Doc. No. : CE-02.00.

00 COST ESTIMATE SHEET/SHEETS : - -

Design Data

1 Project Name / Area : KIP-3

2 Unit Name : Manual Operating Gear (Settling Basin)

3 Dimension/Capacity : 2.0 x 0.8 m

4 Type : Double Spindle Stem

5 Specification : Bevel Gear drive

No. Descriptions Qty / Unit Price/Units Total Prices Remarks

A Constructions

1.1 Base Frame 2 Set 15,300,000 30,600,000 Steel Beam

1.2 Pedestal 2 Set 8,750,000 17,500,000 Steel Beam

1.3 Anchorage 1 Set 7,500,000 7,500,000

1.4

1.5

1.6

1.7

1.8

B Hoists System

2.1 Driven Gear 1 Set 23,850,000 23,850,000 Manual

2.2 Lifting Gear 2 Set 21,700,000 43,400,000 Gearbox

2.3 Chain coupling 4 Set 1,600,000 6,400,000

2.4 Connecting Shaft 1 Set 8,500,000 8,500,000

C Delivery

3.1 Land 1 Lot 5,000,000 5,000,000

3.2 Plant 1 Lot

3.3 Shipping 1 Lot 10,000,000 10,000,000

D Installation

4.1 Material 2 Lot 2,250,000 4,500,000 Steel Plate

4.2 Tools 3 Lot 1,500,000 4,500,000 Toolkits

4.3 Manpower 3 Lot 3,000,000 9,000,000 Mechanic

E Others

5.1 Painting 1 Lot 5,300,000 5,300,000

TOTAL COST 176,050,000

Doc. No. : CE-02.04.00 BREAKDOWN UNIT PRICES SHEET/SHEETS : - -

2.1 - Driven Gear

No. Descriptions Units Quantity Price/Unit Total Prices

A Manpower

1 Engineer Man/Day 1 1 300,000 300,000

2 Supervisor Man/Day 1 1 250,000 250,000

3 Foreman Man/Day 1 1 250,000 250,000

4 Technisian Man/Day 1 1 200,000 200,000

5 Welder (F2) Man/Day 1 1 250,000 250,000

6 Welder (G6) Man/Day 1 1 300,000 300,000

7 Mechanic Man/Day 1 1 225,000 225,000

8 Fitter Man/Day 1 3 200,000 600,000

9 Helper Man/Day 1 3 155,000 465,000

10 Operator Man/Day 1 7 195,000 1,365,000

11 Bricklayer Man/Day 175,000

12 Others Man/Day 110,000

B Material

1 S45C Kg 3 1 35,000 105,000

2 Bronze Kg 2 1 200,000 400,000

3 SS400 Kg 3 1 22,000 66,000

4 SS400 Kg 3 1 22,000 66,000

5 Actuator 1 86,800,000 86,800,000

C Consumable

1 Grinding Stone 4" Pcs 5 10,000 50,000

2 Sandblast M2 0.5 120,000 60,000

3 Painting (3-Layers) M2 0.5 400,000 200,000

D Machine and Tools

1 Lathe Machine Machine/Hour 1 18 50,000 900,000

2 Grinding Machine Machine/Hour 1 0.5 50,000 25,000

3 Milling Machine Machine/Hour 1 80 88,000 7,040,000

Total Production Cost 99,917,000

Roundup Cost 100,000,000

OverHead 10% 10,000,000

Profit 20% 20,000,000

Total Prices/Unit 130,000,000

Doc. No. : CE-02.05.00 BREAKDOWN UNIT PRICES SHEET/SHEETS : - -

2.2 - Lifting Gear

No. Descriptions Units Quantity Price/Unit Total Prices

A Manpower

1 Engineer Man/Day 1 1 300,000 300,000

2 Supervisor Man/Day 1 1 250,000 250,000

3 Foreman Man/Day 1 5 250,000 1,250,000

4 Technisian Man/Day 1 0 200,000 0

5 Welder (F2) Man/Day 1 2 250,000 500,000

6 Welder (G6) Man/Day 1 2 300,000 600,000

7 Mechanic Man/Day 1 5 225,000 1,125,000

8 Fitter Man/Day 1 8 200,000 1,600,000

9 Helper Man/Day 1 8 155,000 1,240,000

10 Operator Man/Day 1 7 195,000 1,365,000

