01.00 - CE - Slide Gate 2.0 X 2.0m - Motorize

Doc. No. : CE-02.00.
00 COST ESTIMATE SHEET/SHEETS : - -
Design Data
1 Project Name / Area : KIP-3
2 Unit Name : Slide Gate - Motorize
3 Dimension/Capacity : 2.0 x 2.0 m
4 Type : Slide Gate (Manual)
5 Specification : Welded Steel Gate
No. Descriptions Qty / Unit Price/Units Total Prices Remarks
A Constructions
1.1 Gate Leaf 1 Set 47,710,000 47,710,000
1.2 Guide Frame 1 Set 363,350,000 363,350,000
1.3
1.4
1.5
1.6
1.7
1.8 Sliding Shoes 8 Set 2,860,000 22,880,000
B Hoists System
2.1 Driven Gear 1 Set 130,000,000 130,000,000 Motorize
2.2 Lifting Gear 2 Set 139,100,000 278,200,000 Gearbox
2.3 Spindle Shaft 2 Set 10,790,000 21,580,000
2.4 Connecting Shaft 1 Set 18,590,000 18,590,000
C Delivery
3.1 Land 1 Lot 5,000,000 5,000,000
3.2 Plant 1 Lot
3.3 Shipping 1 Lot 10,000,000 10,000,000
D Installation
4.1 Material 1 Lot 2,250,000 2,250,000 Cement and Sand
4.2 Tools 1 Lot 1,500,000 1,500,000 Cement and Sand
4.3 Manpower 1 Lot 6,000,000 6,000,000 Bricklayer
E Others
5.1 Local Control Panel 1 Lot 25,400,000 25,400,000 Electrical
TOTAL COST 932,460,000

Doc. No. : CE-02.01.00 BREAKDOWN UNIT PRICES SHEET/SHEETS : - -
1.1 - Gate Leaf
No. Descriptions Units Quantity Price/Unit Total Prices
A Manpower
1 Engineer Man/Day 1 1 300,000 300,000
2 Supervisor Man/Day 1 1 250,000 250,000
3 Foreman Man/Day 1 1 250,000 250,000
4 Technisian Man/Day 200,000
5 Welder (F2) Man/Day 1 5 250,000 1,250,000
6 Welder (G6) Man/Day 300,000
7 Mechanic Man/Day 225,000
8 Fitter Man/Day 1 5 200,000 1,000,000
9 Helper Man/Day 1 5 155,000 775,000
10 Operator Man/Day 195,000
11 Bricklayer Man/Day 175,000
12 Others Man/Day 110,000
B Material
1 SS400,#10mm Kg 588.75 22,000 12,952,500
2 SS400,#10mm Kg 47.1 22,000 1,036,200
3 UNP - 250 Kg 61.5 2 22,000 2,706,000
4 UNP - 250 Kg 61.5 1 22,000 1,353,000
5 UNP - 250 Kg 85 3 22,000 5,610,000
C Consumable
1 Grinding Stone 4" Pcs 50 10,000 500,000
2 Sandblast M2 0 120,000 0
3 Painting M2 843.85 10,000 8,438,500
D Machine and Tools
1 Cutting Machine Machine/Hour 1 2 40,000 80,000
2 Grinding Machine Machine/Hour 1 1 30,000 30,000
3 Compressore Machine/Hour 1 3 35,000 105,000
Total Production Cost 36,636,200
Roundup Cost 36,700,000
OverHead 10% 3,670,000
Profit 20% 7,340,000
Total Prices/Unit 47,710,000

1.2 - Guide frame
A Manpower
1 Engineer Man/Day 1 1 300,000 300,000
2 Supervisor Man/Day 250,000
3 Foreman Man/Day 1 1 250,000 250,000
5 Welder (F2) Man/Day 1 5 250,000 1,250,000
8 Fitter Man/Day 1 5 200,000 1,000,000
9 Helper Man/Day 2 5 155,000 1,550,000
10 Operator Man/Day 195,000
B Material
1 UNP - 250 Kg 622.8 1 22,000 13,701,600
2 SS400 200x200x12mm Kg 3.768 22,000 82,896
3 Roundbar Dia.10 Kg 0.157 16 27,000 67,824
4 SUS304 40x20x1000 Kg 7.2 2 105,000 1,512,000
5 Hex.Bolts M10x50 Set 14 10,000 140,000
C Consumable
2 Sandblast M2 0 120,000 0
3 Painting (3-Layers) M2 647.925 400,000 259,170,000
4 Galvanized M2 0 10,000 0
D Machine and Tools
2 Grinding Machine Machine/Hour 1 2 30,000 60,000
3 Compressore Machine/Hour 1 2 35,000 70,000
OverHead 10% 27,950,000
Profit 20% 55,900,000

