3.1.

1 Basic Inputs

Sl. No. Item Unit

1 Distance from port/ factory to project main store

i Cement Km 450
ii Flayash Km 450
iii Reinforcement steel Km 600
iv Structural steel Km 600
v Penstock steel Km 600
2 Carriage from Main Store to B&M plants Km 1
3 Average distance from B&M plant to
i Diveraion Site Km 1
ii Head race tunnel Km 1
iii Forebay and Penstock Km 1
iv Powerhouse Km 1
4 Carriage from Main Store to various sites Km 1
5 Average lead for the equipment Km 1
6 Overhead charges and Contractors Profit in Percentage 20
7 Efficiency of the Equipment/plant 0.85
8 Job management factor 0.69
9 Time/ Swing factor 0.88
10 Bucket fill factor 0.88
11 Unloading & stacking at Project Store/ Site per MT USD 1.525
12 Handling charges USD 0.7625
13 Finished diameter of tunnel m 5
14 Shaped of the tunnel D-shaped
15 Average electricity Cost per KWh USD 0.10
3.1.2 Material Inputs

Sl. No. Item Unit Rate USD

1 Cement MT 50.00
2 Flyash MT 22.00
3 Reinforcement Steel MT 650.00
4 Structural Steel MT 715.00
5 Penstock steel MT 1,145.53
6 Fibre Reinforcement kg 1.80
7 Stone m3 4.60
8 Explosive (Gelatine 80% or Power Gel) Kg 2.41
9 Electric detonator per No. No 0.32
10 Drill equipment for Wagon Drill
a Shank adopter each No 64.29
b Coupling Sleeves 4.00 Nos. each. No 56.41
c Extension Rod 3.00 m each rod. No 128.93
d Extension Rod 2.50 m each rod. No 108.05
e Extension Rod 2.00 m each rod. No 85.94
f Extension Rod 1.50 m each rod. No 70.82
g Extension Rod 1.00 m each rod. No 53.66
10 Cost of 4 point drill bit at site No 77.48
11 Drill equipments for Jack Hammer
a 800 mm long and 40 mm dia. USD 43.41
b 1600 mm long and 39 mm dia. USD 71.52
c 2400 mm long and 38 mm dia. USD 108.78
d 3200 mm long and 37 mm dia. USD 141.06
12 G.I. wire 4 mm thick for crates/ Kg. Kg 0.72
13 Cost of wire net per kg Kg 1.23
14 Acetylene gas/ m3 m3 32.19
15 Oxygen gas/ m3 m3 18.40
16 M.S. Electrodes/ Each. No. 0.28
17 Cost of rubber water stop RM 3.22
3.1.3 Labour Rates in USD

Avg. monthly Pay Daily Rate in

S.No. Category of Labour Days
(Input) USD
Regular
1 Operator 230 25 9.20
Mechanic / Fitter/
2 Plumber/ Blacksmith / 184 25 7.36
Store Attendent
3 Foreman 306 25 12.24
4 Electrician 184 25 7.36
5 Supervisor 184 25 7.36
6 Driver 184 25 7.36
Hidden cost on regular
7
worker 80%
Casual
1 Helper 138 30 4.60
2 Watchman 138 30 4.60
3 Unskilled 138 30 4.60
4 Cableman 138 30 4.60
Elect./Welder/Plumber /
5 184 30 6.13
Mason 1st Class
6 Supervisor 184 30 6.13
Hidden cost on casual
7
worker 55%
3.1.4 Abstract of Use Rates of Machinery

Sr. No. Equipment Capacity Rate USD

1 Heavy Duty Jack Hammer 19.58
2 Auto Feed 0.06
3 Hydraulic Excavator m3 1.0 31.47
4 Front End Loader m3 3.1 50.60
5 Rear Dumper MT 18.0 28.12
6 Tipper m3 4.5 20.47
7 Crawler Dozer HP 90 57.35
8 Wagon Drill 19.55
9 Ventilation Blower CFM 10000 33.25
10 High Pressure Grout Pump 10.23
11 Shorcrete Machine m3 4.6 37.02
12 Agg. Processing & Crushing Plant TPH 50 86.65
13 B&M Plant m3/hr 30 41.10
14 Concrete Pump m3/hr 15 22.11
15 Transit Mixer m3 2.5 21.71
16 L2D Boomer 102.68
17 Tower Crane with 5 m3 Bucket m3 50.00 40.61
18 Truck 5.5 cu per 10 MT MT 10 0.37
19 Dewatering Pump HP 20 0.13
3.2.1 Basic Rate of Cement
Cost per MT cement at port including all taxes USD 50.00
Freight charges per MT from port to project main
USD 33.39
store.
Sub total 83.39
Storage charges at Project Stores @ 3% 1.50
Unloading & stacking at Project Store & site USD 1.53
Carriage from Main Store to various B&M plants USD 0.07
Grand total 86.49
Cost per bag (50 Kg) cement USD 4.32
Say USD 4.32

Basic Rate of Flyash

Cost per MT cement at port including all taxes USD 22.00
Freight charges per MT from port to project main
USD 33.39
store.
Sub total 55.39
Storage charges at Project Stores @ 3% 0.66
Unloading & stacking at Project Store & site USD 1.53
Carriage from Main Store to various B&M plants USD 0.07
Grand total 57.65
3.2.2 Basic Rate of Reinforcement Steel
Cost of tor steel / MT at port including all taxes USD 650.00
Carriage charges from port to project stores USD 44.52
Sub total 694.52
Storage charges at Project Stores @ 3% 20.84
Unloading & stacking at Project Store USD 1.53
Carriage from Main Store to various sites. USD 0.07
Grand total USD 716.95
Cost per MT Say USD 716.95
3.2.3 Basic Rate for Structural Steel
For supports
Cost of tor steel / MT at port including all taxes USD 715.00
Carriage charges from port to project stores USD 44.52
Sub total 759.52
Storage charges at Project Stores @ 3% 22.79
Unloading & stacking at Project Store USD 1.53
Carriage from Main Store to various sites. USD 0.07
Grand total USD 783.90
Cost per MT Say USD 784.00
3.2.4 Basic Rate of Explosive
a) Explosive (Gelatine 80%/Power Gel), per kg USD 2.41
b) Electric detonator per No. USD 0.32
3.2.5 Basic Rate of Penstock Steel

Cost of tor steel / MT at port including all taxes USD 1,145.53

Carriage charges from port to project stores USD 44.52
Sub total 1,190.05
Storage charges at Project Stores @ 3% 35.70
Unloading & stacking at Project Store USD 1.53
Carriage from Main Store to various sites. USD 0.07
Grand total USD 1,227.36
Cost per MT Say USD 1,227.36
3.2.6 Use Rate of Drill Rods
i) Wagon drill
a) The following drill equipments will be required for 10
m deep drill holes with one wagon drill.
Shank adopter 1.00 No. USD 64.29
Coupling Sleeves 4.00 Nos. USD 56.41
Extension Rod 3.00 m USD 128.93
Extension Rod 2.50 m USD 108.05
Extension Rod 2.00 m USD 85.94
Extension Rod 1.50 m USD 70.82
Extension Rod 1.00 m USD 53.66
Sub Total of 'a' 568.10
(The above costs are inclusive of all taxes, insurance,
carriage to site and handling charges.)
Economic life of drilling m 460.00
Therefore cost of drill steel per metre of drilling USD 1.23
b) Cost of 4 point drill bit at site USD 77.48
Total bit life as specified on page 222 of the book Rock
m 130.00
Drill Data by Ingerol-rand is 400'-500' Granite
Therefore cost of bit per metre of drilling USD 0.60
c) Sharpening charges @ 10% 'b' USD 0.06
Use rate of drill steel / metre (a+b+c) USD 1.89
Therefore, rate of drill steel per metre Say USD 1.89

ii) Jack hammer

a) Cost of drill rod
800 mm long and 40 mm dia. USD 43.41
1600 mm long and 39 mm dia. USD 71.52
2400 mm long and 38 mm dia. USD 108.78
3200 mm long and 37 mm dia. USD 141.06
Avg. cost of drill rod USD 91.19
Bit life m 130.00
Therefore rate per metre of drill rod & bit. USD 0.70
b) Sharpening charges of bit @ 10% of (a) USD 0.07
Use Rate of Drill Rods with Bit per Metre (a+b) USD 0.77
Therefore, rate of drill steel per metre Say USD 0.77
3.2.7 Drilling holes by Jack Hammer upto 5 m depth (for rock bolts & contact grouting)
a) Use rate of Jack Hammer/hour USD 19.58
Average rate of drilling 38 mm dia holes/hour m 2.30
Hence, rate of drilling/ m USD 8.51
b) Cost of drill rod per mtr. of drilling = Use rate of drill
USD 0.77
steel.
c) Labour, lighting and scaffolding etc. @ 60% of sub-
USD 0.46
item'b'
d) Ventilation and workshop charges @ 40% of sub-
USD 0.31
item'b'
Total Prime cost (a+b+c+d) USD 10.05
Add overhead charges and contractor's profit @ 20%
USD 2.01
of prime cost
Grand total USD 12.06
Hence, rate of drilling holes per metre Say USD 12.06
 Drilling holes by Wagon Drill for more than 5 m depth (for rock anchors & consolidation
3.2.8 grouting)

a) Cost of drilling(Use Rate of Wagon Drill) USD 19.55

Average rate of drilling 38 mm dia holes / hour m 6.00
Considering 75% progress due to space limitation m 4.50
Therefore, rate of drilling/hr/m USD 4.34
b) Cost of drill steel per mtr. Of drilling = Use rate of drill steel with wagon
USD 1.89
drill.
c) Cost of shifting of wagon drill @ 40% of sub-item (ii) USD 0.76
d) Lighting ventilation and workshop charges @ 40% of sub-item (ii) USD 0.76
Prime cost (a+b+c+d) USD 7.75
Add overhead charges and contractor's profit @ 20% of prime cost USD 1.55
Grand total 9.29
Therefore,rate of drilling holes per metre Say USD 9.29
3.2.9 Basic rate of aggregates at B&M Plants
A) Coarse Aggregate
i) Material
Basic rate of stone at site / m3 USD 4.60

ii) Carriage upto Crushing Plant

Average Lead = Km 1.00

Machinery Charges
a) Hydraulic Excavator (capacity) m3 1.00
Ideal production m3 210
Taking efficiency 0.85
Job management factor 0.69
Swing factor 0.88
Actual production m3 108.39
Use rate of Excavator = USD 31.47
Cost of Excavator / m3 = USD 0.29

b) Crawler Dozar 90 HP
Output of Dozar = m3 108.39
Use rate of Dozar = USD 57.35
Cost of Dozar / m3 = USD 0.53

c) Rear Dumper
Capacity Tonne 18.00
Actual Capacity of Dumper = m3 5.18
Cycle Time
a) Loading Time = 5.03 /105.83x60 = Minutes 2.87
b) Spotting Time = Minutes 0.5
c) Turning and Dumping Time = Minutes 2
d) Empty Haul @ 25 Km/Hr. = Minutes 2.4
e) Loaded Haul @ 20 Km/Hr. = Minutes 3
Total Time Required= Minutes 10.77

