vicon)or #182264 (Non-Vicon). Pinion #17283 must be
used w/Drum gear #32623 (Vicon)or #32229 (Non-Vicon). Gears and
pinions are N O T interchangeable as single pieces: If field
conversion is made, the Boom Hoist Shaft pinion, Drum Gear and
Main Drive Shaft pinion must all be chan~,.ed.
s~" D i;2!97 _ I
PLEASe Gn,'EMACHtNE S/N W/ORDER - - "
A D~b~ 04 The MonlWo~oc Company,/nc. A4~o¢0 W/icoqmi~
.-'---'-,\,\
I
r~
f
~ f
/
/
f
sit" ~'-
f
I7/'
,.J

li
o
-B2.7-
IREV' I iMoo
42197-2 3900B-4000-4000~
IND. BOOM HOIST CLUTCH

(QUANTITIES FOR BOTH CLUTCHES)
REF. PART OUANTI~ VENDORS
NO. NUMBER REQUIRED DESCRIPTION O F PART .PART NO.
|
17624 2 SPACER
95539 2 CLUTCH SPIDER AND GEAR ASSEMBLY (Available only as a unit)
2 95529 2 GEAR W/gr. fittings
8 182571 2 SPIDER
3 225314 4 BEARING, Ball
4 16656 2 SPACER
5 596674 2 RING, Snap
6 70947 2 SPACER
7 622499 2 SEAL, Oil
9 23839 2 PLATE, Stationary Pressure
Ii 12795 6 PIN, Driving
10 12744 6 SPRING
13 169370 4 DISC ASSEMBLY, Clutch (Bonded)
14 20849 2 DISC, Driving
15 23394 2 PLATE, Movable Pressure
16 19769 6 RETAINER, Spring
17 120-2 2 BEARING, Ball (Plain)
18 70619 2 CAM, Stationary
19 79229 2 BUSHING W/screw dowel
20 71606 2 LEVER, Stationary Cam W/capscrew and elastic stop nut
21 91698 2 BEARING, Thrust
22 79228 2 LEVER, Movable Cam W/gr. fittings and set screw
22 70620 2 LEVER, Movable Cam W/gr. fittings and set screw(Used when
thrust bearing #91698 is not used)
23 120-3 2 BEARING, Ball (Bonded)
24 .78549 2 NUT, Pressure Plate W/lockwashers
25 615006 4 CAPSCREW, Allen Head PO
26 3130 2 KEEPER ~=~
~D
27 165 ~ 2 LOCK, Split N u t :~ ~4
i
28 19365 2 NUT, Split W/elastic stop nuts
29 613425 4 CAPSCREW
o.
NOTE i: Mach. W/rlve t discs and llnings (See Box)
49957 4 DISC ASSEMBLY, Clutch

12 31097 8 LINING W/rivets (16 Halves)
13A 31096 4 DISC, Clutch (8 Halves)
rm
;a
REV.
I 42197-2
e J=
U-I
<~
./
~n
!
MATERIALUSTON BACK
• -B4. ~-
Rev. C I MODEL
42372 - 1
I 4000-4000W
IND, SWING CONTEOL

I !
1 358129 1 COLLAR, Set (Qty. 2 W/alr control sllde pinion) ('3
2 71391 1 SUPPORT, Shaft W/capscrews, hex nuts and lockwashers
14000 1 set SHIM
4 15004 2 LEVER W/capscrew, hex nut and lockwasher •%
5 7i563 4 LINK, Connecting
6 70238 4 PIN ~t/9otter pin
7 128 2 STRAP, Adjusting W/carriase bolt, hex nut and lockwasher
8 71389 1 SHAFT W/woodruf£ keys #25 (Manual Control Slide Pinion)
8 138549 1 SHAFT W/woodruff keys #25 (Air Control Slide Pinion)
i0 90045 1 SUPPORT, Shaft W/capscrews, hex nuts and lockwashers
9 289594 3 BUSHING
ii 10244 1 LEVER W/capscrew, hex nut and lock-washer

i
13 10552 2 END, Yoke

O~
14 22234 1 ROD, Reach W/hex nuts
18937 1 BAR, Roller

o
17 18697 1 BRACKET W/capscrews, hex nuts and lockwashers
17 138596 1 BRACKET W/capscrews, hex nuts and lockwashers (Mach. W/Elev.

0peratorts Station)
18 631350 SHEAVE, Bearing
19 22'9 SPRING
19 138597 SPRING (Mach. W/Elev. Operator's Station)

>
O0
--4
20 690 BOLT, Adjusting W/hex nuts
REV.
- C "~
42372 - 1
MANITGWGC ENGINEERING CO.
A D/vlt~o~ o4 ~ o Mm~no~.~ C..4mpm~V, Inc. ~ Wko~M
3,.. ~
3O
32.~ "~~ 26
30f -
~,_,,
I
_~.-~29
!
-B2.4-
REV I IMODEL
r1423,2 i I 4000W
INDEPENDENT BOOM HOIST CONTROL

(AIR)
REF. I PART QUANTITYl VENDORS

NO. NUMBER REQUIRED: DESCRIPTION O F PART PART NO.
2 70949 i LEVER, Brake Release
3 1715 2 WASHER
4 1720 2 SPRING
5 3352 1 SPACER
6 71072 I ROD, Live End W/hex nuts
7 31148 i BAND, Brake
8 31148-9 LINING, Band
9 1814 i SPACER
i0 2864 i SPRING
ii 16522 i BOLT, AdJustlng W/elastlc stop nut
12 17194 i 'i: ROD, Reach W/hex nuts
13 3845 i ROLLER, Brake W/gr. fitting
14 140~38 i PIN W/cotter pins
15 138032 i SHAFT W/woodruff keys ]>
17 138930 i PIN --4
596663 2 RING, Snap r~
21 79724 i' BRACKET W/flatwasher, hex nut and lockwasher
22 333403 i DEVICE, Centering
23a 140197 i PIN W/cotter pin
26 23535 i CYLINDER, Air
27 73606 i END, Rod
28 23629 I BELLCRANK W/capscrew, hex nut and lockwasher
29 10442 2 LINK
30 128 2 STRAP, Adjusting W/carrlage bolti hex nut and Iockwasher
31 358129 COLLAR, Set
32 11487 i CAM W/capscrew, hex nut and lockwasher
33 19316 i YOKE, Control
34 138031 2 LINK
35 77858 i LEVER W/capscrew, hex nut a n d lockwasher
36 10227 i END, Rod
37 75245 I SUPPORT, Brake
MACH. W/MANUAL BOOM HOIST PAUL (RATCHET ON RIGHT DRUM)
(Delete Ref. Nos. 23, 23a and 28 above) "
23a 140529 PIN (See Note)
28 92563 BELLCRANK W/capscrew, hex nut, lockwasher a n d roll pin
NOTE: If bellcrank #92563 not drilled for roll pin, use pin
#136014 in place of pin #140529. Roll pin added per
design change of April 6, 1972.
#0-284, 181533
I L 42392 - 1
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MATERIAL LIST O N BACK (Jr)

-BI8.2- ¢,,
42394-I JR~v F
I MODEL
4000-4000W
! ~C.
.L"
I
~ I--"
SWING BRAKE CONTROL
(MANUAL, MANUAL AND AIR OR AIR)
REF. PART QUANTIW VENDORS

|
2 21472 1 GUARD W/capscrews, hex nuts and lockwashers (Std. Swing Only)
I 250587 1 BOLT, Machine (3/4" x 13")
4 71142 I SUPPORT, Shaft W/capscrews, hex nuts and lockwashers
5 22120 1 LEVER W/capscrew, hex nut and lockwasher (Mech. W/out Drum
Parking Brakes)
183689 1 LEVER W/capscrew, hex nut and lockwasher (Mech. W/Drum Parking
Brakes)
6 16562 I SHAFT W/woodruff keys
8 10314 I PEDAL, Foot
9 70661 1 SUPPORT,' Latch W/capscrews , hex nuts and lockwashers (Manual
and Air) ~
9 16561 1 SUPPORT, Latch W/capscrews, hex nuts and lockwashers (Manual)
I0 2847 1 LATCH, Pedal W/capscrews, hex nuts and lockwashers
II 75193 2 SPACER
12 16874 I BOLT, Eye W/Jam nuts
13 3331 1 SPRING
14 24052 1 ROD, Reach W/hex nuts (Manual)
14 24056 I ROD, Reach W/hex nuts (Manual and Air)
15 10552 I END, Rod (Manual)
15 11602 1 END, Rod (Manual and Air)
16 71599 1 SHAFT W/cotter pins
17 12498 1 LINK
18 12023 2 LINK, Toggle
19 75027 2 CLIP W/set screw and jam nut
20 21201 1 BAND, Brake (2 Halves) CO

22 12020 1 .i~
BOLT W / J a m n u t
23 1720 2 SPRING .~-
24 12021 1 SPACER I
25 71289 i SPACER (Std. Swing Only)
27 140546 I IPIN W/cotter pins
i o
28 12022 2 JLINK, Toggle
32 71550 I BELL CRANK W/capscrews, jam nuts and lockwashers
33 295 1 SPRING
34 11031 1 BOLT, Spring Adjusting W/hex nuts
35 10552 1 END, Rod
37 671831 1 LUG, Cylinder
39 21624 1 CYLINDER, Air
41 17138 1 END, Rod
42 140197 1 PIN W/cotter pin (Manual)
42 140192 l PIN W/cotter pins (Manual and Air)
43 144223 I SPACER W/capscrew and lockwasher
(#0-71, 0-284 Air Only)
R~'F 142394-1
/
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MATERIAL LIST ON BACK.
IREV.
-B2.2-
43923 - I
E iM°°EL 4000-4000W
IND. BOOM HOIST

1 70452 PLATE, End W/capscrews and lockwashers
2 32062 DRUM, Boom Hoist
3 12388 WEDGE (I" wire rope)
3 12387 WEDGE (7/8" wire rope)
3 1171 WEDGE (3/4" wire rope)
4 71057 i RETAINER, Oil Seal W/capscrews and lockwashers
5 622661 2 SEAL, Oil (Solid)
5 622366 SEAL, Oil (Split)
6 71071 i GASKET
7 71050 I SPACER
8 596715 2 RING, "O"
10 71053 i SPACER
11 42195 i HOUSING, Gear
14 71068 i GASKET
15 23841 i PLATE, Cover W/capscrews and lockwashers
16 71088 4 BOLT, Coupling W/elastic stop nut
17 23834 I WHEEL, Worm
18 71067 i GASKET
19 23840 i COVER W/capscrews, lockwashers and pipe plugs
20 17652 1 GASKET
21 12782 I PLATE, Cover U"
22 32063 i SHAFT, Drum m
23 71055 I set SHIM (1/16" set) I"T

24 597006 1 RING, "O"
25 23837 i RETAINER, Bearing
26 71051 1 SPACER
27 597005 1 RING, "O"
28 71059 1 RETAINER W/capscrews and lockwashers
29 70948 1 '~rUT, Lock
30 596716 RING, "O"
31 22316 1 GEAR, Bevel
32 17287 i set SHIM (13/16" set)
33 23835 1 HUB, Bevel Gear
34 17683 8 CAPSCREW, Bevel Head
35 23842 1 ADAPTER W/capscrews, lockwasher, elbow, nipple and gr. fitting
36 71056 i GASKET
37 622606 2 SEAL, Oil
38 71062 I SPACER
40 23836 I ADAPTER
41 71058 i GASKET
42 71070 i SLINGER, Oil
43 32059 I SHAFT, Worm
44 71069 i FLANGE, Grease Seal
46 225121 l WASHER, Lock
REV.
E 43923-1 Cont.
-B2.2-
I 43923-iCont. IeEv" E IMODEL 4000-4000W
IND. BOOM HOIST
REF. PART I QUANTII"Y VENDORS

NO. NUMBER j REQUIRED DESCRIPTION O F PART PART NO.
47 225112 NUT, Lock

48 622378 SEAL, Oil
49 71052 ADAPTER W/gr. fitting, capscrews and lockwashers
50 72004 COVER, P late
51 139518 DRIIM, Brake (See Note)
53 139519 DRUM, Aux. Brake (See Note)
52 139518 KEY (1/2" x 5/8" x 5-1/2") (See Note) (Weld in #139519
Keyway)
54 17328 PLATE, End (Use 2 capscrews #613876 - 1/2" - 13 NC x 2-1/2" -
Gr. 5)
MACH, W/BOOM HOIST PAWL

(Delete Ref. #2 - Right Side)
2a 181289 DRUM, Boom Hoist Right
MACH. W/BOOM HOIST PAWL - PRIOR TO DESIGN

CHANGE OF OCT, 14 a 1970
(Delete Ref. #2 and 3 - Right Side)
2b 180593 DRUM, Boom Hoist Right
3a 79558 WEDGE, Anchor (Straight) (7/8" wire rope)
0 NOTE: Ref. Nos. 51, 52, 53 are per design change of 2-12-71.
Prior to this change the following were used:
->
51 77848 DRUM, Brake
52 77850 KEY (3/8" x 1/2" x 5") W/roll pin
53 77849 DRUM, Aux. Brake
REV.
E I 43923 - 1
MANIlfOWO r ENGINEERING CO.
I.--
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. . . . ' • M A T E t I . , L L LIST O N t~4~O( .w

-B4.1-
~8085-2 3900W-3900B-4000g
IND, S ~ N G CLUTCH
(QUAN~ITLZS FOR ~Otm CLUZe~s)
REF. [ PART OUANTI1 I VENDORS
~p~ NuMBeR REQUIEE~ DESCRIPTION OF PARr PARrNO.
j,,, • _ _ .
95538 CLuTcH-.SPIDER AND BEVEL PINION (Available only ~ a u n i t , )

182572 SPIDER
143118 PINYON, Bevel W/gr. flttings
225326 B~G, Poller
18475 SPACER
622478 SEAL, O£1 (Solid)
622354 SEAL, 0£i (Split)
24008 PLATE, St atiOnaz7 Pressure
12795 PIN, Driving
i2744 SPazNc
190828 DISC ASSEM3L¥, Clutch (Bonded - See Note 1) '
20849 DISC, Driving
23394 PLATE, MovaSle Pressure
19769 RETAINER, i~Spc'lng
'120-2 BEARINg, B a l l ' (Plain) ; "
70619 CAM, S c s t i o ~ t r y
79229 BUSRING
71606 LEVER, Stationary Cam W/capserew and elastic stop nut
79228 LEVER, Movable Cam w[8¢. fitting and elbow
120-3 BEARING, Ball (Banded)
78549 NOT, Pressure Plate W/elastlc stop nuts
613226 CAPSCEEW
3130 KT.EPER -
71386 NOT~ Split W/capscrew and Iock~asher
3 ' 71602 LOCK, S p l i t Nut
9~698 BEARING ~ Thrust
NOTE I': Riveted Disc and_ _Ciut__ch_(_See..Bgx)

49957 VZSC,ASS~LY,,Crutch'
31097 LI~ING,. Clutch (!6 Halves) .=
)A 31096 DISC, Clutch (8 Halves.) ' '
¢
r
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~ " 48085-2
A OIvt~i~'t el the Mon|tm~,~ Ccm~oony, Inc. Manito~x. Wl~onJIn
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-..°.-

"B4.1-
! MOOEL
J 48085 - 1 IR~. G 3900B, 3900W, 3950WT, 4000W

C
--IND. SWING HORIZONTAL DRIVE SHAFT
REF. PART OUANTIIY VENDORS

i |
1 18686 1 PLATE, Locking

2 18685 1 PLATE, End w/capscrews
3 24722 1 SPROCKET, Driven (71T.) (M-3900B, 3900W, 4000W)
335089 1 CHAIN, Drive (2 Strand - 106 links) (For 71T. sprocket)
3 91683 1 SPROCKET, Driven (37T.) (M-3900B, 3900W, 4000W)
334133 1 CHAIN, Drive (2 Strand - 102 links) (For 37T. sprocket)
3 162757 1 SPROCKET, Driven (72T.) (M-3950WT only)
4 73245 1 Set SHIM (M-3900B, 3900W, 4000W)
5 73244 1 SPACER
6 24721 1 SUPPORT, Bearing
7 73377 1 SHIM
9 24720 1 BRACKET, Support W/capscrews , lockwashers and elastic
stop nuts
'8 257141 2 BOLT, Coupling
II 224920 I BEARING, Roller
12 622520 1 SEAL, Oil
13 73243 i COVER, Bearing w/capscrews
14 73241 1 NUT, Adjusting
16 73314 1 LOCK, Nut w/capscrews
18 2 CLUTCH (See Sheet 2)
20 622477 2 SEAL, Oil
21 18484 1 COVER, Bearing w/capscrews, hex nuts and lockwashers
257202 2 BOLT, C o u p l i n g ,, ,
22 32587 1 SHAFT, SWing
24 ~ 18482 1 HOUSING, Center w/coupling bolts, hex nuts and lockwashers
25 18682 1 Set SHiM
26 18483 1 COVER, Bearing w/capscrews, hex nuts and lockwashers
257202 2 BOLT, Coupling C
U
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NOTE l: On Model 3950W see chain and gear case assembly
(Pg. A4.1) for drive chain. b
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REV.
G I 48085-1
PLEASE G,VE MACH,NE SIN W/ORDER J I
A D I ion o41~ Monl~,*oc Compa ), In( ~ Itowoc WlJcomt

-B6 i-
JMODkl.
49401 - 2
J
e~ v A
4000W 0i.~
DRUM CLUTCH
(QUANTITIES ARE FOR BOTH CLUTCHES)
REF ' PART QUANTITY VENDORS

NO NUMBER REQUIRED DESCRIPTION OF PART PART N O
i 31358 2 BAND, Clutch

15 22657 20 LINING, Block W/rlvets
2 17923 2 LINK, Dead End
3 17959 2 PIN W/capscrew, lockwasher and gr. fitting
4 17960 2 PIN W/gr fitting
5 19303 2 PIN
8 23924 2 LEVER, Clutch
6 289608 4 BUSHING
7 70864 2 PIN W/cotter pln
9 17955 2 BOLT, Eye W/hex nuts
i0 17956 2 SPACER
ii 17957 2 PIN
12 486056 2 TUBE, Plastic (Speclfy Length)
13 714688 2 VALVE, Qulck Release
14 22596 2 CYLINDER, Air W/capscrews
17 17967 4 GUIDE, Roller W/capscrews and lockwashers
18 17958 2 PLATE, Keeper W/capscrews and lock~asher
19 18045 8 BAR, Tie W/capscrews and lockwashers
.t'-
REV A
49401 - 2
j A D fon ol Th MontowocCompa y Inc Man So~ W sc~
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-B6 i-
49401 - 1
IREV B
IMODEI.
4000W
DRUM SHAFT (UNEQUAL DRUMS)
(AIR CONTROL)
(ROLLER BEARING DRUMS AND JOURNALS)
NO NUMBER |
REQUIRED |
DESCRIPTION O F PART PART NO
1 700703 2 UNION, Swivel (Deublln #15-3)
2 77777 1 ADAPTER W/capscrews and lockwashers
3 19366 1 GASKET
4 15992 6 BOLT, Coupling W/lockwasher
5 21839 1 RING, Outer (2 Halves)
6 32229 1 GEAR, Drum (Non-Vlcon)
6 32623 1 GEAR, Drum (Vicon)
7 22871 1 RING, Inner (2 Halves)
9 75439 1 SPACER
10 90450 1 PLATE, Left Cover W / m c h screws
11 90448 1 SUPPORT, Bearing W/gr fitting and elastic stop nut
30 70642 2 BOLT, Coupllng
13 90451 1 PLATE, Cover W/mach screws
14 75438 1 SPACER
15 75380 3 NUT, Spllt W/capscrews, hex nuts and lockwashers
16 32107 1 SPIDER, Left Clutch
17 31351 2 FLANGE, Drum
19 31972 1 DRUM, Left
21 17934 1 RING, Seallng
22 31997 1 SHAFT, Drum
23 17964 36 BOLT, Coupling W/hex nut and lockwashers
24 32262 1 DRUM, Right W/mach screws and lockwashers ~See Note 2)
24 31971 DRUM, Right (See Note i)
24 163899 DRUM, Right W/mach screws and lockwashers (Made from 32262 -
(See Note 2)
25 225306 BEARING, Roller
26 622488 SEAL, 011 (Solid)
26 622373 SEAL, 011 (Split)
27 32106 1 SPIDER, Right Clutch
28 70861 1 PLATE, Right Cover W/mach screws
29 19219 2 sets SHIM
31 92031 1 SUPPORT, Roller W/gr flttlng and elastlc stop nut
30 70642 2 BOLT, Coupllng
33 19173 I PLATE, Cover
34 70863 4 SCREW, Cap
36 16667 1 NUT, Adjustlng
38 71308 i0 GUIDE
39 19532 i0 PLATE, Lock W/capscrews, flatwashers and lockwashers
45 77780 1 GASKET
46 77779 1 ADAPTER W/capscrews and lockwashers
FOR REAR AUX DRUM W/OR W/OUT FRONT AUX DRUM (NON-VICON)
41 23049 SPROCKET W/capscrews
42 19366 GASKET
43 91346 PIPE W/capscrews and lockwashers
REV
B 49401-1Cont
-B6 I-
49401-1 C o n t B
IMOOEL 4000W
DRUM SHAFT
(AIR CONTROL)
(ROLLER BEARING DRUMS AND JOURNALS)
REAR AUX DRUM W/OR W/OUT FRONT AUX DRUM (VICON)
40 19385 SPROCKET W/capscrews and lockwashers (Mach W/Front Aux Drum)
40 73285 SPACER (Mach W/Out Front Aux Door)
41 24740 SPROCKET W/capscrews (larger hub than shown and W/out small
sprocket)
42 19366 GASKET
43 91345 PIPE W/capscrews and lockwashers
FOR FRONT AUX DRUM

40 19385 SPROCKET W/capscrews and lockwashers
=
o
WEDGES AND LAGGING FOR LEFT DRUM
18 31082 LAGGING (21" dla plamn)'W/studs, hex nuts and lockwashers
31083 LAGGING (22" dma 1-i/8" gr ) W/studs, hex nuts and lockwashers
31084 LAGGING (25" dla 7/8" gr ) W/studs, hex nuts and lockwashers
=
m
31085 LAGGING (25" dma I-I/8" gr ) W/studs, hex nuts and lockwashers
31086 LAGGING (27" dma 7/8" gr ) W/studs, hex nuts and lockwashers
31668 LAGGING (27" dla plain) W/studs, hex nuts and lockwashers
33113 LAGGING (27" dma i-i/8" gr ) W/studs, hex nuts and lockwashers
37 3947 WEDGE (7/8" wlre rope)
10160 WEDGE (i" wlre rope)
11966 WEDGE (I-1/8" wlre rope)
72681 WEDGE (1¼" wlre rope)
74543 WEDGE (1/3" wlre rope)
WEDGES AND LAGGINGS FOR RIGHT DRUM (SEE NOTE i)

18 32288 LAGGING (24" dma 1¼" gr ) W/studs, hex nuts and lockwashers
32636 LAGGING (24" dla i~" gr - Power Lowering) W/studs, hex
nuts and lockwashers
32637 LAGGING (26" dla I" gr - Power Lowerlng) W/studs, hex nuts
and lockwashers
32655 LAGGING (26" dla i" gr ) W/studs, hex nuts and lockwashers
180081 LAGGING (27" dma 1¼" gr ) W/studs, hex nuts and lockwashers
163900 LAGGING, Lebus (20 37" dla x 1-1/8 gr ) W/fasteners and
shakeproof washers - (See Note 2)
37 71877 WEDGE (i" cable)
71878 WEDGE (i-i/8" wlre rope)
4J 71879 WEDGE (i~" wlre rope)
o 71876 WEDGE (7/8" wire rope)
74544 WEDGE (3/4" wlre rope)
NOTE 1 Drum 31971 is speclal, 21" dma , used W/out laggings

and W/same wedges as left drum
NOTE 2 For Lebus lagglng, convert drum 32262, Ref #24 into
drum 163899 (See drwg 163899), then add
163914 PLATE, Flange W/capscrews and shakeproof washers (Locate on

brake flange)
R~
B 49401 - 1
f" A D ~ I J ~ o / ~ e M~//owcx Compo.y, h,c.
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MATERIALUST ON RACK
-D14.1-
JMODEL
I
REv. C
I 50841 - i 3000W-3600-3900-4000W
GEAR LUBE PIPING

(VICON)

NO. NUMBER REOUIRED DESCRIPTION OF PART PART N O . Lu
0
O0
i 667089 2 STRAP, Pipe
2 486066 1 HOSE, Flex (i" x 6'6" or 1.981 m)
3 406958 i ELBOW, 90 ° (1¼")
4 543011 i NIPPLE (1¼" x 2½") (M3000W)
4 543018 i NIPPLE (i~" x 6") (M3600)
4 543422 1 NIPPLE (1¼" x 8")(M3900)
4 543863 i • NIPPLE (i~" x i0") (M40OOW)
5 288746 1 BUSHING (1½" x i~")
6• 75692 i BRACKET
7 4069.59 3 ELBOW, 90 ° (1½") (Mach. W/Ind. Boom Hoist)
8 486120 i HOSE, Flex (1½" x 5'3" or 1.600 m) (W/Ind. Boom Hoist)
9 667090 i STRAP, Pipe (2" H.D.) (W/Ind. Boom Hoist)'
i0 543874 i NIPP~LE (1½" x 5") (W/Ind. Boom Hoist)
ii 543423 i NIPPLE (1½" x 4¼") (W/Ind. Boom Hoist)
12 73311 FITTING, Lube
13 377202 i COUPLING (¼")
14 17845 i HOSE, Flex (5/16" x 2'3" long or .686 m)
15 288758 i BUSHING (½" x ¼")
16 377204 i COUPLING (½")
17 543614 i NIPPLE (½" x i0")
18 •406924 2 ELBOW, 90 ° Street (½")
19 380955 i CROSS (½")
20 543531 1 NIPPLE (½" x 2½")
21 700542 1 UNION (½")
22 543623 1 NIPPLE, Special (½")
23 679348 TEE, Pipe (3/8" x 3/8" x ½")
24 543515 2 NIPPLE (3/8" x 2½")
25 406954 2 ELBOW, 90 ° (3/8")
26 73740 2 NOZZLE, Oll kn
27 667363 2 STRAP, Duplex Pipe (.687) (i for M400OW) O
OO.
&-.
28 485802 2 HOSE, Flex (3/8" x 6'7" long or 2.007 m) (W/Ind. Boom Hoist)
29 486952 i ELBOW, 90 ° (¼") (W/Ind. Boom Hoist) >
30 543402 2 NIPPLE, Close (¼") (W/Ind. Boom Hoist)
31 485617 i HOSE, Flex (½" I.D. 3'8" long or 1.117 m) (Ind. Boom Hoist) 1.1
ELBOW, 900 (½") (Ind. Boom Hoist) o
32 406953 1
rt
33 543444 1 NIPPLE (½" x 1½"0 (Ind. Boom Hoist)
34 543404 3 NIPPLE, Close (½")
35 703054 i VALVE, Check (½")
36 429653 2 ADAPTER
37 139848 1 TUBE, Lube
38 288753 2 BUSHING (3/4" x ½")
39 427090 i FILTER, Oil >
40 1 BRACKET, Mounting
41 139228 i PLATE, Instruction W/Self Tap Screws
42 93087 I SUPPORT W/capscrews, hex nuts and lockwashers
46 679303 i TEE, Pipe (½")
47 355004 i STEAMCOCK (½")
48 i 571703 I PLUG, Pipe (½")
• C
j 50841-ICont.
-BI4.1-
REV. I MODEL
50841-1 Cont.
I C 3000W-3600-3900-4000W
GEAR LUBE PIPING

(VICON)
!.J.J REF. PART QUANTITY VENDORS

.') I
49 70188 1 HOSE, Flex (½" I.D. 9'4" long or 2.845 m)
50 71911 2 ADAPTER
51 345338 2 CLAMP, Hose (1-3/4")
52 486067 1 HOSE, 90 ° Curved (1-3/4" I.D.)
53 377209 1 COUPLING ( l k " )
54 543423 1 NIPPLE (1½" x 4~")
55 543425 1 NIPPLE (1½" x 13-i~8")
56 543424 1 NIPPLE (1½" x 7") (MBOOOW)
O 56 543543 1 NIPPLE (1½" x 4") (M3600-3900-4000W)
L~
MACH. W/STANDARD BOOM HOIS t USE THE FOLLOWING:

O]
57 543496 NIPPLE (½" x 3")

59 695565 TUBE, Prefab
58 ELBOW, 90 ° (Formrite #7-10)
CONNECTOR, Male (Formrite #2-10)
60 695566 TUBE, Prefab
63 CONNECTOR, Male (Upper) (Formrite #2-24)
CONNECTOR, Male (Lower) (Formrite #24-37-2)
PREFORMED TUBES FOR IND. BOOM HOIST
57 543496 NIPPLE (½" x 3")

61 695581 TUBE, Supply
62 695580 TUBE, R e t u r n
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50841 - i
e.c~
C~2
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I
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~ 18
11
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MATERIAL UST O N B A C I
-BI6. i-
'[ 90467 - 1
REV.
C [
MOO~
3000-4000W Incl.
SLIDE PINION SHAFT
REF. PART QUANTITY

I
NO. NUMBER REQUIRED DESCRIPTION OF PART ] PXRr6_
3 181706 GEAR, Bevel (See note I) (Ind. Boom Holst)
1 596643 RING, Snap
2 17635 RING, Locking
3a 33057 GEAR, Bevel (See note 1 and 2) (Std. Boom Holst-can be used W/
Ind. Boom Hoist)
1 596643 1 RING, Snap
.2 17635 I RING, Locking
3a 20001 1 GEAR, Bevel (See note 2)
1 596643 1 RING, Snap
17635 i RING, Locking
4 10157 i PI2cTE, Retaining W/capscrews and lockwashers
6 11009 i RING, Snap
7 10156 i WASB~R
8 20002 i PINION, Slide
9 20003 i YOKE, Slide Pinion W/hex nuts
I0 613228 2 SCREW, Cap
ii 90426 i SHAFT, Slide Pinion
13 75482 i SPACER
14 622384 1 SEAL, Oil
16 75481 1 PLATE, End
17 10005 i SHLM
18 73184 i ADAPTER, Roller Bearing (M3000-3900 Incl.)
18 75545 i ADAPTER, Roller Bearing (M4000-4000W)
19 17897 i GASKET
20 17896 i PLATE, Cover w/capscrews, lockwashers and pipe plu B
NOTE I: Gear #181706 is interchangeable W/Gear #33057 for Ind.