1.8 - Slinding Shoes
A Manpower
1 Engineer Man/Day 1 0.5 300,000 150,000
3 Foreman Man/Day 1 0.5 250,000 125,000
5 Welder (F2) Man/Day 1 0.5 250,000 125,000
8 Fitter Man/Day 1 0.5 200,000 100,000
9 Helper Man/Day 1 1 155,000 155,000
10 Operator Man/Day 1 2 195,000 390,000
B Material
1 Teflon Kg 2.4625 1 10,000 24,625
2 Hex.Bolt M12x150 Set 4 1 15,000 60,000
3 S45C Kg
4 Cylinder Kg
5 S45C Kg
C Consumable
1 Grinding Stone 4" Pcs 0.5 10,000 5,000
2 Sandblast M2 0.5 120,000 60,000
3 Painting (3-Layers) M2 0.5 400,000 200,000
D Machine and Tools
2 Grinding Machine Machine/Hour 1 0.5 30,000 15,000
3 Milling Machine Machine/Hour 1 8 88,000 704,000
OverHead 10% 220,000
Profit 20% 440,000

2.1 - Driven Gear
A Manpower
1 Engineer Man/Day 1 1 300,000 300,000
3 Foreman Man/Day 1 1 250,000 250,000
4 Technisian Man/Day 1 1 200,000 200,000
5 Welder (F2) Man/Day 1 1 250,000 250,000
6 Welder (G6) Man/Day 1 1 300,000 300,000
7 Mechanic Man/Day 1 1 225,000 225,000
8 Fitter Man/Day 1 3 200,000 600,000
9 Helper Man/Day 1 3 155,000 465,000
10 Operator Man/Day 1 7 195,000 1,365,000
B Material
1 S45C Kg 3 1 35,000 105,000
2 Bronze Kg 2 1 200,000 400,000
3 SS400 Kg 3 1 22,000 66,000
4 SS400 Kg 3 1 22,000 66,000
5 Actuator 1 86,800,000 86,800,000
C Consumable
2 Sandblast M2 0.5 120,000 60,000
D Machine and Tools
1 Lathe Machine Machine/Hour 1 18 50,000 900,000
3 Milling Machine Machine/Hour 1 80 88,000 7,040,000
OverHead 10% 10,000,000
Profit 20% 20,000,000

2.2 - Lifting Gear
A Manpower
1 Engineer Man/Day 1 1 300,000 300,000
3 Foreman Man/Day 1 5 250,000 1,250,000
4 Technisian Man/Day 1 0 200,000 0
5 Welder (F2) Man/Day 1 2 250,000 500,000
6 Welder (G6) Man/Day 1 2 300,000 600,000
7 Mechanic Man/Day 1 5 225,000 1,125,000
8 Fitter Man/Day 1 8 200,000 1,600,000
9 Helper Man/Day 1 8 155,000 1,240,000
10 Operator Man/Day 1 7 195,000 1,365,000
B Material
1 S45C Kg 5 1 35,000 175,000
2 Bronze Kg 2 1 200,000 400,000
3 SS400 Kg 8 1 22,000 176,000
4 SS400 Kg 6 1 22,000 132,000
5 Bevel Gearbox 2 44,800,000 89,600,000
C Consumable
2 Sandblast M2 0.5 120,000 60,000
D Machine and Tools
1 Lathe Machine Machine/Hour 1 18 50,000 900,000
3 Milling Machine Machine/Hour 1 80 88,000 7,040,000
OverHead 10% 10,700,000
Profit 20% 21,400,000

2.3 - Spindle Shaft
A Manpower
1 Engineer Man/Day 1 0.2 300,000 60,000
3 Foreman Man/Day 1 0.2 250,000 50,000
5 Welder (F2) Man/Day 250,000
8 Fitter Man/Day 200,000
9 Helper Man/Day 1 2 155,000 310,000
10 Operator Man/Day 1 2 195,000 390,000
B Material
1 ST60-Dia2" Kg 49.0625 1 80,200 3,934,813
2 Hex.Bolt M24x150 Set 1 1 35,000 35,000
C Consumable
1 Lathe Machine Machine/Hour 1 16 75,000 1,200,000
2 Sandblast M2 0.2 120,000 24,000
D Machine and Tools
3 Milling Macjine Machine/Hour 1 24 88,000 2,112,000
OverHead 10% 830,000
Profit 20% 1,660,000