No.of Trip per working hour of 50 Min = Trips 4.64

Output of Dumper= m3 24.05
Use rate of Dumper = USD 28.12

Cost of Dumper/ m3 = USD 1.17

iii) Crushing and processing of Aggregate

Capacity of crushing Plant = MT 50

Production per hr = m3 25.88
Output /hr (assume job management factor) = m3 17.86
Hourly use rate = USD 86.65
Rate/ m3 = USD 4.85
 Rate/m3 after adding rejection & transit losses USD 5.50

iv) Carriage of Crushed aggregate to Batching and Mixing Plant

(a) Front End Loader at screening plant capacity m3 3.10

Cycle time after correction min 0.40
Output of loader =3.1x50x 0.85 x0.69/0.4 = m3 227.27

Use rate of loader/hr = USD 50.60

Cost of loader/ m3 = USD 0.22
(b) Carraige from screening plant to work site by Dumper 18T
Capacity MT 18.00
Actual Capacity of Dumper = m3 5.18
Cycle Time
Average lead KM 5
Loading Time = 5.03 /227.27x60 = Minutes 1.37
Spotting Time = Minutes 0.5
Turning and Dumping Time = Minutes 2
Loaded Haul @ 20 Km/Hr. = Minutes 15
Empty Haul @ 25 Km/Hr. = Minutes 12
Total Time Required= Minutes 30.87

No. of Trip per working hour of 50 Min = Trips 1.62

Output of Dumper= m3 8.38
Use rate of Dumper = USD 28.12
Cost of Dumper/ m3 = USD 3.35

c) Cost of storage @ 10% of (b) above USD 0.34

d) Conveyance to B&M Plant @ 10% of (b) USD 0.34
Total of (a+b+c+d) USD 4.25
Adding 3% for transportation losses, rate/m 3 = USD 4.38

v) Miscellenous supplies USD 0.23

Total of (i+ii+iii+iv +v) = USD 16.69

(a) Construction & maintenance of haul road @ 5% USD 0.83
(b) Electric energy @ 2% USD 0.33
Gross total USD 17.86
Rate/m3 USD 17.86
3.2.10 Fine Aggregate
Rate of Course aggregate / m3 = USD 17.86
( As per item of Course Aggregate )
Add extra charges for secondary crushing, screening,
washing & wastage during sand processing @ 50% of USD 2.75
primary Crushing
Sub Total: USD 20.61
Add for
(a) Construction & maintenance of haul road @ 5% USD 1.03
(b) Electric energy @ 2% USD 0.41
Gross total : USD 22.05
Rate/ m3 = USD 22.05
3.2.11 Boulder filling / Stone Pitching (Hand packed) 200 mm thick.
i) Material per m3
a) 1.15 m3 rubble stone at site USD 5.29
b) Handling charges USD 0.76
Sub-total USD 6.05
Wages in
ii) Labour for 100 cft. casual No. Rate / Day
USD
a) Mason 0.50 6.1 3.07
b) Unskilled labour 3.00 4.6 13.80
Sub-total USD 16.87
Add for hidden cost on casual labour USD 9.28
Total labour charges USD 26.14
Labour rate / m3 USD 9.22
Prime Cost (i+ii) USD 15.27
Add overhead charges and contractor's profit @ 20%
USD 3.05
of prime cost
Grand total USD 18.33
Therefore, rate per m3 Say USD 18.33
3.2.12 Fabrication & Erection of Steel Reinforcement
i) Material
a) Cost of mild steel bars / MT at site USD 716.95
b) Wastage and incidental to work @ 2.5% of the above USD 17.92
Sub total 734.87
ii) Handling and placing charges
a) Bending & cutting @ 6% of (a) above. USD 43.00
b) Handling @ 6% of (a) above. USD 43.02
c) Placing & Welding @ 5% of (a) above. USD 35.85
d) Binding wire etc. @ 5% of (a) above. USD 35.85
Sub total USD 157.72
Total Prime Cost (i+ii) USD 892.59
Add overhead charges and contractor's profit @ 20%
USD 178.52
of prime cost
Grand total USD 1071.10
Therefore,rate per MT Say USD 1,071.10
3.2.13 Fabrication & Erection of Steel Ribs / Supports for underground excavation
i) Material
a) Cost of Structural steel at store USD 784.00
b)
Add for wastage & incidental to work @ 2.5% of above USD 19.60

Sub total USD 803.60

ii) Fabrication
a)
Making & cutting rolled section @ 5.5% of (a) above. USD 43.12
b) Bending of rolled section @ 6% of (a) above USD 47.04
c) Welding:
Cost of electrodes including 20% rejection @ 8% of (a)
USD 62.72
above.
Labour & electric charges i/c handling @ 10% of (a)
USD 78.40
above.
Handling @ 5% of (a) above. USD 39.20
Temporary fixtures @ 8% of (a) above USD 62.72
Sub total USD 333.20
iii) Erection
Transportation of material out of workshop, handling,
USD 96.43
final matching & field welding @ 12 % of Prime cost
Total prime cost (i+ii+iii) USD 1,233.23
Add overhead charges and contractor's profit @ 20%
USD 246.65
of prime cost
Grand total USD 1479.88
Therefore,rate per MT Say USD 1479.88
3.2.14 Fabrication & Erection of Steel for Penstock/ Pressure Shaft
i) Material
a) Steel USD 1,227.36
b) Add for wastage & incidents to work @ 2.5% of steel USD 30.68
Sub total USD 1,258.04
ii) Fabrication & Erection
a) Fabrication including testing etc. complete @18% of
USD 220.92
material cost
b) Erection including testing etc. complete @20% of
USD 245.47
material cost
c) Painting with coal tar epoxy paint @ 2% of material
USD 24.55
cost
Sub total USD 490.94
Total Prime Cost (i+ii) USD 1,748.98
Add overhead charges and contractor's profit @ 20%
USD 349.80
of prime cost
Grand total USD 2,098.78
Therefore, rate of Penstock liner per MT Say USD 2,099.00
3.2.15 Fabrication & Erection of rock bolt including drilling
i) Supply and making the bolts
a) Cost of 25mm reinforcement per kg USD 0.72
Weight per m of 25mm Rock bolt kg 3.85
Cost per metre of 25 dia Rock bolts USD 2.76
b) Wastage in cutting @ 2.5% of a. USD 0.07
c) Cutting and making tip @ 2% of a. USD 0.06
d) Threading @ 3% of a. USD 0.08
e) Cost of nuts & plates @ 6% of a. USD 0.17
Sub total USD 3.13
ii) Installation
a) Placing rock bolt in position @ 4% of a. USD 0.11
b) Grouting rock bolt @ 4% of a. USD 0.11
c) Miscellanceous work @ 2% of a. USD 0.06
Sub total USD 0.28
Total Prime cost (i+ii) USD 3.41
Add overhead charges and contractor's profit @ 20%
USD 0.68
of prime cost
Grand total USD 4.09
Drilling charges USD 12.06
Therefore, rate per metre Say USD 16.15
3.2.16 Open Excavation in Rock
I) Drilling & Blasting
i) Drilling per m3 100.00
Rock drilling at site is proposed to be carried out by
Jack Hammer.
Size of hole mm 38
Hole pattern = 1.52 m x 1.52 m
Average drilling rate /hr. m 5.00
Average blast obtained from 1 m of drilling m3 2.31
Depth of drilling required for 100 m3 of rock m 43.29
add for horizontal drilling & pull effect @ 25% of above m 10.82
Total drilling m 54.11
a) Air Track Charges
Use rate of jack hammer & Auto feed per hour USD 19.64
Rate of jack hammer & Auto feed per m USD 3.93
Cost of drilling USD 212.5
b) Drill Rod Charges
Cost of drill steel /m USD 0.77
Total drlling m 54.11
Total cost of drill steel USD 41.66
Sub total USD 254.19
ii) Blasting
a) Assuming that drill holes can be filled with dynamic up
to 75% of their capacity
Quantity of explosive required per m 3 rock kg 0.43
Quantity of explosive required for 100 m3 rock kg 43.00
Cost of explosive/ kg USD 2.41
Cost of explosive required for 100 m3 rock USD 103.44
b) Cost of Electric Detonators
Average depth of holes = 1.75 m 1.75
No. of holes = 54/1.75 30.92
Using one detonators per holes, then No. of
Nos 30.92
detonators per 100 m3 of rock
Cost of one detonator USD 0.32
Cost of detonator USD 9.95
c) Blasting batteries, primer, prima cord and loading wires
etc. @ 25% of the cost of Detonator USD 2.49

d) Stemming @ 40% of cost of gelatine USD 41.38

Sub total USD 157.26
Total Charges for drilling & blasting including cost of
drill rods = (a+b+c) USD 411.45
Hence, rate of drilling and blasting per 100 m3 USD 411.45
Rate of drilling & blasting per m3 USD 4.11

II) Machinery charges

Average lead (one way) km 1.00
Front end wheel loader capacity m3 3.10
Ideal production per hr. (Bulk vol.) m3 98.00
Considering job and management factor 0.69
Time Factor 0.88
Bucket fill factor 0.88
Actual output of excavator / hr. m3 52.36
i) Front end wheel loader capacity m3 3.10
a) Use rate of loader per working hr USD 50.60
 Output per working hr. m3 52.36
Rate per m3 USD 0.31
ii) Tipper 4.50 m3 capacity
Carrying capacity m3 4.50
Average lead (one way) km 1.00
Hauling cycle time
Loading time = 4.5 x 60/52.36 min. 5.16
Spotting time min. 1.00
Turning and dumping time min. 2.00
Empty haul @ 25 Kms./hr. min. 2.40
Loading haul @ 20 Kms./hr. min. 3.00
Total time min. 13.56
No. of trips per working hr.of 50 min. Nos 3.69
Output of Tipper per working hours m3 16.60
a) Use rate of Tipper per working hr. USD 20.47
Hence rate per m3 USD 1.23
25% Material used for protection works at excavation
USD 0.92
site ,therefore rate per m3

iii) Crawler Dozer at site of excavation (90 HP)

Assuming that Two loader will work with one Dozer.