Boom Hoist only.
NOTE 2: Gear #33057 replaces Gear #20001 and must be used W/

pinion #75497 on Main Drive Shaft. Gear #20001 must
be used W/plnion #15976. See Service Bulletin #195.
PLEASE GIVE MACHINE S/N W/ORDER F~" C .!,,90467 - i

• Oi~)ion ol lhe ~ n ; t o . 0 ( Compony, J~. Monltowo(, Wi~on),"
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B4.7 - B8.1 - B8.4 - B13.3 - B18.2-
181195-1 2900-4600 INCL - 290, 390, 390E
AIR C Y L I N D E R (4" x 4")

(See Notes)
REF. PART QTY. DESCRIPTION OF PART VENDORS

NO. NUMBER RED. PART NO.
Common Parts
72168 COVER, Cylinder w/capscrews, hex nuts and Iockwashers
145976 COVER (use w/cylinders below marked *)
12477 PISTON
12480 CUP, Packing
24280 BODY, Cylinder
97517 BODY, Cylinder (use w/cylinders below marked *)
5"39579 NAMEPLATE ("Caution - Spring Loaded")
Cy!!nder No. Rod No: Spring No. Spacer NO.

385000 i ~137099 3451
385001 79155 3451
!
385002 136603 3451
385003 137100 3451
385004 138030 3451-137503
385005 79822 3451-137503
385006 79822 3451
385007 79689 3451
385008 79156 17732
385009 72167 17732
385010 72052 17732
385011 72238 17732
385012 74142 17732
385013 72167 18010
385014 72292 18010
385015 72515 18010
385016 72052 18010
385017 7251,6 18010
385018 72238 18010
385019 74142 18010
385020 136603 3451:-137503
385023 137100 345i-137503
385042 137099 3451-137503 139515
385052 136603 3451-137503 139515
385053 136603 3451-137503 140468
385058 72052 3451 140903
385059 74142 3451 140903 c
t~
385060 79155 3451 140903
385061 136378 3451 140903
385062 136603 3451 140903
385063 140669 3451 140903 $
385080 74142 345 1- 137053
385081 143423 3451 ! 140903
"1"1
385082 137100 3451-137503' 144123
385084 144657 3451-137503 139515
385088~ 72238 3451
385309*, 137099 3451
385440 72516 3451 140903
385441 ~ 140669 3451 174903
Note 1: See pertinent assembly for proper cylinder indentification.

Note 2: Apply Loctite #242 (MEC 622293) to threads of Rod, Jam Nut, and
Piston 12477.
Note 3: Apply light coat of grease to cylinder bore and springs.
PLEASE GIVE M A C H I N E SERIAL NUMBER WITH ORDER IRE I 181195_1

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NO, REO'D. DWG.NO. DESCRIPTION

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33'51 SPRING 5EV~.L GEaR ffO~%ING
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1½01g3 PIN
~03~B LINK
18357 NOTICE
ADJ. BoLT
..... /FOR MACH'S. W/AIR this raNT IIM~S i~i NePiImr OF
PEDAL ........"~, A-SSIS'T ~ E " S " 0N-LY} M A N I T O W O C ENGINEERING CO.

i
~0'5t7 LEVER
203~ LEVER ALt I N F O I M * T I O N C O N I A I N { D I H ~ I [ O N qS CONFIOENTIAL FJRST ON S/N 4 0 3 9 2 [DRUM BRAKE ASSEMBLY
t IS l O A N E D $UIIJECT TO i [ I U I N UPON DEMAN0. &NO
-/5718 0 N [XPI~SS C O N O I I I O N t~&r J] IS N O [ [ O ~E C O ~ l [ O OR
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GROUP C - Air Components & Electrical
Group C - Air Components & Electrical

Compressor & Piping 49342 B2 01/04/71 06/05/75 C0101
Compressor & Piping 50949 E2 01/29/71 10/23/80 C0101
Control Console 42953 E1 10/12/62 11/01/68 C0201
Electrical Controls 184000 - 05/29/80 10/08/84 C0303
01/31/05
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I REV. IMODEL
4 2 953- I E VICON 3000-4000 Incl.
VALVE BOARD
(4 VALVE BOARD - 5 VALVE SPECIAL)
REF. PART OUANTI[Y VENDORS

NO. NUMBER REOUIRED DESCRIPTION O F PART PART NO.
1 714493 i VALVE, Operation Change-Over

2 539328 i NAMEPLATE ("Air on")
3 539329 i NAMEPLATE ("Air off")
4 73751 i BRACKET W/capscrews, hex nuts and lockwashers (W/selector valve) ~o
4a 77823 I BRACKET W/capscrews, hex nuts and lockwashers (W/out selector Ln

%0
valve)
5 539259 i NAMEPLATE ("Chain Lub.")
6 539260 i NAMEPLATE ("Gear Lub.")
7 714494 i VALVE, Steering Control
8 539143 i NAMEPLATE ("Steering Control")
9 73266 1 BRACKET W/capscrews, hex nuts and lockwashers
i0 714493 1 VALVE, Travel Lock Control
Ii 460252 5 GAUGE, Pressure
13 539142 i NAMEPLATE ("Travel Lock")
14 73781 4 HOLDER, Nameplate
15 539124 i NAMEPLATE ("Swing Brake") (Optional)
15 539133 i NAMEPLATE ("Power Trip") (Shovel)
16 539231 i NAMEPLATE ("Swing Clutch")
17 714490 I VALVE, Swing Clutch Control
18 73264 4 BRACKET, Regulating Valve W/capscrews, hex nuts and lockwashers
19 703920 4 VALVE, Regulating
20 714478 i VALVE, Third Drum or Ind. Boom Hoist (Short Handle)
20 714492 VALVE, Spud Brake
20 714491 i VALVE, Ind. Boom Hoist (Long Handle)
137496 i HANDLE, Valve (Ind. Boom Hoist only)
500812 i KNOB, Valve (Ind. Boom Hoist only)
21 714499 i VALVE, Haul Back and Right Drum Control (Dredge)
21 714492 VALVE, Right Drum Control (Liftcrane, Dr~g, Clam)
21 714491 VALVE, Right Drum Control (Shovel)
22 714491 i VALVE, Left Drum Control (Liftcrane, Drag, Clam)
22 714492 VALVE, Left Drum Control (Shovel)
22 33895 VALVE, Left Drum Control (Specail)
22 180093 VALVE, Left Drum Control (Special)
23 539237 i NAMEPLATE ("Auto Take-Up")
24 73263 2 BRACKET, Valve W/capscrews, hex nuts and lockwashers
25 539135 i NAMEPLATE ("Left Drum")
>
26 539131 1 NAMEPLATE ("Crowd") (Shovel) Do
rrl
28 539131 i NAMEPLATE ("Crowd") (Shovel)
29 539134 i NAMEPLATE ("Right Drum")
29 539132 1 NAMEPLATE ("Retract") (Shovel)
30 539130 1 NAMEPLATE ("Boom Up")
30 539230 1 NAMEPLATE ("Third Drum")
30 539241 i NAMEPLATE ("Right Spud Brake")
31 539125 i NAMEPLATE ("Boom Down")
31 539242 1 NAMEPLATE ("Left Spud Brake")
32 73782 I BRACKET, Support W/capscrews, hex nuts and lockwashers
33 73265 3 SUPPORT, Bracket
E 42953-i Cont.
• PLEASE GIVE MACHINE S/N W/ORDER
[
REV. MODEL
-C2. i-
I 42953-1 Cont. ' E VICON 3000-4000 Incl.
VALVE BOARD
< (4 VALVE BOARD - 5 VALVE SPECIAL)

34 73779 As Reqd SPACER (½" thickness)

35 73279 2 CLAMP, Manifold
36 73780 As Reqd SPACER (i" thickness)
37 73335 i BRACKET, Valve W/capscrews, hex nuts and lockwashers
38 17854 MANIFOLD, Air
39 32592 SUPPORT W/capscrews, hex nuts and lockwashers
40 73336 SUPPORT W/capscrews, hex nuts and lockwashers
41 70188 HOSE, Flex (9'4" long - 2.845 m)
42 3603 HOSE, Flex (3'6" long - 1.066m)
43 73366 BRACKET W/capscrews, hex nuts and lockwashers (W/filter and
injector)
0
44 73368 CLAMP W/capscrews, hex nuts and lockwashers
k~
45 511111 INJECTOR, Alcohol (Optional) (Norgren)
~0
46 427066 FILTER, Air (Watts)
47 15054 HOSE, Flex (3'4" l o n g - 1.016m)
48 79017 BRACKET W/capscrews, hex nuts and lockwashers (W/filter only)
49 667227 STRAP, Pipe
MACH. W/RELAY STYLE BOOM HOIST CONTROL

51 79084 BRACKET, Valve W/capscrews, hex nuts and lockwashers
52 703909 VALVE, Relay
MACH. #39798 AND #39803 ADD:

(Mounted Between Ref. Nos. 17 and 20)
53 136334 i BRACKET, Valve W/capscrews and lockwashers
54 136335 i SPACER
55 714474 i VALVE, Aux. Third Drum Control
INSTALLATION PRIOR TO DESIGN CHANGE 6-12-67

50 427069 1 FILTER AND LUBRICATOR (Watts)
HOSE LIST FOR PRIOR INSTALLATION

b
15610 HOSE, Flex (5'6" long - 1.676m)

0
U 15914 HOSE, Flex (4'9" long - 1.448m)
15099 HOSE, Flex (2'0" long - .610m)
3412 HOSE, Flex (i0½" long - .267m)
u'~
17848 HOSE, Flex (12½" long - .318m)
Sheets #0-69, 0-96, O-IITB, 0-147,0-441, 0-294

and 0-176 or 0-289 W/0-290 (33895, IR~
180093) I E 42953 - 1
PLEASE GIVE MACHINE ~NW/ORDER
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I 49342 - 2 4000W
AIR COMPRESSOR
(CLOCKWISE ROTATION)
REF. PART i QUANTITY VENDORS

NO. NUMBER IREOUIRED
| |
DESCRIPTION OF PART PART NO.
73010 I COMPRESSOR, Air'(Gardner-Denver ADK)
FILTER 5J4M bO
I'O
ELEMENT, Filter 5KI I:=
631361 SHEAVE, Compressor
23356 GUARD, Belt W/capscrews, hex nuts, flat washers and lockwashers
31760 BASE, Compressor W/capscrews, lockwashers, hex nuts and flat

washers
19709 SUPPORT W/capscrews and elastic stop nuts
227298 BELT, "V" Power Band
23335 BOLT, Adjusting W/hex nut and jam nut c~
rm
19709 SUPPORT W/capscrews and elastic stop nuts
NOTE: Use on mach. with the following engines:
G.M. 12V-71 (Vicon)

Cummins NS-743-C320 (Vicon)
Cummins NTA-855-C380 (Vicon)
Cummina NT-855-C310 (Vicon)
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A D~.lj~on o~ f k e M o n i k ~ , < ~ Comp~ey, ~ .
See "A" Frame
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9'
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See Power~ ,~v CLOCKWISE ROTATION

Plant
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See Compressor , ~ . ~-.!
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See Power
Plant
See Platform P" ".~-------~-

-re
COUNTERCLOCKWISE ROTATION
MATERIALLISTON BACK
-¢,1.1 -
.I 50949 - 1 IR~V'B IM°°EL 4000W

LIt
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COMPRESSOR PIPING
F
REF. PART QUANTITY I VENDORS
NO. NUMBER REQUIRED! D E S C R I P T I O N O F PART PART NO.
i 696216 i TUBING, Copper (Specify Length)
2 558902 i UNLOADER
3 11703 i BRACKET, Unloader W/capscrews and lockwashers
4 429621 3 CONNECTOR, Male (3/8" x 1/4")
5 288760 i BUSHING, Reducing (i-i/4" x 1/2")
6 679306 i TEE, Pipe (1-1/4")
7 543931 i NIPPLE, Pipe (i-I/4" x 12")
8 377208 1 COUPLING, Pipe (1-1/4")
9 702402 1 VALVE, Safety
i0 486056 1 TUBING, Plastic (Specify Length)
>
rm
! REV.
Use Sheets #0-156, 0-72, 0-147 I B 50949 - i
A Division ot The ~ i t o ~ o c Compony, b~c. ~li~,.oc. Within
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'I 50949 - 2
IREV.E I MODEI.
-CI. i-
4000W
.],
AIR TANK AND PIPING
REF. PART ;OUANTI~ VENDORS

NO. NUMBER !REQUIRED DESCRIPTION OF PART ~. PARTNO.
i 714609 1 TANK, Air (16" x 38")
2 139135 2 STRAP, Air Tank
3 139134 2 SUPPORT W/capscrews and lockwashers 0
4 288851 1 BUSHING, Reducing (1-1/2" x 3/4")
5 542995 1 NIPPLE (3/4" x 4")
6 406977 2 ELBOW, 90 ° (3/4")
7 542769 1 NIPPLE (3/4" x 10-1/2")
8 679152 I TEE, Pipe (3/4" x 3/4" x 1/4")
9 543172 2 NIPPLE, Close (3/4" x 1-3/8")
i0 429622 1 ELBOW, 90 ° Reducing (3/8" x 1/4")
ii 486056 1 TUBE, Plastic (3/8" O.D. - Specify Length)
12 355006 1 STEAMCOCK (3/4")
13 288840 BUSHING, Reducing (3/4" x 1/2")
14 70188 1 HOSE, Flex (1/2") (9'4" or 2.845 m)
15 543187 i NIPPLE, Close (1-1/2" x 2")~
16 406881 1 ELBOW," 90 ° Reducing (1-1/2" x 1-1/4")
17 543336 1 NIPPLE (1-1/4" x 15-1/2")
18 406975 2 ELBOW, 90 ° (1-1/4")
19 543325 1 NIPPLE (1-1/4" x i0")
20 486066 1 HOSE, Flex (1-1/4") (6'6" or 1.981 m)
21 288832 1 BUSHING, Reducing (3/8" x 1/4")
22 543171 i NIPPLE, Close (1/4" x 1-7/8")
23 355452 i PETCOCK
24 679401 i TEE, Pipe (1/4")
25 542956 1 NIPPLE (1/4" x 5")
26 702504 1 EJECTOR, M o i s t u r e
27 429375 1 ELBOW (3/8" x 1/4")
28 696216 I TUBE, Copper (3/8" O.D. - Specify Length)
Ln
29 571627 PLUG, Pipe (1½") o
%Q
AFTER DESIGN CHANGE OF JAN. 24, 1980 c.

( e l e t Ref. N s.
26A 702831 i EJECTOR, Mois~uere ~superse~s ~ 0 2 ~ 27~ct. 23,~ 1980)
26~ 702808 EJECTOR, Moisture O:
27~ 429366 1 CONNEETOR. Male (3/8" x 1/8")
30 406991 2 ELBOW, 900 Street (1/4" galv.)
0-147 (01469 1-24-80 and on) 50949 - 2.

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GROUP D - Power Components
Group D - Power Components

Battery Boxes 48960 A1 08/28/70 08/22/74 D0104
Converter Control 32600 F1 02/23/62 07/19/77 D0601
Converter Piping 48648 A3 02/26/69 08/12/80 D0701
Converter Piping 48648 D1 02/26/69 08/12/80 D0701
Converter Piping 48648 E4 02/26/69 08/12/80 D0701
Converter Piping 48648 G2 02/26/69 08/12/80 D0701
Engine & Clutch Control 32498 D1 08/18/69 12/15/72 D0501
Engine Water Heater 31135 - 11/14/51 D0201
Engine Water Heater 31135 - 09/19/69 05/13/71 D0201
Exhaust Stack 92299 B1 06/20/68 07/17/75 D0102
Instrument Panel/Engine 49301 C1 11/17/70 04/04/74 D0301
Power Plant 43233 B3 03/09/64 07/17/75 D0101
Power Plant 43233 C2 03/09/64 07/17/75 D0101
Power Plant 43233 E1 03/04/71 07/17/75 D0101
Power Take Off - Transmission Case 180623 G1 11/12/68 12/17/84 D0401
Power Take Off - Transmission Case 42749 P1 07/14/62 04/25/94 D0401
01/31/05
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A [~,~,~ponO~~te Mon;tOWOCCompany,Inc. Monitowo¢, ~Vis(ons~n
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M A T E R I A L LIST O N BACK
D5.1
I I~ODEL
32498 - i
I
REV: D
Vicon 3000-4000W Incl.
ENGINE CONTROL
REF. PART QUANTITY Vf NI)ORS

NO. NUMBER ,REQUIRED DESCRIPTION OF PART PARI NO.
,.J
1 367014 1 THROTTLE oo
2 631201 6 SHEAVE
3 136226 I BRACKET W/capscrews, hex nuts and lockwashers
4 18934 2 BRACKET W/capscrew, hex nut, flatwasher and lockwasher
5 72135 5 BRACKET W/capscrew, hex nut and lockwasher
6 74778 1 GUIDE W/capscrews and lockwashers
8 11924 2 LINK., Connecting . . . . . . :,,
9 11922 2 PEDAL, Foot
i0 i192~7 2 PIN W/cotter pin .
IZ 11925 ,:'2 P I N W/cotter pins ! , .
12 11923 4 CLIP, Pedal W/capscrew' hex nut and lockwasher
13 624631 3 SHACKLE
14 699006 3 TURNBUCKLE
15 682702 5 THIMBLE
16 644067 7 SLEEVE
17 74129 I BRACKET
18 74130 i BRACKET
19 1657 i SPRING '"
20 11769 I CLIP, Pulley
21 719103 4 CABLE, Wire (1/8") (Specify Length)
FOOT PEDAL (sPECIAL) :,

(omit i. of Re,. Nos..7~ ~, i0, !3, 1'4, 15,117 , 18, 21;
.. 2 Of Re,. Nos. 2, 5, 9, !i, 16 and 4 of Re,. #12).
i'
9a 93467 i pEDAL, Foot W/capscrew's, hex nuts and lockwashers Lo
ko
OO
~d
O
r~
Use Sheet #0-173

I 32498 _ i
A Divi|io~ c# t~e Montlo~ac C o m p c m y , kBc,
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M A T E R I A L LIST O N BACK
-D6,1- b~
O~
IREV"F
32600-1 IMoos Vicon 3000-4100W Incl.
0
0
I
CONVERTER CONTROLS
REF. PART QUANTITY i .VENDORS

1 73242 : 1 BRACKET W/set screw and jam nuts
3 72997 2 LEVER W/capscrews and lockwashers
4 96584 SUPPORT, Control W/capscrews, set screw, hex nuts, flatwasher
and lockwashers
12 289827 BUSHING, Duralon
5 96585 SUPPORT, Control W/capscrews, set screw, hex nuts, flatwasher
and lockwashers (M3000-4000W Incl.)
5a 96590 SUPPORT, Control W/capscrews, set screw, hexnuts , flatwashers
and lockwashers (M4100W)
12 289827 2 BUSHING, Duralon
6 17138 2 END, Rod
7 714532 i POSITIONER, Piston Type (20# Preioad) (Superseedes #714512)
714512 POSlTIONER, Piston Type (20# Preload) (Superseede s #714489)
714489 POSITIONER, Piston Type (20# Preload)
714531 POSlTIONER, Piston Type (30# Preload) (Superseedes #24882)
24882 POSITIONER, Piston Type (30# Preload) (Superseedes #24757)
24757 POSITIONER, Piston Type (30# Preload)
13 709769 WASHER, Flat (I")
714688 VALVE, Quick Release (not shown)
FOR MACH. W/DUAL CONTROL ON FRONT CONVERTER (DELETE REF. # 6 ABOV] )
6 73689 END, Rod
9 229 2 SPRING
73923 I SCREW, Cap (in lever to hold Spring)
~0
i0' 73716 I BOLT, Adjusting W/hex nuts
II 73789 i ~LIP ko
bo
L
~ACH. W/GENERATOR MOUNTED IN COUNTERWEIGHTi'(DELETEREF.:#3-4abovE ON
76263 1 LEVER W/capscrews and lockwashers o
o
4 96582 1 SUPPORT, Control W/capscrews, flatwasher, hex nuts and lockwasher I
c~
12 289827 2 BUSHING, Duralon
~ACH. W/COMPRESSOR MOUNTED ABOVE TRANSMISSION CASE (DELETE REF.
~3-~ above), o
3 75949 f~
LEVER W/caPscrews and lockwashers
4 96583 SUPPORT, Control W/capscrews, set screw, hex nuts, flatwashers
and lockwashers
?revious Supports W/out Bushings
24723 ~UPPORT (Superseeded by #96584)
24724 i
SUPPORT (Superseeded by #96585)
92708 SUPPORT (Superseeded by #96590)
90418 SUPPORT (Superseeded by #96582) OO
75943~ SUPPORT (Superseeded by #96583)
m
0-71
0-304A (2-23-62 Thru 5-15-62)
0-304B (10-19-62 Thru 11-23-64)
0-304C (2-16-68 on)
PLEASE GIVE MACHINE.S/NW/ORDER IREV.F I 32600-I
GROUP D4.1
A Divili~,~~ ~e M,on~ro.oc Coml~ny.~m. ~4enf~e.e(, W~s(on~,n
¢.0
0,4
,,tip
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M A T E R I A L LiST O N BACK
GROUP D4.1
MODEL
3000W-3600-3900-3900W-3950W-3950D-4000W-4100W
TRANSMISSION CASE
(VICON MACHINE)
(Be
PART# QTY. I DESCRIPTION OF PART
1 622505 SEAL, Oit

2 72562 RETAINER. Oil seal with capscrews and Iockwashers
3 225113 LOCKNUT, Bearing
4 225122 LOCKWASHER. Bearing
6 73591 HOLDER, Bearing with capscrews and Iockwashers (see Note 1)
7 72563 GASKET
8 72529 SPACER
9 175667 SPROCKET, 37 Tooth (see Notes 2 & 4)
24447 SPROCKET. 37 Tooth (replaced by 175667)
175666 SPROCKET, 41 Tooth (see Notes 2 & 4)
24446 SPROCKET, 41 Tooth (replaced by 175666)
9 162876 SPROCKET, 34 Tooth tor 3950D only (see Note 2)
10 335092 CHAIN; Rol er (84 pitches) (with one 37 tooth and one 41 tooth sprocket)
335082 CHAIN, Roller (86 pitches) (with two41 tooth sprockets)
335369 CHAIN, Roller (76 pitches for 3950D) (with one 28 tooth and one 34 tooth sprocket)
11 175667 SPROCKET, 37 Tooth (see Notes 2 & 4)
162877 SPROCKET, 28 Tooth for 3950D) (see Notes 2 and 4)
12 175664 SPACER
72528 SPACER (replaced by 175664)
13 335083 CHAIN, Roller (90 pitches) (with two 41 tooth sprockets)
14
335093
72533 1
CHAIN, Roller (88 pitches) (with one 37 tooth and one 41 tooth sprocket)
GASKET iB
15 72531 1 PLATE, Cover with capscrews and copper washers
16 396391 1 PIN. Roll
17 596563 2 RING, Snap
18 73224 2 SPACER
19 224408 2 oUTER RACE. Bearing
224406 2 INNER RACE, Bearing
20 73586 2 PLATE, Cover with capscrews and Iockwashers
21 622580 2 SEAL Oil
22 24444 1 SHAFT. Engine
24 622503 1 SEAL, Oil
25 72530 1 RETAINER, Seal
26 352837 1 SPIDER. Drive (see Note 3)
27 352838 1 RING, Drive (see Note 3)
28 42638 1 HOUSING, Transmission
29 72643 1 SUPPORT with elastic stop nuts (M3000W. 3600, 3900, 3900W,
3950W'1", 3950W, 3950D. 4100W)
257254 2 BOLT, Coupling
29 73376 1 SUPPORT with elastic stop nuts (4000, 4000W)
257254 2 BOLT, Coupling
30 73421 1 GUARD (machine without alternator)
31 175665 SPACER
Note 1 Bearing holder. Ref. #6, not used on M4100W or any machine with
hydraulic pump on shaft, Ref. #22.
Note 2 For sprockets used. see Basic Specification Sheet in front of Parts Manual.
(Be
42749 2 of 3 PLEASE GIVE MACH/NE SERIAL NUMBER WITH ORDER

GROUP D4.1
MODEL
3000W-3600-3900-3900W-3950W-3950D-4000W-4100W
TRANSMISSION CASE
(VICONMACHINE)
ITEM ! PARTff QTY. DESCRIPTION OF PART
Note 3 For machines with electric drive, delete Ref. #26-27 above and add:
26 352022 1 SPIDER. Drive
27 352021 1 RING, Drive
352715 26 BLOCK. Rubber (not shown)
Note 4 Clean splines of shafts and sprockets thoroughly with Loctite Safety
Solvent (MEC 622296). Apply Loctite Retaining Compound #620
(MEC 622285) to engine shaft and converter input shafts. Allow to
cure 24 hours.
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER 42749 I 3of3/ P-1
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-D6. I-
•' [R~.- IMoo~t . •
3000W-3600-3900.--39QQ.W.--4OQQ.---(~QOQ
, , .
42958 - 1 F
FRONT CONV~RTERMANUAL CONTROL

NO. NUMBER REQUIRED DESCRIPTION O F PART ~ PARTNO.
1
2
24831
619949
! BRACKET
2 SCREW, Set
"3 72997 1 LEVER w/capscrews and-10ckwashers tn
CO
4 140197 5 PIN w/cotter pin (See Note !)
5 73690 1 END, Rod
6 73373 1 ROD, Reach w/Jam nut
7 10227 5 END, Rod
8 12296 I LEVER w/caps crew, hex nut and lockwashers.
9 13998 1 BEARING, Left Shaft
I0 14000 1 set SHIM (1/8" set)
Ii 358129 4 COLLAR, Set w/set screw
12 ' 7 3 6 8 0 1 SHAFT w/woodruff key s ,
14 70914 1 SUPPORT, Right Shaft w/hex nuts and lockwashers (M~900~39QQW-
4000-4000w)
15 289594 2 BUSHING
14 72839 1 SUPPORT, Right Shaft w/hex nuts and lockwashers (M3000-3600 Incl
15 289594 2 BUSHING
16 10244 3 LEVER w/capscrew, hex nut and !opkw@sher
17 73681 1 ROD, Reach w/jam nuts (w/Manual Controlled Slide Pi.iqn)
17 77493 1 ROD, Reach w/jam nuts (w/Air Controlled Slide Pinion)
18 73374 i SHAFT, w/woodruff keys
,19 24834 1 BRACKET w/capscrews and lockwashers (M3000W-3600-3900) (n
19' 93381 1 BRACKET w/capscrews and iockwashers (M3900W-4000-4000W)

20 73849 1 ROD, Reach w/jam nuts ~o
20 73788 1 ROD, Reach w/Stralght Air Drum Brakes) w/jam nuts Ln
co
21 140739 i PIN w/cotter pin (See Note I) c~
21 140334 PIN w/cotter pin (Mach. w/Elevated Cab)
22 143985 ! BAR, Roller (See Note I)
25 73677 ' ! PLATE, End w/mach, screw and lockwasher o
m
26 631350 1 SHEAVE
27 138597 1 SPRING (See Note i)
28 690 1 BOLT, Spring Adjusting w/hex nuts
29 18697 1 BRACKET w/capscrews, hex nuts, lockwashers, Cotte~ pig ~ d
f latwashers
31 73533 SHAFT (Air Controlled Drums Only)
32 358128 COLLAR, Set w/set screw
HAND LEVERS (Check One - See Basic Spec~)
30 96319 'I LEVER, Hand w/gr. fitting

~,,:.
24 10756 BUSHING y.-*
30A 93735 1 LEVER, Hand w/gr. fitting (Superseded by #96319)
24 10756 BUSHING
30A 90195 ! LEVER, Hand w/gr. f%tting (Supersede~ by #9~735 )
24 10756 BUSHING
-D6. i-
'= ' REV.
3000W-3600-3900-3900W-4000-4000W
FRONT CONVERTER MANUAL CONTROL

L

I
30 96322 1 LEVER, Hand (Air Control Power, Load Lowering)

30A 93777 3. LEVER, Hand (Air Control Power Load Lowering) (Superseded
by #96322)
30A 93739 1 LEVER, Hand (Air Control PowerLoad Lowering) (Superseded by
#93777)
30 96323 1 LEVER, Hand (Electric Control Power Load Lowering)
30A 93778 1 LEVER,, Hand (Electric,Control Power Load Lowering)
(Superseded by #96323)
4J
30A 24899 1 LEVER, Ha=d (W/BoomHolst Control)
o
NOTE I: As shown above for levers #9~319, 96322, and 96323. Fo~
levers #93735, 90195, 93777, 93739, 93778 and 24899
= delete parts #140334,143985, 138577 and use the
following: (See boxed items)
21A 140884 1 PIN W/cotter pin
22A 18937 1 BAR, Roller
23 10222 1 WASKER
27A 229 1 SPRING
O
C.)
-.T
Use one of the following as checked - 96322, 93777, 93739,
96323, 93778, 24899 : :
F 42958 - i
PLEASE GIVEMACHINE S/N W/ORDER
A O~vie,on o~ t/~o M,an~fowm Company, f ~ . AAo~it~woc, W~Kon|~n, ,
I 4
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-DI. i- 4~
I 43233 - 3
leer.B IMODEL 3000W-3600-3900-3900W-4000W
I,o
~o
Ucl
~o
RADIATOR
REF. PART OUANTITYI

OUA VENDORS
NO. NUMBER !REQLUIRED' DESCRIPTION OF PART PART NO.
I
1 75263 i BRACE w/capscrews, hex nuts and lockwashers
I
2 75342 I PIPE, Water Outlet
3 565926 2 PIPE (Thread one end)
4 33001 I GUARD, Fan W/capscrews, hex nuts and lockwashers

i /
5 32821 i SHROUD, Fan W/capscrews, hex nuts and lockwashers
6 585835 i ' RADIATOR : '~ ' '.
7 24925 i SUPPORT, Radiator (M3000W-3600-3900) W/capscrews, hex nuts

and 10ckwashers
90389 i SUPPORT, Radiator (M3900W-4000W) W/capscrews, hex nuts and

lockwashers
8 75341 i PIPE, Water Inlet
9 485668 4 HOSE, Radiator (Specify 3")
i0 345339 8 C L A ~ , Hose
ii 543404 2 NIPPLE, Close (½")
12 406953 2 ELBOW, '90° (½"I
13 542675 I NIPPLE (~" x 17-3/4")
14 355004 I STEAMCOCK (½")
15 429574 i INSERT, Barbed >