2.4 - Connecting Shaft
A Manpower
1 Engineer Man/Day 1 2 300,000 600,000
3 Foreman Man/Day 1 2 250,000 500,000
5 Welder (F2) Man/Day 250,000
8 Fitter Man/Day 200,000
9 Helper Man/Day 1 5 155,000 775,000
10 Operator Man/Day 1 5 195,000 975,000
B Material
1 ST60-Dia2" Kg 49.0625 2 80,200 7,869,625
2 Hex.Bolt M24x150 Set 1 1 35,000 35,000
C Consumable
1 Lathe Machine Machine/Hour 1 16 75,000 1,200,000
2 Sandblast M2 0.2 120,000 24,000
D Machine and Tools
3 Milling Macjine Machine/Hour 1 24 88,000 2,112,000
OverHead 10% 1,430,000
Profit 20% 2,860,000

01.00 - CE - Slide Gate 2.0 X 2.0m - Motorize

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01.00 - CE - Slide Gate 2.0 X 2.0m - Motorize

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Doc. No. : CE-02.00.

00 COST ESTIMATE SHEET/SHEETS : - -

1 Project Name / Area : KIP-3

2 Unit Name : Slide Gate - Motorize

3 Dimension/Capacity : 2.0 x 2.0 m

4 Type : Slide Gate (Manual)

5 Specification : Welded Steel Gate

No. Descriptions Qty / Unit Price/Units Total Prices Remarks

1.1 Gate Leaf 1 Set 47,710,000 47,710,000

1.2 Guide Frame 1 Set 363,350,000 363,350,000

1.8 Sliding Shoes 8 Set 2,860,000 22,880,000

2.1 Driven Gear 1 Set 130,000,000 130,000,000 Motorize

2.2 Lifting Gear 2 Set 139,100,000 278,200,000 Gearbox

2.3 Spindle Shaft 2 Set 10,790,000 21,580,000

2.4 Connecting Shaft 1 Set 18,590,000 18,590,000

3.1 Land 1 Lot 5,000,000 5,000,000

3.2 Plant 1 Lot

3.3 Shipping 1 Lot 10,000,000 10,000,000

4.1 Material 1 Lot 2,250,000 2,250,000 Cement and Sand

4.2 Tools 1 Lot 1,500,000 1,500,000 Cement and Sand

4.3 Manpower 1 Lot 6,000,000 6,000,000 Bricklayer

5.1 Local Control Panel 1 Lot 25,400,000 25,400,000 Electrical

TOTAL COST 932,460,000

1.1 - Gate Leaf

No. Descriptions Units Quantity Price/Unit Total Prices

1 Engineer Man/Day 1 1 300,000 300,000

2 Supervisor Man/Day 1 1 250,000 250,000

3 Foreman Man/Day 1 1 250,000 250,000

4 Technisian Man/Day 200,000

5 Welder (F2) Man/Day 1 5 250,000 1,250,000

6 Welder (G6) Man/Day 300,000

7 Mechanic Man/Day 225,000

8 Fitter Man/Day 1 5 200,000 1,000,000

9 Helper Man/Day 1 5 155,000 775,000

10 Operator Man/Day 195,000

11 Bricklayer Man/Day 175,000

12 Others Man/Day 110,000

1 SS400,#10mm Kg 588.75 22,000 12,952,500

2 SS400,#10mm Kg 47.1 22,000 1,036,200

3 UNP - 250 Kg 61.5 2 22,000 2,706,000

4 UNP - 250 Kg 61.5 1 22,000 1,353,000

5 UNP - 250 Kg 85 3 22,000 5,610,000

1 Grinding Stone 4" Pcs 50 10,000 500,000

3 Painting M2 843.85 10,000 8,438,500

D Machine and Tools

1 Cutting Machine Machine/Hour 1 2 40,000 80,000

2 Grinding Machine Machine/Hour 1 1 30,000 30,000

3 Compressore Machine/Hour 1 3 35,000 105,000

Total Production Cost 36,636,200

Roundup Cost 36,700,000

OverHead 10% 3,670,000

Profit 20% 7,340,000

Total Prices/Unit 47,710,000

1.2 - Guide frame

No. Descriptions Units Quantity Price/Unit Total Prices

1 Engineer Man/Day 1 1 300,000 300,000

2 Supervisor Man/Day 250,000

3 Foreman Man/Day 1 1 250,000 250,000

4 Technisian Man/Day 200,000

5 Welder (F2) Man/Day 1 5 250,000 1,250,000

6 Welder (G6) Man/Day 300,000

7 Mechanic Man/Day 225,000