Output of crawler dozer =2* Output of loader

Output of loader m3 52.36

Output of Dozer m3 104.72
a) Use rate of Crawler Dozer per working hrs USD 57.35
Rate per m3 USD 0.55
Total machinery Charges (i+ii+iii)/m 3 USD 1.78
Total drilling & blasting charge / m3 (I+II) USD 5.90
III) Other charges
i) Electric eneragy charges @ 2% of machinery charges
USD 0.04
i.e. 2% of 'Total machinery charges'
ii) Construction of haul roads @ 5% of 'Total machinery
USD 0.09
charges'
iii) Levelling & Trimming of waste piles etc. @ 5% of
USD 0.09
'Total machinery charges'
Prime Cost USD 6.12
Add overhead charges and contractor's profit @ 20%
USD 1.22
of prime cost
Grand total USD 7.34
Therefore, rate per m3 Say USD 7.34
3.2.17 Open excavation in soil
i) Machinery charges
a) Front end wheel loader capacity m3 3.10
Use rate loader per working hr. USD 51.00
Average lead (one way) km 1.00
Ideal production per hr. (Bulk vol.) m3 98.00
Considering job and management factor 0.69
Time Factor 0.88
Bucket fill factor 0.88
Rated Output per working hr. m3 52.36
Rated Output @75% efficiency m3 39.27
Rate per m3 USD 0.42
b) Tipper 4.50 m3 capacity
Carrying capacity m3 4.50
Average lead (one way) km 1.00
Hauling cycle time
Loading time = 4.50 x 60/39.27 min. 6.87
Spotting time min. 0.30
Turning and dumping time min. 2.00
Empty haul @ 25 Kms./hr min. 2.40
Loading haul @ 20 Kms./hr min. 3.00
Total time min. 14.57
No. of trips per working hr.of 50 min. Nos 3.43
Output of Tipper per working hours m3 15.44
Use rate of Tipper per working hr. USD 20.47
Hence rate per m3 USD 1.00
25% Material used for protection works at excavation
USD 0.75
site ,therefore rate per m3
c) Crawler Dozer at Site of Excavation (90 HP)

Assuming that Two loader will work with one Dozer.

Output of crawler dozer =2* Output of loader
Output of loader m3 39.27
Output of Dozer m3 78.55
Use rate of Crawler Dozer per working hrs. USD 57.35
Hence rate per m3 USD 0.73
Total machinery Charges (a+b+c)/m3 USD 1.90

ii) Other charges

a) Electric eneragy charges @ 3% of machinery charges
USD 0.06
i.e. 2% of item B.
b) Construction of hual roads @ 5% machinery charges
USD 0.09
item B
c) Levelling & Trimming of waste piles etc. @ 5% of
USD 0.09
machinery charges item B.
Prime Cost. USD 2.00
Add overhead charges and contractor's profit @ 20%
USD 0.40
of prime cost
Grand Total USD 2.40
Therefore, rate per m3 Say USD 2.40
3.2.18 Rock Excavation in Tunnel
I) Good Rock
Size of tunnel m 5.00
Excavated diameter of Tunnel required is
m 5.70
Dt+2(0.30+0.05)
Shape of the tunnel D-shaped
Cross Sectional area of Tunnel m2 29.40
Add for overbreak @ 5% m2 1.47
Total m2 30.87
Quantity of excavation per cycle
Quantity of excavation per meter length of tunnel m2 30.87
Assumed progress per face / Cycle m 2.50
Assumed progress per face / day m 5.00
(This includes drilling, blasting mucking, ribbing and
packing etc.)
Hence, quantity of excavation per cycle m3 77.18
No. of working shifts of 12 hrs. each each 2.20
Quantity of excavation per cycle m3 77.18
Cycle of operations
Drilling
It is proposed that to attain 2.5 m progress per shift
m 2.80
per face, hole dia required to be drilled
Assuming average c/c spacing of blast holes. m 0.85
Area of Rock cross section per hole m2 0.72
No. of holes per blast. Nos 43.00
Total depth of drilling m 120.40
Rate of drill/min with two jumbo boom m 1.00
Drilling and shifting of drill hr 3.00
Charging and blasting hr 1.00
Scaling, defuming and mapping hr 3.60
Rock bolting, erection of steel supports where ever
hr 0.50
required & back filling
Mucking with loader in nitch
Total mucking with swell factor @40% extra 108.06
Carring capacity of loader bucket m3 3.10
No of trips of loader Nos 35.00
Cycle time for each trip of loader upto nitch min. 4.00
Time required for mucking min. 168.00
hr 2.80
Total Time for one cycle hr 10.90
i) Labour charges
Direct labours
Regular No. Rate / Day Wages in USD
a) Foreman 1.50 12.24 18.36
b) Explosive Inspector 1.00 7.36 7.36
c) Electrician / Explosive Expert 1.50 7.36 11.04
d) Supervisor 0.50 7.36 3.68
Sub Total 40.44
Casual
a) Helper 1.50 4.60 6.90
b) Cableman 0.00 4.60 0.00
c) Watchman 0.00 4.60 0.00
d) Unskilled Labour 12.00 4.60 55.20
Sub Total USD 62.10
Total direct crew charges /day USD 102.54
 Indirect labours
Add for indirect crew charges.
Regular worker USD 32.35
Casual worker. USD 34.16
Total indirect crew charges /day USD 66.51
Total Crew charges / shift USD 76.78
Total Crew charges / cycle USD 76.78
Rate of labour per m3 USD 0.99
Total Working
ii) Machinery charges Use rate in USD Amount in USD
Hrs / Shift
a) Drilling Jumbo 3.00 102.68 308.04
c) Loader 3.1m3 2.80 50.60 141.69
d) Dumper 18T 14.00 28.12 393.61
e) Crawler Dozer 90 HP 1.00 57.35 57.35
Total machinery charges 900.70
Quantity of Rock excavated / cycle m3 77.18
Rate of machinery per m3 USD 11.67

iii) Material charges

Drill steel
Time required for drilling hrs 2.50
Cost of drill steel USD 227.56
Quantity of Rock excavated / cycle m3 77.18
Rate for drill steel per m3 USD 2.95
Explosive
a) Gelatine required per m3 Kg. 1.00
Cost of power gel per Kg. USD 2.41
Rate per m3 USD 2.41
b) Electric Detonators
No. of detonator (one per hole) Nos 43.00
Cost of detonators USD 0.32
Quantity of rock excavated / cycle m3 77.18
Therefore, cost per m3 USD 0.18
c) Other consumables petty stores such as blasting
batteries, galvanometers and blasting wires etc. @ 50% USD 1.20
of item'a'.
Total explosive charges per m3 (a+b+c) USD 3.79
Total charges for drill steel and explosive USD 6.74
Other expenses
a) Providing of pipe line for air and water for wet drilling USD 0.09
b) Timber for supports packing Rate per m3 USD 0.09
c)
Miscellaneous supplies such as safety hats, gumboots,
rain coats, wire ropes, manila ropes, V-clamps, rubber
USD 0.09
gloves, shackles and artificial respirator etc.Rate per m 3
L.S.

Total material charges per m3 USD 7.00

iv) Charges for ventilation blower
Use rate of blower / hrs. USD 33.25
Working Hours / shift hrs. 8.00
Total Charges / shift USD 266.01
Quantity of rock excavated per cycle USD 77.18
Ventilation charges per m3 USD 3.45
v) Shop charges
a) Machine Shop including foundary and smithy L.S. USD 0.18
b) Structural Shop L.S. USD 0.24
 c) Steel metal Shop L.S. USD 0.18
d) Air amd water pipe shop L.S. USD 0.15
e) Carpentary Shop L.S. USD 0.15
Shop charges per m3 USD 0.88
vi) Electrical material charges / m3 L.S. USD 0.15
vii) Water charges /m3 L.S. USD 0.15
1.18
Abstract of charges
i) Labour charges USD 0.99
ii) Machinery charges USD 11.67
iii) Material charges USD 7.00
iv) Ventilation blower charges USD 3.45
v) Shop charges USD 0.88
vi) Electric material charges USD 0.15
vii) Water charges USD 0.15
Total charges USD 24.29
Add for:
a) Construction of haul roads @ 4% of toal charges USD 0.97
b) Electric energy charges @ 20% of total charges USD 4.86
Prime cost USD 30.12
Add overhead charges and contractor's profit @ 20%
USD 6.02
of prime cost
Grand total USD 36.15
Therefore, rate per m3 Say USD 36.15