16 485845 I HOSE, Plastic (Specify Length) --4
m
USE SHEET O-451
PLEASE GIVE MACHINE ~NW/ORDER ......

e~. B I 43233 - 3
A ~h~ d I I ~ , / ~ m ~ m ~ r~mmPe~t,m''~• ~ WI~e~lm
Fuel Pump View
$.
v 5
6
, I
4o ! i
MATE2IAL UST ON BACK

-DI, l-
43233 - 2 I REV. C I MODEL
Vicon 3000-4000W Incl.
POWER PLANT
(FRONT VIEW)

1 411951 1 ENGINE, Diesel (Cummins NHRS-6-1)
2 17968 1 BRACKET, Filter
3 427084 1 FILTER, Oil
4 485996 i HOSE, Flex (4'2" or 1.2698 m long)
5 15099 1 HOSE, Flex (2'0" or .6096 m long)
6 485988 1 HOSE, Flex (M3000-3900 Incl.) (Fuel Supply)
6 485997 i HOSE, Flex (M4000W) (Fuel Supply)
7 485650 i. HOSE, Flex (M3000-3600 Incl.) (Manifold Return)
7 485600 i HOSE, Flex (M3900-4000W) (Manifold Return)
10 229 1 SPRING
11 3894 1 SPRING
12 239 1 CLIP
H O S E PREVIOUSLY USED
4a 17848 i HOSE, Flex (1'2½" or .3733 m long)
REV.
C 43233 - 2
A Division ol The A 4 a n i f o ~ Company,In( Manitowo(, Wisconsin,
oo
~, °
c'~
c",,,4
c~
L.
-DI.I-
I REV. E IMODEL
43233 - i Vicon $000-4000W Incl.
POWER PLANT (REAR VIEW)

(CUMMINS NS-743-B320)

NO. NUMBER REQUIRED DESCRIPTION OF PART PARTNO. 4>
Lo
t~
1 208213 2 ANGLE (M3000-3900 Incl.) ~O
1 208212 2 ANGLE (M4000) t~
3 73952 1 SUPPORT, Converter W/capscrews, elastic stop nuts and lockwasher
4 73953 1 SUPPORT, Converter W/capscrews, elastic stop nuts and lockwasher
5 90955 1 PIPE, Exhaust
6 75770 2 FLANGE (See note)
7 70520 I GASKET (See note)
8 92299 i MUFPLER (.Shown) (See note)
8 91080 i MUFFLER (Low Clearance.Gantry) (Not shown)
16 411951 1 ENGINE, Diesel (Cummins NS-743-B320)
17 24982 I SHEAVE
18 76251 6 CAPSCREW
21 32994 i BASE, Engine W/lockwashers, flat washers, elastic stop nuts and
spacer
19 612673 i CAPSCREW (M3000-3900 Incl.)
19 612689 1 CAPSCREW (M4000W)
22 73955 1 SUPPORT W/hex nuts and lockwashers
23 19536 8 SHIM
24 19535 4 STOP
25 75206 4 SPACER (M3000-3900 Incl.) W/lockwashers
25 75205 4 SPACER (M4000W) W/lockwashers
26 485650 I HOSE, Flex (Manifold Return) (M3000-3900 Incl.)
26 485600 1 HOSE, Flex (Manifold Return) (M4OOOW)
29 485988 i HOSE, Flex (Supply) ,(M3000-3900 Incl.) >
29 485997 I HOSE, Flex (Supply) (M4000W) CO
30 703054 i VALVE, Check -4
31 543404 6 NIPPLE, Close (½") m
32 406906 2 ELBOW, 90 ° (3/4" x ½") (M3900-4000W)
32 406953 1 ELBOW, 90 ° (½") (M3000W-3600)
33 543405 i NIPPLE, Close
34 406906 i ELBOW, 90 ° (3/4" x ½")
35 355004 i STEAMCOCK (½")
36 429574 i INSERT
37 485845 I HOSE, Plastic (Specify Length)
38 223109 2 BATTERY, 12V
39 701018 1 SENDING UNIT, Water Temperature
40 673200 i SWITCH, Pressure
41 701017 i SENDING UNIT, Oil Pressure
NOTE: Mach. W/Maxim silencer, delete Ref. Nos. 6, 7 and 8.
E 43233 - 1
11
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i MATERIAL LIST O N BACK

-D7. i-
I 48648 - 3
IREV.A iMODEl 4000-W, SClS0
CONVERTER COOLING

1 352864 3 FLANGE, 90o ( 1 " )

2 72564 6 GASKET
3 543406 2 NIPPLE, Close ( l " )
4 679704 4 TEE ( 1 - 1 / 4 " x I" x 1 - 1 / 4 " )
5 288762 2 BUSHING (1-I/4" x I")
6 288756 2 BUSHING (I" x i/2")
7 673068 2 SWITCH, Converter Temperature
8 543407 2 NIPPLE, C l o s e ( 1 - 1 / 4 " )
9 352849 3 FLANGE, Straight (I")
I0 429555 3 UNION, 90 ° Swivel Adapter (I" Male NPT I" Female NPSM)
!I, 429542 1 UNION, 45 ° Swivel Adapter (I" Male NPT I" Female NPSM)
12 485801 1 HOSE, Flex (1" I.D. I'10" or 0.5588 m. long)
13 485994 1 HOSE, Flex (1" I.D. 2'3" or 0.6858 m. long)
14 429543 2 UNION, 45 ° Swivel Adapter (1-I/4" Male NPT I-1/4" Female NPSM)
15 485846 1 HOSE, Flex (1-1/4" I.D. 4'2" or 1.2700 m. long)
16 486128 I HOSE, Flex (I-1/4" I.D. 7'6" or 2.2860 m. long)
17 17556 1 HOSE, Flex (1" I.D. 8'i" or 2.4638 m. long)
18 19666 1 HOSE, Flex (i" I.D. 7'3" or 2.2098 m. long)
19 406216 2 ELBOW (2" x I-I/4")
20 406905 1 ELBOW (2" x i")
21 543437 3 NIPPLE, Close (2" extra heavy)
22 288772 1 BUSHING (2" x I")
rM
R~. A I 48648 - 3
PLEASE GIVE MACHINE S/N W/ORDER ="
• ~lvls~o~ ol ~e ,~4onltow~ Coml3ony, In(. MQnltow~, Wisconsin
_ / ; _ ~/.-.~ _
,° .
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.w
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/ D
2 MATERIAL LIST O N BACK

-D7. i-
I
REV. D
48648 - 1 IMOOeL 4000W, SC150
CONVERTER SYSTEM ACCESSORIES
REJ PART QUANTIFY l VENDORS

NC NUMBER REQUIRED DESCRIPTION OF PART PART NO.
1 24451 1 TANK, Oil (7.8 Gal.)(See Note 3) OO

2 78056 1 DIPSTICK, Vented
OO
3 75509 2 BRACKET W/capscrews and lockwashers
4 370419 2 EXCHANGER, Heat
5 90408 1 BASE, Support
6 90082 1 SUPPORT, Pump W/capscrews, hex nuts, flatwashers and lockwashers
7 219666 2 BAR
8 583280 1 PUMP, Water W/key (See Note 2)
9 631439 1 SHEAVE, Pump
i0 227227 1 BELT, "V"
ii 631440 1 SHEAVE, Drive
12' 352808 1 PUMP, Converter Charging W/key
14 73259 1 sUPPORT, Pump W/capscrews and lockwashers
15 631425 1 SHEAVE, Pump
16 227221 1 BELT, "V"
17 76444 1 SHEAVE, Driving W/set screws and key
18 583337 1 PUMP, Lubricating W/sheave and key
19 139217 1 SUPPORT, Pump W/capscrews, hex nuts and lockwashers
20 227237 1 BELT, "V"
21 90420 1 GUARD, W/capscrews, hex nuts and lockwashers
22 585851 2 BRACKET, Heat Exchanger
23 77438 2 SUPPORT, Heat Exchanger W/capscrews, hex nuts, flatwashers and
lockwashers (See Note i)
24 92530 ~ 1 GUARD, Water Piping W/capscrews, hex nuts and lockwashers
25 93548 1 BASE, Pump W/capscrews, hex nuts, lockwashers and carriage bolts
03
PREVIOUS VERTICALLY MOUNTED PUMP INSTALLATION (D
7 219666 1 BAR
30 74546 1 SUPPORT, Pump W/capscrews, hex nuts an~ lockwashers OO
31 227049 1 BELT, Vee OO
NOTE i: Mach. W/Hi-speed chain driven boom hoist delete Ref. #2

above and add the following:
O
r-t
23 140298 1 SLrPPORT, Heat Exchanger Front W/capscrews, hex nuts, flatwashers
mach. screw and lockwashers
23 140299 1 SUPPORT, Heat Exchanger Rear W/capscrews, hex nuts, flatwashers
and lockwashers
NOTE 2: Pump, Ref. No. 8, rotated 60 ° clockwise per design

change of April 26, 1973.
NOTE 3: Per design change of March 12, 1979, tank #24451

replaced by the following:
183963 1 TANK (7.8 Gal.)

75509 2 BRACKET w/capscrews and lockwashers
146154 1 COVER w/capscrews and lockwashers
146155 1 GASKET
78056 1 DIPSTICK, Vented
#0-148, 0-286, 0-407
PLEASE GIVE MACHINE ~NW/ORDER l
eev" D ] 48648 - i
AOi)i~iond ~e Monilow~Com~nv.Inc. A4onieowo~WitConsrn
1"Port Filler with Direct Reading Gauge ,,©
Machines w/out Forced Oil
,,© 60-
Lubrication to Converters ~ ~ CompoflmOrll
-55 59-~
57-~
Oporafor~
Elevated C ~ I Elevated Cab
~__" Port Filler w i t h Direct Reading Gauge
/ " - .~.
,..~ - / I
. "~.~/ Transmisslon Case \\.\
Chain Case Machines with Vertically Machines with Vertically

..~ J Mounted Oil Pump Mounted Oil Pump
I / "~'\ w/Oil Trap
, _ ~'~;~. To Ik,~L "
' T, . . . . i,.ion Case O,o~n ./,,?'~U.~ ~ I S.:,'~ :~.
f~,~,,~ .% "--._1 ~ -..~ ,. - . . ,
MATERIALLISTON BACK' ~
-D7. I-
48648 - 5
I% IMOOEL 4000W, SOl50
LUBRICATION PIPING

i 543870 1 NIPPLE (1-1/2" x 2")
2 406904 1 ELBOW (1-1/2" x 1-1/4")
3 19765 1 HOSE, Flex (1-1/4" I.D. 2'8" - 0.8128 m)
4 406689 1 ELBOW, 45 ° (i-1/4")
5 543144 1 NIPPLE (1-1/4" x 2-1/2")
7 406956 2 ELBOW (i")
8 543804 i NIPPLE (I" x 2-1/2")
9 703074 1 VALVE, Check
i0 19667 1 HOSE, Flex (1" I.D. 7'6-i/2" - 2.2987 m)
ii 543805 1 NIPPLE (1" x 3")
12 406909 1 ELBOW (l" x 3/4")
13 486212 HOSE, Flex (3/.4" i.D. 6' - 1.8288 m) (W/horlzontally mounted
pump only) (See Ref. No. 63)
!14 679340 1 TEE (3/4" x 3/4" x l")
15 288766 1 BUSHING (3/4" x 1/8")
16 701017 I UNIT, Pressure Sending
17 427053 1 FILTER, Oil (i" NPT Ports)
18 138740 i BRACKET W/capscrews and iockwashers
19 73400 2 CLIP
20 73397 i GUARD W/capscrews, hex nuts and iockwashers
21 288757 1 BUSHING (i" x 3/4")
22 543740 3 NIPPLE (3/4" x 1-1/2")
23 489421 i INDICATOR, Flow
471715 i GRIPPER, Cord
24 679691 I TEE (i" x i" x 3/4")
25 73225 i MANIFOLD W/plpe cap
26 679359 i TEE (i" x 3/4" x 3/4")
27 406645 i ELBOW (3/4" x 1/4")
28 200866 3 ADAPTER (1/4" NPS x 1/8" NPT)
29 485806 1 HOSE, Flex (3/8" I.D. 4'i0" - 1.4732 m)
30 485996 i HOSE, Flex (3/8" I.D. 4'2" - 1.2700 m)
31 17848 1 HOSE, Flex (5/16" I.D. i'2-i/2" - 0.3683 m)
32 406952 i ELBOW (i/4")
33 72567 i GASKET
34 72600 i PIPE, Lubricating W/plpe cap, capscrews and Iockwashers
35 406903 2 ELBOW (3/8" x 1/4")
36 74473 2 PIPE, Lubricating W/plpe cap, capscrews and iockwashers
37 73364 2 GASKET
38 543445 i NIPPLE (3/4" x 2")
39 406955 1 ELBOW (3/4")
40 429008 1 UNION, Swivel adapter (3/4" NPT 3/4" NPSM)
41 14577 i HOSE, Flex (3/4" I.D. 2'4" - 0.7112 m)
42 288751 1 BUSHING (3/4" x 1/4")
43 485919 HOSE, Flex (5/16" I.D. 3' - 0.9144 m)
44 200848 2 ORIFICE, Lubrication (1/4" NPS x 1/8" NPT)
45 406950 2 ELBOW (1/8")
46 429617 2 FITTING, Nipple (1/8")
47 485805 1 HOSE, Flex (3/8" I.D. 5' - 1.5240 m)
R~.
D 48648-5 Cont.
-D7. i-
48648-5 Cont.IREVD IMOOEL 4000W, SC150
LUBRICATION PIPING

I I
MACHINES W/OUT FORCED OIL LUBRICATION TO CONVERTERS

50 571705 PLUG (i")
MACHINES W/3/4" NPT PORT FILTER W/OR W/OUT ELEVATED CAB

51 427090 i FILTER, Oil (3/4" NPT Ports)
52 73396 i BRACKET W/Math. screws, hex nuts and lockwashers
22 543740 i NIPPLE (3/4" x 1-1/2")
53 679304 i TEE (3/4")
42 288751 i BUSHING (3/4" x 1/4")
54 543402 2 NIPPLE, Close (1/4")
32 406952 2 ELBOW (1/4")
15 288766 i BUSHING (3/4" x 1/8")
16 701017 i UNIT, Pressure Sending
MACHINES W/I" NPT PORT FILTER AND DIRECT READING GAUGE W/OR
W/OUT ELEVATED CAB
26 679359 i TEE (i" x 3/4"' x 3/4")
22 543740 i NIPPLE (3/4" x 1-1/2")
27 406645 i ELBOW (3/4" x 1/4")
55 429621 I CONNECTOR, Male (3/8" O.D. Tube 1/4" NPT)
56 486056 i TUBING, Plastic (3/8" O.D. - specify length)
57 429624 i CONNECTOR, Male (3/8" O.D. Tube 1/8" NPT)
58 377200 i COUPLING (1/8")
59 460113 I GAUGE, Pressure (in operator's compartment)
60 288790 i BUSHING (1/4" x 1/8")
16 701017 i UNIT, Pressure Sending
MACHINES W/VERTICALLY MOUNTED OIL PUMP

61 429555 UNION, 90 o swivel adapter (I" male NPT i" female NPSM)
62 429598 UNION, 90 ° swivel adapter (I" male N-PT 3/4" female NPSM)
63 14615 HOSE, Flex (3/4" I.D. 4'6" - 1.3716 m)
MACHINES W/VERTICALLY MOUNTED OIL PUMP W/OIL TRAP

7 406956 2 ELBOW (i")
64 543809 i NIPPLE (i" x 4")
6 543406 i NIPPLE, Close (I")
REV.
#O-147 48648 - 5
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Swing
Heal Exchangers Converter "~:~/~ ~.~ 15 .....~ ~
Pressure Sending I / " ~ t- n

uni, on s,.i.. Con. J I .4 ~ / / ~ > " ' ~

-UI .I--
48648 - 4 REv'E !M°°EI 4000W, SC150

OO
O~
GO
CONVERTER CHARGING PIPING
REF. PART QUANTITY, VENDORS

1 571705 i PLUG, Pipe (i")

2 427102 i SCREEN, Filter
3 73341 i ADAPTER, Filter
4 543402 Ii NIPPLE, Close (1/4")
5 355008 3 COCK (1/4")
6 406952 7 ELBOW (i/4")
7 17650 i HOSE, Flex (3/8" I.D. 8' - 2.4384m)
8 15099 i HOSE, Flex (5/16" I.D. 2' - 0.6096m)
9 288751 BUSHING (3/4" x 1/4")
i0 427107 i FILTER, Oil
ii 75486 i BRACKET, Filter W/capscrews, hex nuts and lockwashers
12 543'405 i NIPPLE, Close (3/4")
13 406645 i ELBOW (3/4" x i/4")
14 16986 2 HOSE, Flex (5/16" I.D. 2'10-1/2" - 0.8763m)
15 679714 2 TEE (1/4" x 1/4" x 1/8")
16 429617 2 FITTING, Nipple (1/8")
17 701017 i UNIT, Pressure Sending (See Note I)
18 701037 2 UNIT, Converter Temperature Sending
19 485802 i HOSE, Flex (3/8" I.D. 6,7" - 2.0066m)
2O 15913 1 HOSE, Flex (5/16" I.D. 2'8" - 0.8128m) (See Note 1
21 406901 1 ELBOW (i/4" x 1/8")
22 288608 2 BUSHING, Face (3/8" x 1/4")
23 429086 2 FITTING, Street Elbow (1/4")
24 17845 i HOSE, Flex (5/16" I.D. 2'3" - 0.6858m) 4>
,25 679301 2 TEE (1/4")
26 17906 i HOSE, Flex (3/8" I.D. 9'4" - 2.8448m)
27 352709 2 ORIFICE
28 429618 2 FITTING, Nipple (1/4")
29 543442 2 NIPPLE (1/4" x 1-1/2")
3O 76084 1 SUPPORT, Hose
31 667363 2 STRAP, Duplex
MACHINES WITH PRESSURE SENDING UNIT ON SWING CONVERTER

15 679714 TEE (1/4" x i14" x 1/8")
4 543402 NIPPLE, Close (1/4")
17 701017 UNIT, Pressure Sending
NOTE i: Sender #701017, Ref. #17, located under filter

Ref. #i0, per design change of Nov. 9, 1979.
All parts remain the same except Ref. #20 changes
to Hose #16986, same as Ref. #14.

IRev'E I 48648 - 4
• Ol.~lll~ d lke i ~ l . . , m Cem~lV, ill. A4onIDl~c, W i i l i ~
UNION CONNECTED
HEAT EXCHANGERS
o f /-') I ~
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/ - i ~1 ?\ / /
/ •
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I
I., , MATERIAL LIST O N BACK
-D7.1-
REV. ~ [MODEL
48648- Z 4000W, SCIS0
HEAT EXCHANGER COOLING
REF. PART QUAN~ VENDORS

I
I 345339 6 CLAMP, Hose 4~
GO
O~
2 485668 2 HOSE, Radiator (2½" I.D. - specify length) 4k~
3 695650 1 TUBE, Preformed GO
4 695646 2 ADAPTER, Hose (2" NPT 2¼" I.D. Hose)

5 543408 1 NIPPLE, Close (1%")
6 406959 6 ELBOW (1%")
7 486007 1 HOSE, Flex (1%" I.D. 4'9" or 1.4478 m)
8 542072 1 NIPPLE (1%" x 22")
9 543424 1 NIPPLE (1%" x 7")
i0 288796 2 BUSHING (3" x 1%")
ii 288797 2 BUSHING (Y' x 2")
12 ~ 543409 2 NIPPLE, Close (2")
13 406960 2 ELBOW (2")
16 543543 1 NIPPLE (1%" x 4")
17 543427 1 NIPPLE (1%" x 16")
18 486156 1 HOSE, Flex (1%" I.D. 14'8" or 4.4704 m)
19 543927 1 NIPPLE (1%" x 12") (G.M. 8V-71N or 12V-71N)
19 543544 1 NIPPLE (1%" x 5%") (Cat. D-343-T)
19 543879 1 NIPPLE (1%" x I0") (Cummins NTA-855-B380)
19 543881 1 NIPPLE (1%" x ii") (C,-,mlns NS-743-B320)
20 288532 1 BUSHING (2" x 1%")
21 566167 2 PIPE (2" x 3" - Thread One End)
22 485675 1 HOSE, Radiator (2-3/8" I.D. - specify length)
rTI
For Machine with UNIONCONNECTED HEAT EXCHANGERS delete Ref. No.
21, Two Ref. No. i, One Ref. No. 2, One Ref. No. 13 and replace
with...
14 543458 1 NIPPLE (2" x / ~ " )

15 700702 1 UNION, 90 ° (2")
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MODEL
48960 - I r Rev" A
4000W
BATTERY BOX
i
,t REF. PART QUANTITY~ VENDORS

i
NO. NUMBER REQUIRED DESCRIPTION OF PART PART N O .
t
CO
: 1 138743 1 PAD, Welding ~0
O~
0
2 48959 1 BOX, Battery W/capscrews and lockwashers >
3 138785 1 PAD, Welding

6 138472 8 ROLLER W/lockwasher and Jam nut
4 245081 8 SCREW, Shoulder
5 28'8796 8 BUSHING, Oilite
b
I,
" 7 93260 2 FRAME, Battery
8 138474 3 STUD W/hex nut, lockwasher and Jam nut
9 563891 2 PIN, Quick Release
10 181175 i PLATE, Battery Mounting
11 138475 1 STRAP, Mounting
.i
>
REV.
A 48960 - 1
•- o, cA c= GIVE MACHINE S/N W/ORDER --
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"MATERIAL LIST O N BACK

i
-D3. i-
I MODEL
I 49301- i
I
R~ C 3000W-4000W Incl.
INSTRUMENT PANEL

NO. NUMBER REQUIRED DESCRIPTION OF PART, PART NO.
I
1 93552 i PANEL, Instrument W/mach. screws, hex nuts and lockwashers

2 536745 4 RUBBER, Mounting
' 3 93553 2 SUPPORT, Panel W/capscrews, hex nuts and lockwashers
4 667600 i STRIP, Terminal ',0"
5 93593 1 STRIP, Marking 0
F"
6 594819 7 RESISTOR (24V system only)
7 539493 i NAMEPLATE ("Panel Light")
8 673054 i SWITCH, Toggle
9 539494 l NAMEPLATE ("Circuit Breaker")
10 344604 1 BREAKER, Circuit
11. 460154 2 GAUGE, Temperature
12 539'495 1 NAMEPLATE ("Lub. Flow")
539512 1 NAMEPLATE ("Converte r Temperature")
13 483653 2 HOLDER, Lamp
502614 • I0 BULB
14 539496 i NAMEPLATE ("Low Air")
15 673086 i SWITCH, Toggle (Optional for Caterpillar Engine)
15a 350307 1 PLUG, Button (Cat. Engine W/out Glo-Plugs)
16 539319 i NAMEPLATE ("By-Pass") (Cummins Engine Only)
17 460308 4 GAUGE, Pressure
18 239449 1 NAMEPLATE ("Start")
19 673181 1 SWITCH, Start-Stop (Cummins Engine Only)
20 137952 1 GUARD (Quantity 2 for G,M. Engine)
21 539450 1 NAMEPLATE ("Stop")
22 599497 i NAMEPLATE (Cony. Oll Pressure)~
23 539250 1 NAMEPLATE ("Engine")
124 539249 i NAMEPLATE ("Rear Converter")
25 460312 i GAUGE, Temperature
26 539248 i NAMEPLATE ("Front Converter")
27 460316 1 AMMETER
28 539251 1 NAMEPLATE ("Ammeter")
29 539277 1 NAMEPLATE ("Gear Lub.")
30 539378 i NAMEPLATE ("Chain Lub.")
31 201600 1 ALARM
32 539504 i NAMEPLATE ("Off") (Optional - Cat. Engine Only)
33 539503 i NAMEPLATE ("On") (Optional- Cat. Engine Only)
34 539502 i NAMEPLATE ("Glo-Plug") (Optional- Cat. Engine Only)
35 673176 i SWITCH, Toggle (Cat. or G.M. Engine)
36 .539498 1 NAMEPLATE ("Emergency Shut Down"') (G.M. Engine Only)
39 .460323 i BRACKET
40 460311 1 GAUGE, Fuel
41 667709 i STRIP, Terminal
42 539352 1 NAMEPLATE ("Fuel Gauge")
43. 472014 1 GROMET
MACH. W/ELEV. OPER. STATION AND CUMMINS ENGINE
Delete Ref. #19 and 21 and add:
15 673086 SWITCH, Toggle
37 673087 SWITCH, Toggle
38 539318 NAMEPLATE ("Run-Stop")
REV.
C 49301 - i
A O~vlt~ ~/~e ~JIo,~na~C~F~n~. inc.
z
-DI. 2-
JREV. IMODEI.
92299 - i B 3000-4100W Incl.
- ENGINE EXHAUST

i
1 304497 i CAP, Rain FTI
2 566054 1 PIPE (4" x 6" - Thd. one end)

r,o
3 406681 1 i ELBOW, 45 ° (4")

~o
4 137818 1 SUPPORT, Muffler W/capscrews, hex nuts and lockwashers
5 137816 i i SUPPORT, Muffler w/capscrews and lockwashers
6 136395 i PAD, Mounting
7 5369i2 i MUFFLER
8 406966 i ELBOW, 90 ° (4")
9 74596 i FITTING, Flange W/capscrews, hex nuts and lockwashers
IO 70520 i GASKET
11 70593 i COVER (For Shipping only)
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I MATERIAL [IS/" O N BACI
-D4. I-
REV G I MOOEt
180623-I
J 3000W-3600-3900-3900W-3950W-3950D-4000W-4100W
l oo
0
o~
POWER TAKE-OFF
( t~

1 77273 PLATE, Locking w/caPscrews

2 335175 CHAIN (3 strand, I" pitch - 200 links) (36T-145T Combination)
2 335085 CHAIN (4 strand, i" pitch - 196 links) (24T-146T Combination)
2 335264 CHAIN (3 strand, I" pitch - 202 links) (41T-145T Combination)
2 335216 CHAIN (i" P., 4 strand, 198 pitches) (M4100W)
3 91325 SPROCKET, Front (24T - 4 strand)
3 92124 SPROCKET, Front (29T.) (M4100W)
4 65920. 1 CONVERTER ASSEMBLY, Front (See Note I)
9 72544 2: RETAINER, O i l S e a l w/capscrews
596803 4 RING, "O" (I" x 1¼" x I/8").
596524 2 RING, "O,, '(1¼" x 1½" x 1/8") ....
41 65922~ 1 CONVERTER ASSEMBLY, Front (See Note I) (w/full range Vicon
power load lowering or Hydro-Mechanlcally driven roof mounted
third drum)
9 72544 2 RETAINER, Oil Seal w/capscrews
596803 4 SEAL, Oil (I" x 1¼" x I/8")
596524 2 SEAL, Oil (1%" x 1 ½ " x i/8")
5 73171 I PLATE, Locking w/capscrews
6 335084 I CHAIN (3 strand, i" pitch - 258 links) (24T-146T Combination)
6 335267 CHAIN (3 strand, I" pitch, 260 pitches) (30T-145T Combination)
6 335215 CHAIN (I" P., 3 strand, 160 pitches) (M4100W)
7 24500 SPROCKET, Rear (24T - 3 strand) cn
.7 90641 SPROCKET, Rear (30T - 3 strand)
7 92053: l SPROCKET, Rear (21T)(M41OOW)
~o
8' 65921 I CONVERTER ASSEMBLy,' Rear (See Note I) -4
9 '72544 2 RETAINER, Oii Seal w/capscrews %0
596803 4 RING, "O" (I" x 1¼" x I/8") >

596524 2 RING, "O" (1¼" x 1½" x 1/8") ,-~
NOTE 1 : Controlled converters may be replaced only as a

unit; individual repair parts are not available
separately. Contact dealer or factory for exchange
units.
OO
m
REV.
G 180623-1
GROUP E - Lower Structure & Control
Group E - Lower Structure & Control

Carbody 24168 - 04/15/59 07/22/65 E0101
Carbody 43369 J1 09/21/64 02/07/85 E0101
Carbody Lubrication Piping 32233 B1 08/07/59 08/03/83 E0102
Crawler Lubrication Piping 180239 C2 03/25/68 04/08/81 E0202
Crawler Lubrication Piping 180239 E1 03/25/68 12/14/84 E0202
Crawlers 43148 Q1 09/18/63 01/13/86 E0201
Horizontal Travel Shaft 32907 B1 09/04/63 02/14/84 E0401
King Pin & Vertical Travel Shaft 33098 E1 08/21/64 10/21/81 E0301
Steering Control 20729 A1 05/14/41 E0501
Steering Control 42396 C2 05/11/59 07/07/81 E0501
Steering Control 42396 E1 06/15/60 01/24/84 E0501
Travel Lock Control 31743 I1 08/19/69 07/30/81 E0601
01/31/05
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ILLUST. MATERIAL LIST O N BACk
(3
-B2 . 4-B6 . J.-llG . 4-1~,8. t - l l I.'J . 2 - E 5 . 1 -
I
RLV. A
2000-4600 Incl.
AIR CYLINDER
(SEE NOTE)

",NO. NUMBER REQUIRED DESCRIPTION OF PART PART NO.
1 20603 1 CYLINDER, Air W/pipe plug bo

O
-4
ro
2 12480 1 ' CUP, Packing %O
>b-J
3 1247~ 1 PISTON, Brass
4 12478 1 ROD, Piston W/hex nuts
4 12479 1 ROD, Piston W/hex nuts
4 ~ 19815 1 ROD, Piston W/hex nuts

• J
5 12135 1 CovER W/capscrews and iockwashers
NOTE: If ordering complete Cylinder, please specify piston rod

.. ;'~ ," ":i required. See pertinent assembly for correct rod.
:.~... :
-4
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REV.
A 20729 - i
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I 31743 - 1
IREVI iMoo 3900-3900W-4000W
TRAVEL LOCK
(AIR)
NO NUMBER REQUIRED D E S C R I P T I O N O F PART PART NO
i 16978 i BOLT W/elastic stop nut L~
2 19244 2 PIN
3 10760 i BRACKET, Bearing W/capscrews, hex nuts and lockwashers h~
4 10695 2 SPRING, Cluster