11 Bricklayer Man/Day 175,000

12 Others Man/Day 110,000

B Material

1 S45C Kg 5 1 35,000 175,000

2 Bronze Kg 2 1 200,000 400,000

3 SS400 Kg 8 1 22,000 176,000

4 SS400 Kg 6 1 22,000 132,000

5 Bevel Gearbox 2 44,800,000 89,600,000

C Consumable

1 Grinding Stone 4" Pcs 5 10,000 50,000

2 Sandblast M2 0.5 120,000 60,000

3 Painting (3-Layers) M2 0.5 400,000 200,000

D Machine and Tools

1 Lathe Machine Machine/Hour 1 18 50,000 900,000

2 Grinding Machine Machine/Hour 1 0.5 50,000 25,000

3 Milling Machine Machine/Hour 1 80 88,000 7,040,000

Total Production Cost 106,988,000

Roundup Cost 107,000,000

OverHead 10% 10,700,000

Profit 20% 21,400,000

Total Prices/Unit 139,100,000

Doc. No. : CE-02.06.00 BREAKDOWN UNIT PRICES SHEET/SHEETS : - -

2.3 - Spindle Shaft

No. Descriptions Units Quantity Price/Unit Total Prices

A Manpower

1 Engineer Man/Day 1 0.2 300,000 60,000

2 Supervisor Man/Day 250,000

3 Foreman Man/Day 1 0.2 250,000 50,000

4 Technisian Man/Day 200,000

5 Welder (F2) Man/Day 250,000

6 Welder (G6) Man/Day 300,000

7 Mechanic Man/Day 225,000

8 Fitter Man/Day 200,000

9 Helper Man/Day 1 2 155,000 310,000

10 Operator Man/Day 1 2 195,000 390,000

11 Bricklayer Man/Day 175,000

12 Others Man/Day 110,000

B Material

1 ST60-Dia2" Kg 49.0625 1 80,200 3,934,813

2 Hex.Bolt M24x150 Set 1 1 35,000 35,000

C Consumable

1 Lathe Machine Machine/Hour 1 16 75,000 1,200,000

2 Sandblast M2 0.2 120,000 24,000

3 Painting (3-Layers) M2 0.2 400,000 80,000

D Machine and Tools

1 Cutting Machine Machine/Hour 1 1 40,000 40,000

2 Grinding Machine Machine/Hour 1 0.2 30,000 6,000

3 Milling Macjine Machine/Hour 1 24 88,000 2,112,000

Total Production Cost 8,241,813

Roundup Cost 8,300,000

OverHead 10% 830,000

Profit 20% 1,660,000

Total Prices/Unit 10,790,000

Doc. No. : CE-02.07.00 BREAKDOWN UNIT PRICES SHEET/SHEETS : - -

2.4 - Connecting Shaft

No. Descriptions Units Quantity Price/Unit Total Prices

A Manpower

1 Engineer Man/Day 1 2 300,000 600,000

2 Supervisor Man/Day 250,000

3 Foreman Man/Day 1 2 250,000 500,000

4 Technisian Man/Day 200,000

5 Welder (F2) Man/Day 250,000

6 Welder (G6) Man/Day 300,000

7 Mechanic Man/Day 225,000

8 Fitter Man/Day 200,000

9 Helper Man/Day 1 5 155,000 775,000

10 Operator Man/Day 1 5 195,000 975,000

11 Bricklayer Man/Day 175,000

12 Others Man/Day 110,000

B Material

1 ST60-Dia2" Kg 49.0625 2 80,200 7,869,625

2 Hex.Bolt M24x150 Set 1 1 35,000 35,000

C Consumable

1 Lathe Machine Machine/Hour 1 16 75,000 1,200,000

2 Sandblast M2 0.2 120,000 24,000

3 Painting (3-Layers) M2 0.2 400,000 80,000

D Machine and Tools

1 Cutting Machine Machine/Hour 1 1 40,000 40,000

2 Grinding Machine Machine/Hour 1 0.2 30,000 6,000

3 Milling Macjine Machine/Hour 1 24 88,000 2,112,000

Total Production Cost 14,216,625

Roundup Cost 14,300,000

OverHead 10% 1,430,000

Profit 20% 2,860,000

Total Prices/Unit 18,590,000