3.2.18 Rock Exvacation in Tunnel

II) Moderately jointed
Size of tunnel m 5.00
Excavated diameter of Tunnel required is
m 5.80
Dt+2(0.30+0.1)
Shape of the tunnel D-shaped
Cross Sectional area of Tunnel m2 30.44
Add for overbreak @ 5% m2 1.52
Total m2 31.97
Quantity of excavation per cycle
Quantity of excavation per meter length of tunnel m2 31.97
Assumed progress per face / Cycle m 1.25
Assumed progress per face / day m 2.50
(This includes drilling, blasting mucking, ribbing and
packing etc.)
Hence, quantity of excavation per cycle m3 39.96
No. of working shifts of 12 hrs. each each 1.95
Quantity of excavation per cycle m3 39.96
Cycle of operations
Drilling
It is proposed that to attain 1.75 m progress per shift
m 1.55
per face hole dia required to be drilled
Assuming average c/c spacing of blast holes. m 0.85
Area of Rock cross section per hole m2 0.72
No. of holes per blast. Nos 44.00
Total depth of drilling m 68.20
Rate of drill/min with two jumbo boom m 1.00
Drilling and shifting of drill hr 1.60
Charging and blasing hr 1.00
Scaling, defuming and mapping hr 3.60
 Rock bolting, shotcrete whereever required & back
hr 4.70
filling
Mucking
Total mucking with swell factor @40% extra m3 55.94
Carring capacity of loader bucket m3 3.10
No of trips of loader Nos 18.00
Cycle time for each trip of loader upto nitch min. 4.00
Time required for mucking min. 86.40
hr 1.40
Total time for one cycle hr 12.30
i) Labour charges
Direct labours
Regular No. Rate / Day Wages in USD
a) Foreman 1.5 12.24 18.36
b) Explosive Inspector 1 7.36 7.36
c) Electrician / Explosive Expert 1.5 7.36 11.04
d) Supervisor 0.5 7.36 3.68
Sub total 40.44
Casual
a) Helper 1.5 4.60 6.90
b) Cableman 0 4.60 0.00
c) Watchman 0 4.60 0.00
d) Unskilled labour 12 4.60 55.20
Sub total USD 62.10
Total direct crew charges /day USD 102.54
Indirect labours
Add for indirect crew charges.
Regular worker USD 32.35
Casual worker. USD 34.16
Total indirect crew charges /day USD 66.51
Total Crew charges / shift USD 86.64
Total Crew charges / cycle USD 86.64
Rate of labour per m3 USD 2.17

ii) Machinery charges Total Working Use rate in USD Amount in USD
Hrs / Shift

a) Drilling Jumbo 1.60 102.68 164.29

c) Loader 3.1m3 1.40 50.60 70.85
d) Dumper 18T 5.60 28.12 157.45
e) Crawler Dozer 90 HP 1.00 57.35 57.35
Total machinery charges USD 449.93
Quantity of rock excavated / shift m3 39.96
Rate of machinery per m3 USD 11.26
iii) Material charges
Drill steel
Time required for drilling hrs 1.60
Cost of drill steel USD 128.90
Quantity of Rock excavated / cycle m3 39.96
Rate for drill steel per m3 USD 3.23
Explosive
a) Gelatine required per m3 Kg. 1.00
Cost of gelatine per Kg. USD 2.41
Rate per m3 USD 2.41
b) Electric Detonators
 No. of detonator (one per hole) Nos. 44.00
Cost of detonators USD 0.32
Qty. of rock excavated / cycle m3 39.96
Hence, cost per m3 USD 0.35
c) Other consumables petty stores such as blasting
batteries, galvanometers and blasting wires etc. @ 50% USD 1.20
of item'a'.
Total explosive charges per m3 (a+b+c) 3.96
Total charges for drill steel and explosive USD 7.19
Other expenses
a) Providing of pipe line for air and water for wet drilling USD 0.13
b) Timber for supports packing Rate per m3 USD 0.13
c)
Miscellaneous supplies such as safety hats, gumboots,
rain coats, wire ropes, manila ropes, V-clamps rubber
USD 0.13
gloves, shackles and artificial respirator etc.Rate per m 3
L.S.
Total material charges per m3 USD 7.58
iv) Charges for ventilation blower
Use rate of blower / hrs. USD 33.25
Working Hours / shift hrs. 12
Total charges / shift USD 399.009
Quantity of rock excavated per cycle USD 39.96
Charges per m3 USD 9.99
v) Shop charges
Machine Shop including foundary and smithy L.S. USD 0.23
Structural Shop L.S. USD 0.29
Steel metal Shop L.S. USD 0.23
Air and water pipe shop L.S. USD 0.19
Carpentary Shop L.S. USD 0.19
Total Shop charges per m3 USD 1.13
vi) Electrical material charges / m3 L.S. USD 0.16
vii) Water charges /m3 L.S. USD 0.16
1.45
Abstract of charges
i Labour charges USD 2.17
ii Machinery charges USD 11.26
iii Material charges USD 7.58
iv Ventilation blower charges USD 9.99
v Shop charges USD 1.13
vi Electric material charges USD 0.16
vii Water charges USD 0.16
Total charges USD 32.44
Add for:
a)
Construction of haul roads @ 5% of toal charges. USD 1.62
b) Electric energy charges @ 4% of total charges USD 1.30
Prime Cost USD 35.36
Add overhead charges and contractor's profit @ 20%
USD 7.07
of prime cost
Grand total 42.43
Therefore, rate per m3 Say USD 42.43
3.2.18 Rock Exvacation in Tunnel
III) Highly jointed rock
Size of tunnel m 5.00
 Excavated diameter of Tunnel required is
m 5.9
Dt+2(0.3+0.15)
Shape of the tunnel D-shaped
Cross Sectional area of Tunnel m2 31.50
Add for overbreak @ 5% m2 1.58
Total m2 33.08
Quantity of excavation per cycle
Quantity of excavation per meter length of tunnel m2 33.08
Assumed progress per face / Cycle m 0.50
Assumed progress per face / day m 1.00
(This includes drilling, blasting mucking, ribbing and
packing etc.)
Hence, quantity of excavation per cycle m3 16.54
No. of working shifts of 15 hrs. each each 1.59
Quantity of excavation per cycle m3 16.54
Cycle of Operations
Drilling
It is proposed that to attain 0.5 m progress per shift
m 0.80
per face hole dia required to be drilled
Assuming average c/c spacing of blast holes. m 0.85
Area of Rock cross section per hole m2 0.72
No. of holes per blast. Nos 44.00
Total depth of drilling m 35.20
Rate of drill/min with two jumbo boom m 0.80
Drilling and shifting of drill hr 1.20
Charging and blasing hr 1.00
Scaling, defuming and mapping hr 1.50
Rock bolting, erection of steel supports whereever
hr 10.70
required & back filling
Mucking with loader in nitch
Total mucking with swell factor @ 40% extra m3 23.15
Carrying capacity of loader bucket m3 3.10
No. of trips of loader Nos 7.00
Cycle time for each trip of loader upto nitch min. 6.00
Time required for mucking min. 42.00
hr 0.70
Total Time for One Cycle hr 15.10
i) Labour charges
Direct labours
Regular No. Rate / Day Wages in USD
a) Foreman 1.5 12.24 18.36
b) Explosive Inspector 1 7.36 7.36
c) Electrician / Explosive Expert 1.5 7.36 11.04
d) Supervisor 0.5 7.36 3.68
Sub Total 40.44
Casual
a) Helper 1.5 4.60 6.90
b) Cableman 0 4.60 0.00
c) Watchman 0 4.60 0.00
d) Unskilled labour 12 4.60 55.20
Sub Total USD 62.10
Total direct crew charges /day USD 102.54
Indirect labours
Add for indirect crew charges.
Regular worker USD 32.35
 Casual worker USD 34.16
Total direct crew charges /day USD 66.51
Total Crew charges / Day USD 169.05
Rate of Labour per m3 USD 6.43

ii) Machinery charges Working Hrs / Use rate in USD Amount in USD
Shift
a)Drilling Jumbo 1.20 102.68 123.22
c)Loader 3.1m3 0.70 50.60 35.42
d)Dumper 18T 3.50 28.12 98.40
e)Crawler Dozer 90 HP 0.50 57.35 28.67
f)Total Machinery Charges 285.72
Quantity of Rock excavated / shift m3 16.54
Rate of Machinery per m3 USD 17.28
iii) Material charges
Drill steel
Time required for drilling hrs 1.20
Cost of drill steel USD 66.53
Quantity of Rock excavated / cycle m3 16.54
Rate for drill steel per m3 USD 4.02
Explosive
a) Gelatine required per m3 Kg. 1.00
Cost of powergel per Kg. USD 2.41
Rate per m3 USD 2.41
b) Electric Detonators
No. of detonator (one per hole) Nos 44.00
Cost of detonators USD 0.32
Total cost of detonator USD 14.16
Quantity of rock excavated / cycle m3 16.54
Therefore, cost per m3 USD 0.86
c) Other consumables petty stores such as blasting
batteries, galvanometers and blasting wires etc. @ 50% USD 0.43
of item'a'.
Total explosive charges per m3 (a+b+c). USD 3.69
Total charges for drill and explosive USD 7.71
Other expenses
a) Providing of pipe line for air and water for wet drilling USD 0.16
b) Timber for supports packing Rate per m3 USD 0.16
c) Miscellaneous supplies such as safety hats, gumboots,
rain coats, wire ropes, manila ropes, V-clamps rubber
USD 0.16
gloves, shackles and artificial respirator etc.Rate per m 3
L.S.