5 15917 I HOSE, Flex (10'9½" - 3 290 m)
6 667219 1 STRAP, Pipe W/capscrew and lockwasher
7 10761 i BEARING W/washers
8 10783 2 SUPPORT, Spring W/capscrews, hex nuts and lockwashers
9 19937 i PLATE, Marking W/drive screw and lock-washers
i0 288794 4 BUSHING, Reduclng (3/8" x k")
ii 714688 2 VALVE, Quick Release
12 543402 6 NIPPLE, Close (k")
13 201430 2 CHAMBER, Air
14 571701 2 PLUG, elpe (k")
15 19054 2 BRACKET (M3900)
dk,
15 74793 i BRACKET (M3900W-4000W)
16 70034 2 GUIDE
17 19057 i ROD, Reach (M3900)
17 74795 I ROD, Reach (M3900W-4000W)
18 92891 2 DOG, Locklng
19 19056
V
i ROD, Reach (M3900) m
19 74794 i ROD, Reach (M3900W-4000W)

20 709460 8 WASHER, Plain
21 19934 2 SUPPORT, Valve W/capscrews, hex nuts and lockwashers
22 406952 4 ELBOW, 90 ° (¼")
23 355170 2 VALVE, Three Way
24 19936 1 PLATE, Marklng W/drlve screws and lockwashers
25 17845 1 HOSE, Flex (2'3" - 686 m) (M3900)
25 17846 1 HOSE, Flex (2'9½" - 852 m) (M3900W-4000W)
26 17843 1 HOSE, Flex (1'4" - 407 m) C
~o
27 377202 I COUPLING (¼")
28 543560 1 NIPPLE (¼" x 2¼") L~
C
29 679301 i TEE (¼") kC
30 15914 2 HOSE, Flex (4'9" - 1 448 m) (M4OOOW) O~
30 19947 2 HOSE, Flex (4'0" - 1 219 m) (M3900-3900W) >
O
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0-71, 0-123 REV

I
I 3~743 - i
~" PLEASEGIVE MACHINE SIN W/ORDER
MANITOWOC ENGINEERING CO. E1.2
Division of The Ivtonitowo( Company, Inc. klonitowo~, Wis~onsin 54220
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REV. I MODEL
32233 - i 3900-4000-4000W
LUBRICATING PIPING
(CARBODY)
REF. •PART QUANTITY VENDORS

TRAVEL LOCK SLIDE

696216 COPPER Tube (3/8" O.D.) (specify length)
429367 3/8" x 1/4" Connection (68 F)
429010 1/4" Gr. Fitting
543564 1/4" x 3" Nipple Lo
b¢
377202 1/4" Coupling
406952 1/4" x 90 ° Elbow
543561 1/4" x 2-i/2" Nipple
TRAVEL SHAFT INSIDE LEFT
696216 1 COPPER Tube (3/8" O.D,) (specify length)
429367 2 3/8" x~I/4" Connector (68-F)
429010 i i/~" Gr. Fitting
543564 i i/4" x 3" Nipple
543568 i 1/4" x 3-1/2" Nipple
377202 2 1/4" Coupling
3 TRAVEL LOCK SLIDE
696216 i COPPER Tube (3/8" O.D.) (specify length)
429367 2 3/8" x 1/4" Connector (68-F)
429010 i 1/4" Gr. Fitting
543564 i 1/4" x 3" Nipple
506952 i 1/4" x 90 ° Elbow
543561 1 1/4" x 2-1/2" Nipple
377202 1 1/4" Coupling
4 KING P I N U P P E R .I
696216 i COPPER Tube (3/8" O.D~) (specify length)
:429367 i 3/8" x 1/4" Connector (68-F)
429010 i 1/4" Gr. ~Fitting
429375 1 3/8" x 1/4" Tube Eibow (69-F)
543564 i 1/4". x 3" Nipple
377202 2 1/4" Coupling
KING PIN LOWER
696216 i COPPER Tube (3/8" O.D.) (specify length)
429367 2 3/8" x 1/4" Connector (68-F)
429010 i 1/4" Gr. Fitting
543564 1 1/4" X 3" Nipple
377202 i 1/4" Coupling J
TRAVEL SHAFT INSIDE RIGHT

696216 1 COPPER Tube (3/~' O.D.) (specify length)
429367 2 3/8" x i/4" Connector (68-F) f.1
429010 i 1/4" Gr. Fittlng :,:,
543564 i i/4" x 3" Nipple
543568 i 1/4" x 3-i/2" Nipple
377202 2 1/4" Coupling

Iio 32233-iCont.
-El. 2-
MODEL
J 32233-1Cont. IR~°B 3900-4000
LUBRICATING PIPING
(CARBODY)

SPRING THRUST WASHER-RIGHT
696216 1 TUBE, Copper (3/8" O.D.) (Specify Length)
429020 1 EXTENSION (1/8")
429373 1 ELBOW (3/8" x I/8")
429367 2 CONNECTOR (3/8" x ~')
429010 1 GR. FITTING ( ¼ " )
543564 1 NIPPLE (¼" x 3")
377202 2 COUPLING (%")
SPRING THRUST WASHER-LEFT
429020 1 EXTENSION (1/8")
429373 1 ELBOW (3/8" x 1/8")
429367 2 CONNECTOR (3/8" x ¼")
429010 1 GR. FITTING (¼")
D~ 543564 1 NIPPLE (¼" x 3")
377202 2 COUPLING (¼")
TRAVEL SHAFT OUTER-LEFT
429020 1 EXTENSION (i/8")
429373 1 ELBOW (3/8" x 1/8")
429367 2 CONNECTOR (3/8" x ~')
429010 i FITTING, Grease (¼")
543564 1 NIPPLE (¼" x 3")
377202 2 COUPLING (¼")
10 TRAVEL SHAFT OUTER-RIGHT
696216 TUBE, Copper (3/8" O.D.) (Specify Length)
429020 EXTENSION (i/8")
429373 ELBOW (3/8" x i/8")
429367 CONNECTOR (3/8" x ¼")
429010 FITTING, Grease (¼")
543564 NIPPLE (¼" x 3")
377202 COUPLING (¼")
1.1. TRAVEL SHAFT (OUTER BEARING ) (ONE EACH SIDE)
429032 BUSHING, Reducing 0~" x I/8")
429000 GR. FITTING (1/8")
12 TRAVEL SHAFT (PILOT BEARING) (ONE EACH SIDE)
0
429032 2 BUSHING, Reducing (¼" x I/8")
429000 2 GR. FITTING (I/8")
13 23935 1 SUPPORT W/capscrews, hex nuts and lockwashers
-q.
N
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REV.
0-147
B 32233 - 1
A Oi i Io~ o t lh Manitowc~ C rope y Inc Ma ~ m , W ~on
LJ.J eD ,
t',
J MATERIAL LIST ON BACI

-E4 i-
I REV B
I MODEL
I 32907 - i 3950W, 3950D, 4000W, 4100W
HORIZONTAL TRAVEL SHAFT
REF PART QUANTI~ I VENDORS

NO NUMBER REQUIRED DESCRIPTION O F PART PART NO
i
1 90246 2 SHAFT, Travel w/plpe plug
2 10061 2 COLLAR, Sprzng w/capscrews, hex nuts, dowel and shlms

0
3 10397 8 PIN, Sprlng
4 10063 8 SPRING, Clutch
5 11840 2 CLUTCH, Steerlng
6 10095 2 WASHER
8 21330 1 WHEEL, Left Clutch Jaw and Ratchet
9 14864 2 WASHER
10 21334 1 SHAFT, Travel
7 10064 2 BUSHING w/mach screw dowel
11 22372 1 GEAR, Bevel (3950D, 3950W, 4000W)
11 180822 1 GEAR, Bevel (M4100W)
12 19446 1 BEARING, Thrust
13 21331 1 JAW, Right Clutch
R~ B 132907 - 1
PLEASE GIVE MACHINE S/N W/ORDER "' ' I
~ 3
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-E3 i-
I REV E I MODEL
I 33098 - I 3900W-4000-4000W
KINGPIN AND V E R T I C A L TRAVEL SHAFT

I 14436 4 CAPSCREW
2 14417 1 PLATE, End
3 24467 1 GEAR, Travel
4 17598 1 WASHER, Travel
6 33102 1 KINGPIN W/pipe plugs
5 14397 1 BUSHING W/mach. screw dowel
I0 72784 1 BUSHING W/mach screw dowel
7 257379 5 BOLT, Coupling (See Note i)
9 23693 1 SHAFT, Vertical Travel (See Note 2)
8 1550 2 BUSHING (See Note 3)
ii 70670 1 WASHER W/capscrews, hex nuts and lockwashers
12 22371 1 PINION, Bevel
13 146924 12 BOLT, Coupllng w/bar
548372 12 NUT, Elastlc Stop (See Note i)
14 17093 i PLATE, End W/lockwashers
NOTE i Torque nuts #548372 and bolts #257379 to 600 ft

ibs using SAE #20 oil.
NOTE 2 For replacement of shaft #23693, Ref #9, use

shaft #98674 W/bushing #143562
NOTE 3 For posslble identlficatlon problems in orderlng

replacement bushlngs, note that the outslde 41ameter
of bushlng #1550 Is 1-5/8" and the outside dlameter
of bushlng #143562 is 2" (
m
!
6
REV
E
33098- i
r. cA c,: GIVE MACHINE S/N W/ORDER
r~
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'~LLUSTNo 4~z~1~-,~-1] MATERIAL UST ON BACK

U.a
b,)
-E5. i- ~-
42396-I IREv A IM°°EL 4000 ~D

0%
>I
STEERING CONTROL (AIR)

I
I 10230 SHAFT W/woodruff keys
2 10231 LEVER W/capscrews, hex nuts and lockwashers
3 70380 END, Rod
4 385113 CYLINDER, Air
5 71555 BRACKET W/capscrews, hex nuts and lockwashers
6 10531 PIN W/cotter pins
8 17929 STOP
9 17871 ROD W/hex Jam nuts
I0 2766 SPRING
Ii 2619 WASKER
14 17870 LEVER W/capscrew, hex nut and lockwasher
15 10552 END, Rod
Use Sheets #0-71B, 0-284

RFF
A 42396-1
A Do ~ c~/~ A4onito~0c Co~npa V Im
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-E5 I-
I 42396 _ 2 IREV C IM°°EL 3000W-3400-3600-3900-3900W-4000W
STEERING CONTROL
(CA~ODY)

NO NUMBER REQUIRED DESCRIPTION O F PART PART NO

2 2750 SHAFT W/woodruff keys
4 11523 YOKE, Steering Clutch
5 11522 BLOCK, Sliding
6 10050 WASHER W/pln, lockwasher and capscrew
7 429614 UNION, Swivel (W/Air Travel Locks only - see note 2)
i0 2680 YOKE, Upper
22926-2 SHAFT, Plunger (M3400-4000W Incl )
13 77982 SHAFT, Plunger
8 548696 NUT, Hex
9 709771 WASHER, Flat
ii 647552 SPACER
12 548632 NUT, Hex
14 22924 YOKE, Plunger W/plpe plug
23020-2 SHAFT, Plunger (M3000-3000W)
8 548696 NUT, Hex
ii 647552 SPACER
12 548632 NUT, Hex
14 22924 YOKE, Plunger
16 10753 ROD, Reach W/flatwashers and hex nuts
396328 PIN, Roll
622634 SEAL, Lead and Wire
17 3313 WASHER, Spring Retalning
18 3451 SPRING
19 3312 WASHER AND STOP
20 2751 BELLCRANK W/capscrew, hex nut and lockwasher
21 10752 ROD, Reach W/flatwasher and hex nuts
396328 PIN, Roll
622634 SEAL, Lead and Wire
'27 429004 ADAPTER (1/4" x 1/4")
377202 COUPLING
27 543442 NIPPLE (Prior to deslgn change of 4-18-67)
28 18841 GUIDE W/capscrews, h e x n u t s and lockwashers
PLUNGER SHAFT PRIOR TO DESIGN CHANGE OF SEPT 21~ 1966
22926-1 SHAFT, Plunger (M3400-4000W Incl )
8 548696 NUT, Hex
ii 647552 SPACER
12 548632 NUT, Hex
14 22924 YOKE, Plunger
23020-1 SHAFT, Plunger (M3000-3000W)
8
9
548696
709771
NUT, Hex
WASHER, Flat
REV
O
C 42396-2Cont
-E5 i-
IMODEL
42396-2 Cont t REv C 3000W-3400-360O-3900-3900W-4000W
STEERING CONTROL
(CARBODY)
REF PART OUANTITY VENDORS
ii 647§62 i SPACER
12 548632 i NUT, Hex
14 22924 i YOKE, Plunger
FOR AIR TRAVEL LOCKS PRIOR TO DESIGN CHANGE OF SEPT 21, 1966
22 18843 i GASKET
23 18840 i HEAD, Plunger Shaft W/cpascrews and flatwasher (see note i)
24 552686 2 PACKING, Vee Block
25 18838 1 BASE W/mach screw, jam nut and lockwasher
26 18839 1 COVER
27 543442 1 NIPPLE
28 18841 1 GUIDE W/capscrews, hex nuts and lockwashers
NOTE i Per deslgn change of Oct 16, 1961, capscrew and washer
deleted Part #18840 grooved for snap ring #596663
NOTE 2 For machlne W/Manual Travel Lock Control, delete Ref

Nos 7, 27, and 28, and plug air passage with ~" plpe plug
REVC I 42396 - 2
AD. k~,a dgt.e M ~ t l , ' ~ C.~mP~V k,r.
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0's
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]LLUST No ~144,5" P'lJ F-

MATERIAL LIST ON BACK w)
w~
-E5. i-
IMbOEL
42396 - 1
I
REV E
3000W-3400-3600-3900-3900W-4000W
STEERING CONTROL
(ROTATING BED)
REF
NO
PART QUANTITY
NUMBER REQUIRED DESCRIPTION OF PART
I VENDORS
PART NO
.C-
1 72288 2 STOP, Adj W/hex nuts L.J
14 613465 2 SCREW, Cap tr
2 91187 1 ROD, Reach W/hex nut
3 32351 1 SUPPORT W/capscrews, hex nuts and lockwashers
5 385113 i CYLINDER, Air Go

6 714688 2 VALVE, Quick Release rT~
8 70380 1 END, Rod
I0 139060 1 SHAFT W/woodruff keys
II 10231 i LEVER, Forked W/capscrew, hex nut and lockwasher
12 17138 1 END, Rod
13 140340 PIN W/cotter pins
NOTE When thls installation is used for spud handllng, g]
stops #72288 held in "half lock" position W/set screw f0
#620353 (1/4" - 20 x 1/4" allen head)
o
mV
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//0-71, 0-284
PLEASE GIVE MACHINE S/N W/ORDER I E
I 42396- v
'
I
A O/vis/on o / t h e At~nifi~,v~ Cow,pony, Inc. ivlontlowc~ Wi~consJn
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IREV. [MODEL -EZil-
i 43148 - 1 Q 4000w
I
CRAWLERS (24'0")
(QUANTITIES FOR BOTH CRAWLERS)

1 73445 4 RETAINER, Clutch w/hex nuts and lockwashers

2 90245 2 SHAFT c
3 90297 2 BELLOWS
4 75247 2 RING, Retaining w/capscrews and lockwashers
5 75246 2 COLLAR, Split w/capscrews, hex nuts and lockwashers
6 49259 1 FRAME, Right crawler (shown)
7 73436 2 BUSHING
49 24811 2 BAR, Guide
6 49260 1 FRAME, Left crawler (opposite)
7 73436 2 BUSHING , i
49 24811 2 BAR, Guide

8 90244 2 SPROCKET, Drive
9 335377 2 CHAIN~ Crawler (5.00 P i t c h - 62 Pitches) (See' Note 1 & 4)
9 335378 2 CHAIN, Crawler (5.00 Pitch - 62 Pitches) (See Note 1 & 4)
9 335379 2 CHAIN, Crawler (5.00 P i t c h - 62 Pitches) (See •Note 1 & 4)
I0 74766 2 HOSE, Flex
II 73553 2 PLATE, Cover w/capscrews
12 73559 8 ROD, Adjusting
13 496408 I JACK (Superseded by Ref. No. 13a, 13b, 13c)
13a 385177 1 JACK, Hydraulic
13b 485957 I HOSE, Flex
13c 583136 1 PUMP, Hydraulic
14 73562 64 SHIM (Use as required)
15 13332 ,8 NUT
16 11747 8 WASHER ,
18 1 8787 4 PLATE, Keeper w/mach, screws and lockwashers i~

19 ;73560 4 . SPACER
~ 2O ,73558 ~ 8 PLATE, Cover . ',
21 17932 6 BOLT (Front and rear inner)
i 22 90255 I 2 ROLLER, Front
23 72020 4 BUSHING (See Note 2) ~o
24 137087 8 WASHER
25 73446 2 SHAFT, Front roller OO
26 162160 1 CHAIN GUARD, Right w/capscrews and lockwashers
26 162161 1 1 CHAIN GUARD, Left w/capscrews and lockwashers
162159 2 PAD, Mounting =
o
27 143969 1 GUIDE, Right crawler chain w/capscrews and lockwashers Ct
27 143970 1 GUIDE, Left crawler chain w/capscrews and lockwashers
28 166320 24 ROLLER, Intermediate w/screw dowels (See Note 2 and 5)
29 10742 48 ! BUSHING . . . .
29 ;17290 BUSHING '(Aluminum bronze - optional)
30 75652 48 WASHER
31 11712 24 SHAFT, Intermediate roller (Use when Ref. #29 10742 is used)
31 77754 SHAFT, Intermediate roller (Use when Ref. #29 17290 is used)
32 11713 48 . LOCK, Shaft w/capscrews
33 74767 2 BOLT (Rear outer)
34 43137 2 SPROCKET, Drive
36 74748 2 SHAFT, Drive sprocket
R~.
Q 43148-1 Cont. ¢3
PLEASE GIVE MACHINE SIN W/'~°r~c°
-E2. I-
I 43148_ 1 Cont .. I ~Ev Q

'
! M°oEt 4000W
CRAWLERS (24'0")

37 40246 104 TREAD, Crawler (48")

38 11978 208 PIN, Tread (See Note 3)
43 74863 4 PLUNGER, Bumper
44 74867 4 PLATE, Cover
45 74864 4 BUMPER
46 74862 4 CYLINDER, Bumper
47 74865 4 SPACER
48 74866 64 SHIM (Use as required)
NOTE I: Check machine or "Bosic Specifications" page for

proper chain identification.
NOTE 2: Bushings #10742, 10757, 17290 and 72090 to have

g r e a s e groove open end f a c i n g c e n t e r l i n e of c r a w l e r
frame.
NOTE 3: Oversize pin #147302 ( 1 - 1 3 / 1 6 " d i a . ) is available to

replace pin 111978 (I-3/4" dia.)
NOTE 4: REPLACEMENT CRAWLER CHAIN LINKS:
For 335377 chain use 509077 link

NOTE 5: Optional Roller, 73442 (forged)
0-145-I (Prior to 1967)

0-471 (1974 and on)
REV.
Q 43148 - I
,,,.,.25
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25-~,..~ 123 , , %
22.~ 13 "11
12,,~.,~13
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!
-El. I-
IMOOEL 4000W
43369 - 1
CARBODY

NO. NUMBER REQUIRED; D E S C R I P T I O N O F PART PART NO.
1 182310 i GEAR, Ring and Roller Path

3 91456 2 JACK, Push-Pull ~o
5 43370 1 CARBODY r.~

9 73550 2 BUSHING, Horizontal Travel Shaft
14 70668 2 CAP, Bearing
15 70689 4 STUD
33 72389 2 LUG, Left Hand
34 72388 2 LUG, Right Hand
6 3215 6 BUSHING, Steering Control Shaft
7 139608 20 NUT
8 73449 16 BOLT
ii 10171 1 PLATE, Cover W/capscrews and lockwashers
12 1,699 3 i GASKET ,i
13 10119 2 BUSHING, Horizontal Travel Shaft (Split)
16 70699 1 GASKET, Center Gear Cover
17 70692 2 LOCK, Steering Clutch
18 23800 2 COVER, Steering Clutch W/pipe plug, capscrews and lockwashers
i9 16992 2 GASKET (Deleted Feb. 26, 1980)
20 11467 2 COVER, Hand Hole W/capscrews and lockwashers
21 23801 1 COVER, Center Gear W/capscrews, lockwashers and pipe plug
22 12372 28 BOLT, W/elastic stop nut (1-1/8" - 12 x 7½") (See note I)
23 11915 28 SPACER (1-1/8" I.D.)
24 12372 32 BOLT W/elastic stop nuts (1½" x 12 x 8") (See note 2)
25 11914 64', SPACER
26 11747 4 WASHER
27 72255 4 BOLT i
31 147693 2 ANCHOR, Jack
32 72387 1 LUG, Towing (Optional)
35 72390 PIN W/capscrew and elas£ic stop nut
(3",
~D
NOTE i: Torque bolts #12372 to 225 ft. Ibs. using
SAE #20 oil.
0
NOTE 2: Torque bolts #12373 to 575 ft. ibs. using
SAE #20 oil.
>
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REV.
J
PLEASE GIVE MACHINE S/N W/ORDER I 1 43369 - 1
A Divil/on o4/~,e M o n l t o w ~ Com~ony, Inc. A4anlto~¢~, Wi~onsin
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Change of 5-18-71
~'"~;i]~y 3 *It'L !I If I!.

J
L Top View 4~ :L;: -- ~

-E2.2-
I 180239 _ 2 IR~'C [M°°eL 4100W
CRAWLER LUB. PIPING

I
(26 '6" CRAWLERS)
(qUANTITIES FOR BOTHCRAWLERS)
1 2 LINE, Luh. (To Rear Idler Roller)
2 2 LINE, Lub. (To Second Idler Roller)
3 2 LINE, Lub. (To Third Idler Roller)
4 2 LINE, Lub. (To Fourth Idler Roller)
5 2 LINE, LuS. (To Fifth Idler Roller)
MATERIALUSED:
696216 i0 TUBE, Copper (Specify length - 3/8" O.D.)
429367 12 CONNECTOR, Tube (3/8" Tube to ¼" NPT)
429694 i0 FITTING, Elbow
667204 As Req~ CLIP, Tube
669056 As Re~d STUD, Welding
548341 As Req'd NUT, Elastic Stop (¼" - 20)
429375 8 ' FITTING, Tube (3/8" Tube to ¼" NPT - 90 ° )
429010 10 FITTING, Grease
REV.
180239 -:2
PLEASE GIVE A@IACHINES/N W/ORDER -
A Olvlllon cd rke Mol~llo,,~cx~ l ~ a n y , k .
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I I
U Top View k~
ii
Prior to Design
/ ~ t i-. Change of 5-18-71
I1,','
L |---'i IAtl
• ~ l
"i
, Top View ! i
I I
Lg
MATERIALUST ON BACK
0
E I MODEL
I 180239 - 1
I
REV.
3900W, 3950W, 3950D, 4000W
t~
t-J
CRAWLER LUB. PIPING

I
1 2 LINE, Lub. (to rear idler roller)
2 LINE, Lub. (to second idler roller)
3 LINE, Lub. (to third idler toiler)
4 i 2 LINE, Lub. (to fourth idler roller)

I
MATERIAL USED:
696216 8 TUBE, Copper (specify length - 3 / 8 " O.D.)
429367 ",,i0 CON~CTOR , Tube ( 3 / 8 , tube to 114" N-PT)
429694 8 FITTING, Elbow
667204 As Req. CLIP, Tube
669056 As Req. STUD, Welding
548341 As Req. NUT, Elastic stop (1/4" - 20)
429375 6 ELBOW, Tube (3/8" tube to I/4" N P T - 90")
429010 8 FITTING, Grease i
oo
c3.
Lo
t~
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--4
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0-147 C~
REV.
E 180239 - 1
GROUP F - Attachments
Group F - Attachments

Backhitch & Gantry 48177 C1 10/25/68 07/24/70 F1001
Block Travel Limiter 168090 - 09/23/88 09/27/95 F1602
Boom 48168 A1 10/25/67 09/07/79 F0101
Boom 48168 B2 10/25/67 12/27/90 F0101
Boom 48168 F3 10/30/67 01/25/82 F0101
Boom 48168 F4 10/25/67 01/25/86 F0101
Boom Angle Indicator 22334 B1 01/07/52 09/20/85 F1101
Boom Point 91130 A 11/11/65 03/21/85 F0401
Boom Point 91132 D 11/05/65 03/15/00 F0401
Boom Stop, Clutch Throw-Out 48222 A1 04/18/68 04/30/80 F0201
Boom Stop, Mechanical 48179 A1 10/10/67 03/02/70 F0202
Equalizer/Pull-Out 180115 D1 10/13/67 06/07/84 F0601
Equalizer/Pull-Out 73741 - 09/18/62 03/17/83 F0601
Gantry Lifting Device 181193 G1 04/16/70 08/17/82 F1002
Guard Rollers On "A" Frame 181294 C1 10/02/70 09/03/81 F0901
Wire Rope Guide 33624 C1 01/07/66 06/30/76 F0701
Wire Rope Guide 33634 D1 01/20/66 09/10/80 F0701
Wire Rope Guide 77436 - 02/01/66 11/27/68 F0701
Wire Rope Roller Guide 77090 - 09/15/65 01/21/98 F0801
Wire Rope Roller Guide 77090 C1 F0801
01/31/05
A 0 i v J l J o n o~ The / v L c l n , l o . ~ C o m ~ n v tn~c. Mon~eowo~, w~cO~Sln
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ILLUST. No. 223.3..4.-.A~.!. - - ~ T E R I A L LISTON BACK

-FII. i-
22334 - i
I REV. B I M°DEL
2000-4600 Incl.
BOOM ANGLE INDICATOR
REF. PART QUANTIW VENDORS

| I
1 22331 1 PLATE, Base W/capscrews, hex nuts and lockwashers

t~
t~
2 17310 1 PIN W/elastic stop nut t~
3 596585 2 RING, Snap
5 17312 i GUARD W/capscrews and lockwashers
6 17316 1 GUARD W/capscrews and lockwashers
7 17311 i POINTER
8 14953 i DIAL, Indicator W/mach. screws
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B 22334 - 1
A D/v/s/on o / t h e Monilov,oc Company, k~. /u~ni/o~eoc. W~sconsin
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LU
3:
I MATERIAL UST ON BACI
-F7 .i-
JREV.C JMODEL
33624 - i 4000W
WIRE ROPE GUIDE

(BOOM #22)
(1. 2 OR 3 S H ~ S ~
92030 FRAME, Guide W/capscrews, hex nuts, flat washers and

lockwashers (See Note 2)
76855 i SPACER, Split W/mach. screws, hex nuts and lockwashers (See
note i)
3 11089 1 WASHER (See note i)
5 71736 as req. SHEAVE (11-1/4" O.D.) W/mach, screw dowels (i-i/8" rope)
4 71737 i each BUSHING
6 74583 i SHAFT, Sheave W/cotter pin
7 562174 i PIN, Cotter (½', x 4~") (See note 2)
8 562132 I PIN, Cotter (5/16" x 4") (See ~ote 2)
9 74585 I SHAFT, Roller
Ii 74584 i ROLLER W/gr. fittings
10 3215 2 BUSHING
NOTE i: For single sheave installation, Ref. #2 and 3 are n ~

used.
NOTE 2: Prior to design change of June 30, 1976
7a 1985 i PIN, Anchor
8a 10888 i PIN, Anchor
CO
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IR~. I
C 33624 - i
• A ~ / v l s ~ o~/he/vlonitowoc ~ V , Inc. A4anik~,oc, WJ~co~l/n
e~
MATERIAL LIST ON BAC#

-F7.1-
IREV. D I MODEL L~
0%
I 33634 - i 4000W-4600 S4
4:'-
WIRE ROPE GUIDE
(BOOM #22 OR 22A)
(SEE NOTE i)
NO. NUMBER REOUIRED DESCRIPTION OF PART PART NO.
i
1 91168 i FRAME, Guide W/mach, screws, hex nuts, flatwashers and
lockwashers
2 77411 1 GUARD, Sheave W/capscrews, hex nuts and lockwashers
3 7218 2 SHEAVE (16" O.D.-I-I/8" wire rope) W/gr. fitting (See Note 2)
4 7226 2 BUSHING
3 71333 2 SHEAVE (16" O.D. - 1¼" wire rope) W/gr. fitting (See Note 2)
4 7226 2 , , BUSHING
i
5 76855 i 2 SPACER, Split W/math. screws, hex nuts and lockwashers
6 147243 1 SHAFT, Sheave
7 140555 2 SPACER W/capscrews (W/4-I/2 ° offset top)
NOTE i: For three sheave installation, place additional sheave

assembly between split spacers, Ref. #6.
NOTE 2: For roller bearing sheaves use the following:
77436 SHEAVE ASSEMBLY (i-1/8" wire rope) C::

[n
8 77452 SHEAVE (16" O.D.) W/gr. fitting to
'0%
L,~
9 224003 BEARING, Roller 4>,
C~
I'-'
i0 77435 PLATE, Bearing W/mach. screws
0
141468 SHEAVE ASSEMBLY (1¼" wire rope) rt
8 94677 SHEAVE (16" O.D.) W/gr. fitting

>
i0 77435 PLATE, Retaining W/math. screws
REV.
] D I 33634 - 1
PLEASE GIVE MACHINE S/N W/ORDER ....
MANITOWOC ENGINEER NG CO.
0 o
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A Division at The/v~onlt~mR,oc Company,Inc. A4onJto~oc, Wilconmln
Equalizer Sheaves
Gentry Sheaves
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| MATERIAL LIST ON BACK

-FIll-
REV.B i MODEL
I 48168 - 2
I 4000W
BOOM HOIST REEVING

(BOOM #22-12 PART)

NO. NUMBER REQUIRED
| |
DESCRIPTION OF PART PART NO.
719035 i ROPE, Wire (7/8" - 6 x 26 Warrington-Seale, RL, Extra Imp. Plow
Steel, IWRC) (Specify 685' or 208.788 m) (See note i)
or oo
oo]
719094 ROPE, Wire (7/8" - 6 x 26 Warrington-Seale, Alternate Lay, Extra
Imp. Plow Steel, IWRC) t~ iii
j
4
NOTE i: Lift-Drag combination W/hinged fairlead, use 750' - !
228.600 m of wire rope. h
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REV.
B I 48168 - 2
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MATERIAL UST O N BACK