Total material charges per m3 USD 8.20

iv) Charges for ventilation blower USD
Use rate of blower / hrs. USD 33.25
Working Housr / shift hr 15.00
Total Charges / shift USD 498.76
Quantity of rock excavated per cycle USD 16.54
Charges per m3 USD 30.16
v) Shop charges
a) Machine Shop including foundary and smithy L.S. USD 0.28
b) Structural Shop L.S. USD 0.40
c) Steel metal Shop L.S. USD 0.40
d) Air and water pipe shop L.S. USD 0.40
e) Carpentary Shop L.S. USD 0.40
 Shop charges per m3 USD 1.89
vi) Electrical material charges / m3 L.S. USD 0.32
vii) Water charges / m3 L.S. USD 0.32
Abstract of charges
i Direct labour charges USD 6.43
ii Machinery charges USD 17.28
iii Material charges USD 8.20
iv Ventilation blower charges USD 30.16
v Shop charges USD 1.89
vi Electric material charges USD 0.32
vii Water charges USD 0.32
Total charges USD 64.59
Add for:
a) Construction of haul roads @ 5% of toal charges. USD 3.23
b) Electric energy charges @ 4% of total charges USD 2.58
Prime cost USD 70.41
Add overhead charges and contractor's profit @ 20%
USD 14.08
of prime cost
Grand total 84.49
Therefore, rate per m3 Say USD 84.49

Average rate of rock rxcavation in tunnel

Percentage of good rock of total length % 85.00
Rate of excavation in good rock USD 36.15
Percentage of moderately jointed of total length % 10.00
Rate of excavation in moderately joined rock USD 42.43
Percentage of highly jointed of total length % 5.00
Rate of excavation in highly joined rock USD 84.49
Average rate of rock exvacation in tunnel USD 39.20
Therefore, rate per m3 USD 39.20

3.2.18a Rock Exvacation in PH

Percentage of good rock of total length % 50.00
Rate of excavation in good rock USD 36.15
Percentage of moderately jointed of total length % 50.00
Rate of excavation in moderately joined rock USD 42.43
Average rate of rock exvacation in tunnel USD 39.29
Therefore, rate per m3 USD 39.29

3.2.18b Rock Exvacation in Pressure Shaft

Rate of Rock Exvacation in Tunnel USD 39.20
Additional Machinary charges USD 3.92
Additional Labour charges USD 3.92
Rate per m3 USD 47.04
3.2.19 Rate of Concrete at Batching & Mixing Plant
I) Concrete C10 Qty Rate Amount
i) Material charges
a) Cement (200kg*1.02) 0.20 86.49 17.64
b) Sand (m3) 0.45 22.05 9.92
c) Coarse aggregate 0.90 17.86 16.07
d) Water 0.35
e) Admixture 0.18
Sub total USD 44.17
(*2% wastage & incidentals to work)
ii) Batching & Mixing Charges
Batching & Mixing plant capacity m3/hr 30.00
Use rate of B & M plant / hrs. USD 41.10
Rate / m3 USD 2.60
Sub total USD 2.60
Grand total (a+b), USD 46.77
Therefore, rate per m3 Say USD 46.77
II) Concrete C15 Qty Rate Amount
i) Material charges
a) Cement 240 kg*1.02 0.24 86.49 21.17
b) Sand 0.45 22.05 9.92
c) Coarse aggregate 0.90 17.86 16.07
d) Water L.S. 0.35
e) Admixture L.S. 0.18
Sub total USD 47.70
(*2% wastage & incidentals to work)
ii) Batching & Mixing Charges
Batching & Mixing plant capacity m3/hrs 30.00
Use rate of B & M plant / hrs. USD 41.10
Rate / m3 = USD 2.60
Sub total USD 2.60
Grand total (a+b), USD 50.30
Therefore, rate per m3 Say USD 50.30
III) Concrete C20 Qty Rate Amount
i) Material charges
a) Cement 360 kg*1.02 0.37 86.49 31.76
b) Sand 0.43 22.05 9.48
c) Coarse aggregate 0.86 17.86 15.36
d) Water 0.35
e) Admixture 0.64
Sub total USD 57.59
(*2% wastage & incidentals to work)
ii) Batching & Mixing Charges
Batching & Mixing plant capacity m3/hrs 30.00
Use rate of B & M plant / hrs. USD 41.10
Rate / m3 = USD 2.60
Sub total USD 2.60
 Grand total (a+b), USD 60.19
Therefore, rate per m3 Say USD 60.19
IV) Concrete C25 Qty. Rate Amount
i) Material Charges
a) Cement 380kg*1.02 0.39 86.49 33.52
b) Sand 0.43 22.05 9.48
c) Coarse aggregate 0.86 17.86 15.36
d) Water 0.35
e) Admixture 0.67
Sub total USD 59.39
(*2% wastage & incidentals to work)
ii) Batching & mixing charges
Batching & Mixing plant capacity m3/hrs 30.00
Use rate of B & M plant / hrs. USD 41.10
Rate / m3 = USD 2.60
Sub total USD 2.60
Grand total (a+b), USD 61.99
Therefore, rate per m3 Say USD 61.99
V) Concrete C30 Qty Rate Amount
i) Material charges
a) Cement 400kg*1.02 0.41 86.49 35.29
b) Sand 0.43 22.05 9.48
c) Coarse aggregate 0.86 17.86 15.36
d) Water 0.35
e) Admixture 0.71
Sub total USD 61.19
(*2% wastage & incidentals to work)
ii) Batching & Mixing Charges
Batching & Mixing plant capacity m3/hrs 30.00
Use rate of B & M plant / hrs. USD 41.10
Rate / m3 USD 2.60
Sub total USD 2.60
Grand total (a+b), USD 63.79
Therefore, rate per m3 Say USD 63.79

VI) Concrete C40 Qty Rate Amount

i) Material charges
a) Cement 425 kg*1.02 0.43 86.49 37.49
b) Sand 0.43 22.05 9.48
c) Coarse aggregate 0.86 17.86 15.36
d) Water 0.35
e) Admixture 0.75
Sub total USD 63.44
(*2% wastage & incidentals to work)
ii) Batching & mixing charges
Batching & Mixing plant capacity m3/hrs 30.00
Use rate of B & M plant / hrs. USD 41.10
Rate / m3 = USD 2.60
Sub total USD 2.60
Grand total (a+b), USD 66.04
Therefore, rate per m3 Say USD 66.04
VI) Roller Compacted Concrete (RCC) Qty Rate Amount
i) Material charges
a) Cement 100kg*1.02 0.10 86.49 8.82
b) Fly Ash 100kg*1.02 0.10 57.65 5.88
c) Sand 0.40 22.05 8.82
d) Coarse aggregate 0.80 17.86 14.29
e) Water 0.18
f) Admixture 0.18
Sub total USD 38.16
(*2% wastage & incidentals to work)
ii) Batching & Mixing Charges
Batching & Mixing plant capacity m3/hr 30.00
Use rate of B & M plant / hrs. USD 41.10
Rate / m3 USD 2.60
Sub total USD 2.60
Grand total (a+b), USD 40.76
Therefore, rate per m3 Say USD 40.76
3.2.20 Concreting in Diversion Works
I) Concrete C10
i) Material charges USD 46.77
ii) Charges for laying concrete
a) Transportation of concrete by truck mounted transit
mixers from Batching and Mixing Plant to placement site m3 2.50
of capacity.
Average lead km 1.00
Speed (Loaded) km/hr 10.00
Loaded Haul = 0.75 x 60/10 min. 6.00
Spoting & Waiting time min. 5.00
Empting time min. 10.00
Speed (Empty) km 15.00
Empty Haul = 0.5 x 60/15 (15km/hr) min. 4.00
Waiting & Turning time at B&M plant min. 5.00
Total Time min. 30.00

No. of trips in 50 min. working hour 1.67

Concrete quantity carried per hour 1.67*2.5 m 3
4.18
Use rate transit mixer USD 21.71
Sub total / m3 USD 5.20
b) Placement of concrete
Capacity of Tower crane m3/hrs 50.00
Use rate of Tower crane/ hrs. USD 40.61
Rate / m3 = USD 1.18
Sub total USD 1.18
c) Vibrating charges /m3 0.29

d) Cleaning, curing & finishing etc.

Sand blasting USD 0.29
Cement for slurry mortar. USD 0.29
Clearing and washing USD 0.29
Curing and finishing USD 0.29
Sub total USD 1.18
e) Catwalk and other aids for concreting USD 0.29
f) Miscellaneous supplies as hose pipe safety hats,
gumboots and tools etc. USD 0.35

Grant total of 'b'/m3 USD 8.50

iii) Formwork charges USD 0.94

Prime cost of concrete (i+ii+iii) USD 56.20

Add overhead charges and contractor's profit @ 20% of
USD 11.24
prime cost
Grand total USD 67.44
Threfore, rate per m3 Say USD 67.44
II) Concrete C15
 i) Material charges USD 50.30
ii) Charges for laying concrete
Same as for Concrete C10 USD 8.50
iii) Formwork charges USD 1.51
Prime cost of concrete (i+ii+iii) USD 60.30
Add overhead charges and contractor's profit @ 20% of USD 12.06
prime cost
Grand total USD 72.36
Threfore, rate per m3 Say USD 72.36
III) Concrete C20
i) Material charges USD 60.19
ii) Charges for laying concrete USD
Same as for Concrete C10 USD 8.50
iii) Formwork charges USD 1.81
Prime cost of concrete (i+ii+iii) USD 70.49
Add overhead charges and contractor's profit @ 20% of
USD 14.10
prime cost
Grand total USD 84.59
Threfore, rate per m3 Say USD 84.59
IV) Concrete C25
i) Material charges USD 61.99
ii) Charges for laying concrete
Same as for Concrete C10 USD 8.50
iii) Formwork charges USD 1.86
Prime cost of concrete (i+ii+iii) USD 72.34
Add overhead charges and contractor's profit @ 20% of
prime cost USD 14.47
Grand total USD 86.81
Threfore, rate per m3 Say USD 86.81
V) Concrete C30
i) Material charges USD 63.79
ii) Charges for laying concrete
Same as Concrete C10 USD 8.50
iii) Formwork charges USD 1.91
Prime cost of concrete (i+ii+iii) USD 74.20
Add overhead charges and contractor's profit @ 20% of
prime cost USD 14.84
Grand total USD 89.04
Threfore, rate per m3 Say USD 89.04
VI) Concrete C40
i) Material charges USD 66.04
ii) Charges for laying concrete
Same as Concrete C10 USD 8.50
iii) Formwork charges USD 1.98
Prime cost of concrete (i+ii+iii) USD 76.52
Add overhead charges and contractor's profit @ 20% of USD 15.30
prime cost
Grand total USD 91.82
Threfore, rate per m3 Say USD 91.82
V) Roller Compacted Concete(RCC)
i) Material charges USD 40.76
ii) Charges for laying concrete
Same as Concrete C10 USD 8.50
iii) Formwork charges USD 0.94
Prime cost of concrete (i+ii+iii) USD 50.19
Add overhead charges and contractor's profit @ 20% of USD 10.04
prime cost
Grand total USD 60.23
Threfore, rate per m3 Say USD 60.23
3.2.21 Concreting in HRT and Diversion Tunnel etc.
I) Cement concrete C10
i) Average material charges and batching & mixing Charges USD 46.77
ii) Charges for laying concrete
a) Transportation of concrete by truck mounted transit mixers from
m3 2.50
Batching and Mixing Plant to placement site of capacity.
Average lead km 1.00
Speed (Loaded) km/hr. 10.00
Loaded Haul = 1.5 x 60/10 min. 6.00
Loading time = 2.5x60/20 min. 7.50
Speed (Epmty) km/hr. 15.00
Empty Haul = 0.5 x 60/15 (15km/hr) min. 4.00
Turning and unloading min. 5.00
Total Time min. 22.50
No. of trips in 50 min. working hour Nos 2.22
Output of 1 No. transit mixer / hr. m3 5.56
Use rate of transit mixer USD 21.71
Sub total / m3 USD 3.91

b) Placement of Concrete
Concrete will be placed through concrete pump of capacity m3 15.00
Work load / hrs. = m3 10.35
Use rate or machinery / hr. USD 22.11
Sub total/ m3 USD 2.14
c) Labour for placement USD 1.07
d) Vibrating charges / m3 including labour USD 0.29
e) Cleaning, curing and finishing etc.
Sand Blasting USD 0.29
Cement for slurry mortar USD 0.29
Cleaning & washing USD 0.29
Curing and finishing USD 0.29
Sub total USD 1.18
f) Catwalks and other aids for concreting USD 0.29
g) Other charges
Electric energy charges USD 0.43
Compressed air charges USD 0.43
Workshop charges USD 0.43
Track trolley charges USD 0.43
Sub total USD 1.71
Grand total for 'b'/m3 USD 10.59
iii) Formwork charges USD 1.87
Prime cost of concrete (i+ii+iii) 59.23
Add overhead charges and contractor's profit @ 20% of prime cost USD 11.85
Grand total USD 71.07
Hence, rate per m3 Say USD 71.07
II) Concrete C15
i) Material charges USD 50.30
ii) Charges for laying concrete
 Same as for Concrete C10 USD 10.59
iii) Formwork charges USD 1.87
Prime cost of concrete (i+ii+iii) USD 62.76
Add overhead charges and contractor's profit @ 20% of prime cost USD 12.55
Grand Total USD 75.31
Therefore, rate per m3 Say USD 75.31
III) Concrete C25
i) Material Charges USD 61.99
ii) Charges for laying concrete
Same as for Concrete C10 USD 10.59
iii) Formwork charges USD 2.48
Prime cost of concrete (i+ii+iii) USD 75.05
Add overhead charges and contractor's profit @ 20% of prime cost USD 15.01
Grand total USD 90.07
Therefore, rate per m3 Say USD 90.07
3.2.22 Concreting in Penstock and Forebay.
I) Concrete C10
i) Material charges USD 46.77
ii) Charges for laying concrete
a) Transportation of concrete by truck mounted transit
mixers from Batching and Mixing Plant to placement m3 2.50
site of capacity.
Average lead km 1.00
Speed (Loaded) km/hr 10.00
Loaded Haul = 0.5 x 60/10 min. 6.00
Spoting &Waiting time 3.00
Empting time min. 10.00
Speed (Empty) km 15.00
Empty Haul = 0.5 x 60/15 (15km/hr) min. 4.00
Waiting & Turning time at B&M plant min. 5.00
Total Time min. 25.00

No. of trips in 50 min. working hour 2.00

Concrete quantity carried per hour 2*2.5 m 3
5.00
Use rate transit mixer USD 21.71
Sub total / m3 USD 4.34
b) Placement of concrete
Concrete will be placed through concrete pump of
m3 15.00
capacity
Work load / hrs m3 10.35
Use rate or machinery / hr. USD 22.11
Sub total/ m3 USD 2.14
c) Vibrating charges including labour /m 3 USD 0.29

d) Cleaning, curing & finishing etc.

Sand blasting USD 0.29
Cement for slurry mortar. USD 0.29
Clearing and washing USD 0.29
Curing and finishing USD 0.29
Sub total USD 1.18

e) Catwalk and other aids for concreting USD 0.29

f) Miscellaneous supplies as hose pipe safety hats, USD 0.29

gumboots and tools etc.
Grant total of 'b'/m3 USD 8.54
iii) Formwork charges USD 2.34

Prime cost of concrete (a+b+c) USD 57.65

Add overhead charges and contractor's profit @ 20%
USD 11.53
of prime cost
Grand Total USD 69.17
Therefore, rate per m3 Say USD 69.17
II) Concrete C15
i) Material charges USD 50.30
 ii) Charges for laying concrete
Same as for Concrete C10 USD 8.54
iii) Formwork Charges USD 5.03
Prime cost of concrete (a+b+c) USD 63.87
Add overhead charges and contractor's profit @ 20%
USD 12.77
of prime cost
Grand Total USD 76.64
Therefore, rate per m3 Say USD 76.64
III) Concrete C20
i) Material Charges USD 60.19
ii) Charges for laying concrete

a) Transportation of concrete by truck mounted transit

mixers from Batching and Mixing Plant to placement m3 4.34
site of capacity (refer M10 rate)

b) Placement of concrete
Concrete will be placed through concrete pump of
m3 15.00
capacity
Work load / hrs m3 10.35
Use rate or machinery / hr. USD 22.11
Sub total/ m3 USD 2.14
c) Vibrating charges including labour /m 3 USD 0.29

d) Cleaning, curing & finishing etc.

Sand blasting USD 0.29
Cement for slurry mortar. USD 0.29
Clearing and washing USD 0.29
Curing and finishing USD 0.29
Sub total USD 1.18
e) Catwalk and other aids for concreting USD 0.29
f) Miscellaneous supplies as hose pipe safety hats, USD 0.29
gumboots and tools etc.
Grant total of 'b'/m3 USD 8.54
iii) Formwork charges USD 6.02
Prime cost of concrete (a+b+c) USD 74.75
Add overhead charges and contractor's profit @ 20%
USD 14.95
of prime cost
Grand total USD 89.70
Therefore, rate per m3 Say USD 89.70
IV) Concrete C25
i) Material charges USD 61.99
ii) Charges for laying concrete
Same as for Concrete C20 USD 8.54
iii) Formwork charges USD 6.20
Prime cost of concrete (a+b+c) USD 76.73
Add overhead charges and contractor's profit @ 20%
USD 15.35
of prime cost
Grand total USD 92.07
Therefore, rate per m3 Say USD 92.07
V) Concrete C30
i) Material charges USD 63.79
ii) Charges for laying concrete
Same as M10 for laying concrete USD 8.54
iii) Formwork charges USD 6.38
Prime cost of concrete (a+b+c) USD 78.71
Add overhead charges and contractor's profit @ 20%
USD 15.74
of prime cost
Grand total USD 94.45
Therefore, rate per m3 Say USD 94.45
3.2.23 Concreting in Power House ancillary works etc.
I) Concrete C10
i) Material charges USD 46.77
ii) Charges for laying concrete
a) Transportation of concrete by truck mounted transit
mixers from Batching and Mixing Plant to placement m3 2.50
site of capacity.
Average lead km 1.00
Speed (Loaded) km/hr 10.00
Loaded Haul = 0.5 x 60/10 min. 6.00
Spoting &Waiting time 3.00
Empting time min. 10.00
Speed (Empty) km 15.00
Empty Haul = 0.5 x 60/15 (15km/hr) min. 4.00
Waiting & Turning time at B&M plant min. 5.00
Total Time min. 25.00

No. of trips in 50 min. working hour 2.00

Concrete quantity carried per hour 2*2.5 m 3
5.00
Use rate transit mixer USD 21.71
Sub total / m3 USD 4.34
b) Placement of concrete
Concrete will be placed through concrete pump of
m3 15.00
capacity
Work load / hrs m3 10.35
Use rate or machinery / hr. USD 22.11
Sub total/ m3 USD 2.14
c) Vibrating charges including labour /m 3 USD 0.29

d) Cleaning, curing & finishing etc.

Sand blasting USD 0.29
Cement for slurry mortar. USD 0.29
Clearing and washing USD 0.29
Curing and finishing USD 0.29
Sub total USD 1.18

e) Catwalk and other aids for concreting USD 0.29

f) Miscellaneous supplies as hose pipe safety hats, USD 0.29

gumboots and tools etc.
Grant total of 'b'/m3 USD 8.54
iii) Formwork charges USD 2.34

Prime cost of concrete (a+b+c) USD 57.65

Add overhead charges and contractor's profit @ 20%
USD 11.53
of prime cost
Grand Total USD 69.17
Therefore, rate per m3 Say USD 69.17
II) Concrete C15
i) Material charges USD 50.30
 ii) Charges for laying concrete
Same as for Concrete C10 USD 8.54
iii) Formwork Charges USD 5.03
Prime cost of concrete (a+b+c) USD 63.87
Add overhead charges and contractor's profit @ 20%
USD 12.77
of prime cost
Grand Total USD 76.64
Therefore, rate per m3 Say USD 76.64
III) Concrete C20
i) Material Charges USD 60.19
ii) Charges for laying concrete

a) Transportation of concrete by truck mounted transit

mixers from Batching and Mixing Plant to placement m3 4.34
site of capacity (refer M10 rate)

b) Placement of concrete
Concrete will be placed through concrete pump of
m3 15.00
capacity
Work load / hrs m3 10.35
Use rate or machinery / hr. USD 22.11
Sub total/ m3 USD 2.14
c) Vibrating charges including labour /m 3 USD 0.29

d) Cleaning, curing & finishing etc.