-FI. i-
REV. F I MODEL
I 48168 - 3 I 4000W
PENDANTS AND CONNECTIONS

(BOOM #22)
REF. I PART QUANTI~ VENDORS

i 91948 2 LINK, Pendant

4 276861 As Req PENDANT (i0' or 3.048 m)
5 564081 iea. PIN W/cotter pin
4 276862 As Req PENDANT (20' or 6.096 m) ~o
i-4
5 564081 i ea. PIN W/cotter pin 0%
oo
4 276863 As Req PENDNAT (40' or 12.192 m)
5 564081 1 ea. P I N W/cotter pin u~
6 78307 As Req TIE BAR, Pendant W/capscrews, hex nuts and lockwashers
7 276963 4 ,
PENDANT (40'9-3/4" or 12.440 m)
5 564081 ~ PIN W/cotter pin
8 91125 2 LINK, Pendant
SPREADER ATTACHMENT (BOOMS 130 FT. 39.624 m AND UP) (SEE BELOW)
-

9 79212 2 BRACKET
13 180213-4 i SPREADER W/capscrew, hex nuts and lockwashers
i0 79840 2 PLATE, End W/capscrews and lockwashers
ii 79839 2 PIN
16 496423 i JACK, Bumper(replaces #496400 per change of May i0, 1979)
PENDANT ATTACHMENT LUGS FOR BOOM HANDLING

91330 LUG ASSEMBLY, Pendant Attachment
17 91327 LUG, Right (Shown)
17 91328 LUG, Left (Not Shown)
19 77649 &-.
PIN W/cotter pin oo
20 91950 LINK, Connecting 0%
oo
REMOVABLE EQUALIZER RAIL
t~
21 92097 RAIL, Equalizer W/capscrews, hex nuts and lockwashers
o
PREVIOUS SPREADER INSTALLATION-EXTENDABLE ONE END ONLY M.
13a 33674 SPREADER W/capscrew, hex nuts and lockwashers
i0 79840 PLATE, End W/capscrews and lockwashers
ii 79839 PIN
14 612741 CAPSCREW
15 79854 PIN
16 496400 JACK, Bumper
REV.
F 48168 - 3
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MATERIAL US1' O N BACK

-FI, I-
MODEL
IREV. F '
48168-4 4000W
BOOM #22
(W/VERTICAL SHEAVE GANTRY)

NO. NUMBER REQUIRED DESCRIPTION OF PART •.PART NO.
I 50453 1 TOP (40' - 12.192 m)
2 24091 2 SUPPORT, Boom Sign W/stove bolts, hex nuts and lockwashers
4 76998 4 PIN, Joint W/cotter pins
3 22656 2 SIGN, Boom
5 48153-9 1 BUTT (30' - 9.144 m)
6 70932 2 BUSHING
7 , 33407-3 is req. INSERT (I0' - 3.048 m) W/lugs for wire rope guides
4 ~ 76998 4 ea PIN, Joint W/cotter pins
8 : 33426-3 as req INSERT (20' - 6.096 m)
4 !76998 4 ea PIN, Joint W/cotter pins
8 !623580 as req INSERT (20' - 6.096 m) (W/Backstay Lugs)
4 !76998 4 ea PIN, Joint W/cotter pins
9 ;623532 as r e q INSERT (40' - 12.192 m) (W/shear lugs)
4 ~76998 4 ea piN, Joint W/cotter pins
I0 1623526 as req. INSERT (40' - 12.192 m) (W/jib backstay and shear lugs)
4 '76998 4 ea. PIN, Joint W/cotter pins
ll 91258 4 FRAME, Pendant Rubbing W/math. Bolts, hex nuts and lockwashers
12 219805 4 BAR, CLAMPING
14 92572 2 LINK, Boom Handling
93110 i PIATFORM, Boom Butt W/cpascrews, hex nuts and lockwashers

(Optional - not Shown)
I"1"
138570 2 ANCHOR, Jib Backstay (Optional - Mounted on Butt) (not shown)
0-503 IREv'F I 48168-4

PLEASEGIVEMACHINES/N W/ORDER
44
41 42
1
33 34
-38
12
~ 49
13
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, MATERIALUST ON BACK
-FIO.I-
! MODEL
48177 - i
l
eeV. C
4000W
GANTRY AND BACKHITCH
REF. PART OUANTITY VENDORS

NO. NUMBER REQUIRED DESCRIPTION OF PART l PARTNO.
i 48162 GANTRY (14'8")
2 77694 PIN W/cotter pin (Ringer only)
3 14290 SPACER (Ringer only)
4 79232 STRAP, Counterweight (Ringer only)
5 709590 WASHER, Flat (Ringer only)
6 79288 PIN W/cotter pins (Ringer only)
7 91351 2 LINK, Upper Backhitch
8 71261 2 SIGN W/ drive screws
9 77749 2 PIN W/cotter pin s
i0 91352 2 LINK, Lower Backhitch
ii 77751 4 LINK, Tie Down
12 72663 2 SUPPORT
13 138888 2 PIN, Backhltch Link W/cotter pins (see Note i)
14 78061 2 PIN, Backhitch Lower W/cotter pin
15 77765 2 BRACKET, Backhitch W/gr. fitting
16 73435' 2 PIN, Bracket W/gr. fitting
17 10624 2 KEEPER, Pin W/capscrew and lockwasher
91142 2 GUIDE ASSEMBLY, Roller -M
18 77120 2 Bracket, Roller W/capscrews, hex nuts and lockwashers m
19 75104 4 BUSHING
20 75108 2 ROLLER
21 77200 2 SHAFT, Roller
22 77014 2 KEEPER W/capscrews, hex nuts and lockwashers
23 92525 1 SUPPORT, Gantry Left W/lockwashers (See Note 2)
24 136442-2 4 CAPSCREW
25 92524 1 SUPPORT, Gantry Right W/lockwashers
24 136442-2 4 CAPSCREW
26 77750 2 ROLLER
27 77752 2 PIN, Roller
28 75107 2 KEEPER, Pin
29 12080 2 KEEPER, Pin W/capscrews and lockwashers
30 136438 2 PIN, Gantry
31 79235 2 PIN, Sheave W/gr. fittings
32 77363 2 KEEPER, Pin W/capscrews and lockwashers
33 77723 2 PLATE, End W/capscrews, lockwashers and wire
35 180100 1 BRACKET, Sheave (12 part line)
34 75085 2 BUSHING W/brass screw dowel
35a 19148 2 SPACER (i0 part line)
36 77685 2 LINK, Counterweight Handling
37 73812 8 WASHER
73803 6 SHEAVE ASSEMBLY
38 24876 6 SHEAVE (22-1/2" O.D.)
40 73787 12 RETAINER, Bearing W/mach. screws
41 73039 2 PIN, Sheave W/gr. fitting (12 part line)
42 73038 4 KEEPER, Pin W/capscrews and lockwashers (12 part line)
43 18433 2 SHEAVE, Crossover W/screw dowel (12 part line)
45 18417 2 BUSHING
R~'C 148177-iCont.
PLEASEGIVEMACHINE S/N W/ORDER
-FI0. i-
I MODEL
48177-iCont. IR~ C 4000W
GANTRY AND BACKHITCH
REF. PART QUANTITY! l VENDORS

44 18251 WASHER (12 part line)

51 136571 SPACER
FOR TOWER CRANE ONLY (SEE NOTE i)

50 180219 GUIDE, Right Wire Rope W/capscrews, hex nuts and lockwashers
50 180220 GUIDE, Left Wire Rope W/capscrews, hex nuts and lockwashers
0
TIE-DOWN TO IST OR 2ND COUNTERWEIGHT
46 79241 STRAP, Anchor
47 79244 LUG, Tie
79276 BOLT
48 12360 PIN, Tie-Down W/cotter pins
TIE-DOWN TO CAB REAR

48 12360 PIN, Tie-Down Wfcotter pins
49 77747 STRAP, Anchor
NOTE i: To secure gantry in position for Tower Operation use

additional pair of Ref. #13, pin #138888, to pin Ref. #ii, link
#77751, to counterweight.
NOTE 2: For machines W/Rear Aux. Drum Ref. Nos. 23-30 Incl.
b_=,--dl and 4 of Ref. #19 are omitted. See "Wire Rope Guide and Gantry
Support" page F8.1.
R~
C 48177 - i
Olvladoeo / ~ M o ~ m w ~ C.,oab~ny, Inc. MORitom,~, Wlo(oesle
eD
MATERIAL LISTON BACK

-F2.2-
REV.A IMODEL
48179 - 1
I BOOM STOP
4000W
(~I~SCOPZC AIR CUSRION~)

(BOOM#22)
l 385139 2 CYLINDER, Air
2 73333 2 BLOCK
3 703027 2 VALVE, Check
4 17847 1 HOSE, Flex (To Right Side) (1'9" or ,534 m.)
5 17906 1 HOSE, Flex (Supply) (9'4" or 2.845 m.)
6 15599 1 HOSE, Flex (To Left Side) (6'4" or 1.931 m.)
7 92007 2 TUBE, Lower
8 79208 2 TUBE, Upper
9 12198 2 PIN W / c o t t e r p i n s
10 73391 2 PIN W / c o t t e r p i n s
II 73360 2 LUG (Welded t o "A" Frame)
Rev.A
307
PLEASE GIVE MACHINE S/N W/ORDER - I 48179 - 1
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BOOM STOP
-F2. i- ¢,.
REV. A I MODEL
I
O0
I 48222 - 1 4000W
BOOM STOP
(AUTOMATIC BOOM HOIST, CLUTCH THROW OUT)
(LIFTCRANE OR RINGER)
NO. NUMBER REQUIRED DESCRIPTION OF PART PART NO,
1 14815 1 CLAMP, Valve W/hex nuts and lockwashers

2 703983 i VALVE, Exhaust (Quick-as-a-wink)
3 429622 2 ELBOW, 90 ° Male (¼" x 3/8" tube)
5 17235 I LEVER
6 79749 1 BLOCK, Spacer (Not used W/Rear Aux. Drum)
7 22938 1 SUPPORT, Stop W/capscrews, hex nuts and lockwashers
9 17232 1 END, Rod
i0 17236 1 WASHER
Ii 1720 1 SPRING
12 1715 1 WASHER
13 79610 i ROD, Reach W/hex Jam nuts
14 396362 1 PIN, Dowel Roll
15 70918 i BUMPER, Rod
16 77140 i ROD, Adjusting W/hex nuts
17 79750 1 BRACKET, Support W/capscrews, hex nuts and lockwashers
MACH. W/RINGER ATTACHMENT
(Delete Ref. Nos. 15 and 16)
18 139093 ROD, Adjusting W/hex jam nuts
19 78386 SUPPORT, Rod W/capscrews, hex nuts and lockwashers
20 208336 STOP (Weld to Telescopic Boom Stop)
0-147 REV.
A 48222 - i
"n'='SE GIVE MACHINE ~NW/ORDER
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MATERIAL liST O N BAC
-F8. i-
I 77090 - i
REV" C
I°i 4000-4000W o
WIRE ROPE ROLLER GUIDE

(BOOM #22)

i 596823 2 RING, Snap
3 77088 2 BRACKET, Bearing W/capscrews and lockwashers
2 224218 2 BEARING Flange Mounted
4 77089 i ROLLER
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REV.
C 77090 - 1
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Division of The Manitowoc Company, Inc.
MODEL
888
SHEAVE
(for 1-1/8" diameter rope)
ITEM PART # QTY. DESCRIPTION OF PART
91130-1 SHEAVE ASSEMBLY

91129 SHEAVE (casting)
429000 FIq"I'ING, Grease (1/8")
75599 PLATE, Retaining
617648 CAPSCREW, Flat Head (5/16-18 UNC-2A x 3/4" long) (see Note)
224150 BEARING
91130-3 SHEAVE ASSEMBLY
97188 SHEAVE (fabrication)
75599 PLATE, Retaining
617648 CAPSCREW, Flat Head (5/16-18 UNC-2A x 3/4" long) (see Note)
224150 BEARING
Note:Apply LOCTITE #242 (MEC 622293) to both screw and hole threads at
assembly.
I ASSEMBLY REVIStON
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER

091130 A
1 of 1
Group F4.1
MANITOWOC CRANES, INC
1
2
8
4
6
5
4
11
3
BOOM POINT SHAFT, #22 & 22A BOOM

9
10
2
1
ASSEMBLY REVISION
Eng Rev
03-15-00
91132 D
1 of 2
MODEL
4000W, 4100W, 4600WS4, 888
BOOM POINT SHAFT
2 71371 2 PLATE, End

1 621712 2 SCREW, Hex Cap (1-1/8-7UNC-2A x 2" long)
3 77208 1 GUARD, Rope
612713 4 SCREW, Hex Cap (3/4-10UNC-2A x 1-1/4 long)
710308 4 WASHER, Lock (3/4")
91130 6 SHEAVE ASSEMBLY (1-1/8" rope)
4 75599 2 PLATE, Retaining
5 91129 1 SHEAVE
6 224150 1 BEARING
-or-
94410 6 SHEAVE ASSEMBLY (1-1/4" rope)
4 75599 2 PLATE, Retaining
5 94409 1 SHEAVE
6 224150 1 BEARING
8 77185 1 SHAFT (79" long)
-or-
79876 1 SHAFT (87" long - for pile driver leads)(see Note)
10 646415 1 SOCKET WEDGE ASSEMBLY (1-1/4" rope)
165551 1 SOCKET
165588 1 WEDGE
9 3531 1 PIN w/ cotter pin
-or-
10 646417 1 SOCKET WEDGE ASSEMBLY (1" rope)
165548 1 SOCKET
168916 1 WEDGE
-or-
10 646419 1 SOCKET WEDGE ASSEMBLY (1-1/8" rope)
162233 1 SOCKET
162234 1 WEDGE
-or-
10 713266 1 SOCKET WEDGE ASSEMBLY (1" rope - Crosby)
11 91151 1 GUARD, Rope
612768 2 SCREW, Hex Cap(7/8-9UNC-2A x 2" long)
612764 2 SCREW, Hex Cap(7/8-9UNC-2A x 1-1/2" long)
710309 2 WASHER , Lock (7/8")
546060 2 NUT, Hex (7/8-9UNC-2B)
12 75639 2 SPACER (4" long)(not shown)(see Note)
Note: Install spacers (item 12) when 87" long shaft (item 8) is used without pile driver
leads.
ASSEMBLY REVISION
91132 D PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
2 of 2
MANITOWOC ENGINEERING CO. F6.1
Division of The Man~towo¢ Company, Inc. Monlfowoc, Wisconsin 54220
\
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MATERIAl. LIST O N BACK

180115 -
1 I D I
Mo0EL
-F6. I-
4000W
EQUALIZER •
(BOOM #22 - 12 PART LINE)

NO. I NUMBER REQUIRED DESCRIPTION OF PART PART NO.
I
oo
o
i 48183 I FRAME, Equalizer
p.,
3 24876 4 SHEAVE (22%" O.D.)
5 73038 6 PLATE, Keeper W/capscrews and lockwashers
8 73902 4 SPACER
i0 .224149 2 BEARING, Roller
ii 73723 2 SHEAVE (17%" O.D.)

o0
13 225393 8 ROLLER • o
L.
14 79146 2 PIN, Tie Down W/cotter pins c~
15 77248 2 PIN, Pendant W/cotter pin.

o
OPTION - SHEAVE W/SPHERICAL ROLLER BEARINGS
2a 596071 4 RING, Snap
3a 94769 4 SHEAVE (22%" O.D.)
4a 225504 8 BEARING, Roller
16 163891 8 WASHER
I"1"!
;X3 ¸
I
PLEASEGIVE MACHINE S/N W/ORDER IREV. D I 180115 - i
MANITOWOC ENGINEERING CO. F102
D,v;s~on of T/~o Ador~towoc Company, I n c . Monltowoc,W~scons~n ..~220 . . . . . .
/
/
quo
/
,MATERIAL LIST ON BACI

-FIO. 2-
IRfV !MODFL oo
I,,-,
181193 - i G 4000W, 4000T ~o
GANTRY LIFTING DEVICE

1 138907 1 SUPPORT, Control box W/capscrews, hex nuts and lockwashers

2 293124 I SWITCH, Gantry control
3 471682 1 CONNECTOR, Cord Grip
4 371831 20 Ft. CABLE, 3 conductor (#16 wire)
5 349016 1 CLIP (%")
6 485740 1 HOSE (3/8" x 2" Lg.)
7 349006 8 CLIP (5/8")
8 583381 i PUMP and Motor (See Note 1)
9 1 CAP, Breather
612451 4 CAPSCREWS (3/8" - 16 UNC - 2A x 5/8" Lg.)
710304 4 LOCKWASHERS (3/8")
iO 288755 1 BUSHING, Nut (i" x 3/8")
Ii 406784 1 ELBOW, Street 90 ° (I" x 3/4")
12 543635 2 NIPPLE, Pipe (~" x 1½" Lg.)
13 679241 1 TEE (%")
14 571701 1 PLUG, Pipe (¼")
15 288701 1 BUSHING, Nut (½" x ¼")
16 429608 1 FITTING, Adaptor
17 375300 1 COUPLER, Quick Disconnect
18 429236 1 FITTING, Adaptor
19 486139 1 HOSE
20 429639 I FITTINGs Male Elbow
21 385174 i CYLINDER, Hydraulic W/plns (Cross)
co
21 385258 1 CYLINDER, Hydraulic W/plns (Star)
F.w
22 91361 I LEVER
~o
23 70313 1 PIN
24 1808 1 PLATE, Keeper
25 77456 1 PIN W/snap ring #596520
o
26 225393 1 ROLLER, Bearing
27 539412 1 PLATE, Instruction
28 620640 i SCREW, Self Tapping (3/8" - 16 NC x 5/8" Lg.)
NOTE i: Pump #583153 used prior to July 17, 1973 design change
Pump #583138 used prior to May 13, 1977 design change
0-408 ( 4 1 1 6 1 7 0 - 3 1 2 9 1 7 2 )
0-431 (4117173 - 417176)
R~. G [ 181193 - 1
A Divil~e,n o / / h e ManJtow~x C o m p a n r , /no. Man~,,oc, W~c~.
U~
~ 2

-F9. i-
F-J
R~.C [MOOEL oo
181294 - 1
I 4000W
WIRE ROPE GUIDE ROLLER

(MACH, W/WIDE AND NARROW DRUMS)
(MOUNTED ON "A" FRAME)
REF. ,PART QUANTI1T VENDORS
I
1 93547 1 SHAFT
2 73674 4 SPACER
4 139209 1 ROLLER
5 139208 11 ROLLER
6 98616 1 SUPPORT, Roller Right (See Note 2)
7 13'9232 2 PLATE, Keeper W/capscrews
8 139212 1 SUPPORT, Roller Center W/capscrews, hex nuts and lockwashers
9 98617 1 SUPPORT, Roller Left (See Note 2)
I0 72193 1 SUPPORT, Center W/capscrews and lockwashers (See Note I)
ii 17856 1 GUARD W/capscrews, hex nuts and lockwashers (See Note I)
NOTE l:Machines W/boom hoist ratchet and pawl inside worm

housing, replace Ref. Nos i0 and ii above W/guard
~ #9.3797.
.NOTE 2: Before'c~nge of May.'15, 1981, Ehe f011owing were used:
6A 93546-2 SUPPORT, Roller Right .'
9A 93546-3 SUPPORT, Roller Left
O)
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Fv' C 181294 - i
O-Number
O-NUMBER NUMERICAL INDEX
PUBLICATION REV
0-117 A1
0-117 B
0-117 B1
0-123 A1
0-123 A2
0-147 D2
0-148 -
0-156 C1
0-173 A
0-176 -
0-243 A
0-243 A1
0-247 B
0-247 B1
0-250 A
0-250 A1
0-284 A
0-286 A
0-289 C1
0-290 E1
0-294 A
0-294 A1
0-294 D1
0-304 G1
0-307 -
0-340 E1
0-407 B
0-407 B1
0-441 A4
0-441 B2
0-451 AA1
0-451 CA1
0-469 E1
0-471 A1
0-503 -
0-69 C
0-71 -
0-72 -
0-96 C1
01/31/05
ii i| • i • |
adjustments . . . . . . insi'ructlons
A Division o/ The Manitowoc Company, Inc. blanitowoc, Wisconsin
- ADJU.'-~TING ~ RF_..W
:)N
NOTE.: When ordering parts, please use part names above, and give number on brass identifying tag
ORDER CODE 703305 FOR COMPLETE VALVE
TYPE "B e' PRESSURE REDUCING AND REGULATING VALVES

REPAIRS AND SERVICE
All Cash-Acme pressu're reducing and regulating valves are designed tar long life and trouble-free set--
vice. Obviously, however, a functioning or operating piece of equipment such as an automatic valve,
starts to wear out just as soon as it is placed in service. Cash-Acme's Type B Valves are des;gned
with ease of maintenance foremost in mind.
AC pictured above, the bottom Note Ihat ehe piston and pislon The large strainer screen ts also
plug is easily removed Iwilh the spring simply " d r i f t " ou! after Ihe easily removed. Screen i t not
valve still in the line). A copper bolfom plug is removed. Piston crimped or fastened in p l a c e . . .
covered asbestos gasket not only illuslreted is tar sleam end oil. allowing rapid cleaning or replace-
effects a fight closure, but assures ment at all times. The cylinder,
which is exposed below the body,
later easy removal by preventing may be ealily unscrewed. |To
sticking or bonding of bottom plug ovoid distortion of cylinder, always
Be b4dy. use o socket wrench.)
TO REPLACE DIAPHRAGMS OR PRESSURE SPRING, first back off adiusting screw (by turning counter-clock-
wise), remove the six assembly bolts, and lift off spring chamber. Spring button, pressure spring, pres-
sure plate and diaphragm are then easily accessible. Note: When reassembling, be sure the pusher post
burton is centered properly on the piston post.
i
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I: 0-117- 1
I
Rev. B
M°0Et ALL MODELS
PRESSURE REGULATING VALVE

(MANITOWOC #703920 - NORGREN #11-002-012)
. ,|

NO. NUMBER REQUIRED DESCRIPTION OF PART PART N O .
1 1 SCREW, AdJusting 1094-03
2 1 NUT, Lock 1305-01
3 1 BONNET, Valve
4 1 set SCREW (Set of 6) 1317-02
5 1 ,SPRING REST, Upper 1288-01
6 1 SPRING, Regulating (125 P.S.I;G.) 3446-01
1 KIT, Replaceme.nt 529-03
7 1 DIAPHRAGM
8 1 RING, "O"
11 1 VALVE
12 1 RING,: "O"
13 1 SCREEN, Strainer
14 1 SPRING, Valve
15 RING, "0"
9 1 BODY, Valve
10 [ SF2%T, Valve 483-01
16 1 PLUG, Valve Guide 512-02
PLEASEGIVEMACHINE$/N W/ORDER I
R~v. B I o-u7 - 1
L.L,J
t'-"
/ I
~ 11
12
ILl
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ILl
~ T E R I A L LIST ON BACK
.-B2o~ -B6.9-C2.1-D8o3-
IMODEL
0-117-1
I ~ev. B
ALL MODELS
l
PRESSURE REGULATING VALVE
(MANITOW0C #703920 - NORGREN #11-002-012)

NO. NUMBER REQUIRED DESCRIPTION OF PART PART NO. O
I I
1 1 SCREW, Adjusting 1094-03 -.4

O~
2 1 NUT, Lock 1305-01
3 1 BONNET, Valve
4 1 set SCREW (set of 6) 1317-02
5. 1 SPRING REST, Upper .... 1288-01
6 1 SPRING, Regulating (125 P.S,I.G. 3446-01
1 KIT, Replacement 529-03
7 1 DIAPHRAGM
8 1 RING, "O"
ii 1 VALVE
'12 1 RING, "0"
13 1 SCREEN, Strainer
14 1 SPRING,.Valve
15 1 RING, "O"
9 1 BODY, Valve
I0 1 SEAT, Valve 483-01
16 1 PLUG, Valve Guide 512-02
I REV. B I 0-11.7 r i
PLEASE GIVE MACHINE ~S/N W/ORDER
A Divi|ion oF rne ,v~nilowo~ Comp.Dny, Jm:. hlanitowoc, W i K o n l i n
~4
714557
<[
o
L
-B2.5- B17. I-E6. i-
[ 0_123 _ i IREV'A IM°°n ALL
DIAPHRAGM CHAMBER
REF. PART !OUANTID'" VENDORS

NO. NUMBER IREQUIRED DESCRIPTION OF PART PART NO.
MANITOWOC#201430 -MIDLAND #N-36016

u (Supersedes #714557)
o
!
1 i COVER, Chamber N-15656
2 702441 i DIAPHRAGM N-20151
3 702472 1 SPRING N-13322 >
4 702409 1 PUSH ROD (Special)
5 i BODY, Chamber N-15655-A
6 i PLUG, Pipe 7XII
7 2 NUT, Hex 2X31
8 2 LOCKWASHER 4X19
9 2 CLAMP N-20165
i0 2 BOLT, Clamp N-13367
2 NUT, Clamp 2X30 2X30
MANITOWOC #714557 - WESTINGHOUSE #P16096-I
i 1 COVER, Chamber 225735

2 714685 1 DIAPHRAGM 236665
3 714556 i SPRING 503864
4 714471 1 PUSH ROD 226965
5 i BODY, Chamber 225952
6 714470 i RING, Packing 212264
7 2 NUT, Hex 214526
8 2 LOCKWASHER 202984
9 i CLAMP 236468
i0 i BOLT, Clamp 234146
1 NUT, Clamp 234147
>
Oo
RE"V.
A I 0-123 - i
A Division ot The ~nllowoc Com~ny, Ir~ Manilowo<, Wisconsin
LLJ
714557
I MATERIAL LIST O N BACK

-SZ. I -
I 0
_
123 - 2
JREV.A JMODEL 2900WC
DIAPHRAGM CHAMBER
(MANITOWOC #75000)
REF, PART OUANTITY VENDORS

NO. NUMBER REOUIRED D E S C R I P T I O N O F PART
I PART NO.
i i PLATE, Pressure 225735
2 714682 i DIAPHRAGM 234226

o
i
3 74999 1 SPRING i-J
h.)
4 714471 1 ASSEMBLY, Push Rod (Cut Thread To 3") 226965
5 i PLATE, Non-Pressure 225952
6 714470 1 RING, Packing 212264
7~ 2 NUT . , 214526
9 1 RING, Clamp 236468
10 i BOLT, Clamp Ring 234146
1 NUT, Clamp Ring 234147
NOTE: This assembly is the same as Manitowoc #714557

(Westinghouse P16096-I) except for the spring.
0
I
1",3
h~
IN
o
I-I"
REV.
A 0 - 123 - 2
PLEASE GIVE MACHINE S/N W/ORDER ' - -
Division ot The Monitowoc Compony, I n c . Monifowoc,Wisconsin 54220
® O
NUT FERRULE
Code Tube Code Tube
TUBING (soft copper) No. O.D. No. O,D.
Code Tube 424603 3/8 424600 1/4
No. O.D. ' 424604 1/2 424601 3/4
696205 3/16 424605 3/4 424602 3/8
696210 1/4 424633 5/16 424616 5/16
696214 5/16 424634 1/4 424617 1/2
696216 3/6 424635 3/16 424618 1/8
696218 1/2 424619 3/16
696219 5/6
696220 3/4
UNION TEE UNION FEMALE CONNECTOR MALE CONNECTOR

Code Tube Code Tube Code Tube Pipe Code T'ube Pipe
No. O.D. No. O.D, No. O.D. Thread No. O.D. Thread
429315 1/4 429349 3/8 429312 3/16 1/8 429324 3/4 3/4
429316 3/8 429361 1/4 429407 1/4 1/8 429328 3/8 1/2
429317.5/16 429362 1/2 429830 1/4 1/4 429351 5/16 1/8
429397 5/16 429358 1/2 3/4
429359 1/2 3/8
429363 1/4 1/8 .
429364 1/4 1/4
429365 3/16 1/8
429366 3/8 1/8
429367 3/8 1/4
429368 3/8 3/8
Or)
O
Z
m
I-
I-
Ll.
Z
O
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or)
of)
MJ
UNION ELBOW FEMALE ELBOW MALE ELBOW
Code Tube Code Tube Pipe Code Tube Pipe Q.
No. O.D. NO. O.D. Thread No. O.D. Thread
429372 3/8 429066 1/4 1/8 429371 112 112
429378 1/2 429825 1/4 1/4 429373 318 118 O
429381 1/4 429374 114 114 (J
429375 318 114 UJ
429376 1/2 3/8 m
429380 1/4 1/8
429384 3/8 1/2
429385 5/16 1/8 l--
429386 3/16 1/8
429401 1/2 3/4
429422 3/8 3/8 I,M
n
429453 3/4 3/4 Q,
(5 O
CJ
M A N I T O W O C E N G I N E E R I N G CO.
Division of The Manitowo¢ Company, Inc. Mani~woc, W~sconsm54220
1 I_2
TUBING
Code Tube
No. O.D.
486148 I/4 Impolene Polyallomer

696155 I/4 Flexible nylon
696156 I/4 Seml-rigid nylon QUICK COUPLER QUICK COUPLER
486056 3/8 Flexible nylon Code Tube Pipe Code Tube
486061 i/2 Flexible nylon No. O.D. Thread No. O.D.
429645 3/8 i/4 429644 3/8
(W/check valve)
429861 3/8 i/4
f (W/out check valve)
FERRULE
Code No. Code Tube
1 RACK 585739 No. O.D.
2 HOLDER 76688 429657 1/4
3 RACK 585738 NUT 429627 3/8
MALE CONNECTOR Code Tube 429699 i/2
Code Tube Pipe No. O.D.
No. O.D. Thread 429628 3/8
429658 1/4 I/8
429692 I/4 i/4
429624 3/8 I/8
429621 3/8 I/4
429631 3/8 3/8
429939 I/2 3/8
MALE BRANCH TEE
Code Tube Thread
No. O.D. Size
FEMALE ELBOW
429660 3/8 i/8
429623 3/8 1/4 Code Tube Thread
MALE RUN TEE No. O.D. Size
Code Tube Thread 429626 13/8 I/4
No. O.D. Size 429889 1/2 3/8
UNION TEE 429625 3/8 I/4
Code Tube
No. Size
SPECIAL BULKHEAD UNION 429971 i/8
Part Tube Thread 429629 3/8
No. O.D. Size
77959 3/8 1/8
UNION
FEMALE CONNECTOR Code Tube