Sand blasting USD 0.29
Cement for slurry mortar. USD 0.29
Clearing and washing USD 0.29
Curing and finishing USD 0.29
Sub total USD 1.18
e) Catwalk and other aids for concreting USD 0.29
f) Miscellaneous supplies as hose pipe safety hats, USD 0.29
gumboots and tools etc.
Grant total of 'b'/m3 USD 8.54
iii) Formwork charges USD 6.02
Prime cost of concrete (a+b+c) USD 74.75
Add overhead charges and contractor's profit @ 20%
USD 14.95
of prime cost
Grand total USD 89.70
Therefore, rate per m3 Say USD 89.70
IV) Concrete C25
i) Material charges USD 61.99
ii) Charges for laying concrete
Same as for Concrete C20 USD 8.54
iii) Formwork charges USD 6.20
Prime cost of concrete (a+b+c) USD 76.73
Add overhead charges and contractor's profit @ 20%
USD 15.35
of prime cost
Grand total USD 92.07
Therefore, rate per m3 Say USD 92.07
V) Concrete C30
i) Material charges USD 63.79
ii) Charges for laying concrete
Same as M10 for laying concrete USD 8.54
iii) Formwork charges USD 6.38
Prime cost of concrete (a+b+c) USD 78.71
Add overhead charges and contractor's profit @ 20%
USD 15.74
of prime cost
Grand total USD 94.45
Therefore, rate per m3 Say USD 94.45
3.2.24 Drilling & Grouting (Consolidation grouting)
i) Cement and Sand
a) Cost of 1 bag of cement at site including 5% wastage USD 4.54
b) Cost of aggregate in 1:2 mix for one bag USD 1.57
Sub total USD 6.10
ii) Washing the hole
a) Cost of equipment USD 0.18
b) Cost of Labour USD 0.18
Sub total USD 0.36
iii) Grouting
Use rate of grouting machine / hr. USD 10.23
Assuming progress of machine per hour. Bags 8.00
a) Grouting charges per bag USD 1.28
b) Cost of Labour USD 0.36
Sub total USD 1.64
iv) Miscellaneous
Other misc. items such as G.I. Pipe fitting and pressure
0.36
testing etc.
Prime Cost (i+ii+iii+iv) 8.47
Add overhead charges and contractor's profit @ 20%
1.69
of prime cost
Grand total 10.16
Therfore, rate of grouting per bag of 50 Kgs. Say USD 10.16

A
Consolidation grouting (Holes more than 5 m depth)
a Rate of drilling with wagon drill per meter. USD 9.29
b Rate of Grouting per bag of cement. USD 10.16

B Contact grouting (holes up to 5 m depth)

a Rate of drilling with driill jumbo per meter. USD 12.06
b Rate of Grouting per bag of cement. USD 10.16
3.2.25 Gabion Wall
i) Material
a) 1.15 m3 stone at work site USD 5.29
b) G.I. wire 4 mm thick for crates @ 7 Kg/m 3 of crates USD 5.04
Sub Total USD 10.33
ii) Labour
Direct labours (100 cft)
Wages in
Regular: No. Rate / Day
USD
a) Foreman 0.00 12.24 0.00
b) Explosive Inspector 0.00 7.36 0.00
c) Electrician / Explosive Expert 0.00 7.36 0.00
d) Supervisor / Mason 0.50 7.36 3.68
Sub total USD 3.68
Casual
a) Helper 0.00 4.60 0.00
b) Cableman / Blacksmith 1.00 4.60 4.60
c) Watchman 0.00 4.60 0.00
d) Unskilled 4.00 4.60 18.40
Sub total USD 23.00
Total direct crew charges / day USD 26.68
Indirect labours (100 cft)
Add for indirect crew charges.
Regular worker & USD 2.94
Casual worker. USD 13.00
Total indirect crew charges / day USD 15.94
Total crew charges / day USD 42.62
Rate of Labour/m3 (crew charges*35.3/100) USD 16.00
Rate prime cost (i+ii) USD 26.33
Add overhead charges and contractor's profit @ 20% USD 5.27
of prime cost
Grand total USD 31.60
Therefore, rate per m3 Say USD 31.60
3.2.26 Shotcreting without wire mesh 100mm thick
i) Material
a) Cement (50kg*1.02) 0.05 86.49
b) Sand (m3) 0.10 22.05
c) Coarse aggregate (m3) 0.03 17.86
d) Water
e) Admixture
Sub total USD
(*2% wastage & incidentals to work)
ii) Charges for mixing of material per bag
Ideal production rate m3
Operating effeciency min/hr.
Operating effeciency factor
Job & management factor
Actual production rate
Batching and Mixing charges
Hourly use rate USD
iii) Transportion of mix to site per bag L.S.
a) Transportation of concrete by truck mounted transit
mixers from Batching and Mixing Plant to placement m3
site of capacity.
Average lead km
Speed (Loaded) km/hr
Loaded Haul = 1.5 x 60/20 min.
Spoting &Waiting time
Empting time min.
Speed (Empty) km
Empty Haul = 1.5 x 60/25 (25km/hr) min.
Waiting & Turning time at B&M plant min.
Total Time min.

No. of trips in 50 min. working hour

Concrete quantity carried per hour 1.97*2.5 m3
Use rate transit mixer USD
Sub total / m3 USD
iv) Placement Charges
Use rate of shotcrete machine / hr. USD
Output per hour m3
Job & management factor
Use rate of shotcrete machine per m 3 taking 80%
USD
efficency
Use rate per bag of cement consumption = rate per
USD
m3/10
v) Lighting, workshop charges and other misc. items @ USD
50% of issue rate of shotcrete machine per bag.
v) Wastage of material during shotcreting @15 % of
USD
material Charges
Prime cost (i to v) USD
Add overhead charges and contractor's profit @ 20%
USD
of prime cost
Grand Total USD
Since consumption for 100 mm thickness is one bag
USD
per m2.Hence, Rate of Shotcrete per bag
Therefore, rate per m3 USD
 a Fibre Shotcrete
i Cost of Shotcrete/m3 USD
ii Cost of steel fibre (90 Kg /m3) 90 1.8
Prime cost (i + ii) USD
Add overhead charges and contractor's profit @ 20%
USD
of prime cost
Grand Total USD

vi Wiremesh
100 mm thick
Cost of wire net per m2 for 4 Kgs weight of net USD
Fixing Charges USD
Prime Cost USD
Add overhead charges and contractor's profit @ 20%
of prime cost
Sub total USD
Hence, rate of wire net per m2 Say USD
 4.41
2.21
0.60
0.44
0.88
8.60

30
50
0.85
0.69
17.595
41.10
0.30

2.50

1.00
20.00
3.00
5.00
10.00
25.00
2.40
5.00
25.40

1.97
4.93
21.71
0.40

37.02
4.60
0.69

14.58

1.46

0.73

1.30
12.79
 2.60
15.39

15.40

154.00
151.40
162
313.40
62.70
376.10

4.91
3.68
8.58

1.72
10.30
10.30
3.2.27 Stone masonry in Cement mortar 1:4
i) Material
a) Collection and carriage of stone 1.05 m3 to site USD 4.83
(Including 5% wastage)
b) Dressing charges for 1.05 m 3 USD 0.10
3.2x 1.05* No. cement bags at site of work including
c) USD 14.52
carriage charges
d) 0.45 m3 cost of sand at site of work including carriage USD 9.92
Sub total 29.36
ii) Labour
Direct labour (100 cft.)
Wages in
Regular No. Rate
USD
a) Foreman 0.00 12.24 0.00
b) Explosive Inspector 0.00 7.36 0.00
c) Electrician / Explosive Expert 0.00 7.36 0.00
d) Supervisor / Mason 0.50 7.36 3.68
Sub total USD 3.68
Casual
a) Helper 0.25 4.60 1.15
b) Cableman / Blacksmith 0.00 4.60 0.00
c) Watchman 0.00 4.60 0.00
d) Unskilled 2.00 4.60 9.20
Sub Total USD 10.35
Total direct crew charges / day USD 14.03
Indirect labour (100 cft.)
Add for indirect crew charges.
Regular worker & USD 2.94
Casual worker. USD 5.69
Total indirect crew charges / day USD 8.64
Total crew charges / day USD 22.67
Rate of Labour per m 3 USD 8.00
Total prime cost (i+ii) 37.36
Add overhead charges and contractor's profit @ 20%
USD 7.47
of prime cost
Grand total USD 44.83
Therefore, rate per m3 Say USD 44.83
3.2.28 Placing inverted Filters

i) Material (for 3 m3)

a) Boulders at site of work. 1.65 4.60 7.59
b) Shingle at site of work. 0.83 17.86 14.73
c) Gravel at site of work. 0.83 22.05 18.19
Sub total USD 40.51
Material per m3 USD 13.50
Add extra charges for selection & screening of filter
USD 6.75
material @ 50%
Total USD 20.26
ii) Labour
Direct labours (100 cft.)
Regular No. Rate Wages in USD
a) Foreman 0.00 12.24 0.00
b) Explosive Inspector 0.00 7.36 0.00
c) Electrician / Explosive Expert 0.00 7.36 0.00
d) Supervisor / Mason 0.25 7.36 1.84
Sub total USD 1.84
Casual
a) Helper 0.00 4.60 0.00
b) Cableman / Blacksmith 0.00 4.60 0.00
c) Watchman 0.00 4.60 0.00
d) Unskilled labour 3.00 4.60 13.80
Sub total USD 13.80
Total direct crew charges / day USD 15.64
Indirect Labours (100 cft.)
Add for indirect crew charges.
Regular worker & USD 1.47
Casual worker. USD 7.59
Total indirect crew charges / day USD 9.06
Total crew charges / day USD 24.70
Rate of labour per m3 USD 8.72
Total Prime Cost (a+b) 28.98
Add overhead charges and contractor's profit @ 20% USD 5.80
of prime cost
Grand total 34.77
Therefore, rate per m3 Say USD 34.77
3.2.32 Furnishing & Installation of PVC rubber water stop
I) Installing 150 mm of Rubber Joint Strips
i) Material
a) Cost of rubber water stop/ m USD 3.22
ii) Labour charges
Direct labours
It is estimated that for installing 230 m of rubber joint
strips and for installation of pipes and other
accessories, the following labour will be required.
Regular No. Rate/Day Wages in USD
a) Foreman 0.25 12.24 3.06
b) Explosive Inspector/Fitter 1.00 7.36 7.36
c) Electrician/Welder 0.50 7.36 3.68
d) Supervisor/ Mason. Driller 0.50 7.36 3.68
Sub total USD 17.78
Casual
a) Helper/Bhisti 1.00 4.60 4.60
b) Cableman/Blacksmith 0.00 4.60 0.00
c) Watchman 0.00 4.60 0.00
d) Unskilled 3.00 4.60 13.80
Sub total USD 18.40
Total direct crew charges/day USD 36.18
Indirect labours
Add for indirect crew charges.
Regular worker USD 14.22
Casual worker USD 10.12
Total indirect crew charges /day USD 24.34
Total crew charges /day USD 60.52
Progress per month m 450.00
Rate of labour per metre USD 4.03