MALE ELBOW No. O.D.
Code Tube Pipe Code Tube Thread
No. O.D. Size 429643 3/8
No. O.D. Thread BULKHEAD UNION
429659 I/4 1/8 Code Tube 429691 I/4 1/4
429689 I/4 i/4 No. Size 429820 3/8 i/4
429633 3/8 I/8 429888 1/2 3/8
429622 3/8 I/4 429634 3/8
429630 3/8 3/8
429940 1/2 3/8
MANITOWOC ENGINEERING CO. 01.1, 07,,1
~, O;,,t;on o/ rh* Mon;~,,.'oc Company. | ~
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I ~ X~II ', I~, ] I ( J . SO IOI341-AW
. " ' "'-W ~ ~~,-~'.,,,o .-SCREW,~"O~P--M'~'OO.-T

RrLIFF VALVE/ ~"'...~..-- ~ ~ , - F I T ' T I N G I L U S R I C A T I O N ' M-~O~, V ' ' '
SliT AT so, so
r
(SEE CHART) I/4-18 N.PoT.F TAP

(ORYSEAL) I ~ .... X . . . . I"
INLET PORT j --~/u.,vlt. ~ -iCVI~S!
4--NUT M-2OZ7-K--~ J j J -- GASKET 20(SIE L - - M-2357
I--KEY M-20~2-O ~ ~ ~--- | - RING.SNAP- - M -2111-F
"-~ ~ " ~ / - - I - BEARING,NEEDLE--.M-2359
,-- SHAFT 202044 ~ ".~ ~ ~ ' ~ . . ~
.- ;I,
..... -II---U o°-

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ii Z-PIN,DOWEL-- M-25S8
,-~ET - , ~ - ~ ~ ~/~--,O,--~
25/64DtA.-2 HOLES
• - - ~
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Z.12
TW1N mSC ROTATION RS.I. JOHN S. SAJq~IF.S 2.81

PART NO. PRESSURE PART NO.
X-208OS2-O R.H. 60 GC- 1494-A- I
x-2oeOsz-E L.H. 60 GC- 1494-BA- I CAUTION:
X-2OGOSE-F R.H 30 GC'1494" A SHEAVE OR COUPLING HALF MUST
R.H. 20 GC-1494-A-2 HAVE A SLIP FIT OVER PUMP SHAFT
X-208052-G
TO PREVENT PUMP DAMAGE.
X-EOSOSE-H SEE SEPARATE ORAWINS
X-2OOOSZ-J SEE S~PARATE DRAWING
X-208052-M I 3o I
NOTE : PERFORMAIIC( SPECIFICATIONS:
PUMPS ARE SHOWN AS ASSEMBLED I. FLUID KEROSENE OR EQUIVALENT AT 2OOeF.
FOR Roll. ROTATION. POSITION OF Z. CAPACITY: 0.6 G.P.N. AT 600RPM. ANO 4 0 P t l Mill.
RELIEF VALVE,INLET AND OUTLET 3. RELIEF VALVE PRESSURE: AS TABULATEO, PLUS OR MINUS SPSI. FROM fULL
PORTS, AND RELATED PARTS ARE FLOW TO SHUT OFF AT 2000 RPM.
ROTATED ISO* FOR L#L ROTATION. 4 SUCTION PRESSURE: OPERATE AT SO0 RPM AGAINST ZER0 OISCHARGI[ REA0.
SUPPLIER TO STAI~P "IN mADJACENT A. SHUT OFF INLET LINE-PUMP MUST PULL 24" HG VACUUM.
TO INLET PORT &NO "OUTmADJACENT B. PUMP AIR FOR ONE MINUTE. SHUT OFF INLET LillE. PUMP MUST PUL4.
TO OUTLET PORT. 4" HO VACUUM.
("4
!
,q.
Series X-208052
CONVERTER CHARGING PUMP

MANITOWOC ENGINEERING CO. C1.1
C~v;s;on ot The A4on~towo.¢ Company, ~ n ¢ . Mon~towo<, W;scons~n-
"-15
uJ
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>-
t--
LLI
LL
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O
03
- MATERIAL LIST ON BACK
MODEL
ALL
SAFETY VALVE
MEC #702402-0, 702740-0
ITEM PART if QTY. DESCRIPTION OF PART
1 CAP
2 BOLT, Loading
3 NUT, Lock
4 LEVER
5 CASE
6 PLATE, Spring
7 SPRING
8 SPINDLE
9 PIN, Wire
10 SCREW, Lever
11 DISC
12 RING, Adjusting
13 STEM
14 SCREW, Adjusting
15 SCREW, Lock
16 SEAL, Wire
• '".BLY i"'OE I " ~ I

O-156 12of21 C-11 PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
MANITOWOC E N G I N E E R IN G CO.
' A D,~,Jio~ o~ TP,I M a n ~ p o * o ( C o m i c , n)'. ir,~, M~l~c. Wl~cc~8~n
/~L///
/
5
/
4
LLJ
I--
r.r)
<~
\7
0
-~5. i"
Rev. A I MODEL
I 0 - 173
i 1600-4600
THROTTLE CONTROL
Incl. - HOISTS
(MANITOWOC #367014 - LINK BELT #IH164)

NO. NUMBER REQUIRED DESCRIPTION OF PART PARr NO.
i DRUM IH166
1 BAND, Brake IH169
i LINING IH172
2 RIVET IX1750
3 I CAPSCREW IX1755
4 3 NUT, Lock iX1752
5 i CLAMP, Cable HC2073
6 1 SPRING IH174
7 i HANDLE II{165
8 ,2 BOLT, Stripper W/locknut IX1749
9 i BELLCRANK IH167
I0 1 SHACKLE, Anchor IH173
>
CO
--4
m
REV.
0 - 173
ol cA e= GIVE MACHINE S/N W/ORDER
C2, I
• ~)iviJ;On ol /~e k4.onitowoc C o m ~ n y , b~. A4QniIO~O~, WiKOnlin
REPLACEMENT PARTS
Watts Air Line Filter Series 602 & 603
IMPORTANT: When ordering parts, be sure 1o give pipe size of filter; catalog number
and name of part; type, model and serial number found on body casting.
.<.:.i:~:<i.:.....:..:.........:
: .
'~ Catalog
~' No. Part Name
i
'i
~ -"< ~ i ~ . ~ 49 RETAINING ROD
ibm ,
',i,! !, lO] BOWL GASKET

~<~ , L 75
SHIELD
........ 108 SLIP RING GASKET
(For Plastic Bowls Onlyl
77-40 FILTER CONE (40 Micron)
77-20 FILTER CONE (20 Micron)
102 FILTER GASKET
! 03 SPRING
76 BAFFLE
SA3 BOWL (Std. Plastic)

(Oversize Plastic)
(Metall
SA7 DRAIN COCK
INDUSTRIAL DIVISION
WATTS REBIILATOR COMPANY

Lawrence, Massachusetts 0-176
MANITOWOC ENGINEERING CO,
• Dl~lJfoe a O / ~ ,~,anl~.~ Company, i,~ MoMto.~:. Wi4cons~n
CLEANING INSTRUCTIONSand REPLACEMENTPARTS

Watts Air Line Lubricators Nos. 606 & 607
TO CLEAN LUBRICATOR it is not necessary to r e m o v e it from the line
I. Shut off air supply 8. Clean body and blow out parts ,.~ith compressed air.
2. Uns~.r,'w flange ring and remove bowl. 9. Replace valve retainer (471. tighten arid lurn needle
3. L'nscre~ :rod remO~¢ dip tube ('/4) making sure v:llve (37)chwk',~i,,c as far as po,,,siblc
small ball check ( I(R~I i> not dropped or lost. 10. Drop by-pa.',~ ph!te on d,p tube with gasket (t',)5)
4, Hold b.~-pa,,,plate l-~i! !n po~itu'm with thumb and uppermosl Place .,pling on dip tub e ~itll turned-
remo~e bafI'lc (:6), in end neat togasket. Place disc (1371 on dip tube
5 . Let do~n b~-pass plate and sprhtg (52) and disc making sure beveled scat is. uppermost. Ph!cc ball
(137) wL!l drop out. check in top end of dip tube and screw tube/into
6. Remove wive r~ta!ner (47), body making sure by.pass plate is in proper, position
before tightening tube. Replace and tighten baffle
7. (:lean .,II re,,,med p:,rt~ i,r any cleaning Scdv<'u!
EXCEI'T,IIaI~!RIas~ (10";}."!)" i'ing.~{.It, !(It. Inl. I I . Replace Impel and tighten fh!nge ring.
and lqC:),an,i hind (it !ransi~arcmt} which shnuhI'
12. Fill with oil. turn on air supply and adjust needle
hc (!caned in kerosene or c:irh,m !c!rachloriile---
NF_.VER use alcohol, gasolcne, thinner. ;icetoflc ()r valve as instructed under A D J U S T M E N T .
similar solvents.
REPLACEMENT PARTS
Cot. No. Port Name
37 Needle Valve
51 Check Nut
.J 102 Retainer Gasket
47 Valve Retolner
41 " ' 0 " RMg ,
'116 Orifice
, 77 Filter
16 Valve Sea!
104 Sight Gloss Gasket (2)
106 Ball Check
103 Sigh! Glass
74 Dip Tube Std.
" For oversize or
metal bowl
137 By-Pass Disc
52 By-Pass Spring
101 Bowl Gasket
I0S By-Pass Gasket
70 By-Pass Plate
108 Slip Ring Gasket
(For plastic bowls o n l y )
76 Baffle
SA3 Bowl Std.:
" Bowl Oversize
'" Bowl Me!ol
SA7 Drain Cock
4 Filler P l u g
107 Filler Plug Gaske!
IMPORTANT: When ordering ports spe-

cify size and type number of lubricator
(found on body costing), correct name
and catalog number of part.
WATTS REGULATOR COMPANY ,NOUSTR,ALO,VlS,ON

Lawrence, Massachusetts o-176
• Division oi 1he Monitowoc Compony, Inc. Monifo~oc. wisconsifl
~9
24
C~
~ 17
O. 22
~~0
~ ~- 19
~. 18
~ ~ 16
14 ~. 15
~----13
% L MATERIAL LIST ON BACK
-BI2.1 C2.1-
REV.A [MODEL
0 - 243
I 3000-4000 Incl.
CONTROL VALVE
(MANITOWOC #714686 - WESTINGHOUSE #P51699-2)
(MANITOWOC #94512 - See Note)
2 1 BRACKET, Pipe P49876-I 0

i 2 NUT (3/8 - 16) P49906-15
I
IA 2 STUD (3/8 - 16 x 2-1/8) 527767
r,o
3 L~
714427 2 GASKET, Port* 558515 >
4 2 STRAINER, Port P55382
5 4 PIN, Cotter 93256
6 2 PIN, Lever and Cam Lever P50686-8
7 i ROLLER, Cam P55496
8 1 LEVER 528059
9 714428 1 PROTECTOR, Dirt* 526344
I0 4 NUT (5/16 - 18) 96500
ii 2 SCREW, Hex (5/16 - 18 x i-3/8) 107087
13 1 SCREW, Adjusting 536005
14 1 HOUSING, Spring 545616
15 I SEAT, Spring 526347
16 714606 i SPRING (i00# - Color "Yellow")* 526749
16 714518 1 SPRING (80# - Color "Green")* 531418
16 714517 i SPRING (60# - Color "Brown")* P-55442
17 714429 i SPRING, Exhaust Valve* P-54653
18 1 NUT (9/16 - 18) 526489
19 1 FOLLOWER 526345
2O 714438 i DIAPHRAGM* 526364
21 714437 l SEAT, Exhaust Valve P-55484
22 714430 1 RING, "0" P-49708-16
23 714431 1 VALVE, Inlet and Exhaust* 545536
24 714432 1 RING, "0"* P49705-I13
25 1 BODY 526874
12 2 STUD (5/16 - 18 x 1-5/16) P49906-14
*Recommended spare parts to be stocked.
If ordering complete valve, please specify proper spring

(Ref. #16).
NOTE: For valve #94512, omit Ref. Nos. 5,6,7,8 and

rework Ref. Nos. 2 and 25.
>
Oo

A I 0 - 243
A D~v~lion ol ;hg M a n ~ t ~ Compony, fn¢. Mon#owoc, W¢lcons~n
6 ? 23 4
7" ~ " ~ " " - 24 3
~ ', 17
Q~ 22
~ ~ 19
(~, 18
~ ., 16
14 ~., 15

-BI2.1 C2.1-
IMODEL
I 0 - 243
I
REV. A
3000-4000 Incl.
CONTROL VALVE
(MANITOWOC #714686 - WESTINGHOUSE #P51699-2)
(MANITOWOC #94512 - See NQte]
o
1 BRACKET, Pipe P49876-I
I
2 NUT (3/8 - 16) P49906-15
2 STUD (3/8 - 16 x 2-1/8) 527767 4=-
714427 2 GASKET, Port* 558515 >
2 STRAINER, Port P55382
4 PIN, Cotter 93256
2 PIN, Lever and Cam Lever P50686-8
1 ROLLER, Cam P55496
1 LEVER 528059
714428 1 PROTECTOR, Dirt* 526344
4 NUT (5/16 - 18) 96500
2 SCREW, Hex (5/16 - 18 x 1-3/8) 107087
1 SCREW, A d j u s t i n g 536005
i HOUSING, Spring 545616
i SEAT, Spring 526347
714606 1 SPRING (i00# - Color "Yellow")* 526749
714518 1 SPRING (80# - Color "Green")* 531418
714517 i SPRING (60# - Color "Brown")* P-55442
714429 1 SPRING, Exhaust Valve* P-54653
1 NUT (9/16 - 18) 526489
1 FOLLOWER 526345
714438 1 DIAPHRAGM* 526364
714437 1 SEAT, Exhaust Valve P-55484
714430 1 RING, "0" P-49708-16
714431 1 VALVE, Inlet and Exhaust* 545536
714432 1 RING, "O"* P49705-I13
i BODY 526874
2 STUD (5/16 - 18 x 1-5/16) P49906-14
*Recommended spare parts to be stocked.
If ordering complete valve, please specify ~roper spring

(Ref. #16).
NOTE: For valve #94512, omit Ref. Nos. 5,6,7,8 and

rework Ref. Nos. 2 and 25.
R~VA I 0 - 243
A D~vlslon of The M a n i ~ o w ( x C o m p a n y , J~. Man~towoc, W i s c o n s i n ,.
~ 3
14-~ Q.---5
150
,60
7
,18,19,20)
c~

BI2.1 - C2.1 - D5.1
I 0-247 - i
IREV.B IMODEL 3000 thru 4600
CONTROL VALVE
(MANITOWOC #702582 - WILLIAMS WMS-90 DM or WMS BM)

1 1 ROD, Push (WMS 90-DM) 103112

1 1 ROD, Push (WMS 90-BM) 103574
2 i NUT 101114
3 i GUIDE, Rod 101373
4 1 BODY, Inlet 103221
5 1 SCREEN 116456
6 i0 SCREW i14721
7 1 CARTRIDGE, Valve (See Note i)
l
101355
8 ~ 1 PISTON, Balance 105190
9 SPRING, Balance 101367
iO ~ 1 SHIM 101371
11 1 PLUG (1/8" NeT) i15182
i2 1 BODY , Outlet (WMS 90-DM) •100055
12 1 BODY, Outlet (WMS 90-BM) 102557
1 Kit, Seal 114100
13 i BOOT, Dust
14 4 WASHER, Seal
15 1 SEAL, "0" Ring (2.234 I.D.)
16 1 SEAL, "O" Ring (0.734 I.D.)
17 1 SEAL, "U" Cup (0.250 l.D.)(See Note i)
18 i SEAL, "O" Ring (0.487 l.D.)(See Note l)
19 i POPPET, Inlet (0.550 O.D.)(See Note l)
'20 i POPPET, Exhaust (0.609 O.D.) (See Note l)
21 1 SEAL, "U" Cup (1.600 I.D.)
22 1 RING, Piston Thrust i
NOTE i:
~ m
Ref. N0s. 17., i8, 19, 20 included in Ref. No. 7.
Part numbers at right are the Vendors, Williams Air Controls.

Please so specify if ordering from Manitowoc Engineering Co.
REV.
B 0"247 - i
• O;~;i;o,~ oJ I'ke ~ o ~ ; t o . o ( CompO~v, I ~ ~4onleo.0(, W;K~
.8
l,-'-.,,
~ 3
15
,6-0
7
,I 8 ,I 9,20 )
-
f-.
&
BI2.1 - C2.1 - DS.I
I REV.B I MODEI.
I 0-247 - I 30QO thru 4600
CONTROL VALVE
(MANITOWOC #702582 - WILLIAMS WMS-90 DM or WMS BM)
REF. PART QUANTITY VENOORS

1 1 ROD, Push (WMS 90-DM) 103112

i I ROD, Push (WMS 90-BM) 103574
2 1 NUT i01114
3 I GUIDE, Rod 101373
5 1 SCREEN 116456
6 I0 SCREW ii4721
7 I CARTRIDGE, Valve (See Note i) 101355
8 1 PISTON, Balance 105190
9 1 SPRING, Balance i01367
I0 1 SHIM 101371
ii 1 PLUG (1/8" NPT) 115182
12 1 BODY, Outlet (WMS 90-DM) 100055
12 1 BOD?, Outlet (WMS 90-BM) 102557
1 Kit, Seal if4100
13 1 BOOT, Dust
14 4 WASHER, Seal
15 1 SEAL, "O" Ring (2.234 I.D.)
16 1 SEAL, "O" Ring (0.734 I.D.)
17 1 SEAL, "U" Cup (0.250 l.D.)(See Note I)
18 1 SEAL, "O" Ring (0.487 l.D.)(See Note I)
19 1 POPPET, Inlet (0.550 O.D.)(See Note i)
20 1 POPPET, Exhaust (0.609 O.D.)(See Note i)
21 i SEAL, "U" Cup (1.600 I.D.)
22 1 RING, Piston Thrust
NOTE 11: Ref. Nos. 17, 18, 19, 20 included in Ref. No. 7.
Part numbers at right are the Vendors, Williams Air Controls.

Please so specify if ordering from Manitowoc Engineering Co.
R6V
B 0-247 - 1
., -
~., .
13
c~
I MATERIAL UST ON BACK

-B6.4 - C2.1-
CD
IM°DEL I
I 0 - 250
I
R E V . A
ALL
bo
L~
0
>
POPPET VALVE
(MANITOWOC #702444 - MIDLAND #N-2446-A)

i PLUNGER ASSEMBLY, Valve N-10801
I i BALL, Steel 15-X-i05
2 i PLUNGER, Valve N-I0802-C
5 i INSERT, Ball Seat N-14970
3 i RING, Snap C-I0074
4 1 WASHER 4-X-2166
6 i SPRING N-10800-A
7 i BODY, Upper N-10797-A
8. i SEAL* N-I0919-C
9 2 GASKET* N-I0805
i'0 l BODY, Lower N-10798-A
ii i RETAINERASSEMBLY, Seal* C-11472-A
12 i SPRING* N-I0923
13 l CAP N-I0806
14 4 SCREW 3-X-I065
15 4 LOCKWASHER 4-X-40
Parts marked * included in Repair Kit, Manitowoc #702435,

Midland #RN-18A.
1 REV.
A 0 - 250
• ° .
13
(I,
I MATERIAL UST ON BACK

-B6.4 - C2.1-
I
O
0 - 250
I REV. A I
MODEL
ALL
!
k,'l
0
:>
POPPET VALVE
(MANITOWOC #702444 - MIDLAND #N-2446-A)

PLUNGER ASSEMBLY, Valve N-10801
1 BALL, Steel 15-X-I05
2 i PLUNGER, Valve N-I0802-C
5 1 INSERT, Ball Seat N-14970
3 i RING, Snap C-10074

4 WASHER 4-X-2166
6 1 SPRING N-108OO-A
7 1 BODY, Upper N-IO797-A
8, 1 SEAL* N-I0919-C
9 2 GASKET* N-10805
i0 i BODY, Lower N-IO798-A
ii 1 RETAINER ASSEMBLY, Seal* C-11472-A
12 SPRING* N-I0923
13 1 CAP N-I0806
14 4 SCREW 3-X-I065
15 4 LOCKWASHER 4-X-40
Parts marked * included in Repair Kit, Manitowoc #702435,

Midland #RN-18A.
' I REV' A 0 - 250

C~
LLi
t.--
C/)
®®

-89.2rB~3.2" ~ 19,.J -iD~o~.3cE5 ". I
I
I
0 - 284 ]
.EV: A
1600-4600 Incl.
J
J
AIR CYLINDER
(NO PAK CLASS L MODEL E)
REF.
NO.
PART
NUMBER
]QUANTITY
REQUIRED DESCRIPTION O F PART
VENDORS
PART NO. o
I
1 ROD, Piston o~
i GLAND, Packing
1 PACKING, Chevron*
1 HEAD, Rod End
I TUBE, Cylinder
1 SLEEVE, Rod End Cushion
2 FOLLOWER, Piston
2 'CUP, Piston*
1 PISTON
1 HEAD, Blank E n d
i SLEEVE , Blank End Cushion
; l NUT, Castellate d" i' '~
4 ROD, Tie
8 NUT, Tie Rod
8 LOCKWASKER
I PIN, Cotter
1 PLUG, Ball Check
I BALL, Brass
1 SPRING, Ball Check
NOTE: This illustration and Bill of Material applies to the

following cylinders -
21523 - 2~" x 4" stroke

21624 - 3"x 3½" stroke
2 3 5 3 5 - 3" x 6" stroke
24040 - 4" x 6" stroke
24323 - 3" x 1-1/16" Stroke
91278 - 4" x 6" stroke
93088 - 3" x 1-1/16" stroke
385113 - 4" x 4" stroke
NOTE: When ordering parts from this parts list for your Oo
cylinder, be sure to identify part by name and item number,
diameter of cylinder, model of cylinder and serial number
;=
on No Pak cylinder label.
NOTE: Parts marked * are available in kit form. Kits include

chevron packing and two piston cups. Order $499507 for 3"
Cylinder, #499508 for 4" Cylinder.
REv. A 0 - 284
-- PLEASE GIVE MACHINE $/N W/ORDER
MANITOWOC ENOINEEF. ING CO.
A O~Io..dllmM~ltm,,axCaml~ny. inc. ~nk~..o~ Wlttomk~ I .
JILl
21
"5
4
| MATERIAL UST ON BACK

-D4.I-D7.1-
i MODEL
I
REV' A
0 -. 286 290 - VICON 3000-4100W INCL.
WATER PUMP
(MANITOWOC #583280 - MARINE PRODUCTS #22624)
(OLD MARINE PRODUCTS #15131-C)
i i BODY, Pump 22614

2 i PLUG, Breather 22608
3 i RETAINER, Bearing 21210
4 4 SCREW, Round Head (¼'i - 20 x ½") o
5 4 LOCKWASHER 21192 !
6 i LOCKNUT* 22652 00
c~
7 i LOCKWASHER* 22651 >
8 I SEAL ASSEMBLY* 22640

9 583365. i SHAFT 22622
i0 i KEY, Drive 219,37
ii 1 KEY, Impeller*" 21163
12 i BEARING, Pulley End* 22620
13 ! SPACER, Bearing 22617
14 1 BEARING, Impeller End* 22618
15 i SLINGER* 21198
16 583366 i IMPELLER 22635
17 1 LOCKNUT, Impeller* 22621
,18 1 set GASKET (Set of 4) * 21149
i HOUSING ASSEMBLY 22950 .
19 i HOUSING
21 6 STUD 21952
20 3 PLUG, Drain 21585
22 709430 6 WASHER, Flat (5/161')
23 546831 6 NUT, Hex (5/16" - 24~ 21508
NOTE: Part numbers are '~arine Products." Ple@se so state

when ordering. Also give model and serial number from nameplate
Parts marked * are available in repair kit - Manitowoc #499551,
Marine Products#25106. ~
A 0- 286
==
,=
_z
C~
I °
. i
=iBm
Z
¢3
l 1 3
4 6
AIR LINE F I L T E R
MODEL
TRADITIONAL & M-SERIES
AIR LINE FILTER

MEC 427066-0, 427130-0
I ,,RT, Io . DESCRIPTIONOF PART

AIR LINE FILTER 427066-0 (Model 602-6)
1 427060 I BOWL, Transparent
2 427061 1 GASKET, Bowl
3 1 ELEMENT
427069 l KIT
AIR LINE FILTER 427130-0 (Models 603-6 MDH & 6002-6-EH-R)
1 BOWL, Metal(Model 603 MDH) (priorto 2/15/85)
1 BOWL, Metal (Model 602-6-EH-R)
427061 1 GASKET, Bowl
1 AUTODRAIN
1 REPAIR KIT, Internal Auto Drain
1 E L E M E N T (Model 603-6MDH) (priorto 2/15/85)
427052 1 E L E M E N T (Model 602-6-EH-R)
1 REPAIR KIT (Deflector,BaffleAsm, RetainingRod)
I ASSEMBLY REVISIO] N
0-289 C
2 of 2
_ MANITOWOC CRANES, INC.
;i
9~- I~ /8
L_ ~ ~ ~j~/23
~ ~ 1 ~,,, 26
) ~ 27
4~C ~ s @~-29
" ~@~fl 6
Q~19 @
""20 "~22 34
10~
I~ = I ~21 ~
18 I il/19
(~'--"'-~ 13 o
I-
,_1
O
-!-
ASSEMBLY REVISION
O
O
0-290 E ,_1
ILLUST, O-2gO D1 ,¢I:
I of:
MODEL
ALL
ALCOHOL INJECTOR
MCC 511111-0, 511124-0
I!ITEM PART # QTY. I DESCRIPTION OF PART ,
I BODY
TUBE, Siphon (Trim to 7-3/8" long)
FI'ITING, Siphon Tube
BALL, Check
VALVE, Check
6 SIGHT FEED DOME ASSEMBLY (PYREX)
7 PLUG, Fill
8 O-RING
9 . SEAL
9A O-RING (Past Model LI7)
9B . O-RING (Past Model LI7)
io ,RESERVOIR, 1 Quart Metal w/Manual Drain & Sight Glass
I
11 i O-RING
12 PETCOCK, Drain
13 NUT
14 INSERT & GASKET ASSEMBLY
15 GASKET
16 SCREW
17 BRACKET
18 O-RING
19 SEAL
20 GLASS, Sight
21 GUARD, Sight Glass
,22 RESERVOIR, 1 Quart Metal w/Manual Drain (use Ref # 10)
23 SENSOR, Flow(Obsolete Model LI7)
REPAIR KIT MODELS LI7
REPAIR KIT MODEL 10-003-064
24 VALVE ASSEMBLY
25 PLATE, Pressure
26 DISC, Throttling
27 GASKET, Upper Sight-Feed
28 GLASS, Sight-Feed
29 GASKET, Lower Sight-Feed
30 GASKET, Filler Plug
31 BALL, Siphon Tube
32 GASKET, Siphon Tube
33 VALVE ASSEMBLY
34 GASKET, Reservoir
I ASSEMBLY REVISIOIN
0-290 E PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
2 of 2
A ~,, ,~on Ot ~he ~ a n , r o . ~ CompcJn~. Ir~ Mon~fo.~, W,~¢on~,n
C~
Normal ly C Iosed
LLI
NormallyOpen
JREv. IMOD~L
I
I,O
-C2.1- B2.2- kO
I 0-294 A . 3000-4000W Incl.

>
PILOT OPERATED RELAY VALVES

(MANITOWOC #703909-WILLIAMS #WM-126-B - NORMALLY CLOSED)
(MANITOWOC #703928-WILLIAMS #WM-126-A - N O R M A L L Y OPEN)
|
QUANTITIES FOR ONE VALVE

(Parts same except as noted:)
1 CASTING, Top (Normally open relay) 4754
1 cAsTING, Top (Normally closed relay) 4756
2 CASTING, Lower 1543
3 TUBE ASSEMBLY 1544
4 PLATE, Cover 1546
5 702012 DIAPHRAGM 1547
6 SPRING (Normally closed relay)* 1025
6 SPRING (Normally open relay)* 1548
7 WASHER 1549
8 POPPET ASSEMBLY* 1550
9 SPRING, Poppet* 1021
10 FITTING, Inlet 1247
ii SCREW 3-W-68
12 SCREW 3-W-138
13 WASHER* 4-W-29
14 RING, Retaining* 51-W-8
15~ RING9 "0" 52-W-6
BRACKET, Mounting WM-129
SCREW, Mounting 3-W-I12
BREATHER WM-III-B
ELBOW 7-W-40
NOTE: *Included in Repair Kit.
NOTE: Normally closed relay - color "Orange"

Normally open relay - color "Green."

IR~. A 0-294
~ =. .,
Normal ly Closed
u.J
IW
uJ
NormallyOpen QI:
MATERIAL LIST O N BACK,
-C2.1- B2.2-
REV. MODEL
0-294 A 3000-4000W Incl.

PILOT OPERATED RELAY VALVES
(MANITOWOC #703909-WILLIAMS #WM-126-B - NORMALLY CLOSED)
(MANITOWOC #703928-WILLIAMS #WM-126-A - NORMALLY OPEN)
REF. PART iQUANTITY VENDORS
NO. NUMBER !REQUIRED DESCRIPTION OF PART PART NO.
QUANTITIES FOR ONE VALVE

(Parts same except as noted:)
i 1 CASTING, Top (Normally open relay) 4754
1 CASTING, Top (Normally closed relay) 4756
2 1 CASTING, Lower 1543
3 1 TUBE ASSEMBLY 1544
4 1,: PLATE, Cover 1546
5 702012 I DIAPHRAGM 1547
6 i SPRING (Normally closed relay)* 1025
6 i SPRING (Normally open relay)* 1548
7 2 WASHER 1549
8 i POPPET ASSEMBLY* 1550
9 i SPRING, Poppet* 1021
10 i FITTING, Inlet 1247
ii 4 SCREW 3-W-68
12 4 SCREW 3-W-138
13 i WASHER* 4-W-29
14 2 RING, Retaining* 51-W-8
15 2 RING, "0" 52-W-6
i BRACKET, Mounting WM-129
4 SCREW, Mounting 3-W-I12
2 BREATHER WM-III-B
2 ELBOW 7-W-40
NOTE: *Included in Repair Kit.
NOTE: Norma$1y closed relay - color "Orange"

Normally open relay - color "Green."