iii) Other Charges

a)
Shop charges/ m USD 0.20
b)
Pipe Fittings & Accessories USD 0.20
c)
B.I.P. Forms/ m USD 0.20
d)
Transportation charges/ m USD 0.12
Misc. stores/ m
e) USD 0.40
Total charges USD 8.38
Add overhead charges and contractor's profit @ 20%
USD 1.68
of prime cost
Grand total USD 10.06
Furnishing & Installation of metal seal Say USD 10.06
II) Installing 230 mm of Rubber Joint Strips
i) Material
a) Cost of rubber water stop/m USD 4.83
ii) Labour charges
Direct labours
It is estimated that for installing 300 m of rubber joint
strips and for installation of pipes and other
accessories, the following labour will be required.
 Regular No. Rate/Day Wages in USD
a) Foreman 0.25 12.24 3.06
b) Explosive Inspector/Fitter 1.00 7.36 7.36
c) Electrician/Welder 0.50 7.36 3.68
d) Supervisor/ Mason. Driller 0.50 7.36 3.68
Sub total USD 17.78
Casual
a) Helper/Bhisti 1.00 4.60 4.60
b) Cableman/Blacksmith 0.00 4.60 0.00
c) Watchman 0.00 4.60 0.00
d) Unskilled 3.00 4.60 13.80
Sub total USD 18.40
Total direct crew charges/day USD 36.18
Indirect labours
Add for indirect crew charges.
Regular worker USD 14.22
Casual worker USD 10.12
Total indirect crew charges / day USD 24.34
Total crew charges/Day USD 60.52
Progress per month m 450.00
Rate of labour per metre USD 4.03
iii) Other charges
a) Shop charges/ m USD 0.20
b) Pipe Fittings & Accessories USD 0.20
c) B.I.P. Forms/ m USD 0.20
d) Transportation charges/ m USD 0.12
e) Misc. stores/ m USD 0.40
Total charges 9.99
Add overhead charges and contractor's profit @ 20%
of prime cost USD 2.00
Grand total USD 11.99
Furnishing & Installation of metal Seal Say USD 11.99
3.2.33 Dewatering
i) Pump charges
Use rate of 20 HP Pump per hour USD 0.13
ii) Pipes and accessories
Depreciation charges per hr USD 0.06

iii) Repair & maintenance charges

Total repair provision = 50% of depreciation charges
Repair & maintenance charges/ hr USD 0.03
iv) P.O.L. charges
Energy consumed in 20 HP Vacuum pumping set =
kWh 14.92
20x0.746 KWh
Cost USD 1.49
Lubricants & grease with whitepaint & jute etc. @ 25% USD 0.37
of above
Sub total USD 1.87
v) Labour charges
Wages in
Casual No. Rate/Day USD
Electrician/Welder/ Plumber (0.50+0.50) 1.00 7.36 7.36
Supervisor/ Mason/ Driller/ Mechanic 0.10 7.36 0.74
Helper/ Bhisti 0.50 4.60 2.30
Sub total 10.40
Total direct crew charges./ Day USD 10.40
Rate of labour per hour in a shift of 8 hrs USD 1.30
vi) Making sumps for placing of pipes
Casual labour USD 0.13
vii) Misc. charges and making platform etc. for Pumps @ USD 0.01
5% of total charges per hr.

Abstract of charges
i) Pump charges USD 0.13
ii) Pipes and accessories USD 0.06
iii) Repair & maintenance charges USD 0.03

iv) P.O.L. charges USD 1.87

v) Labour charges USD 1.30

vi) Making Sumps for Placing of pipes USD 0.13
vii) Misc. charges and making platform for Pumps USD 0.01
Prime Cost USD 3.52
Add overhead charges and contractor's profit @ 20% USD 0.70
of prime cost
Grand total USD 4.22
Rate of dewatering per hour for 20 HP Pump =
USD 0.28
total/20x0.746
Rate of dewatering per KWh Say USD 0.28
3.2.34 Back filling with excavated earth
i) Back filling with excavated earth will be
done by the excavated earth from over
or lose rock
a) Front end wheel loader capacity m3 3.10
Use rate of loder per working hr. USD 50.60
Output per working hr. m3 52.36
Rate per m3 USD 0.31
b) Dumper 18 T capacity
Rate per m3 USD 1.17
Sub total USD 1.48
ii) Compaction, dressing & levelling charges 0.59
Prime cost USD 2.07
Add overhead charges and contractor's
0.41
profit @ 20% of prime cost
Grand total USD 2.49
Therefore, rate per m3 (bank) Say USD 2.49
3.2.35 Precast RCC sleepers
Rate of C15 concrete at mixer USD 50.30
Size of sleeper = 1.0x0.075x0.10 m Qty of concreter
m3 0.0075
per sleeper
i) Cost of concrete per sleeper USD 0.38
ii) Form work charges USD 0.06
iii) Reinforcement @ 1.05 kg/sleeper USD 0.01
iv) Loading & carriage to site of work USD 0.06
v) Fixing of sleepers in position 15 sleepers will be
fixed by 2 No. lebour in one hour Therefore cost USD 0.08
fixing/sleeper = 4.6x2/(15x8)
Sub total USD 0.58
Add overhead charges and contractor's profit @
0.12
20% of prime cost
Rate per sleeper Say USD 0.69
Total cost of sleeper per m3 Say USD 92.00
3. Analysis of Rates for Principal Items of Civil Works
3.1 General
Details of rates for principal items of civil works for working out cost estimate are
based upon:
Actual working rates of machinery,earthmoving equipments and concreting plants
i)
etc.
ii) Cement and steel shall be available at site
iii) Draft Guidelines of GOL

3.2 Rates for Principal Items of Works

Based upon analysis done in 3.2, rates for principal items of civil works are given
hereunder:

SNo. Description Unit Rate (In USD)

3.2.1 Basic rate of cement at site MT 86.49

3.2.1.a Basic rate of flyash at site MT 57.65
3.2.2 Basic rate of reinforcement steel at site. MT 716.95
3.2.3 Basic rate of structural steel for supports MT 784.00
3.2.4 Basic rate of explosive at site:
i Powergel Kg 2.41
ii Electric detonator Each 0.32
3.2.5 Basic rate of penstock steel MT 1,227.36
3.2.6 Use rate of drill rod
i) With wagon drill RM 1.89
ii) With jack hammer RM 0.77
3.2.7 Drilling holes by Drill Jumbo upto 5 m depth. RM 12.06
3.2.8 Drilling holes by wagon drill for more than 5 m depth. RM 9.29
3.2.9 Coarse aggregate m3 17.86
3.2.10 Fine aggregate m3 22.05
3.2.11 Boulder filling / stone pitching hand packed m3 18.33
3.2.12 Fabrication and erection of steel reinforcement MT 1,071.10

3.2.13 Fabrication and erection of structural steel for support MT 1,479.88

3.2.14 Fabrication & erection of penstock/pressure shaft liner MT 2,099.00

3.2.15 Rock Bolts/ Rock Dowels RM. 16.15
3.2.16 Rock excavation m3 7.34
3.2.17 Open excavation in rock m3 2.40
3.2.18 Excavation in Tunnel m3 39.20
3.2.18a Excavation in PH 39.29
3.2.18b Excavation in Pressure Shaft m3 47.04
3.2.19 Basic rate of Concrete at Batching & Mixing Plants:
I C10 m3 46.77
II C15 m3 50.30
III C20 m3 60.19
IV C25 m3 61.99
V C30 m3 63.79
 VI C40 m3 66.04
3.2.20 Concreting in Diversion Works etc.
I C10 m3 67.44
II C15 m3 72.36
II C15 for C.C. Blocks m3 72.36
III C20 m3 84.59
IV C25 m3 86.81
V C30 m3 89.04
VI C40 m3 91.82
VII RCC m3 60.23
3.2.21 Concreting in Head Race Tunnel
I C10 m3 71.07
II C15 m3 75.31
III C25 m3 90.07
3.2.22 Concreting in Forebay and Penstock
I C10 m3 69.17
II C15 m3 76.64
III C20 m3 89.70
IV C25 m3 92.07
V C30 m3 94.45
3.2.23 Concreting in Power House & Tail Race
I C10 m3 69.17
II C15 m3 76.64
III C20 m3 89.70
IV C25 m3 92.07
V C30 m3 94.45
3.2.24 Drilling & Grouting (Consolidation grouting)
a (for holes more than 5 m depth)
Per metre drilling RM 9.29
Per Bag grouting Bag 10.16
b Drilling & Grouting (Contact grouting)
(for holes upto 5 m depth)
Per meter drilling RM 12.06
Per Bag grouting Bag 10.16
3.2.25 Gabion Wall m3 31.60
3.2.26 Shotcreting without wire mesh: m3 154.00
Fibre Shotcrete m3 376.10
wire mesh m2 10.30
3.2.27 Stone masonry in cement mortar 1:4 m3 44.83
3.2.28 Inverted filters MT 34.77
3.2.29 Seals :
Furnishing & installation of PVC rubber water stop (150 RM 10.06
mm)
Furnishing & installation of PVC rubber water stop (230
RM 11.99
mm)
3.2.30 Dewatering KWh 0.28
3.2.31 Back filling with excavated earth m3 2.49
3.2.32 Precast Concrete Sleeper (C15) m3 92.00