]
R~. A 0-294
A ~ivi$ion O{ The ,Vlon~towo( Comp(zny, Inc. Monito~o,:, Wisconsin
,Lj
.. ._.._ .__..5
lye 7 0 2 7 5 6 >.
X
6
MATERIAL LIST ON BAC!
-B2.2 - 52.1-
I MODEL o
I
i
REV' D bo
0-294 - 1 3900-6000W Incl. kO
RELAY VALVES
(MANITOWOC NOS. 702755 AND 702756)

I
VALVE 702755 - Williams WM-147-C

(Normally Closed)
2 1 BODY, Center 1625
3 1 BODY, Center 3121
4 1 ASSEMBLY, Diaphragm* 1560
5 1 SPRING 3597
6 1 SPRING, Stem Return 1629
7 1 RING, "O"* 52-W-4
8 1 RING, Retaining* 5i-w- 11
9 i POPPET* 3879
I0 1 SPRING, Poppet* 1021
II 1 NUT, Cap 1081
12 1 STEM* 1630
13 1 RING, Retaining* 51-W-5
14 1 CLEANER, Air WM-III-8
15 6 SCREW* 3-W-10
16 4 SCREW* 3-W-59
17 2 SCREEN* 53-W-2
18 1 GASKET* 4-W-29
Parts marked * are included in kit - Manitowoc 499582

(Williams R-147-C)
VALVE 702756 - Williams WM-147-P R-147-C

(Normally Open)
BODY, Inlet 3119
BODY, center 3243 o
i
BODY, Lower 3290 bo
ko
ASSEMBLY, Diaphragm* 3366
4 DIAPHRAGM 1292
I0 STEM 3361
16 RING, "O" 52-W-I
o
20 SCREW 3-W-76 r~
21 WASHER 4-W-129
22 WASHER 4-W-32
23 WASHER 4-W-I
6 POPPET* 3879
7 SPRING 1021
8 SPRING 1685
9 NUT, Cap 1081
Ii SCREW, Machine* : 3-W-10
12 SCREW, Machine* 3-W-59
13 GASKET* 4-W-29
15 RING, Retaining* 51-W-11
17 RING, "O"* 52-W-4
18 SCREEN* 53-W-2
19 FILTER WM-III-A
Parts marked * are available in kit - Manitowoc 499583

(Williams R-147-P)
IIR~DI
0-294 - I
MANITOWOC ENGINEERING CO. 06.1-F191
~vision of The Manitowoc Compony, Inc. Monitowoc, Wisconsin
9 5
?
\ \ \ \ \ \ \ "-, \ \ \ _-~1
//// JJ
I llllIIrllII,~kF ~ ,~
_J L_
CURRENTPRODUCTION
3
I • ~ 4 S 3 3
mF_
PAST PRODUCTION
O
•; ',, L.J
D6.1 - F19.1 u
(.~
MODEL 2i
O-304-1 390, 3g0E, 3900W, 6400
G)
CONVERTER POSITIONER
MEC #714531-0, 714532-0
EF. PART QTY. D E S C R I P T I O N OF PART • '.': ~,;,~

VENDORS
dO. NUMBER REQ. PART NO.
| "11
CURRENT PRODUCTION
(used after design change of 2-25-88)
MEC #714531-0 = Name Plate identification No. P103004-0003 (30 Ib preload)
MEC #714532-0 = Name Plate identilication No. P103004-0002 (20 Ib preload)
714531-5 1 SEAL KIT

1 1 WIPER, Rod
3 714430 1 O-RING, Packing
4 2 RING, Piston
5 1 SEAL. Sirvon
6 1 O-RING, Packing
7 :, 1 O-RING, packing .' ,[ :
714531-6, ,, 1 BEARING KIT
8 ' 1 BEARING, Insert
9 1 RING, Retaining
2 714513 1 SPRING
714532-5 SEAL KIT (use 714531-5)

714532-6 BEARING KIT (use 714531-6)
PAST PRODUCTION
(used before design change of 2-25-88)
MEC #714531-0 = Name Plate ident'ification No. P103004 (30 Ib preload)
MEC #714532-0 = Name Plate identification No. P103004-1 (20 Ib preload)
1714531-7 SEAL KIT

1 WIPER, Rod
2 O-RING. Packing
3 714515 O-RING. Packing
5 714430 O-RING. Packing
6 714521 SEAL, Deep Base
7 714531-8 BEARING. Rod
4 714513 SPRING cU')
O
714532-7 SEAL KIT (use 714531-7) a
co
714532-8 BEARING (use 714531-8) o
u
T1
8
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER

I%! 0-304-1
Oivlsion of The H Q n i l o w o ¢ Company, |no.
- rl-l~
I ~[~
S
12] 2
o 7307 I lo~2
F2.2
MODEL
3000-4000, 888
AIR CYLINDER
MEC #385139-0
385139-5 SEAL KIT

1 RING, Back-Up
2 O-RING
3 O-RING
4 SEAL, Dust
ASSEMBLY J PAG
0-307 2 of PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
MANIIrowoc ENGINEERING CO.
ii}11 I? 14~5t~
23 4 s ~ 7 ~ 9 ~//.ol i/17~8
IJ r'
_ M !
f~ump No. 337S2
' " - " " " IJ- ~u/2]
I
t /,
Pump No. 330]9
=
MATERiAl. !-IS[ O ~ I~.CK
-BI4. I-
0 - - 1 IREv E [MODEL
I 340 3000-4600 Incl.
LUBRICATING PUMP
(PUMPS #33252 AND 33019)
(VIKING MODEL #GG-195)

COMMON PARTS
1 HOUSING ASSEMBLY, Bearing 3-060-010-999
1 RING, Snap 2-555-005-375 o
1 BEARING, Ball 2-055-005-375 i
2 SETSCREW L,..)
1 HOUSING, Bearing o
583369 1 SHAFT AND ROTOR ASSEMBLY 3-564-210-012-33 t~
5 1 SHAFT, Rotor' 2-617-011-260
i0 1 KEY, Rotor 2-596-003-376C
11 1 ROTOR 2-564-200-i00-33
6 1 RING, Snap 2-555-006-375C
7 1 BEARING, Ball 2-055-006-375
8 1 CASING 2-180-200-100
9 583364 1 SEAL, Mechanical 2-473-003-999
12 2 PLUG, Pipe 2-542-004-376
583370 1 IDLER ASSEMBLY 3-417-204-448-42
13 583356 i BUSHING, Idler 2-091-009-454-02
14 IDLER 2-417-204-281-40
15 RING, "O" 2-511-001-860C
PUMP #33252 ONLY
HEAD ASSEMBLY 3-365-201-015
16 583351 PIN, Idler 2-431-001-281
17 HEAD 2-365-201-100
18 CAPSCREW 2-150-001-255C
PUMP #33019 ONLY
i HEAD ASSEMBLY 3-366-200-015
16 583351 1 PIN, Idler 2-431-001-281
17 1 HEAD 2-366-200-100
18 6 CAPSCREW 2-153-002-255C
c~
19 1 GASKET, Relief Valve 2-316-003-806C
20 4 CAPSCREW 2-150-004-255C
o
21 1 VALVE ASSEMBLY, Relief 3-795-200-000-03
I
498833 1 KEY, Shaft (1/8" x 1/8" x 1.44" Lg.)
o
o
l-t
!E
REV.
E 0 - 340 - 1
II
II
11
u..I
I..-
or)
.<[
,e..-
(,/D,
] MATERIAL LiST O N BACK

-D7. i-
J O- 407
I
R~. B
MODEL
3000-4100W Incl.
LUBRICATING PUM~
(MANITOWOC #583337 - VIKING #5-1062-2231-501)
PART QUANTITY VENDORS

NUMBER REQUIRED DESCRIPTION OF PART PART NO.
1 SHEAVE W/set screw 2-741-034-ii0

i KEY (1/8" Sq. x 1½") 2-460-050-375
BEARING HOUSING ASSEMBLY 3-060-010-999
RING, Snap
BEARING, Ball
SETSCREW
HOUSING, Bearing
583369 SHAFTAND ROTOR ASSEMBLY 3-5~4-210-012-33
SHAFT, Rotor 2-617-011-260
KEY, Rotor 2-596-003-376C
ROTOR 2-564-200-100-33
i RING, Snap 2-555-006-375C
1 BEARING, Ball 2-055-006-375
i CASING 2-180-200-100
583364 1 SEAL Mechanical 2-473-003-999
583370 1 IDLER ASSEMBLY 3-417-204-448-42
583356 1 BUSHING, Idler 2-091-009-454-02
1 IDLER 2-417-204-281-40
1 RING, "0" 2-511-001-860
i PIN, Idler 2-431-001-281
i HEAD: 2-366-200-100
6 CAPSCREW 2-153-002-255C
I GASKET, Relief Valve 2'-316-003-806
CAPSCREW 2-150-004-255C
1 RELIEF VALVE ASSEMBLY 3-795-200-00.0-03
2 PLUG, Pipe 2-542-004-376C
c
l-
t~
ht
0
i-I
IREv'B ....I...0....
-...407
.........
MANITOWOC E N G I N E E R IN G CO.
A Divi$1o~ of Th~ ~onito~o~ Coml~ny, Inc. Moni~,~oc, Wil¢onlin
| ""
L.~j
MATERIAL LIST ON BACK 0
-BI4. i- -D7 . 1-
REV.B IMODEL
0 - 407
I 3000-4100W Incl.
LUBRICATING PUMP
(MANITOWOC #583337 - VIKING #5-1062-2231-501)

SHEAVE W/set screw 2-741-034-110

KEY (1/8" Sq. x 1½") 2-460-050-375
BEARING HOUSING ASSEMBLY 3-060-010-999
0
i RING, Snap
I
i BEARING, Ball
2 SETSCREW 0
'-,.4
i HOUSING, Bearing
583369 i SHAFT AND ROTOR ASSEMBLY 3-564-210-012-33
7 i SHAFT, Rotor 2-617-011-260
12 i KEY, Rotor 2-596-003-376C
13 i ROTOR 2-564-200-100-33
8 i RING, Snap 2-555-006-375C
9 i BEARING, Ball 2-055-006-375
I0 1 CASING 2-180-200-100
ii 583364 i SEAL Mechanical 2-473-003-999
583370 i IDLER ASSEMBLY 3-417-204-448-42
14 583356 i BUSHING, Idler 2-091-009-454-02
15 i IDLER 2-417-204-281-40
16 i RING, "0" 2-511-001-860
17 i PIN, Idler 2-431-001-281
18 i HEAD 2-366-200-100
23 6 CAPSCREW 2-153-002-255C
19 i GASKET, Relief Valve 2-316-003-806
20 4 CAPSCREW 2-150-004-255C
21 1 RELIEF VALVE ASSEMBLY 3-795-200-000-03
22 2 PLUG, Pipe 2-542-004-376C
¢D
0
i-~
0
it"
REV.
B 0 - 407
• o,~,1,o~ o4 the Mon,to.a~Co~c,onv, i~. ~,tQn,~c,~a4:.W,~on~

Modulating Valve
CavlCy PLugged 3 Way Valve
48A -,~ I
48C
to Nousing---~ I
FastenRef.#32 4 ~ ' ~
I I
I 49-.-~
I I
I 50A •
i 50B-~c "
58 .~
I
51A -~
57A
52A ~ ~_--_.-x/ I
I
6o--.-,c~ 53 ~:p 528 - - ~
I i
53 -'-"~"
ss----O
56 ~. ss--- O
59 ~
60---'-O
57A~,
sg~
8-0 60----<~
61-" '-
A -';~
e-O
"~
REPAIR AND CONVERSION KITS
RepLace WLth ObsoLete Rep l a c e With

Obsolete
Modulating
3 Way Valve --~ Valve 52B~
52A~
ss--.-(~
55 • (~
O i O s3 - ?
I
I
53 ~~, i
I
I I
56 ,,-~
59 57A--"~
60 - O 59 •,~
6O- - - " 0
O B-.-O o
t. 5
\
h
61~ )
D ~
D~
i
o
-C2.1-
I REV.A JMOOEL 0
I
0-441 - 4 ALL z2-
CONTROL VALVE
(CAVITY 3)
(WESTINGHOUSE,FLEXAIR VALVE)
NO. NUMBER REQUIRED DESCRIPTION OF PART PARTNO.
CAVITY 3-PLUGGED
46 SEAL, Rust P5163

57B RING, Retaining P49438
58 PLUG P60028
60 714441 RING, "0"* P49708-0115
CAVITY 3 - 3 WAY VALVE
48A i EXTENSION (i. 733" )* P55374

49 714552 i RING, Retaining P49882-0037
50A i NUT, Retaining P53131
51A 714444 i SPRING,. Handle Return* P53132
52A i GUIDE, Plunger P61353
53 714506 i RING, "0"* P49708-O011
54 i PLUNGER P54146-0001
55 714504 i RING, "0"* P49708-0116
56 714525 i SPRING, Exhaust Valve* P54144
59 i SEAL, Inlet Valve* P54145
60 714441 i RING, "0"* P49708-0115
61 i VALVE Assembly, Supply* P55429-0001
61A i SPACER, Valve* P59369
61B i INLET, Valve* P5205
61C i SPRING, Supply Valve* P539115
61D i RING, Internal Retaining* P49628-0002
CAVITY 3-MODULATING VALVE
47 i SPRING, Handle Return* P55719

48C ! EXTENSION (1.624")* P55374-0002
49 714552 i RING, Retaining P49882-0037
50B i NUT, Retaining P53131-0001
51C 714502 i SPRING, Control* P52947
52B i GUIDE, Plunger P58310
53 714506 i RING, "0"* P49708-0011
54 i PLUNGER P54146-0001
55 714504 i RING, "0"* P49708-0116
56 714525 i SPRING, Exhaust Valve* P5hlhh
57A 714509 i RING, Retaining* P49882-0038
59 i SEAL, Inlet Valve* PShlh5
60 714441 i RING, "0"* P49708-011~
61 i VALVE Assembly, Supply* P55429-OOO1
61A i SPARES, Valve* P59369
6~B I VALVE, Inlet* P5205
61C i SPRING, Supply Valve* P539115
6LD i RING, Internal Retaining* P49628-0002
*Recommended to be stocked at all times.

Repair kit Manitowoc #715525 (Wabco #P59300) contains
Ref. No's. 25, 27, 52A, 52B, 53, 54, 551REv i
56, 57, 59, 6o, 61. A O-4hl-
I
A D G J N
I
I
I
I
Handle Guide #nser(s for Ref. No. 14
~ 5
ol
~30
28 i
a
• ,~.- 10a (r~.:~. 29b Yoke Spacing
p
~ lOb
Rel. No. 30
Friction Brake ~_.~.~/ 6

I "'
I ~13
] ~r.,.-12
Cavity , ' - ~ " -Cav~ly 2
27 t"] II
65 ~
~. ! , "" ,,.~.~ 29 m
~
ft
_,>
)
32a ,.,,..
m-
d L,a..
t MATERIAL LIST O N BACK
-C2.1-
-- IREV. 1
0-441 2 B
MOOEL
ALL
1 C)
I
FLEXAIR OPERATING ~fE.CHANISM
(COMMON pARTS)
(VENDOR - WESTINGHOUSE)
REF, PARr QUANHTY VENDORS IXj
~2o
NO." NUMBERREQUIRED DESCRIPTION OF PART PARr NO.
1 714440 i KNOB, Standard P60051
4 714547 ! i RING, Retaining P54685
5 714548 i PIN (118" x 518") P54686
6 714425 1 HANDLE, Short (12" - .305 m) P60049
6 714413 HANDLE, Long (20-7/8" - ,530 m) P60049-0001
7 1 COVER, Latch Spring P53134-0001
8 i SPRING, Detent Latch P55681
9 1 COVER, Latch P53143
lOa i SPACER, Cover (See Note l) P58584
lob 714511 i LATCH, Detent P53141-0002
lOc 715529 i RETAINER (No detent) (not shown) P55206
11 714422 i PIN (1/8" x .610") P49877-0018
llb 1 PIN (1/8" x 21/32") (No detent) P49877~0005
12 714538 4 SCREW P49856-0019
13 4 WASHER P49898
14 714534 i COVER w/handle Guide Insert "A" P53153-0003
14 i 714533 COVER w/handle Guide Insert "D" P53153
14 I 714510 COVER w/handle Guide Insert "G" P53153-0005
14 714535 COVER w/handle Guide Insert "J" P53153-0006
14 714439 COVER w/handle Guide Insert "N" P53153-0013
715523 i REPAIR KIT, Common Parts P53460-003
23 i PIN, Roll (I/8" x [-3/4") P49803-0025
24 i BEARING, Handle Shaft P53382
28 396360 I PIN, Roll (3/16" x I") P49803-0002
31 714551 i GASKET P55388
25 546284 ~s Req. NUT, Hex (I W/each Filled Cavity) P49903-0016
26 ! SEAT, Spring (only W/#3 Valve graduating) P49804-0047
27 620339 ks Req. SCREW, Set (i W/each Filled Ca~vity) ~ P49828zO003
29a l SHAFT, Handle P52899
30 714434 1 LEVER, Handle ("A" dim. I-5/8") P53336-2
30 714435 I LEVER, Handle ("A" dim. I-7/8") P53336-3
32a l HOUSING, Spring P53126
63 3 SCREW P49832-008
64 3 WASHER, Lock P49866-0010
65 1 BODY, Valve P52884-0003
VALVE W/FRICTION BRAKE (SPECIAL)

(Delete Ref. Nos. 29a and 32a above)
15 NUT, Hex P49605-0024
16 SPRING, Brake P54161
17 SCREW, Hex Head P49832-0017
18 SCREW P49604-0006
19 SPACER, Brake P57150
20 BODY, Brake W/gr. fitting P54168
21 PIN, Roll P49803-0031
COLLAR P54169
22
SHAFT, Handle P54170
29b
HOUSING, Spring P53126-0002
32c
NOTE I: Later valves, Ref. #10A is incorporated in Re£. #9.
IR~v. I
I B I 0-441 - 2
PtEASE GIVE MACHINE S/N W/OROER
A O i v i s i ~ o~ The Iv~nito~a( Compon¥, In~. A4onito~oc, Wi~olll"
<[ 9
2
-7
%j I~~j I
\\
11
311
%:~, c,,~=~}l 3 %=j 0 0 ~j
16
L
o
MATERIAL LIST O N BACK J
""
-DI. i-
MOOE~ 290-390-390E-3000-3000W-3400-3600-3900-3900W -0
0-451-1
I 3900T-3900 SEMI VlCON-4OOO-410OW-13051-SC200
RADIATOR
I
I
(MANITOWOC #585835 - YOUNG #D202099)
REF. PART QUAN~ VENDORS

I
I
1 1 ASSEMBLY, Core and Header* C202535
2 1 ASSEMBLY, Top Tank D230940
3 1 ASSEI~BLY, Bottom Tank C217469
4 1 ASSEMBLY, Right Hand Side C202533

i
5 1 iASSEMBLY, Left Hand Side C202534
6 4 BARS, Header (Long) 202531
7 4 BARS, Header (Short) 202532

o
8 585884 2 GASKET* B202105-001 I
.e-
L~
9 304405 1 CAP, Pressure (6~ - 7½ Lb.) B143340
>
10 1 TUBE, Overflow (5/16" O.D. 75" Long) 66444
2 CLIP, Overflow Tube (Not Shown) M43
ii 12 LOCKWASHER PW4784
12 12 NUT, Hex PN4218
13 i00 CAPSCREW (5/16 - 18 x i") PSIOI9
14 i00 LOCKWASHER PW4780
15 i00 NUT, Hex PN4196
16 571703 1 PLUG, Pipe (1/2") PP6000
*Core and Header Assembly C202535 and two gaskets B202105

are available as M.E.C. Code Number 372057.
J PLEASE GIVE MACHINE S/N W/ORDER

I
Rev" A.A 0-451-1
G ©
O ©
11
12
0
i
in
7
:::=:===:.
© ©
~z
i
16 li °

-DI. i-
REV IMOOCL 390"390E-3900-39DOW-3900T
0-451-1
I CA 13900 SEMI VICON-4000W-4100W-SClO0-SCI35-SCI50-SC200-SC600
RADIATOR
CD i~i
(MANITOWOC #585871 - YOUNG #E283118)

(MANITOWOC #183847, 585879 - SEE NOTES i and 2)
1 1 ASSEMBLY, Core and Header* C202535
2 1 ASSEMBLY, Top Tank D271436
3 i ASSEMBLY, Bottom Tank C217469
4 i ASSEMBLY, Right Hand Side C202533

[O
I
5 1 ASSEMBLY, Left Hand S i d e C202534 o
i
L~
6 BARS, Header (Long) 202531
t~
7 4 BARS, Header (Short) 202532
o
8 585884 2 GASKET* B202105-001 C?
9 304405 1 CAP, Pressure (6~ - 7½ Lb.) B143340
I0 1 TUBE, Overflow (5/16" O.D. 75" Long) 66444-029
2 CLIP, Overflow Tube (Not Shown) AM43
Ii 12 LOCKWASHER 4784-007
12 12 NUT, Hex 4218-003
13 i00 CAPSCREW (5/16 - 18 x i") 1019-006
14 i00 LOCKWASHER 4780-007
15 i00 NUT, Hex 4196-003
16 571703 1 PLUG, Pipe (1/2") 6000-004
*Core and Header Assembly C202535 and two gaskets B202105

are available as M.E.C. Code Number 372057.
NOTE i : Radiator #183847 has a 3" half coupling welded to

underside of Bottom Tank. All other components are rrl
the same.
NOTE 2: Radiator #585879 is radiator #585871 w/special

marine coating. Identified "Marine Radiator"
w/special tag. Mfg. #472-A.
REV.
CA O-451-1
__ M A N I T O W O C C R A N E S , !NC=
4 1 4 1 4
Models # 17332
(Discontinued)
8 5 8 6 8
Models # 16240
(Discontinued)
12 9
......... ,2
,~ 'i~ n-
o
"
Models # 15120 & 15243.1
i
,U.I
UJ
n-
l-
m
0
J ASSEMBLY ..I
LLUST.0~16ilD
0-469
1 of 2
r
MODEL
ALL
VALVE, MOISTURE EJECTOR

MCC 702808-0, 702831-0, 702983-0
,TE,,I ,',,,T, Io',',.t OESC,,,,'T,O,,,O,,,RT

VALVE, MOISTURE EJECTOR (MCC 702808-0 SUPERSEDED BY 702831-0))
1 702808-1 1 LOWER BODY ASSEMBLY (model 17332)
2 702808-2 1 CENTER BODY ASSEMBLY (model 17332)
3 702808-3 1 COVER ASSEMBLY (model 17332)
4 702808-4 1 REPAIR KIT (model 17332)
VALVE, MOISTURE EJECTOR (24 VOLT) OVICC702831-0)
5 702831-1 1 LOWER BODY ASSEMBLY (model 16240)
9 702831-5 1 LOWER BODY ASSEMBLY (model 15243.1)
6 702831-2 1 CENTER BODY ASSEMBLY (model 16240)
10 702831-6 I CENTER BODY ASSEMBLY (model 15243.1)
7 702831-3 1 COVER ASSEMBLY (model 16240) :
11, 702831-7 1 COVER ASSEMBLY (model 15243.1)
8 702831-4 1 REPAIR KIT (model 16240)
12 702831-8 1 REPAIR KIT (model 15243.1)
VALVE, MOISTURE EJECTOR (12 VOLT) (MCC 702983-0)
9 702983-1 1 i LOWER BODY ASSEMBLY (model 15120)
[
10 702983-2 1 i CENTER BODY ASSEMBLY (model 15120)

"II 702983-3 i I i COVER ASSEMBLY (model I5120)
12 702983-4 1 REPAIR KIT (model 15120)
AS~ EMBLY
0-469
REVISION
E
I PLEASE GIVE M A C H I N E SERIAL NUMBER WITH ORDER
.2 of 2
MANITOWOC ENGINEER|NG CO.
Division of lhe Monito~o¢ Compony, ;r~. Monieowoc, W,$consin
Ref. No. Part

No. Req. Description No.
pUMP l i Grip C7.550
(Manitowoc #583136 - Enerpac #P-39-5 2 1 Handle C7.900
4 3 1 Beam BI13.060-I
4 2 Pin, Cotter SI.59
5 i Pin, Beam P76.63
6 1 Pin, Cross P75.57
7 1 Plunger, Pump P16.51
8 1 Nut, Retaining P16.54
9 3 Packing, Pump *
I0 1 Nut, Cup Ret. P16.55
ii 4 Cup, Pump *
12 1 Spreader PI.52-2
13 1 Base B121.005-I
14 2 Packing *
15 1 Nut, Packing MJII-I
16 I Ball *
17 1 Spindle J435.900
18 1 Screen, Oil P807.18
22 29 19 2 Ball *
20 l Ball *
25 24 13 21 1 Spring SI.183
22 3 Gasket *
23 1 Plug, Valve CB9.185
24 1 Gasket B159.167
25 1 Valve, By-pass P182.190-2
26 1 Reservoir P16.25
27 i Cap, Reservoir P75.266-I
28 1 Rest., Pump P76.267-I
29 1 Nut P75.181
! 30 i PJug, Filler BIIO.900
• Kit P39K-I
/ JACK
(Manitowoc #385177 - Enerpac #RSP-251)
Part numbers are the Venders, Enerpac, Butler, Wjs. 54220.

Please so Specify if ordering from Manitowoc Engineering ~o.
When ordering parts, please give Model number and Serial
number. See Nameplate for this information.
Ref. No. Part

Noz Req. Description No.
i i Plunger Assembly R251.900

20 i Saddle R251.45
21 1 Pin R251.61
2 1 Spring R225.184
3 1 Bearing Thrust R225.155-I
4 1 Screw, Adjusting R225.143-I
5 1 Nut R225.55
6 i Ring, Stop R77.44-I
7 1 Disc R225.71
8 2 Chevron *
9 2 Separator, Cup *
i0 1 Chevron *
ii 1 Spreader R77.43-I
12 1 Washer, Spring *
13 1 Nut, Retaining R77.35
g. o4;
14 1 Base R225.05
15 1 Gasket *
16 1 Screw, Retaining R225.302
17 1 Protector, Thread R158.271 11
I Coupler, Half AR4OO
1 Cap, Dust Z410-1
1 Decal *
Kit, Cylinder Packing RC251K

Kit, Coupler Packing A604K
o
D~v;sion of The Monltowcx Compony. / n c . Monitowoc. W;scon~n,
BOOMS #22, #22A, # 2 2 C - B U T ' r &

TOP SECTIONS
Left side and bottom lacings shown black.
Opposite lacings same unless noted.
"~ 50453 - Prior to design change of 9-10-80

65764
65773 - Prior to design change of 9-11-80
" ,50453 - After design change of 9-10-80

--, 65773 - After design change of 9-11-80
W.. 40' TOP (12.192 m)

65764
~ 65773
~ 419855
420066
. AA • 420234
BB
II
M
L
K
/;"
DI) I /, ./
I J
~ j
G
F
HH j j, "c R
F
/J / E
3 0 ' B U T T (9.1~ m)
43696
48153
48246
48705
138937
419019
419237
623546 (48153)
To order lacings see Folio #823

Z
2-13-92
9-91
MANITOWOC ENGINEERING CO. FI.1
Division of The A4onltowoc Company, I n c . Manifowoc,Wisconsin
BOOMS #22 & #22A STRAIGHT

INSERTS
Left side and bottom lacings I~aclL Opposite
J lacings .same unless noted.'
10' I N S E R T (3.048 m)
33407
181984
419508
NOTE: Use letters in p,~enffleses for inserts

#181984 and #181985 only.
(f)
f
! l
e •/.
20' I N S E R T (6.096 m)
33426
33573
(g) 181985
419509

8
z
9-91
0
MANITOWOC ENGINEERING CO. F't.1
Div~on of T~ .44on~towo¢ ~ p O n - / , / h e . A4on~towo¢.W~KOnS~n
BOOMS #22 & #22A STRAIGHT

40' INSERT (12.192 m) INSERTS
623525 Left side and bottom lacings black. Opposite
623526 lacings same unless noted.
623527
623528
623529
62353O
623531
623532
623533 DWG.#50609
623534
623535
d
623536
623537
623538
dd L
623545
623579
(
(
40' INSERT (12.192 m)

436~7
43959
43966
43968
0
Z
O 9-91
Dive,;on of The Manltowoc Compony,/nc. Man~h~woc,W'r~nsln
BOOMS #22 & #22A TAPERED

INSERTS
Left side and bottom lacings black, Opposite
lacings same unless noted.
20' T A P E R E D I
49925
Y
0° 1
30' T A P E R E D INSERT (9.1~ m)
48883
49252
ee
SS
O0
I1
mm
kk To order lacings see Folio
hh
9"91 O
MANITOWOC ENGINEERING CO. Ftl
DiviS;on of The A4anitowoc Company, Inc. Manitowoc, W'~consin • ,,
BOOM #22, 22A, & 22C BUTr &

J
k
I
|
20' BOOM BUTT(6.o96 m)

49772
~"d e
C
BOOM #22A HAMMERHEAD TOPS

Left side and bottomlacingsblack.Opposite
lacings same unless noted.
HAMMERHEAD BOOM TOP HAMMERHEAD BOOM TOP

50920 5o863 G
41~ L
G
H ! •
A /
0
L
M
C N D
TO order lacings see Folio #823
C~ 9-91
9
..J
~v;s~on of The It4on;h:)wo¢ Company, ~c. A4on;towo¢, V~escon~n ,, "%
BOOM #22 TOP SECTIONS

Left side and bottom lacings black, Opposite M
L'~cingssank unt6s5 Ro(ed,
p 0
30' BOOM TOP
49523
Q
Q
" L
AI
H
... ..:!i
mm
B
ii
hh
gg
ff
ee
dd !
bb
CC F'~" r s
aa \ ~ q
w x\.~
Y
~ g 0
m
50' B O O M T O P
(CONTAINERHANDUNG)
161388
9-91
o
,O/v/s/on of The Mon/to~oc Company, / n o . Monltowoc, W'rscon~n ,,,
B O O M S #22 & 22A TOP SECTIONS

Left side and bottom lacings blacl~ Oppos~
lacings same u~lessnoted.
V
bb
5 0 ' B O O M TOP ff
4~
95oo4
~1~
~1 ii
II
'k
~j
i
30' MAST TOP (9.144 m)

190850
"H
~'F
6 9-91 <o
--I
MANITOWOC ENGINEERING CO. F1.1.
Divis~n of ?he Ntonitowo¢ C~'npony, I n c . Nion;towoc,W'mronsln
#22 & #22B BOOM BUTTS

Left side and bottom lacings b~ack. Opposite
ratings same unlessnoted.
ojj .. M
CC
R
A~BP~.
,J
40' M A S T BUTT (12.192 m)
190757
F
E
P,
AA
"'. T
.X
.•f
K
L
M
30' T O W E R BUTT (9.144 m)

65161
C i.
8Z To order lacings see Folio #823
9-91 6
,m
,.I
_
°" , •
/ ' . : . . ' . . ")
0..69
i>
! Z
l D
i' -'
t: 0
' ~ 10 4 6 ?. [° 0
m
:' Z
m
m
3 i
Z
0
o
I
~" .15
15 - i
Jl"
16-,-I
17"~ ~:y18
~, 18
19---0
~ -- 20 I
21 ":~ I
0,,,24
25-"0 i m'-26 b
26 - ~ 0,.*-26c , 28
o-,-26d .~27
~,,28
o,,.2s
' 30
o---28
0 , i " - 29 P59331 P54424:0101
z P59333 P54424:0301
1'3
CONTROL VALVE
0 - 69 -I 2300-4600 Incl.
AIR CONTROL VALVE

(MANITOWOC #714493 - WESTINGHOUSE #P59331 NEW : P54424-0101 OLD) (2-HA-I)
(MANITOWOC #714418 - WESTINGHOUSE #P59333 NEW : P54424-0301 OLD) (2-HA-IR)
|
WESTINGHOUSE #P59331 and #P59333

i 1 RING, Retaining P49857-0007
2 2 WASHER P49804-0039
3 1 SHAFT, Handle P59313
4 1 HOUSING, Cam P59299-0001
5 1 HUB, Handle P59311
6 1 NAMEPLATE P49408
7 1 WASHER P49898-0007
8 1 SCREW (#10-24 x 3/8") P49526-0003
9 1 PLUG P49958-0008
lO ,, HANDLE . . . . P59312
ii 1 KNOB, H a n d l e P57662
12 1 CAM P59080
13 1 SPACER !1" P49410-0001
14 1 FOLLOWER, Cam P59370
i5 1 PiN, Cam Follower P49877-0032
16 2 SCREW (#6-32 x 3/8") P49861-0003
17 1 WASHER P49898-0005
18 1 FLANGE, Valve Retaining P54463
19 714504 1 RING, "O" (15/16" O.D.) *° P49708-0116
20 1 GUIDE, Plunger* P54147
21 714506 1 RING, "0" (7/16") *° P49708-0011
22 1 PLUNGER, Valve* P54146-0001
23 714525 1 SPRING, Exhaust Valve *° P54144
24 1 SEAT, ~nlet Valve *° P54145
25 714441 1 RING,7 i0
' " J (7/8 " O..D.)
"~ *° ! i'
1
P49708-0115
2'6 ! 1 VALVE AS~.EMBLY,.Supply *° P55429-0001
1:6a i: 1 SPACER~, Valve l P59369
26b 714442 1 VALVE,, I n l e t P5125
26c 714326 1 I SPRING, Valve 339115,
26d ' 1 RING, Retaining P48628-0002
27 1 BODY P59298-0001
28 2 WASHER P49866-0007
29 2 SCREW (#10-24 x 7/8") P49835-0022
*Included in Repair Kit - Westinghouse #55474-MEC #715567
°Included in Repair Kit - Westinghouse #55474-0001-MEC #715582
WESTINGHOUSE #P54424-0301 and #P54424-0101
SHAFT ASSEMBLY, Cam P54348
SCREW, Hex Socket P49856-29 rl
2 SHAFT, Cam P54182
3 SHAFT, Handle P54181
4 SCREW, Set P49905-7 i
5 HOUSING, Cam P54304
6 HANDLE ASSEMBLY P54762
7 SCREW, Self Tap P49760
8 NAMEPLATE P54464
9 :SCREW, Set P49751
i0 CAM, Detent P54191
ii FOLLOWER, Detent Cam P54196
12 714527 • SPRING, Detent P54420
RFv.
C 0--69 - 1
-C2.1-
REV
I 0-69 - 1 Contl 'I c IM°°I 2300-4600 Incl.
AIR CONTROL VALVE

(MANITOWOC #714493 - WESTINGHOUSE #P59331 NEW : P54424-0101 OLD) (2-HA-I)
(MANITOWOC #714418 - WESTINGHOUSE #P59333 NEW : P54424-0301 OLD) (2-HA-LR)
13 1 CAM P54192
15 2 SCREW, Truss Head P49861-3
18 714504 i RING, "0" (15/16" O.D.)* P49708-16
C 19 1 GUIDE, Plunger P54147
0
20 714506 1 RING, "0" (7/16" O.D.)* P49708-II
21 1 PLUNGER, Valve P54146
co
22 714525 1 SPRING, Exhaust Valve* P54144
23 1 SEAT, Inlet Valve* P54145
24 714441 1 RING, "0" (7/8" O.D.)* P49708-I15
25 1 WASHER P53455-3
26 714442 i VALVE, Inlet* P5125
27 714526 i SPRING, Inlet Valve 539115
28 i SPACER, Valve P54794
C~ 29 1 SCREEN P54194
30 i BODY P54305
31 2 WASHER 506607
J) 32 2 SCREW, Fillet Head P49835
*Recommended to be stocked at all times.
NOTE: Part numbers at right are Westinghouse. Please s o : i ~'

specify if ordering.
Valve changed approx. July 1969. Check nameplate for ~.1"
t
identification of valve.
-/
J,
C
O
~D
<5
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C 0 - 69-i
PLEASE GIVE MACHINE S,/N W/ORDER
A D|vLI/¢~C~h ManlM~c Cottony,/~c. M c m l K WlscotllL'q
MANITOWOC NO. 714688 - WESTINGHOUSE NO. P52935-3
l J ~'
EXPLODED V I E W
PARTS LIST
Manitowoc Westinghouse
Number Number Ref. No. Description
P52966 1 Body, Valve
714693 P5112 2 Diaphragm
714694 P5111-6 3 Gasket
P52967 4 Cover, Valve
P49502 5 Screw, Washer Head
/
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T
1-1/4 t -5/16
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2-1S/16
OUTLINE V I E W
Used Approx. 1962 to _ _ . (See Reverse Side of Sheet)

7-.
A D/vbkm d / ~ e Mm/~,,,.m Company,/m. M=nllm,,,o~ Wbcm~.sln
MANITOWOC NO. 714623 - WESTINGHOUSE NO. 205000
5
3 C Number Number Ref. No. Description
i
200010 1 Body, Valve
4 200011 2 Cover, Valve
714571 232017 3 Diaphragm
2 714605 202587 4 Seat, Spring
714616 202588 5 Spring
Used Approx. 1952 to 1963.
Number Number Ref. No. Description
204847 1 Body, Valve
211028 2 Cover, Valve
203328 3 Dampener
211379 4 Diaphragm
714605 202587 5 Seat, Spring
714616 202588 6 Spring
ILl
_J
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>
LU
U~
<[
IJJ
Used Prior to 1952 Approx. LJ

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12 (-_~__~f
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24 , ,=J
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28 m-.,- 29 b ~25
29 ,~_~ ~-29¢ ~2:.,"26
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0 P59335 P54426- 0312

z
t~
C3
CONTROL VALVE
-C2. i- • .
I ,",'lOOE/.
0-96-1
I% ALL'
AIR CONTROL VALVE
O
I
~D
o~
(MANITOWOC # 7 1 4 4 9 4 )
(WESTINGHOUSE~#P59335 - NEW)
(WESTINGHOUSE #P54426 - 0312 OLD)
REF. PARr QUANtifY VENDORS
i
WESTINGHOUSE #P59335
1 i RING, Retaining P49857-0007
2 2 WASHER P49804-0039
3 i SHAFT, Handle P59313-0001
4 i HOUSING, Cam P59296-0001
6 1 HUB, Handle P59311
7 1 NAMEPLATE P49408
8 1 WASHER P49898-0007
9 I SCREW (#10-24 x 3/8") P49526-0003
10 i PLUG P49958-0008
1l i HANDLE h P59312
12 I KNOB, Handle P57662 ~
lJ 2 CAM P59080
14 DETENT . . . . . P59303
!5 i DETENT P59304
16 I SPRING, Detent' P59308
18 1 PIN, Cam Follower P49877-0033
19 4 SCREW (#6-32 x 3/8") P49861-0003
20 4 WASHER P49898-0005
22 714430 2 RING, "O" (15/16" O.D.) *° P49708-0116
23 2 GUIDE, Plunger* P54147
24 714506 2 RING, "O" (7/~6" O.D.) *° P49708-001i
26 2 PLUNGER, Valve* P54i46-0001
','26 '1714525 2 SPRING, Exhuas't Valve *° ~:P54144 0
D
i
2,7 2 SEAT, Inlet ValVe *° .~ P54145
28 7i4441' 2 RING, "0'" (7/8" O~D..) *o " : P49708-0115
r
29 2~ VALVE ASSEMBLY, Supply *o P55429-0001
2:9IE 2 SPACER; Valve ! P59369
'29~ 714442 2 VALVE, Inlet P5125
29'c 714526 2 SPRING, Valve f 539115 '
29c 2 RING, Retaining P49628-0002
30 i BODY P59297
31 2 WASHER P49866-0007
32 2 SCREW (#10-24 x 7/8") P49628-0002
*Included in Repair Kit - Westinghouse #55474 - M E C #715567
°Included in Repair Kit - Westinghouse #55474-0001 - M E C #715582
WESTINGHOUSE #P54426-0312
1 SCREW P49856-30
2 SHAFT, Cam P54182-I
3~ SHAFT, Handle P54181
SCREW, Set P49905-7
5 HOUSING, Cam P54349-I
6 HANDLE P54762
7 NAMEPLATE P54464
8 SCREW, Self Tap P49760
9 SCREW, Set P49751
i0 CAM, Detent P54191
ii FOLLOWER, Detent Cam P54196
C I0 - 96 - i Cont
-C2.1-
ALL
AIR CONTROL VALVE
(MANITOWOC #714494)
WESTINGXOUSE P59335 - NEW) .
QUANTI~
I
WESTINGHOUSE #P54426-0312 OLD}
VENDORS
REF. : PART
NO. , NUMBER REQUIRED DESCRIPTION OF PART PART NO.
12 714527 SPRING, Detent P54420

13 CAM P54192
14 FOLLOWER, Cam P54197
15 SCREW, Truss Head P49861-3
16 WASHER, Lock 506608
17 FLANGE, Valve Retaining P54463
18 714430 RING, "0" (15/16" O.D.) P49708-16
.u 19 GUIDE, Plunger P54147
o 20 714506 RING, "O" (7/16" O.D.) P49708-II
21 PLUNGER, Valve P54146
22 714525 SPRING, Exhaust Valve P54144
23 SEAT, Inlet Valve P54145
24 714441 RING, "O" (7/8" O.D.) P49708-I15
D 25 WASHER P53455-3
26 714442 VALVE, Inlet P5125
27 714526 SPRING, Inlet Valve 539115
28 SPACER, Valve P54794
29 BODY P54306
30 WASHER, Lock 506607
31 SCREW P49835
NOTE: Part numbers at right are Westinghouse. Please so specify

if ordering.
Valves changed approx. July 1969. Check nameplate (Ref~.

#7) for accurate identification of valve.
0
~D
I REV.
0
C 0-96 - 1
PARTS DRAWINGS REFERENCE
20729
24899
33895
93739
93777
93778
96322
96323
180093
181195
181533
182455
01/31/05
Index

"A" Frame 42959 - 10/15/62 05/06/77 A0101
Backhitch & Gantry 48177 C1 10/25/68 07/24/70 F1001
Battery Boxes 48960 A1 08/28/70 08/22/74 D0104
Boom 48168 A1 10/25/67 09/07/79 F0101
Boom 48168 B2 10/25/67 12/27/90 F0101
Boom 48168 F3 10/30/67 01/25/82 F0101
Boom 48168 F4 10/25/67 01/25/86 F0101
Boom Angle Indicator 22334 B1 01/07/52 09/20/85 F1101
Boom Hoist Auxiliary Brake 33403 B1 10/19/66 02/01/73 B0210
Boom Hoist Control, Independent 42392 I1 08/20/69 11/01/71 B0204
Boom Hoist Drive Shaft, Independent 42197 D1 09/19/58 06/09/80 B0207
Boom Hoist Drive Shaft, Independent 42197 I2 10/24/60 11/14/89 B0207
Boom Hoist, Independent 43923 E1 09/10/66 09/15/72 B0202
Boom Point 91130 A 11/11/65 03/21/85 F0401
Boom Point 91132 D 11/05/65 03/15/00 F0401
Boom Stop, Clutch Throw-Out 48222 A1 04/18/68 04/30/80 F0201
Boom Stop, Mechanical 48179 A1 10/10/67 03/02/70 F0202
Cab 33760 A2 07/18/66 03/24/82 A0201
Cab 33760 S1 07/18/66 08/13/81 A0201
Cab Heater/Air Conditioner 48762 - 06/16/70 04/07/75 A0209
Carbody 24168 - 04/15/59 07/22/65 E0101
Carbody 43369 J1 09/21/64 02/07/85 E0101
Carbody Lubrication Piping 32233 B1 08/07/59 08/03/83 E0102
Chain & Gear Case 43331 E1 07/22/64 10/06/81 A0401
Chain & Gear Case 43331 F2 07/22/64 07/30/93 A0401
Compressor & Piping 50949 E2 01/29/71 10/23/80 C0101
Control Console 42953 E1 10/12/62 11/01/68 C0201
Converter Piping 48648 A3 02/26/69 08/12/80 D0701
Converter Piping 48648 E4 02/26/69 08/12/80 D0701
Converter Piping 48648 G2 02/26/69 08/12/80 D0701
Counterweight & Cab Rear 43904 L1 07/15/66 04/21/86 A0301
Crawler Lubrication Piping 180239 C2 03/25/68 04/08/81 E0202
Crawler Lubrication Piping 180239 E1 03/25/68 12/14/84 E0202
Crawlers 43148 Q1 09/18/63 01/13/86 E0201
Drum Brake Booster/Parking Brake 183083 A1 02/09/77 01/29/86 B0604
Drum Brake Booster/Parking Brake 23194 - 03/17/55 12/02/83 B0604
Drum Brake Booster/Parking Brake 42404 F1 05/26/59 02/21/72 B0604
Drum Rotation Indicator - Front and Rear 33135 F1 09/02/64 03/10/76 B0607
Drum Shaft - Front 22596 A 09/03/52 10/08/81 B0601
Drum Shaft - Front 31359 - 09/23/52 05/06/86 B0601
Drum Shaft - Front 49401 A2 05/10/71 06/14/84 B0601
Drum Shaft - Front 49401 B1 05/10/71 06/14/84 B0601
Electrical Controls 184000 - 05/29/80 10/08/84 C0303
Engine & Clutch Control 32498 D1 08/18/69 12/15/72 D0501
Engine Water Heater 31135 - 11/14/51 D0201
Engine Water Heater 31135 - 09/19/69 05/13/71 D0201
Equalizer/Pull-Out 180115 D1 10/13/67 06/07/84 F0601
01/31/05

Equalizer/Pull-Out 73741 - 09/18/62 03/17/83 F0601
Exhaust Stack 92299 B1 06/20/68 07/17/75 D0102
Front Auxiliary Drum and/or Power Lowering Control 181195 K1 04/16/70 B0902
Gantry Lifting Device 181193 G1 04/16/70 08/17/82 F1002
Guard Rollers On "A" Frame 181294 C1 10/02/70 09/03/81 F0901
Guards 42329 I1 01/20/62 03/28/72 A0501
Hand Levers 32739 A1 02/06/63 B1201
Hand Levers 32739 B1 B1201
Horizontal Travel Shaft 32907 B1 09/04/63 02/14/84 E0401
Independent Swing Control 24911 - 02/18/64 11/17/71 B0403
Independent Swing Control 42372 C1 05/13/63 09/21/72 B0403
Independent Swing Outboard Bearing 23806 A1 06/18/58 05/23/85 B0406
Independent Swing Shaft, Horizontal 48085 E2 05/05/67 04/29/85 B0401
Independent Swing Shaft, Horizontal 48085 G1 05/05/67 11/14/89 B0401
Independent Swing Shaft, Vertical 23439 D1 07/11/56 04/12/85 B0402
Instrument Panel/Engine 49301 C1 11/17/70 04/04/74 D0301
Insulated Door 32696 D1 10/31/62 03/01/77 A0204
King Pin & Vertical Travel Shaft 33098 E1 08/21/64 10/21/81 E0301
Lubrication Pump & Piping (Sump) 33242 D1 04/05/65 05/20/77 B1401
Lubrication Pump & Piping (Sump) 50841 C1 03/29/71 05/20/77 B1401
Main Drive Shaft 43132 C3 08/09/63 07/13/78 B1301
Main Drive Shaft Control 32340 D1 08/15/60 03/02/84 B1302
Main Drive Shaft Control 42565 C1 06/28/60 02/18/75 B1302
Platform 42880 I1 02/21/62 08/24/76 A0701
Power Plant 43233 B3 03/09/64 07/17/75 D0101
Power Plant 43233 C2 03/09/64 07/17/75 D0101
Power Plant 43233 E1 03/04/71 07/17/75 D0101
Power Take Off - Transmission Case 180623 G1 11/12/68 12/17/84 D0401
Power Take Off - Transmission Case 42749 P1 07/14/62 04/25/94 D0401
Rotating Bed/Hoist Frame/Transporter Platform 42163 F2 01/29/68 10/17/79 A0102
Rotating Bed/Hoist Frame/Transporter Platform 42163 T1 04/23/63 10/17/79 A0102
Slide Pinion Control 42164 B1 06/12/58 08/31/71 B1602
Slide Pinion Shaft (Intermediate Travel or Swing Shaft) 90467 C1 04/22/64 04/18/72 B1601
Steering Control 42396 C2 05/11/59 07/07/81 E0501
Steering Control 42396 E1 06/15/60 01/24/84 E0501
Swing Brake Control 42394 F1 05/11/59 02/21/79 B1802
Swing Lock Control 40341 G1 11/20/40 12/26/69 B1701
Swing Shaft 23688 C1 05/12/58 06/19/81 B1901
Travel Lock Control 31743 I1 08/19/69 07/30/81 E0601
Wire Rope Guide 33624 C1 01/07/66 06/30/76 F0701
Wire Rope Guide 33634 D1 01/20/66 09/10/80 F0701
Wire Rope Guide 77436 - 02/01/66 11/27/68 F0701
Wire Rope Roller Guide 77090 C1 F0801
01/31/05
PARTS MANUAL NUMERICAL INDEX
PUBLICATION REV DESCRIPTION START DATE END DATE GROUP

20729 A1 Steering Control 05/14/41 E0501
22334 B1 Boom Angle Indicator 01/07/52 09/20/85 F1101
22596 A Drum Shaft - Front 09/03/52 10/08/81 B0601
23194 - Drum Brake Booster/Parking Brake 03/17/55 12/02/83 B0604
23439 D1 Independent Swing Shaft, Vertical 07/11/56 04/12/85 B0402
23688 C1 Swing Shaft 05/12/58 06/19/81 B1901
23806 A1 Independent Swing Outboard Bearing 06/18/58 05/23/85 B0406
24168 - Carbody 04/15/59 07/22/65 E0101
24911 - Independent Swing Control 02/18/64 11/17/71 B0403
31135 - Engine Water Heater 11/14/51 D0201
31135 - Engine Water Heater 09/19/69 05/13/71 D0201
31359 - Drum Shaft - Front 09/23/52 05/06/86 B0601
31360 - Drum Brake - Front 10/14/52 12/08/87 B0603
31574 C1 Independent Swing Guards & Lubrication Piping 04/16/54 11/03/72 B0405
31574 C2 Independent Swing Guards & Lubrication Piping 04/16/54 11/03/72 B0405
31743 I1 Travel Lock Control 08/19/69 07/30/81 E0601
32233 B1 Carbody Lubrication Piping 08/07/59 08/03/83 E0102
32340 D1 Main Drive Shaft Control 08/15/60 03/02/84 B1302
32498 D1 Engine & Clutch Control 08/18/69 12/15/72 D0501
32600 F1 Converter Control 02/23/62 07/19/77 D0601
32696 D1 Insulated Door 10/31/62 03/01/77 A0204
32739 A1 Hand Levers 02/06/63 B1201
32739 B1 Hand Levers B1201
32907 B1 Horizontal Travel Shaft 09/04/63 02/14/84 E0401
33098 E1 King Pin & Vertical Travel Shaft 08/21/64 10/21/81 E0301
33135 F1 Drum Rotation Indicator - Front and Rear 09/02/64 03/10/76 B0607
33242 D1 Lubrication Pump & Piping (Sump) 04/05/65 05/20/77 B1401
33403 B1 Boom Hoist Auxiliary Brake 10/19/66 02/01/73 B0210
33624 C1 Wire Rope Guide 01/07/66 06/30/76 F0701
33634 D1 Wire Rope Guide 01/20/66 09/10/80 F0701
33760 A2 Cab 07/18/66 03/24/82 A0201
33760 S1 Cab 07/18/66 08/13/81 A0201
40341 G1 Swing Lock Control 11/20/40 12/26/69 B1701
42163 F2 Rotating Bed/Hoist Frame/Transporter Platform 01/29/68 10/17/79 A0102
42163 T1 Rotating Bed/Hoist Frame/Transporter Platform 04/23/63 10/17/79 A0102
42164 B1 Slide Pinion Control 06/12/58 08/31/71 B1602
42183 H1 Drum Brake - Front 10/16/67 04/01/77 B0603
42184 H1 Drum Brake - Front 10/16/67 04/01/77 B0603
42197 D1 Boom Hoist Drive Shaft, Independent 09/19/58 06/09/80 B0207
42197 I2 Boom Hoist Drive Shaft, Independent 10/24/60 11/14/89 B0207
42329 I1 Guards 01/20/62 03/28/72 A0501
42372 C1 Independent Swing Control 05/13/63 09/21/72 B0403
42392 I1 Boom Hoist Control, Independent 08/20/69 11/01/71 B0204
42394 F1 Swing Brake Control 05/11/59 02/21/79 B1802
42396 A1 Steering Control 05/11/59 E0501
42396 C2 Steering Control 05/11/59 07/07/81 E0501
42396 E1 Steering Control 06/15/60 01/24/84 E0501
42404 F1 Drum Brake Booster/Parking Brake 05/26/59 02/21/72 B0604
42565 C1 Main Drive Shaft Control 06/28/60 02/18/75 B1302
42749 P1 Power Take Off - Transmission Case 07/14/62 04/25/94 D0401
42880 I1 Platform 02/21/62 08/24/76 A0701
42953 E1 Control Console 10/12/62 11/01/68 C0201
42958 F1 Converter Control 11/12/62 11/29/78 D0601
42959 - "A" Frame 10/15/62 05/06/77 A0101
43132 C3 Main Drive Shaft 08/09/63 07/13/78 B1301
43132 F1 Main Drive Shaft 08/19/63 09/17/76 B1301
43132 F2 Main Drive Shaft 09/19/63 05/06/74 B1301
43148 Q1 Crawlers 09/18/63 01/13/86 E0201
43233 B3 Power Plant 03/09/64 07/17/75 D0101
43233 C2 Power Plant 03/09/64 07/17/75 D0101
01/31/05
PARTS MANUAL NUMERICAL INDEX
PUBLICATION REV DESCRIPTION START DATE END DATE GROUP

43233 E1 Power Plant 03/04/71 07/17/75 D0101
43331 E1 Chain & Gear Case 07/22/64 10/06/81 A0401
43331 F2 Chain & Gear Case 07/22/64 07/30/93 A0401
43369 J1 Carbody 09/21/64 02/07/85 E0101
43904 L1 Counterweight & Cab Rear 07/15/66 04/21/86 A0301
43923 E1 Boom Hoist, Independent 09/10/66 09/15/72 B0202
48085 E2 Independent Swing Shaft, Horizontal 05/05/67 04/29/85 B0401
48085 G1 Independent Swing Shaft, Horizontal 05/05/67 11/14/89 B0401
48168 A1 Boom 10/25/67 09/07/79 F0101
48168 B2 Boom 10/25/67 12/27/90 F0101
48168 F3 Boom 10/30/67 01/25/82 F0101
48168 F4 Boom 10/25/67 01/25/86 F0101
48177 C1 Backhitch & Gantry 10/25/68 07/24/70 F1001
48179 A1 Boom Stop, Mechanical 10/10/67 03/02/70 F0202
48222 A1 Boom Stop, Clutch Throw-Out 04/18/68 04/30/80 F0201
48648 A3 Converter Piping 02/26/69 08/12/80 D0701
48648 D1 Converter Piping 02/26/69 08/12/80 D0701
48648 D5 Converter Piping 02/26/69 08/12/80 D0701
48648 E4 Converter Piping 02/26/69 08/12/80 D0701
48648 G2 Converter Piping 02/26/69 08/12/80 D0701
48762 - Cab Heater/Air Conditioner 06/16/70 04/07/75 A0209
48960 A1 Battery Boxes 08/28/70 08/22/74 D0104
49301 C1 Instrument Panel/Engine 11/17/70 04/04/74 D0301
49342 B2 Compressor & Piping 01/04/71 06/05/75 C0101
49401 A2 Drum Shaft - Front 05/10/71 06/14/84 B0601
49401 B1 Drum Shaft - Front 05/10/71 06/14/84 B0601
50841 C1 Lubrication Pump & Piping (Sump) 03/29/71 05/20/77 B1401
50949 B1 Compressor & Piping 01/29/71 12/18/72 C0101
50949 E2 Compressor & Piping 01/29/71 10/23/80 C0101
73741 - Equalizer/Pull-Out 09/18/62 03/17/83 F0601
77090 - Wire Rope Roller Guide 09/15/65 01/21/98 F0801
77090 C1 Wire Rope Roller Guide F0801
77436 - Wire Rope Guide 02/01/66 11/27/68 F0701
90467 C1 Slide Pinion Shaft (Intermediate Travel or Swing Shaft) 04/22/64 04/18/72 B1601
91130 A Boom Point 11/11/65 03/21/85 F0401
91132 D Boom Point 11/05/65 03/15/00 F0401
91142 - Wire Rope Roller Guide 11/11/65 04/23/82 F0801
92299 B1 Exhaust Stack 06/20/68 07/17/75 D0102
168090 - Block Travel Limiter 09/23/88 09/27/95 F1602
168090 - Block Travel Limiter 09/23/88 05/09/96 F1602
180115 D1 Equalizer/Pull-Out 10/13/67 06/07/84 F0601
180239 C2 Crawler Lubrication Piping 03/25/68 04/08/81 E0202
180239 E1 Crawler Lubrication Piping 03/25/68 12/14/84 E0202
180623 G1 Power Take Off - Transmission Case 11/12/68 12/17/84 D0401
181193 G1 Gantry Lifting Device 04/16/70 08/17/82 F1002
181195 K1 Front Auxiliary Drum and/or Power Lowering Control 04/16/70 B0902
181294 C1 Guard Rollers On "A" Frame 10/02/70 09/03/81 F0901
183083 A1 Drum Brake Booster/Parking Brake 02/09/77 01/29/86 B0604
184000 - Electrical Controls 05/29/80 10/08/84 C0303
01/31/05

Traditional Crane Parts Manual: This Manual Has Been Prepared For and Is Considered Part of

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Copyright:

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Traditional Crane Parts Manual: This Manual Has Been Prepared For and Is Considered Part of

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TRADITIONAL CRANE

GROUP D = Power Components - Upperworks (Includes engine or motor, radiator, auxiliary

MANITOWOC CRANES, INC.

To locate the Manitowoc Approved Distributor nearest you:

© 2003 Manitowoc Cranes, Inc.

PURPOSE • Past Production (View A):

© 2002 Manitowoc Cranes, Inc.

A. Ordering Lacings from Lacing Drawings .

2. Boom or jib identification number. Boom Identification Number: #22 Boom

3. Quantity of lacings. Required:

Quantity Component Lacing Component

B. Ordering Lacings without Lacing

c~ I.i "~Li'8 - ,,t/16 ,9~

DESCRIPTION APPROXIMATE WEIGHT

@Manitowoc 1983 (Continued)

'~:!:Manitowoc Engineering Co.

DESCRIPTION APPROXIMATE WEIGHT

No. 22 Boom Butt, Inserts.and Pendants

Jib No. 123

: MATERIAL LIST O N BACK

REF. PART QUANTITY VENDORS

1 722493 WRENCH, Thin (1-I/2") (All) .5#

TOOLS NOT SHOWN

722423 1 WRENCH, Crescent (12")

PLEASE GIVE MACHINE SIN W/ORDER

DESCRIPTION PUBLICATION REV START DATE END DATE GROUP

REF PART QUANTITY VENDORS

3 95453 i PANEL W/capscrews, hex nuts and lockwashers

4 245798 i BOLT, Barrel (5")

5 24874 2 DOOR W/hinges, pulls and self tap screws

6 32691 1 PANEL'W/self tap screws, capscrews and lockwashers

7 79505 i BRACKET W/capscrew and Icckwashers (W/out air assist brakes)

8 78564 i PAD (W/out air assist brakes)

9 71188 I CLIP 043900 W~Magnet Tagllne on Power Lowering)

i0 350320 i CLOSURE, Knockout (W/out Cab Hot Water Heater)

492120 As Req INSULATION (Specify sq. feet)

512817. 3 PEGBOARD (1/8" x 9 5/8" x 69¼")

512818 i PEGBOARD (1/8" x 5-3/4" x 29")

PANEL W/capscrews, hex nuts and lockwashers

Right Front Upper Window Latch 7/

See Cab Assembly__~.,~., ~_ , ~J

CAB DOOR MECHANISM

4 17869 BOLT, Eye W/elastlc stop nut

6 17868 HANDLE, Inside W/capscrew and elastic stop nut

7 17867 LATCH W/mach. screws, capscrews and Jam nuts

8 17865 HANDLE, Outside W/capscrews and elastic stop nuts

9 631350 SIIEAVE, Roller

10 19060 PIN W/cotter pin

11 17866 CLIP W/capscrews, hex nuts and lockwashers

12 647410 SPACER (Right Side Cab)

12 647410 SPACER (Left Side Cab)

12 647432 SPACER (Left Side Cab)

RIGHT FRONT UPPER WINDOW LATCH

1 72024 CATCH, Window W/elastic stop nut

3 250370 BOLT, Mach.

A,Dlvistono//he/~,~nilow~ Company./no. Monir~ro~ W~cod~n

REF. P4RT OUANTITY l VENDORS

PLEASEGIVEMACHINE S/N W/ORDER V I

I 33760_i Cont. IREVs IM°°a 4000T-4006W 1

REF. PART QUANTITY VENDORS

REF. PART QUANTI~ VENDORS

61 17833 1 GLASS, Window

73 139932 1 FRAME, Manual Holder